CN1184281C - A kind of catalytic cracking method that adopts double-path feed agent casing type reactor - Google Patents
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Abstract
一种采用双路进剂套管式反应器的催化裂化方法包括以下步骤:(1)催化剂经双路催化剂入口管分别进入套管式反应器的内管和内管与外管之间的环形反应空间中,并在预提升介质的作用下向上流动;(2)烃油原料注入该反应器的内管以及内管与外管之间的环形空间中,与催化剂接触、反应,反应物流沿器壁继续向上流动;(3)内管以及内管与外管之间的环形空间中的反应物流在汇合管的入口处汇合,并经汇合管进入气固快速分离设备中,使反应油气与反应后积炭的催化剂相分离;(4)反应油气送入后续分离系统,而反应后的催化剂经汽提、再生后,返回反应器循环使用。A kind of catalytic cracking method that adopts dual-path inlet casing reactor comprises the following steps: (1) catalyst enters the inner pipe of the sleeve reactor and the annular ring between the inner pipe and the outer pipe through the double-path catalyst inlet pipe respectively. (2) The hydrocarbon oil raw material is injected into the inner tube of the reactor and the annular space between the inner tube and the outer tube, and contacts and reacts with the catalyst, and the reactant flows along the The wall of the device continues to flow upward; (3) The reactant flow in the inner pipe and the annular space between the inner pipe and the outer pipe merges at the inlet of the confluence pipe, and enters the gas-solid rapid separation equipment through the confluence pipe, so that the reaction oil gas and the After the reaction, the carbon-deposited catalyst phase is separated; (4) The reaction oil gas is sent to the subsequent separation system, and the reacted catalyst is stripped and regenerated, and then returned to the reactor for recycling.
Description
技术领域technical field
本发明属于在不存在氢的情况下石油烃的催化裂化方法,更具体地说,是一种采用双路进剂套管式反应器进行烃油催化裂化的方法。The invention belongs to a method for catalytic cracking of petroleum hydrocarbons in the absence of hydrogen, more specifically, it is a method for catalytic cracking of hydrocarbon oil by adopting a double-path feed agent jacketed reactor.
背景技术Background technique
虽然催化裂化工艺过程已经历了数十年的发展,形成了一套比较完整的技术体系,但炼油工作者仍在进行不懈的研究和探索,希望该工艺过程不仅能够满足日益严格的环保法规的要求,而且能够适应市场需求的变化,为企业创造良好的经济效益。Although the catalytic cracking process has experienced decades of development and formed a relatively complete technical system, refiners are still conducting unremitting research and exploration, hoping that the process can not only meet the requirements of increasingly stringent environmental regulations Requirements, and can adapt to changes in market demand, creating good economic benefits for enterprises.
USP5043522和USP5846403都是对常规催化裂化过程的改进。它们使部分催化汽油由原料油进料喷嘴的上游注入提升管反应器,与高温、高活性的再生催化剂接触、反应,以增产丙烯、丁烯等轻烯烃,同时使汽油的辛烷值得到提高。Both USP5043522 and USP5846403 are improvements to conventional catalytic cracking processes. They allow part of the catalytic gasoline to be injected into the riser reactor from the upstream of the raw oil feed nozzle, and contact and react with the high-temperature, high-activity regenerated catalyst to increase the production of light olefins such as propylene and butene, and at the same time increase the octane number of gasoline .
CN1279270A披露了一种同时增产液化气和柴油的方法。该方法也是将催化汽油由原料油进料喷嘴的上游注入提升管反应器,使其先与再生催化剂接触、反应。这部分回炼的催化汽油在高温、大剂油比下充分裂化,生成大量的液化气,同时在催化剂上沉积微量的焦炭,适当降低了催化剂的活性,有利于多产柴油。CN1279270A discloses a method for simultaneously increasing the production of liquefied gas and diesel. In this method, the catalytic gasoline is also injected into the riser reactor from the upstream of the raw material oil feed nozzle, so that it first contacts and reacts with the regenerated catalyst. This part of the re-refined catalytic gasoline is fully cracked under high temperature and high fuel ratio to generate a large amount of liquefied gas, and at the same time, a small amount of coke is deposited on the catalyst, which appropriately reduces the activity of the catalyst and is conducive to producing more diesel.
USP3894933介绍了一种共用一个沉降器的双提升管反应器的催化裂化方法。该方法是使轻循环油注入一根提升管反应器,与再生催化剂接触、反应,并使其转化率小于30%;反应后的催化剂进入另一根提升管,与新鲜原料和重循环油接触、反应。USP3894933 has introduced a kind of catalytic cracking method of double riser reactor that shares a settler. The method is to inject the light cycle oil into a riser reactor, contact and react with the regenerated catalyst, and make the conversion rate less than 30%; the reacted catalyst enters another riser, and contacts with fresh raw materials and heavy cycle oil ,reaction.
