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CN118407303A - Capping gravel paving equipment and paving method for preventing wind erosion - Google Patents

Capping gravel paving equipment and paving method for preventing wind erosion Download PDF

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Publication number
CN118407303A
CN118407303A CN202410553327.5A CN202410553327A CN118407303A CN 118407303 A CN118407303 A CN 118407303A CN 202410553327 A CN202410553327 A CN 202410553327A CN 118407303 A CN118407303 A CN 118407303A
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Prior art keywords
gravel
spreading
bin
gland
waste
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CN202410553327.5A
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Chinese (zh)
Inventor
寇思飞
张乃畅
寇晓梅
曹永翔
郭振宇
夏朝辉
张昊晨
程小龙
周义强
宁晨东
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PowerChina Northwest Engineering Corp Ltd
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PowerChina Northwest Engineering Corp Ltd
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Priority to CN202410553327.5A priority Critical patent/CN118407303A/en
Publication of CN118407303A publication Critical patent/CN118407303A/en
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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C19/00Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
    • E01C19/12Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for distributing granular or liquid materials
    • E01C19/15Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for distributing granular or liquid materials for laying-down uncoated stone or similar materials, or for striking-off or spreading same without compacting, e.g. for crushed rock base courses, sand cushions for paving
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C19/00Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
    • E01C19/02Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for preparing the materials
    • E01C19/05Crushing, pulverising or disintegrating apparatus; Aggregate screening, cleaning, drying or heating apparatus; Dust-collecting arrangements specially adapted therefor
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D3/00Improving or preserving soil or rock, e.g. preserving permafrost soil

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  • Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Civil Engineering (AREA)
  • Architecture (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Environmental & Geological Engineering (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Mining & Mineral Resources (AREA)
  • Paleontology (AREA)
  • Soil Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • Agronomy & Crop Science (AREA)
  • Investigation Of Foundation Soil And Reinforcement Of Foundation Soil By Compacting Or Drainage (AREA)

Abstract

The invention relates to a gland gravel spreading device for preventing wind erosion and a spreading method, wherein the gland gravel spreading device comprises a vehicle suitable for transporting gland gravel, a carriage of the vehicle is used as a distributing box, and the spreading device further comprises a feeding area which is arranged above a box opening of the distributing box; the screening bin is suitable for receiving and screening the raw materials from the feeding area and is arranged in the material dividing box; the spreading bin is suitable for receiving, distributing and spreading the spreading materials from the screening bin and is arranged at the tail part of the distributing box. The gland gravel spreading equipment for preventing wind erosion integrates the functions of feeding, sieving, distributing, spreading and the like, and raw material sieving is completed, so that compared with the traditional source sieving equipment, the invention does not need to be provided with a sieving field alone, and does not need redundant mechanical cooperation in a gravel spreading link.

Description

防治风蚀的压盖砾石摊铺设备及摊铺方法Capping gravel paving equipment and paving method for preventing wind erosion

技术领域Technical Field

本发明属于砾石摊铺领域,具体涉及防治风蚀的压盖砾石摊铺设备及摊铺方法。The invention belongs to the field of gravel paving, and in particular relates to capping gravel paving equipment and a paving method for preventing and controlling wind erosion.

背景技术Background technique

砾石压盖广泛应用于风蚀地区水土流失措施防治,其主要功能为维护土壤表面细颗粒不被强风吹蚀,提高土壤含水量,改善土壤孔隙结构,保护土壤中的有机质和菌群结构,提高土壤质量和促进土壤肥力。传统的砾石压盖施工工艺流程主要包括料源筛分、运输砾石、多机械配合摊铺等,流程繁琐且质量不易控制。其中料源筛分设备类型要求复杂,占用场地面积较大,对于山区丘陵地区不易开展;特别砾石摊铺更是需要传统的装载机、挖掘机等机械相互配合,费时费力,施工工期较长,且摊铺厚度不均匀,容易造成砾石压盖厚度不够或砾石资源浪费,整体风蚀防治效果不佳。Gravel capping is widely used in the prevention and control of soil erosion in wind erosion areas. Its main function is to protect the fine particles on the soil surface from being eroded by strong winds, increase soil moisture content, improve soil pore structure, protect organic matter and bacterial structure in the soil, improve soil quality and promote soil fertility. The traditional gravel capping construction process mainly includes material source screening, gravel transportation, multi-machine coordination paving, etc. The process is cumbersome and the quality is difficult to control. Among them, the type of material source screening equipment has complex requirements and occupies a large area of the site, which is not easy to carry out in mountainous and hilly areas; especially gravel paving requires traditional loaders, excavators and other machinery to cooperate with each other, which is time-consuming and labor-intensive, with a long construction period, and uneven paving thickness, which can easily cause insufficient gravel capping thickness or waste of gravel resources, and the overall wind erosion prevention effect is poor.

发明内容Summary of the invention

本发明目的在于提供防治风蚀的压盖砾石摊铺设备及摊铺方法,以克服上述技术缺陷。The purpose of the present invention is to provide a capping gravel paving device and a paving method for preventing and controlling wind erosion, so as to overcome the above-mentioned technical defects.

为解决上述技术问题,本发明提供了防治风蚀的压盖砾石摊铺设备,包括适于运输压盖砾石的车辆,车辆的车厢作为分料箱,摊铺设备还包括:In order to solve the above technical problems, the present invention provides a capping gravel paving device for preventing and controlling wind erosion, comprising a vehicle suitable for transporting capping gravel, the compartment of the vehicle serving as a material distribution box, and the paving device further comprising:

进料区,设置于分料箱的箱口上方;The feeding area is arranged above the box opening of the material distribution box;

筛料仓,适于接收并筛分来自进料区的原料,筛料仓设于分料箱内;The screening bin is suitable for receiving and screening the raw materials from the feeding area, and the screening bin is arranged in the material distribution box;

铺料仓,适于接收、分布、摊铺来自筛料仓的摊铺料,铺料仓安装于分料箱的尾部。The paving bin is suitable for receiving, distributing and paving materials from the screening bin. The paving bin is installed at the tail of the material distribution box.

