CN1183269C - Non-oriented electrical steel sheet and manufacturing method thereof - Google Patents
Non-oriented electrical steel sheet and manufacturing method thereof Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及具有优良的冲压加工性能和疲劳性能的、频率在1000Hz以下的消除应力退火后铁损低的无取向电工钢板及其制造方法。The present invention relates to a non-oriented electrical steel sheet with excellent stamping performance and fatigue performance, low iron loss after stress relief annealing with a frequency below 1000 Hz and a manufacturing method thereof.
背景技术Background technique
近年来从电器节能的观点出发,电器使用的铁芯材料要求采用铁损更低的无取向电工钢板。一般,为了降低电工钢板的铁损,利用增加Si和Al的含量,增大它的电阻率是有效的,例如特开昭53-66816号公报中公开了使用含Si:1.6-3.5%、Al:0.2-2.5%的钢,通过两次反复冷轧和退火的二次冷轧法,以降低铁损的方法。特公昭56-22931号公报公开了通过把钢的成分调整为Si:2.6-3.5%、Al:0.3-1.0%、S:0.0050%以下、O:0.0025%以下,特开平5-140647号公报公开了通过把钢的成分调整为Si:2.0-4.0%、Al:0.10-2.0%、S:0.0030%以下、Ti、Zr、Nb、V:分别在0.0050%以下,以降低铁损的方法。In recent years, from the point of view of electrical energy saving, the iron core material used in electrical appliances requires the use of non-oriented electrical steel sheets with lower iron loss. Generally, in order to reduce the iron loss of electrical steel sheets, it is effective to increase the resistivity by increasing the content of Si and Al. For example, the use of Si: 1.6-3.5%, Al : 0.2-2.5% steel, through the secondary cold rolling method of repeated cold rolling and annealing twice to reduce the iron loss. Japanese Patent Publication No. 56-22931 discloses that by adjusting the composition of steel to Si: 2.6-3.5%, Al: 0.3-1.0%, S: 0.0050% or less, O: 0.0025% or less, Japanese Patent Application Publication No. 5-140647 discloses A method of reducing iron loss by adjusting the composition of steel to Si: 2.0-4.0%, Al: 0.10-2.0%, S: 0.0030% or less, Ti, Zr, Nb, V: 0.0050% or less respectively.
另一方面,从电动汽车用电机和空调用电机的小型化和提高效率的观点出发,使这些电机的频率向200-1000Hz的高频化方向发展,要求电机的铁芯使用的无取向电工钢板,即使在这样高的频率下铁损要低。为此Si:4%以上是有效的,但是由于钢板要变脆,所以最近特开平11-229095号公报和特开2000-119822号公报提出不存在脆化问题的、铁损低的、含Cr:0.5-5.5%和1-8%的高Cr含量的无取向电工钢板。On the other hand, from the viewpoint of miniaturization and efficiency improvement of electric vehicle motors and air conditioner motors, the frequency of these motors is developing toward a high frequency of 200-1000 Hz, and non-oriented electrical steel sheets used for motor cores are required , even at such high frequencies the iron loss is low. For this reason, Si: 4% or more is effective, but since the steel plate will become brittle, recently JP-A No. 11-229095 and JP-A-2000-119822 have proposed a Cr-containing steel that does not have the problem of embrittlement and has low iron loss. : Non-oriented electrical steel sheets with high Cr content of 0.5-5.5% and 1-8%.
可是使Si和Al含量增加,或增加Cr含量的话,钢板明显变硬,所以冲压加工时容易损坏模具,也就是产生冲压加工性能恶化的问题。However, if the content of Si and Al is increased, or the content of Cr is increased, the steel plate will be significantly hardened, so the mold is likely to be damaged during stamping, that is, the problem of deterioration of stamping performance occurs.
另一方面,伴随电机的可变速运转,加在其转子上的离心力也变大,所以用于铁芯的电工钢板要有优良的疲劳性能。要改善疲劳性能,使钢板变硬是有效的,但用现有的方法会产生上述冲压加工性能恶化的问题,现在还没有冲压加工性能和疲劳性能都好的无取向电工钢板。On the other hand, with the variable speed operation of the motor, the centrifugal force on the rotor also increases, so the electrical steel plate used for the iron core must have excellent fatigue performance. To improve the fatigue performance, it is effective to harden the steel sheet, but the above-mentioned problem of deterioration of the press workability occurs in the conventional method, and there is no non-oriented electrical steel sheet with excellent press workability and fatigue performance.
高效率空调和冰箱等的空气压缩机电机的铁芯用无取向电工钢板冲压加工后要叠在一起进行消除应力退火,所以要求消除应力退火后铁损要低。可是上述现有电工钢板即使在消除应力退火前铁损低,但有时在消除应力退火后也未必低。The iron cores of air compressor motors for high-efficiency air conditioners and refrigerators are stamped with non-oriented electrical steel sheets and then stacked together for stress relief annealing, so the iron loss after stress relief annealing is required to be low. However, even if the above-mentioned conventional electrical steel sheet has low iron loss before stress relief annealing, it may not necessarily be low after stress relief annealing.
发明内容Contents of the invention
本发明的目的是提供具有优良的冲压加工性能和疲劳性能的、频率在1000Hz以下的消除应力退火前后铁损低的无取向电工钢板及其制造方法。The object of the present invention is to provide a non-oriented electrical steel sheet with excellent stamping performance and fatigue performance, low iron loss before and after stress relief annealing at a frequency below 1000 Hz, and a manufacturing method thereof.
可以用以下无取向电工钢板达到上述目的。The above objects can be achieved by the following non-oriented electrical steel sheets.
含有质量%为C:0.0016-0.0029%、Si:2.5-3.0%、Mn:0.14-0.20%、P:0.005-0.01%、S:0.001-0.002%、Al:1.0-1.5%、N:0.0012-0.0024%、Cr:0.4-5%、Mg:0.0001-0.005%,其余为Fe的无取向电工钢板。此电工钢板也是具有特别优良的疲劳性能,同时在高频下表现出低的铁损。Contain mass % C: 0.0016-0.0029%, Si: 2.5-3.0%, Mn: 0.14-0.20%, P: 0.005-0.01%, S: 0.001-0.002%, Al: 1.0-1.5%, N: 0.0012- 0.0024%, Cr: 0.4-5%, Mg: 0.0001-0.005%, and the rest are non-oriented electrical steel sheets of Fe. This electrical steel sheet also has particularly excellent fatigue performance, and at the same time exhibits low iron loss at high frequencies.
本发明还涉及无取向电工钢板的制造方法,包括工序:把含有质量%为C:0.005%以下、Si:2.48-2.52%、Al:0.98-1.02%、Mn:0.17-0.19%、P:0.010-0.1 10%、N:0.0014-0.0022%、S:0.0003-0.0007%、Cr:0.4-5%,其余为Fe的钢制成板坯;把上述板坯热轧后酸洗,然后冷轧到规定厚度,再进行连续退火;对热轧后的钢板或冷轧后的钢板进行脱碳处理,使C含量在0.0003-0.0015%。The present invention also relates to a method for manufacturing a non-oriented electrical steel sheet, which includes the steps of: making the content of C: 0.005% or less, Si: 2.48-2.52%, Al: 0.98-1.02%, Mn: 0.17-0.19%, P: 0.010 -0.1 10%, N: 0.0014-0.0022%, S: 0.0003-0.0007%, Cr: 0.4-5%, and the rest is made of Fe steel into slabs; the above slabs are hot-rolled, pickled, and then cold-rolled to The thickness is specified, and then continuous annealing is carried out; the hot-rolled steel plate or the cold-rolled steel plate is subjected to decarburization treatment, so that the C content is 0.0003-0.0015%.
附图说明Description of drawings
图1为表示Cr含量和铁损W15/50、维氏硬度Hv关系的图示。Fig. 1 is a graph showing the relationship between Cr content, iron loss W15/50, and Vickers hardness Hv.
图2为表示Hv和冲压次数关系的图示。Fig. 2 is a graph showing the relationship between Hv and the number of times of punching.
图3为表示Si+0.5×Al+0.2×Cr与(冲压次数/W15/50)关系的图示。Fig. 3 is a graph showing the relationship between Si+0.5×Al+0.2×Cr and (number of stamping times/W15/50).
图4为表示Cr含量和铁损W10/400关系的图示。Fig. 4 is a graph showing the relationship between Cr content and iron loss W10/400.
图5为表示Ti/C和疲劳极限关系的图示。Fig. 5 is a graph showing the relationship between Ti/C and fatigue limit.
