CN118403406B - Electric network engineering waste slurry dehydration system capable of generating blocky mud cakes and application method thereof - Google Patents
Electric network engineering waste slurry dehydration system capable of generating blocky mud cakes and application method thereof Download PDFInfo
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- CN118403406B CN118403406B CN202410873704.3A CN202410873704A CN118403406B CN 118403406 B CN118403406 B CN 118403406B CN 202410873704 A CN202410873704 A CN 202410873704A CN 118403406 B CN118403406 B CN 118403406B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/01—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/76—Handling the filter cake in the filter for purposes other than for regenerating
- B01D29/80—Handling the filter cake in the filter for purposes other than for regenerating for drying
- B01D29/82—Handling the filter cake in the filter for purposes other than for regenerating for drying by compression
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/76—Handling the filter cake in the filter for purposes other than for regenerating
- B01D29/80—Handling the filter cake in the filter for purposes other than for regenerating for drying
- B01D29/84—Handling the filter cake in the filter for purposes other than for regenerating for drying by gases or by heating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D35/00—Filtering devices having features not specifically covered by groups B01D24/00 - B01D33/00, or for applications not specifically covered by groups B01D24/00 - B01D33/00; Auxiliary devices for filtration; Filter housing constructions
- B01D35/16—Cleaning-out devices, e.g. for removing the cake from the filter casing or for evacuating the last remnants of liquid
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B11/00—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
- B30B11/22—Extrusion presses; Dies therefor
- B30B11/227—Means for dividing the extruded material into briquets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/0082—Dust eliminating means; Mould or press ram cleaning means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/32—Discharging presses
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F11/00—Treatment of sludge; Devices therefor
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F11/00—Treatment of sludge; Devices therefor
- C02F11/12—Treatment of sludge; Devices therefor by de-watering, drying or thickening
- C02F11/121—Treatment of sludge; Devices therefor by de-watering, drying or thickening by mechanical de-watering
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F11/00—Treatment of sludge; Devices therefor
- C02F11/12—Treatment of sludge; Devices therefor by de-watering, drying or thickening
- C02F11/121—Treatment of sludge; Devices therefor by de-watering, drying or thickening by mechanical de-watering
- C02F11/122—Treatment of sludge; Devices therefor by de-watering, drying or thickening by mechanical de-watering using filter presses
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F11/00—Treatment of sludge; Devices therefor
- C02F11/12—Treatment of sludge; Devices therefor by de-watering, drying or thickening
- C02F11/13—Treatment of sludge; Devices therefor by de-watering, drying or thickening by heating
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
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- Life Sciences & Earth Sciences (AREA)
- Hydrology & Water Resources (AREA)
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Abstract
Description
技术领域Technical Field
本发明涉及废弃泥浆处理技术领域,具体为一种可生成块状泥饼的电网工程废弃泥浆脱水系统及其使用方法。The invention relates to the technical field of waste mud treatment, in particular to a power grid engineering waste mud dewatering system capable of generating block-shaped mud cakes and a use method thereof.
背景技术Background Art
工程泥浆是粘土的微小颗粒在水中分散、并与水混合形成的半胶体悬浮液。盾构、桩基、地下连续墙等地下工程施工中产生大量的工程泥浆,一方天然土可以产生4-5方泥浆,每项基础工程通常产生几千甚至几十万方泥浆。废弃泥浆处理方法--脱水处理,利用脱水设备将废弃泥浆脱水,脱出的水可再用作配浆等工程用水,也可以用特殊方法将废弃泥浆中的其他有用成分重复利用。Engineering mud is a semi-colloidal suspension formed by tiny particles of clay dispersed in water and mixed with water. A large amount of engineering mud is produced in the construction of underground projects such as shield tunneling, pile foundations, and underground continuous walls. One cubic meter of natural soil can produce 4-5 cubic meters of mud. Each foundation project usually produces thousands or even hundreds of thousands of cubic meters of mud. The treatment method of waste mud is dehydration. The dehydration equipment is used to dehydrate the waste mud. The dehydrated water can be reused as engineering water such as slurry preparation, or other useful components in the waste mud can be reused by special methods.
然而,在现有技术中对废弃泥浆进行脱水成块时,并不方便对废弃泥浆进行快速连续的成块和运送,现有技术中,对废弃泥浆进行成块加工时,大部分使用离心脱水和滤布等方式进行脱水,再通过挤压成块等方式使脱水后的废弃泥浆进行成块,使成块时的工作效率降低。However, in the prior art, when the waste mud is dehydrated into blocks, it is not convenient to quickly and continuously block and transport the waste mud. In the prior art, when the waste mud is processed into blocks, most of them use centrifugal dehydration and filter cloth to dehydrate it, and then squeeze the dehydrated waste mud into blocks, which reduces the work efficiency during the block forming process.
同时,在现有技术中对废弃泥浆进行脱水成块时,将脱水后的废弃泥浆成块取出后,现有的废弃泥浆脱水设备中均会残留一定的废弃泥浆,操作人员对其进行清理时较为不便。Meanwhile, when the waste mud is dehydrated into blocks in the prior art, after the dehydrated waste mud blocks are taken out, a certain amount of waste mud will remain in the existing waste mud dehydration equipment, which is inconvenient for operators to clean it.
其次,在现有技术中对废弃泥浆进行脱水成块时,并不方便对设备进行密封和打开,在对废弃泥浆进行脱水成块时,需要先进行脱水,再将干燥一定程度后的废弃泥浆运送到成块的设备中进行成块加工,使操作人员使用不便。Secondly, in the prior art, when dehydrating the waste mud into blocks, it is not convenient to seal and open the equipment. When dehydrating the waste mud into blocks, it is necessary to dehydrate it first, and then transport the waste mud after drying to a certain degree to the block-forming equipment for block processing, which makes it inconvenient for operators to use.
发明内容Summary of the invention
本发明的目的是为了解决现有技术中对废弃泥浆进行脱水成块时不方便进行连续的成块和运送导致工作效率降低、不方便对残留的废弃泥浆进行清理和不方便对设备进行控制,使脱水成块时需要使用不同的设备导致使用不便的问题,而提出的一种可生成块状泥饼的电网工程废弃泥浆脱水系统。The purpose of the present invention is to solve the problems in the prior art that it is inconvenient to continuously agglomerate and transport the waste mud when dehydrating it into blocks, resulting in reduced work efficiency, inconvenience in cleaning the residual waste mud and inconvenience in controlling the equipment, and that different equipment needs to be used when dehydrating it into blocks, resulting in inconvenience in use. A power grid engineering waste mud dehydration system that can generate block mud cakes is proposed.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
设计一种可生成块状泥饼的电网工程废弃泥浆脱水系统,包括箱体和转轴,所述箱体两侧均固定连接有转轴,所述箱体内壁对称固定连接有多组加热板,两侧所述转轴的外壁均通过轴承与支撑腿活动相连,一侧所述支撑腿外壁设有角度调节装置,所述箱体一侧设有切块装置,所述箱体外壁设有封堵装置,所述箱体下端开设有多组锥形通孔,两侧所述支撑腿中间设有传送带。A power grid engineering waste mud dewatering system capable of generating block-shaped mud cakes is designed, comprising a box body and a rotating shaft, both sides of the box body are fixedly connected with the rotating shaft, the inner wall of the box body is symmetrically fixedly connected with a plurality of heating plates, the outer walls of the rotating shafts on both sides are movably connected with support legs through bearings, the outer wall of one side of the support legs is provided with an angle adjustment device, one side of the box body is provided with a cutting device, the outer wall of the box body is provided with a blocking device, a plurality of tapered through holes are provided at the lower end of the box body, and a conveyor belt is provided in the middle of the support legs on both sides.
