CN118407106B - Automatic nickel plating equipment for nickel screen production - Google Patents
Automatic nickel plating equipment for nickel screen production Download PDFInfo
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- CN118407106B CN118407106B CN202410886928.8A CN202410886928A CN118407106B CN 118407106 B CN118407106 B CN 118407106B CN 202410886928 A CN202410886928 A CN 202410886928A CN 118407106 B CN118407106 B CN 118407106B
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D17/00—Constructional parts, or assemblies thereof, of cells for electrolytic coating
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D21/00—Processes for servicing or operating cells for electrolytic coating
- C25D21/10—Agitating of electrolytes; Moving of racks
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D5/00—Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
- C25D5/48—After-treatment of electroplated surfaces
- C25D5/50—After-treatment of electroplated surfaces by heat-treatment
- C25D5/505—After-treatment of electroplated surfaces by heat-treatment of electroplated tin coatings, e.g. by melting
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D7/00—Electroplating characterised by the article coated
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- Organic Chemistry (AREA)
- Electroplating Methods And Accessories (AREA)
Abstract
The invention relates to the technical field of electroplating, in particular to automatic nickel plating equipment for nickel screen production. Including first support body, first support body rigid coupling has the fixed shell, driving motor is installed to first support body, driving motor's output shaft rigid coupling has the rotation shell, the fixed shell with it has electrolyte to fill between the rotation shell, the fixed shell with sliding connection has annular array's rotation board between the rotation shell, it has the link to rotate the shell rigid coupling, the link rotates and is connected with the rotation section of thick bamboo, the rotation section of thick bamboo is around being equipped with the nickel piece of being connected with external power electricity. According to the invention, the rotating plate drives the electrolyte in the adjacent areas to rotate together, so that the electrolyte and the filter screen relatively move, the position of the filter screen in the electrolyte is changed, and the filter screen is prevented from consuming nickel ions in a single area in the electrolyte for a long time, so that the nickel ions in the electroplating area are too small, and the normal operation of electroplating work is influenced.
Description
Technical Field
The invention relates to the technical field of electroplating, in particular to automatic nickel plating equipment for nickel screen production.
Background
Nickel is a substance which has high stability and hard texture and is not oxidized in the air, nickel plating treatment is usually carried out on the part in order to prolong the service life of the part in certain acidic environments or alkaline environments and improve the stability during working, and nickel plating is a good surface treatment process for plating nickel on the part in an electric or chemical mode, especially for participating in a wastewater treatment filter screen.
In the existing nickel plating technology, a filter screen serving as a cathode is directly placed into electrolyte, and then a nickel sheet serving as an anode is placed into the electrolyte for electroplating, and as the filter screen and the electrolyte do not move relatively in the electroplating process, nickel ions in the electrolyte in the nearby area are continuously consumed by the filter screen, and the transfer speed of the nickel sheet after being decomposed to generate the nickel ions is slower, so that the amount of the nickel ions in the electrolyte in the area nearby the filter screen is gradually reduced, the plating layer is uneven in the electroplating process of the filter screen, and the electroplating effect is affected.
Disclosure of Invention
In order to overcome the defects in the technical background, the invention provides automatic nickel plating equipment for nickel screen production.
The technical proposal is as follows: the utility model provides an automatic nickel plating equipment that nickel screen production was used, includes first support body, first support body rigid coupling has the fixed shell, control module is installed to the fixed shell, the fixed shell is close to one side rigid coupling of first support body has the solid fixed ring, the opposite side rigid coupling of fixed shell has the roof-rack, the fixed shell rigid coupling has the second support body, the manipulator that is connected with the control module electricity is installed to the second support body, driving motor who is connected with the control module electricity is installed to the first support body, driving motor's output shaft rigid coupling has the rotation shell, the rotation shell with gu fixed ring rotates to be connected, the fixed shell with fill between the rotation shell has electrolyte, the fixed shell with sliding connection has annular array's rotor plate between the rotation shell, the rotation shell rigid coupling has the link, the link rotates and is connected with the rotary drum, the rotary drum is kept away from around being equipped with the nickel piece that is connected with external power, the roof-rack is provided with the fixture that is used for carrying out the centre gripping to the piece with the control module electricity, the rotation shell with the fixed shell with the solid fixed ring is close to one side of rotation shell and is used for releasing the rotation plate and is provided with the rotation plate for the rotation mechanism.
Further, the fixture is including electric putter, electric putter install in the roof-rack is kept away from one side of first support body, electric putter is connected with the control module electricity, electric putter's flexible end rotates and is connected with the connecting rod, the connecting rod is kept away from electric putter's one end rigid coupling has first holder, first holder spline connection has the pole setting, the pole setting is kept away from one end rigid coupling of first holder has first slider, first slider with rotate shell sliding connection, first slider with rigid coupling has first elastic element between the first holder, first slider rigid coupling has the second holder that the mirror image was arranged, first holder with the second holder all is connected with external power electricity, first holder rotates to be connected with the spliced pole that the mirror image was arranged, and the mirror image is arranged the second holder rotates equally and is connected with the spliced pole that the mirror image was arranged, the fixed shell is kept away from one side rigid coupling of roof-rack has spacing ring.
Further, the first clamping piece and the second clamping piece are all circular parts, the plane where the tangent line is located on the first clamping piece and the second clamping piece is perpendicular to the horizontal plane space where the limiting ring is located, and the axes of the circle center passing of the first clamping piece and the second clamping piece are all intersected with the axis of the limiting ring.
Further, the transmission mechanism comprises a first gear, the first gear is fixedly connected to an output shaft of the driving motor, the fixed shell and the fixed ring are jointly connected with a first rotating ring in a rotating mode, the rotating plate is fixedly connected with the first rotating ring, the first rotating ring is fixedly connected with a first gear ring, the fixed ring is rotationally connected with a second gear, and the first gear ring are meshed with the second gear.
