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CN118566004A - Fiber fineness strong stretching tester - Google Patents

Fiber fineness strong stretching tester Download PDF

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Publication number
CN118566004A
CN118566004A CN202410783400.8A CN202410783400A CN118566004A CN 118566004 A CN118566004 A CN 118566004A CN 202410783400 A CN202410783400 A CN 202410783400A CN 118566004 A CN118566004 A CN 118566004A
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China
Prior art keywords
clamping
box
camera
clamping block
fiber
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CN202410783400.8A
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Chinese (zh)
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CN118566004B (en
Inventor
孙伟平
毛明杰
洪国权
吴清斌
王亚玲
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Changzhou Zhiruiyuan Information Technology Co ltd
Hunan Zerui New Material Co ltd
Changzhou Huafang Textile Instrument Co ltd
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Changzhou Zhiruiyuan Information Technology Co ltd
Hunan Zerui New Material Co ltd
Changzhou Huafang Textile Instrument Co ltd
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Publication of CN118566004A publication Critical patent/CN118566004A/en
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/08Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces
    • G01N3/10Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces generated by pneumatic or hydraulic pressure
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/02Details
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/02Details
    • G01N3/04Chucks
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/02Details
    • G01N3/06Special adaptations of indicating or recording means
    • G01N3/068Special adaptations of indicating or recording means with optical indicating or recording means

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  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Investigating Strength Of Materials By Application Of Mechanical Stress (AREA)

Abstract

本申请公开了一种纤维细度强伸测试仪,属于纤维测试技术领域。主要包括:壳体;测试箱,安装于壳体内;放卷辊,安装于测试箱的上端;强度测试机构,设置于测试箱内;细度测试机构,设置于测试箱的一侧,细度测试机构具有:摄像头,设置于壳体内;纵向调节机构,安装于摄像头上;横向调节机构,设置于摄像头的一侧;强度测试机构具有第一夹持块,位于摄像头的上方,第一夹持块的下方设置有第二夹持块,第一夹持块和第二夹持块的相对面设置有气动手指,第二夹持块的后端设置有驱动机构。本申请的一种纤维细度强伸测试仪达到了无需将纤维分开进行两工序检测,减少了测试时间,同时节约生产成本,减少了测试人员的劳动强度。

The present application discloses a fiber fineness and strength tester, which belongs to the field of fiber testing technology. It mainly includes: a shell; a test box, installed in the shell; a reel, installed at the upper end of the test box; a strength test mechanism, arranged in the test box; a fineness test mechanism, arranged on one side of the test box, and the fineness test mechanism has: a camera, arranged in the shell; a longitudinal adjustment mechanism, installed on the camera; a lateral adjustment mechanism, arranged on one side of the camera; the strength test mechanism has a first clamping block, located above the camera, a second clamping block is arranged below the first clamping block, pneumatic fingers are arranged on the opposite surfaces of the first clamping block and the second clamping block, and a driving mechanism is arranged at the rear end of the second clamping block. The fiber fineness and strength tester of the present application achieves the goal of not having to separate the fibers for two-step testing, reducing the testing time, while saving production costs and reducing the labor intensity of testers.

Description

一种纤维细度强伸测试仪A fiber fineness strength and elongation tester

技术领域Technical Field

本申请涉及纤维测试技术领域,具体为一种纤维细度强伸测试仪。The present application relates to the technical field of fiber testing, and in particular to a fiber fineness strength and elongation tester.

背景技术Background Art

细度强伸测试仪是一种用于测试材料在一定载荷下的强度和延展性能的仪器。它通常用于纺织品、塑料、橡胶等材料的质量控制和研究领域。通过施加一定的拉伸力,可以测量材料的抗拉强度和断裂伸长度等性能指标,从而评估材料的质量和可用性。The fineness tensile tester is an instrument used to test the strength and ductility of materials under a certain load. It is commonly used in the quality control and research fields of textiles, plastics, rubber and other materials. By applying a certain tensile force, performance indicators such as tensile strength and elongation at break of the material can be measured to evaluate the quality and usability of the material.

而在对纤维的细度强伸测试过程中,通常从原料中截取多段的一定长度的纤维样品,确保纤维的长度符合要求,随后将样品张紧并固定于测试装置的夹具上,确保拉伸方向与测量装置的运动方向一致,最后根据测试结果进行数据分析。In the process of testing the fineness and strength of fibers, usually multiple fiber samples of a certain length are cut from the raw materials to ensure that the fiber length meets the requirements. The samples are then tensioned and fixed on the fixture of the testing device to ensure that the stretching direction is consistent with the movement direction of the measuring device. Finally, data analysis is performed based on the test results.

然而纤维的性能可能在不同位置上存在差异,因此为了更好的了解纤维的整体性能表现,以及提供出更全面和准确的纤维,故而截取较长距离的纤维线来进行多段多次的强伸测试。However, the performance of the fiber may vary at different locations. Therefore, in order to better understand the overall performance of the fiber and provide a more comprehensive and accurate fiber, a longer distance of fiber line is intercepted to conduct multiple strength and elongation tests.

现有的纤维强度测试装置通常包括纤维细度测试装置和纤维强度测试装置两个部分,然而,常规的测试方法一般先通过纤维细度测试装置来测量纤维的直径或横截面积,从而确定纤维的粗细程度,随后再将纤维移动至强度测试装置上,对纤维进行两工序检测;The existing fiber strength testing device usually includes two parts: a fiber fineness testing device and a fiber strength testing device. However, the conventional testing method generally first measures the fiber diameter or cross-sectional area through the fiber fineness testing device to determine the thickness of the fiber, and then moves the fiber to the strength testing device to perform two-step testing on the fiber;

这样不仅增加了测试时间以及生产成本,也对测试人员的劳动强度有所增加,所以有必要提供一种纤维细度强伸测试仪来解决上述问题。This not only increases the test time and production cost, but also increases the labor intensity of the testers. Therefore, it is necessary to provide a fiber fineness and tensile strength tester to solve the above problems.

需要说明的是,本背景技术部分中公开的以上信息仅用于理解本申请构思的背景技术,并且因此,它可以包含不构成现有技术的信息。It should be noted that the above information disclosed in this background technology section is only for understanding the background technology conceived of the present application, and therefore, it may contain information that does not constitute the prior art.

发明内容Summary of the invention

基于现有技术中存在的上述问题,本申请所要解决的问题是:提供一种纤维细度强伸测试仪,达到了无需将纤维分开进行两工序检测,减少了测试时间,同时节约生产成本,减少了测试人员的劳动强度。Based on the above problems existing in the prior art, the problem to be solved by the present application is to provide a fiber fineness strength and elongation tester, which eliminates the need to separate the fibers for two-step testing, reduces the testing time, saves production costs, and reduces the labor intensity of testers.

