CN118668780A - Excavator - Google Patents
Excavator Download PDFInfo
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- CN118668780A CN118668780A CN202311689893.0A CN202311689893A CN118668780A CN 118668780 A CN118668780 A CN 118668780A CN 202311689893 A CN202311689893 A CN 202311689893A CN 118668780 A CN118668780 A CN 118668780A
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Classifications
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/28—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets
- E02F3/36—Component parts
- E02F3/42—Drives for dippers, buckets, dipper-arms or bucket-arms
- E02F3/43—Control of dipper or bucket position; Control of sequence of drive operations
- E02F3/435—Control of dipper or bucket position; Control of sequence of drive operations for dipper-arms, backhoes or the like
- E02F3/439—Automatic repositioning of the implement, e.g. automatic dumping, auto-return
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/28—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets
- E02F3/30—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets with a dipper-arm pivoted on a cantilever beam, i.e. boom
- E02F3/32—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets with a dipper-arm pivoted on a cantilever beam, i.e. boom working downwardly and towards the machine, e.g. with backhoes
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/28—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets
- E02F3/36—Component parts
- E02F3/42—Drives for dippers, buckets, dipper-arms or bucket-arms
- E02F3/425—Drive systems for dipper-arms, backhoes or the like
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/28—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets
- E02F3/36—Component parts
- E02F3/42—Drives for dippers, buckets, dipper-arms or bucket-arms
- E02F3/43—Control of dipper or bucket position; Control of sequence of drive operations
- E02F3/435—Control of dipper or bucket position; Control of sequence of drive operations for dipper-arms, backhoes or the like
- E02F3/437—Control of dipper or bucket position; Control of sequence of drive operations for dipper-arms, backhoes or the like providing automatic sequences of movements, e.g. linear excavation, keeping dipper angle constant
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/08—Superstructures; Supports for superstructures
- E02F9/10—Supports for movable superstructures mounted on travelling or walking gears or on other superstructures
- E02F9/12—Slewing or traversing gears
- E02F9/121—Turntables, i.e. structure rotatable about 360°
- E02F9/123—Drives or control devices specially adapted therefor
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/2025—Particular purposes of control systems not otherwise provided for
- E02F9/2029—Controlling the position of implements in function of its load, e.g. modifying the attitude of implements in accordance to vehicle speed
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/26—Indicating devices
- E02F9/261—Surveying the work-site to be treated
- E02F9/262—Surveying the work-site to be treated with follow-up actions to control the work tool, e.g. controller
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/26—Indicating devices
- E02F9/264—Sensors and their calibration for indicating the position of the work tool
- E02F9/265—Sensors and their calibration for indicating the position of the work tool with follow-up actions (e.g. control signals sent to actuate the work tool)
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/22—Hydraulic or pneumatic drives
- E02F9/2203—Arrangements for controlling the attitude of actuators, e.g. speed, floating function
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/22—Hydraulic or pneumatic drives
- E02F9/2278—Hydraulic circuits
- E02F9/2285—Pilot-operated systems
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/22—Hydraulic or pneumatic drives
- E02F9/2278—Hydraulic circuits
- E02F9/2292—Systems with two or more pumps
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/22—Hydraulic or pneumatic drives
- E02F9/2278—Hydraulic circuits
- E02F9/2296—Systems with a variable displacement pump
Landscapes
- Engineering & Computer Science (AREA)
- Mining & Mineral Resources (AREA)
- Civil Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Structural Engineering (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Paleontology (AREA)
- Operation Control Of Excavators (AREA)
- Component Parts Of Construction Machinery (AREA)
Abstract
Description
本申请主张基于2023年3月20日申请的日本专利申请第2023-044478号的优先权。该日本申请的全部内容通过参考援用于本说明书中。This application claims priority based on Japanese Patent Application No. 2023-044478 filed on March 20, 2023. The entire contents of the Japanese Patent Application are incorporated herein by reference.
技术领域Technical Field
本发明涉及一种挖土机。The present invention relates to an excavator.
背景技术Background Art
以往,已知有如下挖土机,即,在比挖掘目标面更靠近地表面的位置上设定基准面,并且对端接附件的工作部位的高度与基准面的高度进行比较的同时根据比较结果进行基于通知音的引导。Conventionally, there is known an excavator that sets a reference surface closer to the ground surface than a target excavation surface, compares the height of a working portion of an end attachment with the height of the reference surface, and provides guidance using a notification sound based on the comparison result.
专利文献1:国际公开第2016/148251号Patent Document 1: International Publication No. 2016/148251
在上述以往的技术中,在挖土机进行工作之前,需要设定挖掘目标面或基准面,但这有些繁杂。In the above-mentioned conventional technology, before the shovel starts working, it is necessary to set the excavation target surface or the reference surface, but this is somewhat complicated.
发明内容Summary of the invention
因此,鉴于上述课题,本发明的目的在于削减设定所涉及的工作量。Therefore, in view of the above-mentioned problems, an object of the present invention is to reduce the workload involved in setting.
为了实现上述目的,本发明的一个实施方式所涉及的挖土机具有:下部行走体;上部回转体,回转自如地搭载于所述下部行走体;附属装置,安装于所述上部回转体,并且包括动臂、斗杆及铲斗;及控制装置,设定以当前的所述铲斗的角度为基准的目标面且是根据所述铲斗的角度而不同的所述目标面。In order to achieve the above-mentioned purpose, an excavator involved in one embodiment of the present invention comprises: a lower walking body; an upper rotating body, which is freely mounted on the lower walking body; an auxiliary device, which is installed on the upper rotating body and includes a boom, a dipper arm and a bucket; and a control device, which sets a target surface based on the current angle of the bucket and the target surface is different according to the angle of the bucket.
发明效果Effects of the Invention
能够削减设定所涉及的工作量。Can reduce the workload involved in setup.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是挖土机的侧视图。FIG. 1 is a side view of an excavator.
图2是挖土机的俯视图。FIG. 2 is a top view of the excavator.
图3是表示挖土机的液压系统的结构的一例的图。FIG. 3 is a diagram showing an example of the configuration of a hydraulic system of a shovel.
图4A是抽出了与斗杆缸的操作相关的液压系统部分的图。FIG. 4A is a diagram showing an extracted portion of a hydraulic system related to the operation of the arm cylinder.
图4B是抽出了与动臂缸的操作相关的液压系统部分的图。FIG. 4B is a diagram in which a portion of the hydraulic system related to the operation of the boom cylinder is extracted.
图4C是抽出了与铲斗缸的操作相关的液压系统部分的图。FIG. 4C is a diagram in which a portion of the hydraulic system related to the operation of the bucket cylinder is extracted.
图4D是抽出了与回转液压马达的操作相关的液压系统部分的图。FIG. 4D is a diagram in which a portion of a hydraulic system related to the operation of the swing hydraulic motor is extracted.
图5是表示挖土机的与设备引导功能及设备控制功能相关的结构的一例的框图。FIG. 5 is a block diagram showing an example of a configuration related to a device guiding function and a device controlling function of a shovel.
图6A是表示挖土机的与半自动运行功能相关的详细结构的第一功能框图。FIG. 6A is a first functional block diagram showing a detailed configuration related to the semi-automatic operation function of the shovel.
图6B是表示挖土机的与半自动运行功能相关的详细结构的第二功能框图。FIG6B is a second functional block diagram showing a detailed configuration related to the semi-automatic operation function of the shovel.
图7是对目标面进行说明的图。FIG. 7 is a diagram for explaining the target surface.
图8是表示目标面的设定画面的一例的图。FIG. 8 is a diagram showing an example of a target surface setting screen.
图9是对显示装置的显示例进行说明的图。FIG. 9 is a diagram for explaining a display example of a display device.
图10是对目标面的变化进行说明的图。FIG. 10 is a diagram for explaining changes in the target surface.
图中:1-下部行走体,2-回转机构,2A-回转液压马达,3-上部回转体,4-动臂,5-斗杆,6-铲斗,7-动臂缸,8-斗杆缸,9-铲斗缸,26-操作装置,26L-左操作杆,26R-右操作杆,30-控制器,100-挖土机,AT-附属装置,S1-动臂角度传感器,S2-斗杆角度传感器,S3-铲斗角度传感器,S4-机身倾斜传感器,S5-回转状态传感器。In the figure: 1-lower walking body, 2-slewing mechanism, 2A-slewing hydraulic motor, 3-upper slewing body, 4-boom, 5-arm, 6-bucket, 7-boom cylinder, 8-arm cylinder, 9-bucket cylinder, 26-operating device, 26L-left operating lever, 26R-right operating lever, 30-controller, 100-excavator, AT-attachment, S1-boom angle sensor, S2-arm angle sensor, S3-bucket angle sensor, S4-body tilt sensor, S5-slewing state sensor.
具体实施方式DETAILED DESCRIPTION
以下,参考附图对实施方式进行说明。首先,参考图1、图2对本实施方式所涉及的挖土机100的概要进行说明。Hereinafter, the embodiment will be described with reference to the drawings. First, the outline of a shovel 100 according to the present embodiment will be described with reference to FIGS. 1 and 2 .
图1、图2分别为本实施方式所涉及的挖土机100的俯视图及侧视图。FIG1 and FIG2 are a top view and a side view, respectively, of a shovel 100 according to the present embodiment.
本实施方式所涉及的挖土机100具备下部行走体1;经由回转机构2回转自如地搭载于下部行走体1的上部回转体3;构成附属装置AT的动臂4、斗杆5及铲斗6;操纵室10。The shovel 100 according to the present embodiment includes a lower traveling body 1 , an upper revolving body 3 rotatably mounted on the lower traveling body 1 via a revolving mechanism 2 , a boom 4 , an arm 5 , and a bucket 6 constituting an attachment AT, and a control cabin 10 .
如后述,下部行走体1(行走体的一例)包括左右一对履带1C,具体而言包括左履带1CL及右履带1CR。下部行走体1通过由行走液压马达2M(2ML、2MR)分别液压驱动左履带1CL及右履带1CR,使挖土机100行走。As described later, the lower traveling body 1 (an example of a traveling body) includes a pair of left and right crawlers 1C, specifically, a left crawler 1CL and a right crawler 1CR. The lower traveling body 1 hydraulically drives the left crawler 1CL and the right crawler 1CR by the traveling hydraulic motors 2M (2ML, 2MR), respectively, so that the excavator 100 travels.
上部回转体3(回转体的一例)由回转液压马达2A驱动,由此相对于下部行走体1进行回转。The upper revolving body 3 (an example of a revolving body) is driven by a revolving hydraulic motor 2A, thereby revolving relative to the lower traveling body 1 .
动臂4能够俯仰地枢轴安装于上部回转体3的前部中央,在动臂4的前端能够上下转动地枢轴安装有斗杆5,在斗杆5的前端能够上下转动地枢轴安装有作为端接附件的铲斗6。动臂4、斗杆5及铲斗6分别由作为液压致动器的动臂缸7、斗杆缸8及铲斗缸9液压驱动。The boom 4 is pivotally mounted at the front center of the upper slewing body 3 so as to be able to pitch, and a dipper arm 5 is pivotally mounted at the front end of the boom 4 so as to be able to rotate up and down, and a bucket 6 as an end attachment is pivotally mounted at the front end of the dipper arm 5 so as to be able to rotate up and down. The boom 4, dipper arm 5, and bucket 6 are hydraulically driven by a boom cylinder 7, an dipper arm cylinder 8, and a bucket cylinder 9, which are hydraulic actuators, respectively.
另外,铲斗6为端接附件的一例,根据工作内容等,在斗杆5的前端可以代替铲斗6而安装其他端接附件例如斜坡用铲斗、疏浚用铲斗、破碎器等。The bucket 6 is an example of an end attachment, and other end attachments such as a slope bucket, a dredging bucket, a breaker, etc. may be mounted on the tip of the arm 5 instead of the bucket 6 depending on the work content.
操纵室10为操作人员搭乘的驾驶室,并且搭载于上部回转体3的前部左侧。The operator's cab 10 is a cab in which an operator rides, and is mounted on the front left side of the upper revolving body 3 .
挖土机100根据搭乘于操纵室10的操作人员的操作,使致动器进行动作,并驱动下部行走体1、上部回转体3、动臂4、斗杆5及铲斗6等动作要件(被驱动要件)。The shovel 100 operates actuators according to operations by an operator riding in the operator's cabin 10 , thereby driving operating elements (driven elements) such as the lower traveling body 1 , the upper swing body 3 , the boom 4 , the arm 5 , and the bucket 6 .
并且,挖土机100代替以由操纵室10的操作人员能够操作的方式构成或除此以外,还可以以由规定的外部装置(例如,支援装置、管理装置)的操作人员能够远程操作的方式构成。Furthermore, the shovel 100 may be configured to be remotely operable by an operator of a predetermined external device (for example, a support device or a management device), instead of or in addition to being operable by an operator in the operator's cabin 10 .
此时,挖土机100例如将后述的空间识别装置70所输出的图像信息(摄影图像)发送至外部装置。并且,显示于后述的挖土机100的显示装置D1的各种信息图像(例如,各种设定画面等)同样也可以显示于设置于外部装置的显示装置。At this time, the shovel 100 transmits image information (photographic image) output by the space recognition device 70 described later to the external device. In addition, various information images (e.g., various setting screens, etc.) displayed on the display device D1 of the shovel 100 described later can also be displayed on the display device provided in the external device.
由此,操作人员例如能够确认显示于设置在外部装置的显示装置的内容的同时远程操作挖土机100。而且,挖土机100可以根据从外部装置接收的表示远程操作的内容的远程操作信号,使致动器进行动作,并且驱动下部行走体1、上部回转体3、动臂4、斗杆5及铲斗6等动作要件。Thus, the operator can remotely operate the excavator 100 while checking the contents displayed on the display device provided in the external device, for example. Furthermore, the excavator 100 can operate the actuator and drive the operating elements such as the lower traveling body 1, the upper swing body 3, the boom 4, the arm 5, and the bucket 6 according to the remote operation signal indicating the contents of the remote operation received from the external device.
当远程操作挖土机100时,操纵室10的内部也可以是无人状态。以下,以在操作人员的操作中包括操纵室10的操作人员对操作装置26的操作及外部装置的操作人员的远程操作中的至少一个为前提进行说明。When the shovel 100 is remotely operated, the interior of the cab 10 may be unmanned. The following description assumes that the operator's operation includes at least one of the operation of the operating device 26 by the operator in the cab 10 and the remote operation of an external device by the operator.
并且,挖土机100也可以不依赖于操作人员的操作的内容,使液压致动器自动进行动作。由此,挖土机100实现使下部行走体1、上部回转体3、动臂4、斗杆5及铲斗6等动作要件中的至少一部分自动进行动作的功能(以下,称为“自动运行功能”或“设备控制功能”)。Furthermore, the excavator 100 can also automatically operate the hydraulic actuator without depending on the operation of the operator. Thus, the excavator 100 realizes a function of automatically operating at least a part of the operating elements such as the lower traveling body 1, the upper rotating body 3, the boom 4, the arm 5 and the bucket 6 (hereinafter referred to as "automatic operation function" or "equipment control function").
自动运行功能中可以包括根据操作人员对操作装置26的操作或远程操作,使除操作对象的动作要件(液压致动器)以外的动作要件(液压致动器)自动进行动作的功能(所谓的“半自动运行功能”)。并且,自动运行功能中可以包括以没有操作人员对操作装置26的操作或远程操作为前提,使多个被驱动要件(液压致动器)中的至少一部分自动进行动作的功能(所谓的“全自动运行功能”)。The automatic operation function may include a function of automatically operating an operation element (hydraulic actuator) other than an operation element (hydraulic actuator) of an operation target according to an operation of the operation device 26 by an operator or a remote operation (so-called "semi-automatic operation function"). Furthermore, the automatic operation function may include a function of automatically operating at least a part of a plurality of driven elements (hydraulic actuators) without an operation of the operation device 26 by an operator or a remote operation (so-called "fully automatic operation function").
在挖土机100中,当全自动运行功能有效时,操纵室10的内部可以是无人状态。并且,自动运行功能中可以包括挖土机100识别挖土机100周围的工作人员等人的手势并根据识别出的手势的内容,使多个被驱动要件(液压致动器)中的至少一部分自动进行动作的功能(“手势操作功能”)。In the shovel 100, when the fully automatic operation function is effective, the interior of the control room 10 may be unmanned. In addition, the automatic operation function may include a function ("gesture operation function") in which the shovel 100 recognizes gestures of a worker or the like around the shovel 100 and automatically operates at least a portion of a plurality of driven elements (hydraulic actuators) according to the content of the recognized gestures.
并且,半自动运行功能、全自动运行功能及手势操作功能中可以包括按照预先规定的规则自动地确定自动运行的对象的动作要件(液压致动器)的动作内容的方式。并且,半自动运行功能、全自动运行功能及手势操作功能中可以包括挖土机100自主地进行各种判断,并根据其判断结果,自主地确定自动运行的对象的动作要件(液压致动器)的动作内容的方式(所谓的“自主运行功能”)。Furthermore, the semi-automatic operation function, the fully automatic operation function, and the gesture operation function may include a method for automatically determining the operation content of the operation element (hydraulic actuator) of the object of automatic operation according to a predetermined rule. Furthermore, the semi-automatic operation function, the fully automatic operation function, and the gesture operation function may include a method for the shovel 100 to autonomously perform various judgments and autonomously determine the operation content of the operation element (hydraulic actuator) of the object of automatic operation based on the judgment results (so-called "autonomous operation function").
并且,挖土机100的控制系统包括控制器30、空间识别装置70、朝向检测装置71、输入装置72、测位装置73、显示装置D1、声音输出装置D2、动臂角度传感器S1、斗杆角度传感器S2、铲斗角度传感器S3、机身倾斜传感器S4及回转状态传感器S5。In addition, the control system of the excavator 100 includes a controller 30, a space recognition device 70, a direction detection device 71, an input device 72, a positioning device 73, a display device D1, a sound output device D2, a boom angle sensor S1, a boom angle sensor S2, a bucket angle sensor S3, a body tilt sensor S4 and a rotation state sensor S5.
如上所述,控制器30进行与挖土机100相关的控制。As described above, the controller 30 performs control related to the shovel 100 .
例如,控制器30根据通过操作人员等对输入装置72的规定操作而预先设定的工作模式等,设定目标转速,并进行使发动机11恒定旋转的驱动控制。For example, the controller 30 sets a target rotation speed based on an operation mode or the like that is preset by a predetermined operation of the input device 72 by an operator or the like, and performs drive control to rotate the engine 11 at a constant speed.
并且,控制器30根据由铲斗角度传感器S3及输入装置72输入的信息,进行在执行设备控制功能时所参考的目标面的设定。对目标面的设定进行详细叙述。The controller 30 also sets a target surface to be referred to when executing the equipment control function based on information input from the bucket angle sensor S3 and the input device 72. The setting of the target surface will be described in detail.
并且,例如,控制器30根据需要对调节器13输出控制指令,并且使主泵14的吐出量发生变化。Then, for example, the controller 30 outputs a control command to the regulator 13 as necessary, and changes the discharge amount of the main pump 14 .
并且,例如,当操作装置26为电气式时,如上所述,控制器30可以控制比例阀31,并实现与操作装置26的操作内容相对应的液压致动器的动作。Furthermore, for example, when the operating device 26 is an electrical device, as described above, the controller 30 may control the proportional valve 31 to realize the operation of the hydraulic actuator corresponding to the operation content of the operating device 26 .
并且,例如,控制器30可以使用比例阀31来实现挖土机100的远程操作。具体而言,控制器30可以将与由从外部装置接收的远程操作信号指定的远程操作的内容对应的控制指令输出至比例阀31。而且,比例阀31可以使用从先导泵15供给的工作油,输出与来自控制器30的控制指令对应的先导压力,并使该先导压力作用于控制阀单元17内的所对应的控制阀的先导端口。由此,远程操作的内容反映到控制阀单元17的动作,通过液压致动器可实现按照远程操作的内容的各种动作要件(被驱动要件)的动作。Furthermore, for example, the controller 30 can use the proportional valve 31 to realize the remote operation of the shovel 100. Specifically, the controller 30 can output a control command corresponding to the content of the remote operation specified by the remote operation signal received from the external device to the proportional valve 31. Furthermore, the proportional valve 31 can use the hydraulic oil supplied from the pilot pump 15 to output a pilot pressure corresponding to the control command from the controller 30, and make the pilot pressure act on the pilot port of the corresponding control valve in the control valve unit 17. Thus, the content of the remote operation is reflected in the action of the control valve unit 17, and the actions of various action elements (driven elements) according to the content of the remote operation can be realized through the hydraulic actuator.