优选的,所述封堵装置包括第一电机、横板、第一螺纹杆、挡板、梯形块、传动板、套筒、滑杆和第一螺纹块;Preferably, the blocking device comprises a first motor, a transverse plate, a first threaded rod, a baffle, a trapezoidal block, a transmission plate, a sleeve, a slide rod and a first threaded block;
所述横板一端与箱体固定相连,所述第一电机通过电机架与横板固定相连,所述第一电机的输出轴通过轴承与横板转动相连,所述第一电机的输出轴与第一螺纹杆一端固定相连,所述第一螺纹杆的另一端通过轴承与箱体转动相连,所述第一螺纹杆与第一螺纹块螺纹相连,所述第一螺纹块一端与横板滑动相连,所述第一螺纹块外壁与滑杆固定相连,所述滑杆的外壁与套筒的内壁滑动相连,所述套筒的一端与传动板固定相连,所述传动板一端与挡板固定相连,所述挡板下端固定连接有梯形块,所述挡板上端固定连接有多组圆台形块。One end of the cross plate is fixedly connected to the box body, the first motor is fixedly connected to the cross plate through a motor frame, the output shaft of the first motor is rotatably connected to the cross plate through a bearing, the output shaft of the first motor is fixedly connected to one end of the first threaded rod, the other end of the first threaded rod is rotatably connected to the box body through a bearing, the first threaded rod is threadedly connected to the first threaded block, one end of the first threaded block is slidably connected to the cross plate, the outer wall of the first threaded block is fixedly connected to the sliding rod, the outer wall of the sliding rod is slidably connected to the inner wall of the sleeve, one end of the sleeve is fixedly connected to the transmission plate, and one end of the transmission plate is fixedly connected to the baffle, the lower end of the baffle is fixedly connected with a trapezoidal block, and the upper end of the baffle is fixedly connected with multiple groups of truncated cone blocks.
优选的,两侧所述支撑腿一侧均与横梁固定相连,所述横梁外壁与梯形块相贴合,所述箱体下端与挡板相抵紧,所述挡板上端设有的多组圆台形块均贯穿箱体。Preferably, one side of the supporting legs on both sides is fixedly connected to the crossbeam, the outer wall of the crossbeam is fitted with the trapezoidal block, the lower end of the box body is tightly against the baffle, and the multiple groups of frustum-shaped blocks provided on the upper end of the baffle all penetrate the box body.
优选的,所述箱体两侧分别与第一框架两端的突出部分相抵紧,所述第一框架和箱体表面的突出部分均开设有通孔,所述第一框架和箱体的突出部分均与螺栓滑动相连,所述箱体和第一框架通过螺栓固定相连。Preferably, both sides of the box body are respectively tightly pressed against the protruding parts at both ends of the first frame, the first frame and the protruding parts on the surface of the box body are provided with through holes, the protruding parts of the first frame and the box body are slidably connected with bolts, and the box body and the first frame are fixedly connected by bolts.
优选的,所述第一框架内壁固定连接有液压缸,所述液压缸的输出端与压板固定相连,所述压板表面开设有多组通孔,所述第一框架内壁固定连接有第二框架。Preferably, a hydraulic cylinder is fixedly connected to the inner wall of the first frame, an output end of the hydraulic cylinder is fixedly connected to a pressure plate, a plurality of through holes are provided on the surface of the pressure plate, and a second frame is fixedly connected to the inner wall of the first frame.
优选的,所述第二框架下端固定连接有多组插杆,多组所述插杆外壁均与压板表面开设的通孔滑动相连,所述压板右侧上端固定连接有水泵。Preferably, a plurality of groups of plug rods are fixedly connected to the lower end of the second frame, and the outer walls of the plurality of groups of plug rods are slidably connected to the through holes opened on the surface of the pressure plate, and a water pump is fixedly connected to the upper right end of the pressure plate.
优选的,所述角度调节装置包括气缸、圆板、支撑板、弯板、齿轮、圆杆和齿条;Preferably, the angle adjustment device comprises a cylinder, a circular plate, a support plate, a bent plate, a gear, a round rod and a rack;
所述弯板与一侧的支撑腿固定相连,所述弯板固定连接有气缸,所述气缸的输出端与圆板固定相连,所述圆板与齿条固定相连,所述齿条的突出部分固定连接有圆杆,所述圆杆的外壁与支撑板的突出部分滑动相连,所述支撑板的一端与弯板固定相连,所述齿条与齿轮相啮合,所述齿轮的转动部与转轴固定相连,所述支撑板通过轴承与转轴转动相连。The bent plate is fixedly connected to a supporting leg on one side, the bent plate is fixedly connected to a cylinder, the output end of the cylinder is fixedly connected to a circular plate, the circular plate is fixedly connected to a rack, the protruding part of the rack is fixedly connected to a round rod, the outer wall of the round rod is slidably connected to the protruding part of the support plate, one end of the support plate is fixedly connected to the bent plate, the rack is meshed with a gear, the rotating part of the gear is fixedly connected to a rotating shaft, and the support plate is rotatably connected to the rotating shaft through a bearing.
优选的,所述切块装置包括齿形皮带轮、第二电机、第二螺纹杆、支架、齿形皮带、方板、圆弧块、支撑臂、直板、切刀和第二螺纹块;Preferably, the block cutting device comprises a toothed belt pulley, a second motor, a second threaded rod, a bracket, a toothed belt, a square plate, an arc block, a support arm, a straight plate, a cutter and a second threaded block;
所述支架与方板固定相连,所述方板一侧与支撑臂固定相连,所述支撑臂的一端与箱体固定相连,所述支架一侧固定连接有第二电机,所述第二电机的输出轴通过轴承与支架转动相连,所述第二电机的输出轴贯穿支架与一侧的第二螺纹杆一端固定相连,两侧所述第二螺纹杆的两端均通过轴承分别与两个圆弧块转动相连,两侧所述圆弧块均与箱体外壁固定相连,两侧所述第二螺纹杆的外壁均固定连接有齿形皮带轮,两侧所述齿形皮带轮的外壁通过齿形皮带转动相连,一侧所述齿形皮带轮的转动部与直板通过轴承转动相连,所述直板的一端与方板固定相连,两侧所述第二螺纹杆均与第二螺纹块螺纹相连,两侧所述第二螺纹块分别与切刀的两端固定相连。The bracket is fixedly connected to the square plate, one side of the square plate is fixedly connected to the support arm, one end of the support arm is fixedly connected to the box body, one side of the bracket is fixedly connected to the second motor, the output shaft of the second motor is rotatably connected to the bracket through a bearing, the output shaft of the second motor passes through the bracket and is fixedly connected to one end of the second threaded rod on one side, both ends of the second threaded rod on both sides are rotatably connected to two arc blocks through bearings, the arc blocks on both sides are fixedly connected to the outer wall of the box body, the outer walls of the second threaded rods on both sides are fixedly connected with toothed pulleys, the outer walls of the toothed pulleys on both sides are rotatably connected through toothed belts, the rotating part of the toothed pulley on one side is rotatably connected to the straight plate through a bearing, one end of the straight plate is fixedly connected to the square plate, the second threaded rods on both sides are threadably connected to the second threaded blocks, and the second threaded blocks on both sides are respectively fixedly connected to the two ends of the cutter.
