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CN118700567A - Drainage bag sample forming line - Google Patents

Drainage bag sample forming line Download PDF

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Publication number
CN118700567A
CN118700567A CN202411178039.2A CN202411178039A CN118700567A CN 118700567 A CN118700567 A CN 118700567A CN 202411178039 A CN202411178039 A CN 202411178039A CN 118700567 A CN118700567 A CN 118700567A
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CN
China
Prior art keywords
cylinder
fixed
driving
frame
hose
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Granted
Application number
CN202411178039.2A
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Chinese (zh)
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CN118700567B (en
Inventor
陈奕天
文平
承建刚
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Changzhou Dahua Medical Equipment Co ltd
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Changzhou Dahua Medical Equipment Co ltd
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Priority to CN202411178039.2A priority Critical patent/CN118700567B/en
Publication of CN118700567A publication Critical patent/CN118700567A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/74Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/18Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/02Preparation of the material, in the area to be joined, prior to joining or welding
    • B29C66/022Mechanical pre-treatments, e.g. reshaping
    • B29C66/0224Mechanical pre-treatments, e.g. reshaping with removal of material
    • B29C66/02241Cutting, e.g. by using waterjets, or sawing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/82Pressure application arrangements, e.g. transmission or actuating mechanisms for joining tools or clamps
    • B29C66/824Actuating mechanisms
    • B29C66/8242Pneumatic or hydraulic drives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/84Specific machine types or machines suitable for specific applications
    • B29C66/851Bag or container making machines
    • B29C66/8511Bag making machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/753Medical equipment; Accessories therefor

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Making Paper Articles (AREA)
  • Containers And Plastic Fillers For Packaging (AREA)

Abstract

本发明专利涉及引流袋制样成型流水线,具有机架,所述机架上设有上膜工位、位于机架一侧或两侧的进管工位、热合工位、以及裁切工位;所述上膜工位上设有可对上膜和下膜进行放卷的放卷机构,所述进管工位上设有可将软管上料至上膜和下膜之间的进管机构,所述热合工位上设有可对上膜和下膜进行热合成型的热合机构,所述裁切工位上设有可将热合后的引流袋进行裁切的裁切机构,各个工位之间均设有可在驱动电机的驱动下带动上膜和下膜进行进料的进料辊轴,软管与上膜和下膜热合固定后通过热合机构对上膜和下膜进行整体热合形成引流袋,并通过裁切机构裁切后形成多个独立的引流袋。本发明结构巧妙,能够实现引流袋的自动化且高效的成型,便捷实用。

The patent of the present invention relates to a drainage bag sample preparation and molding production line, which has a frame, and the frame is provided with a film-uppering station, a tube-feeding station located on one side or both sides of the frame, a heat-sealing station, and a cutting station; the film-uppering station is provided with an unwinding mechanism that can unwind the upper film and the lower film, the tube-feeding station is provided with a tube-feeding mechanism that can feed the hose between the upper film and the lower film, the heat-sealing station is provided with a heat-sealing mechanism that can heat-form the upper film and the lower film, the cutting station is provided with a cutting mechanism that can cut the heat-sealed drainage bag, and each station is provided with a feeding roller that can drive the upper film and the lower film to feed under the drive of a driving motor, and after the hose is heat-sealed and fixed with the upper film and the lower film, the upper film and the lower film are integrally heat-sealed by the heat-sealing mechanism to form a drainage bag, and a plurality of independent drainage bags are formed after being cut by the cutting mechanism. The present invention has an ingenious structure, can realize the automatic and efficient molding of the drainage bag, and is convenient and practical.

Description

引流袋制样成型流水线Drainage bag sample making line

技术领域Technical Field

本发明专利涉及引流袋制样成型领域,特别涉及引流袋制样成型流水线。The invention relates to the field of drainage bag sample preparation and molding, and in particular to a drainage bag sample preparation and molding production line.

背景技术Background Art

引流袋是一种医疗器械,主要用于存放引流出来的液体。它通常指的是手术之后身体内部或局部手术深处的渗血、积液等需要通过管道引出的装置。引流袋是一种透明或半透明的塑料袋,需要配合引流管进行使用,主要用于引流存放患者的尿液、术后积液、出血等。这种装置可以帮助预防和消除患者体内渗出液、血液、脓液等异常积液在组织间、胸腔或者腹腔内的聚积,从而降低自身对异常积液的吸收,避免感染的发生。A drainage bag is a medical device that is mainly used to store drained fluid. It usually refers to a device that needs to be drained through a pipe after surgery for bleeding, fluid accumulation, etc. deep inside the body or in a local surgery. A drainage bag is a transparent or translucent plastic bag that needs to be used with a drainage tube. It is mainly used to drain and store the patient's urine, postoperative fluid accumulation, bleeding, etc. This device can help prevent and eliminate the accumulation of abnormal fluids such as exudate, blood, pus, etc. in the patient's body between tissues, in the chest cavity or in the abdominal cavity, thereby reducing the body's absorption of abnormal fluids and avoiding the occurrence of infection.

现有技术中,引流袋上的接口或者止回阀等,一般都是人工的方式与引流袋进行安装,安装完成后通过热合的方式与引流袋进行固定连接,然而通过人工进行上料和定位安装的方式,上料效率极低,且极大的影响了引流袋的制样成型的效率,十分不便。In the prior art, the interface or check valve on the drainage bag is generally installed with the drainage bag manually, and then fixedly connected with the drainage bag by heat sealing. However, the manual loading and positioning installation method has a very low loading efficiency and greatly affects the efficiency of sample preparation and molding of the drainage bag, which is very inconvenient.

发明内容Summary of the invention

本发明专利的目的是提供引流袋制样成型流水线,结构巧妙,能够实现引流袋上的接口或者止流阀与引流袋的快速且自动化的成型,高效便捷。The purpose of the patent of this invention is to provide a drainage bag sample preparation and molding assembly line with an ingenious structure, which can realize the rapid and automatic molding of the interface or stop valve on the drainage bag and the drainage bag, which is efficient and convenient.

实现本发明专利目的的技术方案是:本发明专利具有机架,所述机架上设有上膜工位、位于机架一侧或两侧的进管工位、热合工位、以及裁切工位;所述上膜工位上设有可对上膜和下膜进行放卷的放卷机构,所述进管工位上设有可将软管上料至上膜和下膜之间的进管机构,所述热合工位上设有可对上膜和下膜进行热合成型的热合机构,所述裁切工位上设有可将热合后的引流袋进行裁切的裁切机构,各个工位之间均设有可在驱动电机的驱动下带动上膜和下膜进行进料的进料辊轴;The technical scheme for realizing the purpose of the patent of the present invention is as follows: the patent of the present invention has a frame, the frame is provided with a film-loading station, a tube-feeding station located on one side or both sides of the frame, a heat-sealing station, and a cutting station; the film-loading station is provided with an unwinding mechanism capable of unwinding the upper film and the lower film, the tube-feeding station is provided with a tube-feeding mechanism capable of feeding the hose between the upper film and the lower film, the heat-sealing station is provided with a heat-sealing mechanism capable of heat-molding the upper film and the lower film, the cutting station is provided with a cutting mechanism capable of cutting the heat-sealed drainage bag, and a feeding roller shaft capable of driving the upper film and the lower film to feed the material under the drive of a driving motor is provided between each station;

所述进管机构包括进管组件、第一转移组件和第一热合组件,所述进管组件包设置在机架上的第一振动盘、与第一振动盘适配的第一出料管、固定在机架上的送料气缸、固定在送料气缸的伸缩端的送料块、固定在机架上的推料气缸、以及固定在推料气缸的伸缩端的推料杆,所述送料气缸的伸缩方向与进料辊轴的轴线平行设置,推料气缸的伸缩方向与送料气缸的伸缩方向垂直设置,所述送料块上设有与第一出料管对应的接料通孔;所述第一转移组件包括固定在支架上的旋转电机、固定在旋转电机的输出端的转动平台、以及多个沿转动平台的轴线均布在转动平台上的接料组件,所述接料组件包括在驱动件的驱动下滑动设置在转动平台上的滑动底座、固定在滑动底座上的接管杆、以及与滑动底座对应的限位块,所述滑动底座的滑动方向和接管杆的延伸方向均与转动平台的转动轴线垂直设置,所述限位块上设有可供接管杆穿过的限位通槽,限位通槽在转动平台转动后与接料通孔连通,接管杆通过驱动件对滑动底座的驱动伸出限位块,送料块内的接料通孔接料后通过送料气缸的驱动转移至推料杆和接管杆之间,推料杆通过推料气缸的驱动将接料通孔内的软管推出接料通孔并套设在接管杆上,接管杆通过旋转电机对转动平台的驱动将软管转移至上膜和下膜之间,并通过第一热合组件将软管热合固定在上膜和下膜之间;The pipe feeding mechanism includes a pipe feeding assembly, a first transfer assembly and a first heat sealing assembly, the pipe feeding assembly includes a first vibration plate arranged on a frame, a first discharge pipe adapted to the first vibration plate, a feeding cylinder fixed on the frame, a feeding block fixed on the telescopic end of the feeding cylinder, a pushing cylinder fixed on the frame, and a pushing rod fixed on the telescopic end of the pushing cylinder, the telescopic direction of the feeding cylinder is arranged parallel to the axis of the feeding roller shaft, the telescopic direction of the pushing cylinder is arranged perpendicular to the telescopic direction of the feeding cylinder, and the feeding block is provided with a material receiving through hole corresponding to the first discharge pipe; the first transfer assembly includes a rotating motor fixed on a bracket, a rotating platform fixed on an output end of the rotating motor, and a plurality of material receiving assemblies evenly distributed on the rotating platform along the axis of the rotating platform, the material receiving assembly includes a driving part in the driving part The driving mechanism that the cam is in the movement direction of being raised and lowered is that the cam is in the movement direction of being raised by the electric motor to drive the camshaft to move upwards and downwards, so that the camshaft can move upwards and downwards and ...

软管与上膜和下膜热合固定后通过热合机构对上膜和下膜进行整体热合形成引流袋,并通过裁切机构裁切后形成多个独立的引流袋。After the hose is heat-sealed and fixed with the upper film and the lower film, the upper film and the lower film are integrally heat-sealed by a heat-sealing mechanism to form a drainage bag, and then cut by a cutting mechanism to form a plurality of independent drainage bags.

进一步的,上述转动平台上设有四个接料组件,机架上设有四个与各个接料组件对应的驱动件,所述驱动件包括固定在机架上的第一驱动气缸、以及固定在第一驱动气缸的伸缩端的第二驱动气缸、以及固定在第二驱动气缸的伸缩端且可与滑动底座配合连接的连接块,所述第一驱动气缸的伸缩方向与滑动底座的滑动方向平行设置,第二驱动气缸的伸缩方向与转动平台垂直设置,所述转动平台上设有可供连接块穿过并滑动的底部滑槽,连接块通过第二驱动气缸的驱动伸出底部滑槽并与滑动底座连接,并通过第一驱动气缸的驱动带动滑动底座进行滑动。Furthermore, the rotating platform is provided with four material receiving components, and the frame is provided with four driving members corresponding to each material receiving component, the driving members include a first driving cylinder fixed on the frame, a second driving cylinder fixed at the telescopic end of the first driving cylinder, and a connecting block fixed at the telescopic end of the second driving cylinder and connectable to the sliding base, the telescopic direction of the first driving cylinder is arranged parallel to the sliding direction of the sliding base, the telescopic direction of the second driving cylinder is arranged perpendicular to the rotating platform, the rotating platform is provided with a bottom slide groove for the connecting block to pass through and slide, the connecting block is extended out of the bottom slide groove and connected to the sliding base by the drive of the second driving cylinder, and the sliding base is driven to slide by the drive of the first driving cylinder.