本申请解决其技术问题所采用的技术方案是:一种纤维细度强伸测试仪,包括:The technical solution adopted by the present application to solve the technical problem is: a fiber fineness strength and elongation tester, comprising:

壳体;case;

测试箱,该测试箱安装于所述壳体内;A test box installed in the housing;

放卷辊,该放卷辊安装于所述测试箱的上端;An unwinding roller, which is installed at the upper end of the test box;

强度测试机构,该强度测试机构设置于所述测试箱内,所述强度测试机构用于对纤维进行强度测试作业;A strength testing mechanism, which is disposed in the test box and is used to perform a strength test on the fiber;

细度测试机构,该细度测试机构设置于所述测试箱的一侧,所述细度测试机构用于对纤维的粗细或横截面积进行测试,所述细度测试机构具有:A fineness testing mechanism, which is arranged on one side of the test box, and is used to test the thickness or cross-sectional area of the fiber, and has:

摄像头,该摄像头设置于所述壳体内;A camera, which is disposed in the housing;

纵向调节机构,该纵向调节机构安装于所述摄像头上,所述纵向调节机构用于对所述摄像头进行纵向位置调节;A longitudinal adjustment mechanism, which is installed on the camera and is used to adjust the longitudinal position of the camera;

横向调节机构,该横向调节机构设置于所述摄像头的一侧,所述横向调节机构用于对所述摄像头进行横向位置调节;A lateral adjustment mechanism, which is disposed on one side of the camera and is used to adjust the lateral position of the camera;

所述强度测试机构具有第一夹持块,所述第一夹持块位于所述摄像头的上方,所述第一夹持块的下方设置有第二夹持块,所述第一夹持块和所述第二夹持块的相对面设置有气动手指,所述第二夹持块的后端设置有驱动机构,所述驱动机构适于操控所述第二夹持块进行竖直运动。The strength testing mechanism has a first clamping block, which is located above the camera. A second clamping block is arranged below the first clamping block. Pneumatic fingers are arranged on the opposite surfaces of the first clamping block and the second clamping block. A driving mechanism is arranged at the rear end of the second clamping block, and the driving mechanism is suitable for controlling the second clamping block to perform vertical movement.

进一步的,所述第一夹持块的上方设置有引导机构,所述引导机构具有固定安装于所述第一夹持块上的固定架,所述固定架的中心端固定安装有套轴,所述套轴的一侧固定安装有固定板,所述固定板远离所述套轴的一端设置有夹头组,所述夹头组用于对纤维进行夹持,所述夹头组具有第一夹头和第二夹头,所述第一夹头和所述第二夹头的接触端铰接于所述固定板上。Furthermore, a guiding mechanism is arranged above the first clamping block, and the guiding mechanism has a fixing frame fixedly mounted on the first clamping block, a sleeve shaft is fixedly mounted on the central end of the fixing frame, a fixing plate is fixedly mounted on one side of the sleeve shaft, a chuck group is arranged at an end of the fixing plate away from the sleeve shaft, the chuck group is used to clamp the fiber, the chuck group has a first chuck and a second chuck, and the contact ends of the first chuck and the second chuck are hinged on the fixing plate.

进一步的,所述第一夹持块的上方设置有传动机构,所述传动机构具有固定于所述测试箱上的驱动电机,所述驱动电机的输出轴转动连接于所述第一夹持块的上端,所述驱动电机的输出轴上固定安装有齿轮,所述齿轮的一侧啮合连接有齿条,所述齿条的另一侧固定安装有活动筒,所述活动筒与所述套轴同轴设置。Furthermore, a transmission mechanism is arranged above the first clamping block, and the transmission mechanism has a driving motor fixed on the test box, and the output shaft of the driving motor is rotatably connected to the upper end of the first clamping block. A gear is fixedly installed on the output shaft of the driving motor, and a rack is meshedly connected to one side of the gear, and a movable cylinder is fixedly installed on the other side of the rack, and the movable cylinder is coaxially arranged with the sleeve shaft.

进一步的,所述第一夹头和所述第二夹头靠近所述套轴的一端均固定安装有钢丝绳,所述钢丝绳另一端穿过所述套轴上并固定于所述活动筒上,所述活动筒的下端固定安装有滑条,所述第一夹持块的上端固定安装有滑轨,所述滑条和所述滑轨之间滑动连接。Furthermore, a steel wire rope is fixedly installed on one end of the first chuck and the second chuck close to the sleeve shaft, and the other end of the steel wire rope passes through the sleeve shaft and is fixed on the movable cylinder. A sliding bar is fixedly installed on the lower end of the movable cylinder, and a sliding rail is fixedly installed on the upper end of the first clamping block. The sliding bar and the sliding rail are slidably connected.

进一步的,所述活动筒的轴心处固定开设有收夹管,所述收夹管的一端贯穿设置于所述第一夹头和所述第二夹头之间,所述收夹管的内部放置有至少两组的线夹;Furthermore, a clamping tube is fixedly provided at the axis of the movable cylinder, one end of the clamping tube is arranged between the first clamp and the second clamp, and at least two groups of wire clamps are placed inside the clamping tube;

所述收夹管远离所述夹头组的一端设置有推料件,所述推料件具有推杆,所述推杆的一端位于所述收夹管内,所述推杆的一端固定安装有推块,所述推块滑动连接于所述收夹管内,所述推杆的一端设置有气缸,所述气缸固定于所述壳体上,所述气缸的输出轴和所述推杆之间固定连接。A pushing piece is provided at one end of the clamping tube away from the chuck group, and the pushing piece has a push rod, one end of which is located in the clamping tube, a push block is fixedly installed at one end of the push rod, and the push block is slidably connected in the clamping tube, a cylinder is provided at one end of the push rod, and the cylinder is fixed on the shell, and the output shaft of the cylinder and the push rod are fixedly connected.

进一步的,所述收夹管上远离所述活动筒的一端处贯穿开设有安装口,所述安装口上设置有上料机构,所述上料机构具有放夹箱,所述放夹箱固定于所述测试箱上,所述放夹箱的底部安装于所述收夹管的安装口上,所述放夹箱的内部放置有至少两组的线夹。Furthermore, an installation opening is opened through one end of the clamp collecting tube away from the movable cylinder, and a loading mechanism is provided on the installation opening. The loading mechanism has a clamp placing box, and the clamp placing box is fixed on the test box. The bottom of the clamp placing box is installed on the installation opening of the clamp collecting tube, and at least two groups of wire clamps are placed inside the clamp placing box.

进一步的,所述收夹管安装口的两侧安装有挡板,所述挡板的最底端高于所述推块的上端,所述放夹箱的内部滑动连接有压块,所述压块的上端固定安装有拉绳,所述拉绳远离所述压块的一端垂吊于所述放夹箱的外侧,所述测试箱的底部固定安装有收集箱。Furthermore, baffles are installed on both sides of the mounting opening of the clamp tube, the bottom end of the baffle is higher than the upper end of the push block, the interior of the clamp release box is slidably connected with a pressure block, the upper end of the pressure block is fixedly installed with a pull rope, the end of the pull rope away from the pressure block is hung on the outside of the clamp release box, and a collection box is fixedly installed at the bottom of the test box.

进一步的,所述纵向调节机构具有固定安装于所述壳体内支架上的伸缩箱,所述摄像头的中间位置套设有固定圈,所述伸缩箱具有可伸缩的伸缩轴,所述伸缩轴的端部固定安装于所述固定圈上,所述伸缩箱的伸缩轴上固定安装有连接板,所述连接板的下端固定安装有连接块。Furthermore, the longitudinal adjustment mechanism has a telescopic box fixedly mounted on the bracket inside the shell, a fixing ring is provided on the middle position of the camera, the telescopic box has a retractable telescopic shaft, the end of the telescopic shaft is fixedly mounted on the fixing ring, a connecting plate is fixedly mounted on the telescopic shaft of the telescopic box, and a connecting block is fixedly mounted on the lower end of the connecting plate.

