Disclosure of Invention
The invention provides surface layer paving equipment capable of accurately and transversely uniformly distributing materials, and solves the problems that in the related art, the transverse paving of a shaving board is uneven and the quality of a finished product is affected by bent shavings.
The technical scheme of the invention is as follows:
a surface layer paving device capable of accurately and transversely and uniformly distributing materials comprises
The machine box is provided with a machine box,
The nail rollers are rotatably arranged in the machine case and are sequentially arranged in a plurality of ways,
The throwing rollers are rotatably arranged in the machine case, are positioned at one side of the nail roller and are sequentially arranged,
The transverse orientation rollers are sequentially arranged and positioned below the nail rollers,
The longitudinal orientation rollers are sequentially arranged, are positioned at one side of the transverse orientation rollers and below the throwing rollers,
The screening rollers are sequentially arranged and are positioned above the nail roller and the throwing roller,
The material picking device comprises a plurality of material picking rollers, wherein the material picking rollers are arranged on the material picking sheets, the material picking sheets are sequentially arranged along the axial direction of each material picking roller, a material picking interval is formed between two adjacent material picking sheets, the material picking sheets extend into the material picking interval on the other adjacent material picking roller, the material picking sheets are provided with one or more material picking gaps, and the circumference of each material picking sheet is circumferentially arranged when the number of material picking gaps is multiple.
As a further technical scheme, the machine case is provided with a feeding hole, the feeding hole is positioned above the nail roller and the throwing roller, and a plurality of the nail rollers and a plurality of the throwing rollers are obliquely arranged along a straight line.
As a further technical scheme, the transverse orientation roller is provided with a plurality of arc-shaped blades which are circumferentially arranged, a transverse trough is formed between two adjacent arc-shaped blades, and the length direction of the transverse trough is parallel to the axial direction of the transverse orientation roller.
As a further technical scheme, the novel nail roller further comprises a guide plate, wherein the guide plate is obliquely arranged, is positioned below the nail roller and above the transverse orientation roller, the lower end of the guide plate faces the transverse trough, and the novel nail roller further comprises
The upper end of the auxiliary guide plate is connected with the guide plate, and the other end of the auxiliary guide plate is communicated with the transverse trough.
As a further technical scheme, the guide plate comprises a support plate, one end of the support plate is arranged at the lower end of the guide plate, and the other end of the support plate is arranged at the lower end of the auxiliary guide plate.
As a further technical scheme, the longitudinal orientation roller is provided with longitudinal orientation sheets, the longitudinal orientation sheets are round, and the longitudinal orientation sheets on two adjacent longitudinal orientation rollers are staggered.
As a further technical proposal, the screening roller comprises
The rotating roller is rotatably arranged on the chassis, the outer wall of the rotating roller is provided with a first guide groove along the axial direction of the rotating roller,
The sleeve roller is sleeved outside the rotating roller, the inner wall of the sleeve roller is provided with a guide part, the guide part is arranged in the first guide groove in a sliding manner, and the outer wall of the sleeve roller is provided with the picking sheet.
As a further technical scheme, the picking material sheet is provided with a second guiding groove along the axial direction of the picking material sheet, and the picking material sheet further comprises
A sliding sheet which is arranged in the second guide groove in a sliding way and extends into the material rejecting notch, the sliding sheet is provided with a hook part,
And one end of the elastic piece acts on the bottom of the second guide groove, and the other end of the elastic piece acts on the sliding piece to provide a force for the sliding piece to approach the bottom of the second guide groove.
As a further technical proposal, the outer side wall of the sleeve roller is provided with a baffle plate, the baffle plate is positioned in the picking interval and is coplanar with the picking sheets in the same picking interval,
The baffle plate is provided with a bulge, and the end parts of the picking sheets in the same picking interval are positioned in the bulge.
As a further technical proposal, the outer wall of the sleeve roller is provided with a reciprocating groove, and the sleeve roller also comprises
A guide member provided on the casing and sliding in the reciprocating groove,
The isolating sleeve is arranged on one side of the sleeve roller and is provided with a telescopic part, and the telescopic part is in butt joint with the case.