进一步的,上述第一热合组件包括设置在机架上的上热合气缸、固定在上热合气缸的伸缩端的上热合压块、设置在机架上且与上热合气缸对应的下热合气缸、以及固定在下热合气缸的伸缩端的下热合压块,所述上热合压块和下热合压块上均设有弧形压槽,上热合压块通过与下热合压块的靠压配合将软管热合固定在上膜和下膜之间。Furthermore, the above-mentioned first heat-sealing assembly includes an upper heat-sealing cylinder arranged on a frame, an upper heat-sealing pressure block fixed at the telescopic end of the upper heat-sealing cylinder, a lower heat-sealing cylinder arranged on the frame and corresponding to the upper heat-sealing cylinder, and a lower heat-sealing pressure block fixed at the telescopic end of the lower heat-sealing cylinder, wherein the upper heat-sealing pressure block and the lower heat-sealing pressure block are both provided with arc-shaped pressure grooves, and the upper heat-sealing pressure block heat-seales and fixes the hose between the upper film and the lower film by pressing together with the lower heat-sealing pressure block.

进一步的,上述机机架的两侧均设有进管机构,且机架的任一侧设有与进管机构对应的进阀机构,所述进阀机构包括两个放卷止流带的放卷盘、导向辊、固定在机架上的侧板、固定在侧板上且可将两个放卷盘上的止流带进行分流的分流杆、两个平行且固定在侧板上的导向板、固定在侧板上且相对设置的第一靠压气缸、固定在各个第一靠压气缸的伸缩端的靠压块、在驱动气缸的驱动下水平滑动设置在侧板上的移动板、相对设置在移动板上的第二靠压气缸、固定在各个第二靠压气缸的伸缩端的靠压块、固定在移动板上的真空平台、固定在机架上的水平滑动气缸、固定在水平滑动气缸的伸缩端的伸缩气缸、固定在伸缩气缸的伸缩端且可将各个止流带剪断的第一气动剪刀、以及可将真空平台上的止流带转移并与接管杆上的软管进行热合的第二转移组件,所述第一靠压气缸的伸缩方向均与导向板垂直设置,第二靠压气缸的伸缩方向与第一靠压气缸的伸缩方向平行设置,各个导向板的延伸方向进料辊轴的轴线垂直设置,所述真空平台的上端面和下端面均为第一真空吸附面,且真空平台在移动板未移动时位于两个导向板之间,各个第二靠压气缸上的靠压块与对应的止流带靠压后,各个第一靠压气缸的上的靠压块与对应的止流带脱离,各个第二靠压气缸上的靠压块通过驱动气缸对移动板的驱动将各个止流带转移至真空平台,第一气动剪刀通过伸缩气缸对的驱动对止流带进行取段,第二转移组件将取段后的止流带转移至取管棒上的软管处,并与软管进行热合后形成止流阀。Furthermore, both sides of the machine frame are provided with a pipe inlet mechanism, and either side of the frame is provided with an inlet valve mechanism corresponding to the pipe inlet mechanism, the inlet valve mechanism comprising two unwinding discs for unwinding stop strips, a guide roller, a side plate fixed on the frame, a diverter rod fixed on the side plate and capable of diverting the stop strips on the two unwinding discs, two parallel guide plates fixed on the side plates, a first pressure cylinder fixed on the side plates and relatively arranged, a pressure block fixed at the telescopic end of each first pressure cylinder, a movable plate horizontally slidably arranged on the side plate under the drive of the driving cylinder, a second pressure cylinder relatively arranged on the movable plate, a pressure block fixed at the telescopic end of each second pressure cylinder, a vacuum platform fixed on the movable plate, a horizontal sliding cylinder fixed on the frame, a telescopic cylinder fixed at the telescopic end of the horizontal sliding cylinder, a first pneumatic scissors fixed at the telescopic end of the telescopic cylinder and capable of cutting each stop strip, and a vacuum platform The second transfer component is used to transfer the stop band on the platform and heat-seal it with the hose on the connecting rod. The telescopic direction of the first pressing cylinder is perpendicular to the guide plate, the telescopic direction of the second pressing cylinder is parallel to the telescopic direction of the first pressing cylinder, and the extension direction of each guide plate is perpendicular to the axis of the feed roller. The upper end face and the lower end face of the vacuum platform are both first vacuum adsorption surfaces, and the vacuum platform is located between the two guide plates when the movable plate does not move. After the pressing blocks on each second pressing cylinder are pressed against the corresponding stop band, the pressing blocks on each first pressing cylinder are separated from the corresponding stop band, and the pressing blocks on each second pressing cylinder transfer each stop band to the vacuum platform through the driving cylinder to drive the movable plate. The first pneumatic scissors cut the stop band into sections through the driving of the telescopic cylinder pair. The second transfer component transfers the sectioned stop band to the hose on the pipe removal rod and forms a stop valve after heat-sealing with the hose.

进一步的,上述第二转移组件包括在驱动气缸的驱动下水平滑动设置在侧板上的移动支架、两个固定在移动支架上且相对设置的平移气缸、固定在各个平移气缸上的第一上气缸和第一下气缸、固定在第一上气缸的伸缩端的上控制块、以及固定在第一下气缸的伸缩端的下控制块,各个平移气缸的伸缩方向与侧板垂直设置,所述第一上气缸和第一下气缸的伸缩方向均与第一靠压气缸的伸缩方向相同,所述上控制块和下控制块上相对的面上均设有真空吸附部和热合部,上控制块和下控制块通过驱动气缸对移动支架的驱动同步的将真空平台上的止流带转移至软管处,并通过第一上气缸和第一下气缸的驱动将止流带与软管热合进行止流阀,在形成止流阀后通过旋转电机对转动平台的驱动、以及第一热合组件的热合处理将止流阀与上膜和下膜热合固定。Furthermore, the second transfer component includes a movable bracket horizontally slidingly arranged on the side plate under the drive of a driving cylinder, two translation cylinders fixed on the movable bracket and arranged relatively to each other, a first upper cylinder and a first lower cylinder fixed on each translation cylinder, an upper control block fixed on the telescopic end of the first upper cylinder, and a lower control block fixed on the telescopic end of the first lower cylinder. The telescopic direction of each translation cylinder is perpendicular to the side plate, and the telescopic directions of the first upper cylinder and the first lower cylinder are the same as the telescopic direction of the first pressing cylinder. Vacuum adsorption parts and heat-sealing parts are provided on the opposite surfaces of the upper control block and the lower control block. The upper control block and the lower control block synchronously transfer the stop belt on the vacuum platform to the hose through the driving of the driving cylinder to the movable bracket, and heat-seal the stop belt and the hose to form a stop valve through the driving of the first upper cylinder and the first lower cylinder. After the stop valve is formed, the stop valve is heat-sealed to the upper film and the lower film through the driving of the rotating platform by the rotating motor and the heat-sealing treatment of the first heat-sealing component.

进一步的,上述放卷机构包括固定在机架上的放卷电机、在放卷电机的驱动下转动设置在机架上的放卷辊轴、多个固定设置在机架上的导向辊轴、固定在机架上的第一升降气缸、在第一升降气缸的驱动下升降设置在机架上的调节辊轴、固定在机架上的分膜板、以及固定在机架上且可分别对上膜和下膜进行支撑的上撑板和下撑板,放卷辊轴通过放卷电机的驱动对上膜和下膜进行同时放卷并依次绕过导向辊轴和调节辊轴后通过分膜板进行分膜,放卷后的上膜通过上撑板的支撑、下膜通过下撑板支撑后,上膜和下膜之间形成可供接管杆及接管杆上的软管或者止流阀伸入的安装间隙。Furthermore, the unwinding mechanism includes an unwinding motor fixed on the frame, an unwinding roller shaft arranged on the frame and rotating under the drive of the unwinding motor, a plurality of guide roller shafts fixed on the frame, a first lifting cylinder fixed on the frame, an adjusting roller shaft arranged on the frame and lifted and lowered under the drive of the first lifting cylinder, a film separating plate fixed on the frame, and an upper support plate and a lower support plate fixed on the frame and capable of supporting the upper film and the lower film respectively. The unwinding roller shaft is driven by the unwinding motor to unwind the upper film and the lower film at the same time and sequentially bypasses the guide roller shaft and the adjusting roller shaft and then passes through the film separating plate to separate the films. After the unwound upper film is supported by the upper support plate and the lower film is supported by the lower support plate, an installation gap is formed between the upper film and the lower film, into which the taking-over rod and the hose or the stop valve on the taking-over rod can be extended.

进一步的,上述热合机构包括固定在机架上的热合平台、固定在机架上的液压缸、固定在液压缸的伸缩端的热合模板,热合模板通过液压缸的驱动将上膜和下膜在热合平台进行热合靠压,并形成引流袋。Furthermore, the heat sealing mechanism includes a heat sealing platform fixed on the frame, a hydraulic cylinder fixed on the frame, and a heat sealing template fixed on the telescopic end of the hydraulic cylinder. The heat sealing template is driven by the hydraulic cylinder to heat-seal and press the upper film and the lower film on the heat sealing platform to form a drainage bag.

进一步的,上述热合工位和裁切工位之间还设有可对软管安装帽盖的装帽机构,所述装帽机构包括固定在机架上的第二振动盘、与第二振动盘适配的第二出料管、固定在机架上的装帽支座、固定在装帽支座上的装帽气缸、固定在装帽气缸的伸缩端的承接块、设置在承接块上且可承接第二出料管内的帽盖的承接孔、固定在机架上的定位气缸、以及固定在定位气缸的伸缩端的安装推杆,所述装帽支架上设有与安装推杆同轴设置的安装孔,承接孔通过装帽气缸对承接块的驱动进行下降并与安装孔连通,安装推杆通过定位气缸的驱动将承接孔内的帽盖推出后与引流袋上的软管配合安装。Furthermore, a cap-mounting mechanism for installing a cap on the hose is provided between the heat-sealing station and the cutting station, the cap-mounting mechanism comprising a second vibration disk fixed on the frame, a second discharge pipe adapted to the second vibration disk, a cap-mounting support fixed on the frame, a cap-mounting cylinder fixed on the cap-mounting support, a receiving block fixed on the telescopic end of the cap-mounting cylinder, a receiving hole provided on the receiving block and capable of receiving the cap in the second discharge pipe, a positioning cylinder fixed on the frame, and an installation push rod fixed on the telescopic end of the positioning cylinder, the cap-mounting support is provided with an installation hole coaxially arranged with the installation push rod, the receiving hole is lowered and connected with the installation hole by the cap-mounting cylinder driving the receiving block, and the installation push rod is driven by the positioning cylinder to push out the cap in the receiving hole and then install it in cooperation with the hose on the drainage bag.