一种可生成块状泥饼的电网工程废弃泥浆脱水系统的使用方法,电网工程在进行施工的过程中,势必会产生废弃泥浆,在进行废弃泥浆处理的过程中,需要将其加工成块状泥饼,具体过程如下,首先,将电网工程产生的废弃泥浆加入到箱体内部;A method for using a power grid engineering waste mud dewatering system capable of generating block-shaped mud cakes. During the construction of the power grid engineering, waste mud is bound to be generated. During the waste mud treatment process, it is necessary to process the waste mud into block-shaped mud cakes. The specific process is as follows: first, the waste mud generated by the power grid engineering is added into a box;
S1:除水过程:控制液压缸进行工作,启动液压缸的伸缩端伸长带动压板进行同步向下运动,压板在向下运动的同时使表面的多组通孔与多组插杆分离,压板挤压箱体内部的废弃泥浆,使废弃泥浆中的水通过压板表面的多组通孔进入到压板的另一侧,控制水泵进行工作,使水泵将被挤出的水抽出,通过管道运送到指定的位置,在水被挤出的同时会带出一定的泥,启动液压缸的伸缩端缩短带动压板回到原位,使多组插杆再次插入压板表面的通孔内,并将挤出的泥推回箱体内部,控制多组加热板内部的加热丝进行通电,使多组加热板内部加热丝的热量传递到脱水后的废弃泥浆表面,对其进行烘干;S1: Water removal process: control the hydraulic cylinder to work, start the telescopic end of the hydraulic cylinder to extend and drive the pressing plate to move downward synchronously. When the pressing plate moves downward, multiple groups of through holes on the surface are separated from multiple groups of plug rods. The pressing plate squeezes the waste mud inside the box body, so that the water in the waste mud enters the other side of the pressing plate through the multiple groups of through holes on the surface of the pressing plate. Control the water pump to work so that the water pump extracts the squeezed water and transports it to the designated position through the pipeline. When the water is squeezed out, a certain amount of mud will be brought out. Start the telescopic end of the hydraulic cylinder to shorten and drive the pressing plate back to its original position, so that the multiple groups of plug rods are inserted into the through holes on the surface of the pressing plate again, and the squeezed mud is pushed back into the box body. Control the heating wires inside the multiple groups of heating plates to be energized so that the heat of the heating wires inside the multiple groups of heating plates is transferred to the surface of the dehydrated waste mud to dry it;
S2:挤压切块过程:当废弃泥浆被烘干到形成块状时,停止加热,控制第一电机进行工作,启动第一电机的输出轴转动带动第一螺纹杆进行转动,使第一螺纹杆带动第一螺纹块进行移动,使第一螺纹块带动滑杆进行同步运动,使滑杆带动套筒进行同步运动,使套筒带动传动板向远离箱体的方向进行运动,使传动板带动挡板进行同步运动,挡板带动梯形块在横梁表面进行滑动,使挡板表面的多组圆台形块在箱体下端的锥形通孔内进行滑动,使挡板不再与箱体下端抵紧,当挡板运动到离开箱体下方时停止第一电机,启动液压缸的伸缩端再次伸长推动废弃泥浆,使废弃泥浆通过箱体下端的锥形通孔被挤出,控制第二电机的外接电源,启动第二电机的输出轴转动带动一侧的第二螺纹杆进行转动,第二螺纹杆转动带动一侧的齿形皮带轮进行转动,使齿形皮带轮通过齿形皮带带动另一侧的齿形皮带轮进行同步转动,使两侧的齿形皮带轮带动两侧的第二螺纹杆进行同步转动,使两侧的第二螺纹杆带动两侧的第二螺纹块进行同步运动,使两侧的第二螺纹块带动切刀进行同步运动,使切刀将挤出的泥条切割成块掉落到传送带表面,不断控制第二电机的输出轴正反转动,使切刀进行往复运动,使被挤出的泥条被切割成块,控制传送带进行转动,将切割成块的废弃泥浆进行运送;S2: Extrusion and cutting process: when the waste mud is dried to form blocks, the heating is stopped, the first motor is controlled to work, the output shaft of the first motor is started to rotate and drive the first threaded rod to rotate, so that the first threaded rod drives the first threaded block to move, so that the first threaded block drives the sliding rod to move synchronously, so that the sliding rod drives the sleeve to move synchronously, so that the sleeve drives the transmission plate to move in the direction away from the box, so that the transmission plate drives the baffle to move synchronously, and the baffle drives the trapezoidal block to slide on the surface of the beam, so that the multiple groups of frustum-shaped blocks on the surface of the baffle slide in the conical through holes at the lower end of the box, so that the baffle is no longer tightly against the lower end of the box, and when the baffle moves to leave the bottom of the box, the first motor is stopped, and the telescopic end of the hydraulic cylinder is started to extend again to push the waste mud, so that the waste mud passes through the lower end of the box. The tapered through hole is extruded, the external power supply of the second motor is controlled, the output shaft of the second motor is started to rotate to drive the second threaded rod on one side to rotate, the second threaded rod rotates to drive the toothed belt pulley on one side to rotate, so that the toothed belt pulley drives the toothed belt pulley on the other side to rotate synchronously through the toothed belt, so that the toothed belt pulleys on both sides drive the second threaded rods on both sides to rotate synchronously, so that the second threaded rods on both sides drive the second threaded blocks on both sides to move synchronously, so that the second threaded blocks on both sides drive the cutter to move synchronously, so that the cutter cuts the extruded mud strips into blocks and drops them onto the surface of the conveyor belt, the output shaft of the second motor is continuously controlled to rotate forward and reversely, so that the cutter reciprocates, so that the extruded mud strips are cut into blocks, and the conveyor belt is controlled to rotate to transport the cut waste mud.
S3:清理过程:当切割完成后,将上述机构恢复原位,向箱体内部添加清水,使清水将箱体内部残留的淤泥进行清洗,控制气缸进行工作,启动气缸的伸缩端缩短带动圆板进行同步运动,圆板带动齿条进行同步运动,齿条带动齿轮进行转动,使齿轮带动转轴进行转动,转轴带动箱体的上端向前方进行倾斜,使箱体内部的水进行流动,箱体内部的水通过下端的锥形通孔流出。S3: Cleaning process: When the cutting is completed, the above-mentioned mechanism is restored to its original position, and clean water is added to the inside of the box so that the clean water can clean the sludge remaining inside the box, and the cylinder is controlled to work, and the telescopic end of the cylinder is started to shorten to drive the circular plate to move synchronously, and the circular plate drives the rack to move synchronously, and the rack drives the gear to rotate, so that the gear drives the shaft to rotate, and the shaft drives the upper end of the box to tilt forward, so that the water inside the box flows, and the water inside the box flows out through the tapered through hole at the lower end.
本发明提出的一种可生成块状泥饼的电网工程废弃泥浆脱水系统,有益效果在于:通过切块装置、箱体和传送带的配合,第一电机的输出轴转动带动第一螺纹杆进行转动,使传动板可以带动挡板进行同步运动,挡板可以带动梯形块在横梁表面进行滑动,使挡板表面的多组圆台形块在箱体下端的锥形通孔内进行滑动,使挡板不再与箱体下端抵紧,当挡板运动到离开箱体下方时停止第一电机,启动液压缸的伸缩端再次伸长推动废弃泥浆,使废弃泥浆可以通过箱体下端的锥形通孔被挤出,第二电机的输出轴转动带动一侧的第二螺纹杆进行转动,使切刀可以将挤出的泥条切割成块掉落到传送带表面,不断控制第二电机的输出轴正反转动,使切刀可以进行往复运动,使被挤出的泥条可以被切割成块,控制传送带进行转动,将切割成块的废弃泥浆进行运送,通过可以对废弃泥浆进行连续的切割成块,在将废弃泥浆进行脱水烘干后,即可进行挤压成条,再通过切刀进行切割成块,可以有效的提高废弃泥浆脱水成块的工作效率。The invention proposes a waste mud dewatering system for power grid projects capable of generating block-shaped mud cakes, and has the beneficial effects that: through the cooperation of the block cutting device, the box body and the conveyor belt, the output shaft of the first motor rotates to drive the first threaded rod to rotate, so that the transmission plate can drive the baffle plate to move synchronously, and the baffle plate can drive the trapezoidal block to slide on the surface of the crossbeam, so that the multiple groups of truncated cone-shaped blocks on the surface of the baffle plate slide in the conical through holes at the lower end of the box body, so that the baffle plate is no longer tightly pressed against the lower end of the box body, and when the baffle plate moves to leave the bottom of the box body, the first motor is stopped, and the telescopic end of the hydraulic cylinder is started to extend again to push the waste mud, so that the waste mud can pass through the box body. The tapered through hole at the lower end is extruded, and the output shaft of the second motor rotates to drive the second threaded rod on one side to rotate, so that the cutter can cut the extruded mud strips into blocks and drop them onto the surface of the conveyor belt. The output shaft of the second motor is continuously controlled to rotate forward and reversely, so that the cutter can reciprocate, so that the extruded mud strips can be cut into blocks, and the conveyor belt is controlled to rotate to transport the cut waste mud. The waste mud can be continuously cut into blocks. After the waste mud is dehydrated and dried, it can be extruded into strips and then cut into blocks by the cutter, which can effectively improve the work efficiency of dehydrating the waste mud into blocks.