图6为表示Cr含量和铁损W10/600、磁通密度B50、Hv关系的图示。Fig. 6 is a graph showing the relationship between Cr content, iron loss W10/600, magnetic flux density B50, and Hv.
图7为表示Mg含量和疲劳极限关系的图示。Fig. 7 is a graph showing the relationship between Mg content and fatigue limit.
图8为表示Cu含量和W10/400关系的图示。Fig. 8 is a graph showing the relationship between Cu content and W10/400.
图9为表示Sb含量和W10/400关系的图示。Fig. 9 is a graph showing the relationship between Sb content and W10/400.
图10为表示Sn含量和W10/400关系的图示。Fig. 10 is a graph showing the relationship between the Sn content and W10/400.
图11为表示Cr含量和W10/400关系的图示。Fig. 11 is a graph showing the relationship between Cr content and W10/400.
图12为表示C含量和W10/400关系的图示。Fig. 12 is a graph showing the relationship between C content and W10/400.
图13为表示Cr含量和W10/400关系的图示。Fig. 13 is a graph showing the relationship between Cr content and W10/400.
具体实施方式Detailed ways
我们对无取向电工钢板的冲压加工性能、疲劳性能、频率在1000Hz以下的消除应力退火前后的铁损进行了详细的研究,其结果发现,通过加Cr和其他元素适当含量配合,能够得到冲压加工性能和疲劳性能都好、而且高频下消除应力退火前后的铁损都低的上述1-5的无取向电工钢板。下面进行详细说明。We have conducted detailed research on the stamping performance, fatigue performance, and iron loss before and after stress-relief annealing with a frequency below 1000 Hz of non-oriented electrical steel sheets. Non-oriented electrical steel sheets of the above-mentioned 1-5 that have good performance and fatigue properties, and low iron loss before and after stress relief annealing at high frequency. Detailed description will be given below.
实施方案1.冲压加工性能优良的无取向电工钢板
1)限定成分的原因1) Reasons for limiting ingredients
C:为了防止磁时效使C含量在0.005%以下是必要的。此外为了抑制对冲压加工性能不利的硬度的升高,优选C含量在0.0009%以下。C: It is necessary to make the C content 0.005% or less in order to prevent magnetic aging. In addition, in order to suppress an increase in hardness, which is detrimental to press workability, the C content is preferably 0.0009% or less.
Si:由于使钢板的电阻率增加,所以是降低铁损的有效元素,但如果超过3%,则导致硬度升高,冲压加工性能恶化。减少Si含量可以降低硬度,对改善冲压加工性能有利,但铁损提高。在本发明中利用加Cr来抑制由于减少Si含量带来的铁损增加,而Si含量低于1.5%的话没有这种抑制的效果。Si: Since it increases the resistivity of the steel sheet, it is an effective element for reducing iron loss, but if it exceeds 3%, the hardness increases and the press workability deteriorates. Reducing the Si content can reduce the hardness, which is beneficial to improve the stamping performance, but the iron loss increases. In the present invention, the addition of Cr is used to suppress the increase of iron loss due to the reduction of Si content, but if the Si content is less than 1.5%, there is no such suppression effect.
Mn:如果超过1.5%,则磁通密度大幅度降低。此外为了防止热脆性,Mn含量必须在0.05%以上。Mn: If it exceeds 1.5%, the magnetic flux density will decrease significantly. In addition, in order to prevent hot embrittlement, the Mn content must be 0.05% or more.
P:如果超过0.05%,则硬度明显提高,冲压加工性能恶化。如后所述,为了有效地利用加Cr实现低硬度,优选P含量在0.01%以下。P: If it exceeds 0.05%, the hardness increases remarkably and the press workability deteriorates. As will be described later, in order to effectively utilize Cr addition to achieve low hardness, the P content is preferably 0.01% or less.
S:如果超过0.02%,会析出MnS,铁损升高。由于在Mn含量少的情况下,有引起热脆性的危险,所以优选S含量在0.0009%以下。S: If it exceeds 0.02%, MnS is precipitated and the iron loss increases. Since hot embrittlement may be caused when the Mn content is small, the S content is preferably 0.0009% or less.
Al:与Si相同,是增加钢板电阻率的元素,超过2%的话磁通密度大幅度降低。如果低于0.1%,全析出微细的AlN,阻碍晶粒长大,导致高铁损。Al: Like Si, it is an element that increases the electrical resistivity of a steel sheet, and if it exceeds 2%, the magnetic flux density will drop significantly. If it is less than 0.1%, fine AlN is completely precipitated, hindering the grain growth, resulting in high iron loss.
N:由于以AlN形式析出,导致铁损增加,所以应在0.005%以下。N: Since it precipitates in the form of AlN, the iron loss increases, so it should be 0.005% or less.
Cr:如后述的原因要求为0.4-1.4%。Cr: 0.4-1.4% is required for the reason described later.
其余:基本上为Fe。The rest: basically Fe.
2)Cr含量和铁损W15/50、维氏硬度Hv关系2) The relationship between Cr content and iron loss W15/50, Vickers hardness Hv
在试验室中冶炼的钢含C:0.0020%、Mn:0.10%、P:0.005%、S:0.002%、Al:1%、N:0.0021%,使Cr含量在tr.(trace:基本上为0%)-2.5%之间变化,为了使钢板的电阻率不变,调整Si含量,使Si+0.5Cr为3%。上述钢材热轧后在75%H2-25%N2的气氛中进行830℃×3hr的热处理,冷轧到板厚0.35mm,在10%H2-90%N2的气氛中进行950℃×1min的最终退火。然后测定钢板板面的Hv和用爱泼斯坦铁损测定法测定轧制方向和垂直轧制方向的平均W15/50。The steel smelted in the laboratory contains C: 0.0020%, Mn: 0.10%, P: 0.005%, S: 0.002%, Al: 1%, N: 0.0021%, so that the Cr content is at tr. (trace: basically 0%)-2.5%, in order to keep the resistivity of the steel plate unchanged, adjust the Si content so that Si+0.5Cr is 3%. After the above-mentioned steel is hot-rolled, it is heat-treated at 830°C×3hr in an atmosphere of 75%H 2 -25%N 2 , cold-rolled to a plate thickness of 0.35mm, and 950°C in an atmosphere of 10%H 2 -90%N 2 ×1min final annealing. Then measure the Hv of the steel plate surface and measure the average W15/50 in the rolling direction and the perpendicular rolling direction by Epstein iron loss measurement method.
如图1所示,可以看出在Cr为0.4-1.4%范围内W15/50没有升高,而Hv降低,冲压加工性能优良。Cr含量超过1.4%的话,Hv升高的原因认为是由于Cr与N的亲和力大,在钢板表面形成一层氮化物层。As shown in Figure 1, it can be seen that W15/50 does not increase in the range of 0.4-1.4% Cr, but Hv decreases, and the stamping performance is excellent. If the Cr content exceeds 1.4%, the cause of the increase in Hv is considered to be the formation of a nitride layer on the surface of the steel sheet due to the high affinity between Cr and N.
加入上述元素后再至少加入Ti:0.005%以下和Nb:0.005%以下中一种的话,铁损不升高,能可靠防止磁时效。When at least one of Ti: 0.005% or less and Nb: 0.005% or less is added after adding the above elements, the iron loss does not increase, and magnetic aging can be reliably prevented.
3)Hv与冲压加工性能的关系3) The relationship between Hv and stamping performance
在试验室中冶炼的钢含C:0.0025%、Mn:0.20%、P:0.01%、S:0.002%、Al:1%、N:0.0021%,Cr:1.0%、Ti:0.001%,使Si含量在1.5-3.0%范围变化,上述钢材热轧后在75%H2-25%N2的气氛中进行830℃×3hr的热处理,冷轧到板厚0.35mm,在10%H2-90%N2的气氛中进行950℃×1min的最终退火,然后涂敷无机有机膜。以10%的反复冲压内径70mm、外径100mm的环状试样,以毛刺高度超过50μm的冲压次数来评价冲压加工性能。由于如果冲压模具磨损,被冲压的材料的毛刺高度就要增加,所以冲压次数越多的材料冲压加工性能越好。The steel smelted in the laboratory contains C: 0.0025%, Mn: 0.20%, P: 0.01%, S: 0.002%, Al: 1%, N: 0.0021%, Cr: 1.0%, Ti: 0.001%, so that Si The content varies in the range of 1.5-3.0%. After the above-mentioned steel is hot-rolled , it is heat-treated at 830℃×3hr in an atmosphere of 75%H 2 -25%N 2 . Perform final annealing at 950°C for 1 min in an atmosphere of % N 2 , and then coat the inorganic organic film. 10% of the ring-shaped samples with an inner diameter of 70 mm and an outer diameter of 100 mm were repeatedly punched, and the punching performance was evaluated by the number of punches with a burr height exceeding 50 μm. Since the burr height of the stamped material will increase if the stamping die is worn, the more stamping times the better the stamping performance of the material.