CN1069054A提出了一种灵活多效的烃类催化裂化方法。该方法涉及两根独立的提升管反应器以及与提升管相连的两套沉降分离系统。在第一根提升管反应器中,轻质烃类与再生催化剂在600~700℃、剂油比10~40,反应时间为2~20秒的条件下进行反应,并控制催化剂碳含量为0.1~0.4重%;反应后的催化剂进入另一根提升管中,与重质烃类接触,并在常规的催化裂化反应条件下进行反应。CN1069054A proposes a flexible and multi-effect hydrocarbon catalytic cracking method. The method involves two independent riser reactors and two settling separation systems connected with the riser. In the first riser reactor, the light hydrocarbons react with the regenerated catalyst at 600-700°C, the ratio of solvent to oil is 10-40, and the reaction time is 2-20 seconds, and the carbon content of the catalyst is controlled to be 0.1 ~0.4% by weight; the reacted catalyst enters another riser, contacts with heavy hydrocarbons, and reacts under conventional catalytic cracking reaction conditions.
综上所述,背景技术所公开的同时加工轻质油和重质油的催化转化方法基本上可分为以下两类:(1)采用单提升管反应器、并将轻质油入口设置在重质油入口的上游;(2)采用双提升管反应器,使不同的提升管处理不同的原料。第一类方法的设备改动小,但轻质油的反应条件基本上相对固定的.,难以通过操作参数的优化使产品分布和产品性质得到改善。第二类方法克服了第一类方法的不足,每根提升管的操作条件都是可以单独调节,使不同的原料油在各自适宜的条件下进行反应。但对于第二类方法而言,不管是装置的建设费用还是设备的改造费用都会因此而大幅增加。此外,在实际工业生产过程中,由于流程的复杂化,会使装置的操作难度增加许多。In summary, the catalytic conversion methods for simultaneous processing of light oil and heavy oil disclosed in the background technology can basically be divided into the following two categories: (1) using a single riser reactor and setting the light oil inlet at Upstream of heavy oil inlet; (2) Double riser reactor is adopted, so that different risers can process different raw materials. The equipment of the first type of method has little modification, but the reaction conditions of light oil are basically relatively fixed. It is difficult to improve the product distribution and product properties through the optimization of operating parameters. The second method overcomes the shortcomings of the first method. The operating conditions of each riser can be adjusted independently, so that different raw oils can react under their respective suitable conditions. But for the second type of method, both the construction cost of the device and the transformation cost of the equipment will increase significantly. In addition, in the actual industrial production process, due to the complexity of the process, the operation difficulty of the device will be increased a lot.
发明内容Contents of the invention
本发明的目的在于:提供一种采用双路进剂套管式反应器的催化裂化方法,该方法可为不同性质的烃油原料营造适宜的反应条件,并使催化裂化过程的产品分布和产品性质得到改善。The object of the present invention is to: provide a kind of catalytic cracking method that adopts dual-path feed agent jacketed reactor, this method can create suitable reaction conditions for hydrocarbon oil raw materials of different properties, and make the product distribution and the product of catalytic cracking process properties are improved.
本发明提供的方法包括以下步骤:Method provided by the invention comprises the following steps:
(1)催化剂经双路催化剂入口管分别进入套管式反应器的内管和内管与外管之间的环形反应空间中,并在预提升介质的作用下向上流动;(1) The catalyst enters the inner tube of the sleeve reactor and the annular reaction space between the inner tube and the outer tube through the double-channel catalyst inlet pipe, and flows upward under the action of the pre-lift medium;
(2)烃油原料注入该反应器的内管以及内管与外管之间的环形空间中,与催化剂接触、反应,反应物流沿器壁继续向上流动;(2) The hydrocarbon oil raw material is injected into the inner pipe of the reactor and the annular space between the inner pipe and the outer pipe, contacts and reacts with the catalyst, and the reactant flow continues to flow upward along the wall;
(3)内管以及内管与外管之间的环形空间中的反应物流在汇合管的入口处汇合,并经汇合管进入气固快速分离设备中,使反应油气与反应后积炭的催化剂相分离;(3) The reactant flow in the inner pipe and the annular space between the inner pipe and the outer pipe merges at the entrance of the confluence pipe, and enters the gas-solid rapid separation equipment through the confluence pipe, so that the reaction oil gas and the catalyst of carbon deposition after the reaction phase separation;
(4)反应油气送入后续分离系统,而反应后的催化剂经汽提、再生后,返回反应器循环使用。(4) The reaction oil gas is sent to the subsequent separation system, and the reacted catalyst is stripped and regenerated, and then returned to the reactor for recycling.