进一步的,上述装帽机构和裁切机构之间还设有可对引流袋安装挂带的装带机构,所述装带机构包括可将软管进行送管和切割的送管组件、以及可将切割后的软管进行弯折和热合的装带组件,所述送管组件包括固定在机架上的送管气缸、固定在送管气缸伸缩端且可对软管进行夹持的第一气动手指、固定在机架上的侧边气缸、在侧边气缸的驱动下滑动设置在机架上的第二气动手指、以及固定在机架上且可对软管进行切割的第二气动剪刀,第一气动手指和第二气动手指的滑动方向均与进料辊轴的轴线垂直设置,第一气动手指在送管气动的驱动下将软管送出,并在第二气动手指夹持后松开,第二气动手指通过侧边气缸的驱动将软管拉出,所述装带组件包括固定在机架上的顶部气缸、在顶部气缸的驱动下滑动设置在机架上的顶部滑块、固定在顶部滑块上的顶部升降气缸、两个固定在顶部升降气缸上的转动电机、固定在各个转动电机的输出端的转动块、固定在各个转动块上的第三气动手指、固定在顶部滑块上的顶部热压气缸、以及固定在顶部热压气缸的伸缩端的顶部热压块,所述机架上还设有底部热压气缸、以及固定在底部热压气缸的伸缩端的底部热压块,各个第三气动手指通过顶部气缸对顶部滑块的驱动、以及顶部升降气缸的驱动对软管进行夹持,第二气动剪刀在各个第三气动手指对软管夹持后将软管进行裁剪,各个第三气动手指在软管裁剪完成后通过各个转动气缸的驱动对软管进行完成,各个第三气动手指通过顶部气缸对顶部滑块的驱动、以及顶部升降气缸对转动电机的驱动弯折后的软管转移至底部热压块和引流袋的上方,顶部热压块通过顶部升降气缸的驱动、以及与底部热压块的配合将弯折后的软管热合固定在引流袋上形成挂带。Furthermore, a strapping mechanism for installing a hanging strap on the drainage bag is provided between the capping mechanism and the cutting mechanism, the strapping mechanism includes a tube feeding assembly for feeding and cutting the hose, and a strapping assembly for bending and heat-sealing the cut hose, the tube feeding assembly includes a tube feeding cylinder fixed to the frame, a first pneumatic finger fixed to the telescopic end of the tube feeding cylinder and capable of clamping the hose, a side cylinder fixed to the frame, a second pneumatic finger slidably arranged on the frame under the drive of the side cylinder, and a fixed The second pneumatic scissors are fixed on the frame and can cut the hose. The sliding directions of the first pneumatic finger and the second pneumatic finger are both arranged perpendicular to the axis of the feed roller. The first pneumatic finger sends the hose out under the drive of the tube feeding pneumatic and releases it after being clamped by the second pneumatic finger. The second pneumatic finger pulls the hose out through the drive of the side cylinder. The belt loading assembly includes a top cylinder fixed on the frame, a top slider slidably arranged on the frame under the drive of the top cylinder, a top lifting cylinder fixed on the top slider, and two A rotating motor fixed on the top lifting cylinder, a rotating block fixed on the output end of each rotating motor, a third pneumatic finger fixed on each rotating block, a top hot pressing cylinder fixed on the top slider, and a top hot pressing block fixed on the telescopic end of the top hot pressing cylinder. The frame is also provided with a bottom hot pressing cylinder and a bottom hot pressing block fixed on the telescopic end of the bottom hot pressing cylinder. Each third pneumatic finger clamps the hose through the driving of the top slider by the top cylinder and the driving of the top lifting cylinder. The second pneumatic scissors cut the hose after each third pneumatic finger clamps the hose. After the hose is cut, each third pneumatic finger completes the hose through the driving of each rotating cylinder. Each third pneumatic finger drives the top slider by the top cylinder and drives the rotating motor by the top lifting cylinder to transfer the bent hose to the top of the bottom hot pressing block and the drainage bag. The top hot pressing block heat-seals and fixes the bent hose to the drainage bag to form a hanging belt through the driving of the top lifting cylinder and the cooperation with the bottom hot pressing block.

进一步的,上述裁切机构包括固定在机架上的裁切气缸、以及在裁切气缸的驱动下滑动设置在机架上的裁切刀,所述裁切刀通过裁切气缸的驱动将热合后的引流袋分割成单独的个体。Furthermore, the cutting mechanism includes a cutting cylinder fixed on a frame, and a cutting knife slidably arranged on the frame under the drive of the cutting cylinder, and the cutting knife is driven by the cutting cylinder to divide the heat-sealed drainage bag into separate individuals.

本发明专利具有积极的效果:(1)本发明通过设置上膜工位来对上膜和下膜进行同步的进料,通过进管工位来对接口的软管进行自动化的上料,通过热合工位将引流袋整体成型,裁切工位来将热合后多个连接在一起的引流袋裁切成单独的个体,将进管机构设置成尽管组件、第一转移组件和第一热合组件的配合,进管组件上振动盘内的软管通过第一出料管进入送料块内的接料通孔内,然后通过送料气缸的驱动、以及推料气缸与推料杆的配合将软管推至接管杆上,多个接管杆在旋转电机对转动平台的驱动依次对接软管进行接取,并通过旋转电机的驱动将软管转移至上膜和下膜之间,通过第一热合组件进行先将软管与上膜和下膜固定,在热合完成后接管杆通过驱动间的驱动进行复位并与软管进行脱离,然后依次往复对软管进行接取并将其转移至上膜和下膜之间,有效的解决了现有技术中软管通过人工的方式进行摆放带来的低效的问题,同时接管杆在软管热合后通过驱动间收回,也可以避免软管在热合前发生掉落或者发生偏移,此外,转动平台在旋转电机的驱动下在上膜和下膜处的切线方向与上膜和下膜的进料方向相同,一方面可以保证软管可以准确的进入上膜和下膜之间,另一方面也避免了软管与上膜和下膜发生干涉和碰撞,结构巧妙,稳定实用。The patent of the present invention has positive effects: (1) The present invention feeds the upper film and the lower film synchronously by setting a film-loading station, automatically feeds the interface hose by a tube-feeding station, integrally forms the drainage bag by a heat-sealing station, and cuts the multiple drainage bags connected together after heat-sealing into separate individuals by a cutting station. The tube-feeding mechanism is arranged to cooperate with the first transfer assembly and the first heat-sealing assembly. The hose in the vibration disk of the tube-feeding assembly enters the material receiving hole in the feeding block through the first discharge pipe, and then is driven by the feeding cylinder and the push cylinder and the push rod to push the hose onto the tube rod. The multiple tube rods are connected to the hose in turn under the driving of the rotating motor on the rotating platform to receive the hose, and the hose is transferred to the upper film and the lower film by the driving of the rotating motor. The hose is first fixed to the upper and lower films through the first heat-sealing assembly. After the heat-sealing is completed, the connecting rod is reset and disengaged from the hose through the drive of the driving room. Then, the hose is reciprocated in sequence and transferred between the upper and lower films, which effectively solves the problem of inefficiency caused by the manual placement of the hose in the prior art. At the same time, the connecting rod is retracted through the driving room after the hose is heat-sealed, which can also prevent the hose from falling or shifting before heat-sealing. In addition, the tangent direction of the rotating platform at the upper and lower films driven by the rotating motor is the same as the feeding direction of the upper and lower films. On the one hand, it can ensure that the hose can accurately enter between the upper and lower films. On the other hand, it also avoids interference and collision between the hose and the upper and lower films. The structure is ingenious, stable and practical.

(2)本发明通过在转动平台上设置四个接料组件和四个对应的驱动件,四个接料组件,一方面可以在接管杆的接管和送管之间设置缓冲时间,另一方面多个接管杆依次进行接管和送管,可以极大的提高软管的接管和送管的效率,同时将驱动件设置成第一驱动气缸对第二驱动气缸的驱动、以及第二驱动气缸对连接块的驱动,通过连接块与滑动底座的配合连接,可以对接管杆进行精准的控制,在进行接管时,第一驱动气缸对第二气动气缸进行驱动,第二驱动气缸对连接块进行驱动,然后带动接管杆伸出,在接管杆上的软管与上膜和下膜热合固定后接管杆缩回,保证了接管杆的快捷的伸出和缩回,从而保证软管上料的高效性和精准性,便捷实用。(2) The present invention arranges four material receiving components and four corresponding driving members on a rotating platform. The four material receiving components can, on the one hand, set a buffer time between the receiving and pipe delivery of the receiving rod. On the other hand, multiple receiving rods perform receiving and pipe delivery in sequence, which can greatly improve the efficiency of receiving and pipe delivery of the hose. At the same time, the driving members are arranged so that the first driving cylinder drives the second driving cylinder, and the second driving cylinder drives the connecting block. Through the matching connection between the connecting block and the sliding base, the receiving rod can be accurately controlled. When receiving the hose, the first driving cylinder drives the second pneumatic cylinder, and the second driving cylinder drives the connecting block, and then drives the receiving rod to extend. After the hose on the receiving rod is heat-sealed and fixed with the upper film and the lower film, the receiving rod retracts, thereby ensuring the quick extension and retraction of the receiving rod, thereby ensuring the high efficiency and accuracy of hose feeding, which is convenient and practical.

(3)本发明通过将第一热合组件设置成上热合压块和下热合压块的配合,上热合压块和下热合压块上的弧形压槽可以对软管进行定位靠压,通过上热合气缸对上热合压块的驱动、以及下热合气缸对下热合压块的驱动将软管与上膜和下膜进行热合固定,保证了软管热合的高效性和精准性。(3) The present invention arranges the first heat-sealing component to cooperate with an upper heat-sealing block and a lower heat-sealing block. The arc-shaped pressing grooves on the upper heat-sealing block and the lower heat-sealing block can position and press the hose. The upper heat-sealing block is driven by the upper heat-sealing cylinder, and the lower heat-sealing block is driven by the lower heat-sealing cylinder to heat-seal and fix the hose to the upper film and the lower film, thereby ensuring the high efficiency and accuracy of the hose heat-sealing.

(4)本发明通过在机架的两侧均设置进管机构,可以根据实际的需求选择安装单头的软管或者双头的软管,在机架的一侧设置进阀机构,可以将一侧的软管热合成止流阀,分流的止流带通过第一靠压气缸和第二靠压气缸固定在对对应的导向板上,第一靠压气缸松开后,第二靠压气缸通过驱动气缸对移动板的驱动将各个止流带带出至真空平台上,并通过第一气动剪刀将止流带剪断,真空平台的上端面和下端面均设置成第一真空吸附面,保证了切断之后的止流带的稳定,然后通过第二转移组件将取段后的止流带转移至软管处与软管进行热合后形成止流阀,保证了止流带上料和取段的精准性,同时也保证了止流阀成型的高效性,便捷实用。(4) The present invention provides a pipe inlet mechanism on both sides of the frame, so that a single-head hose or a double-head hose can be installed according to actual needs. A valve inlet mechanism is provided on one side of the frame, so that the hose on one side can be heat-sealed into a stop valve. The diverting stop strip is fixed on the corresponding guide plate by the first pressure cylinder and the second pressure cylinder. After the first pressure cylinder is released, the second pressure cylinder drives the moving plate by the driving cylinder to bring each stop strip out to the vacuum platform, and cuts the stop strip by the first pneumatic scissors. The upper end face and the lower end face of the vacuum platform are both configured as the first vacuum adsorption surface, which ensures the stability of the stop strip after cutting. Then, the stop strip after segmentation is transferred to the hose by the second transfer component and heat-sealed with the hose to form a stop valve, which ensures the accuracy of feeding and segmentation of the stop strip, and also ensures the high efficiency of the stop valve molding, which is convenient and practical.

(5)本发明通过将第二转移组件设置成水平滑动设置在侧板上的移动支架,移动支架上的第一上气缸带动上控制块对真空平台上端面上的止流带进行吸附,第一下气缸上的下控制块对真空平台下端面上的止流带进行吸附,上控制块和下控制块上的真空吸附部对止流带进行吸附处理,各个止流带转移至软管处后,第一上气缸对上控制块进行驱动,第一下气缸对下控制块进行驱动,上控制块和下控制块上的热合部将止流带与软管进行热合处理,从而形成止流阀,然后再将止流阀转移至上膜和下膜之间,与引流袋进行热合固定,保证了止流阀成型的高效性、以及止流阀与引流袋热合的稳定性,结构巧妙,高效便捷。(5) The present invention arranges the second transfer component into a movable bracket horizontally slidably arranged on the side plate, the first upper cylinder on the movable bracket drives the upper control block to adsorb the stop-flow strip on the upper end surface of the vacuum platform, the lower control block on the first lower cylinder adsorbs the stop-flow strip on the lower end surface of the vacuum platform, the vacuum adsorption parts on the upper control block and the lower control block adsorb the stop-flow strip, after each stop-flow strip is transferred to the hose, the first upper cylinder drives the upper control block, the first lower cylinder drives the lower control block, the heat sealing parts on the upper control block and the lower control block heat-seal the stop-flow strip and the hose, thereby forming a stop valve, and then the stop valve is transferred between the upper film and the lower film, and is heat-sealed and fixed with the drainage bag, thereby ensuring the high efficiency of the stop valve molding and the stability of the heat sealing between the stop valve and the drainage bag. The structure is ingenious and efficient and convenient.