The working principle and the beneficial effects of the invention are as follows:
The chassis is designed as a framework of the whole equipment, and provides a stable supporting platform, so that stable installation and efficient operation of all components are ensured, and the whole movement and maintenance of the equipment are facilitated. And (3) nailing roller: the inside of the case is provided with a plurality of nail rollers which are arranged in sequence, and the nail rollers can effectively loosen and preliminarily disperse the fed shaving board shavings when rotating, so that the aggregation of materials is reduced, and good conditions are created for subsequent uniform distribution. The throwing rollers are positioned on one side of the nail roller and are a group of throwing rollers which are sequentially arranged, and the shavings treated by the nail roller are further thrown away through physical action during rotation, so that the shavings are ensured to be more uniformly dispersed in a larger area, and a foundation is laid for paving uniformity. The transverse orientation roller is positioned below the nail roller, and is arranged for accurately guiding and arranging the shavings, and the shavings are guided to be uniformly distributed transversely through rotation and surface design, so that local accumulation or gaps are avoided, and the transverse uniformity of paving is improved. Longitudinal orientation roller: the longitudinal orientation rollers are arranged on one side of the transverse orientation rollers and positioned below the throwing rollers and are responsible for guiding and arranging the shavings longitudinally in the longitudinal direction, so that the shavings are uniformly paved in two dimensions, and the flatness and the structural strength of the final shaving board are improved. In a word, the equipment realizes efficient and accurate pavement of shaving boards by orderly matching of the nail roller, the dispersing roller, the transverse orientation roller and the longitudinal orientation roller, is particularly suitable for shaving board production requiring high precision and uniformity, is beneficial to improving the quality of finished products, reduces the waste of materials and improves the production efficiency, one part of the shavings form longitudinally arranged slabs under the rotation of the longitudinal orientation roller, and the other part of shavings form transversely arranged slabs under the action of the transverse orientation roller. Meanwhile, the rotating speed of the transverse directional roller can be adjusted and controlled, so that the transverse directional roller is matched with the running speed of the lower belt; meanwhile, the transverse directional rollers are connected by adopting synchronous belts and belt pulleys, and the falling directions of materials are different by adjusting the angles between the rollers, so that the purpose of mutually filling the materials is achieved; under the precise coordination of the belt speed, the transverse directional roller rotating speed and the angle between the rollers, the phenomenon that the material at a certain position of the slab is too high or too low can not occur. The mode control is particularly suitable for transverse pavement of a small number of flaking.
The screening roller is also designed, and the core component for removing the bent shavings is a plurality of screening rollers which are sequentially arranged, and the screening rollers form a continuous operation removing system. The arrangement of each screening roller ensures that the materials can continuously and uniformly pass through the whole screening process, and the screening rollers are driven through the chain, so that the structure is simple and the screening rollers are not easy to damage. Each picking roller is provided with a plurality of picking sheets which are arranged along the axial direction of the picking roller to form a series of orderly picking intervals. The picking sheets on the adjacent picking rollers are arranged in a staggered way, and the picking sheets and the corresponding picking sheets on the adjacent same picking roller form a picking interval together, which is a key screening area. Each picking sheet is provided with one or more picking notches which are arranged along the circumferential circumference of the picking sheet when the notches are a plurality of, and the design is used for accurately capturing and removing the wood shavings sheets which are bent or not in accordance with the size requirement. The principle of removing the bent shavings is that in the working process, the raw material shavings sheet passes through each material removing interval along with the rotation of the material removing roller. Because of the existence of the material rejecting notch, the curved shavings with unsatisfactory size or shape cannot smoothly pass through the notch when passing through, thereby being effectively intercepted and rejected from the material rejecting flow. And the straight shaving sheet with proper size can smoothly pass through and continue the next flow. Meanwhile, due to the arrangement of the material picking notch, the bent shavings can be smoothly sequentially transferred by the material picking notch under the rotation of the material picking sheet driven by the chain, so that the materials to be picked can be smoothly discharged. In conclusion, the device realizes the high-efficiency screening of the shaving sheets through the smart layout of the fine shaving sheet design and the shaving interval, eliminates the bending shaving influencing the quality of finished products, and provides raw materials with better quality for the subsequent shaving board pressing process, thereby improving the quality and the production efficiency of the finished products, wherein the screening roller is positioned above the nailing roller and the throwing roller, and the screened materials can directly fall above the nailing roller and the throwing roller, so that the quality of the finished shaving boards is better.
Detailed Description
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following description will explain the specific embodiments of the present invention with reference to the accompanying drawings. It is evident that the drawings in the following description are only examples of the invention, from which other drawings and other embodiments can be obtained by a person skilled in the art without inventive effort.
For simplicity of the drawing, only the parts relevant to the invention are schematically shown in each drawing, and they do not represent the actual structure thereof as a product. In addition, in order to simplify the drawings and facilitate understanding, components having the same structure or function in some drawings are only schematically illustrated in one of them, or only one of them is labeled. Herein, "a" means not only "only this one" but also "more than one", and "a number" includes "two" and "two or more".
In this context, it should be noted that the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected, unless explicitly stated or limited otherwise; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
In addition, in the description of the present application, the terms "first," "second," and the like are used merely to distinguish between descriptions and are not to be construed as indicating or implying relative importance.
Referring to fig. 1 to 8, in an embodiment of the present invention, a surface layer paving device capable of precisely and uniformly distributing materials is provided, which includes a chassis 3, a nail roller 4 is rotatably disposed in the chassis 3, and is a plurality of sequentially arranged, a throwing roller 5 is rotatably disposed in the chassis 3, and is located at one side of the nail roller 4, and is a plurality of sequentially arranged, a transverse orientation roller 6 is a plurality of sequentially arranged, and is located below the nail roller 4, a longitudinal orientation roller 7 is a plurality of sequentially arranged, is located at one side of the transverse orientation roller 6 and is located below the throwing roller 5, a plurality of sequentially arranged pick roller 1 is located above the nail roller 4 and the throwing roller 5, pick pieces 2 are disposed on the pick roller 1, and two adjacent pick pieces 2 are a plurality of sequentially arranged along an axial direction of the pick roller 1, a pick gap 201 is formed between the two adjacent pick pieces 2, the pick pieces 2 extend into the pick gap 201 on the adjacent other pick roller 1, and pick pieces 2 have a plurality of gaps 202, and are circumferentially arranged in one or more than one piece or more gaps 2.