进一步的,所述连接块上螺纹连接有螺杆,所述螺杆转动连接于所述壳体上,所述螺杆的外端固定安装有扭盘,所述螺杆的一侧设置有滑杆,所述滑杆滑动连接于所述连接块上。Furthermore, a screw is threadedly connected to the connection block, the screw is rotatably connected to the shell, a torsion plate is fixedly installed on the outer end of the screw, a sliding rod is provided on one side of the screw, and the sliding rod is slidably connected to the connection block.

进一步的,所述横向调节机构具有开设于所述摄像头外侧的外螺纹,所述外螺纹位于所述固定圈的内侧,所述固定圈的一侧固定安装有限位壳,所述限位壳固定安装于所述壳体上,所述限位壳内设置有螺纹连接于所述外螺纹上的转轴。Furthermore, the lateral adjustment mechanism has an external thread opened on the outside of the camera, the external thread is located on the inner side of the fixing ring, a limiting shell is fixedly installed on one side of the fixing ring, the limiting shell is fixedly installed on the shell, and a rotating shaft threadedly connected to the external thread is arranged inside the limiting shell.

本申请的有益效果是:本申请提供的一种纤维细度强伸测试仪,通过设置有强度测试机构和细度测试机构,从而在对纤维细度强伸检测的过程中,无需将纤维分开进行两工序检测,从而减少了测试时间,同时节约生产成本,减少了测试人员的劳动强度。The beneficial effect of the present application is that the present application provides a fiber fineness and strength and elongation tester, which is provided with a strength testing mechanism and a fineness testing mechanism, so that in the process of testing the fiber fineness and strength and elongation, there is no need to separate the fibers for two-step testing, thereby reducing the testing time, saving production costs, and reducing the labor intensity of testers.

除了上面所描述的目的、特征和优点之外,本申请还有其它的目的、特征和优点。下面将参照图,对本申请作进一步详细的说明。In addition to the above-described purposes, features and advantages, the present application also has other purposes, features and advantages. The present application will be further described in detail with reference to the drawings.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

构成本申请的一部分的说明书附图用来提供对本申请的进一步理解,本申请的示意性实施例及其说明用于解释本申请,并不构成对本申请的不当限定。The drawings in the specification, which constitute a part of the present application, are used to provide further understanding of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute improper limitations on the present application.

在附图中:In the attached picture:

图1为本申请中实施例二的整体示意图;FIG1 is an overall schematic diagram of Embodiment 2 of the present application;

图2为图1中整体结构的部分剖视示意图;FIG2 is a partial cross-sectional schematic diagram of the overall structure in FIG1 ;

图3为图2中细度测试机构的单独放大示意图;FIG3 is a separate enlarged schematic diagram of the fineness testing mechanism in FIG2 ;

图4为图2中整体结构的侧示剖视示意图;FIG4 is a schematic side cross-sectional view of the overall structure of FIG2 ;

图5为图2中测试箱的单独放大示意图;FIG5 is a separate enlarged schematic diagram of the test box in FIG2;

图6为图5中第一夹持块的放大示意图;FIG6 is an enlarged schematic diagram of the first clamping block in FIG5 ;

图7为图5中引导机构的单独示意图;FIG7 is a separate schematic diagram of the guide mechanism in FIG5;

图8为图7中活动筒的剖视放大示意图;FIG8 is an enlarged cross-sectional schematic diagram of the movable cylinder in FIG7;

图9为图8中A区域的放大示意图;FIG9 is an enlarged schematic diagram of area A in FIG8 ;

图10为图6中整体机构的不同视角剖视示意图;FIG10 is a cross-sectional schematic diagram of the overall mechanism in FIG6 from different viewing angles;

图11为图8中放夹箱的放大示意图;FIG11 is an enlarged schematic diagram of the clamp box in FIG8 ;

图12为实施例一的整体结构示意图;FIG12 is a schematic diagram of the overall structure of Embodiment 1;

其中,图中各附图标记:Among them, the reference numerals in the figure are:

1、壳体;11、透明板;12、测试箱;1. Shell; 11. Transparent plate; 12. Test box;

2、强度测试机构;21、第一夹持块;22、第二夹持块;23、放卷辊;24、驱动机构;2. Strength testing mechanism; 21. First clamping block; 22. Second clamping block; 23. Unwinding roller; 24. Driving mechanism;

3、细度测试机构;31、摄像头;32、固定圈;3. Fineness testing mechanism; 31. Camera; 32. Fixing ring;

33、纵向调节机构;331、伸缩箱;332、连接板;333、连接块;334、螺杆;335、扭盘;336、滑杆;33. longitudinal adjustment mechanism; 331. telescopic box; 332. connecting plate; 333. connecting block; 334. screw rod; 335. torsion plate; 336. sliding rod;

34、横向调节机构;341、外螺纹;342、转轴;343、限位壳;34. lateral adjustment mechanism; 341. external thread; 342. rotating shaft; 343. limiting shell;

4、引导机构;41、活动筒;42、套轴;4. Guide mechanism; 41. Movable cylinder; 42. Sleeve shaft;

43、夹头组;431、固定板;432、第一夹头;433、第二夹头;434、钢丝绳;435、凹槽;43. chuck assembly; 431. fixing plate; 432. first chuck; 433. second chuck; 434. wire rope; 435. groove;

44、传动机构;441、齿条;442、齿轮;443、驱动电机;444、滑条;445、滑轨;44. Transmission mechanism; 441. Rack; 442. Gear; 443. Driving motor; 444. Slide bar; 445. Slide rail;

45、固定架;46、收夹管;47、线夹;45. Fixing frame; 46. Clamping tube; 47. Wire clamp;

48、推料件;481、推杆;482、气缸;483、推块;48, push piece; 481, push rod; 482, cylinder; 483, push block;

5、上料机构;51、放夹箱;52、挡板;53、拉绳;54、压块;5. Feeding mechanism; 51. Clamping box; 52. Baffle; 53. Pull rope; 54. Press block;

6、收集箱。6. Collection box.

具体实施方式DETAILED DESCRIPTION

需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本申请。It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

为了使本技术领域的人员更好地理解本申请方案,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请一部分的实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都应当属于本申请保护的范围。In order to enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of this application.

实施例一:如图12和图1-图3所示,本申请提供了一种纤维细度强伸测试仪,包括测试仪的壳体1,该壳体1内设置有用于安装并支撑测试部件的支架(图中未标出),该壳体1的一侧设置有透明板11,该透明板11铰接于壳体1上,适于将透明板11打开或关闭,方便操作人员对壳体1内的测试部件进行维修调整;Embodiment 1: As shown in FIG. 12 and FIG. 1 to FIG. 3, the present application provides a fiber fineness strength and elongation tester, including a housing 1 of the tester, wherein a bracket (not shown in the figure) for mounting and supporting a test component is disposed in the housing 1, and a transparent plate 11 is disposed on one side of the housing 1, wherein the transparent plate 11 is hinged to the housing 1, and is suitable for opening or closing the transparent plate 11, so as to facilitate an operator to perform maintenance and adjustment on the test component in the housing 1;

该透明板11上开设有槽孔(图中未标出),该槽孔处设置有测试箱12,该测试箱12固定安装于壳体1内的支架上,该测试箱12内设置有强度测试机构2,该强度测试机构2用于对纤维进行强度测试作业。The transparent plate 11 is provided with a slot (not shown in the figure), and a test box 12 is arranged at the slot. The test box 12 is fixedly mounted on a bracket in the shell 1. A strength testing mechanism 2 is arranged in the test box 12, and the strength testing mechanism 2 is used to perform strength testing on the fiber.