如图2所示,可以看出使Hv在190以下的话,冲压次数增加,能够得到更优良的冲压加工性能。As shown in FIG. 2 , it can be seen that when Hv is set to 190 or less, the number of times of punching increases, and better punching performance can be obtained.
4)Si+0.5×Al+0.2×Cr与冲压次数/W15/50)的关系4) The relationship between Si+0.5×Al+0.2×Cr and stamping times/W15/50)
在试验室中冶炼的钢含C:0.0020%、Mn:0.20%、P:0.01%、S:0.002%、N:0.0020%、Ti:0.001%,使Si、Al、Cr的含量在本发明范围内变化,上述钢材热轧后在75%H2-25%N2的气氛中进行830℃×3hr的热处理,冷轧到板厚0.35mm,在10%H2-90%N2的气氛中进行950℃×1min的最终退火,然后涂敷无机有机膜。用上述方法测定W15/50和冲压次数。The steel smelted in the laboratory contains C: 0.0020%, Mn: 0.20%, P: 0.01%, S: 0.002%, N: 0.0020%, Ti: 0.001%, so that the contents of Si, Al, and Cr are within the scope of the present invention Internal change, after hot rolling the above-mentioned steel materials, heat treatment at 830℃×3hr in an atmosphere of 75%H 2 -25%N 2 , cold rolling to a plate thickness of 0.35mm, in an atmosphere of 10%H 2 -90%N 2 Perform final annealing at 950° C. for 1 min, and then apply an inorganic-organic film. Determination of W15/50 and the number of punches by the above method.
图3表示Si+0.5×Al+0.2×Cr与(冲压次数/W15/50)的关系。其中Si+0.5×Al+0.2×Cr表示考虑各元素加权的固溶强化率,此值越大硬度越高。此外(冲压次数/W15/50)表示W15/50与冲压加工性能的均衡,此值越大冲压加工性能越好,W15/50变小。可以看出使Si+0.5×Al+0.2×Cr为2.3-3.5的话,(冲压次数/W15/50)的值大,W15/50和冲压加工性能的均衡更好。另一方面,在Si+0.5×Al+0.2×Cr小于2.3的情况下能够得到优良的冲压加工性能,但W15/50高。Si+0.5×Al+0.2×Cr超过3.5的话,W15/50低,而冲压加工性能恶化。FIG. 3 shows the relationship between Si+0.5×Al+0.2×Cr and (number of stamping times/W15/50). Among them, Si+0.5×Al+0.2×Cr represents the solid solution strengthening rate considering the weighting of each element, and the greater the value, the higher the hardness. In addition, (the number of stamping times/W15/50) represents the balance between W15/50 and stamping performance. The larger this value is, the better the stamping performance is, and the smaller W15/50 is. It can be seen that if Si+0.5×Al+0.2×Cr is 2.3-3.5, the value of (number of stamping times/W15/50) is large, and the balance between W15/50 and stamping performance is better. On the other hand, when Si+0.5×Al+0.2×Cr is less than 2.3, excellent press workability can be obtained, but W15/50 is high. When Si+0.5×Al+0.2×Cr exceeds 3.5, W15/50 becomes low, and the press workability deteriorates.
(实施例1)(Example 1)
用转炉冶炼的钢水进行脱气处理,熔炼表1所示成分的钢1-25,铸造成板坯,在1140℃×1hr条件下加热后,进行热轧制成板厚2.0mm的热轧钢板。热轧时精轧温度800℃、卷取温度610℃。卷取后的热轧钢板在75%H2-25%N2的气氛中进行830℃×3hr的热处理,冷轧到板厚0.35mm,在10%H2-90%N2的气氛中进行950℃×1min的最终退火,然后涂敷无机有机膜。用上述方法测定Hv、磁性(W15/50和磁通密度B50)、冲压次数。The molten steel smelted in a converter is degassed, and the steel 1-25 with the composition shown in Table 1 is smelted, cast into a slab, heated at 1140°C×1hr, and then hot-rolled to form a hot-rolled steel plate with a thickness of 2.0mm . During hot rolling, the finishing temperature is 800°C and the coiling temperature is 610°C. The hot-rolled steel plate after coiling is heat-treated at 830°C×3hr in an atmosphere of 75% H2-25 % N2 , and cold-rolled to a thickness of 0.35mm in an atmosphere of 10% H2-90 % N2 Final annealing at 950°C for 1 min, followed by coating of an inorganic-organic film. Measure Hv, magnetic properties (W15/50 and magnetic flux density B50), and stamping times by the above methods.
结果示于表1。The results are shown in Table 1.
本发明钢3-5、8、15-18、20、22-23的W15/50低,冲压加工性能好。The steels 3-5, 8, 15-18, 20, and 22-23 of the present invention have low W15/50 and good stamping performance.
另一方面,比较钢冲压加工性能不好,或W15/50高。On the other hand, the press workability of the comparative steel is not good, or W15/50 is high.
表1
实施方案2.疲劳性能优良、高频下的铁损低的无取向电工钢板
1).限定成分的原因1).Reason for limiting ingredients
C:为了防止磁时效要求C含量在0.005%以下。C: In order to prevent magnetic aging, the C content is required to be 0.005% or less.
Si:是用于增加钢板的电阻率的有效元素,Si含量超过4%的话磁通密度会大幅度降低。Si: is an effective element for increasing the electrical resistivity of the steel sheet, and if the Si content exceeds 4%, the magnetic flux density will decrease significantly.
Mn:超过2%的话磁通密度会大幅度降低。为了防止热脆性要求要在0.05%以上。Mn: If it exceeds 2%, the magnetic flux density will decrease significantly. In order to prevent hot brittleness, it is required to be more than 0.05%.
P:超过0.1%的话硬度明显升高,冲压加工性能恶化。P: When the content exceeds 0.1%, the hardness increases remarkably, and the press workability deteriorates.
S:超过0.02%的话以MnS形式析出,铁损升高。S: If it exceeds 0.02%, it precipitates as MnS and increases the iron loss.
Al:和Si相同,是用于增加钢板电阻率的有效元素,但超过2%的话磁通密度大幅度降低。低于0.1%的话会导致微细的AlN析出,阻碍晶粒长大,铁损增加。Al: Like Si, it is an effective element for increasing the electrical resistivity of a steel sheet, but if it exceeds 2%, the magnetic flux density will drop significantly. If it is less than 0.1%, fine AlN will be precipitated, which hinders grain growth and increases iron loss.
N:由于以AlN形式析出,使铁损增加,所以要求在0.005%以下。N: Since it precipitates in the form of AlN, the iron loss increases, so it is required to be 0.005% or less.
Cr:如后面所述的原因,要求在0.4-5%。Cr: 0.4-5% is required for reasons described later.
如后面所述的原因,还含有Ti/C为1-30的Ti、而且Mn/S≥10(含Ti钢),或Mg:0.0001-0.005%(含Mg钢)。For the reason described later, it also contains Ti with Ti/C of 1-30 and Mn/S≥10 (Ti-containing steel), or Mg: 0.0001-0.005% (Mg-containing steel).
其余:基本上是Fe。The rest: basically Fe.