分料箱的内部空间被划分上下两层,分别是位于上层的筛料仓和位于下层的废料收集仓;The internal space of the material distribution box is divided into two layers, namely the screening bin on the upper layer and the waste collection bin on the lower layer;

其中,废料收集仓至少包括废料输送带,废料输送带用于接收被筛料仓筛除的废弃料,且废料输送带距离箱底的高度自车尾至车头逐渐降低。Among them, the waste collection bin at least includes a waste conveyor belt, which is used to receive the waste materials screened out by the screening bin, and the height of the waste conveyor belt from the bottom of the bin gradually decreases from the rear of the vehicle to the front of the vehicle.

废料输送带的输料方向为自高至低或自车尾至车头;The conveying direction of the waste conveyor belt is from high to low or from the rear of the vehicle to the front of the vehicle;

沿输料方向,在废料输送带的尾端设置有传送带;Along the feeding direction, a conveyor belt is arranged at the tail end of the waste conveyor belt;

传送带的输料方向垂直于废料输送带的输料方向。The feeding direction of the conveyor belt is perpendicular to the feeding direction of the scrap conveyor belt.

筛料仓至少包括:The screening bin shall include at least:

振动筛盘,其距离箱底的高度自车头至车尾逐渐降低;The height of the vibrating screen plate from the bottom of the box gradually decreases from the front to the rear of the vehicle;

振动装置,安装于振动筛盘的底面。The vibration device is installed on the bottom surface of the vibration screen plate.

在分料箱的内部还设置有上层砾石收集坡;An upper gravel collection slope is also provided inside the material distribution box;

沿输料方向,废料输送带的头部与上层砾石收集坡的头部相临,而且相邻位置为二者的最高处,上层砾石收集坡自最高处向车尾逐渐倾斜;Along the conveying direction, the head of the waste conveyor belt is adjacent to the head of the upper gravel collection slope, and the adjacent position is the highest point of the two. The upper gravel collection slope gradually slopes from the highest point to the rear of the vehicle;

上层砾石收集坡接收来自正上方的振动筛盘的后半段筛除的上层砾石,且上层砾石收集坡输送上层砾石至铺料仓。The upper gravel collecting slope receives the upper gravel screened out by the rear half of the vibrating screen disc directly above, and the upper gravel collecting slope transports the upper gravel to the paving bin.

铺料仓至少包括:The paving bin shall include at least:

第二布料螺旋轮,安装在铺料仓内;The second material spreading spiral wheel is installed in the material spreading bin;

刮板,设置于铺料仓的铺料口以改变压盖砾石层厚度。A scraper is arranged at the paving opening of the paving bin to change the thickness of the capping gravel layer.

本发明还提供了防治风蚀的压盖砾石摊铺方法,适用于防治风蚀的压盖砾石摊铺设备,摊铺方法包括:The present invention also provides a capping gravel paving method for preventing and controlling wind erosion, which is applicable to a capping gravel paving device for preventing and controlling wind erosion. The paving method comprises:

原料自进料区分散下落至筛料仓内;The raw materials are dispersed and fall from the feeding area into the screening bin;

根据所需压盖砾石粒径,调节筛料仓以获得最佳粒径的摊铺料;According to the required capping gravel particle size, adjust the screening bin to obtain the paving material with the best particle size;

筛料仓输送摊铺料至铺料仓内;The screening bin transports the paving material into the paving bin;

车辆匀速前进;The vehicle moves forward at a constant speed;

铺料仓将摊铺料分布均匀形成压盖砾石层。The paving bin distributes the paving material evenly to form a capping gravel layer.

根据所需压盖砾石粒径,调节筛料仓以获得最佳粒径的摊铺料,是指:根据所需压盖砾石粒径设置振动筛盘的筛条间距d,并根据原始料源的颗粒级配,调节筛料仓的最佳倾斜坡度i1,设定最佳振动频率,以获得最佳粒径的摊铺料。According to the required capping gravel particle size, the screening bin is adjusted to obtain the paving material with the best particle size, which means: the screen bar spacing d of the vibrating screen plate is set according to the required capping gravel particle size, and according to the particle gradation of the original material source, the optimal inclination slope i 1 of the screening bin is adjusted, and the optimal vibration frequency is set to obtain the paving material with the best particle size.

在摊铺步骤开始前,需要设计车辆的行进路线,具体包括:Before the paving process begins, the vehicle route needs to be designed, including:

选择弃渣场平台作为目标场地;Select the spoil platform as the target site;

将目标场地划分为多个相邻的作业分区;Divide the target site into multiple adjacent operation zones;

车辆按照蛇形行进路线逐区完成所有作业分区的压盖砾石摊铺。The vehicle completes the capping gravel paving of all work areas one by one according to the serpentine route.

所有作业分区被顺次编号为第一作业分区、第二作业分区……第N作业分区;All the operation partitions are numbered sequentially as the first operation partition, the second operation partition, ... the Nth operation partition;

车辆按照蛇形行进路线逐区完成所有作业分区的压盖砾石摊铺,具体是指:The vehicle completes the capping gravel paving of all work areas area by area according to the serpentine route, specifically:

来自筛料仓和上层砾石收集坡的压盖砾石在落入铺料仓后,铺料仓内的第二布料螺旋轮摊铺压盖砾石于第一作业分区,同时,废料输送带通过传送带输送废弃料至第二作业分区;After the capping gravel from the screening bin and the upper gravel collecting slope falls into the paving bin, the second spreading spiral wheel in the paving bin spreads the capping gravel in the first working area, and at the same time, the waste conveyor belt conveys the waste material to the second working area through the conveyor belt;

当车辆完成第一作业分区的压盖砾石摊铺后,车辆进入第二作业分区并摊铺来自筛料仓和上层砾石收集坡的压盖砾石,以覆盖第二作业分区的废弃料,同时,废料输送带通过传送带输送废弃料至第三作业分区;When the vehicle completes the paving of the capping gravel in the first working area, the vehicle enters the second working area and paves the capping gravel from the screening bin and the upper gravel collection slope to cover the waste material in the second working area. At the same time, the waste conveyor belt conveys the waste material to the third working area through the conveyor belt;

不断重复上述步骤,直至完成所有作业分区的压盖砾石摊铺。Repeat the above steps until all work areas have been paved with capping gravel.