并且在测试箱12的一侧设置有细度测试机构3,该细度测试机构3用于对纤维的粗细或横截面积进行测试,该细度测试机构3具有设置于壳体1内支架上的摄像头31,该摄像头31具有人工智能和图像识别技术,方便对纤维形态特征进行识别和分析,且该摄像头31上设置有传感器,通过传感器可连接于外部的电脑上,方便操作人员进行操控观察,该摄像头31为现有技术,具体的可参考相关专利文献,在此不以赘述;A fineness testing mechanism 3 is provided on one side of the test box 12. The fineness testing mechanism 3 is used to test the thickness or cross-sectional area of the fiber. The fineness testing mechanism 3 has a camera 31 provided on a bracket in the housing 1. The camera 31 has artificial intelligence and image recognition technology, which is convenient for identifying and analyzing the fiber morphological characteristics. A sensor is provided on the camera 31, which can be connected to an external computer through the sensor, so that the operator can operate and observe conveniently. The camera 31 is a prior art, and the details can be referred to the relevant patent documents, which will not be described in detail here.

为了实现对摄像头31进行纵向位置调节,该摄像头31的中间位置套设有固定圈32,该固定圈32上安装有纵向调节机构33,该纵向调节机构33具有固定安装于壳体1内支架上的伸缩箱331,该伸缩箱331具有伸缩轴(图中未标出),该伸缩轴滑动连接于伸缩箱331内,该伸缩轴的端部固定安装于固定圈32上,从而通过伸缩箱331不仅可对摄像头31进行支撑,也可使摄像头31通过伸缩轴在伸缩箱331内纵向滑动;In order to achieve longitudinal position adjustment of the camera 31, a fixing ring 32 is sleeved in the middle position of the camera 31, and a longitudinal adjustment mechanism 33 is installed on the fixing ring 32. The longitudinal adjustment mechanism 33 has a telescopic box 331 fixedly installed on the bracket inside the shell 1. The telescopic box 331 has a telescopic shaft (not marked in the figure), which is slidably connected in the telescopic box 331. The end of the telescopic shaft is fixedly installed on the fixing ring 32, so that the telescopic box 331 can not only support the camera 31, but also make the camera 31 slide longitudinally in the telescopic box 331 through the telescopic shaft;

该伸缩箱331的伸缩轴上固定安装有连接板332,该连接板332的下端固定安装有连接块333,该连接块333上螺纹连接有螺杆334,该螺杆334转动连接于壳体1内的支架上,该螺杆334贯穿于透明板11并形成凸出端,且在螺杆334的凸出端固定安装有扭盘335,因此操作人员在壳体1的外侧即可控制螺杆334进行转动;A connecting plate 332 is fixedly mounted on the telescopic shaft of the telescopic box 331, a connecting block 333 is fixedly mounted on the lower end of the connecting plate 332, a screw 334 is threadedly connected to the connecting block 333, the screw 334 is rotatably connected to the bracket in the housing 1, the screw 334 penetrates the transparent plate 11 and forms a protruding end, and a torsion plate 335 is fixedly mounted on the protruding end of the screw 334, so that the operator can control the screw 334 to rotate outside the housing 1;

同时在螺杆334的一侧设置有滑杆336,该滑杆336滑动连接于连接块333上,通过滑杆336可提高连接块333的纵移稳定性,故而需调节摄像头31的纵向位置时,此时操作者在壳体1的外部转动扭盘335,使螺杆334转动带动连接块333进行纵移,同时在滑杆336上滑动,连接块333滑动的同时带动连接板332和伸缩轴进行纵移,从而带动固定圈32和摄像头31进行横移,完成对摄像头31的纵向位置调节。At the same time, a sliding bar 336 is provided on one side of the screw rod 334, and the sliding bar 336 is slidably connected to the connecting block 333. The sliding bar 336 can improve the longitudinal movement stability of the connecting block 333. Therefore, when the longitudinal position of the camera 31 needs to be adjusted, the operator rotates the torsion plate 335 outside the shell 1 to rotate the screw rod 334 to drive the connecting block 333 to move longitudinally, and slide on the sliding bar 336 at the same time. When the connecting block 333 slides, it drives the connecting plate 332 and the telescopic shaft to move longitudinally, thereby driving the fixing ring 32 and the camera 31 to move horizontally, thereby completing the longitudinal position adjustment of the camera 31.

为了实现对摄像头31进行横向位置调节,该固定圈32的一侧设置有横向调节机构34,该横向调节机构34具有开设于摄像头31外侧的外螺纹341,该外螺纹341位于固定圈32的内侧,并且在固定圈32的一侧固定安装有限位壳343,该限位壳343固定安装于透明板11上;In order to adjust the lateral position of the camera 31, a lateral adjustment mechanism 34 is provided on one side of the fixing ring 32. The lateral adjustment mechanism 34 has an external thread 341 opened on the outside of the camera 31. The external thread 341 is located on the inner side of the fixing ring 32. A limit housing 343 is fixedly installed on one side of the fixing ring 32. The limit housing 343 is fixedly installed on the transparent plate 11.

并且限位壳343内设置有螺纹连接于外螺纹341上的转轴342,通过该限位壳343来对转轴342的横移范围进行限制,同时限位壳343和透明板11上开设有开口(图中未标出),该开口适于操作者在壳体1的外部对转轴342进行操控并转动,因此操作者从外部手动可转动转轴342使得摄像头31通过外螺纹341与转轴342的螺纹配合进行横向位置调节,从而方便控制摄像头31的位置,来适应不同直径和位置的限位线。In addition, a rotating shaft 342 threadedly connected to the external thread 341 is provided in the limiting shell 343, and the lateral movement range of the rotating shaft 342 is limited by the limiting shell 343. At the same time, openings (not marked in the figure) are provided on the limiting shell 343 and the transparent plate 11, and the openings are suitable for the operator to control and rotate the rotating shaft 342 outside the shell 1. Therefore, the operator can manually rotate the rotating shaft 342 from the outside so that the camera 31 can be adjusted in the lateral position through the cooperation between the external thread 341 and the thread of the rotating shaft 342, thereby facilitating the control of the position of the camera 31 to adapt to limit lines of different diameters and positions.

如图2和图4-图5所示,该强度测试机构2具有第一夹持块21,该测试箱12内设置有滑动槽(图中未标出),该第一夹持块21固定于滑动槽的上端,该第一夹持块21位于摄像头31的上方,该第一夹持块21的下方设置有第二夹持块22,该第二夹持块22滑动连接于测试箱12上的滑动槽内,并且该第一夹持块21和第二夹持块22的相对面上均设置有气动手指(图中未标出),该气动手指是利用压缩空气作为动力,用来夹取纤维的执行装置,且避免纤维损伤,该气动手指为本领域的常规手段,在此不以赘述;As shown in FIG. 2 and FIG. 4-FIG. 5, the strength testing mechanism 2 has a first clamping block 21, and a sliding groove (not shown in the figure) is provided in the test box 12. The first clamping block 21 is fixed to the upper end of the sliding groove, and the first clamping block 21 is located above the camera 31. A second clamping block 22 is provided below the first clamping block 21, and the second clamping block 22 is slidably connected to the sliding groove on the test box 12. Pneumatic fingers (not shown in the figure) are provided on the opposite surfaces of the first clamping block 21 and the second clamping block 22. The pneumatic fingers are actuators that use compressed air as power to clamp fibers and avoid fiber damage. The pneumatic fingers are conventional means in the art and are not described in detail here.

