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CN118431210A - Wearable device - Google Patents

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Publication number
CN118431210A
CN118431210A CN202310115773.3A CN202310115773A CN118431210A CN 118431210 A CN118431210 A CN 118431210A CN 202310115773 A CN202310115773 A CN 202310115773A CN 118431210 A CN118431210 A CN 118431210A
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light
layer
microlens
led chip
wearable device
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CN118431210B (en
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黄书藤
郭小丫
黄松
李瑞芬
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Honor Device Co Ltd
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Honor Device Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L25/00Assemblies consisting of a plurality of semiconductor or other solid state devices
    • H01L25/03Assemblies consisting of a plurality of semiconductor or other solid state devices all the devices being of a type provided for in a single subclass of subclasses H10B, H10D, H10F, H10H, H10K or H10N, e.g. assemblies of rectifier diodes
    • H01L25/04Assemblies consisting of a plurality of semiconductor or other solid state devices all the devices being of a type provided for in a single subclass of subclasses H10B, H10D, H10F, H10H, H10K or H10N, e.g. assemblies of rectifier diodes the devices not having separate containers
    • H01L25/075Assemblies consisting of a plurality of semiconductor or other solid state devices all the devices being of a type provided for in a single subclass of subclasses H10B, H10D, H10F, H10H, H10K or H10N, e.g. assemblies of rectifier diodes the devices not having separate containers the devices being of a type provided for in group H10H20/00
    • H01L25/0753Assemblies consisting of a plurality of semiconductor or other solid state devices all the devices being of a type provided for in a single subclass of subclasses H10B, H10D, H10F, H10H, H10K or H10N, e.g. assemblies of rectifier diodes the devices not having separate containers the devices being of a type provided for in group H10H20/00 the devices being arranged next to each other
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B5/00Measuring for diagnostic purposes; Identification of persons
    • A61B5/02Detecting, measuring or recording for evaluating the cardiovascular system, e.g. pulse, heart rate, blood pressure or blood flow
    • A61B5/024Measuring pulse rate or heart rate
    • GPHYSICS
    • G04HOROLOGY
    • G04GELECTRONIC TIME-PIECES
    • G04G17/00Structural details; Housings
    • GPHYSICS
    • G04HOROLOGY
    • G04GELECTRONIC TIME-PIECES
    • G04G17/00Structural details; Housings
    • G04G17/02Component assemblies
    • GPHYSICS
    • G04HOROLOGY
    • G04GELECTRONIC TIME-PIECES
    • G04G21/00Input or output devices integrated in time-pieces
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L25/00Assemblies consisting of a plurality of semiconductor or other solid state devices
    • H01L25/03Assemblies consisting of a plurality of semiconductor or other solid state devices all the devices being of a type provided for in a single subclass of subclasses H10B, H10D, H10F, H10H, H10K or H10N, e.g. assemblies of rectifier diodes
    • H01L25/04Assemblies consisting of a plurality of semiconductor or other solid state devices all the devices being of a type provided for in a single subclass of subclasses H10B, H10D, H10F, H10H, H10K or H10N, e.g. assemblies of rectifier diodes the devices not having separate containers
    • H01L25/075Assemblies consisting of a plurality of semiconductor or other solid state devices all the devices being of a type provided for in a single subclass of subclasses H10B, H10D, H10F, H10H, H10K or H10N, e.g. assemblies of rectifier diodes the devices not having separate containers the devices being of a type provided for in group H10H20/00
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10HINORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
    • H10H20/00Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
    • H10H20/80Constructional details
    • H10H20/85Packages
    • H10H20/852Encapsulations
    • H10H20/853Encapsulations characterised by their shape
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10HINORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
    • H10H20/00Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
    • H10H20/80Constructional details
    • H10H20/85Packages
    • H10H20/855Optical field-shaping means, e.g. lenses

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Health & Medical Sciences (AREA)
  • Power Engineering (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
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  • Computer Hardware Design (AREA)
  • Medical Informatics (AREA)
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  • Heart & Thoracic Surgery (AREA)
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  • Molecular Biology (AREA)
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Abstract

本申请提供一种可穿戴设备,涉及终端技术领域,该可穿戴设备包括PPG模组;PPG模组包括发光单元,发光单元包括沿第一方向排布的封装基板、发光芯片层和封装胶层;发光单元还包括设置于封装胶层远离发光芯片层一侧的第一微透镜层,和/或,设置于发光芯片层远离封装基板一侧的第二微透镜层;第一微透镜层、第二微透镜层均用于增强光通量和改变光形。该可穿戴设备通过在发光单元中增设第一微透镜层和/或第二微透镜层,来提高出光光效。

The present application provides a wearable device, which relates to the field of terminal technology. The wearable device includes a PPG module; the PPG module includes a light-emitting unit, and the light-emitting unit includes a packaging substrate, a light-emitting chip layer, and a packaging adhesive layer arranged along a first direction; the light-emitting unit also includes a first microlens layer arranged on the side of the packaging adhesive layer away from the light-emitting chip layer, and/or, a second microlens layer arranged on the side of the light-emitting chip layer away from the packaging substrate; the first microlens layer and the second microlens layer are both used to enhance the luminous flux and change the light shape. The wearable device improves the light output efficiency by adding the first microlens layer and/or the second microlens layer in the light-emitting unit.

Description

可穿戴设备Wearable device

技术领域Technical Field

本申请涉及终端技术领域,具体涉及一种可穿戴设备。The present application relates to the field of terminal technology, and in particular to a wearable device.

背景技术Background technique

随着智能手表、运动手环等可穿戴设备的爆发式增长,可穿戴设备上集成的功能越来越多。例如,用户可以利用可穿戴设备测量心率、脉搏或血氧饱和度等体征信息。With the explosive growth of wearable devices such as smart watches and sports bracelets, more and more functions are integrated into wearable devices. For example, users can use wearable devices to measure vital signs such as heart rate, pulse or blood oxygen saturation.

当测量体征信息时,可穿戴设备可以以发光单元和收光单元为基础,运用光电容积脉搏波描记法(photo plethysmographic,PPG),测量经过人体血管和组织反射、吸收后的衰减光、记录血管的搏动状态并测量脉搏波。When measuring vital signs, wearable devices can use photoplethysmography (PPG) based on light-emitting units and light-receiving units to measure the attenuated light after reflection and absorption by human blood vessels and tissues, record the pulsation state of blood vessels and measure pulse waves.

在上述方法中,发光单元发出的光透过可穿戴设备后盖的出光效率是影响PPG性能的关键参数,然而,现有技术中,这种出光效率并不高,对此,亟待一种新的设计方案。In the above method, the light extraction efficiency of the light emitted by the light-emitting unit through the back cover of the wearable device is a key parameter affecting the PPG performance. However, in the prior art, this light extraction efficiency is not high, and a new design solution is urgently needed.

发明内容Summary of the invention

本申请提供一种可穿戴设备,通过在发光单元中增设一层或多层微透镜阵列,来实现提高发光单元的出光效率的目的。The present application provides a wearable device, which achieves the purpose of improving the light output efficiency of a light-emitting unit by adding one or more layers of microlens arrays in the light-emitting unit.

第一方面,提供了一种可穿戴设备,所述可穿戴设备包括PPG模组;In a first aspect, a wearable device is provided, wherein the wearable device includes a PPG module;

所述PPG模组包括发光单元,所述发光单元包括沿第一方向排布的封装基板、发光芯片层和封装胶层;The PPG module includes a light-emitting unit, and the light-emitting unit includes a packaging substrate, a light-emitting chip layer and a packaging glue layer arranged along a first direction;

所述发光单元还包括设置于所述封装胶层远离所述发光芯片层一侧的第一微透镜层,和/或,设置于所述发光芯片层远离所述封装基板一侧的第二微透镜层;The light-emitting unit further comprises a first microlens layer disposed on a side of the packaging glue layer away from the light-emitting chip layer, and/or a second microlens layer disposed on a side of the light-emitting chip layer away from the packaging substrate;

所述第一微透镜层、所述第二微透镜层均用于增强光通量和改变光形。The first microlens layer and the second microlens layer are both used to enhance light flux and change light shape.

其中,第一方向在本申请实施例中指示发光单元的厚度方向,即方向z。The first direction in the embodiment of the present application indicates the thickness direction of the light emitting unit, that is, direction z.

本申请实施例提供了一种可穿戴设备,该可穿戴设备中的PPG模组所包括的发光单元除了包括封装基板、发光芯片层和封装胶层,还包括有一层或多层微透镜阵列。该一层或多层微透镜阵列设置在发光芯片层出光的一侧,例如设置发光芯片层出光的表面,或者设置在封装胶层上,以增强发光单元的出光效率,或者说,增强出光的光通量。The embodiment of the present application provides a wearable device, wherein the light-emitting unit included in the PPG module of the wearable device includes, in addition to a packaging substrate, a light-emitting chip layer and a packaging adhesive layer, one or more layers of microlens arrays. The one or more layers of microlens arrays are arranged on the light-emitting side of the light-emitting chip layer, for example, on the light-emitting surface of the light-emitting chip layer, or on the packaging adhesive layer, to enhance the light-emitting efficiency of the light-emitting unit, or in other words, to enhance the luminous flux of the light-emitting unit.

由于微透镜阵列还会改变光路,因此,还可以实现对发光芯片层的出光光形的调整,比如可以调整出光角度、光线疏密分布等。Since the microlens array can also change the light path, it is also possible to adjust the light shape of the light-emitting chip layer, such as adjusting the light angle, light density distribution, etc.

结合第一方面,在第一方面的某些实现方式中,所述第一微透镜层包括多个第一微透镜,所述第一微透镜为由第一平面和第一凸面组成的第一凸透镜;In combination with the first aspect, in some implementations of the first aspect, the first microlens layer includes a plurality of first microlenses, and the first microlenses are first convex lenses composed of a first plane and a first convex surface;

所述第一平面位于靠近所述封装胶层的一侧,所述第一凸面位于远离所述封装胶层的一侧。The first plane is located at a side close to the packaging glue layer, and the first convex surface is located at a side away from the packaging glue layer.

在该实现方式中,由于第一微透镜为第一凸透镜,第一平面位于靠近所述封装胶层的一侧,第一凸面位于远离所述封装胶层的一侧,第一微透镜靠近空气一侧的表面相对于平面面积增大,从而可以增强出光效率。In this implementation, since the first microlens is a first convex lens, the first plane is located on the side close to the encapsulation glue layer, and the first convex surface is located on the side away from the encapsulation glue layer, the surface area of the first microlens close to the air side is increased relative to the plane area, thereby enhancing the light extraction efficiency.

结合第一方面,在第一方面的某些实现方式中,所述第一微透镜层的折射率大于空气的折射率,且小于或等于所述封装胶层的折射率。In combination with the first aspect, in some implementations of the first aspect, the refractive index of the first microlens layer is greater than the refractive index of air, and is less than or equal to the refractive index of the encapsulation glue layer.

在该实现方式中,当第一微透镜的折射率等于封装胶层的折射率,光线从封装胶层出射到第一微透镜中时,光线发生一定折射,不发生全反射;而当第一微透镜的折射率小于封装胶层的折射率,光线从相对高折射率的封装胶层出射到相对低折射率的第一微透镜中时,光线会发生折射和全反射,全反射导致出光量降低一些;然而,因为增设的第一微透镜呈凸透镜形状,也即因为第一微透镜的曲率的存在,光线从相对高折射率的第一微透镜出射到相对低折射率的空气中时,相对于平面出射光线,破坏了全反射,从而可以提升一定的出光效率。In this implementation, when the refractive index of the first microlens is equal to the refractive index of the encapsulation glue layer, when the light is emitted from the encapsulation glue layer to the first microlens, the light undergoes a certain refraction and no total reflection occurs; and when the refractive index of the first microlens is less than the refractive index of the encapsulation glue layer, when the light is emitted from the relatively high refractive index encapsulation glue layer to the relatively low refractive index first microlens, the light undergoes refraction and total reflection, and the total reflection causes a certain reduction in the amount of light emitted; however, because the additional first microlens is in the shape of a convex lens, that is, because of the curvature of the first microlens, when the light is emitted from the relatively high refractive index first microlens to the relatively low refractive index air, the total reflection is destroyed relative to the plane emitted light, thereby improving a certain light output efficiency.