Further, the release mechanism comprises a second gear ring, the second gear ring is fixedly connected to one side, close to the top frame, of the fixing shell, a worm wheel is connected to the connecting frame in a rotating mode, a rotating shaft is fixedly connected to the worm wheel, a worm is connected to the connecting frame in a rotating mode, the worm is meshed with the worm wheel, a third gear is fixedly connected to the worm, the third gear is meshed with the second gear ring, straightening rollers in mirror image arrangement are connected to the connecting frame in a rotating mode, the rotating shaft is connected with the adjacent straightening rollers in a transmission mode through belt wheels, and the straightening rollers are in contact fit with the nickel sheet.
Further, still including the clearance mechanism that is used for carrying out the clearance to plating, clearance mechanism set up in the second support body is kept away from one side of fixed shell, clearance mechanism is including the water tank, the water tank rigid coupling in the second support body, the second support body rigid coupling has first leading truck, first leading truck rigid coupling has the second leading truck, the water spray piece is installed to the second leading truck, the water spray piece is connected with external water source, the second support body is kept away from one side of water tank is provided with the stoving subassembly that is used for carrying out the stoving to plating.
Further, the drying assembly comprises a gas distributing shell, the gas distributing shell is fixedly connected to one side of the second guide frame, away from the water tank, a gas passing shell is fixedly connected to the top frame, a top shell fixedly connected to the rotating shell is fixedly connected to the connecting frame, the fixing shell is slidably connected to the top shell, a second rotating ring is rotatably connected to the gas passing shell, a first pipe is communicated between the top shell and the second rotating ring, the first pipe penetrates through the rotating shell, a second pipe is communicated between the gas distributing shell and the gas passing shell, a first cavity and a second cavity are formed in the gas distributing shell, the second pipe and the second cavity are both communicated with the first cavity, a gas outlet shell which is arranged in a mirror mode is fixedly connected to one side of the second guide frame, the gas outlet shell is communicated with the second cavity which is adjacent to the top shell, a hole which is arranged in a mirror mode is formed in the gas outlet shell is arranged, and a gas outlet triggering assembly which is arranged on one side of the second guide frame which is close to the gas distributing shell is used for triggering gas in the gas outlet shell.
Further, the air outlet holes on the air outlet shell are obliquely arranged, and the air outlet holes which are arranged on the same air outlet shell in a mirror image mode are close to each other and used for drying the plated piece.
Further, the trigger assembly comprises deflection pieces which are arranged at equal intervals, the deflection pieces which are arranged at equal intervals are hinged to the second guide frame, the second sliding pieces which are arranged at equal intervals are connected with the gas distributing shell in a sliding mode, the second sliding pieces are in extrusion fit with the adjacent deflection pieces, second elastic elements are fixedly connected between the second sliding pieces and the gas distributing shell, sliding rods are connected with the second sliding pieces in a sliding mode, third elastic elements are fixedly connected between the sliding rods and the adjacent second sliding pieces, the blocking pieces are in contact fit with the gas distributing shell at one ends, far away from the adjacent second sliding pieces, of the sliding rods, trigger pieces which are arranged at equal intervals and arc generating modules which are arranged at equal intervals are arranged in the gas distributing shell, and the trigger pieces and the arc generating modules are electrically connected with the control module.
Further, the cross section of the plugging piece is trapezoid, and the plugging piece is used for being in close contact with the gas distributing shell when the gas in the second cavity expands.
Compared with the prior art, the invention has the beneficial effects that: according to the invention, the rotating plate drives the electrolyte in the adjacent areas to rotate together, so that the electrolyte and the filter screen relatively move, and the position of the filter screen in the electrolyte is changed, so that nickel ions in the electrolyte are uniformly consumed, the filter screen is prevented from consuming nickel ions in a single area in the electrolyte for a long time, the nickel ions in the electroplating area are excessively reduced, and the normal operation of electroplating is influenced; the rotating cylinder is utilized to automatically release the nickel sheets, so that the amount of the nickel sheets in the electrolyte in the electrolytic process is actively compensated, the working strength of workers is reduced, the full supply of nickel ions in the electrolyte is ensured, the nickel ions in the electrolyte are prevented from being reduced along with the extension of the electroplating time, and the nickel ions cannot be deposited on the surface of the filter screen normally, so that the electroplating quality is influenced; the filter screen rolls along the limiting ring, so that the fixed position of the filter screen is changed, and the situation that the fixed position of the filter screen is difficult to contact with electrolyte is prevented, so that the electroplating effect is poor; the gas in the adjacent second cavity is expanded by burning hydrogen and the moisture outside the filter screen is dried, so that the working intensity of subsequent workers is reduced, and the coating on the surface of the filter screen is solidified by utilizing the heat generated by burning the hydrogen, so that the inter-atomic bonding of the coating is tighter, the residual stress in the coating is eliminated, and the quality of the coating is improved.
Drawings
FIG. 1 is a schematic perspective view of the whole structure of the present invention;
FIG. 2 is a schematic perspective view of the stationary housing and its upper parts according to the present invention;
FIG. 3 is a schematic perspective view of the fixing case and its upper parts;
FIG. 4 is a schematic perspective view of the connecting rod and its upper parts according to the present invention;
FIG. 5 is a schematic perspective view of the retaining ring and its upper parts according to the present invention;
FIG. 6 is a schematic perspective view of the connector and its upper parts according to the present invention;
FIG. 7 is a perspective cross-sectional view of the connector frame and its upper components of the present invention;
FIG. 8 is an exploded view of the three-dimensional structure of the connector frame and its upper parts of the present invention;
FIG. 9 is a schematic perspective view of the water tank and its upper parts according to the present invention;
FIG. 10 is a schematic perspective view of the gas passing shell and its upper parts according to the present invention;
FIG. 11 is a schematic perspective view of a second guide frame and its upper parts according to the present invention;
FIG. 12 is a schematic perspective view of the gas distributing casing and its upper parts;
Fig. 13 is a schematic perspective view of a second slider and its upper parts according to the present invention.