为了控制第二夹持块22的位置,该第二夹持块22的后端设置有驱动机构24,该驱动机构24适于操控第二夹持块22进行竖直运动,具体的:本申请中,该驱动机构24具有安装于壳体1支架上的减速电机,该减速电机的一侧设置有驱动杆,该驱动杆转动连接于壳体1上,并且该第二夹持块22的后端安装有延伸块,该延伸块螺纹连接于驱动杆上,同时在减速电机的输出端和驱动杆的下端之间连接有链轮链条,故而启动减速电机转动通过链轮链条带动驱动杆转动,从而使第二夹持块22和延伸块同时进行竖直运动,将纤维拉动进行测试;In order to control the position of the second clamping block 22, a driving mechanism 24 is provided at the rear end of the second clamping block 22, and the driving mechanism 24 is suitable for controlling the second clamping block 22 to perform vertical movement. Specifically: in the present application, the driving mechanism 24 has a reduction motor installed on the bracket of the shell 1, and a driving rod is provided on one side of the reduction motor. The driving rod is rotatably connected to the shell 1, and an extension block is installed at the rear end of the second clamping block 22. The extension block is threadedly connected to the driving rod, and a sprocket chain is connected between the output end of the reduction motor and the lower end of the driving rod. Therefore, the reduction motor is started to rotate to drive the driving rod to rotate through the sprocket chain, so that the second clamping block 22 and the extension block perform vertical movement at the same time, and the fiber is pulled for testing;

需要说明的是,该驱动机构24也可设置为液压缸等竖直移动的机构,故而该驱动机构24为本领域的常规手段,在此不以赘述。It should be noted that the driving mechanism 24 can also be configured as a vertically movable mechanism such as a hydraulic cylinder, so the driving mechanism 24 is a conventional means in the art and will not be described in detail here.

同时在测试箱12的上端还固定安装有放卷辊23,该放卷辊23位于第一夹持块21的上方,该放卷辊23用于放卷待测试的纤维,并且该放卷辊23可进行拆卸,方便将待测试的纤维缠绕并装于放卷辊23上。At the same time, a reel 23 is fixedly installed at the upper end of the test box 12. The reel 23 is located above the first clamping block 21. The reel 23 is used to reel the fiber to be tested, and the reel 23 is detachable, so that the fiber to be tested can be wound and mounted on the reel 23 conveniently.

本实施例中,如图12所示,该第二夹持块22的下端安装有真空吸附台,该真空吸附台的上端设置有进线口,该真空吸附台适于将待抗拉检测的纤维下端吸附拉直,并将拉断后的断线进行收集。In this embodiment, as shown in FIG. 12 , a vacuum adsorption platform is installed at the lower end of the second clamping block 22 , and a wire inlet is provided at the upper end of the vacuum adsorption platform. The vacuum adsorption platform is suitable for adsorbing and straightening the lower end of the fiber to be tensile tested, and collecting the broken wires after being pulled apart.

综上所述:在对纤维进行细度强伸测试时,操作人员先将纤维装于放卷辊23上,随后再将纤维头向下拉动,使纤维穿过第一夹持块21和第二夹持块22上的气动手指,再通过真空吸附台将纤维下端吸附拉直,随后通过气动手指将纤维进行夹持;In summary: when testing the fineness and tensile strength of the fiber, the operator first loads the fiber onto the unwinding roller 23, then pulls the fiber head downward to allow the fiber to pass through the pneumatic fingers on the first clamping block 21 and the second clamping block 22, then uses the vacuum adsorption table to adsorb and straighten the lower end of the fiber, and then clamps the fiber with the pneumatic fingers;

当纤维夹持完毕后,操作人员通过纵向调节机构33和横向调节机构34将摄像头31的位置进行调节,通过在电脑上的观察,使得摄像头31的镜头与纤维对齐,从而进行纤维细度检测作业;After the fiber is clamped, the operator adjusts the position of the camera 31 through the longitudinal adjustment mechanism 33 and the transverse adjustment mechanism 34, and aligns the lens of the camera 31 with the fiber by observing on the computer, so as to perform the fiber fineness detection operation;

在对纤维细度检测完毕后,随后启动驱动机构24来控制第二夹持块22向下移动,对纤维进行拉伸,直至纤维断裂,从而测试检测出本段纤维的抗拉强度和断裂伸长度;After the fiber fineness is detected, the driving mechanism 24 is then started to control the second clamping block 22 to move downward, and the fiber is stretched until the fiber breaks, thereby testing and detecting the tensile strength and breaking elongation of the fiber in this section;

拉断后的纤维通过真空吸附台进行收集,随后将第一夹持块21和第二夹持块22打开,取消对纤维的固定,重复上述操作再将纤维进行夹持并进行第二段测试,从而在对较长距离纤维细度强伸检测的过程中,无需将纤维分开进行两工序检测,从而减少了测试时间,同时节约生产成本,减少了测试人员的劳动强度。The broken fibers are collected by a vacuum adsorption table, and then the first clamping block 21 and the second clamping block 22 are opened to cancel the fixation of the fibers. The above operation is repeated to clamp the fibers and perform the second test. Therefore, in the process of testing the fineness and elongation of fibers over a longer distance, there is no need to separate the fibers for two-step testing, thereby reducing the test time, saving production costs, and reducing the labor intensity of testers.

实施例二:在对较长距离纤维细度强伸检测的过程中,由于纤维强伸检测需要将纤维拉伸直至断裂,因此需要工作人员频繁的对断裂的线进行手动调节并定位,这种方式还是对测试人员的劳动强度有所增加,难以实现测试装置自动化和多功能化的特点,为了解决上述问题,具体的:Embodiment 2: In the process of testing the fineness and tensile strength of fibers over a long distance, since the fiber tensile strength test needs to stretch the fibers until they break, the staff is required to frequently manually adjust and locate the broken lines. This method still increases the labor intensity of the testers and it is difficult to realize the characteristics of automation and multifunctionality of the test device. In order to solve the above problems, specifically:

如图6-图10所示,在第一夹持块21的上方设置有引导机构4,该引导机构4用于对断裂的纤维进行引导,该引导机构4具有固定安装于第一夹持块21上的固定架45,该固定架45的中心端固定安装有套轴42,该套轴42的一侧固定安装有固定板431,该固定板431远离套轴42的一端设置有夹头组43,该夹头组43用于对纤维进行夹持,该夹头组43具有第一夹头432和第二夹头433,该第一夹头432和第二夹头433的接触端铰接于固定板431上,故而可使第一夹头432和第二夹头433进行张开和闭合;As shown in FIGS. 6 to 10 , a guiding mechanism 4 is provided above the first clamping block 21, and the guiding mechanism 4 is used to guide the broken fiber. The guiding mechanism 4 has a fixing frame 45 fixedly installed on the first clamping block 21, and a sleeve shaft 42 is fixedly installed on the central end of the fixing frame 45, and a fixing plate 431 is fixedly installed on one side of the sleeve shaft 42, and a chuck group 43 is provided at one end of the fixing plate 431 away from the sleeve shaft 42, and the chuck group 43 is used to clamp the fiber, and the chuck group 43 has a first chuck 432 and a second chuck 433, and the contact ends of the first chuck 432 and the second chuck 433 are hinged on the fixing plate 431, so that the first chuck 432 and the second chuck 433 can be opened and closed;