In this embodiment, the chassis 3 is designed, and as a skeleton of the whole device, the chassis 3 provides a stable supporting platform, ensures stable installation and efficient operation of all components, and is convenient for overall movement and maintenance of the device. Spike roller 4: the inside of the case 3 is provided with a plurality of nail rollers 4 which are arranged in sequence, and the nail rollers 4 can effectively loosen and preliminarily disperse the fed shaving board shavings when rotating, so that the aggregation of materials is reduced, and good conditions are created for the subsequent uniform distribution. The throwing rollers 5 are positioned on one side of the nail roller 4 and are a group of throwing rollers 5 which are sequentially arranged, and the shavings treated by the nail roller 4 are further thrown through physical action during rotation, so that the shavings are ensured to be more uniformly dispersed in a larger area, and a foundation is laid for paving uniformity. The transverse orientation roller 6 is positioned below the nailing roller 4, and the transverse orientation roller 6 is arranged for accurately guiding and arranging the shavings, and the shavings are guided to be uniformly distributed along the transverse direction through rotation and surface design, so that local accumulation or vacancy is avoided, and the transverse uniformity of paving is improved. Longitudinal orientation roller 7: the longitudinal orientation roller 7 arranged on one side of the transverse orientation roller 6 and below the dispersion roller 5 is responsible for guiding and arranging the shavings longitudinally in the longitudinal direction, ensuring the uniform laying of the shavings in two dimensions and improving the flatness and structural strength of the final shaving board. In sum, the equipment realizes the efficient and accurate pavement of shaving boards by orderly matching the nail roller 4, the dispersing roller 5, the transverse orientation roller 6 and the longitudinal orientation roller 7, is particularly suitable for the shaving board production requiring high precision and uniformity, is favorable for improving the quality of finished products, reduces the waste of materials and improves the production efficiency, one part of the shaving forms a slab which is longitudinally arranged under the rotation of the longitudinal orientation roller 7, and the other part of the shaving forms a slab which is transversely arranged under the action of the transverse orientation roller 6. Meanwhile, the rotating speed of the transverse directional roller 6 can be adjusted and controlled, so that the transverse directional roller is matched with the running speed of the lower belt; meanwhile, the transverse directional rollers 6 are connected with the rollers by adopting synchronous belts and belt pulleys, and the falling directions of materials are different by adjusting the angles between the rollers, so that the purpose of mutually filling the materials is achieved; under the precise coordination of the belt speed of the three, the rotating speed of the transverse directional roller 6 and the angle between the rollers, the phenomenon that the material at a certain position of the slab is too high or too low can not occur. The mode control is particularly suitable for transverse pavement of a small number of flaking.
The screening roller 1 is also designed, the core component for removing the bent shavings is a plurality of screening rollers 1 which are sequentially arranged, and the screening rollers 1 form a continuous operation removing system. The arrangement of each screening roller 1 ensures that materials can continuously and uniformly pass through the whole screening process, and the screening rollers 1 are driven through chains, so that the screening device is simple in structure and not easy to damage. Each picking roller 1 is provided with a plurality of picking sheets 2, and the picking sheets 2 are arranged along the axial direction of the picking roller 1 to form a series of orderly picking intervals 201. The picking sheets 2 on the adjacent picking rollers 1 are staggered, and the picking sheets 2 and the corresponding picking sheets 2 on the adjacent same picking roller 1 form a picking interval 201 together, which is a key screening area. Each pick material tab 2 is provided with one or more pick material notches 202, which, when present, are arranged circumferentially around the pick material tab 2, in order to precisely "catch" and reject curved or non-conforming shavings. The principle of removing curved shavings, during operation, the raw material shavings sheet passes through the respective pick gap 201 as the pick roller 1 rotates. Because of the presence of the reject notches 202, curved shavings of undesirable size or shape cannot pass through the notches smoothly, and are effectively intercepted and rejected from the reject flow. And the straight shaving sheet with proper size can smoothly pass through and continue the next flow. Meanwhile, the arrangement of the material picking notch 202 enables the bent shavings to be smoothly and sequentially transferred by the material picking notch 202 under the rotation of the material picking sheet 2 driven by the chain, so that the removed materials can be smoothly discharged. In sum, the device has realized the high-efficient screening to the shaving piece through the ingenious overall arrangement of meticulous material removal piece 2 design and material removal interval 201, has rejected the crooked shaving that influences the finished product quality, has provided the raw and other materials that the quality is better for follow-up shaving board suppression process to promoted the quality and the production efficiency of final product, wherein the material after picking screening roller 1 is located the top of nail roller 4 and throwing roller 5, and the material after screening can directly fall to nail roller 4 and throwing roller 5 top for the finished product shaving board quality is better.