The marks in the figure: 101-a filter screen, 1-a first frame body, 201-a fixed shell, 202-a fixed ring, 3-a top frame, 4-a second frame body, 5-a mechanical arm, 6-a driving motor, 7-a rotating shell, 8-a rotating plate, 9-a connecting frame, 10-a rotating cylinder, 11-a nickel sheet, 1201-an electric push rod, 1202-a connecting rod, 1203-a first clamping piece, 1204-a vertical rod, 1205-a first sliding piece, 1206-a first elastic element, 1207-a second clamping piece, 1208-a rotating column, 1209-a limiting ring, 1301-a first gear, 1302-a first rotating ring, 1303-a first gear ring, 1304-a second gear, 1401-a second gear ring, 1402-worm wheel, 1403-rotating shaft, 1404-worm, 1405-third gear, 1406-straightening roller, 1501-water tank, 1502-first guide frame, 1503-second guide frame, 1504-water spraying piece, 1601-gas distributing shell, 1602-gas passing shell, 1603-top shell, 1604-second rotating ring, 1605-first tube, 1606-second tube, 1607-first cavity, 1608-second cavity, 1609-gas outlet shell, 1701-deflection piece, 1702-second sliding piece, 1703-second elastic element, 1704-sliding bar, 1705-third elastic element, 1706-blocking piece, 1707-triggering piece.
Detailed Description
The invention will be further illustrated by the following description of specific examples, which are given by the terms such as: setting, mounting, connecting should be understood broadly, for example, they may be fixed, they may be removable, or they may be integrally connected; can be mechanically or electrically connected; either directly or indirectly through intermediaries, or in communication with the interior of two elements, the specific meaning of the terms in this invention will be understood by those of ordinary skill in the art.
In the existing nickel plating device, a filter screen serving as a cathode and a nickel sheet serving as an anode are directly placed into electrolyte for plating, and are not moved in the plating process, nickel ions in the electrolyte in the nearby area are continuously consumed by the filter screen, and the transfer speed of the nickel sheet after the nickel sheet is decomposed to generate the nickel ions is slower, so that the amount of the nickel ions in the electrolyte in the nearby area of the filter screen is gradually reduced, the plating layer is uneven in the process of plating the filter screen, and the plating effect is affected.
Example 1: referring to fig. 1-3, an automatic nickel plating apparatus for nickel screen production comprises a first frame 1, the first frame 1 is fixedly connected with a fixed shell 201, the fixed shell 201 is provided with a control module, the lower side of the fixed shell 201 is fixedly connected with a fixed ring 202, the upper part of the outer side of the fixed shell 201 is fixedly connected with a top frame 3, the right side of the fixed shell 201 is fixedly connected with a second frame 4, the left part of the upper side of the second frame 4 is provided with a manipulator 5 electrically connected with the control module, the manipulator 5 is used for taking and placing a filter screen 101, the middle lower part of the first frame 1 is provided with a driving motor 6 electrically connected with the control module, the output shaft of the driving motor 6 is fixedly connected with a rotating shell 7 rotationally connected with the fixed ring 202, electrolyte is filled between the fixed shell 201 and the rotating shell 7, the electrolyte is nickel salt solution and is used for providing nickel ions for a plating layer of the filter screen 101, four rotating plates 8 of an annular array are slidingly connected between the fixed shell 201 and the rotating shell 7, the electrolyte in the adjacent area is driven to move by utilizing the rotating four rotating plates 8, so that the position of the filter screen 101 in the electrolyte is changed, nickel ions in the electrolyte are uniformly consumed, the filter screen 101 is prevented from consuming nickel ions in a single area in the electrolyte for a long time, the nickel ions in an electroplating area are excessively reduced, the normal electroplating work is influenced, a connecting frame 9 is fixedly connected to the left part of the upper side of the rotating shell 7, the rotating cylinder 10 is rotatably connected to the left upper part of the connecting frame 9, the rotating cylinder 10 is wound with a nickel sheet 11 electrically connected with an external power supply, the nickel sheet 11 is used as an anode to provide nickel ions for the electrolyte, a clamping mechanism for clamping the filter screen 101 is arranged on the upper side of the top frame 3, a transmission mechanism for enabling the four rotating plates 8 to rotate is arranged on the lower side of the fixed shell 201, the upper side of the fixing case 201 is provided with a release mechanism for releasing the nickel plate 11.
Referring to fig. 2-4, the clamping mechanism includes an electric push rod 1201 electrically connected to the control module, the electric push rod 1201 is mounted on the upper side of the top frame 3, a connecting rod 1202 is rotatably connected to a telescopic end of the electric push rod 1201, a first clamping member 1203 is fixedly connected to a right end of the connecting rod 1202, the first clamping member 1203 is in spline connection with a vertical rod 1204, a first sliding member 1205 slidingly connected to the rotating shell 7 is fixedly connected to a lower end of the vertical rod 1204, a first elastic element 1206 is fixedly connected between the first sliding member 1205 and the first clamping member 1203, the first elastic element 1206 is a tension spring, the first elastic element 1206 is always in a stretched state, two second clamping members 1207 are fixedly connected to the first sliding member 1205, the first clamping member 1203 and the second clamping member 1207 are both electrically connected to an external power supply, the first clamping member 1203 is rotatably connected and electrically connected with four rotating columns 1208 which are arranged in a front-back mirror image mode, the two second clamping members 1207 are also rotatably connected and electrically connected with two rotating columns 1208 which are arranged in an upper-lower mirror image mode, a limiting ring 1209 is fixedly connected to the lower portion of the inner side of the fixed shell 201, the limiting ring 1209 is used for providing friction force for the filter screen 101, so that the filter screen 101 rolls in the electroplating process, the fixed position of the filter screen 101 is changed, the filter screen 101 is comprehensively and uniformly electroplated, the first clamping member 1203 and the second clamping member 1207 are all parts of a circle, the plane where tangential lines on the first clamping member 1203 and the second clamping member 1207 are located is perpendicular to the horizontal plane space where the limiting ring 1209 is located, and the axes of the first clamping member 1203 and the second clamping member 1207 passing through the center of a circle are all intersected with the axis of the limiting ring 1209.