并且,例如,控制器30进行与周边监视功能相关的控制。在周边监视功能中,根据通过空间识别装置70获取的信息,监视监视对象的物体向挖土机100周围的规定范围(以下,称为“监视范围”)内的进入。监视对象的物体向监视范围内的进入的判断处理可以通过空间识别装置70来进行,也可以通过空间识别装置70的外部(例如,控制器30)来进行。监视对象的物体中例如可以包括人、卡车、其他施工机械、电柱、吊装货物、标志塔及建筑物等。Furthermore, for example, the controller 30 performs control related to the peripheral monitoring function. In the peripheral monitoring function, based on the information obtained by the space recognition device 70, the entry of the monitored object into the specified range around the excavator 100 (hereinafter referred to as the "monitoring range") is monitored. The judgment process of the entry of the monitored object into the monitoring range can be performed by the space recognition device 70, and can also be performed by the outside of the space recognition device 70 (for example, the controller 30). The monitored objects may include, for example, people, trucks, other construction machinery, electric poles, hoisted cargo, sign towers, and buildings.
并且,例如,控制器30进行与物体检测通知功能相关的控制。在物体检测通知功能中,当通过周边监视功能判断为在监视范围内存在监视对象的物体时,对操纵室10内的操作人员或挖土机100的周围通知监视对象的物体的存在。控制器30例如可以使用显示装置D1或声音输出装置D2来实现物体检测通知功能。Furthermore, for example, the controller 30 performs control related to the object detection notification function. In the object detection notification function, when it is determined by the surrounding monitoring function that an object to be monitored exists within the monitoring range, the existence of the object to be monitored is notified to the operator in the control room 10 or the surroundings of the shovel 100. The controller 30 can implement the object detection notification function using, for example, the display device D1 or the sound output device D2.
并且,例如,控制器30进行与动作限制功能相关的控制。在动作限制功能中,例如,当通过周边监视功能判断为在监视对象内存在监视对象的物体时,限制挖土机100的动作。以下,以监视对象的物体是人的情况为中心进行说明。Furthermore, for example, the controller 30 performs control related to the motion restriction function. In the motion restriction function, for example, when it is determined by the surrounding monitoring function that a monitoring target object exists within the monitoring target, the motion of the shovel 100 is restricted. The following description will focus on the case where the monitoring target object is a person.
控制器30可以是如下方式,例如,在致动器进行动作之前,当根据空间识别装置70的获取信息,判断为自挖土机100起规定范围内(监视范围内)存在人等监视对象的物体时,即便操作人员操作操作装置26,将致动器设为不能进行动作,或限制为微速状态下的动作。The controller 30 may be configured as follows: for example, before the actuator is actuated, when it is determined based on information obtained by the space recognition device 70 that there is a monitored object such as a person within a specified range (monitoring range) from the excavator 100, even if the operator operates the operating device 26, the actuator is set to be unable to actuate or is limited to actuation at a slow speed.
具体而言,当判断为在监视范围内存在人时,控制器30能够通过使门锁阀处于锁止状态而使致动器不能进行动作。在电气式的操作装置26的情况下,通过将从控制器30向操作用比例阀(比例阀31)的信号设为无效,能够使致动器不能进行动作。Specifically, when it is determined that there is a person within the monitoring range, the controller 30 can make the actuator unable to operate by locking the door lock valve. In the case of the electrical operating device 26, the actuator can be disabled by setting the signal from the controller 30 to the operating proportional valve (proportional valve 31) to be invalid.
在其他方式的操作装置26中,在使用输出与来自控制器30的控制指令对应的先导压力,并且使该先导压力作用于控制阀单元17内的所对应的控制阀的先导端口的操作用比例阀(比例阀31)的情况下也相同。The same is true for another type of operating device 26 when using an operating proportional valve (proportional valve 31 ) that outputs a pilot pressure corresponding to a control command from the controller 30 and causes the pilot pressure to act on a pilot port of a corresponding control valve in the control valve unit 17 .
当希望将致动器的动作设为微速时,通过将从控制器30向操作用比例阀(比例阀31)的控制信号限制为与相对较小的先导压力对应的内容,能够使致动器的动作处于微速状态。When it is desired to set the operation of the actuator to a slow speed, the operation of the actuator can be set to a slow speed state by limiting the control signal from the controller 30 to the operating proportional valve (proportional valve 31) to a content corresponding to a relatively small pilot pressure.
如此,若判断为检测出的监视对象的物体存在于监视范围内,则即便操作操作装置26,致动器也不会驱动,或以小于与向操作装置26的操作输入对应的动作速度的动作速度(微速)来驱动。而且,在挖土机100中,在操作人员正在操作操作装置26的情况下,当判断为在监视范围内存在人等监视对象的物体时,也可以与操作人员的操作无关地,停止或减速致动器的动作。In this way, if it is determined that the detected monitoring target object exists within the monitoring range, even if the operating device 26 is operated, the actuator is not driven, or is driven at an operation speed (slow speed) lower than the operation speed corresponding to the operation input to the operating device 26. In addition, in the shovel 100, when it is determined that the monitoring target object such as a person exists within the monitoring range while the operator is operating the operating device 26, the operation of the actuator may be stopped or decelerated regardless of the operator's operation.
具体而言,当判断为在监视范围内存在人时,可以通过使门锁阀处于锁止状态而停止致动器。在使用输出与来自控制器30的控制指令对应的先导压力,并且使该先导压力作用于控制阀内的所对应的控制阀的先导端口的操作用比例阀(比例阀31)的情况下,通过将从控制器30向操作用比例阀(比例阀31)的信号设为无效或对操作用比例阀(比例阀31)输出减速指令,能够使致动器不能进行动作或限制为微速状态的动作。Specifically, when it is determined that there is a person within the monitoring range, the actuator can be stopped by putting the door lock valve in a locked state. When using an operating proportional valve (proportional valve 31) that outputs a pilot pressure corresponding to a control command from the controller 30 and causes the pilot pressure to act on a pilot port of the corresponding control valve in the control valve, the actuator can be disabled or limited to a slow-speed state by setting a signal from the controller 30 to the operating proportional valve (proportional valve 31) to be invalid or outputting a deceleration command to the operating proportional valve (proportional valve 31).
并且,当检测出的监视对象的物体为卡车时,可以不实施与致动器的停止或减速相关的控制。例如,可以以避开检测出的卡车的方式控制致动器。如此,识别出检测到的物体的种类,并且可以根据该识别来控制致动器。Furthermore, when the detected object of the monitoring target is a truck, the control related to the stop or deceleration of the actuator may not be implemented. For example, the actuator may be controlled in a manner to avoid the detected truck. In this way, the type of the detected object is identified, and the actuator may be controlled based on the identification.
空间识别装置70构成为识别存在于挖土机100周围的三维空间的物体,并且测定(运算)从空间识别装置70或挖土机100至识别出的物体为止的距离等位置关系。空间识别装置70例如可包括超声波传感器、毫米波雷达、单眼摄像机、立体摄像机、LIDAR(LightDetecting and Ranging:光探测和测距)、距离图像传感器、红外线传感器等。The space recognition device 70 is configured to recognize objects existing in the three-dimensional space around the shovel 100, and to measure (calculate) positional relationships such as the distance from the space recognition device 70 or the shovel 100 to the recognized object. The space recognition device 70 may include, for example, an ultrasonic sensor, a millimeter wave radar, a monocular camera, a stereo camera, LIDAR (Light Detecting and Ranging), a distance image sensor, an infrared sensor, and the like.
在本实施方式中,空间识别装置70包括安装于操纵室10的上表面前端的前方识别传感器70F、安装于上部回转体3的上表面后端的后方识别传感器70B、安装于上部回转体3的上表面左端的左方识别传感器70L及安装于上部回转体3的上表面右端的右方识别传感器70R。并且,识别存在于上部回转体3上方空间的物体的上方识别传感器可以安装于挖土机100。In the present embodiment, the space recognition device 70 includes a front recognition sensor 70F installed at the front end of the upper surface of the operator's cabin 10, a rear recognition sensor 70B installed at the rear end of the upper surface of the upper rotating body 3, a left recognition sensor 70L installed at the left end of the upper surface of the upper rotating body 3, and a right recognition sensor 70R installed at the right end of the upper surface of the upper rotating body 3. In addition, an upper recognition sensor that recognizes an object existing in the space above the upper rotating body 3 may be installed on the excavator 100.
朝向检测装置71检测和上部回转体3的朝向与下部行走体1的朝向之间的相对关系相关的信息(例如,上部回转体3相对于下部行走体1的回转角度)。The orientation detection device 71 detects information related to the relative relationship between the orientation of the upper rotating body 3 and the orientation of the lower traveling body 1 (for example, the rotation angle of the upper rotating body 3 relative to the lower traveling body 1 ).
朝向检测装置71例如可以包括安装于下部行走体1的地磁传感器与安装于上部回转体3的地磁传感器的组合。并且,朝向检测装置71也可以包括安装于下部行走体1的GNSS接收机与安装于上部回转体3的GNSS接收机的组合。The direction detection device 71 may include, for example, a combination of a geomagnetic sensor mounted on the lower traveling body 1 and a geomagnetic sensor mounted on the upper rotating body 3. Furthermore, the direction detection device 71 may also include a combination of a GNSS receiver mounted on the lower traveling body 1 and a GNSS receiver mounted on the upper rotating body 3.
并且,朝向检测装置71可以包括能够检测上部回转体3相对于下部行走体1的相对回转角度的旋转编码器、旋转位置传感器等,即上述的回转状态传感器S5,例如,也可以安装于和实现下部行走体1与上部回转体3之间的相对旋转的回转机构2相关联地设置的中心接头。Furthermore, the direction detection device 71 may include a rotary encoder, a rotation position sensor, etc., which can detect the relative rotation angle of the upper rotating body 3 relative to the lower walking body 1, that is, the above-mentioned rotation state sensor S5. For example, it can also be installed on the center joint that is associated with the rotation mechanism 2 that realizes the relative rotation between the lower walking body 1 and the upper rotating body 3.
并且,朝向检测装置71也可以包括安装于上部回转体3的摄像机。此时,朝向检测装置71通过对安装于上部回转体3的摄像机所拍摄的图像(输入图像)实施已知的图像处理,检测输入图像中所包括的下部行走体1的图像。Furthermore, the direction detection device 71 may include a camera mounted on the upper rotating body 3. In this case, the direction detection device 71 detects the image of the lower traveling body 1 included in the input image by performing known image processing on the image (input image) taken by the camera mounted on the upper rotating body 3.
而且,朝向检测装置71可以通过利用已知的图像识别技术检测下部行走体1的图像,确定下部行走体1的长度方向,并且导出在上部回转体3的前后轴的方向与下部行走体1的长度方向之间形成的角度。此时,上部回转体3的前后轴的方向可由摄像机的安装位置导出。尤其,履带1C从上部回转体3突出,因此朝向检测装置71通过检测履带1C的图像,能够确定下部行走体1的长度方向。Furthermore, the orientation detection device 71 can determine the length direction of the lower traveling body 1 by detecting the image of the lower traveling body 1 using known image recognition technology, and derive the angle formed between the direction of the front-rear axis of the upper rotating body 3 and the length direction of the lower traveling body 1. At this time, the direction of the front-rear axis of the upper rotating body 3 can be derived from the installation position of the camera. In particular, the crawler 1C protrudes from the upper rotating body 3, so the orientation detection device 71 can determine the length direction of the lower traveling body 1 by detecting the image of the crawler 1C.
另外,当上部回转体3为代替回转液压马达2A而由电动机回转驱动的结构时,朝向检测装置71可以是旋转变压器。In addition, when the upper slewing body 3 is configured to be slewingly driven by an electric motor instead of the slewing hydraulic motor 2A, the direction detecting device 71 may be a resolver.
输入装置72设置于从就座于操纵室10内的操作人员触手可及的范围内,接受由操作人员进行的各种操作输入,将与操作输入相对应的信号输出至控制器30。例如,输入装置72可包括安装于显示各种信息图像的显示装置的显示器的触控面板。The input device 72 is provided within reach of an operator seated in the control room 10, receives various operation inputs from the operator, and outputs signals corresponding to the operation inputs to the controller 30. For example, the input device 72 may include a touch panel mounted on a display device that displays various information images.
并且,例如,输入装置72可包括设置于显示装置D1周围的按扭开关、操纵杆及切换键等。并且,输入装置72可包括设置于操作装置26的旋钮开关(例如,设置于左操作杆26L的开关SW等)。与对输入装置72的操作内容对应的信号输入于控制器30。Furthermore, for example, the input device 72 may include a push button switch, a joystick, a switch key, etc. provided around the display device D1. Furthermore, the input device 72 may include a knob switch provided on the operating device 26 (for example, a switch SW provided on the left operating stick 26L, etc.). A signal corresponding to the operation content of the input device 72 is input to the controller 30.
开关SW例如为设置于左操作杆26L的前端的按扭开关。操作人员能够按压开关SW的同时操作左操作杆26L。并且,开关SW可以设置于右操作杆26R,也可以设置于操纵室10内的其他位置。The switch SW is, for example, a push button switch provided at the front end of the left operating rod 26L. The operator can operate the left operating rod 26L while pressing the switch SW. Furthermore, the switch SW may be provided at the right operating rod 26R or at other locations in the control room 10.
测位装置73测定上部回转体3的位置及朝向。测位装置73例如为GNSS(GlobalNavigation Satellite System:全球导航卫星系统)罗盘,检测上部回转体3的位置及朝向,与上部回转体3的位置及朝向对应的检测信号输入于控制器30。并且,测位装置73的功能中的检测上部回转体3的朝向的功能也可以以安装于上部回转体3的方位传感器来代替。The positioning device 73 measures the position and orientation of the upper rotating body 3. The positioning device 73 is, for example, a GNSS (Global Navigation Satellite System) compass, which detects the position and orientation of the upper rotating body 3, and a detection signal corresponding to the position and orientation of the upper rotating body 3 is input to the controller 30. In addition, the function of detecting the orientation of the upper rotating body 3 among the functions of the positioning device 73 can also be replaced by an orientation sensor installed on the upper rotating body 3.
显示装置D1设置于操纵室10内就座的操作人员容易视觉辨认的位置,在控制器30的控制下,显示各种信息图像。显示装置D1可以经由CAN(Controller Area Network:控域网)等车载网络与控制器30连接,也可以经由一对一专用线与控制器30连接。The display device D1 is installed in a position that is easily visible to the operator sitting in the control room 10, and displays various information images under the control of the controller 30. The display device D1 can be connected to the controller 30 via an in-vehicle network such as CAN (Controller Area Network) or a one-to-one dedicated line.
声音输出装置D2例如设置于操纵室10内,并且与控制器30连接,在控制器30的控制下,输出声音。声音输出装置D2例如为扬声器或蜂鸣器等。声音输出装置D2根据来自控制器30的声音输出指令而声音输出各种信息。The sound output device D2 is, for example, provided in the control room 10 and connected to the controller 30, and outputs sound under the control of the controller 30. The sound output device D2 is, for example, a speaker or a buzzer. The sound output device D2 outputs various information by sound according to the sound output command from the controller 30.
动臂角度传感器S1安装于动臂4,检测动臂4相对于上部回转体3的俯仰角度(以下,称为“动臂角度θ1”),例如检测从侧面观察时连结动臂4两端的支点的直线相对于上部回转体3的回转平面所成的角度。The boom angle sensor S1 is mounted on the boom 4 to detect the pitch angle of the boom 4 relative to the upper swing body 3 (hereinafter referred to as "boom angle θ 1 "), for example, the angle formed by a straight line connecting the fulcrums at both ends of the boom 4 relative to the swing plane of the upper swing body 3 when viewed from the side.
动臂角度传感器S1例如可以包括旋转编码器、加速度传感器、陀螺仪传感器(角速度传感器)、六轴传感器、IMU(Inertial Measurement Unit:惯性测量装置)等,以下,关于斗杆角度传感器S2、铲斗角度传感器S3、机身倾斜传感器S4也相同。由动臂角度传感器S1检测的与动臂角度对应的检测信号输入于控制器30。The boom angle sensor S1 may include, for example, a rotary encoder, an acceleration sensor, a gyro sensor (angular velocity sensor), a six-axis sensor, an IMU (Inertial Measurement Unit), etc., and the same applies to the arm angle sensor S2, the bucket angle sensor S3, and the body tilt sensor S4. A detection signal corresponding to the boom angle detected by the boom angle sensor S1 is input to the controller 30.
斗杆角度传感器S2安装于斗杆5,检测斗杆5相对于动臂4的转动角度(以下,称为“斗杆角度θ2”),例如检测从侧面观察时连结斗杆5两端的支点的直线相对于连结动臂4两端的支点的直线所成的角度。由斗杆角度传感器S2检测的与斗杆角度对应的检测信号输入于控制器30。The arm angle sensor S2 is mounted on the arm 5, and detects the rotation angle of the arm 5 relative to the boom 4 (hereinafter referred to as "arm angle θ 2 "), for example, the angle formed by a straight line connecting the fulcrums at both ends of the arm 5 relative to a straight line connecting the fulcrums at both ends of the boom 4 when viewed from the side. A detection signal corresponding to the arm angle detected by the arm angle sensor S2 is input to the controller 30.
铲斗角度传感器S3安装于铲斗6,检测铲斗6相对于斗杆5的转动角度(以下,称为“铲斗角度θ3”),例如检测从侧面观察时连结铲斗6的支点与前端(铲尖)的直线相对于连结斗杆5两端的支点的直线所成的角度。由铲斗角度传感器S3检测的与铲斗角度对应的检测信号输入于控制器30。The bucket angle sensor S3 is mounted on the bucket 6 and detects the rotation angle of the bucket 6 relative to the boom 5 (hereinafter referred to as "bucket angle θ 3 "), for example, the angle formed by a straight line connecting the fulcrum and the front end (blade tip) of the bucket 6 relative to a straight line connecting the fulcrums at both ends of the boom 5 when viewed from the side. A detection signal corresponding to the bucket angle detected by the bucket angle sensor S3 is input to the controller 30.
机身倾斜传感器S4检测机身(例如,上部回转体3)相对于水平面的倾斜状态。机身倾斜传感器S4例如安装于上部回转体3,检测挖土机100(即,上部回转体3)围绕前后方向及左右方向的两个轴的倾斜角度(以下,称为“前后倾斜角”及“左右倾斜角”)。机身倾斜传感器S4例如可以包括加速度传感器、陀螺仪传感器(角速度传感器)、六轴传感器及IMU等。由机身倾斜传感器S4检测的与倾斜角度(前后倾斜角及左右倾斜角)对应的检测信号输入于控制器30。The fuselage tilt sensor S4 detects the tilt state of the fuselage (for example, the upper rotating body 3) relative to the horizontal plane. The fuselage tilt sensor S4 is installed on the upper rotating body 3, for example, to detect the tilt angles of the excavator 100 (that is, the upper rotating body 3) around two axes in the front-to-back direction and the left-to-right direction (hereinafter referred to as "front-to-back tilt angle" and "left-to-right tilt angle"). The fuselage tilt sensor S4 may include, for example, an acceleration sensor, a gyro sensor (angular velocity sensor), a six-axis sensor, and an IMU. The detection signal corresponding to the tilt angle (front-to-back tilt angle and left-to-right tilt angle) detected by the fuselage tilt sensor S4 is input to the controller 30.
回转状态传感器S5安装于上部回转体3,输出与上部回转体3的回转状态相关的检测信息。回转状态传感器S5例如检测上部回转体3的回转角速度或回转角度。回转状态传感器S5例如包括陀螺仪传感器、旋转变压器及旋转编码器等。The rotation state sensor S5 is mounted on the upper rotating body 3, and outputs detection information related to the rotation state of the upper rotating body 3. The rotation state sensor S5 detects, for example, the rotation angular velocity or rotation angle of the upper rotating body 3. The rotation state sensor S5 includes, for example, a gyro sensor, a rotary transformer, and a rotary encoder.
另外,当在机身倾斜传感器S4中包括能够检测围绕三轴的角速度的陀螺仪传感器、六轴传感器、IMU等时,也可以根据机身倾斜传感器S4的检测信号检测上部回转体3的回转状态(例如,回转角速度)。此时,能够省略回转状态传感器S5。In addition, when the fuselage tilt sensor S4 includes a gyro sensor, a six-axis sensor, an IMU, etc. that can detect angular velocity around three axes, the rotation state (for example, rotation angular velocity) of the upper rotating body 3 can also be detected based on the detection signal of the fuselage tilt sensor S4. In this case, the rotation state sensor S5 can be omitted.
接着,参考图3对搭载于挖土机100的液压系统的结构例进行说明。图3是表示搭载于挖土机100的液压系统的结构例的图。图3中分别以双重线、实线、虚线及点线来示出了机械动力传递系统、工作油管路、先导管路及电气控制系统。Next, a configuration example of a hydraulic system mounted on the shovel 100 will be described with reference to Fig. 3. Fig. 3 is a diagram showing a configuration example of a hydraulic system mounted on the shovel 100. In Fig. 3, a mechanical power transmission system, a hydraulic oil line, a pilot line, and an electrical control system are shown by double lines, solid lines, dashed lines, and dotted lines, respectively.