与现有技术相比,本发明的有益效果主要体现在以下方面:Compared with the prior art, the beneficial effects of the present invention are mainly reflected in the following aspects:
本发明提供的方法设备简单、操作灵活。不仅重质油和轻质油可在同一个反应器中进行反应,而且可根据原料的物化性质、质量流量灵活调整反应条件,从而为改善产品分布、提高产品品质创造了有利条件。The method provided by the invention has simple equipment and flexible operation. Not only heavy oil and light oil can be reacted in the same reactor, but also the reaction conditions can be flexibly adjusted according to the physical and chemical properties of raw materials and mass flow rate, thus creating favorable conditions for improving product distribution and product quality.
本发明提供的方法可实现多种生产方案的灵活调整,例如,汽油方案、柴油方案、液化气方案等。炼油企业采用该方法可根据市场需求的变化,及时调整产品结构,获得更加显著的经济效益。The method provided by the invention can realize the flexible adjustment of various production schemes, for example, gasoline scheme, diesel scheme, liquefied gas scheme and the like. Using this method, oil refining enterprises can adjust product structure in time according to changes in market demand, and obtain more significant economic benefits.
此外,利用本发明提供的方法还可以提高产品质量,减轻石油产品对环境所造成的污染。通过试验证明:该方法可降低汽油烯烃含量、提高汽油辛烷值;降低柴油凝点,改善柴油对流动改性剂的感受性,提高柴油安定性;同时,该方法对降低汽、柴油中硫、氮等杂质的含量具有一定的效果。In addition, the method provided by the invention can also improve product quality and reduce environmental pollution caused by petroleum products. It is proved by experiments that this method can reduce the olefin content of gasoline and increase the octane number of gasoline; reduce the freezing point of diesel oil, improve the sensitivity of diesel oil to flow modifiers, and improve the stability of diesel oil; The content of impurities such as nitrogen has a certain effect.
附图说明Description of drawings
图1是本发明所述的双路进剂套管式催化裂化反应器的结构示意图。Fig. 1 is a structural schematic diagram of a double-channel feed casing type catalytic cracking reactor according to the present invention.
图2~图4是本发明提供方法的原则流程图。2 to 4 are principle flowcharts of the method provided by the present invention.
具体实施方式Detailed ways
本发明所述的套管式反应器的结构如图1所示。该反应器主要包括以下构件:催化剂入口管21和22、内管5、外管6、汇合管8、预提升分布环1和3以及进料喷嘴2和4;其中,内管5与外管6同轴,且内管管心横截面积与内外管环隙横截面积的比值为1∶0.1~10;催化剂入口管21与内管5的下端相连,内管长度占该反应器总长度的10~70%;外管6下端至内管5下端的距离占该反应器总长度的2~20%,催化剂入口管22与外管6的下端相连;汇合管8的一端与外管6上端相连,而另一端与气固分离设备9相连,汇合管8与内管5的管心横截面积之比为1∶0.2~0.8;预提升分布环1和3分别位于内管和内、外管之间的环形空间的底部;进料喷嘴2和4分别位于内管和外管的下部。该反应器已申请实用新型专利,申请号为01264042.5。The structure of the jacketed reactor of the present invention is shown in FIG. 1 . The reactor mainly includes the following components:
在本发明提供的方法中,经双路催化剂入口管分别进入套管式反应器的内管和内管与外管之间的环形反应空间中的催化剂可以是相同的,也可以是不同的。具体地说,进入套管式反应器的内管和内管与外管之间的环形反应空间中的催化剂可以是来自再生器的高温再生剂,也可以是再生剂与待生剂和/或半再生剂的混合物;或者可以使再生催化剂进入套管式反应器的内管,而半再生催化剂、待生催化剂或它们的混合物进入内管与外管之间的环形反应空间,反之亦然。总之,进入双路催化剂入口管的催化剂可以根据装置情况、原料性质、目的产品的要求等因素综合考虑、灵活调整。此外,进入套管式反应器的催化剂还可以经催化剂冷却器降温,也可以利用催化剂混合罐使再生剂与待生剂和/或半再生剂充分混合后,再经催化剂入口管进入套管式反应器。In the method provided by the present invention, the catalysts respectively entering the inner tube of the sleeve reactor and the annular reaction space between the inner tube and the outer tube through the dual catalyst inlet tubes may be the same or different. Specifically, the catalyst that enters the inner tube of the jacketed reactor and the annular reaction space between the inner tube and the outer tube can be the high-temperature regenerant from the regenerator, or the regenerant and the spent agent and/or A mixture of semi-regenerated agents; or the regenerated catalyst can enter the inner tube of the jacketed reactor, while the semi-regenerated catalyst, spent catalyst or their mixture enters the annular reaction space between the inner tube and the outer tube, and vice versa. In a word, the catalyst entering the dual catalyst inlet pipe can be comprehensively considered and flexibly adjusted according to factors such as device conditions, raw material properties, and target product requirements. In addition, the catalyst entering the jacketed reactor can also be cooled by a catalyst cooler, or the catalyst mixing tank can be used to fully mix the regenerated agent with the spent agent and/or semi-regenerated agent, and then enter the jacketed reactor through the catalyst inlet pipe. reactor.