应理解,本申请描述的高折射率和低折射率中的“高”和“低”是相对而定的,不是固定的。It should be understood that the “high” and “low” in the high refractive index and low refractive index described in the present application are relative and not fixed.

结合第一方面,在第一方面的某些实现方式中,所述多个第一微透镜在所述封装胶层上呈第一阵列式排布。In combination with the first aspect, in some implementations of the first aspect, the plurality of first micro lenses are arranged in a first array on the encapsulation glue layer.

在该实现方式中,呈第一阵列式排布时,利用多个第一微透镜之间的阵列排布关系,可以调整出射到空气中的光线的光形,比如光线的出光角度、光线的疏密分布。In this implementation, when arranged in the first array, the light shape of the light emitted into the air, such as the light emission angle and the density distribution of the light, can be adjusted by utilizing the array arrangement relationship between the plurality of first micro lenses.

结合第一方面,在第一方面的某些实现方式中,所述第二微透镜层包括多个第二微透镜,所述第二微透镜为由第二平面和第二凸面组成的第二凸透镜;In combination with the first aspect, in some implementations of the first aspect, the second microlens layer includes a plurality of second microlenses, and the second microlenses are second convex lenses composed of a second plane and a second convex surface;

所述第二平面位于靠近所述发光芯片层的一侧,所述第二凸面位于远离所述发光芯片层的一侧。The second plane is located at a side close to the light emitting chip layer, and the second convex surface is located at a side away from the light emitting chip layer.

在该实现方式中,由于第二微透镜为第二凸透镜,第二平面位于靠近所述发光芯片层的一侧,第二凸面位于远离所述发光芯片层的一侧,第二微透镜靠近封装胶层一侧的表面相对于平面面积增大,从而可以增强出光效率。In this implementation, since the second microlens is a second convex lens, the second plane is located on the side close to the light-emitting chip layer, and the second convex surface is located on the side away from the light-emitting chip layer, the surface area of the second microlens close to the encapsulation layer is increased relative to the plane area, thereby enhancing the light extraction efficiency.

结合第一方面,在第一方面的某些实现方式中,所述第二微透镜层的折射率大于所述封装胶层的折射率,且小于或等于所述发光芯片层的折射率。In combination with the first aspect, in some implementations of the first aspect, the refractive index of the second microlens layer is greater than the refractive index of the encapsulation glue layer, and is less than or equal to the refractive index of the light-emitting chip layer.

在该实现方式中,当第二微透镜的折射率等于LED芯片层的折射率,光线从LED芯片层出射到第二微透镜中时,光线发生一定折射,不发生全反射;而当第二微透镜的折射率小于LED芯片层的折射率,光线从相对高折射率的LED芯片层出射到相对低折射率的第二微透镜中时,光线会发生全反射,导致出光量降低一些。然而,因为增设的第二微透镜呈凸透镜形状,也即因为第二微透镜的曲率的存在,光线从相对高折射率的第二微透镜出射到相对低折射率的封装胶层中时,相对于平面出射光线,破坏了全反射,从而也可以提升一定的出光效率。In this implementation, when the refractive index of the second microlens is equal to the refractive index of the LED chip layer, when the light is emitted from the LED chip layer to the second microlens, the light undergoes a certain refraction and no total reflection occurs; and when the refractive index of the second microlens is less than the refractive index of the LED chip layer, when the light is emitted from the relatively high refractive index LED chip layer to the relatively low refractive index second microlens, the light undergoes total reflection, resulting in a certain reduction in the amount of light emitted. However, because the added second microlens is in the shape of a convex lens, that is, because of the curvature of the second microlens, when the light is emitted from the relatively high refractive index second microlens to the relatively low refractive index packaging glue layer, relative to the plane emitted light, the total reflection is destroyed, thereby also improving a certain light output efficiency.

结合第一方面,在第一方面的某些实现方式中,所述发光芯片层包括多个间隔排布的发光芯片;In combination with the first aspect, in some implementations of the first aspect, the light-emitting chip layer includes a plurality of light-emitting chips arranged at intervals;

所述多个第二微透镜在所述发光芯片上呈第二阵列式排布。The plurality of second micro lenses are arranged in a second array on the light emitting chip.

在该实现方式中,呈第二阵列式排布时,利用多个第二微透镜之间的阵列排布关系,可以调整出射到封装胶层中的光线的光形,比如光线的出光角度、光线的疏密分布。In this implementation, when the second array arrangement is present, the light shape of the light emitted into the encapsulation glue layer, such as the light emission angle and the light density distribution, can be adjusted by utilizing the array arrangement relationship between the plurality of second micro lenses.

结合第一方面,在第一方面的某些实现方式中,所述第一阵列式、所述第二阵列式分别为以下至少一种:In combination with the first aspect, in some implementations of the first aspect, the first array type and the second array type are respectively at least one of the following:

多行多列式、圆周环形式。Multi-row and multi-column style, circular ring form.

结合第一方面,在第一方面的某些实现方式中,所述发光芯片为LED芯片,所述LED芯片为以下至少一种:In combination with the first aspect, in some implementations of the first aspect, the light emitting chip is an LED chip, and the LED chip is at least one of the following:

黄色LED芯片、绿色LED芯片、蓝色LED芯片、红色LED芯片、青色LED芯片、橙色LED芯片、红外LED芯片;Yellow LED chip, green LED chip, blue LED chip, red LED chip, cyan LED chip, orange LED chip, infrared LED chip;

其中,所述黄色LED芯片用于发射峰值波长范围为550.0nm~579.9nm的黄光;所述绿色LED芯片用于发射峰值波长范围为510.0nm~549.9nm的滤光;所述青色LED芯片用于发射峰值波长范围为480.0nm~509.9nm的青光;所述蓝色LED芯片用于发射峰值波长范围为450.0nm~479.9nm的蓝光;所述红色LED芯片用于发射峰值波长范围为610.0nm~699.9nm的红光;所述橙色LED芯片用于发射峰值波长范围为580.0nm~609.9nm;所述红外LED芯片用于发射峰值波长范围为700.0nm~1100.0nm的红外光。Among them, the yellow LED chip is used to emit yellow light with a peak wavelength range of 550.0nm to 579.9nm; the green LED chip is used to emit filtered light with a peak wavelength range of 510.0nm to 549.9nm; the cyan LED chip is used to emit cyan light with a peak wavelength range of 480.0nm to 509.9nm; the blue LED chip is used to emit blue light with a peak wavelength range of 450.0nm to 479.9nm; the red LED chip is used to emit red light with a peak wavelength range of 610.0nm to 699.9nm; the orange LED chip is used to emit a peak wavelength range of 580.0nm to 609.9nm; the infrared LED chip is used to emit infrared light with a peak wavelength range of 700.0nm to 1100.0nm.

应理解,在本申请实施例中,当发光芯片为LED芯片时,发光芯片层也可以称为LED芯片层。It should be understood that in the embodiment of the present application, when the light-emitting chip is an LED chip, the light-emitting chip layer can also be referred to as an LED chip layer.

在该实现方式中,发光芯片可以用于实现各种颜色光线的发射,基于此,上述第一微透镜和第二微透镜的特征尺寸可以根据光线的波长进行适应性调节和制备,以实现对不同波长的光都能达到提高出光光效的目的,其中,特征尺寸包括曲率、直径和填充比。In this implementation, the light-emitting chip can be used to realize the emission of light of various colors. Based on this, the characteristic dimensions of the first microlens and the second microlens can be adaptively adjusted and prepared according to the wavelength of the light, so as to achieve the purpose of improving the light output efficiency of light of different wavelengths, wherein the characteristic dimensions include curvature, diameter and filling ratio.

结合第一方面,在第一方面的某些实现方式中,所述第一微透镜阵列通过模具成型工艺制备而成。In combination with the first aspect, in some implementations of the first aspect, the first microlens array is prepared by a mold forming process.

在该实现方式中,制备方法简单快捷,还可以通过调节模具的转印尺寸来实现第一微透镜层的特征尺寸的灵活可调。In this implementation, the preparation method is simple and quick, and the characteristic size of the first microlens layer can be flexibly adjusted by adjusting the transfer size of the mold.

结合第一方面,在第一方面的某些实现方式中,所述第二微透镜阵列通过刻蚀剥离工艺或退火工艺制备而成。In combination with the first aspect, in certain implementations of the first aspect, the second microlens array is prepared by an etching and stripping process or an annealing process.

在该实现方式中,刻蚀剥离工艺和退火工艺都属于图形化工艺,本申请通过图形化工艺可以在LED芯片上发规模制备第二微透镜,技术成熟,实现方便,成本较低。In this implementation, both the etching and stripping process and the annealing process are graphic processes. This application can prepare the second microlens on the LED chip on a large scale through the graphic process. The technology is mature, easy to implement, and low in cost.

结合第一方面,在第一方面的某些实现方式中,所述封装基板可以为环氧塑封料基板、陶瓷基板、铝基板、铜基板或硅基板等中的至少一种。In combination with the first aspect, in some implementations of the first aspect, the packaging substrate may be at least one of an epoxy molding compound substrate, a ceramic substrate, an aluminum substrate, a copper substrate, a silicon substrate, and the like.

结合第一方面,在第一方面的某些实现方式中,当所述封装基板为所述陶瓷基板时,所述发光芯片层通过倒装焊方式固定在所述陶瓷基板上。In combination with the first aspect, in some implementations of the first aspect, when the packaging substrate is the ceramic substrate, the light-emitting chip layer is fixed on the ceramic substrate by flip-chip bonding.

在该实现方式中,使用倒装焊技术固定,LED芯片与封装基板中的驱动电路互连线短、寄生电容和寄生电感等都很小。In this implementation, the LED chip is fixed using flip-chip technology, the interconnection line between the LED chip and the driving circuit in the packaging substrate is short, and the parasitic capacitance and parasitic inductance are very small.

结合第一方面,在第一方面的某些实现方式中,所述PPG模组还包括收光单元;所述发光单元与所述收光单元在与所述第一方向相互垂直的平面上同层排布。In combination with the first aspect, in some implementations of the first aspect, the PPG module further includes a light receiving unit; the light emitting unit and the light receiving unit are arranged in the same layer on a plane perpendicular to the first direction.

在该实现方式中,由于发光单元和收光单元距离人体的距离相同,收光单元进行体征信息的检测时不会受距离等其他因素的影响。In this implementation, since the light-emitting unit and the light-receiving unit are at the same distance from the human body, the light-receiving unit will not be affected by other factors such as distance when detecting vital sign information.

结合第一方面,在第一方面的某些实现方式中,所述可穿戴设备是智能手表或智能手环。In combination with the first aspect, in some implementations of the first aspect, the wearable device is a smart watch or a smart bracelet.