Further, the chassis 3 has a feed port 301, and the feed port 301 is located above the nail roller 4 and the dispersion roller 5.
In this embodiment, a material inlet is designed, and the material inlet 301 is skillfully designed at the top of the chassis 3, and is located just above the nail roller 4 and the dispersion roller 5. The layout fully utilizes the gravity effect, so that shavings can directly fall into from the upper part, the shavings start to be uniformly distributed through preliminary treatment of the nail roller 4 and the throwing roller 5, the distribution efficiency is improved, the design simplifies the material guiding flow, reduces the complex guiding links of the materials before entering the treatment unit, ensures that the materials can enter the working state more quickly, and improves the overall production efficiency and the material treatment speed. Because the material freely falls from the upper part and enters, the cooperation of the nail roller 4 and the throwing roller 5 can naturally promote the material to start to disperse in the falling process, thereby being beneficial to the accurate regulation and control of the subsequent transverse and longitudinal directional rollers 7 and further ensuring the transverse uniformity of the cloth. The upper position design of the feeding port 301 is convenient for operators or an automatic feeding system to add materials, so that the operation difficulty is reduced, the time and labor cost of manual intervention are reduced, and the material supplementing process is more visual and controllable. The design of the feed inlet 301 is also beneficial to maintenance and cleaning of equipment, the position of the feed inlet 301 is higher, dust and impurities in the working environment can be reduced to directly fall into the equipment, the cleanliness of the inside of the machine is maintained, and the service life of the equipment is prolonged. In summary, this design has not only promoted the efficiency and the homogeneity of material leading-in through setting up pan feeding mouth 301 in quick-witted case 3 top, has still strengthened the ease of use and the maintenance convenience of equipment, is the core that realizes high-efficient, accurate horizontal even cloth.
Further, the plurality of spike rollers 4 and the plurality of dispersion rollers 5 are arranged obliquely along a straight line.
In this embodiment, the inclined arrangement of the spike roller 4 and the dispersing roller 5 is designed so that the material is not only subject to the dispersion of rotation but also to a natural sliding tendency due to the inclination angle when passing through these rollers. The gravity-assisted material can be used for assisting the downward movement of the material, so that the material passing speed is accelerated, meanwhile, the material is further scattered in the sliding process, and the dispersion uniformity of the material is improved. The oblique arrangement may further include a plurality of arc-shaped blades 601 circumferentially arranged on the transverse orientation roller 6, and a transverse trough 602 is formed between two adjacent arc-shaped blades 601, and the length direction of the transverse trough 602 is parallel to the axial direction of the transverse orientation roller 6.
Further, the transverse orientation roller 6 is provided with a plurality of arc-shaped blades 601 which are circumferentially arranged, a transverse trough 602 is formed between two adjacent arc-shaped blades 601, and the length direction of the transverse trough 602 is parallel to the axial direction of the transverse orientation roller 6.
In this embodiment, the plurality of arc-shaped blades 601 circumferentially arranged on the transverse orientation roller 6 not only increases the surface area in contact with the material, but also effectively guides and disperses the material transversely by the special shape of the blades. When each blade rotates, uniform acting force can be applied to passing materials, and uniform movement and uniform distribution of the materials in the transverse direction are promoted. A transverse trough 602 is formed between two adjacent arcuate blades 601, the length of which is maintained parallel to the axial direction of the transverse orientation roller 6. The design aims at providing a definite transverse moving channel for materials, ensuring that the materials can be accurately guided along the direction of the trough when passing through, avoiding random distribution of the materials in the transverse moving process, and improving transverse uniformity of the cloth. By adjusting the rotational speed of the transverse directional rollers 6 and the shape and spacing of the blades, the flow speed and distribution of the material in the transverse trough 602 can be further precisely controlled, which is critical to achieving a highly uniform distribution. Especially when handling the material that needs meticulous mating formation such as shaving board wood shavings, can show the quality and the uniformity that promote the layer of mating formation. The design of the transverse trough 602 helps to reduce accumulation or blockage of materials in the conveying process, ensures continuity and stability of material flow, and avoids uneven distribution caused by local accumulation. In summary, by arranging the arc-shaped blades 601 which are circumferentially arranged and the transverse trough 602 which is formed on the transverse directional roller 6, the surface layer paving equipment not only enhances the precise control and uniform distribution of materials in the transverse direction, but also improves the overall treatment efficiency and the product quality, and is one of key designs for realizing high-quality surface layer paving.
Further, a guide plate 12 is included, and the guide plate 12 is obliquely arranged below the staple roll 4 and above the transverse orientation roll 6.