(6)本发明通过将放卷机构设置成放卷电机对放卷辊轴的驱动来对上膜和下膜进行同步放卷,第一升降气缸对调节辊轴的驱动可以对上膜和下膜的张紧度进行调节,通过分膜板对上膜和下膜进行分膜处理,并通过上撑板和下撑板分别对上膜和下膜进行分层支撑,一方面可以保证上膜和下膜进料的精准和高效,另一方面在上膜和下膜之间形成安装间隙,可以便于软管更加精准且快捷的进入上膜和下膜之间,稳定实用。(6) The present invention unwinds the upper and lower films synchronously by configuring the unwinding mechanism so that the unwinding motor drives the unwinding roller shaft. The first lifting cylinder drives the adjusting roller shaft to adjust the tension of the upper and lower films. The upper and lower films are separated by the film separation plate, and the upper and lower films are supported in layers by the upper support plate and the lower support plate respectively. On the one hand, the accuracy and efficiency of the feeding of the upper and lower films can be guaranteed. On the other hand, an installation gap is formed between the upper and lower films, which can facilitate the hose to enter between the upper and lower films more accurately and quickly. It is stable and practical.

(7)本发明通过将热合机构设置由液压缸对热合模板的驱动将已经热合了软管或止流阀的上膜和下膜进行热合形成引流袋整体,保证了引流袋成型的高效性。(7) The present invention ensures high efficiency of drainage bag molding by arranging a heat-sealing mechanism in which a hydraulic cylinder drives a heat-sealing template to heat-seal the upper film and the lower film to which the hose or the stop valve has been heat-sealed to form a drainage bag as a whole.

(8)本发明通过第二振动盘带动各个帽盖从第二出料管出料,第二出料管内的帽盖进入承接快上的承接孔内,并在装帽气缸驱动承接块下降后,定位气缸通过对安装推杆的驱动将承接孔内的帽盖推至引流袋上软管上,从而实现了帽盖的快速安装,结构巧妙,便捷实用。(8) The present invention drives each cap to be discharged from the second discharge pipe through the second vibration plate, and the cap in the second discharge pipe enters the receiving hole on the receiving block. After the cap-installing cylinder drives the receiving block to descend, the positioning cylinder drives the installation push rod to push the cap in the receiving hole onto the upper hose of the drainage bag, thereby realizing the rapid installation of the cap. The structure is ingenious, convenient and practical.

(9)本发明通过设置装带机构,通过送管气缸和第一气动手指的配合将软管送出,在第二气动手指对软管抓取后通过侧边气缸将软管拉出,然后通过各个第三气动手指抓取软管后,第二气动剪刀将软管尖端,各个第三气动手指通过转动电机的驱动将软管弯折成挂带后,通过顶部热压块和底部热压块的配合将挂带固定在引流袋上,保证了挂带弯折的高效性,以及挂带与引流袋连接的快捷和稳定。(9) The present invention provides a loading mechanism, wherein the hose is delivered through the cooperation of the hose delivery cylinder and the first pneumatic finger, and after the second pneumatic finger grabs the hose, the hose is pulled out through the side cylinder. After the hose is grabbed by each third pneumatic finger, the second pneumatic scissors cut the tip of the hose, and each third pneumatic finger bends the hose into a hanging belt through the drive of a rotating motor. The hanging belt is fixed to the drainage bag through the cooperation of the top heat pressing block and the bottom heat pressing block, thereby ensuring the high efficiency of the bending of the hanging belt and the quick and stable connection between the hanging belt and the drainage bag.

(10)本发明通过设置裁切机构,通过裁切气动对裁切刀的驱动将热合后的多个依次连接在一起的引流袋逐个进行切割成单独个体,保证了引流袋裁切的高效性和精准度。(10) The present invention provides a cutting mechanism, and drives the cutting knife by cutting pneumatically to cut a plurality of drainage bags connected in sequence after heat sealing into separate individuals one by one, thereby ensuring the efficiency and accuracy of drainage bag cutting.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

为了使本发明专利的内容更容易被清楚地理解,下面根据具体实施例并结合附图,对本发明专利作进一步详细的说明,其中In order to make the content of the present invention more clearly understood, the present invention is further described in detail below based on specific embodiments and in combination with the accompanying drawings, wherein

图1为本发明中引流袋制样成型流水线的整体结构示意图;FIG1 is a schematic diagram of the overall structure of a drainage bag sample forming line according to the present invention;

图2为本发明中进管机构的整体结构示意图;FIG2 is a schematic diagram of the overall structure of the pipe inlet mechanism of the present invention;

图3为本发明中驱动件与转动平台的整体连接结构示意图;FIG3 is a schematic diagram of the overall connection structure between the driving member and the rotating platform in the present invention;

图4为本发明中第一热合组件的整体结构示意图;FIG4 is a schematic diagram of the overall structure of the first heat-sealing assembly of the present invention;

图5为本发明中进阀机构的整体结构示意图;FIG5 is a schematic diagram of the overall structure of the inlet valve mechanism of the present invention;

图6为本发明中热合机构的整体结构示意图;FIG6 is a schematic diagram of the overall structure of the heat sealing mechanism of the present invention;

图7为本发明中装帽机构的整体结构示意图;FIG7 is a schematic diagram of the overall structure of the cap-mounting mechanism of the present invention;

图8为本发明中装带机构的整体结构示意图;FIG8 is a schematic diagram of the overall structure of the belt loading mechanism of the present invention;

图9为本发明中装带组件的整体结构示意图;FIG9 is a schematic diagram of the overall structure of the belt loading assembly of the present invention;

图10为本发明中裁切机构的整体结构示意图。FIG. 10 is a schematic diagram of the overall structure of the cutting mechanism of the present invention.

具体实施方式DETAILED DESCRIPTION

见图1至图10,本发明专利具有机架1,所述机架1上设有上膜工位、位于机架1一侧或两侧的进管工位、热合工位、以及裁切工位;所述上膜工位上设有可对上膜和下膜进行放卷的放卷机构2,所述进管工位上设有可将软管上料至上膜和下膜之间的进管机构3,所述热合工位上设有可对上膜和下膜进行热合成型的热合机构5,所述裁切工位上设有可将热合后的引流袋进行裁切的裁切机构8,各个工位之间均设有可在驱动电机9的驱动下带动上膜和下膜进行进料的进料辊轴91;As shown in Figures 1 to 10, the patent of the present invention has a frame 1, on which a film-loading station, a tube-feeding station located on one side or both sides of the frame 1, a heat-sealing station, and a cutting station are provided; the film-loading station is provided with an unwinding mechanism 2 for unwinding the upper film and the lower film, the tube-feeding station is provided with a tube-feeding mechanism 3 for feeding the hose between the upper film and the lower film, the heat-sealing station is provided with a heat-sealing mechanism 5 for heat-molding the upper film and the lower film, the cutting station is provided with a cutting mechanism 8 for cutting the heat-sealed drainage bag, and a feeding roller 91 is provided between each station, which can drive the upper film and the lower film to feed under the drive of a driving motor 9;

所述进管机构3包括进管组件31、第一转移组件32和第一热合组件33,所述进管组件31包设置在机架1上的第一振动盘311、与第一振动盘311适配的第一出料管312、固定在机架1上的送料气缸313、固定在送料气缸313的伸缩端的送料块314、固定在机架1上的推料气缸315、以及固定在推料气缸315的伸缩端的推料杆316,所述送料气缸313的伸缩方向与进料辊轴91的轴线平行设置,推料气缸315的伸缩方向与送料气缸313的伸缩方向垂直设置,所述送料块314上设有与第一出料管312对应的接料通孔317;所述第一转移组件32包括固定在支架上的旋转电机321、固定在旋转电机321的输出端的转动平台322、以及多个沿转动平台322的轴线均布在转动平台322上的接料组件,所述接料组件包括在驱动件的驱动下滑动设置在转动平台322上的滑动底座323、固定在滑动底座323上的接管杆325、以及与滑动底座323对应的限位块324,所述滑动底座323的滑动方向和接管杆325的延伸方向均与转动平台322的转动轴线垂直设置,所述限位块324上设有可供接管杆325穿过的限位通槽,限位通槽在转动平台322转动后与接料通孔317连通,接管杆325通过驱动件对滑动底座323的驱动伸出限位块324,送料块314内的接料通孔317接料后通过送料气缸313的驱动转移至推料杆316和接管杆325之间,推料杆316通过推料气缸315的驱动将接料通孔317内的软管推出接料通孔317并套设在接管杆325上,接管杆325通过旋转电机321对转动平台322的驱动将软管转移至上膜和下膜之间,并通过第一热合组件33将软管热合固定在上膜和下膜之间;The pipe feeding mechanism 3 includes a pipe feeding assembly 31, a first transfer assembly 32 and a first heat sealing assembly 33. The pipe feeding assembly 31 includes a first vibration plate 311 arranged on the frame 1, a first discharge pipe 312 adapted to the first vibration plate 311, a feeding cylinder 313 fixed on the frame 1, a feeding block 314 fixed to the telescopic end of the feeding cylinder 313, a pushing cylinder 315 fixed on the frame 1, and a pushing rod 316 fixed to the telescopic end of the pushing cylinder 315. The telescopic direction of the feeding cylinder 313 is consistent with the feeding direction. The axis of the roller 91 is arranged in parallel, the telescopic direction of the push cylinder 315 is arranged perpendicular to the telescopic direction of the feeding cylinder 313, and the feeding block 314 is provided with a material receiving through hole 317 corresponding to the first discharge pipe 312; the first transfer component 32 includes a rotating motor 321 fixed on the bracket, a rotating platform 322 fixed on the output end of the rotating motor 321, and a plurality of material receiving components uniformly distributed on the rotating platform 322 along the axis of the rotating platform 322, and the material receiving component includes a material receiving component arranged on the rotating platform 322 under the drive of the driving member. The sliding base 323 on the rotating platform 322, the pipe rod 325 fixed on the sliding base 323, and the limit block 324 corresponding to the sliding base 323, the sliding direction of the sliding base 323 and the extension direction of the pipe rod 325 are both arranged perpendicular to the rotation axis of the rotating platform 322, the limit block 324 is provided with a limit groove for the pipe rod 325 to pass through, the limit groove is connected to the material receiving through hole 317 after the rotating platform 322 rotates, and the pipe rod 325 drives the sliding base 323 through the driving member The limit block 324 is extended, and the material receiving hole 317 in the feeding block 314 receives the material and is transferred to between the pushing rod 316 and the connecting rod 325 through the driving of the feeding cylinder 313. The pushing rod 316 pushes the hose in the material receiving hole 317 out of the material receiving hole 317 through the driving of the pushing cylinder 315 and is sleeved on the connecting rod 325. The connecting rod 325 drives the rotating platform 322 through the rotating motor 321 to transfer the hose to between the upper film and the lower film, and the hose is heat-sealed and fixed between the upper film and the lower film through the first heat-sealing assembly 33.