本发明使用的催化剂可以是适用于催化裂化过程的任何催化剂,其活性组分可以选自含或不含稀土和/或磷的Y型或HY型沸石、含或不含稀土和/或磷的超稳Y型沸石、ZSM-5系列沸石或具有五元环结构的高硅沸石、β沸石、镁碱沸石中的一种、两种或三种,也可以是无定型硅铝催化剂。The catalyst used in the present invention can be any catalyst suitable for the catalytic cracking process, and its active components can be selected from Y-type or HY-type zeolite containing or not containing rare earth and/or phosphorus, or containing or not containing rare earth and/or phosphorus One, two or three of ultra-stable Y-type zeolite, ZSM-5 series zeolite or silica zeolite with five-membered ring structure, beta zeolite, ferrierite, or amorphous silica-alumina catalyst.
在本发明提供的方法中,套管式反应器的底部、内管底部以及内管与外管之间的环形反应空间的底部均设有预提升介质。预提升介质采用蒸汽、干气或它们的混合物均可。内管气体表观线速为0.3~6.0m/s,内、外管之间的环形空间的气体表观线速为0.2~8.0m/s。In the method provided by the present invention, the bottom of the jacketed reactor, the bottom of the inner tube, and the bottom of the annular reaction space between the inner tube and the outer tube are all provided with a pre-lifting medium. The pre-lift medium can be steam, dry gas or their mixture. The superficial linear velocity of gas in the inner tube is 0.3-6.0m/s, and the superficial linear velocity of gas in the annular space between the inner and outer tubes is 0.2-8.0m/s.
注入内管及内管与外管之间的环形空间的烃油原料选自:一次加工汽油馏分、二次加工汽油馏分、一次加工柴油馏分、二次加工柴油馏分、直馏蜡油、焦化蜡油、脱沥青油、加氢精制油、加氢裂化尾油、减压蜡油、减压渣油或常压渣油中的一种或一种以上的混合物。注入内管的烃油原料优选:直馏蜡油、焦化蜡油、脱沥青油、加氢精制油、加氢裂化尾油、减压蜡油、减压渣油或常压渣油中的一种或一种以上的混合物。注入内管与外管之间的环形空间的烃油原料优选:一次加工汽油馏分、二次加工汽油馏分、一次加工柴油馏分、二次加工柴油馏分中的一种或一种以上的混合物。The hydrocarbon oil feedstock injected into the inner pipe and the annular space between the inner pipe and the outer pipe is selected from: primary processed gasoline fraction, secondary processed gasoline fraction, primary processed diesel fraction, secondary processed diesel fraction, straight run wax oil, coker wax Oil, deasphalted oil, hydrorefined oil, hydrocracking tail oil, vacuum wax oil, vacuum residue or atmospheric residue or a mixture of more than one. The raw material of hydrocarbon oil injected into the inner pipe is preferably: one of straight-run wax oil, coker wax oil, deasphalted oil, hydrorefined oil, hydrocracking tail oil, vacuum wax oil, vacuum residue or atmospheric residue a mixture of one or more species. The hydrocarbon oil raw material injected into the annular space between the inner pipe and the outer pipe is preferably: one or more mixtures of primary processed gasoline fraction, secondary processed gasoline fraction, primary processed diesel fraction, and secondary processed diesel fraction.
烃油原料在内管的反应条件如下:反应温度460~580℃,优选480~550℃;反应压力0.1~0.6MPa,优选0.2~0.4MPa;剂油比3~15,优选4~10;油气在内管的停留时间为1.0~10秒,优选1.5~5.0秒;催化剂与烃油接触前的温度为620~720℃,优选650~700℃;雾化蒸汽1~15重%(占原料),优选2~10重%。The reaction conditions of the hydrocarbon oil raw material in the inner tube are as follows: reaction temperature 460-580°C, preferably 480-550°C; reaction pressure 0.1-0.6MPa, preferably 0.2-0.4MPa; agent-to-oil ratio 3-15, preferably 4-10; The residence time of the inner tube is 1.0-10 seconds, preferably 1.5-5.0 seconds; the temperature before the catalyst contacts with the hydrocarbon oil is 620-720°C, preferably 650-700°C; the atomizing steam is 1-15% by weight (accounting for the raw material) , preferably 2 to 10% by weight.