本申请实施例提供了一种可穿戴设备,该可穿戴设备包括PPG模组,PPG模组包括发光单元,发光单元包括封装基板、发光芯片层(LED芯片层)和封装胶层,本申请通过在LED芯片层上增设呈第二阵列排布的多个第二微透镜,利用每个第二微透镜的形状增加出光量;以及利用多个第二微透镜之间的阵列排布关系,调整出射到封装胶层中的光线的光形,进而可以调整后续出射到空气中的光线的光形。An embodiment of the present application provides a wearable device, which includes a PPG module, the PPG module includes a light-emitting unit, the light-emitting unit includes a packaging substrate, a light-emitting chip layer (LED chip layer) and a packaging glue layer. The present application increases the amount of light output by adding a plurality of second microlenses arranged in a second array on the LED chip layer, utilizing the shape of each second microlens; and utilizing the array arrangement relationship between the plurality of second microlenses to adjust the light shape of the light emitted into the packaging glue layer, thereby adjusting the light shape of the light subsequently emitted into the air.

另外,本申请实施例还通过在封装胶层上增设呈第一阵列排布的多个第一微透镜,利用第一微透镜的形状增加出光量;以及利用多个第一微透镜之间的阵列排布关系,调整出射到空气中的光线的光形,比如光线的出光角度、光线的疏密分布。In addition, the embodiment of the present application also increases the light output by adding a plurality of first microlenses arranged in a first array on the encapsulation glue layer, utilizing the shape of the first microlenses; and utilizing the array arrangement relationship between the plurality of first microlenses to adjust the light shape of the light emitted into the air, such as the light output angle and the light density distribution.

应理解,最终出射到空气中的光线的出光量和光形,会同时受到第二微透镜和第一微透镜的影响。It should be understood that the light output and light shape of the light finally emitted into the air will be affected by both the second microlens and the first microlens.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1是本申请实施例提供的一种可穿戴设备的使用状态;FIG1 is a usage state of a wearable device provided in an embodiment of the present application;

图2是本申请实施例提供的一种可穿戴设备的结构示意图;FIG2 is a schematic diagram of the structure of a wearable device provided in an embodiment of the present application;

图3是图2所示的PPG模组的一种俯视示意图;FIG3 is a schematic top view of the PPG module shown in FIG2 ;

图4是图2所示的PPG模组的另一种俯视示意图;FIG4 is another schematic top view of the PPG module shown in FIG2 ;

图5是相关技术提供的PPG模组的工作原理示意图;FIG5 is a schematic diagram of the working principle of the PPG module provided by the related art;

图6是图5所示的PPG模组中的发光单元的结构示意图;FIG6 is a schematic structural diagram of a light emitting unit in the PPG module shown in FIG5 ;

图7是本申请实施例提供的发光单元的第一种结构示意图;FIG7 is a schematic diagram of a first structure of a light emitting unit provided in an embodiment of the present application;

图8是图7中的第一微透镜层的结构示意图;FIG8 is a schematic structural diagram of the first microlens layer in FIG7;

图9是本申请实施例提供的发光单元的第二种结构示意图;FIG9 is a schematic diagram of a second structure of a light emitting unit provided in an embodiment of the present application;

图10是图9中的第二微透镜层的结构示意图;FIG10 is a schematic structural diagram of the second microlens layer in FIG9 ;

图11是本申请实施例提供的发光单元的第三种结构示意图;FIG11 is a schematic diagram of a third structure of a light-emitting unit provided in an embodiment of the present application;

图12是图11中的第一微透镜层和第二微透镜层的俯视示意图;FIG12 is a schematic top view of the first microlens layer and the second microlens layer in FIG11 ;

图13是相关技术提供的发光单元所对应的出光量和光线仿真图;FIG13 is a diagram of light output and light simulation corresponding to a light emitting unit provided in the related art;

图14是本申请实施例提供的发光单元所对应的出光量和光线仿真图。FIG. 14 is a diagram showing the light output and light simulation corresponding to the light emitting unit provided in an embodiment of the present application.

附图标记:Reference numerals:

1-可穿戴设备;2-皮肤;10-PPG模组;11-发光单元;110-封装基板;111-LED芯片层;1110-LED芯片;112-封装胶层;113-第一微透镜层;1130-第一微透镜;114-第二微透镜层;1140-第二微透镜;115-挡墙;12-收光单元。1-wearable device; 2-skin; 10-PPG module; 11-light-emitting unit; 110-packaging substrate; 111-LED chip layer; 1110-LED chip; 112-packaging adhesive layer; 113-first microlens layer; 1130-first microlens; 114-second microlens layer; 1140-second microlens; 115-blocking wall; 12-light collecting unit.

具体实施方式Detailed ways

为使本申请实施例的目的、技术方案和优点更加清楚,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。In order to make the purpose, technical solution and advantages of the embodiments of the present application clearer, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

本文中术语“和/或”,是一种描述关联对象的关联关系,表示可以存在三种关系,例如,A和/或B,可以表示:单独存在A,同时存在A和B,单独存在B这三种情况。本文中符号“/”表示关联对象是或者的关系,例如A/B表示A或者B。The term "and/or" in this article is a description of the association relationship of associated objects, indicating that there can be three relationships. For example, A and/or B can represent: A exists alone, A and B exist at the same time, and B exists alone. The symbol "/" in this article indicates that the associated objects are in an or relationship, for example, A/B means A or B.

本文中的说明书和权利要求书中的术语“第一”和“第二”等是用于区别不同的对象,而不是用于描述对象的特定顺序。在本申请实施例的描述中,除非另有说明,“多个”的含义是指两个或者两个以上,例如,多个处理单元是指两个或者两个以上的处理单元等;多个元件是指两个或者两个以上的元件等。The terms "first" and "second" in the specification and claims herein are used to distinguish different objects rather than to describe a specific order of objects. In the description of the embodiments of the present application, unless otherwise specified, the meaning of "multiple" refers to two or more than two, for example, multiple processing units refer to two or more processing units, etc.; multiple elements refer to two or more elements, etc.

图1示出了本申请实施例提供的一种可穿戴设备的使用状态。如图1所示,可穿戴设备1可以为智能手表,当用户佩戴智能手表后,智能手表的底部(与显示屏相对的一侧)可接触用户的皮肤2。本申请实施例对可穿戴设备1的形态不做具体限定。示例性地,本申请实施例中的可穿戴设备1还可以为运动手环、智能腕带、智能戒指等。下面的实施例中以可穿戴设备1为智能手表为例进行阐述。FIG1 shows a use state of a wearable device provided in an embodiment of the present application. As shown in FIG1 , the wearable device 1 may be a smart watch. When the user wears the smart watch, the bottom of the smart watch (the side opposite to the display screen) may contact the user's skin 2. The embodiment of the present application does not specifically limit the form of the wearable device 1. For example, the wearable device 1 in the embodiment of the present application may also be a sports bracelet, a smart wristband, a smart ring, etc. The following embodiments are described by taking the wearable device 1 as a smart watch as an example.

图2示出了本申请实施例提供的一种可穿戴设备1的结构示意图。如图2所示,该可穿戴设备1包括PPG模组10,该PPG模组10可以设置在可穿戴设备1与人体接触的一侧,用于实现光电容积脉搏波描记法,测量经过人体血管和组织反射、吸收后的衰减光、记录血管的搏动状态并测量脉搏波等体征信息。Fig. 2 shows a schematic diagram of the structure of a wearable device 1 provided in an embodiment of the present application. As shown in Fig. 2, the wearable device 1 includes a PPG module 10, which can be arranged on the side of the wearable device 1 in contact with the human body, and is used to implement photoplethysmography, measure the attenuated light reflected and absorbed by human blood vessels and tissues, record the pulsation state of blood vessels, and measure vital signs such as pulse waves.

如图2所示,PPG模组10可以包括发光单元11和收光单元12。As shown in FIG. 2 , the PPG module 10 may include a light emitting unit 11 and a light receiving unit 12 .

发光单元11用于发射光线,比如,发光单元11可以包括1个或多个发光二极管(light-emitting diode,LED)芯片,或者发光单元11可以包括LED芯片(图2未示出),还包括其他器件。一个LED芯片可以发射一种颜色光,多个LED芯片可以发射多种颜色光线或同一种颜色光线。若发光单元11包括多个LED芯片,当多个LED芯片发射单一颜色光时,发光单元11发射同一颜色的光;当多个LED芯片发射多种颜色光时,发光单元11发射多种颜色光的混合光。本申请实施例对此LED芯片、发光单元11的发光颜色不做限定。The light-emitting unit 11 is used to emit light. For example, the light-emitting unit 11 may include one or more light-emitting diode (LED) chips, or the light-emitting unit 11 may include an LED chip (not shown in FIG. 2 ) and other devices. One LED chip may emit light of one color, and multiple LED chips may emit light of multiple colors or light of the same color. If the light-emitting unit 11 includes multiple LED chips, when the multiple LED chips emit light of a single color, the light-emitting unit 11 emits light of the same color; when the multiple LED chips emit light of multiple colors, the light-emitting unit 11 emits a mixture of multiple colors. The embodiment of the present application does not limit the light emission color of the LED chip and the light-emitting unit 11.

收光单元12用于接收光线。应理解,PPG模组10中的收光单元12用于接收的光线是发光单元11出射的光线经人体血管和组织反射、吸收后的衰减光。收光单元12也可以称为探测器。The light receiving unit 12 is used to receive light. It should be understood that the light received by the light receiving unit 12 in the PPG module 10 is the attenuated light after the light emitted by the light emitting unit 11 is reflected and absorbed by the blood vessels and tissues of the human body. The light receiving unit 12 can also be called a detector.

上述为对PPG模组10、可穿戴设备1的举例说明,并不对本申请的PPG模组10、可穿戴设备1作任何限定,该PPG模组10还可以包括其他单元,可穿戴设备1还可以包括其他模组。The above is an example of the PPG module 10 and the wearable device 1, and does not limit the PPG module 10 and the wearable device 1 of the present application. The PPG module 10 may also include other units, and the wearable device 1 may also include other modules.

为了对PPG模组10的结构进一步进行说明,图3示出了本申请实施例提供的一种PPG模组10的俯视示意图;图4示出了本申请实施例提供的另一种PPG模组10的俯视示意图。In order to further illustrate the structure of the PPG module 10, FIG3 shows a schematic top view of a PPG module 10 provided in an embodiment of the present application; FIG4 shows a schematic top view of another PPG module 10 provided in an embodiment of the present application.

示例性地,若可穿戴设备1在俯视角度为圆形结构,发光单元11和收光单元12可以环绕圆心进行排布。For example, if the wearable device 1 is a circular structure when viewed from a top view, the light-emitting unit 11 and the light-receiving unit 12 may be arranged around the center of the circle.

例如,如图3所示,可穿戴设备1中的PPG模组10包括3个发光单元11和3个收光单元12。该3个发光单元11和3个收光单元12环绕圆心进行排布,另外,为了发光和收光均匀,后续收光时获取更准确的数据,该3个发光单元11和3个收光单元12可以间隔排布。For example, as shown in FIG3 , the PPG module 10 in the wearable device 1 includes three light-emitting units 11 and three light-receiving units 12. The three light-emitting units 11 and the three light-receiving units 12 are arranged around the center of a circle. In addition, in order to emit and receive light evenly and obtain more accurate data during subsequent light receiving, the three light-emitting units 11 and the three light-receiving units 12 can be arranged at intervals.

示例性地,若可穿戴设备1在俯视角度为矩形结构,发光单元11和收光单元12可成行或成列进行排布,又或者,还可以阵列排布。For example, if the wearable device 1 has a rectangular structure when viewed from a top view, the light-emitting units 11 and the light-receiving units 12 may be arranged in rows or columns, or may be arranged in an array.

例如,如图4所示,可穿戴设备1中的PPG模组10包括2个发光单元11和1个收光单元12。该2个发光单元11分布在收光单元12的两侧。For example, as shown in FIG4 , the PPG module 10 in the wearable device 1 includes two light emitting units 11 and one light receiving unit 12 . The two light emitting units 11 are distributed on both sides of the light receiving unit 12 .