通过封堵装置、箱体和横梁的配合,第一电机的输出轴转动带动第一螺纹杆进行转动,使第一螺纹杆可以带动第一螺纹块进行移动,使第一螺纹块可以带动滑杆进行同步运动,使滑杆可以带动套筒进行同步运动,使套筒可以带动传动板向远离箱体的方向进行运动,使传动板可以带动挡板进行同步运动,挡板可以带动梯形块在横梁表面进行滑动,使挡板表面的多组圆台形块在箱体下端的锥形通孔内进行滑动,使挡板不再与箱体下端抵紧,当挡板运动到离开箱体下方时停止第一电机,启动液压缸的伸缩端再次伸长推动废弃泥浆,使废弃泥浆可以通过箱体下端的锥形通孔被挤出,通过可以控制箱体密封和打开,方便控制箱体进行脱水和挤压淤泥,通过箱体、封堵装置、横梁等结构即可进行脱水和成块,在使用时可以更加方便。Through the cooperation of the blocking device, the box body and the crossbeam, the output shaft of the first motor rotates to drive the first threaded rod to rotate, so that the first threaded rod can drive the first threaded block to move, so that the first threaded block can drive the sliding rod to move synchronously, so that the sliding rod can drive the sleeve to move synchronously, so that the sleeve can drive the transmission plate to move in the direction away from the box body, so that the transmission plate can drive the baffle to move synchronously, and the baffle can drive the trapezoidal block to slide on the surface of the crossbeam, so that the multiple groups of frustum-shaped blocks on the surface of the baffle slide in the conical through holes at the lower end of the box body, so that the baffle is no longer tightly against the lower end of the box body. When the baffle moves to leave the bottom of the box body, the first motor is stopped, and the telescopic end of the hydraulic cylinder is started to extend again to push the waste mud, so that the waste mud can be squeezed out through the conical through holes at the lower end of the box body, and the box body can be controlled to be sealed and opened, so that the box body can be conveniently controlled to dehydrate and squeeze the sludge, and dehydration and block formation can be carried out through the box body, the blocking device, the crossbeam and other structures, which can be more convenient when used.
通过角度调节装置、转轴、箱体和压板的配合,当切割完成后,将上述机构恢复原位,向箱体内部添加清水,使清水可以将箱体内部残留的淤泥进行清洗,气缸的伸缩端缩短带动圆板进行同步运动,圆板可以带动齿条进行同步运动,齿条可以带动齿轮进行转动,使齿轮可以带动转轴进行转动,转轴可以带动箱体的上端向前方进行倾斜,使箱体内部的水可以进行流动,箱体内部的水可以通过下端的锥形通孔流出,通过可以使箱体进行倾斜,在使用清水进行清洗箱体内部时可以使清水流动,使箱体内壁均可被清洗,使操作人员在进行清洗箱体使可以更加方便。Through the cooperation of the angle adjustment device, the rotating shaft, the box and the pressing plate, when the cutting is completed, the above-mentioned mechanism is restored to its original position, and clean water is added to the inside of the box so that the clean water can clean the sludge remaining inside the box. The telescopic end of the cylinder is shortened to drive the circular plate to move synchronously, and the circular plate can drive the rack to move synchronously. The rack can drive the gear to rotate, so that the gear can drive the rotating shaft to rotate. The rotating shaft can drive the upper end of the box to tilt forward so that the water inside the box can flow, and the water inside the box can flow out through the tapered through hole at the lower end. The box can be tilted, and the clean water can flow when using clean water to clean the inside of the box, so that the inner wall of the box can be cleaned, making it more convenient for the operator to clean the box.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明提供的一种可生成块状泥饼的电网工程废弃泥浆脱水系统的结构示意图一;FIG1 is a structural schematic diagram of a power grid engineering waste mud dewatering system capable of generating block-shaped mud cakes provided by the present invention;
图2为本发明提供的一种可生成块状泥饼的电网工程废弃泥浆脱水系统的结构示意图二;FIG2 is a second structural schematic diagram of a power grid engineering waste mud dewatering system capable of generating block-shaped mud cakes provided by the present invention;
图3为本发明提供的一种可生成块状泥饼的电网工程废弃泥浆脱水系统的结构示意图三;FIG3 is a third structural schematic diagram of a power grid engineering waste mud dewatering system capable of generating block-shaped mud cakes provided by the present invention;
图4为本发明提供的一种可生成块状泥饼的电网工程废弃泥浆脱水系统的结构示意图四;FIG4 is a fourth structural schematic diagram of a power grid engineering waste mud dewatering system capable of generating block-shaped mud cakes provided by the present invention;
图5为本发明提供的一种可生成块状泥饼的电网工程废弃泥浆脱水系统的局部结构示意图一;FIG5 is a partial structural schematic diagram 1 of a power grid engineering waste mud dewatering system capable of generating block-shaped mud cakes provided by the present invention;
图6为本发明提供的一种可生成块状泥饼的电网工程废弃泥浆脱水系统的局部结构示意图二;FIG6 is a second partial structural schematic diagram of a power grid engineering waste mud dewatering system capable of generating block-shaped mud cakes provided by the present invention;
图7为本发明提供的一种可生成块状泥饼的电网工程废弃泥浆脱水系统中的第一框架处的结构示意图;FIG7 is a schematic structural diagram of a first frame in a power grid engineering waste mud dewatering system capable of generating block-shaped mud cakes provided by the present invention;
图8为本发明提供的一种可生成块状泥饼的电网工程废弃泥浆脱水系统中角度调节装置处的结构示意图一;FIG8 is a structural schematic diagram 1 of an angle adjustment device in a power grid engineering waste mud dewatering system capable of generating block-shaped mud cakes provided by the present invention;
图9为本发明提供的一种可生成块状泥饼的电网工程废弃泥浆脱水系统中角度调节装置处的结构示意图二;FIG9 is a second structural schematic diagram of an angle adjustment device in a power grid engineering waste mud dewatering system capable of generating block-shaped mud cakes provided by the present invention;
图10为本发明提供的一种可生成块状泥饼的电网工程废弃泥浆脱水系统中挡板的结构示意图;FIG10 is a schematic structural diagram of a baffle in a power grid engineering waste mud dewatering system capable of generating block-shaped mud cakes provided by the present invention;
图中:1、箱体,2、角度调节装置,201、气缸,202、圆板,203、支撑板,204、弯板,205、齿轮,206、圆杆,207、齿条,3、传送带,4、螺栓,5、插杆,6、液压缸,7、第一框架,8、封堵装置,801、第一电机,802、横板,803、第一螺纹杆,804、挡板,805、梯形块,806、传动板,807、套筒,808、滑杆,809、第一螺纹块,9、切块装置,901、齿形皮带轮,902、第二电机,903、第二螺纹杆,904、支架,905、齿形皮带,906、方板,907、圆弧块,908、支撑臂,909、直板,910、切刀,911、第二螺纹块,10、加热板,11、第二框架,12、横梁,13、转轴,14、压板,15、水泵,16、支撑腿。In the figure: 1, box, 2, angle adjustment device, 201, cylinder, 202, round plate, 203, support plate, 204, bent plate, 205, gear, 206, round rod, 207, rack, 3, conveyor belt, 4, bolt, 5, plug rod, 6, hydraulic cylinder, 7, first frame, 8, blocking device, 801, first motor, 802, cross plate, 803, first threaded rod, 804, baffle, 805, trapezoidal block, 806, transmission plate, 807, sleeve, 8 08. Sliding rod, 809. First threaded block, 9. Cutting device, 901. Toothed belt pulley, 902. Second motor, 903. Second threaded rod, 904. Bracket, 905. Toothed belt, 906. Square plate, 907. Arc block, 908. Support arm, 909. Straight plate, 910. Cutter, 911. Second threaded block, 10. Heating plate, 11. Second frame, 12. Crossbeam, 13. Rotating shaft, 14. Press plate, 15. Water pump, 16. Support leg.
具体实施方式DETAILED DESCRIPTION
下面结合附图对本发明作进一步说明:The present invention will be further described below in conjunction with the accompanying drawings:
参照附图1-10:本实施例中,一种可生成块状泥饼的电网工程废弃泥浆脱水系统,包括箱体1和转轴13,箱体1两侧均固定连接有转轴13,箱体1内壁对称固定连接有多组加热板10,加热板10的选择根据实际需求,满足工作需要即可,两侧转轴13的外壁均通过轴承与支撑腿16活动相连,一侧支撑腿16外壁设有角度调节装置2,箱体1一侧设有切块装置9,箱体1外壁设有封堵装置8,箱体1下端开设有多组锥形通孔,箱体1下端的锥形通孔与挡板804表面的圆台形块外壁形状相同,使挡板804可以对箱体1下端进行密封,两侧支撑腿16中间设有传送带3,传送带3的动力装置可以为电机。Referring to Figures 1-10: In this embodiment, a power grid engineering waste mud dewatering system that can generate block-shaped mud cakes includes a box body 1 and a rotating shaft 13. The rotating shaft 13 is fixedly connected on both sides of the box body 1. A plurality of groups of heating plates 10 are symmetrically fixedly connected to the inner wall of the box body 1. The selection of the heating plates 10 is based on actual needs and can meet work needs. The outer walls of the rotating shafts 13 on both sides are movably connected to the support legs 16 through bearings. An angle adjustment device 2 is provided on the outer wall of one side of the support leg 16. A cutting device 9 is provided on one side of the box body 1. A sealing device 8 is provided on the outer wall of the box body 1. A plurality of groups of conical through holes are provided at the lower end of the box body 1. The conical through holes at the lower end of the box body 1 are the same shape as the outer wall of the truncated cone block on the surface of the baffle 804, so that the baffle 804 can seal the lower end of the box body 1. A conveyor belt 3 is provided in the middle of the support legs 16 on both sides. The power device of the conveyor belt 3 can be a motor.