防治风蚀的压盖砾石摊铺设备集进料、筛分、布料、摊铺等功能于一体,完成原料筛分,因此相较于传统的料源筛分设备,本发明不需要单独设置筛料场,并且在砾石摊铺环节不需要多余机械配合。The capping gravel paving equipment for preventing and controlling wind erosion integrates the functions of feeding, screening, spreading, and paving, and completes the raw material screening. Therefore, compared with the traditional material source screening equipment, the present invention does not need to set up a separate screening site, and does not require redundant machinery in the gravel paving link.

应用防治风蚀的压盖砾石摊铺设备进行压盖砾石摊铺时,将原料筛分为有用料和废弃料,先运输废弃料分散落在目标作业区,然后使用有用料摊铺覆盖废弃料,形成以细料(即废弃料)作为基础,以压盖砾石作为表层保护料,达到对细小颗粒的压盖和保护,且实现对废弃料的二次利用。When using capping gravel paving equipment to prevent and control wind erosion, the raw materials are screened into useful materials and waste materials. The waste materials are first transported and scattered in the target working area, and then the useful materials are used to spread and cover the waste materials, forming a surface layer with fine materials (i.e. waste materials) as the basis and capping gravel as the surface protection material, so as to achieve the capping and protection of fine particles and realize the secondary utilization of waste materials.

为让本发明的上述内容能更明显易懂,下文特举优选实施例,并结合附图,作详细说明如下。In order to make the above contents of the present invention more clearly understood, preferred embodiments are given below and described in detail in conjunction with the accompanying drawings.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1是防治风蚀的压盖砾石摊铺设备的示意图。FIG. 1 is a schematic diagram of a capping gravel paving device for preventing and controlling wind erosion.

图2是防治风蚀的压盖砾石摊铺设备的后视图。FIG. 2 is a rear view of the capping gravel paving equipment for preventing and controlling wind erosion.

图3是防治风蚀的压盖砾石摊铺设备的俯视图。FIG. 3 is a top view of a capping gravel paving device for preventing and controlling wind erosion.

附图标记说明:Description of reference numerals:

10.分料箱;10. Material distribution box;

20.进料区;21.第一布料螺旋轮;20. Feeding area; 21. First feeding spiral wheel;

30.筛料仓;31.振动筛盘;32.振动装置;30. Screening bin; 31. Vibrating screen plate; 32. Vibrating device;

40.铺料仓;41.第二布料螺旋轮;42.刮板;40. Material spreading bin; 41. Second material spreading spiral wheel; 42. Scraper;

50.废料收集仓;51.废料输送带;52.传送带;50. Waste collection bin; 51. Waste conveyor belt; 52. Conveyor belt;

60.上层砾石收集坡。60. Upper gravel collection slope.

具体实施方式Detailed ways

以下由特定的具体实施例说明本发明的实施方式,本领域技术人员可由本说明书所揭示的内容轻易地了解本发明的其他优点及功效。The following describes the implementation of the present invention through specific embodiments. Those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification.

需说明的是,在本发明中,图中的上、下、左、右即视为本说明书中所述的防治风蚀的压盖砾石摊铺设备的上、下、左、右。It should be noted that, in the present invention, the top, bottom, left and right in the figure are deemed as the top, bottom, left and right of the capping gravel paving equipment for preventing and controlling wind erosion described in this specification.

现参考附图介绍本发明的示例性实施方式,然而,本发明可以用许多不同的形式来实施,并且不局限于此处描述的实施例,提供这些实施例是为了详尽地且完全地公开本发明,并且向所属技术领域的技术人员充分传达本发明的范围。对于表示在附图中的示例性实施方式中的术语并不是对本发明的限定。在附图中,相同的单元/元件使用相同的附图标记。The exemplary embodiments of the present invention are now described with reference to the accompanying drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. These embodiments are provided to disclose the present invention in detail and completely and to fully convey the scope of the present invention to those skilled in the art. The terms used in the exemplary embodiments shown in the accompanying drawings are not intended to limit the present invention. In the accompanying drawings, the same units/elements are marked with the same reference numerals.

除非另有说明,此处使用的术语(包括科技术语)对所属技术领域的技术人员具有通常的理解含义。另外,可以理解的是,以通常使用的词典限定的术语,应当被理解为与其相关领域的语境具有一致的含义,而不应该被理解为理想化的或过于正式的意义。Unless otherwise specified, the terms (including technical terms) used herein have the commonly understood meanings to those skilled in the art. In addition, it is understood that the terms defined in commonly used dictionaries should be understood to have the same meanings as those in the context of the relevant fields, and should not be understood as idealized or overly formal meanings.

