Disclosure of Invention
In order to solve the problems in the prior art, the invention prepares the modified fluorine-containing polyphenyl ether resin with low molecular weight and end capped by divinylbenzene through a one-pot method, the resin has the advantages of convenient synthesis and preparation process, easy separation and purification, high yield and high curing activity, and meanwhile, the hexafluoroisopropyl and fluorine atoms with larger free volume are further introduced into a molecular structure, so that the material has low dielectric constant, dielectric loss and low water absorption rate, and has important application value in the field of copper-clad plate low dielectric polymer materials.
In order to achieve the above object, the present invention provides the following technical solutions.
The invention provides a divinylbenzene end-capped modified fluorine-containing polyphenyl ether, which has a chemical structure shown in a formula I:
the number average molecular weight of the divinylbenzene end-capped modified fluorine-containing polyphenyl ether is 1000-12000.
The invention also provides a preparation method of the divinylbenzene end-capped modified fluorine-containing polyphenyl ether, which comprises the following steps:
dissolving 2, 2-bis (4-hydroxyphenyl) hexafluoropropane and decafluorobiphenyl in an organic solvent, and polymerizing under the condition of an alkaline catalyst to obtain a solution containing bisphenol oligomer;
Mixing the solution containing bisphenol salt oligomer with a blocking agent, and carrying out a blocking reaction to obtain a divinylbenzene-blocked modified fluorine-containing polyphenyl ether;
the end-capping agent is p-chloromethyl styrene.
Preferably, the ratio of the amounts of the 2, 2-bis (4-hydroxyphenyl) hexafluoropropane and decafluorobiphenyl is 1.2 to 1.6:1.
Preferably, the polymerization temperature is 60-80 ℃ and the heat preservation time is 4-12 h.
Preferably, the amount of material of the capping agent is 2 times the difference between the amounts of 2, 2-bis (4-hydroxyphenyl) hexafluoropropane and decafluorobiphenyl material.
Preferably, the temperature of the end capping reaction is 40-50 ℃, and the heat preservation time is 12-24 h.
The invention also provides application of the divinylbenzene end-capped modified fluorine-containing polyphenyl ether or the divinylbenzene end-capped modified fluorine-containing polyphenyl ether prepared by the preparation method in a fluorine-containing polyphenyl ether polymer material, wherein the fluorine-containing polyphenyl ether polymer material has a dielectric constant of 2.6-2.7 at1 MHz.
The invention also provides a fluorine-containing polyphenyl ether polymer material which is obtained by curing and polymerizing the divinylbenzene end-capped modified fluorine-containing polyphenyl ether; the divinylbenzene end-capped modified fluorine-containing polyphenyl ether is the divinylbenzene end-capped modified fluorine-containing polyphenyl ether or the divinylbenzene end-capped modified fluorine-containing polyphenyl ether prepared by the preparation method.
The invention also provides a preparation method of the fluorine-containing polyphenyl ether polymer material, which comprises the following steps:
Dissolving the divinylbenzene end-capped modified fluorine-containing polyphenyl ether and a curing agent in a ketone solvent, adding an initiator, and performing curing polymerization to obtain the fluorine-containing polyphenyl ether polymer material.
The invention also provides an application of the fluorine-containing polyphenyl ether polymer material prepared by the technical scheme or the preparation method of the fluorine-containing polyphenyl ether polymer material in the field of dielectric polymer materials for copper-clad plates.
The invention provides a divinylbenzene end-capped modified fluorine-containing polyphenyl ether, which has a chemical structure shown in a formula I:
the number average molecular weight of the divinylbenzene end-capped modified fluorine-containing polyphenyl ether is 1000-12000.
The divinylbenzene end-capped modified fluorine-containing polyphenyl ether provided by the invention has high curing activity, can be polymerized and cured under the action of a curing agent and an initiator, contains hexafluoroisopropyl and fluorine atoms with large free volume in the structure, endows the material with low dielectric constant and low moisture absorption rate, and has important application value in low dielectric constant materials for copper-clad plates.