In the present embodiment, the guide plate 12 is designed to be inclined, and is installed directly under the staple roller 4 and above the lateral orientation roller 6. This inclined arrangement aims to more efficiently guide and control the flow direction of the material initially treated by the spike roller 4 by using the principle of physical guiding, ensuring that the material has moved smoothly in a predetermined path before entering the transversely oriented roller 6. Through adjusting the inclination of deflector 12, can accurate control material in the ascending whereabouts route and the speed of vertical direction, help reducing the bounce and the uneven dispersion of material in whereabouts in-process for the material keeps more unanimous and concentrated state when getting into the horizontal directional roller 6 of next level processing unit, thereby promotes the homogeneity of following mating formation. The inclined design of the guide plate 12 can also effectively avoid accumulation of materials in the falling process or blockage at the inlet of the processing unit, ensure the smoothness of continuous operation, reduce the time of shutdown cleaning and improve the overall production efficiency. The existence of the guide plate 12, combined with the inclination angle and the position thereof, can perform preliminary directional spreading on the material, provides a good starting point for fine spreading of the subsequent transverse directional roller 6, and ensures the transverse uniformity and the overall flatness of the final spreading layer. In summary, the inclined arrangement of the guide plate 12 plays a key role in the surface layer paving device, not only optimizes the flow direction control of the material, but also further improves the efficiency of material processing and the uniformity of cloth, and is one of key design elements for realizing high-quality surface layer paving.
Further, the lower end of the guide plate 12 faces the transverse trough 602.
In this embodiment the lower end of the guide plate 12 is directed towards the transverse trough 602, which design ensures that the material processed from the spike roller 4 slides along a well-defined and controlled path towards the transverse orientation roller 6. This direct directionality improves the accuracy of the material flow direction, reducing unwanted scattering or deviation, and allowing the material to enter the transverse trough 602 more intensively and orderly. By aligning the lower end of the guide plate 12 to the transverse trough 602, the material can be better evenly distributed along the trough during the sliding down process, avoiding accumulation or vacancy before entering the transverse orientation roller 6, and further ensuring the uniformity of transverse pavement. This is important to improve the flatness and structural strength of the finished particle board. The design can also promote smooth flow of materials in the guiding process, reduce friction and retardation, ensure that the materials keep good dynamic state in the flow, be favorable for efficient operation of a subsequent processing unit and promote overall production efficiency and throughput capacity of equipment. The precise directional design of the guide plate 12 simplifies maintenance and adjustment work of the equipment, and when the material flow direction or the treatment efficiency needs to be adjusted, operators only need to simply adjust the angle or the position of the guide plate 12, so that different production requirements or material characteristics can be quickly adapted. In summary, the design of the lower end of the guide plate 12 facing the transverse trough 602 not only enhances the directional conveying and uniform distribution of materials, but also improves the overall efficiency and the operation flexibility of the equipment, and is an important component for realizing high-quality and high-efficiency surface layer pavement.
Further, an auxiliary guide plate 8 is also included, the upper end of the auxiliary guide plate 8 is connected with a guide plate 12, and the other end of the auxiliary guide plate is led to a transverse trough 602.
In this embodiment, the upper end of the auxiliary guide plate 8 is connected to the main guide plate 12, while the other end is aligned with the transverse trough 602, forming a continuous and more rigid material guide channel. This double layer guiding design ensures a smoother, more orderly transition of the material from the spike roller 4 to the transversely oriented rollers 6, reducing the deflection or scattering of the material during transport. The presence of the auxiliary guide plate 8 provides an additional guide and constraint for the material, particularly when the material flow is large or finer control is required, and can effectively avoid turbulence or accumulation of the material in high-speed movement, and maintain the consistency and uniformity of the material flow. By the connection of the auxiliary guide plate 8 with the main guide plate 12, the stability of the entire guide structure is enhanced. The method is not only beneficial to reducing the abrasion of the equipment in long-time operation, but also can cope with various emergency conditions possibly occurring in the production process, such as sudden increase of materials or change of texture, and ensures the continuous operation capability and reliability of the equipment. The design of the auxiliary guide plate 8 makes the adjustment of the entire guide system more flexible. If the guiding path of the material is required to be adjusted or the distribution uniformity is optimized, the material distribution can be quickly realized by adjusting the position or the angle of the auxiliary guiding plate 8 without greatly changing the main structure, thereby simplifying the daily maintenance and the work of parameter adjustment. In conclusion, the addition of the auxiliary guide plate 5 remarkably improves the accuracy and the control capability of the surface layer paving equipment in the material guide direction, is a key design supplement for realizing high-efficiency and high-quality transverse uniform distribution, and further optimizes the stability and the efficiency of the whole production flow.
Further, the guide plate comprises a support plate 9, one end of the support plate 9 is arranged at the lower end of the guide plate 5, and the other end of the support plate is arranged at the lower end of the auxiliary guide plate 8.