本实施方式涉及防治风蚀的压盖砾石摊铺设备,包括适于运输压盖砾石的车辆,车辆的车厢作为分料箱10,请参阅图1,摊铺设备还包括进料区20、筛料仓30和铺料仓40,这三个功能区域都设置在车辆内,因此,分料箱10兼具了进料、筛分、布料、摊铺等功能,具体如下:The present embodiment relates to a capping gravel paving device for preventing and controlling wind erosion, including a vehicle suitable for transporting capping gravel, the compartment of the vehicle serving as a material distribution box 10, see FIG1 , the paving device further includes a feeding area 20, a screening bin 30 and a paving bin 40, these three functional areas are all arranged in the vehicle, therefore, the material distribution box 10 has the functions of feeding, screening, spreading, paving, etc., as follows:

(a)进料区20设置于分料箱10的箱口上方,自其他车辆运输来的原料倾倒在进料区20内,由进料区20对原料进行初步布料。该进料区20采用倒梯形腔体作为进料仓,在进料仓的底部安装了第一布料螺旋轮21,通过第一布料螺旋轮21使集中在进料口的原始砂石料(即原料)分散下落至筛料仓30内。(a) The feeding area 20 is arranged above the box opening of the material distribution box 10. The raw materials transported by other vehicles are poured into the feeding area 20, and the raw materials are initially distributed by the feeding area 20. The feeding area 20 adopts an inverted trapezoidal cavity as a feeding bin, and a first distribution spiral wheel 21 is installed at the bottom of the feeding bin. The first distribution spiral wheel 21 disperses the original sand and gravel (i.e., raw materials) concentrated at the feeding port and falls into the screening bin 30.

第一布料螺旋轮21用于将倒入进料仓的原始砂石料从中心向筛料仓30的两侧布料,避免进料都堆积在筛料仓30的中心,并将进料平铺在筛料仓30的表面。The first distribution spiral wheel 21 is used to distribute the original sand and gravel poured into the feed bin from the center to both sides of the screening bin 30 to avoid the feed from accumulating in the center of the screening bin 30 and to spread the feed on the surface of the screening bin 30 .

(b)筛料仓30适于接收并筛分来自进料区20的原料,筛料仓30设于分料箱10内。当进料区20内的原料分散下落至筛料仓30内后,筛料仓30对原料进行筛分,将筛除的废料另做他用,同时筛出的压盖砾石输送至铺料仓40。(b) The screening bin 30 is suitable for receiving and screening the raw materials from the feeding area 20, and the screening bin 30 is arranged in the material distribution box 10. When the raw materials in the feeding area 20 are dispersed and fall into the screening bin 30, the screening bin 30 screens the raw materials, and the screened waste materials are used for other purposes. At the same time, the screened capping gravel is transported to the paving bin 40.

(c)铺料仓40适于接收、分布、摊铺来自筛料仓30的摊铺料,铺料仓40安装于分料箱10的尾部。按照介质流向,即压盖砾石的输送方向,铺料仓40安装在分料箱10的尾部以便收集并摊铺压盖砾石。(c) The paving bin 40 is suitable for receiving, distributing and paving the paving material from the screening bin 30. The paving bin 40 is installed at the tail of the material distribution box 10. According to the medium flow direction, that is, the conveying direction of the capping gravel, the paving bin 40 is installed at the tail of the material distribution box 10 to collect and spread the capping gravel.

以上是压盖砾石摊铺设备的整体结构,可以看出,该压盖砾石摊铺设备仅用一台车辆就实现了料源筛分、运输砾石、摊铺砾石等全过程施工,既简化了现有砾石压盖施工工艺流程,而且不需要单独设置筛料场,还实现了风蚀防治。The above is the overall structure of the capping gravel paving equipment. It can be seen that the capping gravel paving equipment can realize the whole process of material source screening, gravel transportation, gravel paving, etc. with only one vehicle. It not only simplifies the existing gravel capping construction process, but also does not need to set up a separate screening site, and also realizes wind erosion prevention and control.

请继续参阅图2,在一些实施例中,分料箱10的内部空间被划分上下两层,分别是位于上层的筛料仓30和位于下层的废料收集仓50,即,进料区20内的原料会分散下落至上层的筛料仓30内,筛料仓30筛除的废料会掉落至下方的废料收集仓50内。Please continue to refer to Figure 2. In some embodiments, the internal space of the distribution box 10 is divided into two layers, namely, a screening bin 30 located at the upper layer and a waste collection bin 50 located at the lower layer, that is, the raw materials in the feeding area 20 will be dispersed and fall into the screening bin 30 of the upper layer, and the waste screened out by the screening bin 30 will fall into the waste collection bin 50 below.

关于筛料仓30的结构,以下将具体说明:The structure of the screening bin 30 will be described in detail below:

筛料仓30至少包括振动筛盘31和振动装置32。The screening bin 30 at least includes a vibrating screen plate 31 and a vibrating device 32 .

其中,振动筛盘31距离箱底的高度自车头至车尾逐渐降低,也就是说,振动筛盘31是倾斜设置的,根据图1所示视角,振动筛盘31的前端高、后端低,或者说左端高、右端低,以实现压盖砾石的向后移动。Among them, the height of the vibrating screen plate 31 from the bottom of the box gradually decreases from the front to the rear of the vehicle, that is, the vibrating screen plate 31 is arranged obliquely. According to the viewing angle shown in Figure 1, the front end of the vibrating screen plate 31 is high and the rear end is low, or the left end is high and the right end is low, so as to realize the backward movement of the capping gravel.

在一些实施例中,振动筛盘31为筛条筛盘,结合图1-图3,筛条筛盘由若干个筛条均匀间隔布置组成,筛条间距为d,可以根据所需压盖砾石粒径设间距d,根据原始料源的颗粒级配,调节振动筛盘31的最佳倾斜坡度i1,设定最佳的振动频率,获得最佳粒径的摊铺料。In some embodiments, the vibrating screen plate 31 is a bar screen plate. In conjunction with FIG. 1 to FIG. 3 , the bar screen plate is composed of a plurality of bar screens evenly spaced apart. The bar spacing is d. The spacing d can be set according to the required capping gravel particle size. According to the particle grading of the original material source, the optimal inclination slope i 1 of the vibrating screen plate 31 is adjusted, and the optimal vibration frequency is set to obtain paving materials with optimal particle size.

振动装置32安装于振动筛盘31的底面。如图1所示,在振动筛盘31的前端、后端均安装了振动装置32,振动装置32可以为振动筛盘31提供振动力,振动装置32的数量、位置不作限制,可以如图1所示,也可以根据实际应用进行改变。The vibration device 32 is installed on the bottom surface of the vibration screen plate 31. As shown in FIG1, the vibration device 32 is installed at the front end and the rear end of the vibration screen plate 31. The vibration device 32 can provide vibration force for the vibration screen plate 31. The number and position of the vibration device 32 are not limited, and can be as shown in FIG1, or can be changed according to actual applications.