软管与上膜和下膜热合固定后通过热合机构5对上膜和下膜进行整体热合形成引流袋,并通过裁切机构8裁切后形成多个独立的引流袋。After the hose is heat-sealed and fixed to the upper film and the lower film, the upper film and the lower film are integrally heat-sealed by the heat-sealing mechanism 5 to form a drainage bag, and then cut by the cutting mechanism 8 to form a plurality of independent drainage bags.

所述转动平台322上设有四个接料组件,机架1上设有四个与各个接料组件对应的驱动件,所述驱动件包括固定在机架1上的第一驱动气缸326、以及固定在第一驱动气缸326的伸缩端的第二驱动气缸327、以及固定在第二驱动气缸327的伸缩端且可与滑动底座323配合连接的连接块328,所述第一驱动气缸326的伸缩方向与滑动底座323的滑动方向平行设置,第二驱动气缸327的伸缩方向与转动平台322垂直设置,所述转动平台322上设有可供连接块328穿过并滑动的底部滑槽320,连接块328通过第二驱动气缸327的驱动伸出底部滑槽320并与滑动底座323连接,并通过第一驱动气缸326的驱动带动滑动底座323进行滑动。The rotating platform 322 is provided with four material receiving components, and the frame 1 is provided with four driving members corresponding to each material receiving component. The driving members include a first driving cylinder 326 fixed on the frame 1, a second driving cylinder 327 fixed at the telescopic end of the first driving cylinder 326, and a connecting block 328 fixed at the telescopic end of the second driving cylinder 327 and capable of being connected with the sliding base 323. The telescopic direction of the first driving cylinder 326 is arranged parallel to the sliding direction of the sliding base 323, and the telescopic direction of the second driving cylinder 327 is arranged perpendicular to the rotating platform 322. The rotating platform 322 is provided with a bottom slide groove 320 for the connecting block 328 to pass through and slide. The connecting block 328 is driven by the second driving cylinder 327 to extend out of the bottom slide groove 320 and be connected to the sliding base 323, and the sliding base 323 is driven to slide by the first driving cylinder 326.

第二驱动气缸327上的连接块328上可设置磁块,滑动底座323的底部可设置磁铁,连接块328通过磁块和磁铁的配合进行配合连接,或者连接块328上设置凸块,滑动底座323的底部设有凹槽,连接块328和滑动底座323通过凸块和凹槽的配合连接,连接块328和滑动底座323可以通过磁块与磁铁或凸块和凹槽的配合等可拆卸的方式进行配合连接。A magnetic block can be set on the connecting block 328 on the second driving cylinder 327, and a magnet can be set on the bottom of the sliding base 323. The connecting block 328 is connected by the cooperation between the magnetic block and the magnet, or a protrusion is set on the connecting block 328, and a groove is set at the bottom of the sliding base 323. The connecting block 328 and the sliding base 323 are connected by the cooperation between the protrusion and the groove. The connecting block 328 and the sliding base 323 can be connected in a detachable manner such as the cooperation between the magnetic block and the magnet or the protrusion and the groove.

所述第一热合组件33包括设置在机架1上的上热合气缸331、固定在上热合气缸331的伸缩端的上热合压块333、设置在机架1上且与上热合气缸331对应的下热合气缸332、以及固定在下热合气缸332的伸缩端的下热合压块334,所述上热合压块333和下热合压块334上均设有弧形压槽335,上热合压块333通过与下热合压块334的靠压配合将软管热合固定在上膜和下膜之间。The first heat sealing assembly 33 includes an upper heat sealing cylinder 331 arranged on the frame 1, an upper heat sealing block 333 fixed at the telescopic end of the upper heat sealing cylinder 331, a lower heat sealing cylinder 332 arranged on the frame 1 and corresponding to the upper heat sealing cylinder 331, and a lower heat sealing block 334 fixed at the telescopic end of the lower heat sealing cylinder 332. The upper heat sealing block 333 and the lower heat sealing block 334 are both provided with arc-shaped pressure grooves 335. The upper heat sealing block 333 heat-seals and fixes the hose between the upper film and the lower film by pressing together with the lower heat sealing block 334.

所述机架1的两侧均设有进管机构3,且机架1的任一侧设有与进管机构3对应的进阀机构4,所述进阀机构4包括两个放卷止流带的放卷盘41、导向辊42、固定在机架1上的侧板43、固定在侧板43上且可将两个放卷盘41上的止流带进行分流的分流杆44、两个平行且固定在侧板43上的导向板45、固定在侧板43上且相对设置的第一靠压气缸46、固定在各个第一靠压气缸46的伸缩端的靠压块、在驱动气缸的驱动下水平滑动设置在侧板43上的移动板48、相对设置在移动板48上的第二靠压气缸47、固定在各个第二靠压气缸47的伸缩端的靠压块、固定在移动板48上的真空平台40、固定在机架1上的水平滑动气缸、固定在水平滑动气缸的伸缩端的伸缩气缸410、固定在伸缩气缸410的伸缩端且可将各个止流带剪断的第一气动剪刀411、以及可将真空平台40上的止流带转移并与接管杆325上的软管进行热合的第二转移组件,所述第一靠压气缸46的伸缩方向均与导向板45垂直设置,第二靠压气缸47的伸缩方向与第一靠压气缸46的伸缩方向平行设置,各个导向板45的延伸方向进料辊轴91的轴线垂直设置,所述真空平台40的上端面和下端面均为第一真空吸附面,且真空平台40在移动板48未移动时位于两个导向板45之间,各个第二靠压气缸47上的靠压块与对应的止流带靠压后,各个第一靠压气缸46的上的靠压块与对应的止流带脱离,各个第二靠压气缸47上的靠压块通过驱动气缸对移动板48的驱动将各个止流带转移至真空平台40,第一气动剪刀411通过伸缩气缸410对的驱动对止流带进行取段,第二转移组件将取段后的止流带转移至取管棒上的软管处,并与软管进行热合后形成止流阀。Both sides of the frame 1 are provided with a pipe inlet mechanism 3, and either side of the frame 1 is provided with an inlet valve mechanism 4 corresponding to the pipe inlet mechanism 3, the inlet valve mechanism 4 includes two unwinding reels 41 for unwinding the flow-stopping strips, a guide roller 42, a side plate 43 fixed to the frame 1, a diverter rod 44 fixed to the side plate 43 and capable of diverting the flow-stopping strips on the two unwinding reels 41, two parallel guide plates 45 fixed to the side plates 43, a first pressure cylinder 46 fixed to the side plates 43 and arranged oppositely, and a first pressure cylinder 46 fixed to each of the first pressure cylinders 46. 6, a pressing block at the telescopic end of the side plate 43, a moving plate 48 that slides horizontally under the drive of the driving cylinder, a second pressing cylinder 47 that is relatively arranged on the moving plate 48, a pressing block fixed to the telescopic end of each second pressing cylinder 47, a vacuum platform 40 fixed to the moving plate 48, a horizontal sliding cylinder fixed to the frame 1, a telescopic cylinder 410 fixed to the telescopic end of the horizontal sliding cylinder, a first pneumatic scissors 411 fixed to the telescopic end of the telescopic cylinder 410 and capable of cutting each stop strip, and a first pneumatic scissors 412 that can cut each stop strip The second transfer assembly for transferring the stop strip on the vacuum platform 40 and heat-sealing with the hose on the pipe rod 325, the telescopic direction of the first pressure cylinder 46 is perpendicular to the guide plate 45, the telescopic direction of the second pressure cylinder 47 is parallel to the telescopic direction of the first pressure cylinder 46, the extension direction of each guide plate 45 is perpendicular to the axis of the feed roller 91, the upper end face and the lower end face of the vacuum platform 40 are both the first vacuum adsorption surface, and the vacuum platform 40 is located between the two guide plates 48 when the moving plate 48 is not moved. 5, after the pressing blocks on each second pressing cylinder 47 are pressed against the corresponding stop-flow strip, the pressing blocks on each first pressing cylinder 46 are separated from the corresponding stop-flow strip, and the pressing blocks on each second pressing cylinder 47 transfer each stop-flow strip to the vacuum platform 40 by driving the moving plate 48 through the driving cylinder, and the first pneumatic scissors 411 cut the stop-flow strip by driving the telescopic cylinder 410, and the second transfer component transfers the cut stop-flow strip to the hose on the pipe removal rod, and forms a stop valve after heat-sealing with the hose.

所述第二转移组件包括在驱动气缸的驱动下水平滑动设置在侧板43上的移动支架49、两个固定在移动支架49上且相对设置的平移气缸491、固定在各个平移气缸491上的第一上气缸492和第一下气缸493、固定在第一上气缸492的伸缩端的上控制块494、以及固定在第一下气缸493的伸缩端的下控制块495,各个平移气缸491的伸缩方向与侧板43垂直设置,所述第一上气缸492和第一下气缸493的伸缩方向均与第一靠压气缸46的伸缩方向相同,所述上控制块494和下控制块495上相对的面上均设有真空吸附部和热合部,上控制块494和下控制块495通过驱动气缸对移动支架49的驱动同步的将真空平台40上的止流带转移至软管处,并通过第一上气缸492和第一下气缸493的驱动将止流带与软管热合进行止流阀,在形成止流阀后通过旋转电机321对转动平台322的驱动、以及第一热合组件33的热合处理将止流阀与上膜和下膜热合固定。The second transfer assembly includes a movable bracket 49 which is horizontally slidably arranged on the side plate 43 under the drive of the driving cylinder, two translation cylinders 491 which are fixed on the movable bracket 49 and arranged opposite to each other, a first upper cylinder 492 and a first lower cylinder 493 which are fixed on each translation cylinder 491, an upper control block 494 which is fixed on the telescopic end of the first upper cylinder 492, and a lower control block 495 which is fixed on the telescopic end of the first lower cylinder 493. The telescopic direction of each translation cylinder 491 is perpendicular to the side plate 43, and the telescopic directions of the first upper cylinder 492 and the first lower cylinder 493 are perpendicular to the first upper cylinder 492 and the first lower cylinder 493. The extension and retraction directions of the pressure cylinder 46 are the same, and the upper control block 494 and the lower control block 495 are provided with a vacuum adsorption part and a heat sealing part on the opposite surfaces. The upper control block 494 and the lower control block 495 synchronously transfer the stop belt on the vacuum platform 40 to the hose by driving the movable bracket 49 through the driving cylinder, and heat-seal the stop belt and the hose to form a stop valve through the driving of the first upper cylinder 492 and the first lower cylinder 493. After the stop valve is formed, the rotating platform 322 is driven by the rotating motor 321, and the heat sealing treatment of the first heat sealing component 33 is used to heat-seal and fix the stop valve to the upper film and the lower film.

所述放卷机构2包括固定在机架1上的放卷电机21、在放卷电机21的驱动下转动设置在机架1上的放卷辊轴22、多个固定设置在机架1上的导向辊轴23、固定在机架1上的第一升降气缸24、在第一升降气缸24的驱动下升降设置在机架1上的调节辊轴25、固定在机架1上的分膜板26、以及固定在机架1上且可分别对上膜和下膜进行支撑的上撑板27和下撑板28,放卷辊轴22通过放卷电机21的驱动对上膜和下膜进行同时放卷并依次绕过导向辊轴23和调节辊轴25后通过分膜板26进行分膜,放卷后的上膜通过上撑板27的支撑、下膜通过下撑板28支撑后,上膜和下膜之间形成可供接管杆325及接管杆325上的软管或者止流阀伸入的安装间隙。The unwinding mechanism 2 includes an unwinding motor 21 fixed on the frame 1, an unwinding roller 22 rotatably arranged on the frame 1 under the drive of the unwinding motor 21, a plurality of guide rollers 23 fixed on the frame 1, a first lifting cylinder 24 fixed on the frame 1, an adjusting roller 25 lifted and lowered on the frame 1 under the drive of the first lifting cylinder 24, a film separating plate 26 fixed on the frame 1, and an upper support plate 27 and a lower support plate 28 fixed on the frame 1 and capable of supporting the upper film and the lower film respectively. The unwinding roller 22 unwinds the upper film and the lower film simultaneously under the drive of the unwinding motor 21, and sequentially bypasses the guide roller 23 and the adjusting roller 25, and then separates the films through the film separating plate 26. After the unwinding, the upper film is supported by the upper support plate 27, and the lower film is supported by the lower support plate 28, and an installation gap is formed between the upper film and the lower film, into which the connecting rod 325 and the hose or the stop valve on the connecting rod 325 can be extended.