在上述两个示例中,每个发光单元11例如可以包括3个LED芯片,该3个LED芯片可以分别发红光、绿光和蓝光,每个LED芯片在上述俯视图中的形状为方形。In the above two examples, each light-emitting unit 11 may include, for example, three LED chips, which may emit red light, green light and blue light respectively, and each LED chip is square in shape in the above top view.

图5示出了相关技术提供的PPG模组10的工作原理示意图。FIG5 is a schematic diagram showing the working principle of the PPG module 10 provided by the related art.

结合图1至图5,当用户佩戴可穿戴设备1后,可穿戴设备1的底部与用户的皮肤2接触,可以认为,PPG模组10与用户的皮肤2接触。实际佩戴时,图5中所示的PPG模组10和皮肤2之间可能还存在一定间隙,该间隙中充满空气。1 to 5 , when the user wears the wearable device 1, the bottom of the wearable device 1 contacts the user's skin 2, and it can be considered that the PPG module 10 contacts the user's skin 2. When actually worn, there may still be a certain gap between the PPG module 10 and the skin 2 shown in FIG. 5 , and the gap is filled with air.

如图5所示,在利用PPG模组10进行测量时,发光单元11中包括的多个LED芯片朝向皮肤2一侧可以出射光线,光线的角度不作限定。光线进入皮肤2后,由于人体的血流动力发生变化时,例如心率或血容积发生变化时,进入皮肤2的光线会发生散射,进而影响进入皮肤2的光线的透射和反射;因此,当光线经过皮肤2再出射到PPG模组10中的收光单元12时,光线会有一定的衰减;该衰减后的光线经收光单元12的处理,可以转换成电信号,并可以进一步用于分析血管的波动状态、测量脉搏波等体征信息;后续,用户根据上述测量得到的体征信息从而可以进行健康管理。As shown in FIG5 , when the PPG module 10 is used for measurement, the multiple LED chips included in the light-emitting unit 11 can emit light toward the side of the skin 2, and the angle of the light is not limited. After the light enters the skin 2, due to changes in the blood flow dynamics of the human body, such as changes in heart rate or blood volume, the light entering the skin 2 will be scattered, thereby affecting the transmission and reflection of the light entering the skin 2; therefore, when the light passes through the skin 2 and then emits to the light receiving unit 12 in the PPG module 10, the light will be attenuated to a certain extent; the attenuated light can be converted into an electrical signal after being processed by the light receiving unit 12, and can be further used to analyze the fluctuation state of the blood vessels, measure pulse waves and other vital signs information; subsequently, the user can perform health management based on the vital signs information obtained from the above measurements.

在图5的基础上,图6示出了图5所示的PPG模组10中的发光单元11的结构示意图。如图6所示,发光单元11在朝向可穿戴设备1底部的方向上,也即在朝向人体皮肤的方向上(如图5和图6中所示的方向z),通常依次可以包括封装基板110、LED芯片层111和封装胶层112。Based on FIG5 , FIG6 shows a schematic diagram of the structure of the light-emitting unit 11 in the PPG module 10 shown in FIG5 . As shown in FIG6 , the light-emitting unit 11 is generally composed of a packaging substrate 110, an LED chip layer 111 and a packaging adhesive layer 112 in the direction toward the bottom of the wearable device 1, that is, in the direction toward the human skin (direction z shown in FIG5 and FIG6 ).

其中,封装基板110用于提供支撑力和驱动,例如封装基板110中可以包括用于驱动LED芯片层111的多个薄膜场效应晶体管(thin film transistor,TFT)电路(如图5和图6中所示的封装基板110中的黑色线段),TFT电路驱动LED芯片层111发光。Among them, the packaging substrate 110 is used to provide support and drive. For example, the packaging substrate 110 may include multiple thin film field effect transistor (TFT) circuits (such as the black lines in the packaging substrate 110 shown in Figures 5 and 6) for driving the LED chip layer 111. The TFT circuit drives the LED chip layer 111 to emit light.

封装胶层112用于保护LED芯片层111,并且,封装胶层112为透明状态,用于出射LED芯片层111发射的光线。The encapsulation adhesive layer 112 is used to protect the LED chip layer 111 , and the encapsulation adhesive layer 112 is in a transparent state and is used to emit light emitted by the LED chip layer 111 .

该LED芯片层111例如可以包括3个LED芯片111;在垂直于方向z的平面上,该3个LED芯片111间隔排布,并且,该3个LED芯片111可以分别发不同颜色的光或相同颜色的光。在封装基板110上未排布LED芯片111的区域,封装胶层112与封装基板110直接接触。The LED chip layer 111 may include, for example, three LED chips 111; on a plane perpendicular to the direction z, the three LED chips 111 are arranged at intervals, and the three LED chips 111 may respectively emit light of different colors or light of the same color. In the area on the packaging substrate 110 where the LED chips 111 are not arranged, the packaging glue layer 112 is in direct contact with the packaging substrate 110.

此外,如图5和图6所示,在封装胶层112的左右两侧还设置有挡墙115,该挡墙115用于阻挡光线,防止LED芯片111出射的光线从左右两侧泄漏。该左右两侧指的是垂直于方向z的方向上的左和右。In addition, as shown in Figures 5 and 6, baffles 115 are provided on the left and right sides of the encapsulation glue layer 112, and the baffles 115 are used to block light and prevent the light emitted by the LED chip 111 from leaking from the left and right sides. The left and right sides refer to the left and right sides in a direction perpendicular to the direction z.

结合图5和图6所示,利用包括该PPG模组10结构的可穿戴设备1测量体征信息时,发光单元11的出光效率越高,收光单元12接收的衰减后的光线越多,测量的体征信息的准确率越高;发光单元11的出光效率越低,收光单元12接收的衰减后的光线越少,测量的体征信息的准确率越低。可见,发光单元11的出光效率是影响PPG性能的关键参数。然而,现有技术中,受材料、结构等限制,发光单元11内部产生大量全反射,导致发光单元11的出光效率并不高,进而导致测量体征信息的准确率并不高,对此,亟待一种新的方案来进行解决。As shown in FIG. 5 and FIG. 6, when the wearable device 1 including the PPG module 10 structure is used to measure vital sign information, the higher the light output efficiency of the light emitting unit 11, the more attenuated light is received by the light receiving unit 12, and the higher the accuracy of the measured vital sign information; the lower the light output efficiency of the light emitting unit 11, the less attenuated light is received by the light receiving unit 12, and the lower the accuracy of the measured vital sign information. It can be seen that the light output efficiency of the light emitting unit 11 is a key parameter affecting the performance of PPG. However, in the prior art, due to the limitations of materials, structures, etc., a large amount of total reflection is generated inside the light emitting unit 11, resulting in a low light output efficiency of the light emitting unit 11, which in turn results in a low accuracy rate of measuring vital sign information. A new solution is urgently needed to solve this problem.

有鉴于此,本申请实施例提供了一种可穿戴设备,该可穿戴设备中的PPG模组所包括的发光单元除了包括封装基板、LED芯片层和封装胶层,还包括有一层或多层微透镜阵列。该一层或多层微透镜阵列设置在LED芯片层出光的一侧,例如设置LED芯片层出光的表面,或者设置在封装胶层上,以增强发光单元的出光效率,或者说,增强出光的光通量。In view of this, an embodiment of the present application provides a wearable device, in which the light-emitting unit included in the PPG module of the wearable device includes not only a packaging substrate, an LED chip layer and a packaging adhesive layer, but also one or more layers of microlens arrays. The one or more layers of microlens arrays are arranged on the side of the LED chip layer where light is emitted, for example, on the surface where the LED chip layer emits light, or on the packaging adhesive layer, to enhance the light-emitting efficiency of the light-emitting unit, or in other words, to enhance the luminous flux of the emitted light.

由于微透镜阵列还会改变光路,因此,还可以实现对LED芯片的出光光形的调整,比如可以调整出光角度、光线疏密分布等。Since the microlens array can also change the light path, it is also possible to adjust the light shape of the LED chip, such as adjusting the light angle, light density distribution, etc.

下面结合图7至图12对本申请实施例提供的可穿戴设备中的发光单元11的结构进行详细介绍。图7、图9和图11分别示出了本申请实施例提供的发光单元11的三种结构。图8为图7中的第一微透镜层113的结构示意图;图10为图9中的第二微透镜层114的结构示意图;图12为图11中的第一微透镜层113和第二微透镜层114的俯视示意图。The structure of the light-emitting unit 11 in the wearable device provided in the embodiment of the present application is described in detail below in conjunction with Figures 7 to 12. Figures 7, 9 and 11 respectively show three structures of the light-emitting unit 11 provided in the embodiment of the present application. Figure 8 is a schematic diagram of the structure of the first microlens layer 113 in Figure 7; Figure 10 is a schematic diagram of the structure of the second microlens layer 114 in Figure 9; Figure 12 is a schematic diagram of a top view of the first microlens layer 113 and the second microlens layer 114 in Figure 11.

如图7所示,本申请实施例提供的第一种结构的发光单元11,在朝向可穿戴设备1底部的方向z上,依次包括:封装基板110,LED芯片层111和封装胶层112。As shown in FIG. 7 , the light-emitting unit 11 of the first structure provided in the embodiment of the present application includes, in the direction z toward the bottom of the wearable device 1 , a packaging substrate 110 , an LED chip layer 111 and a packaging adhesive layer 112 .

示例性地,封装基板110可以为环氧塑封料(epoxy mold compound,EMC)基板、陶瓷基板、铝基板、铜基板或硅基板等中的至少一种;此外,封装基板110的其他介绍可以参考图5和图6中针对封装基板110的介绍,在此不再赘述。Exemplarily, the packaging substrate 110 can be at least one of an epoxy mold compound (EMC) substrate, a ceramic substrate, an aluminum substrate, a copper substrate or a silicon substrate; in addition, other introductions to the packaging substrate 110 can refer to the introductions to the packaging substrate 110 in Figures 5 and 6, which will not be repeated here.

示例性地,该LED芯片层111可以包括3个LED芯片1110,每个LED芯片1110可以为黄色LED芯片、绿色LED芯片、蓝色LED芯片、红色LED芯片、青色LED芯片、橙色LED芯片、红外LED芯片等。其中,黄色LED芯片用于发射峰值波长范围为550.0nm~579.9nm的黄光;绿色LED芯片用于发射峰值波长范围为510.0nm~549.9nm的滤光;青色LED芯片用于发射峰值波长范围为480.0nm~509.9nm的青光;蓝色LED芯片用于发射峰值波长范围为450.0nm~479.9nm的蓝光;红色LED芯片用于发射峰值波长范围为610.0nm~699.9nm的红光;橙色LED芯片用于发射峰值波长范围为580.0nm~609.9nm;红外LED芯片用于发射峰值波长范围为700.0nm~1100.0nm的红外光。Exemplarily, the LED chip layer 111 may include three LED chips 1110, and each LED chip 1110 may be a yellow LED chip, a green LED chip, a blue LED chip, a red LED chip, a cyan LED chip, an orange LED chip, an infrared LED chip, etc. Among them, the yellow LED chip is used to emit yellow light with a peak wavelength range of 550.0nm to 579.9nm; the green LED chip is used to emit filtered light with a peak wavelength range of 510.0nm to 549.9nm; the cyan LED chip is used to emit cyan light with a peak wavelength range of 480.0nm to 509.9nm; the blue LED chip is used to emit blue light with a peak wavelength range of 450.0nm to 479.9nm; the red LED chip is used to emit red light with a peak wavelength range of 610.0nm to 699.9nm; the orange LED chip is used to emit a peak wavelength range of 580.0nm to 609.9nm; and the infrared LED chip is used to emit infrared light with a peak wavelength range of 700.0nm to 1100.0nm.