2).含Ti钢2). Ti-containing steel
2-1).Cr含量和铁损W10/400的关系2-1). The relationship between Cr content and iron loss W10/400
在试验室中冶炼的钢含C:0.0020%、Si:2.5%、Mn:0.18%、P:0.01%、S:0.002%、Al:0.7%、N:0.0011%,使Ti含量为tr.和0.008%、Cr含量在tr.-6%范围变化,上述钢材热轧后在75%H2-25%N2的气氛中进行830℃×3hr的热处理,冷轧到板厚0.35mm,在20%H2-80%N2的气氛中进行950℃×1min的最终退火,然后涂敷半有机膜,在350℃对膜进行烧结处理。为了模拟电机的驱动状态进行200℃×100hr的热处理,然后在内径33mm、外径45mm的环状试样上一次线圈一侧和二次线圈一侧都绕100匝导线,测定400Hz下的W10/400。The steel smelted in the laboratory contains C: 0.0020%, Si: 2.5%, Mn: 0.18%, P: 0.01%, S: 0.002%, Al: 0.7%, N: 0.0011%, so that the Ti content is tr. and 0.008%, Cr content changes in the range of tr.-6%. After the above-mentioned steel is hot-rolled, it is heat-treated at 830℃×3hr in an atmosphere of 75%H 2 -25%N 2 , and cold-rolled to a plate thickness of 0.35mm. Perform final annealing at 950°C×1min in an atmosphere of %H 2 -80%N 2 , then coat the semi-organic film, and sinter the film at 350°C. In order to simulate the driving state of the motor, heat treatment is carried out at 200°C×100hr, and then a ring-shaped sample with an inner diameter of 33mm and an outer diameter of 45mm is wound with 100 turns of wire on the side of the primary coil and the side of the secondary coil, and the W10/ at 400Hz is measured. 400.
如图4所示,可以看出Ti含量为0.008%的钢在Cr:0.4-5%情况下W10/400显著变小,特别是在Cr:0.4-0.9%情况下大幅度减小。另一方面Ti含量为tr.的钢中,W10/400减小的比例小,而在Cr:1%前后反而有增大的趋势。在Ti含量为tr.的钢中铁损高的原因,被认为是由于析出微细的Cr的碳化物而造成磁滞损失增加的结果。As shown in Figure 4, it can be seen that the steel with a Ti content of 0.008% has significantly smaller W10/400 in the case of Cr: 0.4-5%, especially in the case of Cr: 0.4-0.9%. On the other hand, in steel with a Ti content of tr., the proportion of W10/400 decreases slightly, but tends to increase around Cr: 1%. The high iron loss in steel with a Ti content of tr. is considered to be the result of an increase in hysteresis loss due to the precipitation of fine Cr carbides.
2-2).Ti/C和疲劳极限的关系2-2). The relationship between Ti/C and fatigue limit
在试验室中冶炼的钢含Si:2.5%、Mn:0.18%、P:0.01%、S:0.002%、Al:0.7%、N:0.0010%、Cr:0.8%,改变Ti和C的含量,使Ti/C变化,上述钢材热轧后在75%H2-25%N2的气氛中进行830℃×3hr的热处理,冷轧到板厚0.35mm,在20%H2-80%N2的气氛中进行950℃×1min的最终退火,然后涂敷半有机膜,在350℃对膜进行烧结处理。为了模拟电机的驱动状态,进行200℃×100hr的热处理,然后用下述方法测定疲劳极限。The steel smelted in the laboratory contains Si: 2.5%, Mn: 0.18%, P: 0.01%, S: 0.002%, Al: 0.7%, N: 0.0010%, Cr: 0.8%, change the content of Ti and C, To change the Ti/C, after the above steel is hot rolled , heat treatment at 830°C×3hr in an atmosphere of 75%H 2 -25%N 2 , cold rolling to a plate thickness of 0.35mm, The final annealing was performed at 950°C for 1min in an atmosphere, and then the semi-organic film was coated, and the film was sintered at 350°C. In order to simulate the driving state of the motor, heat treatment was performed at 200°C×100 hr, and then the fatigue limit was measured by the following method.
也就是从热处理后的钢板上在平行轧制方向上切取宽5mm、长150mm的试样,把与轧制方向平行的端部用800号金刚砂纸研磨后,用应力比为0.1、频率20Hz的局部脉冲(拉伸-拉伸)进行疲劳试验,在循环次数107的条件下将不产生破坏的应力振幅作为疲劳极限。That is, cut a sample with a width of 5mm and a length of 150mm from the heat-treated steel plate in the parallel rolling direction, grind the end parallel to the rolling direction with No. 800 emery paper, and use a stress ratio of 0.1 and a frequency of 20Hz. The fatigue test was carried out by partial pulse (tension-tension), and the stress amplitude without failure was taken as the fatigue limit under the condition of cycle number 10 7 .
如图5所示,可以看出Ti/C在1以上的话,疲劳极限急剧增加,在5以上时几乎达到饱和。这种现象被认为是由于加入Ti使C与Ti结合,抑制了Cr的碳化物析出。Ti/C超过30的话会导致磁通密度降低、铁损增加。As shown in Fig. 5, it can be seen that when Ti/C is more than 1, the fatigue limit increases sharply, and when it is more than 5, it is almost saturated. This phenomenon is considered to be due to the addition of Ti to combine C and Ti, inhibiting the precipitation of Cr carbides. When Ti/C exceeds 30, the magnetic flux density decreases and the iron loss increases.
因此,要确保Ti/C在1以上,尽量降低容易与Ti结合的S含量是必要的,要求Mn/S≥10。Therefore, to ensure that Ti/C is above 1, it is necessary to reduce the content of S that is easy to combine with Ti as much as possible, and Mn/S≥10 is required.
3).含Mg钢3). Mg-containing steel
3-1).Cr含量和铁损W10/600、磁通密度B50、Hv的关系3-1). The relationship between Cr content and iron loss W10/600, magnetic flux density B50, Hv
在试验室中冶炼的钢含C:0.0025%、Si:2.5%、Mn:0.20%、P:0.01%、S:0.002%、Al:1.3%、N:0.0021%、Mg:0.003%,使Cr含量在tr.-6%之间变化,上述钢材热轧后在75%H2-25%N2的气氛中进行830℃×3hr的热处理,冷轧到板厚0.35mm,在20%H2-80%N2的气氛中进行950℃×1min的最终退火,然后涂敷膜,在350℃对膜进行烧结处理。测定钢板板面的Hv,以及用上述方法测定600Hz下的W10/600、磁通密度B50。The steel smelted in the laboratory contains C: 0.0025%, Si: 2.5%, Mn: 0.20%, P: 0.01%, S: 0.002%, Al: 1.3%, N: 0.0021%, Mg: 0.003%, so that Cr The content varies between tr.-6%. After the above-mentioned steel is hot-rolled, it is heat-treated at 830°C×3hr in an atmosphere of 75%H 2 -25%N 2 , and cold-rolled to a plate thickness of 0.35mm. Perform final annealing at 950°C for 1 min in an atmosphere of -80% N 2 , then coat the film, and sinter the film at 350°C. Measure Hv on the steel plate surface, and measure W10/600 and magnetic flux density B50 at 600 Hz with the above method.
如图6所示,可以看出Cr:0.4-5%范围W10/600显著降低。这种现象被认为是由于电阻率增加,造成涡流损失降低,和磁各向异性减小造成磁滞损失减小两者共同作用的结果。As shown in Fig. 6, it can be seen that Cr: 0.4-5% range W10/600 decreased significantly. This phenomenon is considered to be the result of the combined effect of the reduction of eddy current loss due to the increase of resistivity, and the reduction of hysteresis loss due to the reduction of magnetic anisotropy.
为了使B50降低少,Cr为0.4-1.4%,优选0.4-0.9%。In order to reduce the decrease in B50, Cr is 0.4-1.4%, preferably 0.4-0.9%.
3-2).Mg含量与疲劳极限的关系3-2). The relationship between Mg content and fatigue limit
在试验室中冶炼的钢含C:0.0025%、Si:3.05%、Mn:0.20%、P:0.01%、S:0.002%、Al:1.05%、N:0.0018%、Cr:0.95%,Mg含量在tr.-0.005%范围变化,上述钢材热轧后在75%H2-25%N2的气氛中进行830℃×3hr的热处理,冷轧到板厚0.35mm,在10%H2-90%N2的气氛中进行950℃×1min的最终退火。然后用上述方法测定疲劳极限。The steel smelted in the laboratory contains C: 0.0025%, Si: 3.05%, Mn: 0.20%, P: 0.01%, S: 0.002%, Al: 1.05%, N: 0.0018%, Cr: 0.95%, Mg content Change in the range of tr.-0.005%. After the above-mentioned steel is hot-rolled , it is heat-treated at 830°C×3hr in an atmosphere of 75%H 2 -25%N 2 . Final annealing at 950 °C for 1 min in an atmosphere of % N2 . The fatigue limit was then determined by the method described above.
如图7所示,可以看出利用把Mg含量加到0.0001%以上,优选0.0005%以上,可以提高疲劳极限。Mg含量超过0.005%的话导致成本增加。用电子显微镜研究了加Mg的效果,认识到由于加Mg而使粗大的Al2O3块减少,因此疲劳极限提高。As shown in FIG. 7, it can be seen that the fatigue limit can be improved by adding the Mg content to 0.0001% or more, preferably 0.0005% or more. When the Mg content exceeds 0.005%, the cost increases. The effect of adding Mg was studied with an electron microscope, and it was found that the addition of Mg reduced the number of coarse Al 2 O 3 blocks, thereby increasing the fatigue limit.