封堵装置8包括第一电机801、横板802、第一螺纹杆803、挡板804、梯形块805、传动板806、套筒807、滑杆808和第一螺纹块809;The blocking device 8 includes a first motor 801, a transverse plate 802, a first threaded rod 803, a baffle 804, a trapezoidal block 805, a transmission plate 806, a sleeve 807, a sliding rod 808 and a first threaded block 809;
横板802一端与箱体1固定相连,第一电机801通过电机架与横板802固定相连,第一电机801的输出轴通过轴承与横板802转动相连,第一电机801的选择根据实际需求,满足工作需要即可,第一电机801的输出轴与第一螺纹杆803一端固定相连,第一电机801可以带动第一螺纹杆803进行转动,第一螺纹杆803的另一端通过轴承与箱体1转动相连,固定第一螺纹杆803的转动中心,第一螺纹杆803与第一螺纹块809螺纹相连,第一螺纹杆803可以带动第一螺纹块809进行运动,第一螺纹块809一端与横板802滑动相连,固定第一螺纹块809的运动轨道,防止第一螺纹块809跟随第一螺纹杆803同步转动,第一螺纹块809外壁与滑杆808固定相连,滑杆808的外壁与套筒807的内壁滑动相连,套筒807的一端与传动板806固定相连,套筒807可以带动转动板806进行运动,传动板806一端与挡板804固定相连,挡板804下端固定连接有梯形块805,梯形块805在与横梁12表面接触时,会在两个结构表面斜面的作用下,使挡板804进行升降,挡板804上端固定连接有多组圆台形块。One end of the transverse plate 802 is fixedly connected to the box body 1, the first motor 801 is fixedly connected to the transverse plate 802 through the motor frame, the output shaft of the first motor 801 is rotatably connected to the transverse plate 802 through a bearing, the selection of the first motor 801 is based on actual needs and can meet work needs, the output shaft of the first motor 801 is fixedly connected to one end of the first threaded rod 803, the first motor 801 can drive the first threaded rod 803 to rotate, the other end of the first threaded rod 803 is rotatably connected to the box body 1 through a bearing, the rotation center of the first threaded rod 803 is fixed, the first threaded rod 803 is threadedly connected to the first threaded block 809, the first threaded rod 803 can drive the first threaded block 809 to move, the first threaded block 809 One end is slidably connected to the cross plate 802 to fix the moving track of the first threaded block 809 to prevent the first threaded block 809 from rotating synchronously with the first threaded rod 803. The outer wall of the first threaded block 809 is fixedly connected to the sliding rod 808. The outer wall of the sliding rod 808 is slidably connected to the inner wall of the sleeve 807. One end of the sleeve 807 is fixedly connected to the transmission plate 806, and the sleeve 807 can drive the rotating plate 806 to move. One end of the transmission plate 806 is fixedly connected to the baffle 804. The lower end of the baffle 804 is fixedly connected with a trapezoidal block 805. When the trapezoidal block 805 contacts the surface of the cross beam 12, the baffle 804 will be lifted and lowered under the action of the inclined surfaces of the two structural surfaces. The upper end of the baffle 804 is fixedly connected with multiple groups of frustum-shaped blocks.
两侧支撑腿16一侧均与横梁12固定相连,横梁12外壁与梯形块805相贴合,箱体1下端与挡板804相抵紧,挡板804上端设有的多组圆台形块均贯穿箱体1。One side of the supporting legs 16 on both sides is fixedly connected to the cross beam 12, the outer wall of the cross beam 12 is in contact with the trapezoidal block 805, the lower end of the box body 1 is tightly pressed against the baffle 804, and the multiple groups of frustum-shaped blocks provided on the upper end of the baffle 804 all penetrate the box body 1.
通过封堵装置8、箱体1和横梁12的配合,第一电机801的输出轴转动带动第一螺纹杆803进行转动,使第一螺纹杆803可以带动第一螺纹块809进行移动,使第一螺纹块809可以带动滑杆808进行同步运动,使滑杆808可以带动套筒807进行同步运动,使套筒807可以带动传动板806向远离箱体1的方向进行运动,使传动板806可以带动挡板804进行同步运动,挡板804可以带动梯形块805在横梁12表面进行滑动,使挡板804表面的多组圆台形块在箱体1下端的锥形通孔内进行滑动,使挡板804不再与箱体1下端抵紧,当挡板804运动到离开箱体1下方时停止第一电机801,启动液压缸6的伸缩端再次伸长推动废弃泥浆,使废弃泥浆可以通过箱体1下端的锥形通孔被挤出,通过可以控制箱体1密封和打开,方便控制箱体1进行脱水和挤压淤泥,通过箱体1、封堵装置8、横梁12、切块装置9等结构即可进行脱水和成块,在使用时可以更加方便。Through the cooperation of the blocking device 8, the box body 1 and the crossbeam 12, the output shaft of the first motor 801 rotates to drive the first threaded rod 803 to rotate, so that the first threaded rod 803 can drive the first threaded block 809 to move, so that the first threaded block 809 can drive the slide bar 808 to move synchronously, so that the slide bar 808 can drive the sleeve 807 to move synchronously, so that the sleeve 807 can drive the transmission plate 806 to move in the direction away from the box body 1, so that the transmission plate 806 can drive the baffle 804 to move synchronously, and the baffle 804 can drive the trapezoidal block 805 to slide on the surface of the crossbeam 12. The first motor 801 is stopped when the baffle 804 leaves the bottom of the box 1, and the telescopic end of the hydraulic cylinder 6 is started to extend again to push the waste mud, so that the waste mud can be squeezed out through the tapered through hole at the lower end of the box 1. The box 1 can be sealed and opened, which is convenient for controlling the box 1 to dehydrate and squeeze the sludge. The box 1, the blocking device 8, the crossbeam 12, the block cutting device 9 and other structures can be used for dehydration and block forming, which is more convenient when used.
箱体1两侧分别与第一框架7两端的突出部分相抵紧,第一框架7和箱体1表面的突出部分均开设有通孔,第一框架7和箱体1的突出部分均与螺栓4滑动相连,箱体1和第一框架7通过螺栓4固定相连,通过四组螺栓4和螺母可以将第一框架7固定到箱体1上端。The two sides of the box body 1 are respectively pressed against the protruding parts at both ends of the first frame 7. The first frame 7 and the protruding parts on the surface of the box body 1 are provided with through holes. The protruding parts of the first frame 7 and the box body 1 are slidably connected with the bolts 4. The box body 1 and the first frame 7 are fixedly connected by the bolts 4. The first frame 7 can be fixed to the upper end of the box body 1 by four sets of bolts 4 and nuts.
第一框架7内壁固定连接有液压缸6,液压缸6的选择根据实际需求,满足工作需要即可,液压缸6的输出端与压板14固定相连,液压缸6可以带动压板14进行升降,压板14表面开设有多组通孔,压板14表面的通孔直径较小,在1-2cm之间,减少挤压时溢出的泥浆量,第一框架7内壁固定连接有第二框架11。A hydraulic cylinder 6 is fixedly connected to the inner wall of the first frame 7. The selection of the hydraulic cylinder 6 depends on actual needs and can meet working requirements. The output end of the hydraulic cylinder 6 is fixedly connected to the pressing plate 14. The hydraulic cylinder 6 can drive the pressing plate 14 to move up and down. A plurality of through holes are provided on the surface of the pressing plate 14. The diameter of the through holes on the surface of the pressing plate 14 is relatively small, between 1-2 cm, so as to reduce the amount of mud overflowing during squeezing. A second frame 11 is fixedly connected to the inner wall of the first frame 7.