Referring to fig. 2, 3 and 5, the transmission mechanism includes a first gear 1301, the first gear 1301 is fixedly connected to an output shaft of the driving motor 6, the fixed housing 201 and the fixed ring 202 are rotatably connected together to form a first rotating ring 1302, the rotating plate 8 is fixedly connected to the first rotating ring 1302, a first gear ring 1303 is fixedly connected to a lower side of the first rotating ring 1302, and a second gear 1304 meshed with the first gear 1301 and the first gear ring 1303 is rotatably connected to a right portion of a lower side of the fixed ring 202.
Referring to fig. 1 and 6-8, the release mechanism includes a second gear ring 1401, the second gear ring 1401 is fixedly connected to an upper portion of an outer side of the fixed housing 201, a worm gear 1402 is rotatably connected to an upper portion of the connecting frame 9, a rotating shaft 1403 is fixedly connected to a front side of the worm gear 1402, a worm 1404 engaged with the worm gear 1402 is rotatably connected to an upper portion of the connecting frame 9, a third gear 1405 engaged with the second gear ring 1401 is fixedly connected to a left side of the worm 1404, two straightening rollers 1406 are rotatably connected to the connecting frame 9, the nickel plates 11 in adjacent areas are extruded by the two straightening rollers 1406, the bent nickel plates 11 are straightened, the rotating shaft 1403 and the adjacent straightening rollers 1406 are connected through a belt transmission with pulleys, and the rotating straightening rollers 1406 are utilized to pull the nickel plates 11, so that the nickel plates 11 wound on the rotating drum 10 are released, thereby making up an amount of the nickel plates 11 in the electrolyte, ensuring sufficient supply of nickel ions in the electrolyte, preventing nickel ions in the electrolyte from decreasing with the extension of electroplating time, causing nickel ions in the electrolyte from being unable to deposit on a surface of the filter screen 101, thereby affecting quality.
When the device is required to be used for plating nickel on the filter screen 101, a worker starts the mechanical arm 5 through the control module, then the mechanical arm 5 clamps the filter screen 101 to be plated, and places the filter screen 101 between the two second clamping pieces 1207, then the mechanical arm 5 resets and closes, then the control module restarts the electric push rod 1201, the telescopic end of the electric push rod 1201 starts to move downwards, the telescopic end of the electric push rod 1201 drives the connecting rod 1202 to move downwards together, the connecting rod 1202 drives the first clamping piece 1203 to move downwards together, the first clamping piece 1203 drives the four rotating columns 1208 on the first clamping piece to move downwards together, the first elastic element 1206 deforms (resets), and because the first elastic element 1206 is initially in a stretching state, the first sliding piece 1205 does not move downwards (the two second clamping pieces 1207 do not move downwards), the first elastic element 1206 continuously resets, when the first clamping piece 1203 moves downwards until the upper rotating column 1208 contacts the filter screen 101, the first elastic element 1206 stops deforming (clamping positioning) is completed, the first clamping piece 1202 continuously moves downwards, the first clamping piece 1208 moves downwards, the first sliding piece 1208 moves downwards along with the connecting rod 1202, the first clamping piece 1208 is pressed downwards, the first sliding piece 1207 is pushed downwards, and the first sliding piece 1205 is pushed downwards, and the first sliding piece 1207 is correspondingly, and the first clamping piece 1207 is pushed downwards, and the first sliding piece 1205 is pushed downwards, and the first sliding piece 1207 is pushed down, and the first sliding piece 120, and the first sliding piece is correspondingly, and the first clamping piece is rotated, and the upper and the first clamping piece and the filter screen 101 is kept down, and moves down, and is moved.
When the filter screen 101 moves downwards to be in contact with the limit ring 1209, a worker starts the driving motor 6 through the control module, meanwhile, an external power supply starts to work, the nickel sheet 11 starts to be electrolyzed and supplements nickel ions to electrolyte, meanwhile, the surface of the nickel sheet 11 starts to generate hydrogen, nickel ions in the electrolyte start to deposit on the surface of the filter screen 101 and gradually form a coating, the output shaft of the driving motor 6 starts to rotate clockwise (overlook direction), in the clockwise rotation process of the output shaft of the driving motor 6, the output shaft of the driving motor 6 drives the first gear 1301 to rotate clockwise together, the first gear 1301 drives the second gear 1304 to rotate anticlockwise, the second gear 1304 drives the first gear 1303 to rotate anticlockwise together, the first gear 1303 drives the first rotating ring 1302 to rotate anticlockwise together, the four rotating plates 8 drive electrolyte in adjacent areas to rotate anticlockwise together, so that the electrolyte and the filter screen 101 move relatively, the position of the filter screen 101 in the electrolyte is changed, nickel ions in the electrolyte are uniformly consumed, and the effect on the nickel ions in the electrolyte in the nickel ion plating area in the single area of the electrolyte is prevented from being reduced, and the normal electroplating work area is prevented.