示例性地,每个LED芯片1110在俯视图中的形状可以为方形、矩形、圆形或异形等,此外,LED芯片1110还可以更改为其他非LED的发光芯片,本申请实施例对此不进行任何限定。Exemplarily, the shape of each LED chip 1110 in the top view may be square, rectangular, circular or irregular, etc. In addition, the LED chip 1110 may also be changed to other non-LED light-emitting chips, and the embodiments of the present application do not impose any limitation on this.

示例性地,当封装基板110为陶瓷基板时,LED芯片1110可以通过倒装焊方式固定在陶瓷基板上。需要说明的是,倒装焊方式指的是LED芯片1110与陶瓷基板直接互联的一种技术,又称倒扣焊方式。For example, when the package substrate 110 is a ceramic substrate, the LED chip 1110 can be fixed on the ceramic substrate by flip-chip bonding. It should be noted that flip-chip bonding refers to a technology that directly interconnects the LED chip 1110 and the ceramic substrate, also known as flip-chip bonding.

封装胶层112的沿方向z的厚度(从LED芯片层111与封装胶层112的交界面至封装胶层112与空气的交界面之间的尺寸)高于LED芯片层111的厚度,其他介绍可参考上述图5和图6中针对封装胶层112的介绍,在此不再赘述。The thickness of the encapsulation layer 112 along direction z (the dimension from the interface between the LED chip layer 111 and the encapsulation layer 112 to the interface between the encapsulation layer 112 and the air) is higher than the thickness of the LED chip layer 111. For other introductions, please refer to the introduction of the encapsulation layer 112 in the above Figures 5 and 6, which will not be repeated here.

在上述结构的基础上,如图7所示,本申请实施例提供的第一种结构的发光单元11,除了依次包括封装基板110、LED芯片层111和封装胶层112之外,在封装胶层112远离LED芯片层111的一侧,还设置有第一微透镜层113。On the basis of the above structure, as shown in FIG7 , the light-emitting unit 11 of the first structure provided in the embodiment of the present application, in addition to including a packaging substrate 110, an LED chip layer 111 and a packaging glue layer 112 in sequence, is also provided with a first microlens layer 113 on the side of the packaging glue layer 112 away from the LED chip layer 111.

该第一微透镜层113包括多个第一微透镜1130,该多个第一微透镜1130在封装胶层112远离LED芯片层111一侧的表面上呈第一阵列式排布。The first microlens layer 113 includes a plurality of first microlenses 1130 . The plurality of first microlenses 1130 are arranged in a first array on a surface of the encapsulation layer 112 away from the LED chip layer 111 .

应理解,第一阵列式排布指的是该多个第一微透镜1130按照一定排列顺序布局,例如可以包括:多行多列、圆周环形等;相邻两个第一微透镜1130之间可以没有间隙,或者,也可以具有一定间隙。第一微透镜1130的具体排布方式、是否具有间隙以及间隙的大小均可以根据需要进行设置,本申请实施例对此不进行任何限定。It should be understood that the first array arrangement refers to the arrangement of the plurality of first microlenses 1130 in a certain arrangement order, which may include, for example, multiple rows and columns, a circumferential ring, etc. There may be no gap between two adjacent first microlenses 1130, or there may be a certain gap. The specific arrangement of the first microlenses 1130, whether there is a gap, and the size of the gap can be set as needed, and the embodiment of the present application does not impose any limitation on this.

每个第一微透镜1130为透明状态,使得从LED芯片层111出射、封装胶层112传输出的光,经第一微透镜1130传输后再出射至空气中,然后再传输至用户的皮肤2。Each first microlens 1130 is in a transparent state, so that the light emitted from the LED chip layer 111 and transmitted through the packaging glue layer 112 is transmitted through the first microlens 1130 and then emitted into the air, and then transmitted to the user's skin 2.

第一微透镜层113还具有可调节的特征尺寸,该特征尺寸可以包括第一微透镜1130对应的曲率、直径、填充比等。The first microlens layer 113 also has an adjustable characteristic size, which may include a curvature, a diameter, a filling ratio, etc. corresponding to the first microlens 1130 .

应理解,为了增加第一微透镜1130靠近空气一侧的表面面积,增强出光,每个第一微透镜1130的形状可以呈凸起状,即第一微透镜1130可以为称为第一凸透镜,第一凸透镜由第一平面和第一凸面组成。例如,如图8中的(a)所示,第一微透镜1130凸出的第一凸面为半球面,第一微透镜1130的曲率为γ1It should be understood that in order to increase the surface area of the first microlens 1130 close to the air side and enhance light emission, each first microlens 1130 may be convex, that is, the first microlens 1130 may be called a first convex lens, and the first convex lens is composed of a first plane and a first convex surface. For example, as shown in (a) of FIG8 , the first convex surface of the first microlens 1130 is a hemispherical surface, and the curvature of the first microlens 1130 is γ 1 .

示例性地,如图7和图8中的(a)所示,第一微透镜1130的形状可以为半球体,半球体所包括的底面(俯视图中呈圆形)与封装胶层112相接触,半球体包括的半球面靠近空气一侧。For example, as shown in (a) of FIG. 7 and FIG. 8 , the shape of the first microlens 1130 may be a hemisphere, wherein the bottom surface (circular in the top view) of the hemisphere contacts the encapsulation glue layer 112 , and the hemispherical surface of the hemisphere is close to the air side.

如图8中的(b)所示,呈半球体状的第一微透镜1130的直径可以为d1;当封装基板110的长度表示为Lx1,宽度表示为Ly1,多个第一微透镜1130呈多行多列的方式排布时,在该长度方向上可以排布Mx1个直径为d1的第一微透镜1130,在该宽度方向上可以排布Ny1个直径为d1的第一微透镜1130,此时,可以根据以下公式计算出第一微透镜1130的填充比T1为:As shown in (b) of FIG8 , the diameter of the hemispherical first microlens 1130 may be d 1 ; when the length of the package substrate 110 is represented by L x1 , the width is represented by L y1 , and the plurality of first microlenses 1130 are arranged in a multi-row and multi-column manner, M x1 first microlenses 1130 with a diameter of d 1 may be arranged in the length direction, and N y1 first microlenses 1130 with a diameter of d 1 may be arranged in the width direction. At this time, the filling ratio T 1 of the first microlens 1130 may be calculated according to the following formula:

T1=(πd1 2×Mx1×Ny1)/(4×Lx1×Ly1);T 1 =(πd 1 2 ×M x1 ×N y1 )/(4×L x1 ×L y1 );

假设封装基板110呈正方形,Lx1=Ly1,则第一微透镜1130的填充比T1可以为:Assuming that the package substrate 110 is square, L x1 =L y1 , the filling ratio T 1 of the first microlens 1130 can be:

T1=(πd1 2×Mx1×Ny1)/(2L1)2T 1 =(πd 1 2 ×M x1 ×N y1 )/(2L 1 ) 2 ;

应理解,由于需要增加出光量,因此,可以选择具有第一折射率的材料来制作第一微透镜1130,使得光线至少可以第一微透镜1130靠近空气一侧的表面发生折射,并且,光线的入射角小于折射角。那么,该第一折射率需满足大于空气折射率,且小于或等于封装胶层112的折射率的条件。It should be understood that, since the amount of light output needs to be increased, a material with a first refractive index can be selected to make the first microlens 1130, so that the light can be refracted at least on the surface of the first microlens 1130 close to the air, and the incident angle of the light is smaller than the refraction angle. Then, the first refractive index needs to meet the conditions of being greater than the refractive index of air and less than or equal to the refractive index of the encapsulation glue layer 112.

示例性地,若封装胶层112的折射率为1.6,空气的折射率为1,则第一微透镜1130对应的第一折射率需满足大于1,且小于或等于1.6的条件。比如,第一微透镜1130的折射率可以为1.4、1.5、1.6等。For example, if the refractive index of the encapsulation layer 112 is 1.6 and the refractive index of air is 1, the first refractive index corresponding to the first microlens 1130 must satisfy the condition of being greater than 1 and less than or equal to 1.6. For example, the refractive index of the first microlens 1130 can be 1.4, 1.5, 1.6, etc.

应理解,当第一微透镜1130的折射率等于封装胶层112的折射率,光线从封装胶层112出射到第一微透镜1130中时,光线发生一定折射,不发生全反射;而当第一微透镜1130的折射率小于封装胶层112的折射率,光线从相对高折射率的封装胶层112出射到相对低折射率的第一微透镜1130中时,光线会发生折射和全反射,全反射导致出光量降低一些;然而,因为增设的第一微透镜1130呈凸透镜形状,也即因为第一微透镜1130的曲率的存在,光线从相对高折射率的第一微透镜1130出射到相对低折射率的空气中时,相对于平面出射光线,破坏了全反射,从而可以提升一定的出光效率。It should be understood that when the refractive index of the first microlens 1130 is equal to the refractive index of the encapsulation layer 112, when the light is emitted from the encapsulation layer 112 to the first microlens 1130, the light undergoes a certain refraction and no total reflection occurs; and when the refractive index of the first microlens 1130 is less than the refractive index of the encapsulation layer 112, when the light is emitted from the relatively high refractive index encapsulation layer 112 to the relatively low refractive index first microlens 1130, the light undergoes refraction and total reflection, and the total reflection causes a certain reduction in the amount of light emitted; however, because the additional first microlens 1130 is in the shape of a convex lens, that is, because of the curvature of the first microlens 1130, when the light is emitted from the relatively high refractive index first microlens 1130 to the relatively low refractive index air, the total reflection is destroyed relative to the plane emitted light, thereby improving a certain light extraction efficiency.

示例性地,当第一微透镜1130对应的第一折射率在1.4至1.6的范围之间时,第一微透镜1130可以为聚碳酸酯透镜、聚甲基丙烯酸甲酯透镜、玻璃透镜、硅胶透镜或环氧树脂透镜中的至少一种;当然,第一微透镜1130还可以为其他满足第一折射率要求的透镜,本申请实施例对此不进行任何限定。Exemplarily, when the first refractive index corresponding to the first microlens 1130 is between the range of 1.4 and 1.6, the first microlens 1130 can be at least one of a polycarbonate lens, a polymethyl methacrylate lens, a glass lens, a silicone lens or an epoxy resin lens; of course, the first microlens 1130 can also be other lenses that meet the first refractive index requirements, and the embodiments of the present application do not impose any limitations on this.

本申请实施例可以利用模具成型(molding)工艺在封装胶层112表面转印第一微透镜层113,简单快捷;后续针对不同特征尺寸的第一微透镜1130,还可以通过调节molding模具的转印尺寸来进行调整,进而实现第一微透镜层113的灵活可调。In the embodiment of the present application, the first microlens layer 113 can be transferred onto the surface of the encapsulation glue layer 112 by using a molding process, which is simple and quick. Subsequently, the first microlenses 1130 with different characteristic sizes can be adjusted by adjusting the transfer size of the molding mold, thereby achieving flexible adjustment of the first microlens layer 113.

本申请实施例提供的发光单元11,通过在封装胶层112上增设呈第一阵列排布的多个第一微透镜1130,利用第一微透镜1130的形状增加出光量;以及利用多个第一微透镜1130之间的阵列排布关系,调整出射到空气中的光线的光形,比如光线的出光角度、光线的疏密分布。The light-emitting unit 11 provided in the embodiment of the present application increases the light output by adding a plurality of first micro-lenses 1130 arranged in a first array on the encapsulation glue layer 112, and utilizes the shape of the first micro-lenses 1130; and utilizes the array arrangement relationship between the plurality of first micro-lenses 1130 to adjust the light shape of the light emitted into the air, such as the light output angle and the light density distribution.