第二框架11下端固定连接有多组插杆5,多组插杆5可以插入到压板14表面的通孔内,使压板14通孔内的废弃泥浆可以被清理,多组插杆5外壁均与压板14表面开设的通孔滑动相连,压板14右侧上端固定连接有水泵15,水泵15的选择根据实际需求,满足工作需要即可,水泵15可以将挤出的水进行抽出,废弃泥浆会残留到压板14的表面。A plurality of groups of plug rods 5 are fixedly connected to the lower end of the second frame 11, and the plurality of groups of plug rods 5 can be inserted into the through holes on the surface of the pressing plate 14, so that the waste mud in the through holes of the pressing plate 14 can be cleaned, and the outer walls of the plurality of groups of plug rods 5 are slidably connected to the through holes opened on the surface of the pressing plate 14, and a water pump 15 is fixedly connected to the upper right end of the pressing plate 14. The water pump 15 can be selected according to actual needs and can meet work needs. The water pump 15 can extract the squeezed water, and the waste mud will remain on the surface of the pressing plate 14.
角度调节装置2包括气缸201、圆板202、支撑板203、弯板204、齿轮205、圆杆206和齿条207;The angle adjustment device 2 includes a cylinder 201, a circular plate 202, a support plate 203, a bent plate 204, a gear 205, a round rod 206 and a rack 207;
弯板204与一侧的支撑腿16固定相连,弯板204固定连接有气缸201,气缸201的输出端与圆板202固定相连,气缸201的选择根据实际需求,满足工作需要即可,气缸201可以带动圆板202进行运动,圆板202与齿条207固定相连,圆板202可以带动齿条207进行运动,齿条207的突出部分固定连接有圆杆206,圆杆206的外壁与支撑板203的突出部分滑动相连,支撑板203可以支撑圆杆206进行运动,使齿条207运动时可以更加稳定,支撑板203的一端与弯板204固定相连,齿条207与齿轮205相啮合,齿轮205的转动部与转轴13固定相连,齿轮205可以带动转轴13进行转动,使转轴13可以带动箱体1进行倾斜,支撑板203通过轴承与转轴13转动相连。The bent plate 204 is fixedly connected to the supporting leg 16 on one side, and the bent plate 204 is fixedly connected to the cylinder 201. The output end of the cylinder 201 is fixedly connected to the circular plate 202. The selection of the cylinder 201 is based on actual needs and can meet the work needs. The cylinder 201 can drive the circular plate 202 to move. The circular plate 202 is fixedly connected to the rack 207. The circular plate 202 can drive the rack 207 to move. The protruding part of the rack 207 is fixedly connected to the round rod 206. The outer wall of the round rod 206 The support plate 203 is slidably connected to the protruding part of the support plate 203, and the support plate 203 can support the round rod 206 to move, so that the rack 207 can be more stable when moving. One end of the support plate 203 is fixedly connected to the bent plate 204, and the rack 207 is meshed with the gear 205. The rotating part of the gear 205 is fixedly connected to the rotating shaft 13. The gear 205 can drive the rotating shaft 13 to rotate, so that the rotating shaft 13 can drive the box 1 to tilt. The support plate 203 is rotatably connected to the rotating shaft 13 through a bearing.
通过角度调节装置2、转轴13、箱体1和压板14的配合,当切割完成后,将上述机构恢复原位,向箱体1内部添加清水,使清水可以将箱体1内部残留的淤泥进行清洗,气缸201的伸缩端缩短带动圆板202进行同步运动,圆板202可以带动齿条207进行同步运动,齿条207可以带动齿轮205进行转动,使齿轮205可以带动转轴13进行转动,转轴13可以带动箱体1的上端向前方进行倾斜,使箱体1内部的水可以进行流动,箱体1内部的水可以通过下端的锥形通孔流出,通过可以使箱体1进行倾斜,在使用清水进行清洗箱体1内部时可以使清水流动,使箱体1内壁均可被清洗,使操作人员在进行清洗箱体1时可以更加方便。Through the cooperation of the angle adjustment device 2, the rotating shaft 13, the box 1 and the pressing plate 14, when the cutting is completed, the above-mentioned mechanism is restored to its original position, and clean water is added to the inside of the box 1 so that the clean water can clean the sludge remaining inside the box 1. The telescopic end of the cylinder 201 is shortened to drive the circular plate 202 to move synchronously. The circular plate 202 can drive the rack 207 to move synchronously. The rack 207 can drive the gear 205 to rotate, so that the gear 205 can drive the rotating shaft 13 to rotate. The rotating shaft 13 can drive the upper end of the box 1 to tilt forward so that the water inside the box 1 can flow. The water inside the box 1 can flow out through the tapered through hole at the lower end. The box 1 can be tilted, and the clean water can flow when using clean water to clean the inside of the box 1, so that the inner wall of the box 1 can be cleaned, making it more convenient for the operator to clean the box 1.
切块装置9包括齿形皮带轮901、第二电机902、第二螺纹杆903、支架904、齿形皮带905、方板906、圆弧块907、支撑臂908、直板909、切刀910和第二螺纹块911;The cutting device 9 includes a toothed belt pulley 901, a second motor 902, a second threaded rod 903, a bracket 904, a toothed belt 905, a square plate 906, an arc block 907, a support arm 908, a straight plate 909, a cutter 910 and a second threaded block 911;
支架904与方板906固定相连,方板906一侧与支撑臂908固定相连,支撑臂908的一端与箱体1固定相连,支架904一侧固定连接有第二电机902,第二电机902的选择根据实际需求,满足工作需要即可,第二电机902的输出轴通过轴承与支架904转动相连,第二电机902的输出轴贯穿支架904与一侧的第二螺纹杆903一端固定相连,两侧第二螺纹杆903的两端均通过轴承分别与两个圆弧块907转动相连,两侧圆弧块907均与箱体1外壁固定相连,两侧第二螺纹杆903的外壁均固定连接有齿形皮带轮901,两侧齿形皮带轮901的外壁通过齿形皮带905转动相连,第二电机902可以带动一侧的第二螺纹杆903进行转动,一侧的第二螺纹杆903可以通过齿形皮带轮901和齿形皮带带动另一个齿形皮带轮901进行转动,使两侧的第二螺纹杆903可以进行同步转动,一侧齿形皮带轮901的转动部与直板909通过轴承转动相连,直板909的一端与方板906固定相连,两侧第二螺纹杆903均与第二螺纹块911螺纹相连,两侧第二螺纹块911分别与切刀910的两端固定相连,两侧的第二螺纹杆903可以带动两侧的第二螺纹块911进行同步运动,使两侧的第二螺纹块911可以带动切刀910进行运动,使切刀910可以对挤压成条的废弃泥浆切割成块。The bracket 904 is fixedly connected to the square plate 906, one side of the square plate 906 is fixedly connected to the support arm 908, one end of the support arm 908 is fixedly connected to the box body 1, and a second motor 902 is fixedly connected to one side of the bracket 904. The selection of the second motor 902 is based on actual needs and can meet work needs. The output shaft of the second motor 902 is rotatably connected to the bracket 904 through a bearing, and the output shaft of the second motor 902 passes through the bracket 904 and is fixedly connected to one end of the second threaded rod 903 on one side. Both ends of the second threaded rod 903 on both sides are rotatably connected to two arc blocks 907 through bearings respectively, and the arc blocks 907 on both sides are fixedly connected to the outer wall of the box body 1, and the outer walls of the second threaded rods 903 on both sides are fixedly connected with toothed pulleys 901, and the outer walls of the toothed pulleys 901 on both sides are rotatably connected through toothed belts 905. The motor 902 can drive the second threaded rod 903 on one side to rotate, and the second threaded rod 903 on one side can drive another toothed pulley 901 to rotate through the toothed pulley 901 and the toothed belt, so that the second threaded rods 903 on both sides can rotate synchronously, and the rotating part of the toothed pulley 901 on one side is rotatably connected to the straight plate 909 through a bearing, and one end of the straight plate 909 is fixedly connected to the square plate 906, and the second threaded rods 903 on both sides are threadedly connected to the second threaded blocks 911, and the second threaded blocks 911 on both sides are fixedly connected to the two ends of the cutter 910 respectively, and the second threaded rods 903 on both sides can drive the second threaded blocks 911 on both sides to move synchronously, so that the second threaded blocks 911 on both sides can drive the cutter 910 to move, so that the cutter 910 can cut the waste mud squeezed into strips into blocks.