In order to improve the electroplating quality, the nickel sheet 11 is released by the rotating straightening roller 1406, so as to ensure the quantity of the nickel sheet 11 in the electrolyte, avoid the nickel ion loss in the electrolyte caused by continuous reduction of the nickel sheet 11 in the electroplating process, and influence the electroplating quality of the filter screen 101, and specifically comprises the following steps that in the clockwise rotation process of the output shaft of the driving motor 6, the output shaft of the driving motor 6 drives the rotating shell 7 to rotate clockwise together, the rotating housing 7 drives the connecting frame 9 and the first sliding member 1205 and the parts thereon to rotate clockwise together, the connecting frame 9 drives the rotating cylinder 10, the worm gear 1402, the worm 1404 and the two straightening rollers 1406 to rotate clockwise together, the rotating cylinder 10 drives the nickel plate 11 to rotate clockwise together, the worm gear 1402 drives the rotating shaft 1403 to rotate clockwise together, and the worm 1404 drives the third gear 1405 to rotate clockwise together.
While the third gear 1405 rotates clockwise around the axis of the rotating shell 7, the third gear 1405 rolls along the second gear ring 1401, namely, the third gear 1405 rotates anticlockwise (in the left view direction), the third gear 1405 drives the worm 1404 to rotate anticlockwise together, the worm 1404 drives the worm wheel 1402 to rotate clockwise (in the right view direction), the worm wheel 1402 drives the rotating shaft 1403 to rotate clockwise together, the rotating shaft 1403 transmits power to the straightening roller 1406 on the left side through the belt, the straightening roller 1406 drives the nickel sheets 11 on the adjacent area of the straightening roller 1406 to move together, the nickel sheets 11 on the right side start to move downwards and drive the straightening roller 1406 on the adjacent area of the straightening roller 1406 to rotate anticlockwise, and in the process, the two straightening rollers 1406 straighten the passing nickel sheets 11, the moving nickel sheets 11 drive the rotating cylinder 10 to rotate clockwise, so as to release the nickel sheets 11, thereby compensating for the amount of the nickel sheets 11 in the electrolyte, ensuring sufficient supply of nickel ions in the electrolyte, preventing nickel ions in the electrolyte from being reduced along with the extension of the electroplating time, and causing the nickel ions to be unable to affect the quality of the electroplating of the filter screen 101.
In the electroplating process, the nickel sheet 11 and the filter screen 101 continuously move in the same direction between the fixed shell 201 and the rotating shell 7, so that the filter screen 101 uniformly consumes nickel ions at all positions in the electrolyte, local nickel ions caused by electroplating of the filter screen 101 at a single position in the electrolyte for a long time are prevented from being too low, the normal electroplating work is influenced, and in the clockwise rotating process of the rotating shell 7, the filter screen 101 rolls along the upper side of the limiting ring 1209, so that the 'fixed position' of the filter screen 101 is changed, and the filter screen 101 is comprehensively and uniformly electroplated.
After the rotating shell 7 rotates clockwise for one circle and electroplating of the filter screen 101 is completed, a worker turns off the driving motor 6 through the control module and starts the electric push rod 1201, the telescopic end of the electric push rod 1201 starts to move upwards, the telescopic end of the electric push rod 1201 drives the connecting rod 1202 and parts on the connecting rod 1201 to move upwards together, in the process, the first clamping piece 1203 drives the first sliding piece 1205 to move upwards together through the first elastic element 1206, when the first sliding piece 1205 moves upwards to the limit position, the connecting rod 1202 drives the first clamping piece 1203 to move upwards continuously along with the continuous movement of the connecting rod 1202, the first clamping piece 1203 and the upright pole 1204 slide relatively, the first elastic element 1206 is stretched further, the four rotating columns 1208 on the first clamping piece 1203 gradually lose clamping of the filter screen 101 until the first clamping piece 1203 moves upwards to the limit position, the electric push rod 1201 is closed, then the electroplated filter screen 101 is taken down by using the manipulator 5, and then a new filter screen 101 is placed on the two second clamping pieces 1207, so that circular work is completed until all electroplating work is completed.
Example 2: on the basis of embodiment 1, please refer to fig. 9 and 11, further include a cleaning mechanism for cleaning the filter screen 101, the cleaning mechanism is disposed on the right portion of the upper side of the second frame 4, the upper side of the second frame 4 is an inclined surface, the distance between the inclined surface and the ground is gradually reduced from left to right, the upper side of the second frame 4 is provided with a recess for collecting water, the right side of the second frame 4 is provided with two water passing holes disposed in a front-back mirror image manner, the cleaning mechanism includes a water tank 1501, the water tank 1501 is fixedly connected to the middle portion of the second frame 4, the water tank 1501 is located below the water passing holes on the second frame 4, the upper portion of the second frame 4 is fixedly connected with a first guide frame 1502, the lower portion of the first guide frame 1502 is provided with a groove disposed uniformly for guiding water, the upper side of the first guide frame 1502 is fixedly connected with a second guide frame 1503, the left portion of the upper side of the second guide frame 1503 is provided with three pieces disposed equidistantly, the pieces 1504 are connected with an external water source, and the upper side of the second frame 4 is provided with a water spraying assembly for spraying and drying the filter screen 101.