The invention also provides a preparation method of the divinylbenzene end-capped modified fluorine-containing polyphenyl ether, which comprises the following steps: dissolving 2, 2-bis (4-hydroxyphenyl) hexafluoropropane and decafluorobiphenyl in an organic solvent, and polymerizing under the condition of an alkaline catalyst to obtain a solution containing bisphenol oligomer; mixing the solution containing bisphenol salt oligomer with a blocking agent, and carrying out a blocking reaction to obtain a divinylbenzene-blocked modified fluorine-containing polyphenyl ether; the end-capping agent is p-chloromethyl styrene.
The preparation method of the divinylbenzene end-capped modified fluorine-containing polyphenyl ether provided by the invention is simple and convenient in route, can be prepared by adopting a one-pot method, has a low molecular weight distribution coefficient, is high in preparation process yield, is easy to separate and purify, and is beneficial to industrial amplified production, and the molecular weight can be regulated and controlled by the mass ratio of the active fluorine-containing bisphenol monomer to the active fluorine-containing biphenyl monomer (the molar ratio of the functional groups is regulated and controlled).
Detailed Description
The invention provides a divinylbenzene end-capped modified fluorine-containing polyphenyl ether, which has a chemical structure shown in a formula I:
In the present invention, the number average molecular weight of the divinylbenzene-terminated modified fluorine-containing polyphenylene ether is 1000 to 12000, preferably 2000 to 10000.
The divinylbenzene end-capped modified fluorine-containing polyphenyl ether with the chemical structure shown in the formula I provided by the invention has the advantages that hexafluoroisopropyl and fluorine atoms with large free volume are introduced into the structure, so that the material has low dielectric constant, low dielectric loss and low moisture absorption rate, and the divinylbenzene end-capped modified fluorine-containing polyphenyl ether provided by the invention has a divinylbenzene structure and high curing activity, and can be cured and polymerized under the action of a curing agent and an initiator to prepare the fluorine-containing low-dielectric high-molecular material.
The invention also provides a preparation method of the divinylbenzene end-capped modified fluorine-containing polyphenyl ether, which comprises the following steps:
dissolving 2, 2-bis (4-hydroxyphenyl) hexafluoropropane and decafluorobiphenyl in an organic solvent, and polymerizing under the condition of an alkaline catalyst to obtain a solution containing bisphenol oligomer;
and mixing the solution containing the bisphenolate oligomer with a blocking agent, and carrying out a blocking reaction to obtain the divinylbenzene-blocked modified fluorine-containing polyphenyl ether.
The invention dissolves 2, 2-bis (4-hydroxyphenyl) hexafluoropropane and decafluorobiphenyl in an organic solvent, and carries out polymerization under the condition of an alkaline catalyst to obtain a solution containing bisphenol salt oligomer.
In the present invention, the organic solvent is preferably one of N-methylpyrrolidone, N-dimethylacetamide, and N, N-dimethylformamide. In the present invention, the basic catalyst is preferably sodium carbonate and/or potassium carbonate, more preferably sodium carbonate.
In the present invention, the ratio of the amounts of the 2, 2-bis (4-hydroxyphenyl) hexafluoropropane and decafluorobiphenyl is preferably 1.2 to 1.6:1, more preferably 1.3 to 1.5:1.
In the present invention, the ratio of the amounts of the basic catalyst and the substance of 2, 2-bis (4-hydroxyphenyl) hexafluoropropane is preferably 1.0 to 1.2:1, more preferably 1.1:1. In the present invention, the mass of the organic solvent is preferably 2 to 4 times, more preferably 3 times, the sum of the mass of 2, 2-bis (4-hydroxyphenyl) hexafluoropropane and decafluorobiphenyl.
In the present invention, the polymerization temperature is preferably 60 to 80 ℃, more preferably 70 ℃; the holding time is preferably 4 to 12 hours, more preferably 5 to 10 hours.
In the present invention, the molecular weight of the bisphenolate oligomer is preferably 1000 to 12000, more preferably 1500 to 9000.
After the solution containing bisphenol salt oligomer is obtained, the solution containing bisphenol salt oligomer is mixed with a blocking agent for blocking reaction, and the divinylbenzene blocking modified fluorine-containing polyphenyl ether is obtained.
In the present invention, the end-capping agent is preferably p-chloromethylstyrene. In the present invention, the amount of the substance of the end-capping agent is preferably 2 times the difference between the amounts of 2, 2-bis (4-hydroxyphenyl) hexafluoropropane and decafluorobiphenyl substance.