通过切块装置9、箱体1和传送带3的配合,第一电机801的输出轴转动带动第一螺纹杆803进行转动,使传动板806可以带动挡板804进行同步运动,挡板804可以带动梯形块805在横梁12表面进行滑动,使挡板804表面的多组圆台形块在箱体1下端的锥形通孔内进行滑动,使挡板804不再与箱体1下端抵紧,当挡板804运动到离开箱体1下方时停止第一电机801,启动液压缸6的伸缩端再次伸长推动废弃泥浆,使废弃泥浆可以通过箱体1下端的锥形通孔被挤出,第二电机902的输出轴转动带动一侧的第二螺纹杆903进行转动,使切刀910可以将挤出的泥条切割成块掉落到传送带3表面,不断控制第二电机902的输出轴正反转动,使切刀910可以进行往复运动,使被挤出的泥条可以被切割成块,控制传送带3进行转动,将切割成块的废弃泥浆进行运送,通过可以对废弃泥浆进行连续的切割成块,在将废弃泥浆进行脱水烘干后,即可进行挤压成条,再通过切刀910进行切割成块,可以有效的提高废弃泥浆脱水成块的工作效率。Through the cooperation of the cutting device 9, the box 1 and the conveyor belt 3, the output shaft of the first motor 801 rotates to drive the first threaded rod 803 to rotate, so that the transmission plate 806 can drive the baffle 804 to move synchronously, and the baffle 804 can drive the trapezoidal block 805 to slide on the surface of the crossbeam 12, so that the multiple groups of truncated cone blocks on the surface of the baffle 804 slide in the conical through hole at the lower end of the box 1, so that the baffle 804 is no longer tightly pressed against the lower end of the box 1, and when the baffle 804 moves to leave the bottom of the box 1, the first motor 801 is stopped, and the telescopic end of the hydraulic cylinder 6 is started to extend again to push the waste mud, so that the waste mud can be The output shaft of the second motor 902 rotates to drive the second threaded rod 903 on one side to rotate, so that the cutter 910 can cut the extruded mud strips into blocks and drop them onto the surface of the conveyor belt 3. The output shaft of the second motor 902 is continuously controlled to rotate forward and reversely, so that the cutter 910 can reciprocate, so that the extruded mud strips can be cut into blocks, and the conveyor belt 3 is controlled to rotate to transport the cut waste mud. The waste mud can be continuously cut into blocks. After the waste mud is dehydrated and dried, it can be extruded into strips and then cut into blocks by the cutter 910, which can effectively improve the work efficiency of dehydrating the waste mud into blocks.
工作原理:Working principle:
电网工程在进行施工的过程中,势必会产生废弃泥浆,在进行废弃泥浆处理的过程中,通常需要将其加工成块状泥饼,具体过程如下,首先,将电网工程产生的废弃泥浆加入到箱体1内部。During the construction of the power grid project, waste mud is bound to be generated. During the treatment of the waste mud, it is usually necessary to process it into block-shaped mud cakes. The specific process is as follows: first, the waste mud generated by the power grid project is added into the box 1.
S1:除水过程:控制液压缸6进行工作,启动液压缸6的伸缩端伸长带动压板14进行同步向下运动,压板14在向下运动的同时使表面的多组通孔与多组插杆5分离,压板14挤压箱体1内部的废弃泥浆,使废弃泥浆中的水通过压板14表面的多组通孔进入到压板14的另一侧,控制水泵15进行工作,使水泵15将被挤出的水抽出,通过管道运送到指定的位置,在水被挤出的同时会带出一定的泥,启动液压缸6的伸缩端缩短带动压板14回到原位,使多组插杆5再次插入压板14表面的通孔内,并将挤出的泥推回箱体1内部,控制多组加热板10内部的加热丝进行通电,使多组加热板10内部加热丝的热量传递到脱水后的废弃泥浆表面,对其进行烘干。S1: Water removal process: Control the hydraulic cylinder 6 to work, start the telescopic end of the hydraulic cylinder 6 to extend and drive the pressing plate 14 to move downward synchronously. When the pressing plate 14 moves downward, the multiple groups of through holes on the surface are separated from the multiple groups of insertion rods 5. The pressing plate 14 squeezes the waste mud inside the box 1, so that the water in the waste mud enters the other side of the pressing plate 14 through the multiple groups of through holes on the surface of the pressing plate 14. Control the water pump 15 to work so that the water pump 15 extracts the squeezed water and transports it to the designated position through the pipeline. When the water is squeezed out, a certain amount of mud will be brought out. Start the telescopic end of the hydraulic cylinder 6 to shorten and drive the pressing plate 14 back to its original position, so that the multiple groups of insertion rods 5 are inserted into the through holes on the surface of the pressing plate 14 again, and the squeezed mud is pushed back into the box 1. Control the heating wires inside the multiple groups of heating plates 10 to be energized so that the heat of the heating wires inside the multiple groups of heating plates 10 is transferred to the surface of the dehydrated waste mud to dry it.
S2:挤压切块过程:当废弃泥浆被烘干到形成块状时,停止加热,控制第一电机801进行工作,启动第一电机801的输出轴转动带动第一螺纹杆803进行转动,使第一螺纹杆803带动第一螺纹块809进行移动,使第一螺纹块809带动滑杆808进行同步运动,使滑杆808带动套筒807进行同步运动,使套筒807带动传动板806向远离箱体1的方向进行运动,使传动板806带动挡板804进行同步运动,挡板804带动梯形块805在横梁12表面进行滑动,使挡板804表面的多组圆台形块在箱体1下端的锥形通孔内进行滑动,使挡板804不再与箱体1下端抵紧。S2: Extrusion and cutting process: When the waste mud is dried to form blocks, the heating is stopped, the first motor 801 is controlled to work, and the output shaft of the first motor 801 is started to rotate to drive the first threaded rod 803 to rotate, so that the first threaded rod 803 drives the first threaded block 809 to move, and the first threaded block 809 drives the slide bar 808 to move synchronously, so that the slide bar 808 drives the sleeve 807 to move synchronously, so that the sleeve 807 drives the transmission plate 806 to move away from the box body 1, so that the transmission plate 806 drives the baffle 804 to move synchronously, and the baffle 804 drives the trapezoidal block 805 to slide on the surface of the beam 12, so that the multiple groups of truncated cone blocks on the surface of the baffle 804 slide in the conical through hole at the lower end of the box body 1, so that the baffle 804 is no longer tightly against the lower end of the box body 1.
当挡板804运动到离开箱体1下方时停止第一电机801,启动液压缸6的伸缩端再次伸长推动废弃泥浆,使废弃泥浆通过箱体1下端的锥形通孔进行挤出,控制第二电机902的外接电源,启动第二电机902的输出轴转动带动一侧的第二螺纹杆903进行转动,第二螺纹杆903转动带动一侧的齿形皮带轮901进行转动,使齿形皮带轮901通过齿形皮带905带动另一侧的齿形皮带轮901进行同步转动,使两侧的齿形皮带轮901带动两侧的第二螺纹杆903进行同步转动,使两侧的第二螺纹杆903带动两侧的第二螺纹块911进行同步运动,使两侧的第二螺纹块911带动切刀910进行同步运动,使切刀910将挤出的泥条切割成块掉落到传送带3表面,不断控制第二电机902的输出轴正反转动,使切刀910进行往复运动,使被挤出的泥条被切割成块,控制传送带3进行转动,将切割成块的废弃泥浆进行运送。When the baffle 804 moves to leave the bottom of the box body 1, the first motor 801 is stopped, the telescopic end of the hydraulic cylinder 6 is started to extend again to push the waste mud, so that the waste mud is extruded through the tapered through hole at the lower end of the box body 1, and the external power supply of the second motor 902 is controlled, and the output shaft of the second motor 902 is started to rotate to drive the second threaded rod 903 on one side to rotate, and the second threaded rod 903 rotates to drive the toothed belt pulley 901 on one side to rotate, so that the toothed belt pulley 901 drives the toothed belt pulley 901 on the other side to rotate synchronously through the toothed belt 905, so that The toothed pulleys 901 on both sides drive the second threaded rods 903 on both sides to rotate synchronously, so that the second threaded rods 903 on both sides drive the second threaded blocks 911 on both sides to move synchronously, and the second threaded blocks 911 on both sides drive the cutter 910 to move synchronously, so that the cutter 910 cuts the extruded mud strips into blocks and drops them onto the surface of the conveyor belt 3, and the output shaft of the second motor 902 is continuously controlled to rotate forward and reversely, so that the cutter 910 reciprocates, so that the extruded mud strips are cut into blocks, and the conveyor belt 3 is controlled to rotate to transport the cut waste mud.