Referring to fig. 9-13, the drying component includes a gas separating shell 1601, the gas separating shell 1601 is fixedly connected to a middle right portion of an upper side of the second guide frame 1503, a gas passing shell 1602 is fixedly connected to an upper portion of the top frame 3, a top shell 1603 slidably connected to the fixed shell 201 is fixedly connected to a lower side of the connecting frame 9, a second rotating ring 1604 is rotatably connected to a lower side of the gas passing shell 1602, a first pipe 1605 penetrating the rotating shell 7 is communicated between the top shell 1603 and the second rotating ring 1604, a second pipe 1606 is communicated between the gas separating shell 1601 and the gas passing shell 1602, a first cavity 1607 is arranged at an upper portion of the gas separating shell 1601, two second cavities 1608 arranged in a left mirror image and a right mirror image are arranged at a lower portion of the gas separating shell 1601, two gas outlet shells 1609 arranged in a left mirror image and right mirror image are fixedly connected to the first cavity 1607, the gas outlet shells 9 are communicated with the adjacent second cavities 1608, two gas outlet shells 1609 are arranged in a mirror image and the front of the gas outlet shells are arranged at a lower portion of the gas separating shell 1601, the gas outlet holes are used for triggering the gas outlet holes of the gas separating shell 1609 are gradually arranged from the upper portion of the gas guiding frame to the gas outlet component 101, and the gas outlet holes are used for triggering the gas outlet holes of the gas separating frame are gradually arranged from the upper portion of the upper part of the gas discharging shell 1609.
Referring to fig. 11-13, the trigger assembly includes two deflection members 1701 disposed at equal intervals, each of the two deflection members 1701 is hinged to a middle upper portion of the second guide frame 1503, the gas dividing housing 1601 is slidably connected with two second sliding members 1702 disposed at equal intervals, the second sliding members 1702 are in press fit with adjacent deflection members 1701, the second sliding members 1702 are pressed by rotation of the deflection members 1701 to move upwards, a second elastic element 1703 is fixedly connected between the second sliding members 1702 and the gas dividing housing 1601, the second elastic element 1703 is a spring for resetting the adjacent second sliding members 1702, the second sliding members 1702 are slidably connected with a sliding rod 1704 slidably connected with the gas dividing housing 1601, a third elastic element 1705 is fixedly connected between the sliding rod 1704 and the adjacent second sliding members 1702, the third elastic element 1705 is a spring for resetting the adjacent sliding rod 1704, the right end rigid coupling of slide bar 1704 has shutoff piece 1706, through the contact between shutoff piece 1706 and the gas-splitting shell 1601, carry out the shutoff to the intercommunication department between adjacent second chamber 1608 and the first chamber 1607, the cross section of shutoff piece 1706 is isosceles trapezoid, be used for making shutoff piece 1706 and gas-splitting shell 1601 in gas expansion time in second chamber 1608 in close contact, install two trigger pieces 1707 that the equidistance was arranged and two electric arc generation module that the equidistance was arranged in the gas-splitting shell 1601, trigger piece 1707 and electric arc generation module all are connected with the control module electricity, the heat that utilizes the hydrogen burning to produce is dried to the water that remains on the filter screen 101, thereby reduce follow-up staff's working strength, make the cladding interatomic bond inseparabler through the effect of heating simultaneously, eliminate the stress that remains in the cladding, thereby improve performance such as toughness and hardness of cladding.
In order to reduce the working strength of workers, the water sprayed from the three water spraying pieces 1504 is used for flushing the filter screen 101, the electrolyte remained on the surface of the filter screen 101 is removed, the influence of the remained electrolyte on the plating quality and the subsequent process flow is prevented, and the specific steps are as follows, when the manipulator 5 takes down the filter screen 101 after the electroplating is completed, the manipulator 5 places the filter screen 101 on the inclined first guide frame 1502, then, the filter screen 101 starts to roll rightwards slowly under the action of self gravity and friction force of the first guide frame 1502, three water spraying pieces 1504 are started simultaneously, and the three water spraying pieces 1504 start to spray water to the filter screen 101, so that electrolyte remained on the surface of the filter screen 101 is cleaned, the quality of a coating is prevented from being influenced by residual electrolysis, and sprayed water enters the water tank 1501 through adjacent water through holes in the second frame body 4.
In order to further reduce the working strength of workers and improve the electroplating quality, hydrogen generated in the process of burning electroplating generates expanded and high-temperature gas, so that the filter screen 101 is impacted, residual water on the filter screen 101 is dried, meanwhile, the coating on the surface of the filter screen 101 is solidified, bonding among coating atoms is tighter, residual stress in the coating is eliminated, a coating crystal structure is enhanced, is further improved in quality, the specific steps are that in the process of rolling the filter screen 101 to the right, new filter screen 101 starts to carry out electroplating work, hydrogen generated in the electroplating process moves upwards and is collected by the top shell 1603, then hydrogen enters the air passing shell 1602 through the first pipe 1605, then hydrogen enters the first cavity 1607 through the second pipe 1606, then hydrogen enters the adjacent second cavity 1608, when the filter screen 101 rolls to the right to be contacted with the adjacent deflector 1701, the filter screen 101 continues to roll to the right, the left deflector 1701 starts to deflect anticlockwise (in a positive direction), the left deflector 1 presses the left side second slider 1702 upwards, the left deflector 1701 moves upwards, the first slider 1706 moves upwards through the first slider 1703 adjacent to the first slider 1703, and the second slider 1703 adjacent to the first slider 1703 is driven to move upwards through the second slider 1703 adjacent rod 1705 to move upwards, and the second slider 1703 adjacent rod moves upwards and then adjacent rod is driven to move upwards.
When the left blocking member 1706 moves up to the connection between the adjacent second chamber 1608 and the first chamber 1607 for blocking, as the left second sliding member 1702 continues to move up, the left second sliding member 1702 slides relatively to the adjacent sliding rod 1704, the left third elastic member 1705 is compressed, when the left second sliding member 1702 moves up to contact the adjacent triggering member 1707, the left triggering member 1707 transmits a contact signal to the control module, then the control module starts the left arc generating module, the hydrogen in the left second chamber 1608 burns, the gas in the left second chamber 1608 is forced to expand and heat up, then the gas with a certain temperature pressure enters the left air outlet shell 1609, and then the gas is discharged from the air outlet hole on the left air outlet shell 1609 and sprayed to the filter screen 101, so as to dry the residual water on the filter screen 101, thereby reducing the working strength of the subsequent staff, and simultaneously, by the action of heating, the coating is tightly combined between the atoms, the residual stress in the coating is eliminated, and the performance such as toughness and hardness of the coating is improved.