挖土机100的液压系统主要包括发动机11、调节器13、主泵14、先导泵15、控制阀单元17、操作装置26、吐出压力传感器28、操作传感器29及控制器30等。The hydraulic system of the shovel 100 mainly includes an engine 11 , a regulator 13 , a main pump 14 , a pilot pump 15 , a control valve unit 17 , an operating device 26 , a discharge pressure sensor 28 , an operating sensor 29 , a controller 30 , and the like.
在图3中,液压系统构成为能够使工作油从由发动机11驱动的主泵14经由中间旁通管路40或并联管路42循环至工作油罐。In FIG. 3 , the hydraulic system is configured so that hydraulic oil can be circulated from a main pump 14 driven by an engine 11 to a hydraulic oil tank via an intermediate bypass line 40 or a parallel line 42 .
发动机11为挖土机100的驱动源。在本实施方式中,发动机11例如为以维持规定转速的方式进行动作的柴油机。发动机11的输出轴与主泵14及先导泵15的各自的输入轴连结。The engine 11 is a driving source of the shovel 100. In the present embodiment, the engine 11 is, for example, a diesel engine that operates to maintain a predetermined rotation speed. The output shaft of the engine 11 is connected to the input shafts of the main pump 14 and the pilot pump 15, respectively.
主泵14构成为能够将工作油经由工作油管路供给至控制阀单元17。在本实施方式中,主泵14为斜板式可变容量型液压泵。The main pump 14 is configured to be able to supply hydraulic oil to the control valve unit 17 via a hydraulic oil line. In the present embodiment, the main pump 14 is a swash plate type variable displacement hydraulic pump.
调节器13构成为能够控制主泵14的吐出量。在本实施方式中,调节器13通过根据来自控制器30的控制指令调节主泵14的斜板偏转角来控制主泵14的吐出量。The regulator 13 is configured to be able to control the discharge amount of the main pump 14. In the present embodiment, the regulator 13 controls the discharge amount of the main pump 14 by adjusting the tilt angle of the swash plate of the main pump 14 in accordance with a control command from the controller 30.
先导泵15是先导压力生成装置的一例,构成为能够经由先导管路向液压控制设备供给工作油。在本实施方式中,先导泵15是固定容量型液压泵。但是,先导压力生成装置可以通过主泵14来实现。The pilot pump 15 is an example of a pilot pressure generating device, and is configured to supply hydraulic oil to a hydraulic control device via a pilot line. In the present embodiment, the pilot pump 15 is a fixed displacement hydraulic pump. However, the pilot pressure generating device may be realized by the main pump 14 .
即,主泵14除了将工作油经由工作油管路供给至控制阀单元17的功能以外,还可以具备经由先导管路向各种液压控制设备供给工作油的功能。此时,可以省略先导泵15。That is, the main pump 14 may have a function of supplying hydraulic oil to various hydraulic control devices via a pilot line in addition to the function of supplying hydraulic oil to the control valve unit 17 via the hydraulic oil line. In this case, the pilot pump 15 may be omitted.
控制阀单元17是控制挖土机100中的液压系统的液压控制装置。在本实施方式中,控制阀单元17包括控制阀171~176。控制阀175包括控制阀175L及控制阀175R,控制阀176包括控制阀176L及控制阀176R。控制阀单元17构成为能够通过控制阀171~176将主泵14所吐出的工作油选择性地供给至一个或多个液压致动器。The control valve unit 17 is a hydraulic control device for controlling the hydraulic system in the shovel 100. In the present embodiment, the control valve unit 17 includes control valves 171 to 176. The control valve 175 includes a control valve 175L and a control valve 175R, and the control valve 176 includes a control valve 176L and a control valve 176R. The control valve unit 17 is configured to selectively supply the hydraulic oil discharged by the main pump 14 to one or more hydraulic actuators through the control valves 171 to 176.
控制阀171~176例如控制从主泵14流向液压致动器的工作油的流量及从液压致动器流向工作油罐的工作油的流量。液压致动器包括动臂缸7、斗杆缸8、铲斗缸9、行走液压马达2M及回转液压马达2A。行走液压马达2M包括左行走液压马达2ML及右行走液压马达2MR。The control valves 171 to 176 control, for example, the flow rate of the hydraulic oil flowing from the main pump 14 to the hydraulic actuator and the flow rate of the hydraulic oil flowing from the hydraulic actuator to the hydraulic oil tank. The hydraulic actuator includes a boom cylinder 7, an arm cylinder 8, a bucket cylinder 9, a travel hydraulic motor 2M, and a swing hydraulic motor 2A. The travel hydraulic motor 2M includes a left travel hydraulic motor 2ML and a right travel hydraulic motor 2MR.
操作装置26构成为操作人员能够操作致动器。在本实施方式中,操作装置26包括构成为操作人员能够操作液压致动器的液压致动器操作装置。The operating device 26 is configured so that an operator can operate the actuator. In the present embodiment, the operating device 26 includes a hydraulic actuator operating device configured so that an operator can operate the hydraulic actuator.
具体而言,液压致动器操作装置构成为能够经由先导管路向控制阀单元17内的所对应的控制阀的先导端口供给先导泵15所吐出的工作油。供给至各先导端口的工作油的压力(先导压力)是对应于与各液压致动器对应的操作装置26的操作方向及操作量的压力。Specifically, the hydraulic actuator operating device is configured to supply the working oil discharged by the pilot pump 15 to the pilot port of the corresponding control valve in the control valve unit 17 via the pilot line. The pressure of the working oil supplied to each pilot port (pilot pressure) is a pressure corresponding to the operating direction and amount of the operating device 26 corresponding to each hydraulic actuator.
吐出压力传感器28构成为能够检测主泵14的吐出压力。在本实施方式中,吐出压力传感器28对控制器30输出检测出的值。The discharge pressure sensor 28 is configured to be able to detect the discharge pressure of the main pump 14. In the present embodiment, the discharge pressure sensor 28 outputs the detected value to the controller 30.
操作传感器29构成为能够检测操作人员对操作装置26进行的操作的内容。在本实施方式中,操作传感器29检测与各致动器对应的操作装置26的操作方向及操作量,并对控制器30输出所检测出的值。The operation sensor 29 is configured to detect the contents of the operation performed by the operator on the operation device 26. In the present embodiment, the operation sensor 29 detects the operation direction and the operation amount of the operation device 26 corresponding to each actuator, and outputs the detected values to the controller 30.
主泵14包括左主泵14L及右主泵14R。并且,左主泵14L使工作油经由左中间旁通管路40L或左并联管路42L循环至工作油罐,右主泵14R使工作油经由右中间旁通管路40R或右并联管路42R循环至工作油罐。The main pump 14 includes a left main pump 14L and a right main pump 14R. The left main pump 14L circulates hydraulic oil to a hydraulic oil tank via a left intermediate bypass line 40L or a left parallel line 42L, and the right main pump 14R circulates hydraulic oil to a hydraulic oil tank via a right intermediate bypass line 40R or a right parallel line 42R.
左中间旁通管路40L为通过配置于控制阀单元17内的控制阀171、173、175L及176L的工作油管路。右中间旁通管路40R为通过配置于控制阀单元17内的控制阀172、174、175R及176R的工作油管路。The left center bypass line 40L is a hydraulic oil line passing through the control valves 171, 173, 175L and 176L arranged in the control valve unit 17. The right center bypass line 40R is a hydraulic oil line passing through the control valves 172, 174, 175R and 176R arranged in the control valve unit 17.
控制阀171是为了向左行走液压马达2ML供给左主泵14L所吐出的工作油,且向工作油罐排出左行走液压马达2ML所吐出的工作油而切换工作油的流动的滑阀。The control valve 171 is a spool valve that switches the flow of hydraulic oil in order to supply hydraulic oil discharged from the left main pump 14L to the left travel hydraulic motor 2ML and to discharge hydraulic oil discharged from the left travel hydraulic motor 2ML to the hydraulic oil tank.
控制阀172是为了向右行走液压马达2MR供给右主泵14R所吐出的工作油,且向工作油罐排出右行走液压马达2MR所吐出的工作油而切换工作油的流动的滑阀。The control valve 172 is a spool valve that switches the flow of hydraulic oil in order to supply hydraulic oil discharged from the right main pump 14R to the right travel hydraulic motor 2MR and to discharge the hydraulic oil discharged from the right travel hydraulic motor 2MR to the hydraulic oil tank.
控制阀173是为了向回转液压马达2A供给左主泵14L所吐出的工作油,且向工作油罐排出回转液压马达2A所吐出的工作油而切换工作油的流动的滑阀。The control valve 173 is a spool valve that switches the flow of hydraulic oil in order to supply hydraulic oil discharged from the left main pump 14L to the swing hydraulic motor 2A and discharge the hydraulic oil discharged from the swing hydraulic motor 2A to the hydraulic oil tank.
控制阀174是为了向铲斗缸9供给右主泵14R所吐出的工作油,且向工作油罐排出铲斗缸9内的工作油而切换工作油的流动的滑阀。The control valve 174 is a spool valve that switches the flow of the hydraulic oil in order to supply the hydraulic oil discharged from the right main pump 14R to the bucket cylinder 9 and to discharge the hydraulic oil in the bucket cylinder 9 to the hydraulic oil tank.
控制阀175L是为了向动臂缸7供给左主泵14L所吐出的工作油而切换工作油的流动的滑阀。控制阀175R是为了向动臂缸7供给右主泵14R所吐出的工作油,且向工作油罐排出动臂缸7内的工作油而切换工作油的流动的滑阀。The control valve 175L is a spool valve for switching the flow of hydraulic oil in order to supply hydraulic oil discharged from the left main pump 14L to the boom cylinder 7. The control valve 175R is a spool valve for switching the flow of hydraulic oil in order to supply hydraulic oil discharged from the right main pump 14R to the boom cylinder 7 and discharge the hydraulic oil in the boom cylinder 7 to the hydraulic oil tank.
控制阀176L是为了向斗杆缸8供给左主泵14L所吐出的工作油,且向工作油罐排出斗杆缸8内的工作油而切换工作油的流动的滑阀。The control valve 176L is a spool valve that switches the flow of the hydraulic oil in order to supply the hydraulic oil discharged from the left main pump 14L to the arm cylinder 8 and to discharge the hydraulic oil in the arm cylinder 8 to the hydraulic oil tank.
控制阀176R是为了向斗杆缸8供给右主泵14R所吐出的工作油,且向工作油罐排出斗杆缸8内的工作油而切换工作油的流动的滑阀。The control valve 176R is a spool valve that switches the flow of the hydraulic oil in order to supply the hydraulic oil discharged from the right main pump 14R to the arm cylinder 8 and to discharge the hydraulic oil in the arm cylinder 8 to the hydraulic oil tank.
左并联管路42L为与左中间旁通管路40L并行的工作油管路。当因控制阀171、173及175L中的任一个而通过左中间旁通管路40L的工作油的流动被限制或切断时,左并联管路42L能够向更下游的控制阀供给工作油。The left parallel line 42L is a hydraulic oil line parallel to the left center bypass line 40L. When the flow of hydraulic oil through the left center bypass line 40L is restricted or blocked by any of the control valves 171, 173, and 175L, the left parallel line 42L can supply hydraulic oil to a control valve further downstream.
右并联管路42R为与右中间旁通管路40R并行的工作油管路。当因控制阀172、174及175R中的任一个而通过右中间旁通管路40R的工作油的流动被限制或切断时,右并联管路42R能够向更下游的控制阀供给工作油。The right parallel line 42R is a hydraulic oil line parallel to the right center bypass line 40R. When the flow of hydraulic oil through the right center bypass line 40R is restricted or blocked by any of the control valves 172, 174, and 175R, the right parallel line 42R can supply hydraulic oil to a control valve further downstream.
调节器13包括左调节器13L及右调节器13R。左调节器13L通过根据左主泵14L的吐出压力调节左主泵14L的斜板偏转角而控制左主泵14L的吐出量。具体而言,左调节器13L例如根据左主泵14L的吐出压力的增加而调节左主泵14L的斜板偏转角来减少吐出量。关于右调节器13R也相同。这是为了使由吐出压力与吐出量的乘积表示的主泵14的吸收功率(吸收马力)不超过发动机11的输出功率(输出马力)。The regulator 13 includes a left regulator 13L and a right regulator 13R. The left regulator 13L controls the discharge volume of the left main pump 14L by adjusting the deflection angle of the swash plate of the left main pump 14L according to the discharge pressure of the left main pump 14L. Specifically, the left regulator 13L reduces the discharge volume by adjusting the deflection angle of the swash plate of the left main pump 14L according to the increase of the discharge pressure of the left main pump 14L. The same is true for the right regulator 13R. This is to ensure that the absorption power (absorption horsepower) of the main pump 14 represented by the product of the discharge pressure and the discharge volume does not exceed the output power (output horsepower) of the engine 11.
操作装置26包括左操作杆26L、右操作杆26R及行走杆26D。行走杆26D包括左行走杆26DL及右行走杆26DR。The operating device 26 includes a left operating lever 26L, a right operating lever 26R, and a travel lever 26D. The travel lever 26D includes a left travel lever 26DL and a right travel lever 26DR.
左操作杆26L用于回转操作及斗杆5的操作。若向前后方向进行操作,则左操作杆26L利用先导泵15所吐出的工作油,将与杆操作量相对应的控制压力导入于控制阀176的先导端口。并且,若向左右方向进行操作,则利用先导泵15所吐出的工作油,将与杆操作量相对应的控制压力导入于控制阀173的先导端口。The left operating lever 26L is used for the swing operation and the operation of the boom 5. When the left operating lever 26L is operated in the forward and backward directions, the control pressure corresponding to the lever operation amount is introduced into the pilot port of the control valve 176 using the hydraulic oil discharged from the pilot pump 15. And when the left and right directions are operated, the control pressure corresponding to the lever operation amount is introduced into the pilot port of the control valve 173 using the hydraulic oil discharged from the pilot pump 15.
具体而言,当向斗杆闭合方向进行了操作时,左操作杆26L对控制阀176L的右侧先导端口导入工作油,且对控制阀176R的左侧先导端口导入工作油。并且,当向斗杆打开方向进行了操作时,左操作杆26L对控制阀176L的左侧先导端口导入工作油,且对控制阀176R的右侧先导端口导入工作油。并且,当向左回转方向进行了操作时,左操作杆26L对控制阀173的左侧先导端口导入工作油,当向右回转方向进行了操作时,左操作杆26L对控制阀173的右侧先导端口导入工作油。Specifically, when the arm is operated in the arm closing direction, the left operating lever 26L introduces the working oil to the right pilot port of the control valve 176L, and introduces the working oil to the left pilot port of the control valve 176R. Furthermore, when the arm is operated in the arm opening direction, the left operating lever 26L introduces the working oil to the left pilot port of the control valve 176L, and introduces the working oil to the right pilot port of the control valve 176R. Furthermore, when the arm is operated in the left rotation direction, the left operating lever 26L introduces the working oil to the left pilot port of the control valve 173, and when the arm is operated in the right rotation direction, the left operating lever 26L introduces the working oil to the right pilot port of the control valve 173.
右操作杆26R用于动臂4的操作及铲斗6的操作。若向前后方向进行操作,则右操作杆26R利用先导泵15所吐出的工作油,将与杆操作量相对应的控制压力导入于控制阀175的先导端口。并且,若向左右方向进行操作,则利用先导泵15所吐出的工作油,将与杆操作量相对应的控制压力导入于控制阀174的先导端口。The right operating lever 26R is used to operate the boom 4 and the bucket 6. When the right operating lever 26R is operated in the forward and backward directions, the hydraulic oil discharged from the pilot pump 15 introduces a control pressure corresponding to the lever operation amount into the pilot port of the control valve 175. And when the right operating lever 26R is operated in the left and right directions, the hydraulic oil discharged from the pilot pump 15 introduces a control pressure corresponding to the lever operation amount into the pilot port of the control valve 174.
具体而言,在向动臂降低方向进行了操作的情况下,右操作杆26R对控制阀175R的左侧先导端口导入工作油。并且,当向动臂上升方向进行了操作时,右操作杆26R对控制阀175L的右侧先导端口导入工作油,且对控制阀175R的左侧先导端口导入工作油。并且,当向铲斗闭合方向进行了操作时,右操作杆26R对控制阀174的右侧先导端口导入工作油,当向铲斗打开方向进行了操作时,右操作杆26R对控制阀174的左侧先导端口导入工作油。Specifically, when the operation is performed in the boom lowering direction, the right operating lever 26R introduces the hydraulic oil to the left pilot port of the control valve 175R. Furthermore, when the operation is performed in the boom raising direction, the right operating lever 26R introduces the hydraulic oil to the right pilot port of the control valve 175L, and introduces the hydraulic oil to the left pilot port of the control valve 175R. Furthermore, when the operation is performed in the bucket closing direction, the right operating lever 26R introduces the hydraulic oil to the right pilot port of the control valve 174, and when the operation is performed in the bucket opening direction, the right operating lever 26R introduces the hydraulic oil to the left pilot port of the control valve 174.
以下,有时将向左右方向进行操作的左操作杆26L称为“回转操作杆”,将向前后方向进行操作的左操作杆26L称为“斗杆操作杆”。并且,有时将向左右方向进行操作的右操作杆26R称为“铲斗操作杆”,将向前后方向操作的右操作杆26R称为“动臂操作杆”。Hereinafter, the left operating lever 26L operated in the left-right direction may be referred to as a "swing operating lever", and the left operating lever 26L operated in the forward and backward direction may be referred to as a "bucket operating lever". In addition, the right operating lever 26R operated in the left-right direction may be referred to as a "bucket operating lever", and the right operating lever 26R operated in the forward and backward direction may be referred to as a "boom operating lever".
行走杆26D用于履带1C的操作。具体而言,左行走杆26DL用于左履带1CL的操作。也可以构成为与左行走踏板联动。The travel rod 26D is used for operating the crawler belt 1C. Specifically, the left travel rod 26DL is used for operating the left crawler belt 1CL. It may be configured to be linked with the left travel pedal.
若向前后方向进行操作,则左行走杆26DL利用先导泵15所吐出的工作油,将与杆操作量相对应的控制压力导入于控制阀171的先导端口。右行走杆26DR用于右履带1CR的操作。也可以构成为与右行走踏板联动。若向前后方向进行操作,则右行走杆26DR利用先导泵15所吐出的工作油,将与杆操作量相对应的控制压力导入于控制阀172的先导端口。If the operation is performed in the forward and backward direction, the left travel rod 26DL uses the hydraulic oil discharged by the pilot pump 15 to introduce the control pressure corresponding to the rod operation amount into the pilot port of the control valve 171. The right travel rod 26DR is used for the operation of the right crawler 1CR. It can also be configured to be linked with the right travel pedal. If the operation is performed in the forward and backward direction, the right travel rod 26DR uses the hydraulic oil discharged by the pilot pump 15 to introduce the control pressure corresponding to the rod operation amount into the pilot port of the control valve 172.
吐出压力传感器28包括吐出压力传感器28L及吐出压力传感器28R。吐出压力传感器28L检测左主泵14L的吐出压力,并且对控制器30输出检测出的值。关于吐出压力传感器28R也相同。The discharge pressure sensor 28 includes a discharge pressure sensor 28L and a discharge pressure sensor 28R. The discharge pressure sensor 28L detects the discharge pressure of the left main pump 14L and outputs the detected value to the controller 30. The same applies to the discharge pressure sensor 28R.
操作传感器29包括操作传感器29LA、29LB、29RA、29RB、29DL及29DR。操作传感器29LA检测操作人员对左操作杆26L的向前后方向的操作的内容,并且将检测出的值输出至控制器30。操作内容例如为杆操作方向、杆操作量(杆操作角度)等。The operation sensor 29 includes operation sensors 29LA, 29LB, 29RA, 29RB, 29DL, and 29DR. The operation sensor 29LA detects the content of the operator's operation of the left operation lever 26L in the forward and backward directions, and outputs the detected value to the controller 30. The operation content is, for example, the lever operation direction, the lever operation amount (lever operation angle), etc.
同样地,操作传感器29LB检测操作人员对左操作杆26L的向左右方向的操作的内容,并且将检测出的值输出至控制器30。操作传感器29RA检测操作人员对右操作杆26R的向前后方向的操作的内容,并且将检测出的值输出至控制器30。Similarly, the operation sensor 29LB detects the contents of the operator's operation of the left operation lever 26L in the left-right direction, and outputs the detected value to the controller 30. The operation sensor 29RA detects the contents of the operator's operation of the right operation lever 26R in the forward-backward direction, and outputs the detected value to the controller 30.