烃油原料在内管与外管之间的环形空间中的反应条件如下:反应温度300~680℃,优选400~600℃;反应压力0.1~0.6MPa,优选0.2~0.4MPa;剂油比2~30,优选4~20;油气的停留时间为0.5~20秒,优选1~15秒;雾化蒸汽1~15重%(占原料),优选1~10重%。烃油原料在内管与外管之间的环形空间中的反应条件可根据烃油原料的性质以及目的产物的要求进一步优化。当以液化气或低碳烯烃作为主要目的产物时,可以采用较为苛刻的反应条件,例如,反应温度530~680℃、剂油比8~30、油气停留时间5~20秒等;当以汽油和/或柴油作为主要目的产物时,则应采取相对缓和的操作条件,例如,反应温度300~540℃、剂油比2~8、油气停留时间1~5秒等。The reaction conditions of the hydrocarbon oil raw material in the annular space between the inner pipe and the outer pipe are as follows: reaction temperature 300-680°C, preferably 400-600°C; reaction pressure 0.1-0.6MPa, preferably 0.2-0.4MPa; agent-to-
内管以及内管与外管之间的环形空间内的油剂混合物在汇合管入口处相互混合,反应油气在汇合管内继续反应,反应时间为0.1~3.0秒,反应压力、温度、剂油比等视内管及环形空间的反应条件而定,一般为,反应温度450~600℃、剂油比4~12、反应压力0.1~0.6MPa、水蒸气与烃油原料的重量比为0.01~0.10∶1。The oil agent mixture in the inner pipe and the annular space between the inner pipe and the outer pipe is mixed at the inlet of the confluence pipe, and the reaction oil and gas continue to react in the confluence pipe. The reaction time is 0.1 to 3.0 seconds. It depends on the reaction conditions of the inner tube and the annular space, generally, the reaction temperature is 450-600°C, the agent-oil ratio is 4-12, the reaction pressure is 0.1-0.6MPa, and the weight ratio of water vapor to hydrocarbon oil is 0.01-0.10 : 1.
下面结合附图进一步说明本发明所提供的方法,但并不因此而使本发明受到任何限制。The method provided by the present invention will be further described below in conjunction with the accompanying drawings, but the present invention is not limited thereto.
如图2所示,再生催化剂经催化剂入口管21和22分别进入双路进剂套管式反应器的内管5和内管5与外管6之间的环形反应空间,并在预提升介质的作用下向上流动。烃油原料分别经喷嘴2和4注入该反应器的内管以及内管与外管之间的环形空间中,与催化剂接触、反应,反应油气和催化剂的混合物沿器壁向上流动。内管以及内管与外管之间的环形空间中的反应物流在汇合管8的入口处汇合,并经汇合管、气固快速分离设备进入沉降器12。在沉降器中,反应油气与反应后积炭的催化剂相分离。反应油气进入后续分离系统14,进一步分离为各种产品。反应后的催化剂落入汽提器13中,在水蒸气的作用下汽提催化剂所携带的反应油气。汽提后的催化剂送入再生器15烧焦再生,再生后的催化剂返回反应器循环使用。As shown in Figure 2, the regenerated catalyst enters the
如图3所示,再生催化剂经催化剂入口管21进入套管式反应器内管5的底部,并在预提升介质的作用下向上流动。半再生催化剂经催化剂入口管22流入内管5与外管6之间的环形反应空间,并在预提升介质的作用下向上流动。烃油原料分别经喷嘴2和4注入该反应器的内管以及内管与外管之间的环形空间中,与催化剂接触、反应,反应油气和催化剂的混合物沿器壁向上流动。内管以及内管与外管之间的环形空间中的反应物流在汇合管8的入口处汇合,并经汇合管、气固快速分离设备进入沉降器12。在沉降器中,反应油气与反应后积炭的催化剂相分离。反应油气进入后续分离系统14,进一步分离为各种产品,而反应后的催化剂落入汽提器13中,在水蒸气的作用下汽提催化剂所携带的反应油气;汽提后的催化剂进入一再23和二再24烧焦再生,再生后的催化剂和部分半再生催化剂返回反应器的内管和内管与外管之间的环形反应空间循环使用。As shown in Figure 3, the regenerated catalyst enters the bottom of the
如图4所示,再生催化剂经催化剂入口管21进入套管式反应器内管5的底部,并在预提升介质的作用下向上流动。部分待生催化剂经催化剂入口管22流入内管5与外管6之间的环形反应空间,并在预提升介质的作用下向上流动。烃油原料分别经喷嘴2和4注入该反应器的内管以及内管与外管之间的环形空间中,与催化剂接触、反应,反应油气和催化剂的混合物沿器壁向上流动。内管以及内管与外管之间的环形空间中的反应物流在汇合管8的入口处汇合,并经汇合管、气固快速分离设备进入沉降器12。在沉降器中,反应油气与反应后积炭的催化剂相分离。反应油气进入后续分离系统14,进一步分离为各种产品,而反应后的催化剂落入汽提器13中,在水蒸气的作用下汽提催化剂所携带的反应油气;汽提后的待生催化剂部分进入再生器15烧焦再生,再生后的催化剂返回内管底部循环使用;其余部分的待生催化剂不经再生直接返回内管与外管之间的环形反应空间的底部循环使用。As shown in Figure 4, the regenerated catalyst enters the bottom of the