When the filter screen 101 rolls right and passes through the left deflection piece 1701, the second sliding piece 1702 moves downwards under the action of the elastic force of the adjacent second elastic element 1703, the second sliding piece 1702 drives the adjacent deflection piece 1701 to start resetting, in the process, the left sliding rod 1704 slides relatively with the adjacent second sliding piece 1702 under the action of the elastic force of the adjacent third elastic element 1705, along with the continuous downwards movement of the left sliding piece 1702, after the left sliding rod 1704 slides to the limit position of the adjacent second sliding piece 1702, the left sliding piece 1702 drives the adjacent sliding rod 1704 to move downwards together until the part is completely reset.
The technical principles of the embodiments of the present invention have been described above in connection with specific embodiments, these descriptions are merely for the purpose of illustrating the principles of the embodiments of the present invention and should not be construed as limiting the scope of the embodiments of the present invention in any way, and based on the explanations herein, other embodiments of the present invention may be conceived by those skilled in the art without inventive effort, which would fall within the scope of the embodiments of the present invention.
Claims (7)
1. The utility model provides an automatic nickel plating equipment for nickel screen production, includes first support body (1), first support body (1) rigid coupling has fixed shell (201), control module is installed to fixed shell (201), one side rigid coupling that fixed shell (201) is close to first support body (1) has solid fixed ring (202), the upper portion rigid coupling in the outside of fixed shell (201) has roof-rack (3), the right side rigid coupling of fixed shell (201) has second support body (4), manipulator (5) that are connected and are used for getting filter screen 101 to put with the control module electricity are installed in the left part of second support body (4) upside, driving motor (6) that are connected with the control module electricity are installed to the well lower part of first support body (1), The method is characterized in that: the lithium ion battery pack is characterized by further comprising a rotating shell (7), wherein the rotating shell (7) is fixedly connected to an output shaft of the driving motor (6), the rotating shell (7) is rotationally connected with the fixed ring (202), electrolyte is filled between the fixed shell (201) and the rotating shell (7), four rotating plates (8) of an annular array are connected between the fixed shell (201) and the rotating shell (7) in a sliding manner, a connecting frame (9) is fixedly connected to the left part of the upper side of the rotating shell (7), a rotating cylinder (10) is rotationally connected to the left upper part of the connecting frame (9), and a nickel sheet (11) electrically connected with an external power supply is wound on the rotating cylinder (10); The upper side of roof-rack (3) is provided with the fixture that is used for carrying out the centre gripping to filter screen 101, fixture is including electric putter (1201), electric putter (1201) install in roof-rack (3) keep away from one side of first support body (1), electric putter (1201) are connected with the control module electricity, the flexible end rotation of electric putter (1201) is connected with connecting rod (1202), connecting rod (1202) keep away from the one end rigid coupling of electric putter (1201) has first clamping part (1203), first clamping part (1203) spline connection has pole setting (1204), one end of the upright rod (1204) far away from the first clamping piece (1203) is fixedly connected with a first sliding piece (1205), the first sliding piece (1205) is in sliding connection with the rotating shell (7), a first elastic element (1206) is fixedly connected between the first sliding piece (1205) and the first clamping piece (1203), the first sliding piece (1205) is fixedly connected with two second clamping pieces (1207) matched with the manipulator (5) and distributed in a mirror image manner, the first clamping piece (1203) and the two second clamping pieces (1207) act on the outer edge of the filter screen 101 and are clamped and fixed, The first clamping piece (1203) and the two second clamping pieces (1207) are electrically connected with an external power supply, the first clamping piece (1203) is rotationally connected and electrically connected with a rotating column (1208) which is arranged in a mirror image mode, the two second clamping pieces (1207) which are arranged in a mirror image mode are also rotationally connected and electrically connected with the rotating column (1208) which is arranged in a mirror image mode, and a limiting ring (1209) is fixedly connected to one side, far away from the top frame (3), of the fixed shell (201); The fixed shell (201) is close to the lower side of the first frame body (1) and is provided with a transmission mechanism for enabling four rotating plates (8) to rotate, the transmission mechanism comprises a first gear (1301), the first gear (1301) is fixedly connected with an output shaft of the driving motor (6), the fixed shell (201) and the fixed ring (202) are jointly connected with a first rotating ring (1302) in a rotating mode, the rotating plates (8) are fixedly connected with the first rotating ring (1302), the first rotating ring (1302) is fixedly connected with a first gear ring (1303), the fixed ring (202) is rotationally connected with a second gear (1304), -said first gear (1301) and said first ring gear (1303) are both in mesh with said second gear (1304); The upper side of the fixed shell (201) is provided with a release mechanism for releasing the nickel sheet (11), the release mechanism comprises a second gear ring (1401), the second gear ring (1401) is fixedly connected to one side, close to the top frame (3), of the fixed shell (201), the connecting frame (9) is rotationally connected with a worm wheel (1402), the worm wheel (1402) is fixedly connected with a rotating shaft (1403), the connecting frame (9) is rotationally connected with a worm (1404), the worm (1404) is meshed with the worm wheel (1402), the worm (1404) is fixedly connected with a third gear (1405), The third gear (1405) is meshed with the second gear ring (1401), the connecting frame (9) is rotationally connected with straightening rollers (1406) which are arranged in a mirror image mode, the rotating shafts (1403) are in transmission connection with the adjacent straightening rollers (1406) through belt wheels, and the straightening rollers (1406) are in contact fit with the nickel sheet (11).