所述机架1上还设有止位气缸,所述止位气缸的伸缩端固定设有止位块,止位块通过止位气缸的驱动将上膜和下膜固定靠压在导向辊轴23上。The frame 1 is also provided with a stop cylinder, and a stop block is fixedly provided at the telescopic end of the stop cylinder. The stop block fixes the upper film and the lower film against the guide roller 23 through the drive of the stop cylinder.

所述热合机构5包括固定在机架1上的热合平台51、固定在机架1上的液压缸52、固定在液压缸52的伸缩端的热合模板53,热合模板53通过液压缸52的驱动将上膜和下膜在热合平台51进行热合靠压,并形成引流袋。The heat sealing mechanism 5 includes a heat sealing platform 51 fixed on the frame 1, a hydraulic cylinder 52 fixed on the frame 1, and a heat sealing template 53 fixed on the telescopic end of the hydraulic cylinder 52. The heat sealing template 53 is driven by the hydraulic cylinder 52 to heat-seal and press the upper film and the lower film on the heat sealing platform 51 to form a drainage bag.

所述热合工位和裁切工位之间还设有可对软管安装帽盖的装帽机构6,所述装帽机构6包括固定在机架1上的第二振动盘61、与第二振动盘61适配的第二出料管62、固定在机架1上的装帽支座63、固定在装帽支座63上的装帽气缸64、固定在装帽气缸64的伸缩端的承接块65、设置在承接块65上且可承接第二出料管62内的帽盖的承接孔651、固定在机架1上的定位气缸66、以及固定在定位气缸66的伸缩端的安装推杆67,所述装帽支架上设有与安装推杆67同轴设置的安装孔631,承接孔651通过装帽气缸64对承接块65的驱动进行下降并与安装孔631连通,安装推杆67通过定位气缸66的驱动将承接孔651内的帽盖推出后与引流袋上的软管配合安装。A capping mechanism 6 for mounting a cap on the hose is also provided between the heat-sealing station and the cutting station. The capping mechanism 6 comprises a second vibration plate 61 fixed on the frame 1, a second discharge pipe 62 adapted to the second vibration plate 61, a capping support 63 fixed on the frame 1, a capping cylinder 64 fixed on the capping support 63, a receiving block 65 fixed on the telescopic end of the capping cylinder 64, and a receiving block 65 provided on the receiving block 65 and capable of receiving the cap in the second discharge pipe 62. The receiving hole 651, the positioning cylinder 66 fixed on the frame 1, and the installation push rod 67 fixed on the telescopic end of the positioning cylinder 66, the cap mounting bracket is provided with a mounting hole 631 which is coaxially arranged with the installation push rod 67, the receiving hole 651 is driven by the cap mounting cylinder 64 to lower the receiving block 65 and communicate with the installation hole 631, and the installation push rod 67 is driven by the positioning cylinder 66 to push out the cap in the receiving hole 651 and then cooperate with the hose on the drainage bag for installation.

所述装帽机构6和裁切机构8之间还设有可对引流袋安装挂带的装带机构7,所述装带机构7包括可将软管进行送管和切割的送管组件71、以及可将切割后的软管进行弯折和热合的装带组件72,所述送管组件71包括固定在机架1上的送管气缸711、固定在送管气缸711伸缩端且可对软管进行夹持的第一气动手指712、固定在机架1上的侧边气缸713、在侧边气缸713的驱动下滑动设置在机架1上的第二气动手指714、以及固定在机架1上且可对软管进行切割的第二气动剪刀715,第一气动手指712和第二气动手指714的滑动方向均与进料辊轴91的轴线垂直设置,第一气动手指712在送管气动的驱动下将软管送出,并在第二气动手指714夹持后松开,第二气动手指714通过侧边气缸713的驱动将软管拉出,所述装带组件72包括固定在机架1上的顶部气缸721、在顶部气缸721的驱动下滑动设置在机架1上的顶部滑块722、固定在顶部滑块722上的顶部升降气缸720、两个固定在顶部升降气缸720上的转动电机723、固定在各个转动电机723的输出端的转动块724、固定在各个转动块724上的第三气动手指725、固定在顶部滑块722上的顶部热压气缸726、以及固定在顶部热压气缸726的伸缩端的顶部热压块727,所述机架1上还设有底部热压气缸728、以及固定在底部热压气缸728的伸缩端的底部热压块729,各个第三气动手指725通过顶部气缸721对顶部滑块722的驱动、以及顶部升降气缸720的驱动对软管进行夹持,第二气动剪刀715在各个第三气动手指725对软管夹持后将软管进行裁剪,各个第三气动手指725在软管裁剪完成后通过各个转动气缸的驱动对软管进行完成,各个第三气动手指725通过顶部气缸721对顶部滑块722的驱动、以及顶部升降气缸720对转动电机723的驱动弯折后的软管转移至底部热压块729和引流袋的上方,顶部热压块727通过顶部升降气缸720的驱动、以及与底部热压块729的配合将弯折后的软管热合固定在引流袋上形成挂带。A strapping mechanism 7 for mounting a hanging strap on the drainage bag is also provided between the capping mechanism 6 and the cutting mechanism 8. The strapping mechanism 7 includes a tube feeding assembly 71 for feeding and cutting the hose, and a strapping assembly 72 for bending and heat-sealing the cut hose. The tube feeding assembly 71 includes a tube feeding cylinder 711 fixed on the frame 1, a first pneumatic finger 712 fixed on the telescopic end of the tube feeding cylinder 711 and capable of clamping the hose, a side cylinder 713 fixed on the frame 1, a second pneumatic finger 714 slidably arranged on the frame 1 under the drive of the side cylinder 713, and a second pneumatic finger 715 fixed on the frame 1 and capable of clamping the hose. The second pneumatic scissors 715 for cutting, the sliding directions of the first pneumatic finger 712 and the second pneumatic finger 714 are both arranged perpendicular to the axis of the feed roller 91, the first pneumatic finger 712 sends out the hose under the drive of the tube feeding pneumatic, and releases after being clamped by the second pneumatic finger 714, and the second pneumatic finger 714 pulls out the hose through the drive of the side cylinder 713, the belt loading assembly 72 includes a top cylinder 721 fixed on the frame 1, a top slider 722 slidably arranged on the frame 1 under the drive of the top cylinder 721, a top lifting cylinder 720 fixed on the top slider 722, and two top lifting cylinders fixed on the top lifting cylinders. The rotating motor 723 on the frame 1, the rotating block 724 fixed to the output end of each rotating motor 723, the third pneumatic finger 725 fixed to each rotating block 724, the top hot pressing cylinder 726 fixed to the top slider 722, and the top hot pressing block 727 fixed to the telescopic end of the top hot pressing cylinder 726. The frame 1 is also provided with a bottom hot pressing cylinder 728 and a bottom hot pressing block 729 fixed to the telescopic end of the bottom hot pressing cylinder 728. Each third pneumatic finger 725 clamps the hose through the top cylinder 721 driving the top slider 722 and the top lifting cylinder 720. The second pneumatic scissors 715 cut the hose after the third pneumatic fingers 725 clamp the hose. After the hose is cut, the third pneumatic fingers 725 complete the hose by driving the rotating cylinders. The third pneumatic fingers 725 drive the top slider 722 through the top cylinder 721 and the rotating motor 723 through the top lifting cylinder 720 to transfer the bent hose to the top of the bottom heat pressing block 729 and the drainage bag. The top heat pressing block 727 heat-seals the bent hose to the drainage bag to form a hanging strap through the driving of the top lifting cylinder 720 and the cooperation with the bottom heat pressing block 729.

所述裁切机构8包括固定在机架1上的裁切气缸82、以及在裁切气缸82的驱动下滑动设置在机架1上的裁切刀83,所述裁切刀83通过裁切气缸82的驱动将热合后的引流袋分割成单独的个体。The cutting mechanism 8 includes a cutting cylinder 82 fixed on the frame 1 and a cutting knife 83 slidably arranged on the frame 1 under the drive of the cutting cylinder 82. The cutting knife 83 is driven by the cutting cylinder 82 to divide the heat-sealed drainage bag into separate individuals.

机架1上设置裁切支架81,裁切支架81的两侧均设有竖直设置的限位滑槽84,各个限位滑槽84内均滑动设有限位滑块85,裁切刀83的两端固定在对应的限位滑块85上,裁切气缸82的伸缩端固定在裁切刀83上,裁切刀83通过裁切气缸82的驱动对引流袋进行裁切。A cutting bracket 81 is arranged on the frame 1, and vertically arranged limit slide grooves 84 are arranged on both sides of the cutting bracket 81. Limit slide blocks 85 are slidably arranged in each limit slide groove 84. Both ends of the cutting knife 83 are fixed on the corresponding limit slide blocks 85, and the telescopic end of the cutting cylinder 82 is fixed on the cutting knife 83. The cutting knife 83 cuts the drainage bag through the drive of the cutting cylinder 82.

本发明的工作原理:本发明在进行使用的过程中,放卷电机21驱动放卷辊轴22开始转动,放卷辊轴22带动上膜和下膜进行同时放卷,并通过第一升降气缸24对调节辊轴25的驱动对上膜和下膜的张紧度进行调节,并通过分膜板26、上撑板27和下撑板28来对上膜和下膜进行分隔,各个上膜和下膜在各个驱动电机9驱动下的进料辊轴91的带动下进行进料;Working principle of the present invention: During the use of the present invention, the unwinding motor 21 drives the unwinding roller 22 to start rotating, and the unwinding roller 22 drives the upper film and the lower film to unwind at the same time, and the first lifting cylinder 24 drives the adjusting roller 25 to adjust the tension of the upper film and the lower film, and the upper film and the lower film are separated by the film separation plate 26, the upper support plate 27 and the lower support plate 28, and each upper film and the lower film are fed under the drive of the feeding roller 91 driven by each driving motor 9;