在添加Mg的情况下,虽然是通过上述控制Ti/C使疲劳极限提高,但这也是由于粗大的Al2O3块减少的原因。In the case of adding Mg, the fatigue limit is improved by controlling Ti/C as described above, but this is also due to the decrease of coarse Al 2 O 3 blocks.
(实施例2)(Example 2)
用转炉冶炼的钢水进行脱气处理,熔炼表2所示成分的钢1-22,铸造成板坯,在1140℃×1hr条件下加热后,进行热轧制成板厚2.0mm的热轧钢板。热轧时精轧温度800℃、卷取温度610℃。卷取后的热轧钢板在75%H2-25%N2的气氛中进行830℃×3hr的热处理,冷轧到板厚0.35mm,在20%H2-80%N2的气氛中进行900℃×1min的最终退火,然后涂敷半有机膜,在350℃对膜进行烧结处理。为了模拟电机的驱动状态,进行200℃×100hr的热处理,然后用上述方法测定Hv、400Hz时的磁特性(W10/400、B50)、疲劳极限。The molten steel smelted in a converter is degassed, the steel 1-22 with the composition shown in Table 2 is smelted, cast into a slab, heated at 1140°C×1hr, and hot-rolled to form a hot-rolled steel plate with a thickness of 2.0mm . During hot rolling, the finishing temperature is 800°C and the coiling temperature is 610°C. The hot-rolled steel sheet after coiling is heat-treated at 830°C×3hr in an atmosphere of 75%H 2 -25%N 2 , and cold-rolled to a thickness of 0.35mm in an atmosphere of 20%H 2 -80%N 2 Final annealing at 900°C for 1min, then coating with a semi-organic film, and sintering the film at 350°C. In order to simulate the driving state of the motor, heat treatment was carried out at 200°C×100hr, and then Hv, magnetic properties (W10/400, B50) and fatigue limit at 400Hz were measured by the above method.
结果示于表2。The results are shown in Table 2.
本发明钢1-9的W10/400低,而且疲劳极限高。Inventive steels 1-9 have low W10/400 and high fatigue limit.
另一方面,不含Cr的钢10和14的W10/400高。Ti/C小于1的钢10-12的疲劳极限低。Ti/C超过30的钢13的W10/400高。Si含量超过4%的钢15、Al含量超过2%的钢16、Mn含量超过2%的钢19的B50低。Mn含量小于0.05%的钢17的W10/400高。Mn/S小于10的钢18的W10/400高,同时疲劳极限低。C含量超过0.005%的钢20的W10/400高,同时疲劳极限低。N含量超过0.005%的钢21和S含量超过0.02%的钢22的W10/400高。On the other hand, the Cr-free steels 10 and 14 have high W10/400. Steel 10-12 with Ti/C less than 1 has a low fatigue limit. Steel 13 with Ti/C exceeding 30 has a high W10/400. Steel 15 with a Si content of more than 4%,
表2
(实施例3)(Example 3)
用转炉冶炼的钢水进行脱气处理,熔炼表3所示成分的钢1-22,铸造成板坯,在1140℃×1hr条件下加热后,进行热轧制成板厚2.0mm的热轧钢板。热轧时精轧温度800℃、卷取温度610℃。卷取后的热轧钢板在75%H2-25%N2的气氛中进行830℃×3hr的热处理,冷轧到板厚0.35mm,在20%H2-80%N2的气氛中进行900℃×1min的最终退火。然后用上述方法测定Hv、600Hz时的磁性(W10/600、磁通密度B50)、疲劳极限。The molten steel smelted in a converter is degassed, the steel 1-22 with the composition shown in Table 3 is smelted, cast into a slab, heated at 1140°C×1hr, and then hot-rolled to form a hot-rolled steel plate with a thickness of 2.0mm . During hot rolling, the finishing temperature is 800°C and the coiling temperature is 610°C. The hot-rolled steel sheet after coiling is heat-treated at 830°C×3hr in an atmosphere of 75%H 2 -25%N 2 , and cold-rolled to a thickness of 0.35mm in an atmosphere of 20%H 2 -80%N 2 Final annealing at 900 °C for 1 min. Then measure Hv, magnetic properties (W10/600, magnetic flux density B50) and fatigue limit at 600 Hz by the above method.
结果示于表3。The results are shown in Table 3.
本发明钢3-8、11-15的W10/600低,而且疲劳极限高。Steels 3-8 and 11-15 of the present invention have low W10/600 and high fatigue limit.
另一方面,比较钢的W15/50高或疲劳极限低。On the other hand, the W15/50 of the comparative steel is high or the fatigue limit is low.
表3
实施方案3.高频消除应力退火后的铁损低的无取向电工钢板
本发明是关于利用添加Cu等特殊元素,使应力退火后的铁损降低的无取向电工钢板。The present invention relates to a non-oriented electrical steel sheet that reduces iron loss after stress annealing by adding special elements such as Cu.
1).成分限定的原因1). The reason for the restricted ingredients
C:是应力退火时与Cr结合,形成Cr的碳化物的元素。形成的Cr的碳化物多的话,应力退火后的铁损显著升高,所以要求在0.01%以下。C: An element that combines with Cr during stress annealing to form Cr carbides. If there are many Cr carbides formed, the iron loss after stress annealing will increase significantly, so it is required to be 0.01% or less.
Si:能增大钢板的电阻率,所以是降低铁损的有效元素,小于1%情况下这种效果小。而超过4.0%的话磁通密度大幅度降低。Si: It can increase the resistivity of the steel plate, so it is an effective element for reducing iron loss, and the effect is small when it is less than 1%. On the other hand, if it exceeds 4.0%, the magnetic flux density will decrease significantly.
Mn:超过1%的话磁通密度大幅度降低。Mn: If it exceeds 1%, the magnetic flux density will decrease significantly.
P:超过0.05%的话硬度明显提高,冲压加工性能恶化。为了有效地实现如后所述的利用加Cr降低硬度的效果,优选P含量在0.01%以下。P: When the content exceeds 0.05%, the hardness increases remarkably, and the press workability deteriorates. In order to effectively realize the effect of reducing hardness by adding Cr as described later, the P content is preferably 0.01% or less.
S:超过0.02%的话会析出MnS,铁损增加。S: If more than 0.02%, MnS is precipitated and the iron loss increases.
Al:与Si相同,是使钢板电阻率增加的元素,但超过2%的话磁通密度大幅度降低。小于0.1%的话析出微细的AlN,阻碍晶粒长大,使铁损增加。Al: Like Si, it is an element that increases the electrical resistivity of a steel sheet, but if it exceeds 2%, the magnetic flux density decreases significantly. If it is less than 0.1%, fine AlN is precipitated, which inhibits grain growth and increases iron loss.
N:由于以AlN形式析出,而使铁损增加,所以要求在0.005%以下。N: Precipitation in the form of AlN increases iron loss, so it is required to be 0.005% or less.
Cr:如后面叙述的原因,要求Cr含量为0.2-5%。Cr: For reasons described later, the Cr content is required to be 0.2-5%.
如后面叙述的原因,还包含Cu:0.05-0.5%、Sb:0.002-0.1%、Sn:0.002-0.1%中至少一种元素。For reasons described later, at least one element of Cu: 0.05-0.5%, Sb: 0.002-0.1%, and Sn: 0.002-0.1% is also contained.
其余:基本上是Fe。The rest: basically Fe.
2).Cu含量与应力退火后铁损W10/400的关系2). Relationship between Cu content and iron loss W10/400 after stress annealing
在试验室中冶炼的钢含C:0.0025%、Si:2.5%、Mn:0.2%、P:0.01%、S:0.0015%、Al:1%、N:0.0012%,使Cr含量为tr.和1%、Cu含量在tr.-0.6%变化,上述钢材热轧后在75%H2-25%N2的气氛中进行830℃×3hr的热处理,冷轧到板厚0.35mm,在10%H2-90%N2的气氛中进行950℃×1min的最终退火,然后切取内径33mm、外径45mm的环状试样,在100%H2气氛中进行750℃×2hr的应力退火,在一次线圈一侧和二次线圈一侧都绕100匝导线,然后测定400Hz下的W10/400。The steel smelted in the laboratory contains C: 0.0025%, Si: 2.5%, Mn: 0.2%, P: 0.01%, S: 0.0015%, Al: 1%, N: 0.0012%, so that the Cr content is tr. and 1%, Cu content changes at tr.-0.6%. After the above steel is hot-rolled, it is heat-treated at 830℃×3hr in an atmosphere of 75%H 2 -25%N 2 . In the atmosphere of H 2 -90% N 2 , the final annealing was carried out at 950°C×1min, and then a ring-shaped sample with an inner diameter of 33mm and an outer diameter of 45mm was cut out, and a stress annealing was carried out at 750°C×2hr in an atmosphere of 100%H 2 .