In this embodiment, the design of the support plate 9 is added to further stabilize the structures of the guide plate 12 and the auxiliary guide plate 8, so as to ensure the stability and durability of the material guiding system, one end of the support plate 9 is fixed at the lower end of the guide plate 12, and the other end is fixed at the lower end of the auxiliary guide plate 8, so that a stable triangular support structure is formed by such design. This not only enhances the rigidity of the guide plate 12 and the auxiliary guide plate 8, prevents deformation or displacement from occurring under long-term operation or material impact, but also ensures a stable operation state of the guide system in high-speed operation. The addition of the supporting plate 9 shares the weight of the materials born by the guide plate 12 and the auxiliary guide plate 8 and the dynamic load in the moving process, and reduces the stress concentration of the two parts, thereby prolonging the service life of the whole guide system and improving the durability and the reliability of the equipment. The structural design of the support plate 9 is convenient for installation and adjustment, and when the guide system needs to be maintained or adjusted, the support plate 9 serves as a unified support platform, so that the operation flow can be simplified, and the positions or angles of the guide plate 12 and the auxiliary guide plate 8 can be adjusted more easily and accurately. The existence of the supporting plate 9 can also play a role in guiding and regulating the material flow path, so that the material can be smoothly transited into the transverse trough 602 after passing through the guide plate 12 and the auxiliary guide plate 8, and the uniformity and the efficiency of the material flow are further improved. In sum, the addition of the supporting plate 9 not only stabilizes the physical structure of the guiding system, but also indirectly optimizes the guiding effect of the materials and the paving uniformity by improving the overall stability and durability of the equipment, and is an important design supplement for improving the comprehensive performance of the surface paving equipment.
Further, the longitudinal direction roller 7 has a longitudinal direction plate 701, and the longitudinal direction plate 701 is circular.
In this embodiment, longitudinally oriented tabs 701 on longitudinally oriented rollers 7 provide unique advantages over conventional planar or non-circular designs. The round design means that no matter from which angle the material contacts the orientation piece, relatively even driving force can be obtained, the material can be smoothly moved in the longitudinal direction, the resistance difference caused by the shape is reduced, and the uniformity in the paving process is ensured. When the longitudinal orientation piece rotates, the edge of the longitudinal orientation piece is in smooth transition, so that the possibility of clamping or clamping materials is reduced, the continuous pushing of the materials forward is facilitated, the accumulation and the generation of gaps are avoided, and the continuity and the stability of the material flow are ensured. Since the longitudinal direction plates 701 can uniformly contact and guide the material while rotating, this helps to achieve more accurate longitudinal distribution during the paving process, and particularly, can ensure the uniformity of the paving layer and improve the quality of the final product when a large amount or fine material is handled. The surface of the longitudinally oriented tabs 701 is smooth, reducing wear points, facilitating extended service life of the apparatus and reduced maintenance costs. Meanwhile, the design is easy to clean, and the possibility that the work efficiency and the precision are affected due to impurity accumulation in the use process is reduced. In sum, the design of the longitudinal orientation roller 7 of the circular longitudinal orientation piece 701 is adopted, and through the unique geometric shape and motion characteristics, not only is the distribution of materials in the longitudinal direction optimized, but also the efficiency and the precision of the whole surface layer paving process are improved, and the method is one of key design factors for realizing the high-quality cloth effect.
Further, the longitudinally oriented sheets 701 on the adjacent two longitudinally oriented rollers 7 are staggered.
In this embodiment, by staggering the circular orientation pieces on adjacent longitudinal orientation rollers 7, it is ensured that each piece of material is acted upon alternately by two adjacent orientation pieces as the material passes, and even pushing and guiding can be achieved regardless of how the material is distributed. The design reduces omission or accumulation of materials in the longitudinal direction, and improves continuity and uniformity of cloth. The staggered directional plates can control the flow direction of materials more finely, even tiny gaps can be filled effectively, and the situation that holes or uneven thickness occur in a paving layer is avoided, so that the high-precision distribution effect can be maintained on a high-speed production line. Because of staggered arrangement, each point is constrained by at least two orientation pieces when materials pass, so that the sliding of the materials in the longitudinal direction is reduced, the stability and the controllability of the materials in the conveying process are ensured, and the overall production stability and the product quality are improved. The staggered design improves the adaptability of the equipment to materials with different sizes, and enhances the universality and the flexibility of the equipment. In sum, the longitudinal orientation sheets 701 on the adjacent longitudinal orientation rollers 7 are staggered, so that the longitudinal guiding and uniform distribution of materials are optimized, the processing efficiency and the processing precision of equipment are improved, and the method is one of key technical innovations for realizing high-quality surface layer pavement.
Further, the screening roller 1 comprises a rotating roller 101, the rotating roller 101 is rotatably arranged on the case 3, a first guide groove 102 along the axial direction of the rotating roller 101 is formed in the outer wall of the rotating roller 101, a sleeve roller 103 is sleeved outside the rotating roller 101, a guide part 104 is arranged on the inner wall of the sleeve roller 103, the guide part 104 is slidably arranged in the first guide groove 102, and a screening sheet 2 is arranged on the outer wall of the sleeve roller 103.