在一些实施例中,前端的振动装置32通过支架安装在振动筛盘31的底面。In some embodiments, the front end vibration device 32 is mounted on the bottom surface of the vibration screen plate 31 through a bracket.

振动装置32可以是弹簧或其他振动结构。The vibration device 32 may be a spring or other vibration structures.

在振动装置32的作用下,振动筛盘31将原始砂石料筛分为有用的压盖砾石和无用的细骨料,压盖砾石在振动筛盘31上向后移动直至落入铺料仓40内,细骨料则落入正下方的废料收集仓50内。Under the action of the vibrating device 32, the vibrating screen plate 31 screens the original sand and gravel into useful capping gravel and useless fine aggregate. The capping gravel moves backward on the vibrating screen plate 31 until it falls into the paving bin 40, and the fine aggregate falls into the waste collection bin 50 directly below.

如图1所示,废料收集仓50至少包括废料输送带51,废料输送带51用于接收被筛料仓30筛除的废弃料,且废料输送带51距离箱底的高度自车尾至车头逐渐降低。As shown in FIG. 1 , the waste collecting bin 50 at least includes a waste conveyor belt 51 , which is used to receive the waste material screened out by the screening bin 30 , and the height of the waste conveyor belt 51 from the bottom of the bin gradually decreases from the rear end to the front end of the vehicle.

根据图1可知,废料输送带51也为倾斜设置,但废料输送带51的倾斜方向与振动筛盘31的倾斜方向相反,即废料输送带51为前低后高,相较于振动筛盘31的输料方向,废料输送带51将细骨料向反方向运输,具体地:As can be seen from FIG. 1 , the waste conveyor belt 51 is also inclined, but the inclination direction of the waste conveyor belt 51 is opposite to the inclination direction of the vibrating screen plate 31, that is, the waste conveyor belt 51 is low in the front and high in the back. Compared with the feeding direction of the vibrating screen plate 31, the waste conveyor belt 51 transports fine aggregate in the opposite direction. Specifically:

废料输送带51的输料方向为自高至低或自车尾至车头。沿输料方向,在废料输送带51的尾端设置有传送带52,传送带52的输料方向垂直于废料输送带51的输料方向。The conveying direction of the waste conveyor belt 51 is from high to low or from the rear end to the front end of the vehicle. Along the conveying direction, a conveyor belt 52 is arranged at the tail end of the waste conveyor belt 51 , and the conveying direction of the conveyor belt 52 is perpendicular to the conveying direction of the waste conveyor belt 51 .

废料输送带51和传送带52的接触位置可以做接缝处理,其目的是减少二者相接位置的细骨料撒落。The contact position between the waste conveyor belt 51 and the conveyor belt 52 may be treated as a joint, the purpose of which is to reduce the scattering of fine aggregate at the joint position between the two.

废料输送带51可采用斜坡、传送带、振动筛之类的结构,将振动筛盘31筛除的细骨料向低处运输,在最低处设置了传送带52,传送带52可以改变细骨料的运输方向,最终将细骨料收集起来或者直接撒出。The waste conveyor belt 51 can adopt a structure such as a slope, a conveyor belt, a vibrating screen, etc. to transport the fine aggregate screened by the vibrating screen plate 31 to a lower place. A conveyor belt 52 is set at the lowest point. The conveyor belt 52 can change the transportation direction of the fine aggregate and finally collect the fine aggregate or directly scatter it.

这里需要特别说明的是,压盖砾石是为维护土壤表面细颗粒不被强风吹蚀,例如,压盖砾石可以摊铺在弃渣场平台,而在铺设压盖砾石前,可以将细骨料分散在弃渣场平台上作为第一层铺料,然后再将压盖砾石覆盖在第一层铺料上,即,细骨料虽然被称为弃料,但并非被弃用,只是未作为压盖砾石使用,而是被撒出,细骨料撒至车辆另一侧还未进行砾石压盖摊铺的一侧,本段摊铺完毕后再对撒上细骨料的部分进行摊铺,或者将细骨料收集并拉运至其他区域再利用。It should be specially noted here that capping gravel is used to protect fine particles on the soil surface from being eroded by strong winds. For example, capping gravel can be spread on the platform of the spoil yard. Before laying the capping gravel, fine aggregate can be scattered on the platform of the spoil yard as the first layer of paving material, and then the capping gravel can be covered on the first layer of paving material. That is, although the fine aggregate is called waste material, it is not abandoned. It is just that it is not used as capping gravel, but is scattered. The fine aggregate is scattered to the other side of the vehicle where gravel capping has not yet been carried out. After this section is paved, the part sprinkled with fine aggregate will be paved, or the fine aggregate will be collected and transported to other areas for reuse.

继续参阅图1,由于振动筛盘31在砾石筛分过程中,随着砾石料的下降,砾石厚度逐渐减小,在振动筛盘31的尾部有一些上层砾石也会满足要求,因此在分料箱10的内部还设置有一定距离B的反坡,即上层砾石收集坡60,自振动筛盘31的尾部筛出的符合要求的压盖砾石落在上层砾石收集坡4上,再由上层砾石收集坡4运输落入至摊铺仓40。Continuing to refer to Figure 1, during the gravel screening process, as the gravel material descends, the gravel thickness gradually decreases, and some upper gravel at the tail of the vibrating screen disc 31 will also meet the requirements. Therefore, a reverse slope of a certain distance B is also provided inside the distribution box 10, i.e., an upper gravel collecting slope 60. The capping gravel that meets the requirements screened out from the tail of the vibrating screen disc 31 falls on the upper gravel collecting slope 4, and is then transported by the upper gravel collecting slope 4 to fall into the paving bin 40.