如图9所示,本申请实施例提供的第二种结构的发光单元11,在朝向可穿戴设备1的方向z上,依次包括:封装基板110、LED芯片层111和封装胶层112。As shown in FIG. 9 , the light-emitting unit 11 of the second structure provided in the embodiment of the present application includes, in the direction z toward the wearable device 1 , a packaging substrate 110 , an LED chip layer 111 and a packaging adhesive layer 112 .

针对封装基板110、LED芯片层111和封装胶层112的介绍,可以参考上述图7和图8中的介绍,在此不再赘述。For the introduction of the packaging substrate 110 , the LED chip layer 111 and the packaging adhesive layer 112 , reference may be made to the introduction in FIG. 7 and FIG. 8 , which will not be described in detail herein.

在上述结构的基础上,如图9所示,本申请实施例提供的第二种结构的发光单元11,除了依次包括封装基板110、LED芯片层111和封装胶层112之外,在LED芯片层111远离封装基板110的一侧,也即LED芯片层111与封装胶层112之间还设置有第二微透镜层114。On the basis of the above structure, as shown in FIG9 , the light-emitting unit 11 of the second structure provided in the embodiment of the present application, in addition to including a packaging substrate 110, an LED chip layer 111 and a packaging glue layer 112 in sequence, is also provided with a second microlens layer 114 on the side of the LED chip layer 111 away from the packaging substrate 110, that is, between the LED chip layer 111 and the packaging glue layer 112.

该第二微透镜层114包括多个第二微透镜1140,该多个第二微透镜1140在LED芯片层111远离封装基板110一侧的表面上呈第二阵列式排布。应理解,设置有LED芯片层111的区域才可以设置第二微透镜层114。The second microlens layer 114 includes a plurality of second microlenses 1140 arranged in a second array on the surface of the LED chip layer 111 away from the package substrate 110. It should be understood that the second microlens layer 114 can be disposed only in the region where the LED chip layer 111 is disposed.

应理解,第二阵列式排布指的是该多个第二微透镜1140按照一定排列顺序布局,例如,可以包括:多行多列、圆周环形等;相邻两个第二微透镜1140之间没有间隙,或者,也可以具有一定间隙。第二微透镜1140的具体排布方式、是否具有间隙以及间隙的大小均可以根据需要进行设置,本申请实施例对此不进行任何限定。It should be understood that the second array arrangement refers to the plurality of second microlenses 1140 being arranged in a certain arrangement order, for example, it may include: multiple rows and columns, circumferential rings, etc.; there is no gap between two adjacent second microlenses 1140, or there may be a certain gap. The specific arrangement of the second microlenses 1140, whether there is a gap, and the size of the gap can be set as needed, and the embodiment of the present application does not impose any limitation on this.

每个第二微透镜1140为透明状态,使得从LED芯片层111出射的光线,经第二微透镜1140传输后再出射至封装胶层112中,后续,经过封装胶层112传输后再出射至空气中,然后再传输至用户的皮肤2。Each second microlens 1140 is in a transparent state, so that the light emitted from the LED chip layer 111 is transmitted through the second microlens 1140 and then emitted into the packaging glue layer 112. Subsequently, it is transmitted through the packaging glue layer 112 and then emitted into the air, and then transmitted to the user's skin 2.

第二微透镜层114还具有可调节的特征尺寸,该特征尺寸可以包括第二微透镜1140对应的曲率、直径、填充比等。The second microlens layer 114 also has an adjustable characteristic size, which may include a curvature, a diameter, a filling ratio, etc. corresponding to the second microlens 1140 .

应理解,为了增加第二微透镜1140靠近封装胶层112一侧的表面面积,增强出光,每个第二微透镜1140的形状可以呈凸起状,即第二微透镜1140可以称为第二凸透镜,第二凸透镜由第二平面和第二凸面组成。例如,如图10中的(a)所示,第二微透镜1140凸出的一侧为半球面,第二微透镜1140的曲率为γ2It should be understood that in order to increase the surface area of the second microlens 1140 close to the encapsulation glue layer 112 and enhance light emission, each second microlens 1140 may be convex, that is, the second microlens 1140 may be called a second convex lens, and the second convex lens is composed of a second plane and a second convex surface. For example, as shown in (a) of FIG. 10 , the convex side of the second microlens 1140 is a hemispherical surface, and the curvature of the second microlens 1140 is γ 2 .

示例性地,如图9和图10中的(a)所示,第二微透镜1140的形状可以为半球体,半球体所包括的底面(俯视图中呈圆形)与LED芯片层111相接触,半球体包括的半球面靠近封装胶层112一侧。Exemplarily, as shown in (a) of Figures 9 and 10, the shape of the second microlens 1140 can be a hemisphere, the bottom surface (circular in the top view) included in the hemisphere is in contact with the LED chip layer 111, and the hemispherical surface included in the hemisphere is close to the side of the encapsulation glue layer 112.

如图10中的(b)所示,呈半球体状的第二微透镜1140的直径可以为d2;当封装基板110的长度表示为Lx2,宽度表示为Ly2,多个第二微透镜1140呈多行多列的方式排布时,在该长度方向上可以排布Mx2个直径为d2的第二微透镜1140,在该宽度方向上可以排布Ny2个直径为d2的第二微透镜1140,此时,可以根据以下公式计算出第二微透镜1140的填充比T2为:As shown in (b) of FIG. 10 , the diameter of the hemispherical second microlens 1140 may be d 2 ; when the length of the packaging substrate 110 is represented by L x2 , the width is represented by L y2 , and the plurality of second microlenses 1140 are arranged in a plurality of rows and columns, M x2 second microlenses 1140 with a diameter of d 2 may be arranged in the length direction, and N y2 second microlenses 1140 with a diameter of d 2 may be arranged in the width direction. At this time, the filling ratio T 2 of the second microlens 1140 may be calculated according to the following formula:

T2=(πd2 2×Mx2×Ny2)/(4×Lx2×Ly2);T 2 =(πd 2 2 ×M x2 ×N y2 )/(4×L x2 ×L y2 );

假设封装基板110呈正方形,Lx2=Ly2,则第二微透镜1140的填充比T2可以为:Assuming that the package substrate 110 is square, L x2 =L y2 , the filling ratio T 2 of the second microlens 1140 can be:

T2=(πd2 2×Mx2×Ny2)/(2L2)2T 2 =(πd 2 2 ×M x2 ×N y2 )/(2L 2 ) 2 ;

本申请实施例可以利用刻蚀剥离工艺、或者退火工艺制备第二微透镜层114;本申请实施例还可以利用其它图形化工艺制备第二微透镜层114,工艺的具体选择取决于LED芯片111的材料属性。The embodiment of the present application may use an etching and stripping process or an annealing process to prepare the second microlens layer 114 ; the embodiment of the present application may also use other graphic processes to prepare the second microlens layer 114 , and the specific selection of the process depends on the material properties of the LED chip 111 .

示例性地,刻蚀剥离工艺适用于任何LED芯片材料;若采用刻蚀剥离工艺,则LED芯片层111和第二微透镜层114需分开制作。例如,可以先采用刻蚀方法在一个衬底基板(比如玻璃基板)上制备出包括第二微透镜层114的透镜薄膜,再采用激光剥离方法将透镜薄膜从该衬底基板上剥离,并转移到LED芯片层111上键合、划片,从而可以得到一个个具有第二微透镜层114的LED芯片层111。Exemplarily, the etching and stripping process is applicable to any LED chip material; if the etching and stripping process is used, the LED chip layer 111 and the second microlens layer 114 need to be made separately. For example, a lens film including the second microlens layer 114 can be prepared on a base substrate (such as a glass substrate) by an etching method, and then the lens film can be stripped from the base substrate by a laser stripping method, and transferred to the LED chip layer 111 for bonding and dicing, so that LED chip layers 111 with the second microlens layer 114 can be obtained one by one.

示例性地,退火工艺可适用表面有钝化层的LED芯片材料;比如,GaN LED芯片可以退火,又比如聚苯乙烯在150度退火。若采用退火工艺,则可以直接在LED芯片层111上制备第二微透镜层114。例如,可以在LED芯片层111表面刻蚀直径为d2的圆柱阵列,然后,再采用退火的方式使得圆柱阵列在热应力作用下变成微小的半球体,从而可以得到具有第二微透镜层114的LED芯片层111。Exemplarily, the annealing process can be applied to LED chip materials with a passivation layer on the surface; for example, GaN LED chips can be annealed, and polystyrene can be annealed at 150 degrees. If the annealing process is used, the second microlens layer 114 can be directly prepared on the LED chip layer 111. For example, a cylindrical array with a diameter of d2 can be etched on the surface of the LED chip layer 111, and then annealing is used to make the cylindrical array become a tiny hemisphere under the action of thermal stress, so that the LED chip layer 111 with the second microlens layer 114 can be obtained.

应理解,由于需要增加出光量,因此,可以选择具有第二折射率的材料来制作第二微透镜1140,使得光线至少可以在第二微透镜1140靠近封装胶层112一侧的表面发生折射,并且,光线的入射角小于折射角。那么,该第二折射率需要满足大于封装胶层112的折射率,且小于或等于LED芯片层111的折射率的条件。需要说明的是,LED芯片层111的折射率指的是LED芯片1110自身所包括的出光面的折射率。It should be understood that since it is necessary to increase the amount of light output, a material with a second refractive index can be selected to make the second microlens 1140, so that the light can be refracted at least on the surface of the second microlens 1140 close to the encapsulation layer 112, and the incident angle of the light is less than the refraction angle. Then, the second refractive index needs to meet the conditions of being greater than the refractive index of the encapsulation layer 112 and less than or equal to the refractive index of the LED chip layer 111. It should be noted that the refractive index of the LED chip layer 111 refers to the refractive index of the light-emitting surface included in the LED chip 1110 itself.

示例性地,若LED芯片层111的折射率为2.6,封装胶层112的折射率为1.5,则第二微透镜1140对应的第二折射率需要满足大于1.5,且小于或等于2.6的条件。比如,第二微透镜1140的折射率可以为1.6、1.8、2.5等。For example, if the refractive index of the LED chip layer 111 is 2.6 and the refractive index of the encapsulation glue layer 112 is 1.5, the second refractive index corresponding to the second microlens 1140 needs to satisfy the condition of being greater than 1.5 and less than or equal to 2.6. For example, the refractive index of the second microlens 1140 can be 1.6, 1.8, 2.5, etc.

应理解,当第二微透镜1140的折射率等于LED芯片层111的折射率,光线从LED芯片层111出射到第二微透镜1140中时,不发生全反射;而当第二微透镜1140的折射率小于LED芯片层111的折射率,光线从相对高折射率的LED芯片层111出射到相对低折射率的第二微透镜1140中时,光线会发生全反射,导致出光量降低一些。然而,因为增设的第二微透镜1140呈凸透镜形状,也即因为第二微透镜1140的曲率的存在,光线从相对高折射率的第二微透镜1140出射到相对低折射率的封装胶层112中时,相对于平面出射光线,破坏了全反射,从而也可以提升一定的出光效率。It should be understood that when the refractive index of the second microlens 1140 is equal to the refractive index of the LED chip layer 111, when the light is emitted from the LED chip layer 111 to the second microlens 1140, total reflection does not occur; and when the refractive index of the second microlens 1140 is less than the refractive index of the LED chip layer 111, when the light is emitted from the relatively high refractive index LED chip layer 111 to the relatively low refractive index second microlens 1140, total reflection will occur, resulting in a decrease in the amount of light emitted. However, because the additional second microlens 1140 is in the shape of a convex lens, that is, because of the curvature of the second microlens 1140, when the light is emitted from the relatively high refractive index second microlens 1140 to the relatively low refractive index packaging glue layer 112, relative to the plane emitted light, total reflection is destroyed, thereby also being able to improve a certain light extraction efficiency.