同时根据加工的需求选择启动一侧的进管机构3或者两侧的进管机构3,若只需要对引流袋的一侧热合软管,则启动一侧的进管机构3,若引流袋的双头都需要进行软管的热合,则启动两侧的进管机构3,在进管机构3启动时,第一振动盘311内的软管依次进入第一出料管312内,送料气缸313带动送料块314向第一出料管312移动,至送料块314上的接料通孔317与第一出料管312连通并接料后,送料气缸313将送料块314送至推料杆316处,旋转电机321带动转动平台322开始转动,转动平台322上的上任一接料组件转移至接料块处时,第二驱动气缸327带动连接块328进行抬升,待连接块328与滑动底座323连接后,第一驱动气缸326带动第二驱动气缸327和滑动底座323开始转动,并带动接管杆325伸出,与接料块对应的接管杆325伸出后,推料气缸315驱动推料杆316进行滑动,推料杆316将送料块314内的软管推出,软管套设在接管杆325上,然后第二驱动气缸327带动连接块328与滑动底座323脱离,转动平台322在旋转电机321的驱动下进行转动,转动平台322的在上膜和下膜处的转动切线方向与上膜和下膜的进料方向相同,转动平台322上的接管杆325和软管在转动平台322的转动下进入上膜和下膜之间,在接管杆325和软管进入上膜和下膜之间的安装间隙后,转动平台322停止转动,上膜和下膜也停止进料,同时上热合气缸331带动上热合压块333进行下降,下热合气缸332带动下热合块进行抬升,从而将软管热合固定在上膜和下膜之间,然后第二驱动气缸327带动连接块328进行上升与滑动底座323连接,并在第一驱动气缸326的驱动下接管杆325回收,并与软管进行脱离,从而实现一端软管与上膜和下膜的热合固定;At the same time, according to the processing requirements, one side of the tube feeding mechanism 3 or the two sides of the tube feeding mechanism 3 is selected to start. If only one side of the drainage bag needs to be heat-sealed with the hose, the one side of the tube feeding mechanism 3 is started. If both ends of the drainage bag need to be heat-sealed with the hose, the two sides of the tube feeding mechanism 3 are started. When the tube feeding mechanism 3 is started, the hose in the first vibrating plate 311 enters the first discharge pipe 312 in turn, and the feeding cylinder 313 drives the feeding block 314 to move toward the first discharge pipe 312 until the material receiving through hole 317 on the feeding block 314 is connected with the first discharge pipe 312 and the material is received. , the feeding cylinder 313 sends the feeding block 314 to the pushing rod 316, the rotating motor 321 drives the rotating platform 322 to start rotating, and when any material receiving component on the rotating platform 322 is transferred to the material receiving block, the second driving cylinder 327 drives the connecting block 328 to be lifted, and after the connecting block 328 is connected to the sliding base 323, the first driving cylinder 326 drives the second driving cylinder 327 and the sliding base 323 to start rotating, and drives the connecting rod 325 to extend, and after the connecting rod 325 corresponding to the connecting block is extended, the pushing cylinder 315 drives the pushing The rod 316 slides, and the pushing rod 316 pushes the hose in the feeding block 314 out, and the hose is sleeved on the connecting rod 325, and then the second driving cylinder 327 drives the connecting block 328 to disengage from the sliding base 323, and the rotating platform 322 is rotated under the drive of the rotating motor 321. The rotation tangent direction of the rotating platform 322 at the upper film and the lower film is the same as the feeding direction of the upper film and the lower film. The connecting rod 325 and the hose on the rotating platform 322 enter between the upper film and the lower film under the rotation of the rotating platform 322. After the installation gap between the upper and lower membranes is formed, the rotating platform 322 stops rotating, and the upper and lower membranes also stop feeding. At the same time, the upper heat sealing cylinder 331 drives the upper heat sealing pressure block 333 to descend, and the lower heat sealing cylinder 332 drives the lower heat sealing block to lift, so that the hose is heat-sealed and fixed between the upper and lower membranes. Then the second driving cylinder 327 drives the connecting block 328 to rise and connect with the sliding base 323, and the connecting rod 325 is recovered under the drive of the first driving cylinder 326 and separated from the hose, so that one end of the hose is heat-sealed and fixed with the upper and lower membranes.

当上膜和下膜的另一端需要热合止流阀时,两卷止流带通过不同的放卷盘41放卷出,并通过分流杆44进行分流,其中一条止流带置于位于上端的导向板45上,并通过第一靠压气缸46和第二靠压气缸47固定在导向板45的上端面,另一条止流带置于位于下端的导向板45上,并通过第一靠压气缸46和第二靠压气缸47固定在导向板45的下端面,在各个止流带进行进料时,各个第一靠压气缸46松开,驱动气缸带动移动板48进行水平移动,同时真空平台40从两个导向板45之间伸出,各个第二靠压气缸47上的靠压块通过摩擦将止流带带向真空平台40,真空平台40的上端面和下端面上的第一真空吸附面对止流带进行吸附后,第一气动手指712将各个止流带剪断,然后第一上气缸492对上控制块494进行驱动,第一下气缸493对下控制块495进行驱动,上控制块494和下控制块495同步的对剪下后吸附在真空平台40上的止流带进行抓取,并通过驱动气缸对移动支架49的驱动将止流带转移至接管杆325上的软管处,并通过上控制块494和下控制块495上的热合部将止流带热合在软管上,形成止流阀,并在转动平台322转动后将止流阀热合固定在上膜和下膜之间;When the other end of the upper film and the lower film needs to heat-close the stop valve, the two rolls of stop tape are unwound through different unwinding discs 41 and diverted through the diverter rod 44. One of the stop tapes is placed on the guide plate 45 at the upper end and is fixed to the upper end surface of the guide plate 45 by the first pressure cylinder 46 and the second pressure cylinder 47. The other stop tape is placed on the guide plate 45 at the lower end and is fixed to the lower end surface of the guide plate 45 by the first pressure cylinder 46 and the second pressure cylinder 47. When each stop tape is fed, each first pressure cylinder 46 is released, and the driving cylinder drives the moving plate 48 to move horizontally. At the same time, the vacuum platform 40 extends from between the two guide plates 45, and the pressure blocks on each second pressure cylinder 47 bring the stop tape to the horizontal position through friction. The vacuum platform 40, after the first vacuum adsorption surfaces on the upper and lower end surfaces of the vacuum platform 40 adsorb the stop strips, the first pneumatic finger 712 cuts off each stop strip, and then the first upper cylinder 492 drives the upper control block 494, and the first lower cylinder 493 drives the lower control block 495, the upper control block 494 and the lower control block 495 synchronously grab the stop strip adsorbed on the vacuum platform 40 after being cut, and transfer the stop strip to the hose on the connecting rod 325 by driving the movable bracket 49 through the driving cylinder, and heat-seal the stop strip on the hose through the heat-sealing parts on the upper control block 494 and the lower control block 495 to form a stop valve, and heat-seal and fix the stop valve between the upper film and the lower film after the rotating platform 322 rotates;

在软管和止流阀热合完成后进料辊轴91带动上膜和下膜继续进料至热合机构5,液压缸52通过对热合模板53的驱动将上膜和下膜进行热合固定,并形成一个个连续的引流袋;After the hose and the stop valve are heat-sealed, the feed roller 91 drives the upper film and the lower film to continue feeding to the heat-sealing mechanism 5, and the hydraulic cylinder 52 drives the heat-sealing template 53 to heat-seal and fix the upper film and the lower film, thereby forming a continuous drainage bag;

在引流袋热合完成后,根据实际的使用需求选择要不要在软管上安装帽盖,在进行帽盖安装时,第二振动盘61将帽盖转移至第二出料管62,承接块65上的承接孔651在接取第二出料管62内的帽盖后通过装帽气缸64进行下移,下移至承接孔651与安装孔631连通后,定位气缸66通过对安装推杆67的驱动将帽盖推出并与软管连接后,安装推杆67收回;After the heat sealing of the drainage bag is completed, it is selected whether to install a cap on the hose according to actual use requirements. When installing the cap, the second vibration plate 61 transfers the cap to the second discharge pipe 62. After the receiving hole 651 on the receiving block 65 receives the cap in the second discharge pipe 62, it is moved downward by the cap-installing cylinder 64. After the receiving hole 651 is moved downward to communicate with the installation hole 631, the positioning cylinder 66 drives the installation push rod 67 to push the cap out and connect it to the hose, and then the installation push rod 67 is retracted.

帽盖安装完成后,进料辊轴91带动引流袋进入装带机构7,第一气动手指712在送管气动的驱动下将软管送出,并在第二气动手指714夹持后松开,第二气动手指714通过侧边气缸713的驱动将软管拉出,各个第三气动手指725通过顶部气缸721对顶部滑块722的驱动、以及顶部升降气缸720的驱动对软管进行夹持,第二气动剪刀715在各个第三气动手指725对软管夹持后将软管进行裁剪,各个第三气动手指725在软管裁剪完成后通过各个转动气缸的驱动对软管进行完成,各个第三气动手指725通过顶部气缸721对顶部滑块722的驱动、以及顶部升降气缸720对转动电机723的驱动弯折后的软管转移至底部热压块729和引流袋的上方,顶部热压块727通过顶部升降气缸720的驱动、以及与底部热压块729的配合将弯折后的软管热合固定在引流袋上形成挂带;After the cap is installed, the feed roller 91 drives the drainage bag to enter the belt loading mechanism 7. The first pneumatic finger 712 delivers the hose under the drive of the tube delivery pneumatic, and releases after being clamped by the second pneumatic finger 714. The second pneumatic finger 714 pulls the hose out through the drive of the side cylinder 713. Each third pneumatic finger 725 clamps the hose through the drive of the top slider 722 by the top cylinder 721 and the drive of the top lifting cylinder 720. The second pneumatic scissors 715 clamp the hose after each third pneumatic finger 725 clamps the hose. After the hose is cut, each third pneumatic finger 725 drives each rotating cylinder to cut the hose. Each third pneumatic finger 725 drives the top slider 722 through the top cylinder 721 and drives the rotating motor 723 through the top lifting cylinder 720 to transfer the bent hose to the top of the bottom heat pressing block 729 and the drainage bag. The top heat pressing block 727 heat-seals and fixes the bent hose on the drainage bag to form a hanging belt through the driving of the top lifting cylinder 720 and the cooperation with the bottom heat pressing block 729.

挂带安装完成后,进料辊轴91带动引流袋继续进行进料至裁切机构8,裁切气缸82带动裁切刀83将引流袋裁切成单独的个体供工人取出、整体和装箱。After the hanging belt is installed, the feeding roller 91 drives the drainage bag to continue to be fed to the cutting mechanism 8, and the cutting cylinder 82 drives the cutting knife 83 to cut the drainage bag into individual units for workers to take out, integrate and pack.

本发明结构巧妙,通过自动化的方式实现了引流袋上膜和下膜的进料、软管的热合安装、止流阀的成型和安装、引流袋整体的热合、引流袋上软管的帽盖的安装、引流袋上挂带的安装、以及引流袋的裁切成型,有效的解决了现有技术中,人工对软管进行安装和加工时带来的低效的问题,极大的提高了引流袋加工成型的效率和质量,高效实用。The structure of the present invention is ingenious, and it realizes the feeding of the upper film and the lower film of the drainage bag, the heat-sealing installation of the hose, the molding and installation of the stop valve, the heat-sealing of the drainage bag as a whole, the installation of the cap of the hose on the drainage bag, the installation of the hanging strap on the drainage bag, and the cutting and molding of the drainage bag in an automated manner, which effectively solves the problem of inefficiency caused by manual installation and processing of the hose in the prior art, greatly improves the efficiency and quality of the processing and molding of the drainage bag, and is efficient and practical.