为了方便操控对夹头组43进行张开和闭合,该第一夹持块21的上方设置有传动机构44,该传动机构44具有固定于测试箱12上的驱动电机443,该驱动电机443的输出轴通过轴承座固定于第一夹持块21的上端,且该驱动电机443的输出轴上固定安装有齿轮442,该齿轮442的一侧啮合连接有齿条441,同时在齿条441的另一侧固定安装有活动筒41,该活动筒41与套轴42同轴设置;In order to facilitate the operation of opening and closing the chuck group 43, a transmission mechanism 44 is provided above the first clamping block 21. The transmission mechanism 44 has a driving motor 443 fixed on the test box 12. The output shaft of the driving motor 443 is fixed to the upper end of the first clamping block 21 through a bearing seat, and a gear 442 is fixedly installed on the output shaft of the driving motor 443. A rack 441 is meshedly connected to one side of the gear 442, and a movable cylinder 41 is fixedly installed on the other side of the rack 441. The movable cylinder 41 is coaxially arranged with the sleeve shaft 42.

并且在第一夹头432和第二夹头433靠近套轴42的一端均固定安装有钢丝绳434,该钢丝绳434另一端穿过套轴42上并固定于活动筒41上,因此通过移动活动筒41可拉动钢丝绳434,故而使夹头组43进行张开和闭合作业。In addition, a steel wire rope 434 is fixedly installed on one end of the first chuck 432 and the second chuck 433 close to the sleeve shaft 42. The other end of the steel wire rope 434 passes through the sleeve shaft 42 and is fixed on the movable cylinder 41. Therefore, the steel wire rope 434 can be pulled by moving the movable cylinder 41, so that the chuck group 43 can be opened and closed.

为了提高活动筒41的移动稳定性,同时在活动筒41的下端固定安装有滑条444,且该第一夹持块21的上端固定安装有滑轨445,该滑条444和滑轨445之间滑动连接,故而通过启动驱动电机443带动齿轮442进行转动,通过齿轮442转动带动齿条441和活动筒41在滑轨445内进行直线滑动,来将夹头组43进行张开和闭合。In order to improve the moving stability of the movable cylinder 41, a slide bar 444 is fixedly installed at the lower end of the movable cylinder 41, and a slide rail 445 is fixedly installed at the upper end of the first clamping block 21. The slide bar 444 and the slide rail 445 are slidably connected. Therefore, by starting the driving motor 443 to drive the gear 442 to rotate, the gear 442 rotates to drive the rack 441 and the movable cylinder 41 to slide linearly in the slide rail 445, so as to open and close the chuck group 43.

并且在活动筒41的轴心处固定开设有收夹管46,该收夹管46的一端贯穿设置于第一夹头432和第二夹头433之间,并且在收夹管46的内部放置有多组的线夹47,该线夹47的一端设置为弹性弧环,该线夹47的另一端具有卡扣部,该卡口部受到挤压后可进行卡合,从而对纤维进行夹持;A clamping tube 46 is fixedly provided at the axis of the movable cylinder 41, one end of which penetrates between the first clamp 432 and the second clamp 433, and a plurality of wire clamps 47 are placed inside the clamping tube 46, one end of which is provided as an elastic arc ring, and the other end of which has a buckle portion, which can be engaged after being squeezed, so as to clamp the fiber;

需要说明的是,在对线夹47安装时,其安装方向要与夹头组43保持水平,并且当线夹47位于收夹管46内时,此时并未卡合,并且由于弹性弧环的影响,使线夹47水平位于收夹管46的正中间,故收夹管46内无法同时放置多个线夹47。It should be noted that when installing the wire clamp 47, its installation direction should be kept horizontal with the clamp group 43, and when the wire clamp 47 is located in the clamp tube 46, it is not engaged at this time, and due to the influence of the elastic arc ring, the wire clamp 47 is horizontally located in the middle of the clamp tube 46, so multiple wire clamps 47 cannot be placed in the clamp tube 46 at the same time.

本实施例中,该第一夹头432和第二夹头433的内侧开设有凹槽435,该凹槽435用于放置线夹47。In this embodiment, a groove 435 is formed inside the first clamp 432 and the second clamp 433 , and the groove 435 is used to place the wire clamp 47 .

如图8和图11所示,为了将收夹管46内的线夹47向外推出,该收夹管46远离夹头组43的一端设置有推料件48,该推料件48具有推杆481,该推杆481的一端位于收夹管46内,该推杆481靠近收夹管46的一端固定安装有推块483,该推块483滑动连接于收夹管46内;As shown in FIGS. 8 and 11 , in order to push the wire clamp 47 in the clamping tube 46 outward, a material pushing member 48 is provided at one end of the clamping tube 46 away from the clamp assembly 43. The material pushing member 48 has a push rod 481. One end of the push rod 481 is located in the clamping tube 46. A push block 483 is fixedly installed at one end of the push rod 481 close to the clamping tube 46. The push block 483 is slidably connected in the clamping tube 46.

并且该推杆481远离推块483的一端设置有气缸482,该气缸482固定于壳体1内的支架上,该气缸482的输出轴和推杆481之间固定连接,因此通过启动气缸482带动推杆481将推块483向夹头组43方向推动,从而将收夹管46内的线夹47向夹头组43方向推动。In addition, a cylinder 482 is provided at one end of the push rod 481 away from the push block 483. The cylinder 482 is fixed on the bracket inside the shell 1. The output shaft of the cylinder 482 and the push rod 481 are fixedly connected. Therefore, by starting the cylinder 482, the push rod 481 is driven to push the push block 483 toward the chuck group 43, thereby pushing the wire clamp 47 in the clamping tube 46 toward the chuck group 43.

为了使收夹管46内的线夹47自动填充,该收夹管46上远离活动筒41的一端处贯穿开设有安装口(图中未标出),该安装口上设置有上料机构5,该上料机构5具有放夹箱51,该放夹箱51固定于测试箱12上,且放夹箱51的底部安装于收夹管46上的安装口上,该放夹箱51的下端设置有弧口与收夹管46的外壁齐平;In order to automatically fill the wire clamp 47 in the clamp collecting tube 46, a mounting opening (not shown in the figure) is provided through the end of the clamp collecting tube 46 away from the movable cylinder 41, and a feeding mechanism 5 is provided on the mounting opening. The feeding mechanism 5 has a clamp placing box 51, which is fixed on the test box 12, and the bottom of the clamp placing box 51 is installed on the mounting opening on the clamp collecting tube 46, and the lower end of the clamp placing box 51 is provided with an arc opening flush with the outer wall of the clamp collecting tube 46;

本实施例中,该放夹箱51的内部也放置有多组的线夹47。In this embodiment, a plurality of wire clips 47 are also placed inside the clamp box 51 .