In this embodiment, the rotating roller 101 is designed to be mounted on the casing 3 and capable of freely rotating, and a plurality of rotating rollers 101 are driven by the same chain and driven by one driving member. The outer wall of the rotating roller 101 is provided with a first guide groove 102 extending in the axial direction thereof. This design provides an accurate sliding track for the sleeve 103 that is positioned over the outside of the rotating roller 101, ensuring stability and guidance of the sleeve 103 during rotation. The sleeve roller 103 is used as a sleeve structure of the rotating roller 101, is sleeved on the periphery of the rotating roller 101, and the inner wall of the sleeve roller is provided with a guide part 104 matched with the first guide groove 102 on the outer wall of the rotating roller 101. The design ensures that the sleeve roller 103 can smoothly slide along the first guide groove 102 of the rotating roller 101, thereby ensuring the dynamic adjustment capability of the sleeve roller 103 and ensuring the accurate control of the position of the picking sheet 2 under different working conditions. The outer wall of the sleeve roller 103 is fixedly provided with a plurality of picking sheets 2, and the picking sheets 2 are arranged along the circumferential direction of the sleeve roller 103 to form a key contact surface for picking out the bent shavings. Since the sleeve roller 103 can slide along the first guide groove 102 on the rotating roller 101, by adjusting the position of the sleeve roller 103, the depth or position of the shavings piece passing through the gap between the pick sheet 2 and the sleeve roller 103 can be changed, so that the curved shavings piece is prevented from falling below at the pick notch 202. In summary, the design, through the combination of the rotating roller 101 and the sleeve roller 103, especially the precise matching of the first guide groove 102 and the guide part 104, not only realizes the flexible adjustment of the position of the picking sheet 2, but also improves the accuracy and adaptability of the whole picking process, provides an efficient and adjustable mechanical device for picking out the bent wood shavings, and is a key technical innovation for improving the production quality of the shaving board.
Further, the picking piece 2 has a second guiding groove 203 along the axial direction of the picking piece 2, and further includes a sliding piece 204, wherein the sliding piece 204 is slidably disposed in the second guiding groove 203 and extends into the picking notch 202, the sliding piece 204 has a hook portion, one end of the elastic piece 205 acts on the bottom of the second guiding groove 203, and the other end acts on the sliding piece 204 to provide a force for the sliding piece 204 to approach the bottom of the second guiding groove 203.
In this embodiment, the picking sheets 2 are designed with the second guiding grooves 203, and the outer edge of each picking sheet 2 is provided with not only the picking notch 202, but also the second guiding grooves 203 extending along the axial direction. This design not only provides a track for the installation and adjustment of the slide 204, but also makes the structure of the pick-out sheet 2 more complex and functionally rich. The slide 204 is slidably disposed in the second guiding slot 203 of the picking sheet 2, and one end thereof can extend into the picking notch 202. The presence of the slide 204 allows the device to more precisely control the removal process, and in particular, by means of hooks on the slide 204, the efficiency and precision of removing curved shavings can be further improved. One end of the elastic member 205 is fixed to the bottom of the second guide groove 203, and the other end is connected to the sliding piece 204, and tension of the elastic member 205 provides tension to the sliding piece 204 in a direction approaching to the bottom of the second guide groove 203. The design ensures that when the slide 204 rotates during the removal process of the material picking sheet 2, the slide 204 can automatically reset after being far away from the bottom of the second guide groove 203 under the action of centrifugal force, and can quickly restore to the set position even when the slide 204 is impacted or vibrated by materials, so that the effective contact between the material picking sheet 2 and the materials is maintained, and the problems of reduced removal efficiency or incomplete removal caused by loosening are avoided. In summary, the novel design combines the sliding sheet 204 and the elastic piece 205, so that not only is the dynamic adjustment of the function of the picking sheet 2 realized, but also the automation level and the adaptability of the picking process are improved, the picking precision and the stability in continuous operation are ensured, and the novel design is a key point for improving the performance of the whole equipment.
Further, the outer side wall of the sleeve roller 103 is provided with a baffle plate 105, and the baffle plate 105 is positioned in the picking interval 201 and is coplanar with the picking sheets 2 in the same picking interval 201.
In this embodiment, the baffles 105 are designed, and the outer side wall of each sleeve roller 103 is provided with baffles 105, and the baffles 105 are arranged inside each picking interval 201. Such an arrangement ensures that the blanking plate 105 remains coplanar with the blanking plate 2 in the blanking interval 201, forming a continuous and flat screening interface. The existence of the baffle plate 105 not only enlarges the screening contact area of the shavings slice, but also effectively blocks the passing of unqualified bent shavings through the cooperative work of the baffle plate 2, ensures that only flat shavings conforming to the specification can pass smoothly, thereby improving the screening accuracy and efficiency. The design of the baffle plate 105 and the sleeve roller 103 makes the whole screening structure more compact, reduces the assembly difficulty of individual parts, is convenient for integral installation and adjustment, and enhances the stability of the device. The missing detection probability is reduced, the missing detection condition in the rejecting process is effectively reduced through the coplanar design of the baffle 105 and the rejecting sheet 2, the screening continuity and integrity can be ensured even in a high-speed running state, and the bending wood shavings are prevented from being mixed into qualified materials, so that the quality of the final shaving board product is improved. In summary, the addition of the baffle 105 is a further innovative design for improving screening precision and efficiency, and forms a tighter screening barrier together with the picking sheet 2, so as to ensure high efficiency and stability of the production process and high quality performance of the finished chipboard.
Further, the dam plate 105 has a protrusion 106, and the end of the pick sheet 2 in the same pick gap 201 is located in the protrusion 106.