除上述图2~4所示流程外,在本发明提供的方法中,进入反应器的再生催化剂、待生催化剂、半再生催化剂或它们中任意二者的混合物均可经催化剂冷却器冷却后再经催化剂入口管进入套管式反应器的底部。In addition to the flow process shown in the above-mentioned Figures 2 to 4, in the method provided by the present invention, the regenerated catalyst, spent catalyst, semi-regenerated catalyst or a mixture of any two of them entering the reactor can be cooled by a catalyst cooler and then Enter the bottom of the jacketed reactor through the catalyst inlet pipe.
下面的实施例将对本发明提供的方法予以进一步的说明,但本发明并不因此而受到任何限制。The following examples will further illustrate the method provided by the present invention, but the present invention is not limited thereto.
实施例中所用的催化剂是由兰州炼油化工总厂催化剂厂工业生产,商品牌号为LV-23,其主要性质参见表2。实施例中所用烃油原料为大庆VGO掺30重%VR,其性质见表1。实施例中所采用的试验装置为多功能小型提升管催化裂化装置。The catalyst used in the examples is industrially produced by the Catalyst Factory of Lanzhou Petroleum Refinery and Chemical Plant, and the trade name is LV-23. See Table 2 for its main properties. The hydrocarbon oil raw material used in the examples is Daqing VGO mixed with 30 wt% VR, and its properties are shown in Table 1. The test device used in the examples is a multifunctional small-scale riser catalytic cracking device.
实施例1Example 1
本实施例说明:采用本发明提供的方法,并以柴油作为主要目的产物时,所得到的试验结果。This embodiment illustrates: when adopting the method provided by the invention, and using diesel oil as the main target product, the obtained test results.
主要试验步骤如下:如图2所示,表1所示的原料油和本装置的回炼油混合、经预热炉加热后注入套管式反应器的内管中,与来自再生器的再生催化剂接触、反应。焦化柴油原料(密度为0.8520g/cm3、硫含量8225ppm、氮含量5018ppm、十六烷值为47)和本装置生产的粗汽油馏分混合注入内管与外管之间的环形反应空间中,与来自再生器的另一股经换热器降温后的再生剂接触、反应。内管中的油剂混合物以及环形反应空间中的油剂混合物分别沿器壁上行。上述两股物流在汇合管的入口处相互混合、继续反应,并经汇合管进入沉降器中。在沉降器内反应油气与反应后的催化剂分离,油气经油气管线进入后续分馏系统,进一步分离为各种产品。对所生成的产品分别进行计量和分析。待生催化剂经水蒸汽汽提后,送入再生器烧焦再生,再生后的催化剂返回反应器循环使用。The main test steps are as follows: as shown in Figure 2, the raw oil shown in Table 1 is mixed with the re-refined oil of this device, heated by the preheating furnace, injected into the inner tube of the sleeve reactor, and mixed with the regenerated catalyst from the regenerator touch, react. Coking diesel raw materials (density 0.8520g/cm 3 , sulfur content 8225ppm, nitrogen content 5018ppm, cetane number 47) and naphtha fraction produced by this device are mixed and injected into the annular reaction space between the inner tube and the outer tube, It contacts and reacts with another stream of regenerant from the regenerator that has been cooled by the heat exchanger. The oil mixture in the inner pipe and the oil mixture in the annular reaction space respectively go up along the wall of the vessel. The above two streams are mixed with each other at the inlet of the confluence pipe, continue to react, and enter the settler through the confluence pipe. In the settler, the reaction oil gas is separated from the reacted catalyst, and the oil gas enters the subsequent fractionation system through the oil gas pipeline, and is further separated into various products. The resulting products are metered and analyzed separately. After being stripped by steam, the raw catalyst is sent to the regenerator to be burnt for regeneration, and the regenerated catalyst is returned to the reactor for recycling.