操作传感器29RB检测操作人员对右操作杆26R的向左右方向的操作的内容,并且将检测出的值输出至控制器30。操作传感器29DL检测操作人员对左行走杆26DL的向前后方向的操作的内容,并且将检测出的值输出至控制器30。操作传感器29DR检测操作人员对右行走杆26DR的向前后方向的操作的内容,并且将检测出的值输出至控制器30。The operation sensor 29RB detects the contents of the operator's operation on the right operating rod 26R in the left-right direction, and outputs the detected value to the controller 30. The operation sensor 29DL detects the contents of the operator's operation on the left travel rod 26DL in the forward and backward direction, and outputs the detected value to the controller 30. The operation sensor 29DR detects the contents of the operator's operation on the right travel rod 26DR in the forward and backward direction, and outputs the detected value to the controller 30.
控制器30接收操作传感器29的输出,并根据需要,对调节器13输出控制指令,并且使主泵14的吐出量发生变化。并且,控制器30接收设置于节流器18的上游的控制压力传感器19的输出,并根据需要,对调节器13输出控制指令,并且使主泵14的吐出量发生变化。节流器18包括左节流器18L及右节流器18R,控制压力传感器19包括左控制压力传感器19L及右控制压力传感器19R。The controller 30 receives the output of the operation sensor 29, and outputs a control command to the regulator 13 as needed, and changes the discharge amount of the main pump 14. In addition, the controller 30 receives the output of the control pressure sensor 19 provided upstream of the throttle 18, and outputs a control command to the regulator 13 as needed, and changes the discharge amount of the main pump 14. The throttle 18 includes a left throttle 18L and a right throttle 18R, and the control pressure sensor 19 includes a left control pressure sensor 19L and a right control pressure sensor 19R.
在左中间旁通管路40L中,在位于最下游的控制阀176L与工作油罐之间配置有左节流器18L。因此,左主泵14L所吐出的工作油的流动被左节流器18L限制。而且,左节流器18L产生用于控制左调节器13L的控制压力。In the left intermediate bypass line 40L, a left throttle 18L is arranged between the control valve 176L located most downstream and the hydraulic oil tank. Therefore, the flow of hydraulic oil discharged by the left main pump 14L is restricted by the left throttle 18L. In addition, the left throttle 18L generates a control pressure for controlling the left regulator 13L.
左控制压力传感器19L为用于检测该控制压力的传感器,并且对控制器30输出检测出的值。控制器30通过根据该控制压力调节左主泵14L的斜板偏转角,控制左主泵14L的吐出量。该控制压力越大,控制器30越减少左主泵14L的吐出量,该控制压力越小,控制器30越增大左主泵14L的吐出量。右主泵14R的吐出量也同样地被控制。The left control pressure sensor 19L is a sensor for detecting the control pressure, and outputs the detected value to the controller 30. The controller 30 controls the discharge amount of the left main pump 14L by adjusting the swash plate deflection angle of the left main pump 14L according to the control pressure. The controller 30 reduces the discharge amount of the left main pump 14L as the control pressure increases, and the controller 30 increases the discharge amount of the left main pump 14L as the control pressure decreases. The discharge amount of the right main pump 14R is also controlled in the same manner.
具体而言,如图3所示,在均未操作挖土机100中的液压致动器的待机状态的情况下,左主泵14L所吐出的工作油经由左中间旁通管路40L到达左节流器18L。而且,左主泵14L所吐出的工作油的流动使左节流器18L的上游中所产生的控制压力增大。其结果,控制器30将左主泵14L的吐出量减少至允许最小吐出量,抑制所吐出的工作油经过左中间旁通管路40L时的压力损失(抽吸损失)。Specifically, as shown in FIG. 3 , in the standby state in which none of the hydraulic actuators in the shovel 100 is operated, the hydraulic oil discharged from the left main pump 14L reaches the left throttle 18L via the left middle bypass line 40L. Moreover, the flow of the hydraulic oil discharged from the left main pump 14L increases the control pressure generated upstream of the left throttle 18L. As a result, the controller 30 reduces the discharge amount of the left main pump 14L to the minimum allowable discharge amount, thereby suppressing the pressure loss (suction loss) of the discharged hydraulic oil when passing through the left middle bypass line 40L.
另一方面,当操作了任一个液压致动器时,左主泵14L所吐出的工作油经由与操作对象的液压致动器对应的控制阀流入操作对象的液压致动器。而且,左主泵14L所吐出的工作油的流动使到达左节流器18L的量减少或消失,以降低左节流器18L的上游中所产生的控制压力。On the other hand, when any of the hydraulic actuators is operated, the hydraulic oil discharged by the left main pump 14L flows into the hydraulic actuator of the operated object via the control valve corresponding to the hydraulic actuator of the operated object. Moreover, the flow of the hydraulic oil discharged by the left main pump 14L reduces or eliminates the amount reaching the left throttle 18L, thereby reducing the control pressure generated upstream of the left throttle 18L.
其结果,控制器30使左主泵14L的吐出量增加,以使足够的工作油循环至操作对象的液压致动器,从而确保操作对象的液压致动器的驱动。另外,控制器30对右主泵14R的吐出量也以相同的方式进行控制。As a result, the controller 30 increases the discharge rate of the left main pump 14L so that sufficient hydraulic oil circulates to the hydraulic actuator to ensure driving of the hydraulic actuator. The controller 30 also controls the discharge rate of the right main pump 14R in the same manner.
根据如上所述的结构,图3的液压系统在待机状态下,能够抑制主泵14中的不必要的能量消耗。不必要的能量消耗包括主泵14所吐出的工作油在中间旁通管路40中产生的抽吸损失。并且,当使液压致动器进行工作时,图3的液压系统能够从主泵14向工作对象的液压致动器可靠地供给必要且充分的工作油。According to the above-described structure, the hydraulic system of FIG3 can suppress unnecessary energy consumption in the main pump 14 in the standby state. The unnecessary energy consumption includes the suction loss of the hydraulic oil discharged by the main pump 14 in the intermediate bypass line 40. In addition, when the hydraulic actuator is operated, the hydraulic system of FIG3 can reliably supply necessary and sufficient hydraulic oil from the main pump 14 to the hydraulic actuator of the working object.
接着,参考图4A~图4D对控制器30用于通过设备控制功能使致动器进行动作的结构进行说明。图4A~图4D是抽出了液压系统的一部分的图。具体而言,图4A是抽出了与斗杆缸8的操作相关的液压系统部分的图,图4B是抽出了与动臂缸7的操作相关的液压系统部分的图。图4C是抽出了与铲斗缸9的操作相关的液压系统部分的图,图4D是抽出了与回转液压马达2A的操作相关的液压系统部分的图。Next, the structure of the controller 30 for operating the actuator through the equipment control function will be described with reference to Figs. 4A to 4D. Figs. 4A to 4D are diagrams in which a portion of the hydraulic system is extracted. Specifically, Fig. 4A is a diagram in which a portion of the hydraulic system related to the operation of the boom cylinder 8 is extracted, and Fig. 4B is a diagram in which a portion of the hydraulic system related to the operation of the boom cylinder 7 is extracted. Fig. 4C is a diagram in which a portion of the hydraulic system related to the operation of the bucket cylinder 9 is extracted, and Fig. 4D is a diagram in which a portion of the hydraulic system related to the operation of the swing hydraulic motor 2A is extracted.
如图4A~图4D所示,液压系统包括比例阀31。比例阀31包括比例阀31AL~31DL及31AR~31DR。As shown in Fig. 4A to Fig. 4D, the hydraulic system includes a proportional valve 31. The proportional valve 31 includes proportional valves 31AL to 31DL and 31AR to 31DR.
比例阀31作为设备控制用控制阀而发挥作用。比例阀31配置于连接先导泵15与控制阀单元17内的所对应的控制阀的先导端口的管路,且构成为能够变更该管路的流路面积。在本实施方式中,比例阀31根据控制器30所输出的控制指令而进行动作。因此,控制器30能够与操作人员对操作装置26的操作无关地,将先导泵15所吐出的工作油经由比例阀31供给至控制阀单元17内的所对应的控制阀的先导端口。而且,控制器30能够使比例阀31所生成的先导压力作用于所对应的控制阀的先导端口。The proportional valve 31 functions as a control valve for equipment control. The proportional valve 31 is disposed in a pipeline connecting the pilot pump 15 and the pilot port of the corresponding control valve in the control valve unit 17, and is configured to be able to change the flow path area of the pipeline. In the present embodiment, the proportional valve 31 operates according to the control command output by the controller 30. Therefore, the controller 30 can supply the working oil discharged by the pilot pump 15 to the pilot port of the corresponding control valve in the control valve unit 17 via the proportional valve 31 regardless of the operation of the operating device 26 by the operator. Moreover, the controller 30 can make the pilot pressure generated by the proportional valve 31 act on the pilot port of the corresponding control valve.
根据该结构,控制器30即使在不进行对特定的操作装置26的操作的情况下,也能够使与其特定的操作装置26对应的液压致动器进行动作。并且,控制器30即使在正在对特定的操作装置26进行操作的情况下,也能够强制性地停止与其特定的操作装置26对应的液压致动器的动作。According to this structure, the controller 30 can operate the hydraulic actuator corresponding to the specific operating device 26 even when the specific operating device 26 is not being operated. Furthermore, the controller 30 can forcibly stop the operation of the hydraulic actuator corresponding to the specific operating device 26 even when the specific operating device 26 is being operated.
例如,如图4A所示,左操作杆26L用于操作斗杆5。具体而言,左操作杆26L利用先导泵15所吐出的工作油,并且使与向前后方向的操作相对应的先导压力作用于控制阀176的先导端口。更具体而言,当向斗杆闭合方向(后方向)进行了操作时,左操作杆26L使与操作量相对应的先导压力作用于控制阀176L的右侧先导端口及控制阀176R的左侧先导端口。并且,当向斗杆打开方向(前方向)进行了操作时,左操作杆26L使与操作量相对应的先导压力作用于控制阀176L的左侧先导端口及控制阀176R的右侧先导端口。For example, as shown in FIG. 4A , the left operating lever 26L is used to operate the boom 5. Specifically, the left operating lever 26L uses the hydraulic oil discharged by the pilot pump 15 and causes the pilot pressure corresponding to the operation in the forward and backward directions to act on the pilot port of the control valve 176. More specifically, when the boom is operated in the boom closing direction (rearward direction), the left operating lever 26L causes the pilot pressure corresponding to the operation amount to act on the right pilot port of the control valve 176L and the left pilot port of the control valve 176R. And, when the boom is operated in the boom opening direction (forward direction), the left operating lever 26L causes the pilot pressure corresponding to the operation amount to act on the left pilot port of the control valve 176L and the right pilot port of the control valve 176R.
在操作装置26中设置有开关SW。在本实施方式中,开关SW包括开关SW1及开关SW2。The operating device 26 is provided with a switch SW. In the present embodiment, the switch SW includes a switch SW1 and a switch SW2.
开关SW1为设置于左操作杆26L的前端的按扭开关。操作人员能够按压开关SW1的同时操作左操作杆26L。开关SW1可以设置于右操作杆26R,也可以设置于操纵室10内的其他位置。The switch SW1 is a push button switch provided at the front end of the left operating rod 26L. The operator can operate the left operating rod 26L while pressing the switch SW1. The switch SW1 may be provided at the right operating rod 26R or at other locations in the control room 10.
开关SW2为设置于左行走杆26DL的前端的按扭开关。操作人员能够按压开关SW2的同时操作左行走杆26DL。开关SW2可以设置于右行走杆26DR,也可以设置于操纵室10内的其他位置。The switch SW2 is a push button switch disposed at the front end of the left travel rod 26DL. The operator can operate the left travel rod 26DL while pressing the switch SW2. The switch SW2 can be disposed at the right travel rod 26DR or at other positions in the control room 10.
操作传感器29LA检测操作人员对左操作杆26L的向前后方向的操作的内容,并且将检测出的值输出至控制器30。The operation sensor 29LA detects the contents of the operator's operation of the left operation lever 26L in the forward and backward directions, and outputs the detected value to the controller 30 .
比例阀31AL根据控制器30所输出的控制指令(电流指令)而进行动作。而且,调整由从先导泵15经由比例阀31AL导入于控制阀176L的右侧先导端口及控制阀176R的左侧先导端口的工作油产生的先导压力。The proportional valve 31AL operates according to a control command (current command) outputted from the controller 30 and adjusts the pilot pressure generated by the hydraulic oil introduced from the pilot pump 15 through the proportional valve 31AL to the right pilot port of the control valve 176L and the left pilot port of the control valve 176R.
比例阀31AR根据控制器30所输出的控制指令(电流指令)而进行动作。而且,调整由从先导泵15经由比例阀31AR导入于控制阀176L的左侧先导端口及控制阀176R的右侧先导端口的工作油产生先导压力。比例阀31AL能够以能够使控制阀176L及控制阀176R停止在任意的阀位置上的方式调整先导压力。同样地,比例阀31AR能够以能够使控制阀176L及控制阀176R停止在任意的阀位置上的方式调整先导压力。The proportional valve 31AR operates according to the control command (current command) output by the controller 30. In addition, the pilot pressure generated by the working oil introduced from the pilot pump 15 to the left pilot port of the control valve 176L and the right pilot port of the control valve 176R via the proportional valve 31AR is adjusted. The proportional valve 31AL can adjust the pilot pressure in a manner that allows the control valve 176L and the control valve 176R to stop at any valve position. Similarly, the proportional valve 31AR can adjust the pilot pressure in a manner that allows the control valve 176L and the control valve 176R to stop at any valve position.
根据该结构,控制器30能够根据由操作人员进行的斗杆闭合操作,将先导泵15所吐出的工作油经由比例阀31AL供给至控制阀176L的右侧先导端口及控制阀176R的左侧先导端口。并且,控制器30能够与由操作人员进行的斗杆闭合操作无关地,将先导泵15所吐出的工作油经由比例阀31AL供给至控制阀176L的右侧先导端口及控制阀176R的左侧先导端口。即,控制器30能够根据由操作人员进行的斗杆闭合操作或与由操作人员进行的斗杆闭合操作无关地,闭合斗杆5。According to this structure, the controller 30 can supply the hydraulic oil discharged from the pilot pump 15 to the right pilot port of the control valve 176L and the left pilot port of the control valve 176R via the proportional valve 31AL according to the boom closing operation performed by the operator. Moreover, the controller 30 can supply the hydraulic oil discharged from the pilot pump 15 to the right pilot port of the control valve 176L and the left pilot port of the control valve 176R via the proportional valve 31AL regardless of the boom closing operation performed by the operator. That is, the controller 30 can close the boom 5 according to the boom closing operation performed by the operator or regardless of the boom closing operation performed by the operator.
并且,控制器30能够根据由操作人员进行的斗杆打开操作,将先导泵15所吐出的工作油经由比例阀31AR供给至控制阀176L的左侧先导端口及控制阀176R的右侧先导端口。并且,控制器30能够与由操作人员进行的斗杆打开操作无关地,将先导泵15所吐出的工作油经由比例阀31AR供给至控制阀176L的左侧先导端口及控制阀176R的右侧先导端口。即,控制器30能够根据由操作人员进行的斗杆打开操作或与由操作人员进行的斗杆打开操作无关地,打开斗杆5。Furthermore, the controller 30 can supply the hydraulic oil discharged from the pilot pump 15 to the left pilot port of the control valve 176L and the right pilot port of the control valve 176R via the proportional valve 31AR according to the boom opening operation performed by the operator. Furthermore, the controller 30 can supply the hydraulic oil discharged from the pilot pump 15 to the left pilot port of the control valve 176L and the right pilot port of the control valve 176R via the proportional valve 31AR regardless of the boom opening operation performed by the operator. That is, the controller 30 can open the boom 5 according to the boom opening operation performed by the operator or regardless of the boom opening operation performed by the operator.
并且,根据该结构,控制器30即使在操作人员正在进行斗杆闭合操作的情况下,根据需要,也能够对作用于控制阀176的闭合侧的先导端口(控制阀176L的左侧先导端口及控制阀176R的右侧先导端口)的先导压力进行减压,并强制性地停止斗杆5的闭合动作。关于操作人员正在进行斗杆打开操作时强制性地停止斗杆5的打开动作的情况也相同。Furthermore, according to this configuration, even when the operator is performing the boom closing operation, the controller 30 can reduce the pilot pressure acting on the pilot port on the closing side of the control valve 176 (the left pilot port of the control valve 176L and the right pilot port of the control valve 176R) as needed, and forcibly stop the closing operation of the boom 5. The same is true for the case where the opening operation of the boom 5 is forcibly stopped when the operator is performing the boom opening operation.
或者,控制器30即使在操作人员正在进行斗杆闭合操作的情况下,根据需要,也可以控制比例阀31AR,增加作用于位于与控制阀176的闭合侧的先导端口相反的一侧的控制阀176的打开侧的先导端口(控制阀176L的右侧先导端口及控制阀176R的左侧先导端口)的先导压力,并通过强制性地使控制阀176返回到中性位置,强制性地停止斗杆5的闭合动作。关于操作人员正在进行斗杆打开操作时强制性地停止斗杆5的打开动作的情况也相同。Alternatively, even when the operator is performing the boom closing operation, the controller 30 can control the proportional valve 31AR as needed to increase the pilot pressure acting on the pilot port on the opening side of the control valve 176 (the right pilot port of the control valve 176L and the left pilot port of the control valve 176R) located on the side opposite to the pilot port on the closing side of the control valve 176, and forcibly return the control valve 176 to the neutral position, thereby forcibly stopping the closing action of the boom 5. The same is true for the case where the opening action of the boom 5 is forcibly stopped when the operator is performing the boom opening operation.
并且,以下,省略参考图4B~图4D进行的说明,但关于在操作人员正在进行动臂上升操作或动臂下降操作时强制性地停止动臂4的动作的情况、在操作人员正在进行铲斗闭合操作或铲斗打开操作时强制性地停止铲斗6的动作的情况及在操作人员正在进行回转操作时强制性地停止上部回转体3的回转动作的情况也相同。并且,关于在操作人员正在进行行走操作时强制性地停止下部行走体1的行走动作的情况也相同。In addition, although the description with reference to FIG. 4B to FIG. 4D is omitted below, the same applies to the case where the boom 4 is forcibly stopped when the operator is performing a boom raising operation or a boom lowering operation, the case where the bucket 6 is forcibly stopped when the operator is performing a bucket closing operation or a bucket opening operation, and the case where the rotation of the upper rotating body 3 is forcibly stopped when the operator is performing a rotation operation. The same applies to the case where the travel of the lower traveling body 1 is forcibly stopped when the operator is performing a travel operation.
并且,如图4B所示,右操作杆26R用于操作动臂4。具体而言,右操作杆26R利用先导泵15所吐出的工作油,并且使与向前后方向的操作相对应的先导压力作用于控制阀175的先导端口。更具体而言,当向动臂上升方向(后方向)进行了操作时,右操作杆26R使与操作量相对应的先导压力作用于控制阀175L的右侧先导端口及控制阀175R的左侧先导端口。并且,当向动臂下降方向(前方向)进行了操作时,右操作杆26R使与操作量相对应的先导压力作用于控制阀175R的右侧先导端口。Furthermore, as shown in FIG. 4B , the right operating lever 26R is used to operate the boom 4. Specifically, the right operating lever 26R uses the hydraulic oil discharged by the pilot pump 15, and causes the pilot pressure corresponding to the operation in the forward and backward directions to act on the pilot port of the control valve 175. More specifically, when the boom is operated in the boom raising direction (rearward direction), the right operating lever 26R causes the pilot pressure corresponding to the operation amount to act on the right pilot port of the control valve 175L and the left pilot port of the control valve 175R. Furthermore, when the boom is operated in the boom lowering direction (forward direction), the right operating lever 26R causes the pilot pressure corresponding to the operation amount to act on the right pilot port of the control valve 175R.
操作传感器29RA检测操作人员对右操作杆26R的向前后方向的操作的内容,并且将检测出的值输出至控制器30。The operation sensor 29RA detects the contents of the operation of the right operation lever 26R in the forward and backward directions by the operator, and outputs the detected value to the controller 30 .
比例阀31BL根据控制器30所输出的控制指令(电流指令)而进行动作。而且,调整由从先导泵15经由比例阀31BL导入于控制阀175L的右侧先导端口及控制阀175R的左侧先导端口的工作油产生的先导压力。比例阀31BR根据控制器30所输出的控制指令(电流指令)而进行动作。The proportional valve 31BL operates according to the control command (current command) output by the controller 30. The proportional valve 31BL adjusts the pilot pressure generated by the working oil introduced from the pilot pump 15 to the right pilot port of the control valve 175L and the left pilot port of the control valve 175R via the proportional valve 31BL. The proportional valve 31BR operates according to the control command (current command) output by the controller 30.
而且,调整由从先导泵15经由比例阀31BR导入于控制阀175R的右侧先导端口的工作油产生的先导压力。比例阀31BL能够以能够使控制阀175L及控制阀175R停止在任意的阀位置上的方式调整先导压力。并且,比例阀31BR能够以能够使控制阀175R停止在任意的阀位置上的方式调整先导压力。The pilot pressure generated by the hydraulic oil introduced from the pilot pump 15 to the right pilot port of the control valve 175R via the proportional valve 31BR is adjusted. The proportional valve 31BL can adjust the pilot pressure so that the control valve 175L and the control valve 175R can be stopped at any valve position. Furthermore, the proportional valve 31BR can adjust the pilot pressure so that the control valve 175R can be stopped at any valve position.