如图8所示,可以看出Cr为tr.的情况下,即使加Cu,W10/400也几乎不变,而Cr含量在1%的情况下,加入0.05%以上的Cu,W10/400会大幅度降低。As shown in Figure 8, it can be seen that when Cr is tr., even if Cu is added, W10/400 is almost unchanged, and when the Cr content is 1%, adding more than 0.05% Cu, W10/400 will change significantly reduced.
Cu含量超过0.5%的话容易产生表面缺陷。要减轻表面缺陷加入Ni是有效的,为了不导致铁损增加,优选Ni加入量在0.5%以下。If the Cu content exceeds 0.5%, surface defects are likely to occur. It is effective to add Ni to reduce surface defects. In order not to increase iron loss, it is preferable to add Ni below 0.5%.
3).Sb或Sn含量与应力退火后的W10/400的关系3). The relationship between Sb or Sn content and W10/400 after stress annealing
进行与上述相同的试验,而用在tr.-0.2%变化的Sb或Sn代替Cu。The same experiment as above was carried out, but instead of Cu, Sb or Sn varied at tr.-0.2%.
如图9、10所示,可以看出与Cu的情况相同,Cr为tr.的情况下,即使加Sb或Sn,W10/400也几乎不变,另一方面,Cr含量在1%的情况下,加入0.002-0.1%的Sb或Sn,W10/400会大幅度降低。As shown in Figures 9 and 10, it can be seen that, as in the case of Cu, when Cr is tr., even if Sb or Sn is added, W10/400 is almost unchanged. On the other hand, when the Cr content is 1% Next, adding 0.002-0.1% of Sb or Sn, W10/400 will be greatly reduced.
4).Cr含量与应力退火后的W10/400的关系4). The relationship between Cr content and W10/400 after stress annealing
在试验室中冶炼的钢含C:0.0025%、Si:2.5%、Mn:0.2%、P:0.01%、S:0.0015%、Al:1%、N:0.0012%,使Cu含量为tr.和0.2%、Cr含量在tr.-5%变化,用上述同样的方法进行试验。The steel smelted in the laboratory contains C: 0.0025%, Si: 2.5%, Mn: 0.2%, P: 0.01%, S: 0.0015%, Al: 1%, N: 0.0012%, so that the Cu content is tr. and 0.2%, and the Cr content varies from tr. to 5%, and the test is carried out by the same method as above.
如图11所示,Cu含量在tr.情况下,认为加Cr有一些使W10/400增加的倾向,而Cu含量在0.2%的情况下,在Cr为0.2-5%范围W10/400显著降低,特别是Cr在0.4-1.4%范围大幅度降低。As shown in Figure 11, when the Cu content is tr., it is believed that the addition of Cr tends to increase W10/400, while when the Cu content is 0.2%, the W10/400 decreases significantly in the range of 0.2-5% Cr. , especially Cr is greatly reduced in the range of 0.4-1.4%.
在本发明范围内把Cu、Sb、Sn两种以上复合加入,也能在应力退火后得到低的W10/400。Within the scope of the present invention, Cu, Sb, and Sn are added in combination, and a low W10/400 can also be obtained after stress annealing.
上述实施方案1-3的无取向电工钢板仅在规定的成分范围内调整的话,可以用与一般无取向电工钢板相同的方法生产。也就是用转炉冶炼的钢水进行脱气处理,调整到规定的成分,铸造后在通常的条件下热轧。然后把热轧后的钢板直接进行冷轧或退火后冷轧,或者插入中间退火进行两次以上的冷轧后,再进行最终退火。在成分调整时降低C含量不充分的情况下,在热轧后的退火时或最终退火时,在露点为10-30℃的5-30%H2-其余为N2的气氛中进行脱碳,也能够降低C含量。The non-oriented electrical steel sheets of the above-mentioned
(实施例4)(Example 4)
用转炉冶炼的钢水进行脱气处理,熔炼表4所示成分的钢1-25,铸造成板坯,在1140℃×1hr条件下加热后,进行热轧制成板厚2.0mm的热轧钢板。热轧时精轧温度800℃、卷取温度610℃。卷取后的热轧钢板在75%H2-25%N2的气氛中进行830℃×3hr的热处理,冷轧到板厚0.35mm,在10%H2-90%N2的气氛中进行980℃×50sec的最终退火。然后切取内径33mm、外径45mm的环状试样,在100%H2气氛中进行750℃×2hr的应力退火,在一次线圈一侧和二次线圈一侧都绕100匝导线,然后测定400Hz下的W10/400、磁通密度B50。对于表4中的钢7的卷取后的热轧钢板,在露点为+17℃的10%H2-90%N2的气氛中,进行720℃×1hr的脱碳处理,然后进行860℃×3hr的热处理。The molten steel smelted in a converter is degassed, and the steel 1-25 with the composition shown in Table 4 is smelted, cast into a slab, heated at 1140°C×1hr, and then hot-rolled to form a hot-rolled steel plate with a thickness of 2.0mm . During hot rolling, the finishing temperature is 800°C and the coiling temperature is 610°C. The hot-rolled steel plate after coiling is heat-treated at 830°C×3hr in an atmosphere of 75% H2-25 % N2 , and cold-rolled to a thickness of 0.35mm in an atmosphere of 10% H2-90 % N2 Final annealing at 980°C×50sec. Then cut a ring-shaped sample with an inner diameter of 33mm and an outer diameter of 45mm, and perform stress annealing at 750°C×2hr in a 100% H2 atmosphere,
其结果示于表4。The results are shown in Table 4.
本发明钢1-18应力退火后,得到低的W10/400。After the steel 1-18 of the present invention is stress annealed, a low W10/400 is obtained.
另一方面,Cu、Sb、Sn含量在本发明范围外的钢9、20和C含量在本发明范围外的钢21,Cr含量在本发明范围外的钢22、23,Al含量在本发明范围外的钢25,应力退火后的W15/50高。此外Mn含量在本发明范围外的钢24的磁通密度低。On the other hand, steels 9 and 20 with Cu, Sb and Sn contents outside the range of the present invention, steel 21 with C content outside the range of the present invention, steels 22 and 23 with Cr contents outside the range of the present invention, and Al contents within the range of the present invention Out of range steel 25, W15/50 high after stress annealing. In addition, the steel 24 whose Mn content is outside the range of the present invention has a low magnetic flux density.
表4
(实施例5)(Example 5)
感应电机和直流电机的铁芯用电工钢板除应力退火以外,有时在300-600℃的温度范围进行发蓝处理和热装处理。为了观察这样处理中加Sb的效果,冶炼了表5所示成分的钢1-3,用与实施例4相同的方法,从成品退火后的钢板上切取环状试样,把钢2、3的试样再进行550℃×1hr的处理,测定W10/400和B50。In addition to stress annealing, electrical steel sheets for iron cores of induction motors and DC motors are sometimes subjected to bluing treatment and thermal charging treatment at a temperature range of 300-600°C. In order to observe the effect of adding Sb in such a treatment, steel 1-3 with the composition shown in Table 5 was smelted, and a ring-shaped sample was cut from the finished annealed steel plate in the same way as in Example 4, and
结果示于表5。The results are shown in Table 5.
不加Sb的钢2在发蓝处理后,W10/400增加,而添加Sb的钢3即使在发蓝处理后也能得到低的W10/400,可以看出加Sb即使是进行发蓝处理也是有效的。这种现象被认为是由于加Sb抑制了在发蓝处理时的Cr的碳化物析出。
表5的W10/400比表4的W10/400要高,这是由于发蓝处理的温度比消除应力退火温度低,晶粒长大不充分。The W10/400 in Table 5 is higher than the W10/400 in Table 4. This is because the temperature of the bluing treatment is lower than the stress relief annealing temperature, and the grain growth is insufficient.