示例性地,当第二微透镜1140对应的第二折射率在1.5至2.6的范围之间时,第二微透镜1140可以为氧化硅透镜、碳化硅透镜、氮化硅透镜中的至少一种。当然,第二微透镜1140还可以为其他以硅材料为基础的、满足第二折射率要求的透镜,本申请实施例对此不进行任何限定。For example, when the second refractive index corresponding to the second microlens 1140 is in the range of 1.5 to 2.6, the second microlens 1140 may be at least one of a silicon oxide lens, a silicon carbide lens, and a silicon nitride lens. Of course, the second microlens 1140 may also be other silicon-based lenses that meet the second refractive index requirements, and the present application embodiment does not impose any limitation on this.

本申请实施例提供的发光单元11,通过在LED芯片层111上增设呈第二阵列排布的多个第二微透镜1140,从而可以利用每个第二微透镜1140的形状增加出光量;以及利用多个第二微透镜1140之间的阵列排布关系,调整出射到封装胶层112中的光线的光形,进而可以调整后续出射到空气中的光线的光形,比如光线的出光角度、光线的疏密分布。The light-emitting unit 11 provided in the embodiment of the present application, by adding a plurality of second microlenses 1140 arranged in a second array on the LED chip layer 111, can increase the light output by utilizing the shape of each second microlens 1140; and utilize the array arrangement relationship between the plurality of second microlenses 1140 to adjust the light shape of the light emitted into the encapsulation glue layer 112, and further can adjust the light shape of the light subsequently emitted into the air, such as the light emission angle of the light and the density distribution of the light.

此外,通过图形化工艺在LED芯片1110上可以大规模制备第二微透镜1140,技术成熟,实现方便,成本较低。In addition, the second microlens 1140 can be prepared on a large scale on the LED chip 1110 through a patterning process, which has mature technology, is easy to implement, and has low cost.

如图11所示,本申请实施例提供的第三种结构的发光单元11,在朝向可穿戴设备1的方向z上,依次包括:封装基板110、LED芯片层111和封装胶层112。As shown in FIG. 11 , the light-emitting unit 11 of the third structure provided in the embodiment of the present application includes, in the direction z toward the wearable device 1 , a packaging substrate 110 , an LED chip layer 111 and a packaging adhesive layer 112 .

针对封装基板110、LED芯片层111和封装胶层112的介绍,可以参考上述图7和图8中的介绍,在此不再赘述。For the introduction of the packaging substrate 110 , the LED chip layer 111 and the packaging adhesive layer 112 , reference may be made to the introduction in FIG. 7 and FIG. 8 , which will not be described in detail herein.

在上述结构的基础上,如图11所示,本申请实施例提供的第三种结构的发光单元11,除了依次包括封装基板110、LED芯片层111和封装胶层112之外,在封装胶层112远离LED芯片层111的一侧还设置有第一微透镜层113;以及,在LED芯片层111远离封装基板110的一侧、也即LED芯片层111与封装胶层112之间还设置有第二微透镜层114。On the basis of the above structure, as shown in FIG11 , the light-emitting unit 11 of the third structure provided in the embodiment of the present application includes, in addition to the packaging substrate 110, the LED chip layer 111 and the packaging glue layer 112 in sequence, a first microlens layer 113 is further provided on the side of the packaging glue layer 112 away from the LED chip layer 111; and a second microlens layer 114 is further provided on the side of the LED chip layer 111 away from the packaging substrate 110, that is, between the LED chip layer 111 and the packaging glue layer 112.

针对第一微透镜层113的介绍可以参考上述图7和图8中的介绍,针对第二微透镜层114的介绍可以参考上述图9和图10中的介绍,在此不再赘述。For the introduction of the first microlens layer 113 , reference may be made to the introduction in FIGS. 7 and 8 , and for the introduction of the second microlens layer 114 , reference may be made to the introduction in FIGS. 9 and 10 , which will not be described in detail herein.

应理解,第一微透镜层113包括的多个第一微透镜1130的阵列排布方式和第二微透镜层114包括的多个第二微透镜1140的阵列排布方式可以相同,也可以不同。例如,第一微透镜层113以多行多列的第一阵列式进行排布,第二微透镜层114以圆周环形的第二阵列式进行排布。第一微透镜层113和第二微透镜层114的具体排布方式可以根据需要进行设置,本申请实施例对此不任何限定。It should be understood that the array arrangement of the plurality of first microlenses 1130 included in the first microlens layer 113 and the array arrangement of the plurality of second microlenses 1140 included in the second microlens layer 114 may be the same or different. For example, the first microlens layer 113 is arranged in a first array of multiple rows and columns, and the second microlens layer 114 is arranged in a second array of a circumferential ring. The specific arrangement of the first microlens layer 113 and the second microlens layer 114 can be set as needed, and the embodiment of the present application does not limit this in any way.

应理解,第一微透镜层113和第二微透镜层114具有的可调节的特征尺寸可以相同也可以不同。例如,如图12所示,在进行设置时,可以使得第二微透镜1140对应的曲率小于第一微透镜1130对应的曲率、第二微透镜1140对应的直径也小于第一微透镜1130对应的曲率,而第二微透镜1140对应填充比大于第一微透镜1130对应的填充比。具体可以根据需要进行设置,本申请实施例对此不进行任何限定。It should be understood that the adjustable characteristic sizes of the first microlens layer 113 and the second microlens layer 114 can be the same or different. For example, as shown in FIG12, when setting, the curvature corresponding to the second microlens 1140 can be smaller than the curvature corresponding to the first microlens 1130, the diameter corresponding to the second microlens 1140 can also be smaller than the curvature corresponding to the first microlens 1130, and the filling ratio corresponding to the second microlens 1140 is greater than the filling ratio corresponding to the first microlens 1130. The specific setting can be as needed, and the embodiment of the present application does not impose any limitation on this.

本申请实施例制备第一微透镜层113和第二微透镜层114的技术可以参考上述两个实施例中的描述,在此不再赘述。The technology for preparing the first microlens layer 113 and the second microlens layer 114 in the embodiment of the present application can refer to the description in the above two embodiments, which will not be repeated here.

还应理解,第一微透镜层113中的第一微透镜1130和第二微透镜层114中的1140均为透明状态,第二微透镜1140对应的第二折射率需大于封装胶层112的折射率,且小于或等于LED芯片1110的折射率。第一微透镜1130对应的第一折射率需大于空气折射率,且小于或等于封装胶层112的折射率。由此可知,第二微透镜1140对应的第二折射率大于第一微透镜1130对应的第一折射率。It should also be understood that the first microlens 1130 in the first microlens layer 113 and the microlens 1140 in the second microlens layer 114 are both in a transparent state, and the second refractive index corresponding to the second microlens 1140 needs to be greater than the refractive index of the encapsulation layer 112, and less than or equal to the refractive index of the LED chip 1110. The first refractive index corresponding to the first microlens 1130 needs to be greater than the refractive index of air, and less than or equal to the refractive index of the encapsulation layer 112. It can be seen that the second refractive index corresponding to the second microlens 1140 is greater than the first refractive index corresponding to the first microlens 1130.

示例性地,若LED芯片1110的折射率为2.6,封装胶层112的折射率为1.5,空气的折射率为1,则第二微透镜1140对应的第二折射率可以为1.8,第一微透镜1130对应的第一折射率可以为1.5,第二折射率大于第一折射率。For example, if the refractive index of the LED chip 1110 is 2.6, the refractive index of the encapsulation layer 112 is 1.5, and the refractive index of air is 1, then the second refractive index corresponding to the second microlens 1140 can be 1.8, and the first refractive index corresponding to the first microlens 1130 can be 1.5, and the second refractive index is greater than the first refractive index.

应理解,由于在LED芯片层111增设第二微透镜1140,以及在封装胶层112上增设第一微透镜1130,第二微透镜1140和第一微透镜1130均对全反射进行了破坏,使得增加的出光量相对于上述两个实施例中只破坏一次所增加的出光量更强。It should be understood that since the second microlens 1140 is added to the LED chip layer 111 and the first microlens 1130 is added to the packaging glue layer 112, the second microlens 1140 and the first microlens 1130 both destroy the total reflection, so that the increased light output is stronger than the increased light output by only destroying it once in the above two embodiments.

本申请实施例提供的发光单元11,通过在LED芯片层111上增设呈第二阵列排布的多个第二微透镜1140,利用每个第二微透镜1140的形状增加出光量;以及利用多个第二微透镜1140之间的阵列排布关系,调整出射到封装胶层112中的光线的光形,进而可以调整后续出射到空气中的光线的光形。另外,本申请实施例还通过在封装胶层112上增设呈第一阵列排布的多个第一微透镜1130,利用第一微透镜1130的形状增加出光量;以及利用多个第一微透镜1130之间的阵列排布关系,调整出射到空气中的光线的光形,比如光线的出光角度、光线的疏密分布。The light-emitting unit 11 provided in the embodiment of the present application increases the light output by adding a plurality of second microlenses 1140 arranged in a second array on the LED chip layer 111, and uses the shape of each second microlens 1140 to increase the light output; and uses the array arrangement relationship between the plurality of second microlenses 1140 to adjust the light shape of the light emitted into the encapsulation layer 112, thereby adjusting the light shape of the light subsequently emitted into the air. In addition, the embodiment of the present application also increases the light output by adding a plurality of first microlenses 1130 arranged in a first array on the encapsulation layer 112, and uses the shape of the first microlenses 1130 to increase the light output; and uses the array arrangement relationship between the plurality of first microlenses 1130 to adjust the light shape of the light emitted into the air, such as the light output angle and the light density distribution.

应理解,最终出射到空气中的光线的出光量和光形,会同时受到第二微透镜1140和第一微透镜1130的影响。It should be understood that the light output and light shape of the light finally emitted into the air will be affected by both the second microlens 1140 and the first microlens 1130 .

后续,本申请实施例提供的发光单元11应用于上述所述的可穿戴设备1中的PPG模组10中时,通过发光单元11发光效率的提升,可以实现PPG模组10测量体征信息的准确性的提升,进而可以提高用户佩戴可穿戴设备1进行健康管理的体验。Subsequently, when the light-emitting unit 11 provided in the embodiment of the present application is applied to the PPG module 10 in the wearable device 1 described above, the accuracy of the PPG module 10 in measuring vital sign information can be improved by improving the light-emitting efficiency of the light-emitting unit 11, thereby improving the user's experience of wearing the wearable device 1 for health management.

需要说明的是,上述提供的三种发光单元11结构,仅为三种示例,发光单元11中设置的微透镜阵列还可以设置在其他层间关系中,或者,还可以设置多层微透镜阵列。It should be noted that the three light emitting unit 11 structures provided above are only three examples, and the microlens array provided in the light emitting unit 11 may also be provided in other interlayer relationships, or a multi-layer microlens array may also be provided.

例如,可以在LED芯片111上增设多层第二微透镜层114,该多层第二微透镜层114中的多个第二微透镜1140在方向z上相互重叠,或者可以错位排布。For example, a plurality of second microlens layers 114 may be added on the LED chip 111 , and a plurality of second microlenses 1140 in the plurality of second microlens layers 114 may overlap with each other in the direction z, or may be arranged in a staggered manner.

又例如,可以在封装胶层112上设置多层第一微透镜层113,该多层第一微透镜层113中的多个第一微透镜1130在方向z上相互重叠,或者可以错位排布。For another example, a plurality of first microlens layers 113 may be disposed on the encapsulation glue layer 112 , and a plurality of first microlenses 1130 in the plurality of first microlens layers 113 may overlap with each other in the direction z, or may be arranged in a staggered manner.