In the present invention, the temperature of the capping reaction is preferably 40 to 50 ℃, more preferably 45 ℃, and the holding time is preferably 12 to 24 hours, more preferably 15 to 20 hours.
In the invention, after the end capping reaction, the method preferably further comprises the steps of sequentially settling and suction-filtering the system obtained by the end capping reaction, and sequentially washing and drying a solid phase obtained by the suction-filtering.
In the present invention, the sedimentation is preferably water sedimentation, and the water mass of the water sedimentation is 10 to 20 times, more preferably 15 times, the mass of the organic solvent. In the present invention, the washing reagent is preferably ethanol or methanol; the drying is preferably vacuum drying, and the temperature of the vacuum drying is preferably 40-80 ℃, more preferably 50-70 ℃; the drying time is preferably 12 to 24 hours, more preferably 15 to 20 hours.
The preparation method of the divinylbenzene end-capped modified fluorine-containing polyphenyl ether is simple and convenient, the preparation method is prepared by adopting a one-pot method, the molecular weight can be regulated and controlled by the mass ratio of 2, 2-bis (4-hydroxyphenyl) hexafluoropropane and decafluorobiphenyl (the molar ratio of functional groups is regulated and controlled), the preparation method has a lower molecular weight distribution coefficient, the preparation process yield is high, and the product is easy to separate and purify and is beneficial to industrialized amplified production.
The invention also provides application of the divinylbenzene end-capped modified fluorine-containing polyphenyl ether prepared by the technical scheme or the preparation method of the divinylbenzene end-capped modified fluorine-containing polyphenyl ether in fluorine-containing polyphenyl ether polymer materials.
In the invention, the fluorine-containing polyphenyl ether polymer material has a dielectric constant of 2.6-2.7, preferably 2.62-2.68, at 1 MHz.
The invention also provides a fluorine-containing polyphenyl ether polymer material which is obtained by solidifying the modified fluorine-containing polyphenyl ether capped by divinylbenzene; the divinylbenzene-end-capped modified fluorine-containing polyphenyl ether is the divinylbenzene-end-capped modified fluorine-containing polyphenyl ether.
In the invention, the preparation raw materials of the fluorine-containing polyphenyl ether polymer material comprise divinylbenzene end-capped modified fluorine-containing polyphenyl ether, a curing agent, an initiator and a ketone solvent;
In the present invention, the curing agent preferably includes p, p '-divinyl-1, 2-diphenylethane or 1, 4-divinylbenzene, more preferably p, p' -divinyl-1, 2-diphenylethane. In the present invention, the initiator is preferably dibenzoyl peroxide or azobisisobutyronitrile, more preferably azobisisobutyronitrile. In the present invention, the ketone solvent preferably includes cyclohexanone and/or butanone, more preferably cyclohexanone.
In the invention, the mass ratio of the divinylbenzene-terminated modified fluorine-containing polyphenyl ether, the curing agent and the initiator is preferably 1:0.2 to 0.4:0.005 to 0.01, more preferably 1:0.3:0.006 to 0.009.
In the invention, the dosage ratio of the divinylbenzene-terminated modified fluorine-containing polyphenyl ether to the ketone solvent is preferably 1g:2 to 4mL, more preferably 1g: 2-3 mL.
The invention also provides a preparation method of the fluorine-containing polyphenyl ether polymer material, which comprises the following steps:
Dissolving the divinylbenzene end-capped modified fluorine-containing polyphenyl ether and a curing agent in a ketone solvent, adding an initiator, and performing curing polymerization to obtain the fluorine-containing polyphenyl ether polymer material.
In the present invention, the temperature of the curing polymerization is preferably 80 to 120 ℃, more preferably 90 to 110 ℃; the holding time is preferably 12 to 24 hours, more preferably 15 to 20 hours.
The invention also provides application of the fluorine-containing polyphenyl ether polymer material or the prepared fluorine-containing polyphenyl ether polymer material in the field of dielectric polymer materials for copper-clad plates.
The technical solutions provided by the present invention are described in detail below with reference to examples, but they should not be construed as limiting the scope of the present invention.