根据该结构,控制器30能够根据由操作人员进行的动臂上升操作,将先导泵15所吐出的工作油经由比例阀31BL供给至控制阀175L的右侧先导端口及控制阀175R的左侧先导端口。并且,控制器30能够与由操作人员进行的动臂上升操作无关地,将先导泵15所吐出的工作油经由比例阀31BL供给至控制阀175L的右侧先导端口及控制阀175R的左侧先导端口。即,控制器30能够根据由操作人员进行的动臂上升操作或与由操作人员进行的动臂上升操作无关地,提升动臂4。According to this structure, the controller 30 can supply the working oil discharged from the pilot pump 15 to the right pilot port of the control valve 175L and the left pilot port of the control valve 175R via the proportional valve 31BL according to the boom raising operation performed by the operator. Moreover, the controller 30 can supply the working oil discharged from the pilot pump 15 to the right pilot port of the control valve 175L and the left pilot port of the control valve 175R via the proportional valve 31BL regardless of the boom raising operation performed by the operator. That is, the controller 30 can raise the boom 4 according to the boom raising operation performed by the operator or regardless of the boom raising operation performed by the operator.
并且,控制器30能够根据由操作人员进行的动臂下降操作,将先导泵15所吐出的工作油经由比例阀31BR供给至控制阀175R的右侧先导端口。并且,控制器30能够与由操作人员进行的动臂下降操作无关地,将先导泵15所吐出的工作油经由比例阀31BR供给至控制阀175R的右侧先导端口。即,控制器30能够根据由操作人员进行的动臂下降操作或与由操作人员进行的动臂下降操作无关地,降低动臂4。Furthermore, the controller 30 can supply the hydraulic oil discharged from the pilot pump 15 to the right pilot port of the control valve 175R via the proportional valve 31BR according to the boom lowering operation performed by the operator. Furthermore, the controller 30 can supply the hydraulic oil discharged from the pilot pump 15 to the right pilot port of the control valve 175R via the proportional valve 31BR regardless of the boom lowering operation performed by the operator. That is, the controller 30 can lower the boom 4 according to the boom lowering operation performed by the operator or regardless of the boom lowering operation performed by the operator.
并且,如图4C所示,右操作杆26R用于操作铲斗6。具体而言,右操作杆26R利用先导泵15所吐出的工作油,并且使与向左右方向的操作相对应的先导压力作用于控制阀174的先导端口。4C , the right operating lever 26R is used to operate the bucket 6. Specifically, the right operating lever 26R uses the hydraulic oil discharged from the pilot pump 15 and causes a pilot pressure corresponding to the operation in the left-right direction to act on the pilot port of the control valve 174.
更具体而言,当向铲斗闭合方向(左方向)进行了操作时,右操作杆26R使与操作量相对应的先导压力作用于控制阀174的左侧先导端口。并且,当向铲斗打开方向(右方向)进行了操作时,右操作杆26R使与操作量相对应的先导压力作用于控制阀174的右侧先导端口。More specifically, when the bucket is operated in the closing direction (left direction), the right operating lever 26R causes a pilot pressure corresponding to the operation amount to act on the left pilot port of the control valve 174. When the bucket is operated in the opening direction (right direction), the right operating lever 26R causes a pilot pressure corresponding to the operation amount to act on the right pilot port of the control valve 174.
操作传感器29RB检测操作人员对右操作杆26R的向左右方向的操作的内容,并且将检测出的值输出至控制器30。The operation sensor 29RB detects the contents of the operation of the right operation lever 26R in the left-right direction by the operator, and outputs the detected value to the controller 30 .
比例阀31CL根据控制器30所输出的控制指令(电流指令)而进行动作。而且,调整由从先导泵15经由比例阀31CL导入于控制阀174的左侧先导端口的工作油产生的先导压力。比例阀31CR根据控制器30所输出的控制指令(电流指令)而进行动作。The proportional valve 31CL operates according to the control command (current command) output by the controller 30. The proportional valve 31CR operates according to the control command (current command) output by the controller 30. The proportional valve 31CR adjusts the pilot pressure generated by the hydraulic oil introduced from the pilot pump 15 to the left pilot port of the control valve 174 via the proportional valve 31CL.
而且,调整由从先导泵15经由比例阀31CR导入于控制阀174的右侧先导端口的工作油产生的先导压力。比例阀31CL能够以能够使控制阀174停止在任意的阀位置上的方式调整先导压力。同样地,比例阀31CR能够以能够使控制阀174停止在任意的阀位置上的方式调整先导压力。Furthermore, the pilot pressure generated by the working oil introduced from the pilot pump 15 to the right pilot port of the control valve 174 via the proportional valve 31CR is adjusted. The proportional valve 31CL can adjust the pilot pressure in a manner that enables the control valve 174 to stop at an arbitrary valve position. Similarly, the proportional valve 31CR can adjust the pilot pressure in a manner that enables the control valve 174 to stop at an arbitrary valve position.
根据该结构,控制器30能够根据由操作人员进行的铲斗闭合操作,将先导泵15所吐出的工作油经由比例阀31CL供给至控制阀174的左侧先导端口。并且,控制器30能够与由操作人员进行的铲斗闭合操作无关地,将先导泵15所吐出的工作油经由比例阀31CL供给至控制阀174的左侧先导端口。即,控制器30能够根据由操作人员进行的铲斗闭合操作或与由操作人员进行的铲斗闭合操作无关地,闭合铲斗6。According to this configuration, the controller 30 can supply the hydraulic oil discharged from the pilot pump 15 to the left pilot port of the control valve 174 via the proportional valve 31CL in accordance with the bucket closing operation performed by the operator. Furthermore, the controller 30 can supply the hydraulic oil discharged from the pilot pump 15 to the left pilot port of the control valve 174 via the proportional valve 31CL regardless of the bucket closing operation performed by the operator. That is, the controller 30 can close the bucket 6 in accordance with the bucket closing operation performed by the operator or regardless of the bucket closing operation performed by the operator.
并且,控制器30能够根据由操作人员进行的铲斗打开操作,将先导泵15所吐出的工作油经由比例阀31CR供给至控制阀174的右侧先导端口。并且,控制器30能够与由操作人员进行的铲斗打开操作无关地,将先导泵15所吐出的工作油经由比例阀31CR供给至控制阀174的右侧先导端口。即,控制器30能够根据由操作人员进行的铲斗打开操作或与由操作人员进行的铲斗打开操作无关地,打开铲斗6。Furthermore, the controller 30 can supply the hydraulic oil discharged from the pilot pump 15 to the right pilot port of the control valve 174 via the proportional valve 31CR in accordance with the bucket opening operation performed by the operator. Furthermore, the controller 30 can supply the hydraulic oil discharged from the pilot pump 15 to the right pilot port of the control valve 174 via the proportional valve 31CR regardless of the bucket opening operation performed by the operator. That is, the controller 30 can open the bucket 6 in accordance with the bucket opening operation performed by the operator or regardless of the bucket opening operation performed by the operator.
并且,如图4D所示,左操作杆26L用于操作回转机构2。具体而言,左操作杆26L利用先导泵15所吐出的工作油,并且使与向左右方向的操作相对应的先导压力作用于控制阀173的先导端口。4D , the left operating lever 26L is used to operate the swing mechanism 2. Specifically, the left operating lever 26L uses the hydraulic oil discharged from the pilot pump 15 and causes a pilot pressure corresponding to the left-right operation to act on the pilot port of the control valve 173.
更具体而言,当向左回转方向(左方向)进行了操作时,左操作杆26L使与操作量相对应的先导压力作用于控制阀173的左侧先导端口。并且,当向右回转方向(右方向)进行了操作时,左操作杆26L使与操作量相对应的先导压力作用于控制阀173的右侧先导端口。More specifically, when the left operating lever 26L is operated in the left rotation direction (left direction), the pilot pressure corresponding to the operation amount acts on the left pilot port of the control valve 173. And when the left operating lever 26L is operated in the right rotation direction (right direction), the pilot pressure corresponding to the operation amount acts on the right pilot port of the control valve 173.
操作传感器29LB检测操作人员对左操作杆26L的向左右方向的操作的内容,并且将检测出的值输出至控制器30。The operation sensor 29LB detects the contents of the operator's operation of the left operation lever 26L in the left-right direction, and outputs the detected value to the controller 30 .
比例阀31DL根据控制器30所输出的控制指令(电流指令)而进行动作。而且,能够调整由从先导泵15经由比例阀31DL导入于控制阀173的左侧先导端口的工作油产生的先导压力。比例阀31DR根据控制器30所输出的控制指令(电流指令)而进行动作。The proportional valve 31DL operates according to the control command (current command) output by the controller 30. In addition, the pilot pressure generated by the working oil introduced from the pilot pump 15 through the proportional valve 31DL to the left pilot port of the control valve 173 can be adjusted. The proportional valve 31DR operates according to the control command (current command) output by the controller 30.
而且,调整由从先导泵15经由比例阀31DR导入于控制阀173的右侧先导端口的工作油产生先导压力。比例阀31DL能够以能够使控制阀173停止在任意的阀位置上的方式调整先导压力。同样地,比例阀31DR能够以能够使控制阀173停止在任意的阀位置上的方式调整先导压力。Furthermore, the pilot pressure generated by the working oil introduced from the pilot pump 15 via the proportional valve 31DR to the right pilot port of the control valve 173 is adjusted. The proportional valve 31DL can adjust the pilot pressure in a manner that enables the control valve 173 to stop at an arbitrary valve position. Similarly, the proportional valve 31DR can adjust the pilot pressure in a manner that enables the control valve 173 to stop at an arbitrary valve position.
根据该结构,控制器30能够根据由操作人员进行的左回转操作,将先导泵15所吐出的工作油经由比例阀31DL供给至控制阀173的左侧先导端口。并且,控制器30能够与由操作人员进行的左回转操作无关地,将先导泵15所吐出的工作油经由比例阀31DL供给至控制阀173的左侧先导端口。即,控制器30能够根据由操作人员进行的左回转操作或与由操作人员进行的左回转操作无关地,使回转机构2左回转。According to this structure, the controller 30 can supply the hydraulic oil discharged from the pilot pump 15 to the left pilot port of the control valve 173 via the proportional valve 31DL according to the left turning operation performed by the operator. Moreover, the controller 30 can supply the hydraulic oil discharged from the pilot pump 15 to the left pilot port of the control valve 173 via the proportional valve 31DL regardless of the left turning operation performed by the operator. That is, the controller 30 can make the turning mechanism 2 turn left according to the left turning operation performed by the operator or regardless of the left turning operation performed by the operator.
并且,控制器30能够根据由操作人员进行的右回转操作,将先导泵15所吐出的工作油经由比例阀31DR供给至控制阀173的右侧先导端口。并且,控制器30能够与由操作人员进行的右回转操作无关地,将先导泵15所吐出的工作油经由比例阀31DR供给至控制阀173的右侧先导端口。即,控制器30能够根据由操作人员进行的右回转操作或与由操作人员进行的右回转操作无关地,使回转机构2右回转。Furthermore, the controller 30 can supply the hydraulic oil discharged from the pilot pump 15 to the right pilot port of the control valve 173 via the proportional valve 31DR according to the right turning operation performed by the operator. Furthermore, the controller 30 can supply the hydraulic oil discharged from the pilot pump 15 to the right pilot port of the control valve 173 via the proportional valve 31DR regardless of the right turning operation performed by the operator. That is, the controller 30 can cause the turning mechanism 2 to turn right according to the right turning operation performed by the operator or regardless of the right turning operation performed by the operator.
接着,参考图5对挖土机100的设备引导功能及设备控制功能进行说明。图5是表示挖土机的与设备引导功能及设备控制功能相关的结构的一例的框图。Next, the equipment guidance function and the equipment control function of the shovel 100 will be described with reference to Fig. 5. Fig. 5 is a block diagram showing an example of the configuration related to the equipment guidance function and the equipment control function of the shovel.
控制器30例如执行引导(guide)操作人员对挖土机100的手动操作的与设备引导功能相关的挖土机100的控制。The controller 30 performs control of the shovel 100 related to a device guidance function for guiding an operator's manual operation of the shovel 100 , for example.
控制器30例如将目标面与附属装置AT的前端部具体而言为端接附件的工作部位之间的距离等工作信息通过显示装置D1或声音输出装置D2等传递给操作人员。The controller 30 transmits operation information such as the distance between the target surface and the front end of the attachment device AT, specifically, the operation part where the attachment is connected, to the operator through the display device D1 or the sound output device D2.
具体而言,控制器30从动臂角度传感器S1、斗杆角度传感器S2、铲斗角度传感器S3、机身倾斜传感器S4、回转状态传感器S5、空间识别装置70、测位装置V1及输入装置72等获取信息。Specifically, the controller 30 obtains information from the boom angle sensor S1 , the arm angle sensor S2 , the bucket angle sensor S3 , the machine body tilt sensor S4 , the rotation state sensor S5 , the space recognition device 70 , the positioning device V1 , the input device 72 , and the like.
并且,控制器30例如根据由操作人员设定目标面的操作,生成与目标面相关的数据,并将其暂时存储于控制器30所具有的存储装置等,由此设定目标面。而且,控制器30可以计算铲斗6的工作部位与目标面之间的距离,并通过显示于显示装置D1的图像或从声音输出装置D2输出的声音,对操作人员通知计算出的距离。The controller 30 sets the target surface by, for example, generating data related to the target surface based on an operation of setting the target surface by the operator, and temporarily storing the data in a storage device or the like included in the controller 30. The controller 30 can also calculate the distance between the working part of the bucket 6 and the target surface, and notify the operator of the calculated distance through an image displayed on the display device D1 or a sound output from the sound output device D2.
本实施方式的控制器30将铲斗6的背面设为基准面,并且将相对于基准面呈所设定的角度的平面设为目标面。关于设定目标面的详细内容,将在后面进行叙述。The controller 30 of the present embodiment sets the back surface of the bucket 6 as a reference surface, and sets a plane that forms a set angle with respect to the reference surface as a target surface. Details of setting the target surface will be described later.
另外,在本实施方式的挖土机100中,当与目标面另行设定有设计面(目标施工面的一例)时,也可以通过显示装置D1或声音输出装置D2等将与铲斗6的工作部位之间的距离等工作信息传递给操作人员。In addition, in the excavator 100 of this embodiment, when a design surface (an example of a target construction surface) is set separately from the target surface, working information such as the distance to the working part of the bucket 6 can also be transmitted to the operator through the display device D1 or the sound output device D2.
与设计面相关的数据例如根据由操作人员通过输入装置72的设定输入,或通过从外部(例如,规定的管理服务器)下载,存储于内部存储器或与控制器30连接的外部存储装置等。The data related to the design surface is stored in the internal memory or an external storage device connected to the controller 30, for example, based on settings input by an operator through the input device 72, or by downloading from the outside (for example, a specified management server).
与设计面相关的数据例如以基准坐标系来表述。基准坐标系例如为世界测地系统。世界测地系统为在地球的重心放置原点,在格林威治子午线与赤道的交点的方向上取X轴,在东经90度的方向上取Y轴,而且在北极的方向上取Z轴的三维正交XYZ坐标系。例如,操作人员可以将施工现场的任意的点设定为基准点,并通过输入装置72,根据与基准点的相对位置关系设定设计面。The data related to the design surface is expressed, for example, in a reference coordinate system. The reference coordinate system is, for example, the world geodetic system. The world geodetic system is a three-dimensional orthogonal XYZ coordinate system in which the origin is placed at the center of gravity of the earth, the X axis is taken in the direction of the intersection of the Greenwich meridian and the equator, the Y axis is taken in the direction of 90 degrees east longitude, and the Z axis is taken in the direction of the North Pole. For example, the operator can set any point on the construction site as a reference point, and set the design surface according to the relative position relationship with the reference point through the input device 72.
铲斗6的工作部位例如为铲斗6的铲尖、铲斗6的背面等。并且,作为端接附件,当代替铲斗6例如采用破碎器时,破碎器的前端部相当于工作部位。由此,控制器30通过显示装置D1、声音输出装置D2等,对操作人员通知工作信息,从而能够引导操作人员通过操作装置26对挖土机100的操作。The working part of the bucket 6 is, for example, the blade tip of the bucket 6, the back of the bucket 6, etc. Furthermore, when a breaker is used as an end attachment instead of the bucket 6, for example, the front end of the breaker corresponds to the working part. Thus, the controller 30 notifies the operator of the working information through the display device D1, the sound output device D2, etc., and can guide the operator to operate the shovel 100 through the operating device 26.
并且,控制器30例如执行支援操作人员对挖土机100的手动操作,或使挖土机100自动地或自主地动作的与设备控制功能相关的挖土机100的控制。具体而言,控制器30构成为获取设定于附属装置的工作部位等的成为控制基准的位置(以下,简称为“控制基准”)所追随的轨道即目标轨道。The controller 30 controls the shovel 100 related to the equipment control function, for example, to support the operator's manual operation of the shovel 100 or to make the shovel 100 automatically or autonomously operate. Specifically, the controller 30 is configured to obtain a track, that is, a target track, followed by a position that serves as a control reference (hereinafter referred to as a "control reference") set at a working portion of an attachment or the like.
在控制基准中,当如挖掘工作或碾压工作等存在端接附件可抵接的工作对象(例如,地面或后述的自卸车的车厢的沙土)时,可以设定端接附件的工作部位(例如,铲斗6的铲尖或背面等)。并且,在控制基准中,当如后述的动臂上升回转动作、排土动作及动臂下降回转动作等没有端接附件可抵接的工作对象的动作时,可以设定能够规定该动作中的端接附件的位置的任意的部位(例如,铲斗6的下端部或铲尖等)。In the control standard, when there is a working object that the end attachment can contact (for example, the ground or the sand and soil in the truck compartment of the dump truck described later) such as excavation work or rolling work, the working part of the end attachment (for example, the blade tip or back of the bucket 6, etc.) can be set. In addition, in the control standard, when there is no working object that the end attachment can contact such as the boom raising and rotating action, soil discharge action, and boom lowering and rotating action described later, any part that can specify the position of the end attachment in the action (for example, the lower end or blade tip of the bucket 6, etc.) can be set.
例如,控制器30根据表示所设定的目标面的数据,导出目标轨道。控制器30也可以根据空间识别装置70识别出的与挖土机100周围的地形相关的信息,导出目标轨道。并且,控制器30也可以从临时存储于内部的易失性存储装置的过去的输出导出与铲斗6的铲尖等工作部位的过去的轨迹相关的信息,并根据该信息导出目标轨道。并且,控制器30也可以根据附属装置的规定部位的当前位置及与目标面相关的数据,导出目标轨道。For example, the controller 30 derives the target trajectory based on the data representing the set target surface. The controller 30 may also derive the target trajectory based on the information related to the terrain around the excavator 100 recognized by the space recognition device 70. In addition, the controller 30 may also derive information related to the past trajectory of the working parts such as the blade tip of the bucket 6 from the past output temporarily stored in the internal volatile storage device, and derive the target trajectory based on the information. In addition, the controller 30 may also derive the target trajectory based on the current position of the specified part of the attachment and the data related to the target surface.
另外,姿势检测装置例如包括动臂角度传感器S1、斗杆角度传感器S2、铲斗角度传感器S3等。In addition, the posture detection device includes, for example, a boom angle sensor S1 , an arm angle sensor S2 , a bucket angle sensor S3 , and the like.
例如,当操作人员手动进行地面的挖掘操作或平整操作等时,控制器30使动臂4、斗杆5及铲斗6中的至少一个自动进行动作,以使目标面与铲斗6的前端位置具体而言铲斗6的铲尖或背面等工作部位一致。For example, when an operator manually performs excavation or leveling operations on the ground, the controller 30 automatically operates at least one of the boom 4, the dipper arm 5 and the bucket 6 to make the target surface consistent with the front end position of the bucket 6, specifically the working part such as the tip or back of the bucket 6.
具体而言,若操作人员操作(按压)开关SW的同时进行左操作杆26L中的前后方向的操作,则控制器30根据该操作使动臂4、斗杆5及铲斗6中的至少一个自动进行动作,以使目标面与铲斗6的前端位置一致。更具体而言,如上所述,控制器30控制比例阀31,并且使动臂4、斗杆5及铲斗6中的至少一个自动进行动作。由此,操作人员仅向前后方向操作左操作杆26L,便能够使挖土机100执行沿目标面的挖掘工作或平整工作等。Specifically, when the operator operates (presses) the switch SW and operates the left operating lever 26L in the front-rear direction, the controller 30 automatically operates at least one of the boom 4, the arm 5, and the bucket 6 according to the operation so that the target surface is aligned with the front end position of the bucket 6. More specifically, as described above, the controller 30 controls the proportional valve 31 and automatically operates at least one of the boom 4, the arm 5, and the bucket 6. Thus, the operator can make the shovel 100 perform excavation work or leveling work along the target surface by only operating the left operating lever 26L in the front-rear direction.