In this embodiment, each baffle 105 is designed with a specific protrusion 106, which is designed not only to adapt to the structure of the pick material sheet 2, but also to achieve the butt joint with the smaller gap of the pick material sheet 2. By extending the end of the pick sheet 2 in the same pick gap 201 to the side of the projection 106 of the dam 105, a small gap is ensured between the two, forming a continuous screening surface. The close fit of the protrusions 106 and the end portions of the picking sheets 2 enhances the overall structural stability of the baffle 105 and the picking sheets 2, and can maintain good positioning even under the condition of high-speed running or encountering large pressure, avoid dislocation or falling caused by vibration or impact, and ensure the continuity and accuracy of the screening process. Through the design, the baffle 105 and the picking sheet 2 jointly form a more accurate screening mechanism, curved or unqualified shavings can be more accurately identified and removed, and the phenomenon of false removal or missing removal is reduced, so that the screening precision and efficiency are improved. Optimizing material flow: the design of the protrusions 106 also takes into account the hydrodynamic characteristics of the material as it passes through, and helps to reduce the resistance of the material as it passes through the reject space 201, so that the material circulation is smoother, and the problem of accumulation or blockage due to excessive resistance is avoided. In summary, the design of the protrusion 106 of the striker plate 105 not only enhances the structural stability of the device, but also significantly improves the screening precision and efficiency, and is one of the key designs for realizing the production of high-quality chipboards.
Further, the outer wall of the sleeve roller 103 has a reciprocating groove 107, and further includes a guide 108, and the guide 108 is provided on the chassis 3 and slides in the reciprocating groove 107.
In this embodiment, the outer wall of the sleeve 103 is provided with a reciprocating groove 107, and a guide member 108 is provided, so that the adjustment flexibility and the accurate control capability of the device are further enhanced, and the reciprocating groove 107 of the outer wall of the sleeve 103 is provided with an accurate track for the sliding of the guide member 108. This design allows for fine adjustment of the sleeve 103 in its axial direction without affecting the overall rotational function, providing for adjustment of the position of the pick material sheet 2. The guide 108 is mounted on the casing 3 and is capable of sliding along the reciprocating groove 107 of the outer wall of the sleeve roller 103. The sliding of the guide member 108 not only limits the sliding range of the sleeve roller 103, but also can realize fine adjustment of the distance between the picking sheet 2 and the baffle 105 through accurate positioning control, so as to reduce the possibility of accidental blockage of the shaving sheet. Through the position adjustment of the guide piece 108, the equipment for picking the material sheets 2 can keep the optimal working state in the process of picking the bent shavings, and the false picking or missing picking is reduced by reducing the blocking resistance of the shavings sheets, so that the screening precision and efficiency are improved, and the material quality of the subsequent shaving board manufacturing process is ensured at the source. In sum, by adding the reciprocating groove 107 on the outer wall of the sleeve roller 103 and matching with the sliding design of the guide piece 108, the device greatly improves the flexibility of adjustment and the accuracy of control on the basis of keeping the original function of removing the bent shavings, and provides important technical support for realizing the production of high-quality shaving boards.
Further, the roller assembly further comprises a spacer 11, wherein the spacer 11 is arranged on one side of the roller 103, and the spacer 11 is provided with a telescopic part which is in abutting connection with the chassis 3.
In this embodiment, a spacer 11 is designed, which is installed at one side of the blanket roll 103. The design of the spacer 11 is intended to provide an additional protective layer preventing foreign objects or foreign matter from entering the working area of the sleeve roller 103 and the pick-up sheet 2, while also reducing contamination of the inside of the machine by dust, debris, etc., thereby extending the service life of the apparatus. The spacer 11 is provided with a telescopic portion which can be abutted against the casing 3. The existence of the telescopic part enables the isolation sleeve 11 to adapt to the tiny displacement of the sleeve roller 103 during working or the dimensional change caused by temperature change, so that good tightness is kept, meanwhile, the installation and maintenance of equipment are also convenient, the isolation sleeve 11 is ensured to be tightly attached all the time, and the external interference is effectively isolated. The working stability is improved: through the use of the isolation sleeve 11, the influence of external factors on the process of removing the bent shavings can be reduced, and the stability and the screening precision of the screening process are ensured. The flexibility of the telescopic part enables the whole device to maintain a good working state even if the working condition changes in long-term operation, reduces the failure rate and improves the overall working efficiency. The design of the spacer 11 simplifies the daily cleaning and maintenance of the device, since the spacer 11 can be easily disassembled for easy inspection and cleaning of the internal components, and also protects the core components from damage, reducing maintenance costs. In sum, the setting of spacer 11 and expansion portion has also improved stability and operating efficiency of equipment when having ensured the inside cleanness, the reduction wearing and tearing of the crooked wood shaving device of rejecting, is the effective design that promotes production efficiency and maintains the convenience.
It should be noted that the above embodiments are only for illustrating the technical solution of the present invention and not for limiting the same, and although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that the technical solution of the present invention may be modified or substituted without departing from the spirit and scope of the technical solution of the present invention, which is intended to be covered in the scope of the claims of the present invention.