主要操作条件参见表3,产品分布见表4,主要产品性质见表5。由表4和表5可以看出,当以柴油作为主要目的产物时,本发明可在较低的干气和焦炭产率下,使柴油产率达到40.02重%,总液收达到89.69重%。由于内管采用了较高的反应温度和较短的反应时间,有利于重质原料的裂化。环形反应空间采用了较低的反应温度。当环形反应空间内的物流与内管物流接触时,对内管物流起到了急冷的作用,终止中间馏分的二次裂化。因此,本发明提供的方法可得到如上所述的理想的产品分布。The main operating conditions are shown in Table 3, the product distribution is shown in Table 4, and the main product properties are shown in Table 5. As can be seen from Table 4 and Table 5, when diesel oil is used as the main target product, the present invention can make the yield of diesel oil reach 40.02% by weight and the total liquid yield reach 89.69% by weight under lower dry gas and coke yields . Since the inner tube adopts a higher reaction temperature and a shorter reaction time, it is beneficial to the cracking of heavy raw materials. The annular reaction space adopts a lower reaction temperature. When the flow in the annular reaction space contacts the flow in the inner tube, it acts as a quenching effect on the flow in the inner tube, terminating the secondary cracking of the middle distillate. Thus, the method provided by the present invention results in the desired product distribution as described above.
实施例2Example 2
本实施例说明:采用本发明提供的方法,并以液化气和柴油作为主要目的产物时,所得到的试验结果。This embodiment illustrates: when adopting the method provided by the present invention, and using liquefied petroleum gas and diesel oil as the main target products, the experimental results obtained.
主要试验步骤如下:如图2所示,表1所示的原料油作为新鲜料经预热炉加热后注入套管式反应器的内管中,与来自催化剂入口管、并经预提升介质提升的再生催化剂接触、反应。本装置所生产的汽油馏分注入内管与外管之间的环形反应空间中,与其内的再生剂接触、反应。内管中的油剂混合物以及环形反应空间中的油剂混合物分别沿器壁上行,在汇合管的入口处相互混合、继续反应,并进入沉降器中。在沉降器内反应油气与反应后的催化剂分离,油气经油气管线进入后续分馏系统,进一步分离为各种产品。对所生成的产品分别进行计量和分析。待生催化剂经水蒸汽汽提后,送入再生器烧焦再生,再生后的催化剂返回反应器循环使用。The main test steps are as follows: As shown in Figure 2, the raw material oil shown in Table 1 is injected into the inner tube of the sleeve reactor after being heated by the preheating furnace as a fresh material, and is lifted from the catalyst inlet tube and lifted by the pre-lifting medium. The regenerated catalyst contacts and reacts. The gasoline fraction produced by the device is injected into the annular reaction space between the inner pipe and the outer pipe, and contacts and reacts with the regeneration agent inside. The oil mixture in the inner pipe and the oil mixture in the annular reaction space go up the wall respectively, mix with each other at the entrance of the confluence pipe, continue to react, and enter the settler. In the settler, the reaction oil gas is separated from the reacted catalyst, and the oil gas enters the subsequent fractionation system through the oil gas pipeline, and is further separated into various products. The resulting products are metered and analyzed separately. After being stripped by steam, the raw catalyst is sent to the regenerator to be burnt for regeneration, and the regenerated catalyst is returned to the reactor for recycling.
主要操作条件参见表3,产品分布见表4,主要产品性质见表5。由表4和表5可以看出,当以液化气和柴油作为主要目的产物时,本发明可在较低的干气和焦炭产率下,使液化气产率达到17.45重%,柴油产率达到22.87重%,总轻烃液收达到77.95重%。The main operating conditions are shown in Table 3, the product distribution is shown in Table 4, and the main product properties are shown in Table 5. As can be seen from Table 4 and Table 5, when liquefied gas and diesel oil are used as the main target products, the present invention can make the liquefied gas yield reach 17.45% by weight and the diesel yield under lower dry gas and coke yields. It reached 22.87% by weight, and the total light hydrocarbon liquid yield reached 77.95% by weight.
对比例Comparative ratio
本实施例说明:采用常规两段提升管反应器,并以液化气和柴油作为主要目的产物时,所得到的试验结果。This example illustrates the test results obtained when a conventional two-stage riser reactor is used and liquefied gas and diesel are used as the main target products.