接着,参考图6A、图6B对本实施方式所涉及的挖土机100的设备控制功能的一例进行详细说明。Next, an example of the equipment control function of the shovel 100 according to the present embodiment will be described in detail with reference to FIGS. 6A and 6B .
参考图6A、图6B对挖土机100的与设备控制功能的一例相关的详细结构进行说明。A detailed configuration related to an example of the equipment control function of the shovel 100 will be described with reference to FIG. 6A and FIG. 6B .
图6A、图6B是表示本实施方式所涉及的挖土机100的与设备控制功能相关的详细结构的一例的功能框图。具体而言,图6A是表示挖土机100的与半自动运行功能相关的详细结构的第一功能框图,图6B是表示挖土机100的与半自动运行功能相关的详细结构的第二功能框图。6A and 6B are functional block diagrams showing an example of a detailed structure related to the equipment control function of the shovel 100 involved in the present embodiment. Specifically, FIG6A is a first functional block diagram showing a detailed structure related to the semi-automatic operation function of the shovel 100, and FIG6B is a second functional block diagram showing a detailed structure related to the semi-automatic operation function of the shovel 100.
如图6A、图6B所示,实现挖土机100的半自动运行功能的控制器30包括作为与设备控制功能相关的功能部的操作内容获取部3001、目标面获取部3002、目标轨道设定部3003、当前位置计算部3004、目标位置计算部3005、铲斗形状获取部3006、主要件设定部3007、控制基准设定部3008、动作指令生成部3009、先导指令生成部3010及姿势角度计算部3011。例如,当开关SW被按压操作时,这些功能部按照规定的控制周期重复执行后述的动作。As shown in Fig. 6A and Fig. 6B, the controller 30 realizing the semi-automatic operation function of the shovel 100 includes an operation content acquisition unit 3001, a target surface acquisition unit 3002, a target trajectory setting unit 3003, a current position calculation unit 3004, a target position calculation unit 3005, a bucket shape acquisition unit 3006, a main part setting unit 3007, a control reference setting unit 3008, an action command generation unit 3009, a leading command generation unit 3010, and a posture angle calculation unit 3011. For example, when the switch SW is pressed, these functional units repeatedly perform the actions described below according to a predetermined control cycle.
操作内容获取部3001根据从操作传感器29LA输入的检测信号,获取左操作杆26L中的与前后方向的倾倒操作相关的操作内容。例如,操作内容获取部3001作为操作内容,获取(计算)操作方向(是前方向还是后方向)及操作量。并且,当挖土机100被远程操作时,也可以根据从外部装置接收的远程操作信号的内容,实现挖土机100的半自动运行功能。此时,操作内容获取部3001根据从外部装置接收的远程操作信号,获取与远程操作相关的操作内容。The operation content acquisition unit 3001 acquires the operation content related to the dumping operation in the front-rear direction in the left operating lever 26L based on the detection signal input from the operating sensor 29LA. For example, the operation content acquisition unit 3001 acquires (calculates) the operation direction (front direction or rear direction) and the operation amount as the operation content. In addition, when the excavator 100 is remotely operated, the semi-automatic operation function of the excavator 100 can also be realized based on the content of the remote operation signal received from the external device. At this time, the operation content acquisition unit 3001 acquires the operation content related to the remote operation based on the remote operation signal received from the external device.
工作内容信息中例如包括挖土机100所进行的规定的工作的内容、构成规定的工作的动作的内容、与规定的工作相关的动作条件及工作开始的触发条件等。规定的工作中例如可以包括挖掘工作、装载工作及平整地面工作等。例如,当规定的工作为挖掘工作时,构成规定的工作的动作中包括挖掘动作、动臂上升回转动作、排土动作及动臂下降回转动作等。例如,当规定的工作为挖掘工作时,动作条件中包括与挖掘深度及挖掘长度等相关的条件。The work content information includes, for example, the content of the prescribed work performed by the excavator 100, the content of the actions constituting the prescribed work, the action conditions related to the prescribed work, and the trigger conditions for starting the work. The prescribed work may include, for example, excavation work, loading work, and ground leveling work. For example, when the prescribed work is excavation work, the actions constituting the prescribed work include excavation action, boom raising and rotating action, soil discharge action, and boom lowering and rotating action. For example, when the prescribed work is excavation work, the action conditions include conditions related to excavation depth and excavation length.
目标面获取部3002例如根据操作人员的操作而生成并获取与目标面相关的数据。具体而言,目标面获取部3002获取通过操作人员的操作而从输入装置72输入的角度,并且将相对于铲斗6的背面(基准面)呈所输入的角度的面确定为目标面。然后,目标面获取部3002获取与目标面相关的数据。另外,基准面并不限定于铲斗6的背面,可以任意设定。The target surface acquisition unit 3002 generates and acquires data related to the target surface, for example, based on the operation of the operator. Specifically, the target surface acquisition unit 3002 acquires the angle input from the input device 72 by the operation of the operator, and determines the surface that has the input angle relative to the back surface (reference surface) of the bucket 6 as the target surface. Then, the target surface acquisition unit 3002 acquires data related to the target surface. In addition, the reference surface is not limited to the back surface of the bucket 6, and can be set arbitrarily.
另外,在本实施方式中,当与目标面另行预先设定有设计面(目标施工面)时,目标面获取部3002也可以从内部存储器或规定的外部存储装置等获取与设计面相关的数据。In addition, in the present embodiment, when a design surface (target construction surface) is pre-set separately from the target surface, the target surface acquisition unit 3002 may acquire data related to the design surface from an internal memory or a predetermined external storage device.
目标轨道设定部3003根据与目标面相关的数据,设定用于使附属装置AT的前端部沿目标面移动的与附属装置AT的前端部的目标轨道相关的信息。具体而言,附属装置AT的前端部是端接附件的成为控制基准的规定部位(例如,铲斗6的铲尖或背面等)。The target trajectory setting unit 3003 sets information related to the target trajectory of the front end of the attachment AT for moving the front end of the attachment AT along the target surface based on the data related to the target surface. Specifically, the front end of the attachment AT is a predetermined portion (e.g., the blade tip or back of the bucket 6) that serves as a control reference for the end attachment.
例如,目标轨道设定部3003可以设定以挖土机100的机身(上部回转体3)为基准的目标面的向前后方向的倾斜角度来作为与目标轨道相关的信息。并且,在目标轨道中也可以设定可允许的误差的范围(以下,称为“允许误差范围”)。此时,与目标轨道相关的信息中也可以包括与允许误差范围相关的信息。For example, the target trajectory setting unit 3003 may set the inclination angle of the target surface in the forward and backward direction based on the fuselage (upper swing body 3) of the excavator 100 as information related to the target trajectory. In addition, the range of allowable error (hereinafter referred to as "allowable error range") may also be set in the target trajectory. At this time, the information related to the target trajectory may also include information related to the allowable error range.
当前位置计算部3004计算附属装置AT中的控制基准(例如,铲斗6的作为工作部位的铲尖或背面等)的位置(当前位置)。具体而言,当前位置计算部3004可以根据通过后述的姿势角度计算部3011计算的动臂角度θ1、斗杆角度θ2及铲斗角度θ3,计算附属装置AT的控制基准的(当前)位置。The current position calculation unit 3004 calculates the position (current position) of the control reference (e.g., the blade tip or the back surface of the bucket 6 as the working part) in the attachment AT. Specifically, the current position calculation unit 3004 can calculate the (current) position of the control reference of the attachment AT based on the boom angle θ 1 , the arm angle θ 2 , and the bucket angle θ 3 calculated by the posture angle calculation unit 3011 described later.
目标位置计算部3005在挖土机100的半自动运行功能中,根据操作人员的操作输入(例如,左操作杆26L中的前后方向的操作)的内容、与所设定的目标轨道相关的信息及附属装置AT中的控制基准(工作部位)的当前位置,计算附属装置AT的前端部(控制基准)的目标位置。In the semi-automatic operation function of the excavator 100, the target position calculation unit 3005 calculates the target position of the front end portion (control reference) of the attachment AT based on the content of the operator's operation input (for example, operation in the front and rear directions of the left operating lever 26L), information related to the set target track, and the current position of the control reference (working part) in the attachment AT.
操作内容中例如包括操作方向及操作量。当假设斗杆5根据由操作人员进行的操作输入中的操作方向及操作量而进行动作时,该目标位置是在这次的控制周期中需设为到达目标的目标轨道上的位置。The operation content includes, for example, the operation direction and the operation amount. Assuming that the arm 5 moves according to the operation direction and the operation amount in the operation input by the operator, the target position is a position on a target trajectory to be reached in this control cycle.
目标位置计算部3005例如可以使用预先存储于非易失性内部存储器等的映射图或运算式等,计算附属装置AT的前端部的目标位置。The target position calculation unit 3005 can calculate the target position of the front end portion of the attachment AT using, for example, a map or a calculation expression stored in advance in a non-volatile internal memory or the like.
并且,目标位置计算部3005在挖土机100的自主运行功能中,根据从操作内容获取部3001输入的操作指令、与所设定的目标轨道相关的信息及附属装置AT中的控制基准(工作部位)的当前位置,计算附属装置AT的前端部(控制基准)的目标位置。由此,控制器30不依赖于操作人员的操作,能够自主控制挖土机100。Furthermore, the target position calculation unit 3005 calculates the target position of the front end portion (control reference) of the attachment AT based on the operation command input from the operation content acquisition unit 3001, the information related to the set target track, and the current position of the control reference (working part) in the attachment AT in the autonomous operation function of the shovel 100. Thus, the controller 30 can autonomously control the shovel 100 without relying on the operation of the operator.
铲斗形状获取部3006例如从内部存储器或规定的外部存储装置等获取与预先登记的铲斗6的形状相关的数据。此时,铲斗形状获取部3006可以获取预先登记的与多个种类的铲斗6的形状相关的数据中的与通过输入装置72进行的设定操作来设定的种类的铲斗6的形状相关的数据。The bucket shape acquisition unit 3006 acquires data related to the shape of the bucket 6 registered in advance, for example, from an internal memory or a predetermined external storage device. At this time, the bucket shape acquisition unit 3006 may acquire data related to the shape of the bucket 6 of the type set by the setting operation performed by the input device 72 among the data related to the shapes of the plurality of types of buckets 6 registered in advance.
主要件设定部3007设定构成附属装置AT的动作要件(驱动这些动作要件的致动器)中的与操作人员的操作输入或操作指令对应地进行动作的动作要件(致动器)(以下,称为“主要件”)。The main component setting unit 3007 sets the operating elements (actuators) (hereinafter referred to as “main components”) that operate in accordance with the operator's operation input or operation command among the operating elements (actuators that drive these operating elements) constituting the attachment AT.
以下,有时将对应于操作人员的操作输入或与自主运行功能相关的操作指令而进行动作的动作要件及驱动该动作要件的致动器统称为主要件,或分别单独地称为主要件,关于后述的次要件也相同。Hereinafter, the action elements that act in response to the operator's operation input or the operation instructions related to the autonomous operation function and the actuators that drive the action elements are sometimes collectively referred to as main elements, or are individually referred to as main elements. The same applies to the secondary elements described later.
控制基准设定部3008设定附属装置AT中的控制基准。例如,控制基准设定部3008可以根据操作人员等通过输入装置72的操作,设定附属装置AT的控制基准。并且,例如,控制基准设定部3008也可以根据规定条件的成立,自动地设定变更附属装置AT的控制基准。The control standard setting unit 3008 sets the control standard in the accessory device AT. For example, the control standard setting unit 3008 may set the control standard of the accessory device AT according to the operation of the operator or the like through the input device 72. In addition, for example, the control standard setting unit 3008 may also automatically set and change the control standard of the accessory device AT according to the establishment of a predetermined condition.
动作指令生成部3009根据附属装置AT中的控制基准的目标位置,生成与动臂4的动作相关的指令值(以下,称为“动臂指令值”)β1r、与斗杆5的动作相关的指令值(以下,称为“斗杆指令值”)β2r及与铲斗6的动作相关的指令值(“铲斗指令值”)β3r。例如,动臂指令值β1r、斗杆指令值β2r及铲斗指令值β3r分别为附属装置AT中的控制基准为了实现目标位置而所需的动臂4的角速度(以下,称为动臂角速度)、斗杆5的角速度(以下,称为“斗杆角速度”)及铲斗6的角速度(以下,称为“铲斗角速度”)。动作指令生成部3009包括主指令值生成部3009A及次指令值生成部3009B。The motion command generation unit 3009 generates a command value related to the motion of the boom 4 (hereinafter referred to as "boom command value") β1r , a command value related to the motion of the arm 5 (hereinafter referred to as "arm command value") β2r , and a command value related to the motion of the bucket 6 ("bucket command value") β3r , based on the target position of the control reference in the attachment AT. For example, the boom command value β1r , the arm command value β2r , and the bucket command value β3r are the angular velocity of the boom 4 (hereinafter referred to as boom angular velocity), the angular velocity of the arm 5 (hereinafter referred to as "arm angular velocity"), and the angular velocity of the bucket 6 (hereinafter referred to as "bucket angular velocity"), respectively, which are required for the control reference in the attachment AT to achieve the target position. The motion command generation unit 3009 includes a main command value generation unit 3009A and a sub-command value generation unit 3009B.
另外,动臂指令值、斗杆指令值及铲斗指令值也可以是附属装置AT中的控制基准实现了目标位置时的动臂角度、斗杆角度及铲斗角度。并且,动臂指令值、斗杆指令值及铲斗指令值也可以是附属装置AT中的控制基准为了实现目标位置而所需的角加速度等。In addition, the boom command value, the arm command value, and the bucket command value may also be the boom angle, the arm angle, and the bucket angle when the control reference in the attachment AT achieves the target position. Furthermore, the boom command value, the arm command value, and the bucket command value may also be the angular acceleration required for the control reference in the attachment AT to achieve the target position.
主指令值生成部3009A生成与构成附属装置AT的动作要件(动臂4、斗杆5及铲斗6)中的主要件的动作相关的指令值(以下,称为“主指令值”)βm。例如,当由主要件设定部3007设定的主要件为动臂4(动臂缸7)时,主指令值生成部3009A生成作为主指令值βm的动臂指令值β1r,并输出至后述的动臂先导指令生成部3010A。The main command value generating unit 3009A generates a command value (hereinafter referred to as "main command value") β m related to the operation of the main parts among the operation requirements (the boom 4, the arm 5 and the bucket 6) constituting the attachment AT. For example, when the main part set by the main part setting unit 3007 is the boom 4 (the boom cylinder 7), the main command value generating unit 3009A generates a boom command value β 1r as the main command value β m , and outputs it to the boom pilot command generating unit 3010A described later.
并且,例如,当由主要件设定部3007设定的主要件为斗杆5(斗杆缸8)时,主指令值生成部3009A生成斗杆指令值β2r,并输出至斗杆先导指令生成部3010B。并且,例如,当由主要件设定部3007设定的主要件为铲斗6(铲斗缸9)时,主指令值生成部3009A生成作为主指令值βm的铲斗指令值β3r,并输出至铲斗先导指令生成部3010C。Furthermore, for example, when the main component set by the main component setting unit 3007 is the arm 5 (arm cylinder 8), the main command value generating unit 3009A generates the arm command value β 2r and outputs it to the arm pilot command generating unit 3010B. Furthermore, for example, when the main component set by the main component setting unit 3007 is the bucket 6 (bucket cylinder 9), the main command value generating unit 3009A generates the bucket command value β 3r as the main command value β m and outputs it to the bucket pilot command generating unit 3010C.
具体而言,主指令值生成部3009A生成与操作人员的操作或操作指令的内容(操作方向及操作量)对应的主指令值βm。例如,主指令值生成部3009A可以根据规定操作人员的操作或操作指令的内容分别与动臂指令值β1r、斗杆指令值β2r及铲斗指令值β3r之间的关系的规定的映射图或转换式等,生成作为主指令值的动臂指令值β1r、斗杆指令值β2r及铲斗指令值β3r。Specifically, the main command value generating unit 3009A generates the main command value β m corresponding to the contents (operation direction and operation amount) of the operator's operation or operation command. For example, the main command value generating unit 3009A may generate the boom command value β 1r , the arm command value β 2r , and the bucket command value β 3r as the main command values based on a predetermined mapping diagram or conversion formula that specifies the relationship between the contents of the operator's operation or operation command and the boom command value β 1r , the arm command value β 2r , and the bucket command value β 3r , respectively.
次指令值生成部3009B生成构成附属装置AT的动作要件中对应(同步)于主要件的动作而以附属装置AT的控制基准沿目标面移动的方式进行动作的与次要件的动作相关的指令值(以下,称为“次指令值”)βs1、βs2。The sub-command value generating unit 3009B generates command values (hereinafter referred to as "sub-command values") β s1 and β s2 related to the operation of the sub-components, which correspond to (synchronize with) the operation of the main component and operate so that the accessory AT moves along the target surface according to the control reference of the accessory AT .
例如,当通过主要件设定部3007而动臂4被设定为主要件时,次指令值生成部3009B生成作为次指令值βs1、βs2的斗杆指令值β2r及铲斗指令值β3r,并分别输出至斗杆先导指令生成部3010B及铲斗先导指令生成部3010C。For example, when the boom 4 is set as the main component by the main component setting unit 3007, the secondary command value generating unit 3009B generates an arm command value β 2r and a bucket command value β 3r as secondary command values β s1 and β s2 , and outputs them to the arm pilot command generating unit 3010B and the bucket pilot command generating unit 3010C, respectively.
并且,例如,当通过主要件设定部3007而斗杆5设定为主要件时,次指令值生成部3009B生成作为次指令值βs1、βs2的动臂指令值β1r及铲斗指令值β3r,并分别输出至动臂先导指令生成部3010A及铲斗先导指令生成部3010C。Furthermore, for example, when the boom 5 is set as the main component by the main component setting unit 3007, the secondary command value generating unit 3009B generates a boom command value β 1r and a bucket command value β 3r as secondary command values β s1 and β s2 , and outputs them to the boom lead command generating unit 3010A and the bucket lead command generating unit 3010C, respectively.
并且,当通过主要件设定部3007而铲斗6设定为主要件时,次指令值生成部3009B生成作为次指令值βs1、βs2的动臂指令值β1r及斗杆指令值β2r,并分别输出至动臂先导指令生成部3010A及斗杆先导指令生成部3010B。When the bucket 6 is set as the main component by the main component setting unit 3007, the sub-command value generating unit 3009B generates a boom command value β1r and an arm command value β2r as sub-command values βs1 and βs2 , and outputs them to the boom lead command generating unit 3010A and the arm lead command generating unit 3010B, respectively.
具体而言,次指令值生成部3009B以对应(同步)于与主指令值βm对应的主要件的动作而次要件进行动作,并且使附属装置AT的控制基准能够实现目标位置的方式(即,沿目标面移动的方式),生成次指令值βs1、βs2。Specifically, the sub-command value generating unit 3009B generates sub-command values β s1 , β s2 in such a manner that the sub-component operates in correspondence (synchronization) with the operation of the main component corresponding to the main command value β m and the control reference of the attachment AT can achieve the target position (i.e., move along the target surface).
如此,控制器30对应于(即,与其同步地)与操作人员的操作输入或操作指令对应的附属装置AT的主要件的动作,使附属装置AT的两个次要件进行动作。因此,控制器30能够使附属装置AT的控制基准沿目标面移动。Thus, the controller 30 operates the two secondary parts of the attachment AT in correspondence with (i.e., synchronously with) the operation of the main part of the attachment AT corresponding to the operator's operation input or operation instruction. Therefore, the controller 30 can move the control reference of the attachment AT along the target surface.
即,主要件(的液压致动器)与操作人员的操作输入或操作指令对应而进行动作,次要件(的液压致动器)以使铲斗6的铲尖等附属装置AT的前端部(控制基准)沿目标面移动的方式对应于主要件(的液压致动器)的动作控制其动作。That is, the main part (the hydraulic actuator) moves in accordance with the operator's operation input or operation command, and the secondary part (the hydraulic actuator) controls its movement in accordance with the movement of the main part (the hydraulic actuator) in such a way that the front end (control reference) of the attachment AT such as the shovel tip of the bucket 6 moves along the target surface.
先导指令生成部3010生成用于实现与动臂指令值β1r、斗杆指令值β2r及铲斗指令值β3r对应的动臂角速度、斗杆角速度及铲斗角速度的作用于控制阀174~176的先导压力的指令值(以下,称为“先导压力指令值”)。先导指令生成部3010包括动臂先导指令生成部3010A、斗杆先导指令生成部3010B及铲斗先导指令生成部3010C。The pilot command generation unit 3010 generates a command value (hereinafter referred to as a "pilot pressure command value") for the pilot pressure acting on the control valves 174 to 176 to realize the boom angular velocity, the arm angular velocity, and the bucket angular velocity corresponding to the boom command value β 1r , the arm command value β 2r, and the bucket command value β 3r . The pilot command generation unit 3010 includes a boom pilot command generation unit 3010A, an arm pilot command generation unit 3010B, and a bucket pilot command generation unit 3010C.