表5
实施方案4.高频应力退火后的低铁损的无取向电工钢板
本发明是关于利用降低C含量以得到应力退火后低铁损的无取向电工钢板。The invention relates to a non-oriented electrical steel sheet with low iron loss after stress annealing by reducing the C content.
1).限定成分的原因1).Reason for limiting ingredients
C:如后面所叙述的原因,要求在0.0015%以下。C: For reasons described later, it is required to be 0.0015% or less.
Si:超过4.0%的话磁通密度要大幅度降低。由于是使钢板的电阻率增加,降低铁损的有效元素,所以希望在1.0%以上。Si: If it exceeds 4.0%, the magnetic flux density will be greatly reduced. Since it is an effective element to increase the electrical resistivity of the steel sheet and reduce iron loss, it is desirably 1.0% or more.
Mn:超过2%的话磁通密度要大幅度降低。为了防止热脆性,要求在0.05%以上。Mn: If it exceeds 2%, the magnetic flux density will be greatly reduced. In order to prevent hot embrittlement, more than 0.05% is required.
P:超过0.1%的话硬度显著升高,冲压加工性能恶化。P: When the content exceeds 0.1%, the hardness increases remarkably, and the press workability deteriorates.
S:超过0.02%话会MnS形式析出,铁损增加。S: If it exceeds 0.02%, MnS will be precipitated and the iron loss will increase.
Al:与Si相同,是增大钢板电阻率的元素,超过2%的话磁通密度大幅度降低。希望在0.1%以上,以防止因微细的AlN析出造成铁损升高。Al: Like Si, it is an element that increases the electrical resistivity of a steel sheet, and if it exceeds 2%, the magnetic flux density decreases significantly. It is desirable to be at least 0.1% in order to prevent an increase in iron loss due to fine AlN precipitation.
N:以AlN形式析出,铁损增加,要求在0.005%以下。N: It is precipitated in the form of AlN, and the iron loss increases, and it is required to be below 0.005%.
Cr:如后面所叙述的原因,要求在0.4-5%范围。Cr: For reasons described later, it is required to be in the range of 0.4-5%.
其余:基本上是Fe。The rest: basically Fe.
2).C含量与应力退火后的铁损W10/400的关系2). Relationship between C content and iron loss W10/400 after stress annealing
在试验室中冶炼的钢含C:0.0050%、Si:2.5%、Mn:0.18%、P:0.01%、S:0.0005%、Al:1.0%、N:0.0020%、Cr:1.0%,热轧后在表6所示的脱碳处理条件下,脱碳至表6所示的C含量。然后在100%H2气氛中进行860℃×3hr的热处理,冷轧到板厚0.35mm,在10%H2-90%N2的气氛中进行1000℃×1min的最终退火,然后切取内径33mm、外径45mm的环状试样,在100%H2气氛中进行750℃×2hr的应力退火,在一次线圈一侧和二次线圈一侧都绕100匝导线,测定400Hz下的W10/400。The steel smelted in the laboratory contains C: 0.0050%, Si: 2.5%, Mn: 0.18%, P: 0.01%, S: 0.0005%, Al: 1.0%, N: 0.0020%, Cr: 1.0%, hot rolled Then, under the decarburization treatment conditions shown in Table 6, decarburize to the C content shown in Table 6. Then heat treatment at 860°C×3hr in 100% H2 atmosphere, cold rolling to 0.35mm thickness, final annealing at 1000°C×1min in 10% H2-90 % N2 atmosphere, and then cut out the inner diameter of
如图12所示,可见使C含量在0.0015%以下的话,应力退火后的W10/400急剧降低。C含量在0.0009%以下的话,能得到更低的W10/400。As shown in FIG. 12 , it can be seen that W10/400 after stress annealing decreases sharply when the C content is reduced to 0.0015% or less. If the C content is 0.0009% or less, lower W10/400 can be obtained.
对C含量在0.0003-0.0035%的试样用扫描电子显微镜进行观察,C含量0.0035%的试样上在晶界和晶内观察到Cr的碳化物,在C含量0.0003%的试样观察不到Cr的碳化物。因此C含量在0.0015%以下,W10/400降低的原因认为是抑制了Cr的碳化物析出所致。Observe the samples with a C content of 0.0003-0.0035% with a scanning electron microscope. Cr carbides are observed at the grain boundaries and within the grains of the samples with a C content of 0.0035%, but not observed in the samples with a C content of 0.0003%. Cr carbides. Therefore, when the C content is below 0.0015%, the reason for the decrease of W10/400 is considered to be due to the inhibition of Cr carbide precipitation.
表6
3).Cr含量与应力退火后的W10/400的关系3). The relationship between Cr content and W10/400 after stress annealing
在试验室中冶炼的钢含C:0.0035%、Si:2.5%、Mn:0.18%、P:0.01%、S:0.0005%、Al:1.0%、N:0.0020%,使Cr含量在tr.-5.5%变化,上述钢材热轧后在露点为25℃的15%H2-85%N2的气氛中进行750℃×2hr的脱碳退火,使C含量为0.0005%。然后在100%H2气氛中进行860℃×3hr的热处理,冷轧到板厚0.35mm,在10%H2-90%N2的气氛中进行1000℃×1min的最终退火,然后用与上述相同的方法测定了应力退火后的W10/400。The steel smelted in the laboratory contains C: 0.0035%, Si: 2.5%, Mn: 0.18%, P: 0.01%, S: 0.0005%, Al: 1.0%, N: 0.0020%, so that the Cr content is within tr.- 5.5% change, after the above-mentioned steel is hot-rolled, decarburization annealing is performed at 750°C×2hr in an atmosphere of 15%H 2 -85%N 2 with a dew point of 25°C to make the C content 0.0005%. Then heat treatment at 860°C×3hr in 100% H2 atmosphere, cold rolling to 0.35mm thickness, and final annealing at 1000°C×1min in 10% H2-90 % N2 atmosphere, and then use the above The same method was used to measure W10/400 after stress annealing.
如图13所示,可以看出Cr在0.4%以上,特别是在0.4-1.4%范围,W10/400显著降低。这种现象被认为是由于电阻率增大造成的涡流损失减小和磁各向异性减小造成的磁滞损失减小共同作用的结果。为了抑制成本增加和使B50降低的少,Cr含量要求在5%以下。As shown in Figure 13, it can be seen that W10/400 decreases significantly when Cr is above 0.4%, especially in the range of 0.4-1.4%. This phenomenon is considered to be the result of the combined effect of reduced eddy current loss due to increased resistivity and reduced hysteresis loss due to reduced magnetic anisotropy. In order to suppress the cost increase and reduce the B50, the Cr content is required to be below 5%.
上述的无取向电工钢板的制造方法如下,具有制造例如质量%为C:0.005%、Si:4%以下、Al:2%以下、Mn:0.05-2%、P:0.1%以下、N:0.005%以下、S:0.02%以下、Cr:0.4-5%、其余为Fe的板坯的工序,以及在通常生产无取向电工钢板时的条件下,把上述板坯进行热轧,酸洗后冷轧到规定的厚度以后,进行连续退火的工序,对于热轧后的钢板或冷轧后的钢板在露点为10-30℃的5-30%H2-其余为N2的气氛中进行脱碳,使C降到0.0015%以下。The manufacturing method of the above-mentioned non-oriented electrical steel sheet is as follows. For example, the mass % is C: 0.005%, Si: 4% or less, Al: 2% or less, Mn: 0.05-2%, P: 0.1% or less, N: 0.005 % or less, S: less than 0.02%, Cr: 0.4-5%, and the balance is Fe, and under the conditions of the usual production of non-oriented electrical steel sheets, the above-mentioned slabs are hot-rolled, pickled and then cooled. After rolling to the specified thickness, the process of continuous annealing is carried out, and the hot-rolled steel plate or the cold-rolled steel plate is decarburized in an atmosphere of 5-30% H 2 with a dew point of 10-30 ° C - the rest is N 2 , so that C drops below 0.0015%.
(实施例6)(Example 6)
用转炉冶炼的钢水进行脱气处理,熔炼表7所示成分的钢1-20,铸造成板坯,在1140℃×1hr条件下加热后,进行热轧制成板厚2.0mm的热轧钢板。热轧时精轧温度750℃、卷取温度610℃。卷取后的热轧钢板在100%H2的气氛中进行860℃×3hr的热处理,冷轧到板厚0.35mm,在10%H2-90%N2的气氛中进行1000℃×1min的最终退火。然后用与上述相同的方法测定应力退火后的W10/400、B50。The molten steel smelted in a converter is degassed, and the steel 1-20 with the composition shown in Table 7 is smelted, cast into a slab, heated at 1140°C×1hr, and then hot-rolled to form a hot-rolled steel plate with a thickness of 2.0mm . During hot rolling, the finishing temperature is 750°C and the coiling temperature is 610°C. The hot-rolled steel sheet after coiling is heat-treated at 860°C×3hr in an atmosphere of 100% H2 , cold-rolled to a plate thickness of 0.35mm, and then heat-treated at 1000°C× 1min in an atmosphere of 10%H2-90% N2 Final annealing. Then W10/400 and B50 after stress annealing were measured by the same method as above.