主要试验步骤如下:采用与实施例2相同的原料油和催化剂。预热后的原料油注入提升管反应器的上段(即二段提升管),与来自提升管反应器下段(即一段提升管)的物流反应油气和催化剂接触、反应。本装置所生产的汽油馏分注入一段提升管,与来自再生器的再生催化剂接触、反应。一段提升管中的油剂混合物上行至二段提升管,二段提升管的总油气和催化剂的混合物进入沉降器中。在沉降器内反应油气与反应后的催化剂分离,油气经油气管线进入后续分馏系统,进一步分离为各种产品。对所生成的产品分别进行计量和分析。待生催化剂经水蒸汽汽提后,送入再生器烧焦再生,再生后的催化剂返回反应器循环使用。The main test steps are as follows: using the same feed oil and catalyst as in Example 2. The preheated raw oil is injected into the upper section of the riser reactor (ie, the second-stage riser), and contacts and reacts with the stream reaction oil gas and catalyst from the lower section of the riser reactor (ie, the first-stage riser). The gasoline fraction produced by this device is injected into a section of riser to contact and react with the regenerated catalyst from the regenerator. The oil agent mixture in the first-stage riser goes up to the second-stage riser, and the mixture of total oil gas and catalyst in the second-stage riser enters the settler. In the settler, the reaction oil gas is separated from the reacted catalyst, and the oil gas enters the subsequent fractionation system through the oil gas pipeline, and is further separated into various products. The resulting products are metered and analyzed separately. After being stripped by steam, the raw catalyst is sent to the regenerator to be burnt for regeneration, and the regenerated catalyst is returned to the reactor for recycling.
主要操作条件参见表3,产品分布见表4,主要产品性质见表5。从表3可以看出,与本发明的方法相比,常规两段提升管反应器中的一段提升管,其轻油裂化条件非常苛刻,剂油比大、温度高,轻油存在过裂化;而二段提升管中的重质原料油接触到的是裂化轻油后的积炭催化剂,催化反应受到影响,重油转化能力明显不足。由表4可以看出,与实施例2相比,在相近的反应条件下,常规反应器的气体和焦炭较多,说明回炼的粗汽油裂化过度;重油较多,则说明对新鲜的重质原料的裂化能力较弱。The main operating conditions are shown in Table 3, the product distribution is shown in Table 4, and the main product properties are shown in Table 5. As can be seen from Table 3, compared with the method of the present invention, the one-stage riser in the conventional two-stage riser reactor has very harsh light oil cracking conditions, the ratio of agent to oil is large, the temperature is high, and there is overcracking in the light oil; However, the heavy feed oil in the second-stage riser comes into contact with the carbon-deposited catalyst after the cracked light oil, the catalytic reaction is affected, and the heavy oil conversion capacity is obviously insufficient. As can be seen from Table 4, compared with Example 2, under similar reaction conditions, the gas and coke in the conventional reactor are more, indicating that the naphtha cracked back to refinement is excessive; The cracking ability of high-quality raw materials is relatively weak.
表1
表2
表3
表4
*轻质油收率=汽油收率+柴油收率*Light Oil Yield = Gasoline Yield + Diesel Yield
总轻烃液收=液化气收率+汽油收率+柴油收率Total light hydrocarbon liquid yield = liquefied gas yield + gasoline yield + diesel yield
表5
Claims (7)
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| Application Number | Priority Date | Filing Date | Title |
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| CNB011342684A CN1184281C (en) | 2001-10-30 | 2001-10-30 | A kind of catalytic cracking method that adopts double-path feed agent casing type reactor |
| JP2002249000A JP4412886B2 (en) | 2001-08-29 | 2002-08-28 | Catalytic cracking of petroleum hydrocarbons |
| US10/229,155 US20030116471A1 (en) | 2001-08-29 | 2002-08-28 | Catalytic cracking process of petroleum hydrocarbons |
| FR0210720A FR2829143B1 (en) | 2001-08-29 | 2002-08-29 | PROCESS FOR CATALYTIC CRACKING OF PETROLEUM HYDROCARBONS |
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| US8815082B2 (en) * | 2011-12-12 | 2014-08-26 | Uop Llc | Process and apparatus for mixing two streams of catalyst |
| CN110013802A (en) * | 2018-01-10 | 2019-07-16 | 何巨堂 | The hydrocarbon material hydrogenator system of socket type of the double upper reaction zones of liquid material series connection is set |
| CN116764559B (en) * | 2022-03-10 | 2025-09-30 | 中国石化工程建设有限公司 | Liquid hydrocarbon desulfurization reactor and separation equipment |
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| CN105505438A (en) * | 2014-10-16 | 2016-04-20 | 中国石油化工股份有限公司 | Heavy oil contact cracking method |
| CN105505438B (en) * | 2014-10-16 | 2017-02-15 | 中国石油化工股份有限公司 | Heavy oil contact cracking method |
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