2. An automatic nickel plating apparatus for nickel screen production according to claim 1, wherein: the first clamping piece (1203) and the second clamping piece (1207) are all circular parts, planes of tangential lines on the first clamping piece (1203) and the second clamping piece (1207) are perpendicular to a horizontal plane space where the limiting ring (1209) is located, and axes of the first clamping piece (1203) and the second clamping piece (1207) passing through the center of a circle are intersected with the axes of the limiting ring (1209).
3. An automatic nickel plating apparatus for nickel screen production according to claim 1, wherein: still including being used for carrying out the clearance mechanism of clearance to plating, clearance mechanism set up in second support body (4) are kept away from one side of fixed shell (201), clearance mechanism is including water tank (1501), water tank (1501) rigid coupling in second support body (4), second support body (4) rigid coupling has first leading truck (1502), first leading truck (1502) rigid coupling has second leading truck (1503), water spray (1504) are installed to second leading truck (1503), water spray (1504) are connected with external water source, second support body (4) are kept away from one side of water tank (1501) is provided with the stoving subassembly that is used for carrying out the stoving to plating.
4. An automatic nickel plating apparatus for nickel screen production according to claim 3, wherein: the drying component comprises a gas separation shell (1601), the gas separation shell (1601) is fixedly connected to one side, far away from the water tank (1501), of the second guide frame (1503), a gas passing shell (1602) is fixedly connected to the top frame (3), a top shell (1603) fixedly connected with the rotating shell (7) is fixedly connected to the connecting frame (9), the fixed shell (201) is in sliding connection with the top shell (1603), the gas passing shell (1602) is rotationally connected with a second rotating ring (1604), a first tube (1605) is communicated between the top shell (1603) and the second rotating ring (1604), the first tube (1605) penetrates the rotating shell (7), a second tube (1606) is communicated between the gas separation shell (1601) and the gas passing shell (1602), a first cavity (1607) and a second cavity (1608) which are arranged in a mirror image mode are arranged, the second tube (1603) and the second cavity (1603) are communicated with the gas outlet shell (1609) which is arranged near the first mirror image shell (1609), the gas outlet hole (1609) is communicated with the second guide frame (1609), and a triggering component for expanding the gas in the gas outlet shell (1609) is arranged on one side of the second guide frame (1503) close to the gas distribution shell (1601).
5. The automatic nickel plating apparatus for nickel screen production according to claim 4, wherein: the air outlet holes on the air outlet shell (1609) are obliquely arranged, and the air outlet holes which are arranged in a mirror image mode on the same air outlet shell (1609) are close to each other and used for drying the plated pieces.
6. The automatic nickel plating apparatus for nickel screen production according to claim 4, wherein: the trigger assembly comprises deflection pieces (1701) which are arranged at equal intervals, the deflection pieces (1701) which are arranged at equal intervals are hinged to the second guide frame (1503), second sliding pieces (1702) which are arranged at equal intervals are connected with the gas distribution shell (1601) in a sliding mode, the second sliding pieces (1702) are in extrusion fit with the adjacent deflection pieces (1701), second elastic elements (1703) are fixedly connected between the second sliding pieces (1702) and the gas distribution shell (1601), the second sliding pieces (1702) are connected with sliding rods (1704) in a sliding mode, third elastic elements (1705) are fixedly connected between the sliding rods (1704) and the adjacent second sliding pieces (1702), one ends, far away from the adjacent second sliding pieces (1702), of the sliding rods (1704) are fixedly connected with the sealing pieces (1706), the sealing pieces (1706) are in contact fit with the gas distribution shell (1601), and the trigger modules (1707) which are arranged in the gas distribution shell (1601) are installed are connected with the trigger modules (1707) in an equidistant mode, and the trigger modules (1707) are connected with the arc control modules in an equidistant mode.
7. The automatic nickel plating apparatus for nickel screen production according to claim 6, wherein: the cross section of the plugging piece (1706) is trapezoid, and the plugging piece (1706) is used for enabling the plugging piece (1706) to be in close contact with the gas distributing shell (1601) when gas in the second cavity (1608) expands.
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Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112004965A (en) * | 2018-04-20 | 2020-11-27 | 应用材料公司 | Cleaning member and method in electroplating system |
| CN114717637A (en) * | 2022-04-12 | 2022-07-08 | 无锡市凯悦电源配件有限公司 | Battery steel casing device of falling shell |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI671435B (en) * | 2018-06-08 | 2019-09-11 | 台灣創智成功科技有限公司 | Plating device |
| CN215560727U (en) * | 2021-09-27 | 2022-01-18 | 高盈(东莞)塑胶科技有限公司 | Nickel plating device of continuous electroplating process |
| CN114364828B (en) * | 2021-12-07 | 2023-06-06 | 无锡星亿智能环保装备股份有限公司 | Mobile device and electroplating bath |
| CN114921818A (en) * | 2022-05-23 | 2022-08-19 | 南通德晋昌光电科技有限公司 | Nickel plating equipment is used in nickel screen production |
| CN219568116U (en) * | 2022-12-15 | 2023-08-22 | 赣州市中金高能电池材料股份有限公司 | Nickel plating equipment for surface continuous electroplating |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112004965A (en) * | 2018-04-20 | 2020-11-27 | 应用材料公司 | Cleaning member and method in electroplating system |
| CN114717637A (en) * | 2022-04-12 | 2022-07-08 | 无锡市凯悦电源配件有限公司 | Battery steel casing device of falling shell |
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Denomination of invention: An automatic nickel plating equipment for nickel mesh production Granted publication date: 20240830 Pledgee: Bank of China Limited Jinchang Branch Pledgor: JINCHANG YUHENG NICKEL SCREEN CO.,LTD. Registration number: Y2025980033340 |