此外,在本申请实施例提供的发光单元11中,封装胶层112的左右两侧也设置有挡墙115。In addition, in the light-emitting unit 11 provided in the embodiment of the present application, retaining walls 115 are also provided on the left and right sides of the packaging glue layer 112 .

上文结合图1至图12,描述了本申请实施例提供的可穿戴设备1的使用状态和内部结构。下面将结合图6、图7以及图13和图14,针对相关技术提供的发光单元11的结构、本申请实施例提供的第一种发光单元11的结构,分别仿真出的效果进行介绍。The above text describes the use state and internal structure of the wearable device 1 provided in the embodiment of the present application in combination with Figures 1 to 12. The following text will introduce the simulated effects of the structure of the light-emitting unit 11 provided by the related art and the structure of the first type of light-emitting unit 11 provided in the embodiment of the present application in combination with Figures 6, 7, 13 and 14.

示例性地,以图6所示的相关技术提供的发光单元11的结构为例,按照以下表1提供的参数、表2提供的除第一微透镜层113之外的其他参数进行设置。以图7所示的本申请实施例提供的发光单元11的结构为例,按照以下表1和表2提供的参数进行设置。For example, taking the structure of the light emitting unit 11 provided by the related art shown in FIG6 as an example, the parameters provided in Table 1 and other parameters except the first microlens layer 113 provided in Table 2 are set. Taking the structure of the light emitting unit 11 provided by the embodiment of the present application shown in FIG7 as an example, the parameters provided in Tables 1 and 2 are set.

界面interface 反射率Reflectivity 透射率Transmittance 挡墙涂层Retaining wall coating 0.880.88 0.120.12 封装胶层底部涂层Encapsulation glue bottom coating 0.920.92 0.080.08 LED芯片底部涂层LED chip bottom coating 0.950.95 0.050.05

表1Table 1

材料Material 折射率Refractive Index 吸收率(mm-1)Absorption rate (mm -1 ) 第一微透镜层First microlens layer 1.511.51 0.050.05 LED芯片的出光面LED chip light emitting surface 2.52.5 55 封装胶层Encapsulation glue layer 1.511.51 0.050.05

表2Table 2

其中,表1中,封装胶层底部涂层指的是封装基板110上未设置LED芯片111的区域中,封装基板110和封装胶层112之间涂布的涂层,该涂层用于阻挡光线泄露。In Table 1, the bottom coating of the encapsulation layer refers to a coating applied between the encapsulation substrate 110 and the encapsulation layer 112 in an area on the encapsulation substrate 110 where no LED chip 111 is disposed, and the coating is used to block light leakage.

LED芯片底部涂层指的是封装基板110上设置LED芯片111的区域中,封装基板110和LED芯片111之间涂布的涂层,该涂层用于阻挡光线泄露。LED芯片底部涂层可以为以银(Ag)制成的反射镜。The LED chip bottom coating refers to a coating applied between the packaging substrate 110 and the LED chip 111 in the region where the LED chip 111 is disposed on the packaging substrate 110, and the coating is used to block light leakage. The LED chip bottom coating may be a reflector made of silver (Ag).

结合上述所设置的参数,针对图6所示的相关技术提供的发光单元11,所仿真出的出光量的分布情况如图13中的(a)所示,光线的光形情况如图13中的(b)所示。In combination with the above-set parameters, for the light-emitting unit 11 provided by the related art shown in FIG. 6 , the distribution of the simulated light output is shown in FIG. 13 (a), and the light shape is shown in FIG. 13 (b).

在图13中的(a)中,横向坐标X和纵向坐标Y分别用于指示尺寸,单位为毫米(millimeter);左侧的条状图用于指示颜色和光通量的对应关系,单位为W/m2。结合图13中的(a)可知,针对相关技术提供的发光单元11,仿真可以得到发光单元11对应的总光通量为0.43167W,光通量与发射光通量的比值为0.43167,由此可知,该发光单元11的出光率约为43.1%。In (a) of FIG. 13 , the horizontal coordinate X and the vertical coordinate Y are used to indicate the size, in millimeters; the bar graph on the left is used to indicate the corresponding relationship between color and luminous flux, in W/m 2 . In conjunction with (a) of FIG. 13 , it can be seen that for the light-emitting unit 11 provided by the related art, the simulation can obtain that the total luminous flux corresponding to the light-emitting unit 11 is 0.43167W, and the ratio of the luminous flux to the emitted luminous flux is 0.43167. Therefore, it can be seen that the light extraction rate of the light-emitting unit 11 is about 43.1%.

应理解,发射光通量可以理解为LED芯片1110出射的光通量,对应光功率为1W。It should be understood that the emitted luminous flux can be understood as the luminous flux emitted by the LED chip 1110, corresponding to a light power of 1W.

在图13中的(b)中,左侧矩形为发光单元11,右侧矩形用于指示用户的皮肤2,发光单元11和皮肤2之间的线条用于指示光线。由此可知,该发光单元11由于内部存在全反射,多次反射后的光线被挡墙涂层和封装胶层底部涂层吸收,从而使得大量的光线并未射出;出射后的光线部分稀疏、部分稠密,分布不均。In (b) of FIG13 , the left rectangle is the light-emitting unit 11, the right rectangle is used to indicate the user's skin 2, and the line between the light-emitting unit 11 and the skin 2 is used to indicate light. It can be seen that due to the total reflection inside the light-emitting unit 11, the light after multiple reflections is absorbed by the barrier coating and the bottom coating of the encapsulation glue layer, so that a large amount of light is not emitted; the light after emission is partially sparse and partially dense, and the distribution is uneven.

结合上述所设置的参数,针对图7所示的本申请实施例提供的发光单元11,所仿真出的出光量的分布情况如图14中的(a)所示,光线的光形情况如图14中的(b)所示。图14与图13中的坐标、线条指示含义相同,在此不再赘述。Combined with the above-set parameters, for the light-emitting unit 11 provided in the embodiment of the present application shown in FIG7, the distribution of the simulated light output is shown in FIG14 (a), and the light shape is shown in FIG14 (b). The coordinates and lines in FIG14 and FIG13 have the same meanings and are not repeated here.

结合图14中的(a)可知,针对本申请实施例提供的发光单元11,仿真可以得到发光单元11对应的总光通量为0.70526W,光通量与发射光通量的比值为0.70526,由此可知,该发光单元11的出光率约为70.5%。Combined with (a) in Figure 14, it can be seen that for the light-emitting unit 11 provided in the embodiment of the present application, the simulation can obtain that the total luminous flux corresponding to the light-emitting unit 11 is 0.70526W, and the ratio of the luminous flux to the emitted luminous flux is 0.70526. It can be seen that the light output rate of the light-emitting unit 11 is approximately 70.5%.

在图14中的(b)中,该发光单元11由于增设了第一微透镜层,可以有效降低内部全反射,使得出射的光线更多,分布更均匀。In (b) of FIG. 14 , the light emitting unit 11 is provided with a first microlens layer, which can effectively reduce the total internal reflection, so that more light is emitted and the distribution is more uniform.

对比图13和图14可知,本申请实施例提供的发光单元11对光效的提升超过70%,出射的光线的光通量和光形等效果更好。By comparing FIG. 13 and FIG. 14 , it can be seen that the light-emitting unit 11 provided in the embodiment of the present application improves the light efficiency by more than 70%, and the luminous flux and light shape of the emitted light are better.

以上所述,仅为本申请的具体实施方式,但本申请的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本申请揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本申请的保护范围之内。因此,本申请的保护范围应以所述权利要求的保护范围为准。The above is only a specific implementation of the present application, but the protection scope of the present application is not limited thereto. Any person skilled in the art who is familiar with the present technical field can easily think of changes or substitutions within the technical scope disclosed in the present application, which should be included in the protection scope of the present application. Therefore, the protection scope of the present application should be based on the protection scope of the claims.

Claims (15)

1. A wearable device, characterized in that the wearable device comprises a PPG module;
The PPG module comprises a light-emitting unit, wherein the light-emitting unit comprises a packaging substrate, a light-emitting chip layer and a packaging adhesive layer which are arranged along a first direction;
The light-emitting unit further comprises a first micro-lens layer arranged on one side of the packaging adhesive layer, which is far away from the light-emitting chip layer, and/or a second micro-lens layer arranged on one side of the light-emitting chip layer, which is far away from the packaging substrate;
the first microlens layer and the second microlens layer are used for enhancing luminous flux and changing light shape.
2. The wearable device of claim 1, wherein the first microlens layer comprises a plurality of first microlenses, the first microlenses being first convex lenses comprised of a first plane and a first convex surface;
The first plane is positioned at one side close to the packaging adhesive layer, and the first convex surface is positioned at one side far away from the packaging adhesive layer.
3. The wearable device of claim 2, wherein the refractive index of the first microlens layer is greater than the refractive index of air and less than or equal to the refractive index of the encapsulation glue layer.
4. The wearable device of claim 3, wherein the plurality of first microlenses are arranged in a first array on the encapsulation adhesive layer.
5. The wearable device of claim 4, wherein the second microlens layer comprises a plurality of second microlenses, the second microlenses being second convex lenses comprised of a second plane and a second convex surface;
the second plane is positioned at one side close to the light-emitting chip layer, and the second convex surface is positioned at one side far away from the light-emitting chip layer.
6. The wearable device of claim 5, wherein a refractive index of the second microlens layer is greater than a refractive index of the encapsulation glue layer and less than or equal to a refractive index of the light emitting chip layer.
7. The wearable device of claim 6, wherein the light emitting chip layer comprises a plurality of light emitting chips arranged at intervals;
The plurality of second microlenses are arranged in a second array on the light-emitting chip.
8. The wearable device according to claim 7, wherein the first array and the second array are each at least one of:
in the form of a plurality of rows and columns, and a circumferential ring.
9. The wearable device according to claim 7 or 8, wherein the light emitting chip is an LED chip, the LED chip being at least one of:
Yellow LED chip, green LED chip, blue LED chip, red LED chip, cyan LED chip, orange LED chip, infrared LED chip;
the yellow LED chip is used for emitting yellow light with the peak wavelength range of 550.0-579.9 nm; the green LED chip is used for filtering light with the emission peak wavelength range of 510.0-549.9 nm; the cyan LED chip is used for emitting cyan light with a peak wavelength range of 480.0 nm-509.9 nm; the blue LED chip is used for emitting blue light with the peak wavelength range of 450.0 nm-479.9 nm; the red LED chip is used for emitting red light with the peak wavelength range of 610.0 nm-699.9 nm; the orange LED chip is used for emitting light with the peak wavelength range of 580.0 nm-609.9 nm; the infrared LED chip is used for emitting infrared light with the peak wavelength range of 700.0 nm-1100.0 nm.
10. The wearable device according to any of claims 5-9, wherein the first microlens array is prepared by a mold forming process.
11. The wearable device according to any of claims 1 to 10, wherein the second microlens array is prepared by an etching lift-off process or an annealing process.
12. The wearable device of any of claims 1-11, wherein the packaging substrate is at least one of an epoxy molding compound substrate, a ceramic substrate, an aluminum substrate, a copper substrate, or a silicon substrate.
13. The wearable device of claim 12, wherein when the package substrate is the ceramic substrate, the light emitting chip layer is fixed on the ceramic substrate by flip chip bonding.
14. The wearable device of any of claims 1-13, wherein the PPG module further comprises a light receiving unit; the light emitting unit and the light receiving unit are arranged on the same layer on a plane perpendicular to the first direction.
15. The wearable device of any of claims 1-14, wherein the wearable device is a smart watch or a smart bracelet.
CN202310115773.3A 2023-01-31 2023-01-31 Wearable device Active CN118431210B (en)

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