S3:清理过程:当切割完成后,将上述机构恢复原位,向箱体1内部添加清水,使清水将箱体1内部残留的淤泥进行清洗,控制气缸201进行工作,启动气缸201的伸缩端缩短带动圆板202进行同步运动,圆板202带动齿条207进行同步运动,齿条207带动齿轮205进行转动,使齿轮205带动转轴13进行转动,转轴13带动箱体1的上端向前方进行倾斜,使箱体1内部的水进行流动,箱体1内部的水通过下端的锥形通孔流出。S3: Cleaning process: When the cutting is completed, the above-mentioned mechanism is restored to its original position, and clean water is added to the inside of the box body 1 so that the clean water can clean the sludge remaining inside the box body 1, and the cylinder 201 is controlled to work, and the telescopic end of the cylinder 201 is started to shorten to drive the circular plate 202 to move synchronously, and the circular plate 202 drives the rack 207 to move synchronously, and the rack 207 drives the gear 205 to rotate, so that the gear 205 drives the rotating shaft 13 to rotate, and the rotating shaft 13 drives the upper end of the box body 1 to tilt forward, so that the water inside the box body 1 flows, and the water inside the box body 1 flows out through the tapered through hole at the lower end.
S4:技术优点:通过切块装置9、箱体1和传送带3的配合,第一电机801的输出轴转动带动第一螺纹杆803进行转动,使传动板806可以带动挡板804进行同步运动,挡板804可以带动梯形块805在横梁12表面进行滑动,使挡板804表面的多组圆台形块在箱体1下端的锥形通孔内进行滑动,使挡板804不再与箱体1下端抵紧,当挡板804运动到离开箱体1下方时停止第一电机801,启动液压缸6的伸缩端再次伸长推动废弃泥浆,使废弃泥浆可以通过箱体1下端的锥形通孔进行挤出,第二电机902的输出轴转动带动一侧的第二螺纹杆903进行转动,使切刀910可以将挤出的泥条切割成块掉落到传送带3表面,不断控制第二电机902的输出轴正反转动,使切刀910可以进行往复运动,使被挤出的泥条可以被切割成块,控制传送带3进行转动,将切割成块的废弃泥浆进行运送,通过可以对废弃泥浆进行连续的切割成块,在将废弃泥浆进行脱水烘干后,即可进行挤压成条,再通过切刀910进行切割成块,可以有效的提高废弃泥浆脱水成块的工作效率。S4: Technical advantages: Through the cooperation of the cutting device 9, the box 1 and the conveyor belt 3, the output shaft of the first motor 801 rotates to drive the first threaded rod 803 to rotate, so that the transmission plate 806 can drive the baffle 804 to move synchronously, and the baffle 804 can drive the trapezoidal block 805 to slide on the surface of the beam 12, so that the multiple groups of truncated cone blocks on the surface of the baffle 804 slide in the conical through hole at the lower end of the box 1, so that the baffle 804 is no longer tightly pressed against the lower end of the box 1, and when the baffle 804 moves to leave the bottom of the box 1, the first motor 801 is stopped, and the telescopic end of the hydraulic cylinder 6 is started to extend again to push the waste mud, so that the waste mud can pass through the conical through hole at the lower end of the box 1. The mud strips are extruded through the through hole, and the output shaft of the second motor 902 rotates to drive the second threaded rod 903 on one side to rotate, so that the cutter 910 can cut the extruded mud strips into blocks and drop them onto the surface of the conveyor belt 3. The output shaft of the second motor 902 is continuously controlled to rotate forward and reversely, so that the cutter 910 can reciprocate, so that the extruded mud strips can be cut into blocks, and the conveyor belt 3 is controlled to rotate to transport the cut waste mud. The waste mud can be continuously cut into blocks. After the waste mud is dehydrated and dried, it can be extruded into strips and then cut into blocks by the cutter 910, which can effectively improve the work efficiency of dehydrating the waste mud into blocks.
通过封堵装置8、箱体1和横梁12的配合,第一电机801的输出轴转动带动第一螺纹杆803进行转动,使第一螺纹杆803可以带动第一螺纹块809进行移动,使第一螺纹块809可以带动滑杆808进行同步运动,使滑杆808可以带动套筒807进行同步运动,使套筒807可以带动传动板806向远离箱体1的方向进行运动,使传动板806可以带动挡板804进行同步运动,挡板804可以带动梯形块805在横梁12表面进行滑动,使挡板804表面的多组圆台形块在箱体1下端的锥形通孔内进行滑动,使挡板804不再与箱体1下端抵紧,当挡板804运动到离开箱体1下方时停止第一电机801,启动液压缸6的伸缩端再次伸长推动废弃泥浆,使废弃泥浆可以通过箱体1下端的锥形通孔被挤出,通过可以控制箱体1密封和打开,方便控制箱体1进行脱水和挤压淤泥,通过箱体1等结构即可进行脱水和成块,在使用时可以更加方便。Through the cooperation of the blocking device 8, the box body 1 and the crossbeam 12, the output shaft of the first motor 801 rotates to drive the first threaded rod 803 to rotate, so that the first threaded rod 803 can drive the first threaded block 809 to move, so that the first threaded block 809 can drive the slide bar 808 to move synchronously, so that the slide bar 808 can drive the sleeve 807 to move synchronously, so that the sleeve 807 can drive the transmission plate 806 to move away from the box body 1, so that the transmission plate 806 can drive the baffle 804 to move synchronously, and the baffle 804 can drive the trapezoidal block 805 to move horizontally. The surface of the beam 12 slides, so that the multiple groups of truncated cone blocks on the surface of the baffle 804 slide in the conical through hole at the lower end of the box body 1, so that the baffle 804 is no longer tightly pressed against the lower end of the box body 1, and when the baffle 804 moves to leave the bottom of the box body 1, the first motor 801 is stopped, and the telescopic end of the hydraulic cylinder 6 is started to extend again to push the waste mud, so that the waste mud can be squeezed out through the conical through hole at the lower end of the box body 1, and the box body 1 can be controlled to be sealed and opened, which is convenient for controlling the box body 1 to dehydrate and squeeze the sludge. Dehydration and block formation can be carried out through the structure of the box body 1, which is more convenient when used.
通过角度调节装置2、转轴13、箱体1和压板14的配合,当切割完成后,将上述机构恢复原位,向箱体1内部添加清水,使清水可以将箱体1内部残留的淤泥进行清洗,气缸201的伸缩端缩短带动圆板202进行同步运动,圆板202可以带动齿条207进行同步运动,齿条207可以带动齿轮205进行转动,使齿轮205可以带动转轴13进行转动,转轴13可以带动箱体1的上端向前方进行倾斜,使箱体1内部的水可以进行流动,箱体1内部的水可以通过下端的锥形通孔流出,通过可以使箱体1进行倾斜,在使用清水进行清洗箱体1内部时可以使清水流动,使箱体1内壁均可被清洗,使操作人员在进行清洗箱体1时可以更加方便。Through the cooperation of the angle adjustment device 2, the rotating shaft 13, the box 1 and the pressing plate 14, when the cutting is completed, the above-mentioned mechanism is restored to its original position, and clean water is added to the inside of the box 1 so that the clean water can clean the sludge remaining inside the box 1. The telescopic end of the cylinder 201 is shortened to drive the circular plate 202 to move synchronously. The circular plate 202 can drive the rack 207 to move synchronously. The rack 207 can drive the gear 205 to rotate, so that the gear 205 can drive the rotating shaft 13 to rotate. The rotating shaft 13 can drive the upper end of the box 1 to tilt forward so that the water inside the box 1 can flow. The water inside the box 1 can flow out through the tapered through hole at the lower end. The box 1 can be tilted, and the clean water can flow when using clean water to clean the inside of the box 1, so that the inner wall of the box 1 can be cleaned, making it more convenient for the operator to clean the box 1.
虽然本发明已通过参考优选的实施例进行了图示和描述,但是,本专业普通技术人员应当了解,在权利要求书的范围内,可作形式和细节上的各种各样变化。Although the invention has been shown and described with reference to preferred embodiments, it will be understood by those skilled in the art that various changes in form and details may be made therein within the scope of the claims.
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