其结果示于表7。The results are shown in Table 7.
本发明钢1-9应力退火后的W10/400低,而且磁通密度高。Steel 1-9 of the present invention has low W10/400 after stress annealing and high magnetic flux density.
另一方面,Cr含量比本发明范围低的钢10、C含量比本发明范围高的钢12-15、S和N在本发明范围外的钢19、20,应力退火后的W15/50高。此外Cr、Si、Al、Mn含量比本发明范围高的钢11、16、17、18磁通密度低。On the other hand, steel 10 with a lower Cr content than the range of the present invention, steel 12-15 with a higher C content than the range of the present invention, and steels 19 and 20 with S and N outside the range of the present invention have high W15/50 after stress annealing . In addition, the
表7
(实施例7)(Example 7)
冶炼表8所示的钢1-3,用与实施例6相同的方法从成品退火的钢板上切取环状试样,把钢2、3的试样再进行550℃×1hr的发蓝处理,测定W10/400和B50。Steel 1-3 shown in smelting table 8, with the method identical with
结果示于表8。The results are shown in Table 8.
C含量为0.0030%的钢2进行发蓝处理和成品退火后W10/400增加,C含量为0.0005%的钢3即使在发蓝处理后也能得到低的W10/400,可见虽然C含量显著低,即使经发蓝处理也是有效的。这种现象被认为是由于C含量低,在发蓝处理时抑制了Cr的碳化物析出。
表8
(实施例8)(Embodiment 8)
用转炉冶炼的钢水进行脱气处理,熔炼表9所示成分的钢1-25,铸造成板坯,在1140℃×1hr条件下加热后,进行热轧制成板厚2.0mm的热轧钢板。热轧时精轧温度750℃、卷取温度610℃。卷取后的热轧钢板在100%H2的气氛中进行860℃×3hr的热处理,冷轧到板厚0.35mm,在10%H2-90%N2的气氛中进行1000℃×1min的最终退火。此时对一部分钢在卷取后的热轧钢板在热处理前或冷轧后最终退火时,用表10所示的条件进行脱碳退火,以降低C含量。然后用与上述相同的方法测定应力退火后的W10/400、B50。The molten steel smelted in a converter is degassed, steel 1-25 with the composition shown in Table 9 is smelted, cast into a slab, heated at 1140°C×1hr, and then hot-rolled to form a hot-rolled steel plate with a thickness of 2.0mm . During hot rolling, the finishing temperature is 750°C and the coiling temperature is 610°C. The hot-rolled steel sheet after coiling is heat-treated at 860°C×3hr in an atmosphere of 100% H2 , cold-rolled to a plate thickness of 0.35mm, and then heat-treated at 1000°C× 1min in an atmosphere of 10%H2-90% N2 Final annealing. At this time, decarburization annealing was performed under the conditions shown in Table 10 in order to reduce the C content in the final annealing of the hot-rolled steel sheets after coiling of some steels before heat treatment or after cold rolling. Then W10/400 and B50 after stress annealing were measured by the same method as above.
结果示于表10。The results are shown in Table 10.
本发明钢1-12应力退火后的W10/400低,而且磁通密度高。Steel 1-12 of the present invention has low W10/400 after stress annealing and high magnetic flux density.
另一方面,Cr含量比本发明范围低的钢13、C含量比本发明范围高的钢15-20、S和N在本发明范围以外的钢24、25应力退火后的W15/50高。此外Cr、Si、Al、Mn含量比本发明范围高的钢14、21、22、23磁通密度低。On the other hand, steel 13 with a lower Cr content than the range of the present invention, steel 15-20 with a higher C content than the range of the present invention, and steels 24 and 25 with S and N outside the range of the present invention have higher W15/50 after stress annealing. In addition, steels 14, 21, 22, and 23 with Cr, Si, Al, and Mn contents higher than the range of the present invention have lower magnetic flux densities.
表9
表10
Claims (5)
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| JP2000182924 | 2000-06-19 | ||
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| JP279595/2000 | 2000-09-14 | ||
| JP279595/00 | 2000-09-14 | ||
| JP2000279595A JP3956596B2 (en) | 2000-09-14 | 2000-09-14 | Non-oriented electrical steel sheet |
| JP389824/00 | 2000-12-22 | ||
| JP389824/2000 | 2000-12-22 | ||
| JP2000389824 | 2000-12-22 | ||
| JP2001012744A JP2002212689A (en) | 2001-01-22 | 2001-01-22 | Silicon steel sheet |
| JP012744/2001 | 2001-01-22 | ||
| JP012744/01 | 2001-01-22 | ||
| JP2001034962 | 2001-02-13 | ||
| JP034962/01 | 2001-02-13 | ||
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| JP4280224B2 (en) * | 2004-11-04 | 2009-06-17 | 新日本製鐵株式会社 | Non-oriented electrical steel sheet with excellent iron loss |
| CN100446919C (en) * | 2005-06-30 | 2008-12-31 | 宝山钢铁股份有限公司 | Production method of cold-rolled non-oriented electrical steel sheet with low iron loss and high magnetic induction |
| JP4466671B2 (en) * | 2007-03-28 | 2010-05-26 | 株式会社日立製作所 | Induction machine |
| WO2009091127A2 (en) * | 2007-12-28 | 2009-07-23 | Posco | Grain oriented electrical steel having excellent magnetic properties and manufacturing method for the same |
| CN101713047B (en) * | 2009-12-22 | 2011-05-11 | 武汉钢铁(集团)公司 | Cr-contained non-oriented electrical steel and production method thereof |
| CN101876028B (en) | 2009-12-22 | 2012-06-27 | 武汉钢铁(集团)公司 | Non-oriented electrical steel for variable frequency motor and production method thereof |
| JP4860783B2 (en) * | 2010-02-25 | 2012-01-25 | 新日本製鐵株式会社 | Non-oriented electrical steel sheet |
| CN102747291B (en) * | 2012-07-06 | 2014-06-25 | 咸宁泉都带钢科技有限责任公司 | High-frequency low-iron-loss excellent-magnetic-property non-orientated silicon steel strip and production method thereof |
| CN102925816B (en) * | 2012-11-21 | 2015-05-20 | 武汉钢铁(集团)公司 | Non-oriented silicon steel for electric drive motor and production method thereof |
| KR20150073800A (en) * | 2013-12-23 | 2015-07-01 | 주식회사 포스코 | Non-oriented electrical steel sheets and method for manufacturing the same |
| WO2015170271A1 (en) * | 2014-05-08 | 2015-11-12 | Centro Sviluppo Materiali S.P.A. | Process for the production of grain non- oriented electric steel strip, with an high degree of cold reduction |
| CN104139167A (en) * | 2014-07-31 | 2014-11-12 | 攀钢集团工程技术有限公司 | Iron core, electromagnetic inductor with same and electromagnetic stirring device |
| CN104152800A (en) * | 2014-08-07 | 2014-11-19 | 河北钢铁股份有限公司 | Low-magnetic-anisotropy non-oriented silicon steel plate and preparation technology thereof |
| CN105369105A (en) * | 2015-11-16 | 2016-03-02 | 无锡贺邦金属制品有限公司 | High-strength stamped part alloy |
| CN105886932B (en) * | 2016-05-09 | 2017-08-25 | 武汉钢铁有限公司 | A kind of non-oriented silicon steel for high power factor motor and its production method |
| CN110249063A (en) * | 2017-02-07 | 2019-09-17 | 杰富意钢铁株式会社 | The manufacturing method of non orientation electromagnetic steel plate and the manufacturing method of motor iron core and motor iron core |
| CN107385352A (en) * | 2017-07-19 | 2017-11-24 | 池州市超杰机电设备有限公司 | A kind of biradical material of iron silicon and preparation method thereof |
| CN110643891B (en) * | 2018-06-26 | 2021-03-12 | 宝山钢铁股份有限公司 | Non-oriented electrical steel plate with excellent magnetic property and manufacturing method thereof |
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