上层砾石收集坡60可以是斜坡、传送带。The upper gravel collecting slope 60 can be a slope or a conveyor belt.

沿输料方向,废料输送带51的头部与上层砾石收集坡60的头部相临,而且相邻位置为二者的最高处,上层砾石收集坡60自最高处向车尾逐渐倾斜,即废料输送带51和上层砾石收集坡60的倾斜方向相反,但上层砾石收集坡60的倾斜方向和振动筛盘31的倾斜方向相同,以便将落在上层砾石收集坡4上的砾石送入摊铺仓40,即,上层砾石收集坡60接收来自正上方的振动筛盘31的后半段筛除的上层砾石,且上层砾石收集坡60输送上层砾石至铺料仓40。Along the conveying direction, the head of the waste conveyor belt 51 is adjacent to the head of the upper gravel collecting slope 60, and the adjacent position is the highest point of the two. The upper gravel collecting slope 60 gradually tilts from the highest point to the rear of the vehicle, that is, the inclination directions of the waste conveyor belt 51 and the upper gravel collecting slope 60 are opposite, but the inclination direction of the upper gravel collecting slope 60 is the same as the inclination direction of the vibrating screen plate 31, so as to transport the gravel falling on the upper gravel collecting slope 4 into the paving bin 40, that is, the upper gravel collecting slope 60 receives the upper gravel screened out by the second half of the vibrating screen plate 31 directly above, and the upper gravel collecting slope 60 transports the upper gravel to the paving bin 40.

铺料仓40至少包括:The material paving bin 40 at least comprises:

(1)第二布料螺旋轮41,安装在铺料仓40内。第二布料螺旋轮41用于将铺料仓40内的压盖砾石向两侧布料均匀,以便压盖砾石后续摊铺作业。(1) The second spreading spiral wheel 41 is installed in the paving bin 40. The second spreading spiral wheel 41 is used to spread the capping gravel in the paving bin 40 evenly to both sides, so as to facilitate the subsequent paving operation of the capping gravel.

(2)刮板42,设置于铺料仓40的铺料口以改变压盖砾石层厚度。即,铺料仓40的下端还连接有可以转动的刮板42,改变刮板42距离地面的高度,可以改变摊铺砾石层的厚度。(2) Scraper 42, which is arranged at the paving opening of paving bin 40 to change the thickness of the gravel layer. That is, the lower end of paving bin 40 is also connected with a rotatable scraper 42, and the thickness of the paved gravel layer can be changed by changing the height of the scraper 42 from the ground.

铺料仓40的顶部开口且无底,用来接收上层砾石收集坡60和振动筛盘31输送的砾石,而且铺料仓40的宽度大于分料箱10的宽度,以便一次摊铺更大面积。The top of the paving bin 40 is open and bottomless, and is used to receive gravel transported by the upper gravel collecting slope 60 and the vibrating screen plate 31. In addition, the width of the paving bin 40 is greater than the width of the distribution box 10, so that a larger area can be paved at one time.

本实施例还提供了防治风蚀的压盖砾石摊铺方法,适用于防治风蚀的压盖砾石摊铺设备,摊铺方法包括:This embodiment also provides a capping gravel paving method for preventing wind erosion, which is applicable to a capping gravel paving device for preventing wind erosion. The paving method includes:

步骤100,原料自进料区20分散下落至筛料仓30内。In step 100 , the raw materials are dispersed and dropped from the feed area 20 into the screening bin 30 .

自其他车辆运输来的原料倾倒在进料区20内,由进料区20对原料进行初步布料。该进料区20内的第一布料螺旋轮21用于将倒入进料仓的原始砂石料从中心向筛料仓30的两侧布料,避免进料都堆积在筛料仓30的中心,并将进料平铺在筛料仓30的表面。The raw materials transported by other vehicles are dumped into the feeding area 20, and the raw materials are preliminarily distributed by the feeding area 20. The first distribution spiral wheel 21 in the feeding area 20 is used to distribute the original sand and gravel poured into the feeding bin from the center to the two sides of the screening bin 30, so as to avoid the feed materials from being accumulated in the center of the screening bin 30 and to spread the feed materials on the surface of the screening bin 30.

步骤200,根据所需压盖砾石粒径,调节筛料仓30以获得最佳粒径的摊铺料。Step 200, according to the required capping gravel particle size, adjust the screening bin 30 to obtain paving material with the best particle size.

根据所需压盖砾石粒径设置振动筛盘31的筛条间距d,并根据原始料源的颗粒级配,调节筛料仓30的最佳倾斜坡度i1,设定最佳振动频率,以获得最佳粒径的摊铺料。The screen bar spacing d of the vibrating screen plate 31 is set according to the required capping gravel particle size, and the optimal inclination gradient i 1 of the screen bin 30 is adjusted and the optimal vibration frequency is set according to the particle size distribution of the original material source to obtain paving materials with optimal particle size.

步骤300,筛料仓30输送摊铺料至铺料仓40内。Step 300 : the screening bin 30 delivers the paving material to the paving bin 40 .

筛料仓30内的振动筛盘31将原始砂石料筛分为有用的压盖砾石和无用的细骨料,有用的压盖砾石在振动筛盘31上向后移动直至落入铺料仓40内,无用的细骨料则落入正下方的废料收集仓50内。The vibrating screen plate 31 in the screening bin 30 screens the original sand and gravel into useful capping gravel and useless fine aggregate. The useful capping gravel moves backward on the vibrating screen plate 31 until it falls into the paving bin 40, and the useless fine aggregate falls into the waste collection bin 50 directly below.

同时,振动筛盘31尾部筛除的部分上层砾石将落在上层砾石收集坡60上,上层砾石收集坡60输送上层砾石至铺料仓40。At the same time, part of the upper gravel screened out at the tail of the vibrating screen plate 31 will fall onto the upper gravel collecting slope 60 , and the upper gravel collecting slope 60 transports the upper gravel to the paving bin 40 .