以上所述的具体实施例,对本发明专利的目的、技术方案和有益效果进行了进一步详细说明,所应理解的是,以上所述仅为本发明专利的具体实施例而已,并不用于限制本发明专利,凡在本发明专利的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本发明专利的保护范围之内。The specific embodiments described above further illustrate the purpose, technical solutions and beneficial effects of the present invention. It should be understood that the above description is only a specific embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims (10)

1. Drainage bag system appearance shaping assembly line has frame, its characterized in that: the machine frame is provided with a film feeding station, a pipe feeding station positioned at one side or two sides of the machine frame, a heat sealing station and a cutting station; the upper film station is provided with an unreeling mechanism capable of unreeling an upper film and a lower film, the tube feeding station is provided with a tube feeding mechanism capable of feeding a hose between the upper film and the lower film, the heat sealing station is provided with a heat sealing mechanism capable of conducting heat sealing forming on the upper film and the lower film, the cutting station is provided with a cutting mechanism capable of cutting a sealed drainage bag, and feeding roll shafts capable of driving the upper film and the lower film to feed are arranged between the stations under the driving of a driving motor;
The feeding mechanism comprises a feeding pipe assembly, a first transfer assembly and a first heat sealing assembly, wherein the feeding pipe assembly comprises a first vibrating disc arranged on a frame, a first discharging pipe matched with the first vibrating disc, a feeding cylinder fixed on the frame, a feeding block fixed at the telescopic end of the feeding cylinder, a pushing cylinder fixed on the frame and a pushing rod fixed at the telescopic end of the pushing cylinder, the telescopic direction of the feeding cylinder is parallel to the axis of a feeding roller shaft, the telescopic direction of the pushing cylinder is perpendicular to the telescopic direction of the feeding cylinder, and a receiving through hole corresponding to the first discharging pipe is formed in the feeding block; the first transfer component comprises a rotating motor fixed on a bracket, a rotating platform fixed at the output end of the rotating motor, and a plurality of material receiving components uniformly distributed on the rotating platform along the axis of the rotating platform, wherein the material receiving components comprise a sliding base, a connecting pipe rod and a limiting block, the sliding base is arranged on the rotating platform in a sliding manner under the driving of a driving piece, the connecting pipe rod is fixed on the sliding base, the limiting block corresponds to the sliding base, the sliding direction of the sliding base and the extending direction of the connecting pipe rod are both perpendicular to the rotating axis of the rotating platform, a limiting through groove for the connecting pipe rod to pass through is arranged on the limiting block, the limiting through groove is communicated with the connecting through hole after the rotating platform rotates, the connecting pipe rod stretches out of the limiting block through the driving of the driving piece to the sliding base, the connecting pipe rod in the material feeding block pushes out of the connecting through hole through the driving of a feeding cylinder and is sleeved on the connecting pipe rod, the connecting pipe rod transfers a hose in the connecting through the driving of the pushing cylinder to the rotating platform between an upper membrane and a lower membrane, and the hose is fixed between the upper membrane and the lower membrane through the first heat sealing component;
The hose is fixed with the upper film and the lower film in a heat sealing way, and then the upper film and the lower film are integrally heat-sealed through a heat sealing mechanism to form drainage bags, and a plurality of independent drainage bags are formed after the drainage bags are cut through a cutting mechanism.
2. The drainage bag sample preparation and forming line according to claim 1, wherein: the rotary platform is provided with four material receiving components, four driving pieces corresponding to the material receiving components are arranged on the frame, each driving piece comprises a first driving cylinder fixed on the frame, a second driving cylinder fixed at the telescopic end of the first driving cylinder, and a connecting block fixed at the telescopic end of the second driving cylinder and capable of being matched and connected with the sliding base, the telescopic direction of the first driving cylinder is parallel to the sliding direction of the sliding base, the telescopic direction of the second driving cylinder is perpendicular to the rotary platform, a bottom chute allowing the connecting block to penetrate and slide is arranged on the rotary platform, and the connecting block stretches out of the bottom chute through the driving of the second driving cylinder and is connected with the sliding base and drives the sliding base to slide through the driving of the first driving cylinder.
3. The drainage bag sample preparation and forming line according to claim 1, wherein: the first heat seal assembly comprises an upper heat seal cylinder arranged on the frame, an upper heat seal pressing block fixed at the telescopic end of the upper heat seal cylinder, a lower heat seal cylinder arranged on the frame and corresponding to the upper heat seal cylinder, and a lower heat seal pressing block fixed at the telescopic end of the lower heat seal cylinder, wherein arc-shaped pressing grooves are formed in the upper heat seal pressing block and the lower heat seal pressing block, and the upper heat seal pressing block is used for fixing a hose between an upper film and a lower film in a heat seal mode through press fit with the lower heat seal pressing block.
4. The drainage bag sample preparation and molding line according to claim 3, wherein: the two sides of the frame are provided with pipe feeding mechanisms, any side of the frame is provided with a valve feeding mechanism corresponding to the pipe feeding mechanisms, the valve feeding mechanism comprises a unreeling disc of two unreeling flow stopping belts, guide rollers, side plates fixed on the frame, a flow dividing rod fixed on the side plates and capable of dividing the flow stopping belts on the two unreeling discs, two guide plates parallel and fixed on the side plates, first pressure stopping cylinders fixed on the side plates and oppositely arranged, pressure stopping blocks fixed at the telescopic ends of the first pressure stopping cylinders, a moving plate horizontally sliding arranged on the side plates under the drive of the driving cylinders, second pressure stopping cylinders oppositely arranged on the moving plate, pressure stopping blocks fixed at the telescopic ends of the second pressure stopping cylinders, a vacuum platform fixed on the moving plate, a horizontal sliding cylinder fixed on the frame, a telescopic cylinder fixed at the telescopic ends of the horizontal sliding cylinders, first movable scissors capable of cutting off the flow stopping belts, and a second hose assembly capable of transferring the flow stopping belts on the vacuum platform and sealing the connecting pipes, the expansion and contraction directions of the first leaning air cylinders are perpendicular to the guide plates, the expansion and contraction directions of the second leaning air cylinders are parallel to the expansion and contraction directions of the first leaning air cylinders, the axes of the feeding roll shafts of the extending directions of the guide plates are perpendicular, the upper end face and the lower end face of the vacuum platform are both first vacuum adsorption surfaces, the vacuum platform is positioned between the two guide plates when the moving plate does not move, after leaning pressing blocks on the second leaning air cylinders lean against corresponding flow stopping belts, the leaning pressing blocks on the first leaning air cylinders are separated from the corresponding flow stopping belts, the pressing blocks on the second pressing cylinders transfer the flow stopping belts to the vacuum platform through driving of the driving cylinders to the moving plates, the first pneumatic scissors take sections of the flow stopping belts through driving of the telescopic cylinders, and the second transfer assembly transfers the flow stopping belts after taking the sections to the hose on the pipe taking rod and forms a flow stopping valve after being thermally sealed with the hose.
5. The drainage bag sample preparation and molding line of claim 4, wherein: the second transfer assembly comprises a movable support, two translation cylinders, a first upper cylinder, a first lower cylinder, an upper control block and a lower control block, wherein the movable support is horizontally arranged on a side plate in a sliding mode under the driving of a driving cylinder, the translation cylinders are fixed on the movable support in a corresponding mode, the first upper cylinder and the first lower cylinder are fixed on the translation cylinders, the upper control block is fixed at the telescopic end of the first upper cylinder, the lower control block is fixed at the telescopic end of the first lower cylinder, the telescopic direction of each translation cylinder is perpendicular to the side plate, the telescopic direction of the first upper cylinder and the telescopic direction of the first lower cylinder are identical to the telescopic direction of the first pressing cylinder, vacuum adsorption parts and heat sealing parts are arranged on opposite surfaces of the upper control block and the lower control block, the upper control block and the lower control block are used for transferring a flow stopping belt on a vacuum platform to a hose through the driving of the driving cylinder to the movable support synchronously, and the flow stopping belt and the hose are used for heat sealing and fixing the flow stopping valve and an upper membrane and a lower membrane through the driving of the rotating motor and the heat sealing treatment of the first heat sealing assembly after the flow stopping valve is formed.
6. The drainage bag sample preparation and molding line of claim 5, wherein: the unreeling mechanism comprises an unreeling motor fixed on a frame, an unreeling roll shaft which is arranged on the frame in a rotating mode under the driving of the unreeling motor, a plurality of guide roll shafts which are fixedly arranged on the frame, a first lifting cylinder which is fixed on the frame, an adjusting roll shaft which is arranged on the frame in a lifting mode under the driving of the first lifting cylinder, a membrane separating plate which is fixed on the frame, and an upper supporting plate and a lower supporting plate which are fixed on the frame and can respectively support an upper membrane and a lower membrane, wherein the unreeling roll shaft simultaneously unreels the upper membrane and the lower membrane through the driving of the unreeling motor and sequentially bypasses the guide roll shafts and the adjusting roll shafts, and after the upper membrane after unreeling is supported through the upper supporting plate and the lower membrane through the lower supporting plate, a mounting gap which can be used for a connecting rod and a hose or a stop valve on the connecting rod to stretch in is formed between the upper membrane and the lower membrane.
7. The drainage bag sample preparation and molding line of claim 6, wherein: the heat sealing mechanism comprises a heat sealing platform fixed on the frame, a hydraulic cylinder fixed on the frame and a heat sealing template fixed at the telescopic end of the hydraulic cylinder, and the heat sealing template is used for conducting heat sealing and pressing on the upper film and the lower film on the heat sealing platform through the driving of the hydraulic cylinder, and a drainage bag is formed.
8. The drainage bag sample preparation and molding line of claim 7, wherein: the cap assembling mechanism comprises a second vibration disc fixed on the frame, a second discharging pipe matched with the second vibration disc, a cap assembling support fixed on the frame, a cap assembling cylinder fixed on the cap assembling support, a bearing block fixed at the telescopic end of the cap assembling cylinder, a bearing hole arranged on the bearing block and capable of bearing the cap in the second discharging pipe, a positioning cylinder fixed on the frame and a mounting push rod fixed at the telescopic end of the positioning cylinder.
9. The drainage bag sample preparation and molding line of claim 8, wherein: the belt loading mechanism comprises a pipe feeding component capable of feeding and cutting a hose and a belt loading component capable of bending and heat-sealing the cut hose, the pipe feeding component comprises a pipe feeding cylinder fixed on a frame, a first pneumatic finger fixed on the telescopic end of the pipe feeding cylinder and capable of clamping the hose, a side cylinder fixed on the frame, a second pneumatic finger sliding and arranged on the frame under the driving of the side cylinder, and a second pneumatic scissors fixed on the frame and capable of cutting the hose, the sliding directions of the first pneumatic finger and the second pneumatic finger are perpendicular to the axis of a feeding roller shaft, the first pneumatic finger feeds the hose under the driving of pipe feeding pneumatic and releases after the second pneumatic finger is clamped, the second pneumatic finger pulls out the hose through the driving of the side air cylinder, the belt assembly comprises a top air cylinder fixed on the frame, a top sliding block arranged on the frame in a sliding way under the driving of the top air cylinder, a top lifting air cylinder fixed on the top sliding block, two rotating motors fixed on the top lifting air cylinder, rotating blocks fixed at the output ends of the rotating motors, third pneumatic fingers fixed on the rotating blocks, a top hot-pressing air cylinder fixed on the top sliding block and a top hot-pressing block fixed at the telescopic end of the top hot-pressing air cylinder, the frame is also provided with a bottom hot-pressing air cylinder and a bottom hot-pressing block fixed at the telescopic end of the bottom hot-pressing air cylinder, each third pneumatic finger clamps the hose through the driving of the top air cylinder to the top sliding block and the driving of the top lifting air cylinder, the second pneumatic scissors clip the hose after each third pneumatic finger clips the hose, each third pneumatic finger completes the hose through the driving of each rotating cylinder after the hose is clipped, each third pneumatic finger transfers the hose after bending to the top hot pressing block and the drainage bag through the driving of the top cylinder to the top sliding block and the driving of the top lifting cylinder to the rotating motor, and the top hot pressing block fixes the bent hose on the drainage bag through the driving of the top lifting cylinder and the cooperation of the top hot pressing block to form a hanging belt.
10. The drainage bag sample forming line of claim 9, wherein: the cutting mechanism comprises a cutting cylinder fixed on the frame and a cutting knife arranged on the frame in a sliding manner under the driving of the cutting cylinder, and the cutting knife cuts the sealed drainage bag into individual bodies through the driving of the cutting cylinder.
CN202411178039.2A 2024-08-27 2024-08-27 Drainage bag sample forming line Active CN118700567B (en)

Priority Applications (1)

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Application Number Priority Date Filing Date Title
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Publications (2)

Publication Number Publication Date
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