The following raw materials and medicines used in the examples were:
P-chloromethylstyrene (purity 99%), p' -divinyl-1, 2-diphenylethane (purity 99%): shandong Star Shun New Material Co., ltd;
2, 2-bis (4-hydroxyphenyl) hexafluoropropane (purity 99%), decafluorobiphenyl (purity 99%), 1, 4-divinylbenzene (purity 99%), dibenzoyl peroxide (purity 99%), azobisisobutyronitrile (purity 99%): shanghai dari fine chemicals limited;
Potassium carbonate, sodium carbonate, N-methylpyrrolidone, N-dimethylacetamide, N-dimethylformamide, cyclohexanone, butanone, ethanol, methanol: shanghai national pharmaceutical Congress chemical reagent Co., ltd.
Example 1
To a 500mL dry three-necked flask equipped with a mechanical stirring and condensing tube, 47.072g (0.14 mol) of 2, 2-bis (4-hydroxyphenyl) hexafluoropropane, 33.411g (0.1 mol) of decafluorobiphenyl and 170mL of N-methylpyrrolidone were added, 19.349g (0.14 mol) of potassium carbonate was added, stirring was performed for 4 hours at 80℃and then 12.208g (0.08 mol) of p-chloromethylstyrene was added, stirring was performed for 24 hours at 40℃and the reaction was completed, the reaction solution was poured into 2500mL of water and settled, the obtained solid phase was washed with ethanol and dried in vacuo (the temperature of vacuum drying was 50 ℃ for 20 hours) to obtain a divinylbenzene-end-capped modified fluorine-containing polyphenylene ether having a yield of 95%, a number average molecular weight of 3887, a weight average molecular weight of 4680 and a distribution coefficient of 1.20.
FIG. 1 is a 19 F NMR chart of a divinylbenzene-terminated modified fluorine-containing polyphenylene ether prepared in example 1, and it can be seen from FIG. 1 that three fluorine atom absorption peaks appear, wherein-64.10 ppm absorption peak is a fluorine atom on hexafluoroisopropyl group, and the absorption peaks at-137.55 ppm and-152.30 ppm are respectively two fluorine atom absorption peaks on biphenyl structural units.
FIG. 2 is a diagram of 1 HNMR of the modified fluorine-containing polyphenylene ether blocked by divinylbenzene prepared in example 1, and it can be seen from FIG. 2 that proton absorption peaks on benzene rings respectively appear at 6.91-7.07ppm and 7.27-7.44ppm, and three proton absorption peaks on styrene double bonds respectively appear at 5.24-5.28ppm, 5.74-5.80ppm and 6.66-6.76ppm due to influence of double bond shielding effect, and methine proton absorption peaks connected with benzene rings appear at 5.07 ppm.
FIG. 3 is a FT-IR chart of a divinylbenzene-terminated modified fluorine-containing polyphenylene ether prepared in example 1 from which typical vibration absorption peaks for vinyl double bonds can appear at 1622cm -1 and typical vibration absorption peaks for fluorocarbon bonds (C-F) and ether bonds (C-O-C) at 1177cm -1 and 1266cm -1, respectively.
Example 2
To a 500mL dry three-necked flask equipped with a mechanical stirring and condensing tube, 53.7968g (0.16 mol) of 2, 2-bis (4-hydroxyphenyl) hexafluoropropane, 33.411g (0.1 mol) of decafluorobiphenyl and 320mL of N, N-dimethylformamide were added, 24.8778g (0.18 mol) of potassium carbonate was added, stirring was performed for 12 hours at 60℃and 18.312g (0.12 mol) of p-chloromethylstyrene was added, stirring was performed for 12 hours at 50℃and the reaction was ended, the reaction solution was poured into 4000mL of water and settled, suction-filtered, and the product was washed with ethanol and dried under vacuum (the temperature of vacuum drying was 50℃for 20 hours) to obtain a divinylbenzene-end-capped modified fluorine-containing polyphenylene ether having a yield of 96%, a number average molecular weight 6612, a weight average molecular weight of 66133, and a distribution coefficient of 1.26.