同时在收夹管46上安装口的两侧安装有挡板52,该挡板52的最底端高于推块483的上端,需要说明的是,该推块483的长度与线夹47收缩状态下的长度一致,且该推块483在滑动时不会脱离收夹管46的安装口处,同时推块483的上端设置为平面,因此该在收夹管46内滑动时,不会受到挡板52的影响,并且当线夹47进入到收夹管46内后,也不会受到挡板52的影响。At the same time, baffles 52 are installed on both sides of the mounting opening on the clamping tube 46. The bottom end of the baffle 52 is higher than the upper end of the push block 483. It should be noted that the length of the push block 483 is consistent with the length of the wire clamp 47 in the contracted state, and the push block 483 will not separate from the mounting opening of the clamping tube 46 when sliding. At the same time, the upper end of the push block 483 is set to be a plane, so when sliding in the clamping tube 46, it will not be affected by the baffle 52, and when the wire clamp 47 enters the clamping tube 46, it will not be affected by the baffle 52.

并且该放夹箱51的内部滑动连接有压块54,该压块54的上端固定安装有拉绳53,该拉绳53远离压块54的一端垂吊于放夹箱51的外侧。A pressing block 54 is slidably connected to the interior of the clamp box 51 . A pull rope 53 is fixedly installed on the upper end of the pressing block 54 . One end of the pull rope 53 away from the pressing block 54 is suspended outside the clamp box 51 .

该测试箱12的底部还固定安装有收集箱6。The bottom of the test box 12 is also fixedly mounted with a collection box 6 .

本实施例中,该驱动电机443和气缸482以及气动手指均为PLC程序进行控制,并且该压块54上设置有位置传感器,当达到一定的位置时会在电脑终端进行提醒,此时操作人员停止测试,将放夹箱51内的线夹47填满即可。In this embodiment, the drive motor 443, the cylinder 482 and the pneumatic fingers are all controlled by a PLC program, and a position sensor is provided on the pressing block 54. When a certain position is reached, a reminder will be given on the computer terminal. At this time, the operator stops the test and fills the wire clamps 47 in the clamp box 51.

综上所述:在对纤维检测之前,先启动驱动电机443使其带动活动筒41向气缸482方向进行横移,从而将钢丝绳434向外拉动,使第一夹头432和第二夹头433轻微闭合;In summary: before testing the fibers, the driving motor 443 is started to drive the movable cylinder 41 to move laterally toward the cylinder 482, thereby pulling the steel wire rope 434 outward, so that the first clamp 432 and the second clamp 433 are slightly closed;

与此同时,启动气缸482使其推动推杆481和推块483在收夹管46内向夹头组43方向滑动,从而将线夹47向夹头组43内推动,使得线夹47位于第一夹头432和第二夹头433的凹槽435内;At the same time, the cylinder 482 is started to push the push rod 481 and the push block 483 to slide in the clamping tube 46 toward the clamp assembly 43, thereby pushing the wire clamp 47 into the clamp assembly 43, so that the wire clamp 47 is located in the groove 435 of the first clamp 432 and the second clamp 433;

随后气缸482收缩复位,直至离开收夹管46的安装口处,此时放夹箱51内的线夹47随着重力和压块54的压力向下滑动,使最下方的线夹47进入到收夹管46内,从而完成自动上料,并且由于两侧设置有挡板52,故而推杆481和推块483在推动线夹47时不会带动上方的线夹47进行移动,保证每次只推动上料一个线夹47;Then the cylinder 482 shrinks and resets until it leaves the installation opening of the clamping tube 46. At this time, the wire clamps 47 in the clamp box 51 slide downward under the pressure of gravity and the pressure of the pressing block 54, so that the lower wire clamp 47 enters the clamping tube 46, thereby completing the automatic loading. In addition, since the baffles 52 are arranged on both sides, the push rod 481 and the push block 483 will not drive the upper wire clamp 47 to move when pushing the wire clamp 47, ensuring that only one wire clamp 47 is pushed for loading each time.

同时再此启动驱动电机443反转使活动筒41带动第一夹头432和第二夹头433张开,由于线夹47具有弹力且顶于凹槽435内,故不会滑落;At the same time, the driving motor 443 is started to rotate in reverse so that the movable cylinder 41 drives the first clamp 432 and the second clamp 433 to open. Since the wire clamp 47 has elastic force and is pressed in the groove 435, it will not slide off.

此时将待检测的纤维穿过张开的线夹47、第一夹持块21和第二夹持块22上的气动手指,随后通过气动手指将纤维进行夹持;At this time, the fiber to be tested is passed through the opened wire clamp 47, the pneumatic fingers on the first clamping block 21 and the second clamping block 22, and then the fiber is clamped by the pneumatic fingers;

当气动手指对纤维夹持完毕后,再次启动驱动电机443使其带动活动筒41滑动,直至第一夹头432和第二夹头433完全夹紧,从而使线夹47夹紧并对纤维进行夹持;When the pneumatic fingers have finished clamping the fiber, the driving motor 443 is started again to drive the movable cylinder 41 to slide until the first clamp 432 and the second clamp 433 are completely clamped, so that the wire clamp 47 clamps and clamps the fiber;

随后将摄像头31的位置进行调节,使得摄像头31的镜头与纤维对齐,进行纤维细度检测作业;Then, the position of the camera 31 is adjusted so that the lens of the camera 31 is aligned with the fiber, and the fiber fineness detection operation is performed;

在对纤维细度检测完毕后,随后启动驱动机构24来控制第二夹持块22向下移动,对纤维进行拉伸,直至纤维断裂,从而测试检测出本段纤维的抗拉强度和断裂伸长度;After the fiber fineness is detected, the driving mechanism 24 is then started to control the second clamping block 22 to move downward, and the fiber is stretched until the fiber breaks, thereby testing and detecting the tensile strength and breaking elongation of the fiber in this section;

当纤维断裂后,此时将第一夹持块21和第二夹持块22上的气动手指打开,随后启动驱动电机443使其带动活动筒41将第一夹头432和第二夹头433张开,此时线夹47将断裂的线头夹持并随着重力向下掉落,穿过第一夹持块21和第二夹持块22上的气动手指,之后再次启动气动手指将纤维进行夹持,并进行强伸测试;When the fiber is broken, the pneumatic fingers on the first clamping block 21 and the second clamping block 22 are opened, and then the driving motor 443 is started to drive the movable cylinder 41 to open the first clamp 432 and the second clamp 433. At this time, the wire clamp 47 clamps the broken wire end and falls downward with gravity, passing through the pneumatic fingers on the first clamping block 21 and the second clamping block 22. Then, the pneumatic fingers are started again to clamp the fiber, and a tensile test is performed;

当纤维再次拉断时,重复上述操作即可,并且通过收集箱6可将断裂后的纤维线和下落的线夹47进行收集,从而无需工作人员频繁的对断裂的线进行手动调节并定位,解决测试人员的劳动强度,降低测试成本,同时实现了测试装置自动化和多功能化的特点。When the fiber is broken again, the above operation can be repeated, and the broken fiber line and the fallen wire clamp 47 can be collected through the collection box 6, so that the staff does not need to frequently manually adjust and position the broken line, which solves the labor intensity of the testers, reduces the test cost, and realizes the characteristics of automation and multi-functionality of the test device.