动臂先导指令生成部3010A根据动臂指令值β1r与由后述的动臂角度计算部3011A计算的当前的动臂角速度的计算值(测定值)之间的偏差,生成作用于与驱动动臂4的动臂缸7对应的控制阀175L、175R的先导压力指令值。而且,动臂先导指令生成部3010A将与所生成的先导压力指令值对应的控制电流输出至比例阀31BL、31BR。The boom pilot command generating unit 3010A generates a pilot pressure command value acting on the control valves 175L and 175R corresponding to the boom cylinder 7 driving the boom 4, based on the deviation between the boom command value β1r and the calculated value (measured value) of the current boom angular velocity calculated by the boom angle calculating unit 3011A described later. The boom pilot command generating unit 3010A outputs a control current corresponding to the generated pilot pressure command value to the proportional valves 31BL and 31BR.
由此,如上所述,从比例阀31BL、31BR输出的与先导压力指令值对应的先导压力作用于控制阀175L、175R的所对应的先导端口。而且,通过控制阀175L、175R的作用,动臂缸7进行动作,并且动臂4以实现与动臂指令值β1r对应的动臂角速度的方式进行动作。Thus, as described above, the pilot pressure corresponding to the pilot pressure command value outputted from the proportional valves 31BL and 31BR acts on the corresponding pilot ports of the control valves 175L and 175R. Furthermore, the boom cylinder 7 is actuated by the action of the control valves 175L and 175R, and the boom 4 is actuated to achieve a boom angular velocity corresponding to the boom command value β1r .
斗杆先导指令生成部3010B根据斗杆指令值β2r与由后述的斗杆角度计算部3011B计算的当前的斗杆角速度的计算值(测定值)之间的偏差,生成作用于与驱动斗杆5的斗杆缸8对应的控制阀176L、176R的先导压力指令值。而且,斗杆先导指令生成部3010B将与所生成的先导压力指令值对应的控制电流输出至比例阀31AL、31AR。The boom pilot command generating unit 3010B generates a pilot pressure command value acting on the control valves 176L and 176R corresponding to the boom cylinder 8 driving the boom 5, based on the deviation between the boom command value β 2r and the calculated value (measured value) of the current boom angular velocity calculated by the boom angle calculating unit 3011B described later. The boom pilot command generating unit 3010B outputs a control current corresponding to the generated pilot pressure command value to the proportional valves 31AL and 31AR.
由此,如上所述,从比例阀31AL、31AR输出的与先导压力指令值对应的先导压力作用于控制阀176L、176R的所对应的先导端口。而且,通过控制阀176L、176R的作用,斗杆缸8进行动作,并且斗杆5以实现与斗杆指令值β2r对应的斗杆角速度的方式进行动作。Thus, as described above, the pilot pressure corresponding to the pilot pressure command value output from the proportional valves 31AL and 31AR acts on the corresponding pilot ports of the control valves 176L and 176R. Furthermore, the boom cylinder 8 is actuated by the action of the control valves 176L and 176R, and the boom 5 is actuated in a manner to achieve the boom angular velocity corresponding to the boom command value β 2r .
铲斗先导指令生成部3010C根据铲斗指令值β3r与由后述的铲斗角度计算部3011C计算的当前的铲斗角速度的计算值(测定值)之间的偏差,生成作用于与驱动铲斗6的铲斗缸9对应的控制阀174的先导压力指令值。而且,铲斗先导指令生成部3010C将与所生成的先导压力指令值对应的控制电流输出至比例阀31CL、31CR。The bucket pilot command generating unit 3010C generates a pilot pressure command value acting on the control valve 174 corresponding to the bucket cylinder 9 driving the bucket 6, based on the deviation between the bucket command value β 3r and the calculated value (measured value) of the current bucket angular velocity calculated by the bucket angle calculating unit 3011C described later. The bucket pilot command generating unit 3010C outputs a control current corresponding to the generated pilot pressure command value to the proportional valves 31CL and 31CR.
由此,如上所述,从比例阀31CL、31CR输出的与先导压力指令值对应的先导压力作用于控制阀174的所对应的先导端口。而且,通过控制阀174的作用,铲斗缸9进行动作,并且铲斗6以实现与铲斗指令值β3r对应的铲斗角速度的方式进行动作。Thus, as described above, the pilot pressure corresponding to the pilot pressure command value output from the proportional valves 31CL and 31CR acts on the corresponding pilot port of the control valve 174. Then, the bucket cylinder 9 is actuated by the action of the control valve 174, and the bucket 6 is actuated to achieve a bucket angular velocity corresponding to the bucket command value β3r .
姿势角度计算部3011根据动臂角度传感器S1、斗杆角度传感器S2及铲斗角度传感器S3的检测信号,计算(测定)(当前的)动臂角度、斗杆角度及铲斗角度以及动臂角速度、斗杆角速度及铲斗角速度。姿势角度计算部3011包括动臂角度计算部3011A、斗杆角度计算部3011B及铲斗角度计算部3011C。The posture angle calculation unit 3011 calculates (measures) the (current) boom angle, arm angle, and bucket angle, as well as the boom angular velocity, arm angular velocity, and bucket angular velocity based on the detection signals of the boom angle sensor S1, the arm angle sensor S2, and the bucket angle sensor S3. The posture angle calculation unit 3011 includes a boom angle calculation unit 3011A, an arm angle calculation unit 3011B, and a bucket angle calculation unit 3011C.
动臂角度计算部3011A根据从动臂角度传感器S1输入的检测信号,计算(测定)动臂角度及动臂角速度等。由此,动臂先导指令生成部3010A能够根据动臂角度计算部3011A的测定结果,进行与动臂缸7的动作相关的反馈控制。The boom angle calculation unit 3011A calculates (measures) the boom angle and boom angular velocity etc. based on the detection signal input from the boom angle sensor S1. Thus, the boom pilot command generation unit 3010A can perform feedback control on the operation of the boom cylinder 7 based on the measurement result of the boom angle calculation unit 3011A.
斗杆角度计算部3011B根据从斗杆角度传感器S2输入的检测信号,计算(测定)斗杆角度及斗杆角速度等。由此,斗杆先导指令生成部3010B能够根据斗杆角度计算部3011B的测定结果,进行与斗杆缸8的动作相关的反馈控制。The arm angle calculation unit 3011B calculates (measures) the arm angle and arm angular velocity based on the detection signal input from the arm angle sensor S2. Thus, the arm pilot command generation unit 3010B can perform feedback control related to the operation of the arm cylinder 8 based on the measurement result of the arm angle calculation unit 3011B.
铲斗角度计算部3011C根据从铲斗角度传感器S3输入的检测信号,计算(测定)铲斗角度及铲斗角速度等。由此,铲斗先导指令生成部3010C能够根据铲斗角度计算部3011C的测定结果,进行与铲斗缸9的动作相关的反馈控制。The bucket angle calculation unit 3011C calculates (measures) the bucket angle and bucket angular velocity based on the detection signal input from the bucket angle sensor S3. Thus, the bucket pilot command generation unit 3010C can perform feedback control on the operation of the bucket cylinder 9 based on the measurement result of the bucket angle calculation unit 3011C.
接着,参考图7、图8对本实施方式的目标面的设定进行说明。图7是对目标面进行说明的图。Next, the setting of the target plane in this embodiment will be described with reference to Fig. 7 and Fig. 8. Fig. 7 is a diagram for explaining the target plane.
在本实施方式中,将铲斗6的背面6c设为基准面,将相对于该基准面G1呈恒定的角度的平面设为目标面G2。恒定的角度例如可以是通过操作人员的操作而从输入装置72输入的设定角度。In this embodiment, the back surface 6c of the bucket 6 is set as a reference plane, and a plane having a constant angle with respect to the reference plane G1 is set as a target plane G2. The constant angle may be, for example, a set angle input from the input device 72 by an operator's operation.
在图7的例子中,示出了通过操作人员输入角度θa作为设定角度,并且相对于铲斗6的背面6c呈角度θa的平面被设定为目标面G2的状态。In the example of FIG. 7 , the operator inputs an angle θa as a set angle, and a plane forming an angle θa with respect to the back surface 6 c of the bucket 6 is set as the target surface G2 .
如此,在本实施方式中,将铲斗6的背面6c设为基准面G1来设定目标面G2,因此若铲斗6被操作,则目标面G2对应于基准面G1而发生变更。As described above, in the present embodiment, the target plane G2 is set with the back surface 6 c of the bucket 6 being the reference plane G1 . Therefore, when the bucket 6 is operated, the target plane G2 is changed in accordance with the reference plane G1 .
具体而言,例如,若以使基准面G1的位置成为基准面G1a的位置的方式操作铲斗6,则目标面G2变更为相对于基准面G1a呈角度θa的平面即目标面G2a。Specifically, for example, when the bucket 6 is operated so that the position of the reference plane G1 becomes the position of the reference plane G1a, the target plane G2 is changed to a target plane G2a which is a plane forming an angle θa with respect to the reference plane G1a.
因此,在本实施方式中,例如,当在进行使铲斗6的铲尖沿目标面G2移动的工作之后,进行使铲斗6的铲尖沿目标面G2a移动的工作时等,仅进行变更铲斗6的角度的操作,便能够变更目标面。Therefore, in the present embodiment, for example, when the blade edge of bucket 6 is moved along target surface G2a after the blade edge of bucket 6 is moved along target surface G2a, the target surface can be changed by only changing the angle of bucket 6.
如此,根据本实施方式,通过设定目标面,无需在操作人员搭乘挖土机100之前预先设定与设计面(目标施工面)相关的数据,从而能够削减设定所涉及的工作量。Thus, according to the present embodiment, by setting the target surface, it is not necessary for the operator to set data related to the design surface (target construction surface) in advance before the operator gets on the shovel 100, and the workload involved in the setting can be reduced.
并且,根据本实施方式,操作人员能够在搭乘于操纵室10的状态变更目标面。Furthermore, according to the present embodiment, the operator can change the target surface while riding in the control room 10 .
另外,本实施方式中的设定角度也可以通过控制器30根据挖土机100的姿势确定其值。In addition, the setting angle in the present embodiment may be determined by the controller 30 according to the posture of the shovel 100 .
具体而言,例如,当在铲斗6的铲尖与某一平面接触的状态下,接受到由操作人员指示设定目标面的操作时,控制器30也可以将当前的铲斗6的背面6c与铲斗6的铲尖所接触的平面之间的角度作为设定角度来设定目标面。Specifically, for example, when the blade tip of the bucket 6 is in contact with a certain plane, when the operator instructs the controller 30 to set the target surface, the controller 30 may set the target surface by using the angle between the current back side 6c of the bucket 6 and the plane in contact with the blade tip of the bucket 6 as the set angle.
此时,操作人员无需亲自输入设定角度而能够通过铲斗6的操作设定目标面。At this time, the operator can set the target surface by operating the bucket 6 without having to input a setting angle himself.
图8是表示目标面的设定画面的一例的图。图8所示的引导画面41V1例如在门锁被解除时、操作装置26(操作杆)被操作时等挖土机100运行时显示于显示装置D1。Fig. 8 is a diagram showing an example of a target surface setting screen. The guidance screen 41V1 shown in Fig. 8 is displayed on the display device D1 when the shovel 100 is operating, for example, when a door lock is released or when the operating device 26 (operating lever) is operated.
如图8所示,引导画面41V1具有时刻显示部451、转速模式显示部452、行走模式显示部453、附属装置显示部454、发动机控制状态显示部455、尿素水余量显示部456、燃料余量显示部457、冷却水温显示部458、发动机运转时间显示部459、摄影图像显示部460、工作引导显示部470、设定日期显示部480及调整日期显示部490。显示于各部的图像通过显示装置D1的转换处理部40a根据从控制器30发送的各种数据及从作为空间识别装置70的摄像机发送的摄影图像而生成。As shown in FIG8 , the guidance screen 41V1 includes a time display section 451, a speed mode display section 452, a travel mode display section 453, an accessory display section 454, an engine control state display section 455, a urea water remaining amount display section 456, a fuel remaining amount display section 457, a cooling water temperature display section 458, an engine operation time display section 459, a photographic image display section 460, an operation guidance display section 470, a set date display section 480, and an adjusted date display section 490. The images displayed in each section are generated by the conversion processing section 40a of the display device D1 based on various data sent from the controller 30 and the photographic image sent from the camera as the space recognition device 70.
时刻显示部451显示当前的时刻。在图8所示的例子中,采用数字显示,并且示出了当前时刻(10时5分)。The current time is displayed on the time display unit 451. In the example shown in FIG8, digital display is used to display the current time (10:05).
转速模式显示部452图像显示通过发动机转速调整控制盘设定的转速模式。转速模式例如包括SP模式、H模式、A模式及怠速模式这四个。在图8所示的例子中,显示有表示SP模式的记号“SP”。The rotation speed mode display unit 452 graphically displays the rotation speed mode set by the engine rotation speed adjustment control dial. The rotation speed mode includes, for example, four modes: SP mode, H mode, A mode, and idle mode. In the example shown in FIG8 , a symbol "SP" indicating the SP mode is displayed.
另外,发动机转速调整控制盘可以设置于挖土机100的操纵室10内。发动机转速调整控制盘是用于调整发动机转速的控制盘,例如能够阶段性地切换发动机转速。在本实施方式中,发动机转速调整控制盘设置成能够以SP模式、H模式、A模式及怠速模式这四个阶段来切换发动机转速。发动机转速调整控制盘将表示发动机转速的设定状态的数据传送至控制器30。In addition, the engine speed adjustment control panel can be set in the control room 10 of the excavator 100. The engine speed adjustment control panel is a control panel for adjusting the engine speed, for example, the engine speed can be switched in stages. In the present embodiment, the engine speed adjustment control panel is set to be able to switch the engine speed in four stages: SP mode, H mode, A mode and idle mode. The engine speed adjustment control panel transmits data indicating the setting state of the engine speed to the controller 30.
SP模式是希望优先工作量时所选择的转速模式,利用最高的发动机转速。H模式是希望兼顾工作量与油耗时选择的转速模式,利用第二高的发动机转速。A模式是优先考虑油耗的同时希望使挖土机100以低噪音运转时选择的转速模式,利用第三高的发动机转速。怠速模式是希望将发动机设为怠速状态时所选择的转速模式,利用最低的发动机转速。发动机11以由发动机转速调整控制盘设定的转速模式的发动机转速被控制为恒定转速。The SP mode is a speed mode selected when it is desired to prioritize workload, and the highest engine speed is used. The H mode is a speed mode selected when it is desired to balance workload and fuel consumption, and the second highest engine speed is used. The A mode is a speed mode selected when it is desired to prioritize fuel consumption while making the excavator 100 run at low noise, and the third highest engine speed is used. The idle mode is a speed mode selected when it is desired to set the engine to an idle state, and the lowest engine speed is used. The engine 11 is controlled to a constant speed at the engine speed mode set by the engine speed adjustment control panel.
行走模式显示部453显示行走模式。行走模式表示使用了变量泵的行走液压马达的设定状态。例如,行走模式具有低速模式及高速模式,在低速模式下显示模仿了“乌龟”的标记,在高速模式下显示模仿了“兔子”的标记。在图8所示的例子中,显示有模仿了“乌龟”的标记,操作人员能够识别出已设定为低速模式。The travel mode display unit 453 displays the travel mode. The travel mode indicates the setting state of the travel hydraulic motor using the variable displacement pump. For example, the travel mode has a low-speed mode and a high-speed mode. In the low-speed mode, a mark imitating a "turtle" is displayed, and in the high-speed mode, a mark imitating a "rabbit" is displayed. In the example shown in FIG8 , a mark imitating a "turtle" is displayed, and the operator can recognize that the low-speed mode has been set.
附属装置显示部454显示表示所安装的附属装置的图像。在挖土机100中安装有铲斗6、凿岩机、抓钩、起重磁铁等各种端接附件。附属装置显示部454例如显示模仿了这些端接附件的标记及与附属装置对应的编号。The attachment display unit 454 displays images showing the attached attachments. Various attachments such as the bucket 6, rock drill, grapple, and lifting magnet are attached to the shovel 100. The attachment display unit 454 displays, for example, marks imitating these attachments and numbers corresponding to the attachments.
在本实施方式中,作为端接附件安装有铲斗6,如图8所示,附属装置显示部454成为空栏。当作为端接附件安装有凿岩机时,例如,在附属装置显示部454一同显示模仿了凿岩机的标记和表示凿岩机的输出的大小的数字。In this embodiment, the bucket 6 is installed as an end attachment, and the attachment display section 454 becomes blank as shown in Fig. 8. When a rock drill is installed as an end attachment, for example, a symbol imitating the rock drill and a number indicating the magnitude of the output of the rock drill are displayed on the attachment display section 454.
发动机控制状态显示部455显示发动机11的控制状态。在图8所示的例子中,作为发动机11的控制状态选择了“自动减速/自动停止模式”。另外,“自动减速/自动停止模式”表示根据发动机负荷小的状态的持续时间,自动降低发动机转速,进而自动停止发动机11的控制状态。此外,发动机11的控制状态中有“自动减速模式”、“自动停止模式”及“手动减速模式”等。The engine control state display unit 455 displays the control state of the engine 11. In the example shown in FIG8 , the "automatic deceleration/automatic stop mode" is selected as the control state of the engine 11. In addition, the "automatic deceleration/automatic stop mode" indicates a control state in which the engine speed is automatically reduced according to the duration of the state in which the engine load is small, and then the engine 11 is automatically stopped. In addition, the control state of the engine 11 includes the "automatic deceleration mode", the "automatic stop mode" and the "manual deceleration mode".
尿素水余量显示部456图像显示储存于尿素水箱的尿素水的余量状态。在图8所示的例子中,显示有表示当前的尿素水的余量状态的条形图。另外,尿素水的余量根据设置于尿素水箱的尿素水余量传感器所输出的数据而显示。The urea water remaining amount display unit 456 graphically displays the remaining amount of urea water stored in the urea water tank. In the example shown in FIG8 , a bar graph showing the current remaining amount of urea water is displayed. In addition, the remaining amount of urea water is displayed based on data output by a urea water remaining amount sensor provided in the urea water tank.
燃料余量显示部457显示储存于燃料箱的燃料的余量状态。在图8所示的例子中,显示有表示当前的燃料的余量状态的条形图。另外,燃料的余量根据设置于燃料箱的燃料余量传感器所输出的数据而显示。The remaining fuel amount display unit 457 displays the remaining amount of fuel stored in the fuel tank. In the example shown in FIG8 , a bar graph showing the current remaining amount of fuel is displayed. In addition, the remaining amount of fuel is displayed based on data output by a remaining fuel amount sensor provided in the fuel tank.
冷却水温显示部458显示发动机冷却水的温度状态。在图8所示的例子中,显示有表示发动机冷却水的温度状态的条形图。另外,发动机冷却水的温度根据设置于发动机11的水温传感器11c所输出的数据而显示。The cooling water temperature display unit 458 displays the temperature state of the engine cooling water. In the example shown in FIG8 , a bar graph showing the temperature state of the engine cooling water is displayed. In addition, the temperature of the engine cooling water is displayed based on the data output by the water temperature sensor 11 c provided in the engine 11 .
发动机运转时间显示部459显示发动机11的累计运转时间。在图8所示的例子中,从通过驾驶员重新开始计数起的运转时间的累计与单位“hr(小时)”一同显示。在发动机运转时间显示部459显示从制造出挖土机100起整个期间的总运转时间或从通过操作人员重新开始计数起的区间运转时间。The engine operation time display unit 459 displays the accumulated operation time of the engine 11. In the example shown in FIG8 , the accumulated operation time since the driver restarts counting is displayed together with the unit "hr (hour)". The engine operation time display unit 459 displays the total operation time of the entire period since the excavator 100 was manufactured or the interval operation time since the operator restarts counting.
摄影图像显示部460显示由摄像机拍摄到的图像。在图8所示的例子中,在摄影图像显示部460显示有由作为后方摄像机的后方识别传感器70B拍摄到的图像。在摄影图像显示部460也可以显示由作为左侧摄像机的左方识别传感器70L或作为右侧摄像机的右方识别传感器70R拍摄到的摄影图像。The photographic image display unit 460 displays an image captured by the camera. In the example shown in FIG8 , an image captured by the rear recognition sensor 70B as the rear camera is displayed on the photographic image display unit 460. The photographic image display unit 460 may also display a photographic image captured by the left recognition sensor 70L as the left camera or the right recognition sensor 70R as the right camera.