Example 3
To a 500mL dry three-necked flask equipped with a mechanical stirring and condensing tube, 40.3476g (0.12 mol) of 2, 2-bis (4-hydroxyphenyl) hexafluoropropane, 33.411g (0.1 mol) of decafluorobiphenyl and 230mL of N, N-dimethylacetamide were added, 19.9022g (0.144 mol) of potassium carbonate was added, stirring was performed for 8 hours at a temperature of 70℃and then 6.104g (0.04 mol) of p-chloromethylstyrene was added, stirring was performed for 18 hours at 50℃and the reaction was ended, and the reaction solution was poured into 3000mL of water for sedimentation, suction filtration and washing the product with ethanol and vacuum drying (the temperature of vacuum drying was 50℃for 20 hours) to obtain a divinylbenzene-end-capped modified fluorine-containing polyphenylene ether having a yield of 95%, a number average molecular weight of 1837, a weight average molecular weight of 2168 and a distribution coefficient of 1.18.
Application example 1
6.0G of the divinylbenzene-terminated modified fluorine-containing polyphenyl ether prepared in the example 1 and 1.2g of p, p' -divinyl-1, 2-diphenylethane are dissolved in 12mL of cyclohexanone, 0.03g of azodiisobutyronitrile initiator is added, the resin solution is poured into a glass mold, and the resin solution is cured and polymerized in an oven at 80 ℃ for 24 hours to obtain the fluorine-containing polyphenyl ether polymer material.
Through testing, the fluorine-containing polyphenyl ether polymer material prepared in application example 1 has a dielectric constant of 2.64 and a dielectric loss of 0.0028 under 1 MHz; moisture absorption rate: 0.028%.
Application example 2
6.0G of the divinylbenzene-terminated modified fluorine-containing polyphenylene ether prepared in example 1 and 2.4g of p, p' -divinyl-1, 2-diphenylethane were dissolved in 18mL of cyclohexanone, and 0.06g of dibenzoyl peroxide initiator was added to obtain a resin solution; and pouring the resin solution into a glass mold, and curing and polymerizing for 12 hours in a baking oven at 120 ℃ to obtain the fluorine-containing polyphenyl ether polymer material.
Through testing, the fluorine-containing polyphenyl ether polymer material prepared in application example 2 has a dielectric constant of 2.62 and a dielectric loss of 0.0024 under 1 MHz; moisture absorption rate: 0.024%.
Application example 3
6.0G of the divinylbenzene-terminated modified fluorine-containing polyphenylene ether prepared in example 2 and 1.2g of 1, 4-divinylbenzene were dissolved in 12mL of cyclohexanone, and 0.045g of azobisisobutyronitrile initiator was added to obtain a resin solution; and pouring the resin solution into a glass mold, and curing and polymerizing for 18 hours in a baking oven at the temperature of 100 ℃ to obtain the fluorine-containing polyphenyl ether polymer material.
Through testing, the fluorine-containing polyphenyl ether polymer material prepared in application example 3 has a dielectric constant of 2.68 and a dielectric loss of 0.0032 under 1 MHz; moisture absorption rate: 0.031%.
Application example 4
6.0G of the divinylbenzene-terminated modified fluorine-containing polyphenylene ether prepared in example 3 and 2.4g of 1, 4-divinylbenzene were dissolved in 15mL of butanone, and 0.03g of dibenzoyl peroxide initiator was added to obtain a resin solution; and pouring the resin solution into a glass mold, and curing and polymerizing for 24 hours in an oven at 80 ℃ to obtain the fluorine-containing polyphenyl ether polymer material.
Through testing, the fluorine-containing polyphenyl ether polymer material prepared in application example 4 has a dielectric constant of 2.65 and a dielectric loss of 0.003 at 1 MHz; moisture absorption rate: 0.029%.
Test instruments and standards used in application examples 1 to 4:
The molecular weight is obtained by testing on a waters 1525 gel permeation chromatograph with reference to national standard GB/T27843-2011, and the testing solvent is N, N-dimethylformamide; the dielectric constant (Dk) and the dielectric loss (Df) are obtained by testing on an Agilent4291B impedance analyzer with reference to national standard GB/T1409-2006; the moisture absorption rate is obtained by a weighing method test with reference to national standard GB 1034-70.
Although the foregoing embodiments have been described in some, but not all embodiments of the invention, other embodiments may be obtained according to the present embodiments without departing from the scope of the invention.