以上所述仅为本申请的优选实施例而已,并不用于限制本申请,对于本领域的技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的保护范围之内。The above description is only the preferred embodiment of the present application and is not intended to limit the present application. For those skilled in the art, the present application may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims (10)

1. A fiber fineness strong stretching tester is characterized in that: comprising the following steps:
a housing (1);
a test box (12), the test box (12) being mounted within the housing (1);
an unreeling roller (23), wherein the unreeling roller (23) is arranged at the upper end of the test box (12);
the strength testing mechanism (2) is arranged in the testing box (12), and the strength testing mechanism (2) is used for performing strength testing operation on the fibers;
Fineness testing mechanism (3), this fineness testing mechanism (3) set up in one side of test box (12), fineness testing mechanism (3) are used for testing the thickness or the cross-sectional area of fibre, fineness testing mechanism (3) have:
a camera (31), the camera (31) being arranged in the housing (1);
A longitudinal adjustment mechanism (33), wherein the longitudinal adjustment mechanism (33) is mounted on the camera (31), and the longitudinal adjustment mechanism (33) is used for adjusting the longitudinal position of the camera (31);
a lateral adjustment mechanism (34), wherein the lateral adjustment mechanism (34) is arranged on one side of the camera (31), and the lateral adjustment mechanism (34) is used for adjusting the lateral position of the camera (31);
The strength testing mechanism (2) is provided with a first clamping block (21), the first clamping block (21) is located above the camera (31), a second clamping block (22) is arranged below the first clamping block (21), pneumatic fingers are arranged on opposite faces of the first clamping block (21) and the second clamping block (22), a driving mechanism (24) is arranged at the rear end of the second clamping block (22), and the driving mechanism (24) is suitable for controlling the second clamping block (22) to vertically move.
2. The fiber fineness and stretching tester according to claim 1, wherein: the utility model discloses a fiber clamping device, including first grip block (21), guiding mechanism (4) are provided with to the top of first grip block (21), guiding mechanism (4) have fixed mounting in mount (45) on first grip block (21), the center fixed mounting of mount (45) has sleeve (42), one side fixed mounting of sleeve (42) has fixed plate (431), one end that fixed plate (431) kept away from sleeve (42) is provided with chuck group (43), chuck group (43) are used for carrying out the centre gripping to the fiber, chuck group (43) have first chuck (432) and second chuck (433), first chuck (432) with the contact end of second chuck (433) articulate in on fixed plate (431).
3. The fiber fineness and stretching tester according to claim 2, wherein: the automatic testing device is characterized in that a transmission mechanism (44) is arranged above the first clamping block (21), the transmission mechanism (44) is provided with a driving motor (443) fixed on the testing box (12), an output shaft of the driving motor (443) is rotationally connected to the upper end of the first clamping block (21), a gear (442) is fixedly arranged on the output shaft of the driving motor (443), one side of the gear (442) is connected with a rack (441) in a meshed mode, a movable barrel (41) is fixedly arranged on the other side of the rack (441), and the movable barrel (41) and the sleeve shaft (42) are coaxially arranged.
4. A fiber fineness tensile tester according to claim 3, wherein: the first clamping head (432) and the second clamping head (433) are close to one end of the sleeve shaft (42) and are fixedly provided with a steel wire rope (434), the other end of the steel wire rope (434) penetrates through the sleeve shaft (42) and is fixed on the movable cylinder (41), the lower end of the movable cylinder (41) is fixedly provided with a sliding strip (444), the upper end of the first clamping block (21) is fixedly provided with a sliding rail (445), and the sliding strip (444) is in sliding connection with the sliding rail (445).
5. The fiber fineness and stretching tester according to claim 4, wherein: a clamping pipe (46) is fixedly arranged at the axis of the movable cylinder (41), one end of the clamping pipe (46) penetrates through and is arranged between the first clamping head (432) and the second clamping head (433), and at least two groups of wire clamps (47) are arranged inside the clamping pipe (46);
The clamping device is characterized in that a pushing piece (48) is arranged at one end, far away from the clamping head group (43), of the clamping tube (46), the pushing piece (48) is provided with a push rod (481), one end of the push rod (481) is located in the clamping tube (46), a push block 4 (83) is fixedly arranged at one end of the push rod 4 (81), the push block (483) is slidably connected in the clamping tube 4 (6), an air cylinder (482) is arranged at one end of the push rod (481), and the air cylinder 4 (82) is fixed on the shell (1), and an output shaft of the air cylinder (482) is fixedly connected with the push rod (481).
6. The fiber fineness and stretching tester according to claim 5, wherein: the device is characterized in that a mounting opening is formed in one end, far away from the movable barrel (41), of the collecting and clamping pipe (46) in a penetrating manner, a feeding mechanism (5) is arranged on the mounting opening, the feeding mechanism (5) is provided with a clamping box (51), the clamping box (51) is fixed on the test box (12), the bottom of the clamping box (51) is mounted on the mounting opening of the collecting and clamping pipe (46), and at least two groups of wire clamps (47) are arranged in the clamping box (51).
7. The fiber fineness and stretching tester according to claim 6, wherein: baffle (52) are installed to the both sides of collecting clamp pipe (46) installing port, the bottommost end of baffle (52) is higher than the upper end of ejector pad (483), put the inside sliding connection of pressing from both sides case (51) and have briquetting (54), the upper end fixed mounting of briquetting (54) has stay cord (53), stay cord (53) keep away from the one end of briquetting (54) hang in put the outside of pressing from both sides case (51), the bottom fixed mounting of test box (12) has collecting box (6).
8. The fiber fineness and stretching tester according to claim 1, wherein: the vertical adjustment mechanism (33) is provided with a telescopic box (331) fixedly installed on an inner support of the shell (1), a fixed ring (32) is sleeved at the middle position of the camera (31), the telescopic box (331) is provided with a telescopic shaft, the end part of the telescopic shaft is fixedly installed on the fixed ring (32), a connecting plate (332) is fixedly installed on the telescopic shaft of the telescopic box (331), and a connecting block (333) is fixedly installed at the lower end of the connecting plate (332).
9. The fiber fineness and stretching tester according to claim 8, wherein: screw (334) is connected to the connecting block (333) in a threaded mode, the screw (334) is connected to the shell (1) in a rotating mode, a torsion disc (335) is fixedly arranged at the outer end of the screw (334), a sliding rod (336) is arranged on one side of the screw (334), and the sliding rod (336) is connected to the connecting block (333) in a sliding mode.
10. The fiber fineness and stretching tester according to claim 9, wherein: the camera is characterized in that the transverse adjusting mechanism (34) is provided with an external thread (341) arranged on the outer side of the camera (31), the external thread (341) is located on the inner side of the fixed ring (32), a limiting shell (343) is fixedly arranged on one side of the fixed ring (32), the limiting shell (343) is fixedly arranged on the shell (1), and a rotating shaft (342) in threaded connection with the external thread (341) is arranged in the limiting shell (343).
CN202410783400.8A 2024-06-18 2024-06-18 Fiber fineness strong stretching tester Active CN118566004B (en)

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CN118817493A (en) * 2024-09-18 2024-10-22 烟台奥森制动材料有限公司 High thermal conductivity and high modulus carbon fiber medium and high temperature thermal expansion performance test device
CN119124804A (en) * 2024-11-13 2024-12-13 常州市华纺纺织仪器有限公司 Coated wire mechanical properties tester

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