并且,在摄影图像显示部460也可以排列显示由左侧摄像机、右侧摄像机及后方摄像机中的多个摄像机拍摄到的图像。而且,在摄影图像显示部460也可以显示合成了分别由左侧摄像机、右侧摄像机及后方摄像机拍摄到的摄影图像的俯瞰图像等。Furthermore, images captured by a plurality of cameras including the left camera, the right camera, and the rear camera may be displayed in a row on the photographic image display unit 460. Furthermore, a bird's-eye view image synthesized from the photographic images captured by the left camera, the right camera, and the rear camera may be displayed on the photographic image display unit 460.
另外,各摄像机设置成在所拍摄的图像中包括上部回转体3的罩体3a的一部分。通过在所显示的图像中包括罩体3a的一部分,操作人员容易掌握显示于摄影图像显示部460的物体与挖土机100之间的距离感。Each camera is provided so that the captured image includes a portion of the cover 3a of the upper swing body 3. By including a portion of the cover 3a in the displayed image, the operator can easily understand the distance between the object displayed on the photographic image display unit 460 and the shovel 100.
在摄影图像显示部460显示有拍摄了显示中的摄影图像的表示摄像装置80的朝向的摄像装置图标461。摄像装置图标461由表示挖土机100的俯视观察时的形状的挖土机图标461a及拍摄了显示中的摄影图像的表示摄像装置80的朝向的带状的方向显示图标461b构成。The camera icon 461 indicating the direction of the camera 80 that captured the displayed camera image is displayed on the camera image display unit 460. The camera icon 461 is composed of a shovel icon 461a indicating the shape of the shovel 100 when viewed from above and a strip-shaped direction display icon 461b indicating the direction of the camera 80 that captured the displayed camera image.
在图8所示的例子中,在挖土机图标461a的下侧(与附属装置相反的一侧)显示有方向显示图标461b,在摄影图像显示部460显示了显示有由后方摄像机80B拍摄到的挖土机100的后方的图像的情况。例如,当在摄影图像显示部460显示有由右侧摄像机拍摄到的图像时,在挖土机图标461a的右侧显示方向显示图标461b。并且,例如,当在摄影图像显示部460显示有由左侧摄像机拍摄到的图像时,在挖土机图标461a的左侧显示方向显示图标461b。In the example shown in FIG8 , a direction display icon 461b is displayed on the lower side (opposite to the attachment side) of the shovel icon 461a, and the image of the rear of the shovel 100 captured by the rear camera 80B is displayed on the photographic image display unit 460. For example, when the image captured by the right camera is displayed on the photographic image display unit 460, the direction display icon 461b is displayed on the right side of the shovel icon 461a. And, for example, when the image captured by the left camera is displayed on the photographic image display unit 460, the direction display icon 461b is displayed on the left side of the shovel icon 461a.
操作人员例如能够通过按下设置于操纵室10内的图像切换开关,将显示于摄影图像显示部460的图像切换为由其他摄像机拍摄到的图像等。For example, the operator can switch the image displayed on the captured image display unit 460 to an image captured by another camera by pressing an image switching switch provided in the control room 10 .
另外,当在挖土机100中未设置作为空间识别装置70的摄像机时,也可以代替摄影图像显示部460而显示不同的信息。In addition, when the shovel 100 is not provided with a camera as the space recognition device 70 , different information may be displayed instead of the photographed image display unit 460 .
工作引导显示部470包括位置显示图像471、铲斗图像显示区域472,并且显示各种信息。The work guidance display unit 470 includes a position display image 471 and a bucket image display area 472 , and displays various information.
位置显示图像471是多个功能条上下排列的条形图,显示从附属装置的工作部位至目标面的距离。The position display image 471 is a bar graph in which a plurality of function bars are arranged vertically, and displays the distance from the working part of the attachment to the target surface.
在本实施方式中,根据从铲斗6的工作部位至目标面的距离,七个功能条中的一个成为以与其他功能条不同的颜色来显示的铲斗位置显示条471a(在图8中,从上起第3个功能条)。铲斗位置显示条471a表示当前的附属装置的工作部位的位置。并且,七个功能条中的中央的功能条471b(在图8中,从上起第4个功能条)表示目标面。例如,当铲斗位置显示条471a与中央的功能条471b一致时,表示当前的铲斗6的工作部位位于目标面。另外,位置显示图像471也可以由更多数量的功能条构成,以能够以更高精度来显示从铲斗6的工作部位至目标面的距离。In the present embodiment, one of the seven function bars becomes a bucket position display bar 471a (the third function bar from the top in FIG. 8 ) displayed in a different color from the other function bars, depending on the distance from the working part of the bucket 6 to the target surface. The bucket position display bar 471a indicates the current position of the working part of the attachment. And, the central function bar 471b (the fourth function bar from the top in FIG. 8 ) of the seven function bars indicates the target surface. For example, when the bucket position display bar 471a is consistent with the central function bar 471b, it indicates that the current working part of the bucket 6 is located on the target surface. In addition, the position display image 471 may also be composed of a larger number of function bars so that the distance from the working part of the bucket 6 to the target surface can be displayed with higher accuracy.
例如,从铲斗6的工作部位至目标面的距离越大,更上侧的功能条作为铲斗位置显示条以与其他功能条不同的颜色来显示。并且,从铲斗6的工作部位至目标面的距离越小,更下侧的功能条作为铲斗位置显示条以与其他功能条不同的颜色来显示。如此,铲斗位置显示条根据从铲斗6的工作部位至目标面的距离而上下移动显示。操作人员能够通过观察位置显示图像471,掌握从铲斗6的工作部位至目标面的距离。For example, as the distance from the working part of the bucket 6 to the target surface increases, the function bar on the upper side is displayed as a bucket position display bar in a different color from the other function bars. Also, as the distance from the working part of the bucket 6 to the target surface decreases, the function bar on the lower side is displayed as a bucket position display bar in a different color from the other function bars. In this way, the bucket position display bar moves up and down according to the distance from the working part of the bucket 6 to the target surface. The operator can grasp the distance from the working part of the bucket 6 to the target surface by observing the position display image 471.
铲斗图像显示区域472显示与目标面的设定相关的信息。具体而言,铲斗图像显示区域472包括图像显示区域473及设定角度显示区域474。The bucket image display area 472 displays information related to the setting of the target surface. Specifically, the bucket image display area 472 includes an image display area 473 and a setting angle display area 474.
图像显示区域473示意地显示铲斗6与目标面之间的关系。设定角度显示区域474显示从输入装置72输入的设定角度。The image display area 473 schematically displays the relationship between the bucket 6 and the target surface. The set angle display area 474 displays the set angle input from the input device 72.
在图8中,图像显示区域473表示将铲斗6的背面6c设为基准面G1而相对于基准面G1呈设定角度即角度θa的平面被设定为目标面G2的状态。并且,设定角度显示区域474表示设定角度被设为30°。8 , the image display area 473 shows that the back surface 6 c of the bucket 6 is set as the reference plane G1 and a plane having a set angle θa relative to the reference plane G1 is set as the target plane G2. The set angle display area 474 shows that the set angle is set to 30°.
因此,在图8的例子中,可知角度相对于铲斗6的背面6c呈30°的平面被设定为目标面G2。另外,在本实施方式中,也可以设定设定角度与铲斗6的背面6c平行的角度。换言之,在本实施方式中,设定角度也可以设定为0°。Therefore, in the example of Fig. 8, it can be seen that the plane with an angle of 30° relative to the back surface 6c of the bucket 6 is set as the target surface G2. In addition, in the present embodiment, the setting angle may be set to be parallel to the back surface 6c of the bucket 6. In other words, in the present embodiment, the setting angle may also be set to 0°.
而且,在图像显示区域473显示有图像473a、473b。图像473a、473b表示处于设定有目标面G2的状态,且表示处于能够使铲斗6沿目标面G2移动的状态。Furthermore, images 473a and 473b are displayed in the image display region 473. The images 473a and 473b indicate that the target surface G2 is set and that the bucket 6 can be moved along the target surface G2.
换言之,图像473a、473b是用于使操作人员识别根据操作人员的杆操作而铲斗6的工作部位沿目标面G2进行动作的图像。In other words, the images 473 a and 473 b are images for the operator to recognize that the working part of the bucket 6 moves along the target surface G2 according to the lever operation of the operator.
如此,在本实施方式中,能够通过操作人员的操作,将相对于铲斗6的背面6c呈恒定的角度的平面设定为目标面。As described above, in the present embodiment, a plane having a constant angle with respect to the back surface 6 c of the bucket 6 can be set as a target surface through the operation of the operator.
另外,显示于前述的转速模式显示部452、行走模式显示部453、附属装置显示部454、发动机控制状态显示部455及摄像装置图标461的信息是“与挖土机100的设定状态相关的信息”。并且,显示于尿素水余量显示部456、燃料余量显示部457、冷却水温显示部458及发动机运转时间显示部459的信息是“与挖土机100的运行状态相关的信息”。In addition, the information displayed on the aforementioned rotation speed mode display unit 452, the travel mode display unit 453, the attachment display unit 454, the engine control state display unit 455, and the camera icon 461 is "information related to the setting state of the shovel 100". In addition, the information displayed on the urea water remaining amount display unit 456, the fuel remaining amount display unit 457, the cooling water temperature display unit 458, and the engine operation time display unit 459 is "information related to the operating state of the shovel 100".
并且,引导画面41V1除上述以外,还可以具有显示油耗的油耗显示部、显示工作油罐内的工作油的温度状态的工作油温显示部及显示表示需要调整铲斗6的参数的信息的警告显示部等。当从进行铲斗6的参数的调整起经过了规定的时间时,警告显示部显示表示需要调整铲斗6的参数的信息。由此,操作人员能够在需要进行铲斗6的参数的调整时无需进行铲斗6的参数的调整而进行挖掘等工作。Furthermore, in addition to the above, the guidance screen 41V1 may also include a fuel consumption display unit that displays fuel consumption, a working oil temperature display unit that displays the temperature state of the working oil in the working oil tank, and a warning display unit that displays information indicating that the parameters of the bucket 6 need to be adjusted. When a predetermined time has passed since the adjustment of the parameters of the bucket 6 was performed, the warning display unit displays information indicating that the parameters of the bucket 6 need to be adjusted. Thus, the operator can perform work such as excavation without adjusting the parameters of the bucket 6 when the parameters of the bucket 6 need to be adjusted.
并且,在图8所示的例子中,尿素水余量显示部456、燃料余量显示部457及冷却水温显示部458设为条形图显示,但例如也可以是指针显示等,各区域的显示方式并不限于本实施方式中所例示的方式。并且,各区域的配置等并不限于本实施方式中所例示的结构。In the example shown in FIG8 , the urea water remaining amount display unit 456, the fuel remaining amount display unit 457, and the cooling water temperature display unit 458 are set to be displayed in the form of bar graphs, but they may also be displayed in the form of pointers, etc., and the display method of each area is not limited to the method illustrated in this embodiment. In addition, the configuration of each area is not limited to the structure illustrated in this embodiment.
接着,参考图9对挖土机100的动作中的显示例进行说明。图9是对显示装置的显示例进行说明的图。Next, a display example during the operation of the shovel 100 will be described with reference to Fig. 9. Fig. 9 is a diagram for explaining a display example of the display device.
在本实施方式中,若操作人员进行铲斗6的操作,则在引导画面41V1的铲斗图像显示区域472示意地显示动作中的铲斗6与目标面之间的关系。In the present embodiment, when the operator operates the bucket 6 , the relationship between the bucket 6 in operation and the target surface is schematically displayed in the bucket image display area 472 of the guidance screen 41V1 .
在图9中,铲斗图像显示区域472A具有图像显示区域473A。在图像显示区域473A中,根据操作人员的操作而铲斗6的位置与图8所示的位置不同。In Fig. 9 , bucket image display region 472A includes image display region 473A. In image display region 473A, the position of bucket 6 is different from the position shown in Fig. 8 according to the operation of the operator.
在图像显示区域473A中示意地显示此时的铲斗6的背面6c(基准面G1)及目标面G2。并且,此时,显示表示与操作人员的杆操作相对应的铲斗6的工作部位的移动方向的图像473a、473b。The back surface 6c (reference surface G1) and the target surface G2 of the bucket 6 at this time are schematically displayed in the image display area 473A. At this time, images 473a and 473b showing the moving direction of the working part of the bucket 6 according to the lever operation of the operator are displayed.
如此,在本实施方式中,设定以当前的铲斗6的角度为基准的根据铲斗6的角度而不同的目标面G2。并且,在本实施方式中,通过将根据铲斗6的动作而目标面发生变化的状态提示给操作人员,能够使操作人员掌握工作状态。Thus, in this embodiment, a target surface G2 that is different according to the angle of bucket 6 is set based on the current angle of bucket 6. In addition, in this embodiment, the operator can understand the working state by presenting the state that the target surface changes according to the operation of bucket 6.
以下,参考图10对与铲斗6的动作相对应的目标面的变化进行说明。图10是对目标面的变化进行说明的图。Hereinafter, the change of the target surface corresponding to the operation of the bucket 6 will be described with reference to Fig. 10. Fig. 10 is a diagram for explaining the change of the target surface.
在图10中示出本实施方式的挖土机100进行挖掘时的动作。此时,挖土机100的姿势根据操作人员的操作而发生变化。在以下说明中,将符号101所示的铲斗角度的姿势表述为第一姿势,将符号102所示的铲斗角度的姿势表述为第二姿势。并且,在以下说明中,将符号103所示的铲斗角度的姿势表述为第三姿势,将符号104所示的铲斗角度的姿势表述为第四姿势。FIG10 shows the action of the shovel 100 of the present embodiment when excavating. At this time, the posture of the shovel 100 changes according to the operation of the operator. In the following description, the posture of the bucket angle shown by the symbol 101 is expressed as the first posture, and the posture of the bucket angle shown by the symbol 102 is expressed as the second posture. In addition, in the following description, the posture of the bucket angle shown by the symbol 103 is expressed as the third posture, and the posture of the bucket angle shown by the symbol 104 is expressed as the fourth posture.
因此,在图10中,挖土机100的姿势变化为第一姿势、第二姿势、第三姿势及第四姿势。Therefore, in FIG. 10 , the posture of the shovel 100 changes to a first posture, a second posture, a third posture, and a fourth posture.
在第一姿势下,挖土机100的控制器30使铲斗6的铲尖沿相对于铲斗6的背面6c呈设定角度的目标面G2a移动。并且,在第二姿势下,挖土机100的控制器30使铲斗6的铲尖沿相对于铲斗6的背面6c呈设定角度的目标面G2b移动。In the first posture, the controller 30 of the shovel 100 moves the blade edge of the bucket 6 along the target plane G2a at a set angle relative to the back surface 6c of the bucket 6. In the second posture, the controller 30 of the shovel 100 moves the blade edge of the bucket 6 along the target plane G2b at a set angle relative to the back surface 6c of the bucket 6.
同样地,在第三姿势下,挖土机100的控制器30使铲斗6的铲尖沿相对于铲斗6的背面6c呈设定角度的目标面G2c移动,在第四姿势下,挖土机100的控制器30使铲斗6的铲尖沿相对于铲斗6的背面6c呈设定角度的目标面G2d移动。Similarly, in the third posture, the controller 30 of the excavator 100 moves the blade tip of the bucket 6 along a target surface G2c having a set angle relative to the back side 6c of the bucket 6, and in the fourth posture, the controller 30 of the excavator 100 moves the blade tip of the bucket 6 along a target surface G2d having a set angle relative to the back side 6c of the bucket 6.
另外,在一系列的姿势的变化中,动臂4由设备控制功能控制。具体而言,动臂4根据目标面及斗杆5的速度而生成动臂指令值,并控制动作。In addition, during a series of posture changes, the boom 4 is controlled by the equipment control function. Specifically, the boom 4 generates a boom command value based on the target surface and the speed of the arm 5, and controls the operation.
因此,在本实施方式中,根据铲斗6的角度而使目标面发生变化,因此操作人员能够仅通过斗杆闭合操作(第一姿势~第三姿势)及铲斗闭合操作(第四姿势)来进行工作。Therefore, in the present embodiment, the target surface is changed according to the angle of the bucket 6 , so the operator can perform work only by the arm closing operation (the first posture to the third posture) and the bucket closing operation (the fourth posture).
并且,在本实施方式中,每当使铲斗6的角度发生变化时,设定与铲斗6的背面呈恒定的角度的目标面,因此能够提高工作的精度。Furthermore, in the present embodiment, each time the angle of the bucket 6 is changed, a target surface is set that forms a constant angle with the back surface of the bucket 6 , so that the accuracy of the work can be improved.
并且,在本实施方式中,每当使铲斗6的角度发生变化时,在图9的图像显示区域473A也可以示意地显示铲斗6的背面6c与目标面之间的关系。Furthermore, in the present embodiment, every time the angle of the bucket 6 is changed, the relationship between the back surface 6 c of the bucket 6 and the target surface may be schematically displayed in the image display area 473A of FIG. 9 .
此时,在图9的图像显示区域473示意地显示挖土机100的姿势成为第一姿势时的铲斗6的背面6c与目标面G2a之间的关系,并且示意地显示挖土机100的姿势成为第二姿势时的铲斗6的背面6c与目标面G2b之间的关系。At this time, the image display area 473 in Figure 9 schematically displays the relationship between the back side 6c of the bucket 6 and the target surface G2a when the posture of the shovel 100 becomes the first posture, and schematically displays the relationship between the back side 6c of the bucket 6 and the target surface G2b when the posture of the shovel 100 becomes the second posture.
而且,在图9的图像显示区域473示意地显示挖土机100的姿势成为第三姿势时的铲斗6的背面6c与目标面G2c之间的关系,并且示意地显示挖土机100的姿势成为第四姿势时的铲斗6的背面6c与目标面G2d之间的关系。9 schematically displays the relationship between the back side 6c of the bucket 6 and the target surface G2c when the shovel 100 is in the third posture, and schematically displays the relationship between the back side 6c of the bucket 6 and the target surface G2d when the shovel 100 is in the fourth posture.
另外,在本实施方式中,例如,当设计面(目标施工面)预先设定于挖土机100时,作为对齐铲斗6的工作部位的位置,可以与目标面相比更优先设计面。In addition, in the present embodiment, for example, when a design surface (target construction surface) is set in advance in the shovel 100 , the design surface may be given priority over the target surface as the position for aligning the working part of the bucket 6 .
参考图9对平面G3预先设定为设计面G3的情况进行说明。此时,控制器30在第二姿势下使铲斗6的工作部位到达设计面G3。若检测出铲斗6的工作部位已到达设计面G3,则控制器30也可以以使铲斗6的工作部位沿设计面G3的方式控制动作。Referring to Fig. 9, the case where the plane G3 is pre-set as the design plane G3 is described. At this time, the controller 30 makes the working part of the bucket 6 reach the design plane G3 in the second posture. If it is detected that the working part of the bucket 6 has reached the design plane G3, the controller 30 may also control the operation in such a way that the working part of the bucket 6 is along the design plane G3.
并且,在本实施方式中,若检测出铲斗6的工作部位与平面G3的距离成为规定的距离以内,则控制器30也可以与目标面G2相比更优先设计面(平面G3)。Furthermore, in the present embodiment, when it is detected that the distance between the working part of the bucket 6 and the plane G3 is within a predetermined distance, the controller 30 may give priority to the design surface (plane G3) over the target surface G2.
如以上进行的说明,根据本实施方式,无需在挖土机100开始工作之前设定设计面,从而能够削减设定所涉及的工作量。As described above, according to the present embodiment, it is not necessary to set the design surface before the shovel 100 starts operating, and the amount of work involved in the setting can be reduced.
并且,在本实施方式中,即使在未设定设计面的状态下,也能够通过设备控制功能控制挖土机100的动作。Furthermore, in the present embodiment, even in a state where the design surface is not set, the operation of the shovel 100 can be controlled by the device control function.
并且,在本实施方式中,设为由输入装置72输入设定角度,但并不限于此。例如,也可以在管理挖土机100的管理装置或支援挖土机100的支援装置等中输入设定角度,通过将所输入的设定角度发送至挖土机100,将设定角度设定于挖土机100。并且,关于设定角度,也可以在操作斗杆5或动臂4而使铲斗6移动至设计面附近之后,由操作人员等微调铲斗6的角度,由此设定目标面。Furthermore, in the present embodiment, the setting angle is inputted by the input device 72, but the present invention is not limited thereto. For example, the setting angle may be inputted in a management device for managing the shovel 100 or a support device for supporting the shovel 100, and the input setting angle may be sent to the shovel 100 to set the setting angle in the shovel 100. Furthermore, regarding the setting angle, after operating the arm 5 or the boom 4 to move the bucket 6 to the vicinity of the design surface, the operator or the like may finely adjust the angle of the bucket 6 to set the target surface.
以上,对具体实施方式进行了说明,但上述内容并不限定发明的内容,在本发明的范围内,能够进行各种变形及改良。As mentioned above, although the specific embodiment was described, the above content does not limit the content of the invention, and various modifications and improvements are possible within the scope of the present invention.
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