步骤400,车辆匀速前进。Step 400: The vehicle moves forward at a constant speed.

在一些实施例中,车辆速度可根据实际路况、需求改变。In some embodiments, the vehicle speed may be changed according to actual road conditions and requirements.

步骤500,铺料仓40将摊铺料分布均匀形成压盖砾石层。Step 500: the paving bin 40 evenly distributes the paving material to form a capping gravel layer.

来自上层砾石收集坡60和振动筛盘31的砾石落入铺料仓40内,铺料仓40内的第二布料螺旋轮41压盖砾石向两侧布料均匀,随着车辆匀速前进,砾石从刮板42中流出进行摊铺。Gravel from the upper gravel collecting slope 60 and the vibrating screen plate 31 falls into the paving bin 40, and the second spreading spiral wheel 41 in the paving bin 40 presses the gravel to spread it evenly on both sides. As the vehicle moves forward at a constant speed, the gravel flows out from the scraper 42 for paving.

值得一提的是,在摊铺步骤开始前,需要设计车辆的行进路线,具体包括:It is worth mentioning that before the paving process begins, the vehicle's route needs to be designed, including:

选择弃渣场平台作为目标场地;将目标场地划分为多个相邻的作业分区;车辆按照蛇形行进路线逐区完成所有作业分区的压盖砾石摊铺。The abandoned slag dump platform is selected as the target site; the target site is divided into multiple adjacent working areas; the vehicle completes the capping gravel paving of all working areas one by one according to the serpentine route.

上述将目标场地划分为多个相邻的作业分区,其中,所有作业分区被顺次编号为第一作业分区、第二作业分区……第N作业分区。The target site is divided into a plurality of adjacent operation zones, wherein all the operation zones are numbered sequentially as a first operation zone, a second operation zone, ... an Nth operation zone.

车辆按照蛇形行进路线逐区完成所有作业分区的压盖砾石摊铺,具体是指:The vehicle completes the capping gravel paving of all work areas area by area according to the serpentine route, specifically:

(Ⅰ)来自筛料仓30和上层砾石收集坡60的压盖砾石在落入铺料仓40后,铺料仓40内的第二布料螺旋轮41摊铺压盖砾石于第一作业分区,同时,废料输送带51通过传送带52输送废弃料至第二作业分区。(I) After the capping gravel from the screening bin 30 and the upper gravel collecting slope 60 falls into the paving bin 40, the second spreading spiral wheel 41 in the paving bin 40 spreads the capping gravel in the first working area. At the same time, the waste conveyor belt 51 conveys the waste material to the second working area through the conveyor belt 52.

此时,第二作业分区上被撒上了一层细骨料作为基层。At this time, a layer of fine aggregate was sprinkled on the second working area as a base layer.

(Ⅱ)当车辆完成第一作业分区的压盖砾石摊铺后,车辆掉头进入第二作业分区并摊铺来自筛料仓30和上层砾石收集坡60的压盖砾石,以覆盖第二作业分区的废弃料(即细骨料),同时,废料输送带51通过传送带52输送废弃料至第三作业分区。(II) After the vehicle completes the paving of the capping gravel in the first working section, the vehicle turns around and enters the second working section and paves the capping gravel from the screening bin 30 and the upper gravel collecting slope 60 to cover the waste material (i.e., fine aggregate) in the second working section. At the same time, the waste conveyor belt 51 conveys the waste material to the third working section through the conveyor belt 52.

也就是说,第二作业分区的路面至少具有两层铺面,第一层是被筛料仓30筛除的细骨料,第二层是压盖砾石,即细骨料未被弃用,因此无需额外运力处理细骨料,而是将细骨料作为有用料再次利用。That is to say, the road surface of the second working area has at least two layers of paving, the first layer is fine aggregate screened out by the screening bin 30, and the second layer is capping gravel, that is, the fine aggregate is not discarded, so no additional transportation capacity is required to handle the fine aggregate, but the fine aggregate is reused as useful material.

(Ⅲ)不断重复上述步骤,直至完成所有作业分区的压盖砾石摊铺。(III) Repeat the above steps until the gravel paving of all work areas is completed.

应用防治风蚀的压盖砾石摊铺设备进行压盖砾石摊铺时,将原料筛分为有用料和废弃料,先运输废弃料分散落在目标作业区,然后使用有用料摊铺覆盖废弃料,形成以细料(即废弃料)作为基础,以压盖砾石作为表层保护料,达到对细小颗粒的压盖和保护,且实现对废弃料的二次利用。When using capping gravel paving equipment to prevent and control wind erosion, the raw materials are screened into useful materials and waste materials. The waste materials are first transported and scattered in the target working area, and then the useful materials are used to spread and cover the waste materials, forming a surface layer with fine materials (i.e. waste materials) as the basis and capping gravel as the surface protection material, so as to achieve the capping and protection of fine particles and realize the secondary utilization of waste materials.

该压盖砾石摊铺设备通过对已有砂石料筛分后进行摊铺,达到对细小颗粒的压盖和保护,解决砾石摊铺效率低和不均匀等问题,其结合筛分、摊铺等多种主要功能,不需要单独设置筛料场,并且在砾石摊铺环节不需要多余机械配合,安装拆卸方式便捷,具有环保经济、安全高效、方便维护等效果,大幅缩短了砾石摊铺的施工工期。The capping gravel paving equipment achieves the goal of capping and protecting fine particles by screening existing sand and gravel before paving, solving problems such as low efficiency and uneven gravel paving. It combines multiple main functions such as screening and paving, does not require a separate screening site, and does not require extra machinery in the gravel paving process. It is easy to install and disassemble, and is environmentally friendly, economical, safe, efficient, and easy to maintain, greatly shortening the construction period of gravel paving.

本领域的普通技术人员可以理解,上述各实施方式是实现本发明的具体实施例,而在实际应用中,可以在形式上和细节上对其作各种改变,而不偏离本发明的精神和范围。Those skilled in the art will appreciate that the above-mentioned embodiments are specific examples for implementing the present invention, and in actual applications, various changes may be made thereto in form and detail without departing from the spirit and scope of the present invention.

Claims (10)

1. Gland gravel spreading apparatus for controlling wind erosion comprising a vehicle adapted to transport gland gravel, the compartment of the vehicle being a distribution box (10), characterized in that the spreading apparatus further comprises:
The feeding area (20) is arranged above the box opening of the material dividing box (10);
-a screening bin (30) adapted to receive and screen the raw material from the feed zone (20), the screening bin (30) being provided in the distribution box (10);
-a spreading bin (40) adapted to receive, distribute, spread the spreading material from the screen bin (30), the spreading bin (40) being mounted at the tail of the distribution box (10).
2. Gland gravel spreading apparatus for preventing wind erosion according to claim 1, wherein the inner space of the distribution box (10) is divided into an upper layer and a lower layer, the upper layer being the screen bin (30) and the lower layer being the waste collection bin (50), respectively;
The waste collection bin (50) at least comprises a waste conveying belt (51), the waste conveying belt (51) is used for receiving waste screened out by the screening bin (30), and the height of the waste conveying belt (51) from the bottom of the bin is gradually reduced from the tail to the head.
3. The gland gravel spreading apparatus for preventing wind erosion according to claim 2, wherein the feeding direction of the waste conveyor belt (51) is from high to low or from tail to head;
A conveyor belt (52) is arranged at the tail end of the waste conveying belt (51) along the conveying direction;
the feeding direction of the conveyor belt (52) is perpendicular to the feeding direction of the waste conveyor belt (51).
4. The apparatus for gland gravel spreading against wind erosion according to claim 2, characterized in that the screen silo (30) comprises at least:
a vibrating screen disc (31) with the height from the bottom of the box gradually decreasing from the head to the tail;
and a vibrating device (32) mounted on the bottom surface of the vibrating screen plate (31).
5. Gland gravel spreading apparatus for preventing wind erosion according to claim 4, characterized in that an upper layer gravel collection slope (60) is also provided inside the distribution box (10);
Along the conveying direction, the head of the waste conveying belt (51) is adjacent to the head of the upper layer gravel collection slope (60), the adjacent positions are the highest positions of the two, and the upper layer gravel collection slope (60) is gradually inclined from the highest position to the tail of the vehicle;
the upper gravel collection slope (60) receives upper gravel from the second half of the vibrating screen tray (31) directly above and the upper gravel collection slope (60) conveys the upper gravel to the bunkers (40).
6. The gland gravel spreading apparatus for preventing wind erosion according to claim 5, wherein the bunkers (40) comprise at least:
A second cloth screw wheel (41) arranged in the material spreading bin (40);
and the scraping plate (42) is arranged at a spreading opening of the spreading bin (40) so as to change the thickness of the gland gravel layer.
7. A method of gland gravel spreading against wind erosion, suitable for the apparatus for gland gravel spreading against wind erosion according to any one of claims 1 to 6, characterized in that the method of spreading comprises:
the raw materials fall into the screening bin (30) in a dispersing way from the feeding area (20);
Adjusting the screen bin (30) to obtain a spreading material of optimal particle size according to the required gland gravel particle size;
the screening bin (30) conveys the paving material into the paving bin (40);
The vehicle moves forward at a constant speed;
the spreading bin (40) distributes the spreading materials uniformly to form a gland gravel layer.
8. The method of gland gravel spreading against wind erosion according to claim 7, characterized in that adjusting the screen bin (30) to obtain a spreading of optimal particle size according to the desired gland gravel particle size, means: setting the screen bar spacing d of the vibrating screen disc (31) according to the required gland gravel particle size, adjusting the optimal inclination gradient i 1 of the screen bin (30) according to the particle grading of the raw material source, and setting the optimal vibration frequency to obtain the spreading material with the optimal particle size.
9. The method for gland gravel spreading against wind erosion according to claim 7, wherein the travel route of the vehicle is required to be designed before the spreading step is started, specifically comprising:
selecting a waste slag field platform as a target field;
Dividing the target site into a plurality of adjacent operation partitions;
The vehicle completes gland gravel spreading of all operation areas area by area according to a serpentine travel route.
10. The method for gland gravel spreading for preventing wind erosion according to claim 9, wherein all the job partitions are sequentially numbered as a first job partition, a second job partition … … N-th job partition;
The vehicle completes gland gravel paving of all operation areas area by area according to a serpentine travelling route, and specifically comprises the following steps:
After falling into the bunkers (40), the gland gravels from the screening bunkers (30) and the upper layer gravels collecting slope (60) are spread on a first operation area by a second distributing spiral wheel (41) in the bunkers (40), and meanwhile, the waste conveying belt (51) conveys waste to a second operation area through the conveying belt (52);
After the vehicle completes the gland gravel spreading of the first working zone, the vehicle enters the second working zone and spreads the gland gravel from the screening bin (30) and the upper layer gravel collection slope (60) to cover the waste material of the second working zone, and meanwhile, the waste material conveying belt (51) conveys the waste material to the third working zone through the conveying belt (52);
and repeating the steps until the gland gravels of all the operation partitions are paved.
CN202410553327.5A 2024-05-07 2024-05-07 Capping gravel paving equipment and paving method for preventing wind erosion Pending CN118407303A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202410553327.5A CN118407303A (en) 2024-05-07 2024-05-07 Capping gravel paving equipment and paving method for preventing wind erosion

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202410553327.5A CN118407303A (en) 2024-05-07 2024-05-07 Capping gravel paving equipment and paving method for preventing wind erosion

Publications (1)

Publication Number Publication Date
CN118407303A true CN118407303A (en) 2024-07-30

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202410553327.5A Pending CN118407303A (en) 2024-05-07 2024-05-07 Capping gravel paving equipment and paving method for preventing wind erosion

Country Status (1)

Country Link
CN (1) CN118407303A (en)

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