CN118308603A - Method for separating arsenic from copper sulfate solution - Google Patents
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- 229910052785 arsenic Inorganic materials 0.000 title claims abstract description 106
- RQNWIZPPADIBDY-UHFFFAOYSA-N arsenic atom Chemical compound [As] RQNWIZPPADIBDY-UHFFFAOYSA-N 0.000 title claims abstract description 100
- 229910000365 copper sulfate Inorganic materials 0.000 title claims abstract description 93
- ARUVKPQLZAKDPS-UHFFFAOYSA-L copper(II) sulfate Chemical compound [Cu+2].[O-][S+2]([O-])([O-])[O-] ARUVKPQLZAKDPS-UHFFFAOYSA-L 0.000 title claims abstract description 93
- 238000000034 method Methods 0.000 title claims abstract description 37
- 239000010949 copper Substances 0.000 claims abstract description 45
- 229910052802 copper Inorganic materials 0.000 claims abstract description 45
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 40
- 239000002893 slag Substances 0.000 claims abstract description 29
- 238000006243 chemical reaction Methods 0.000 claims abstract description 27
- 239000007800 oxidant agent Substances 0.000 claims abstract description 27
- 230000001590 oxidative effect Effects 0.000 claims abstract description 26
- 239000007787 solid Substances 0.000 claims abstract description 24
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 19
- 238000007254 oxidation reaction Methods 0.000 claims abstract description 18
- 238000000926 separation method Methods 0.000 claims abstract description 13
- 238000003723 Smelting Methods 0.000 claims abstract description 12
- 238000004062 sedimentation Methods 0.000 claims abstract description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 11
- 230000003647 oxidation Effects 0.000 claims abstract description 10
- 239000008394 flocculating agent Substances 0.000 claims abstract description 4
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 54
- 229920002401 polyacrylamide Polymers 0.000 claims description 29
- 230000035484 reaction time Effects 0.000 claims description 19
- 238000003756 stirring Methods 0.000 claims description 11
- 229910004882 Na2S2O8 Inorganic materials 0.000 claims description 4
- CHQMHPLRPQMAMX-UHFFFAOYSA-L sodium persulfate Chemical compound [Na+].[Na+].[O-]S(=O)(=O)OOS([O-])(=O)=O CHQMHPLRPQMAMX-UHFFFAOYSA-L 0.000 claims description 4
- BMWMWYBEJWFCJI-UHFFFAOYSA-K iron(3+);trioxido(oxo)-$l^{5}-arsane Chemical compound [Fe+3].[O-][As]([O-])([O-])=O BMWMWYBEJWFCJI-UHFFFAOYSA-K 0.000 abstract description 11
- 239000002699 waste material Substances 0.000 abstract description 10
- 239000007788 liquid Substances 0.000 abstract description 9
- 230000008569 process Effects 0.000 abstract description 8
- 239000012535 impurity Substances 0.000 abstract description 7
- 150000002500 ions Chemical class 0.000 abstract description 2
- 239000012295 chemical reaction liquid Substances 0.000 abstract 2
- 230000000694 effects Effects 0.000 description 22
- 239000000047 product Substances 0.000 description 19
- 239000013078 crystal Substances 0.000 description 9
- 238000004220 aggregation Methods 0.000 description 8
- 230000002776 aggregation Effects 0.000 description 8
- 239000002245 particle Substances 0.000 description 8
- 238000001556 precipitation Methods 0.000 description 8
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 7
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 7
- 239000002994 raw material Substances 0.000 description 6
- 239000003792 electrolyte Substances 0.000 description 4
- 238000000746 purification Methods 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 239000002253 acid Substances 0.000 description 2
- 238000006386 neutralization reaction Methods 0.000 description 2
- 238000002203 pretreatment Methods 0.000 description 2
- 150000007513 acids Chemical class 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000706 filtrate Substances 0.000 description 1
- 238000009854 hydrometallurgy Methods 0.000 description 1
- 239000013067 intermediate product Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B15/00—Obtaining copper
- C22B15/0063—Hydrometallurgy
- C22B15/0084—Treating solutions
- C22B15/0089—Treating solutions by chemical methods
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B30/00—Obtaining antimony, arsenic or bismuth
- C22B30/04—Obtaining arsenic
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Removal Of Specific Substances (AREA)
Abstract
Description
技术领域Technical Field
本发明属于冶金技术领域,具体涉及一种从硫酸铜溶液中分离砷的方法。The invention belongs to the technical field of metallurgy, and in particular relates to a method for separating arsenic from a copper sulfate solution.
背景技术Background technique
粗质硫酸铜结晶为目前铜湿法冶炼的中间产品,在铜电解精炼过程中,为确保产出合格阴极铜,就必须控制电解液中的铜、酸及杂质浓度在规定范围内,需进行对电解液进行净化和开路,确保系统中杂质和酸平衡。将电解液用加铜中和法或直接浓缩法,使电解液中的硫酸铜浓度达到饱和状态,冷却结晶后以硫酸铜结晶形态产出,获得粗质硫酸铜产品,产品附加值比较低。目前,人们对粗质硫酸铜溶液通过除杂提纯,制备各种硫酸铜产品已有研究,但是得到的产品中砷很容易超标,达不到到合格的高纯度硫酸铜产品的要求,而在粗质硫酸铜提纯过程中深度脱除砷元素的研究还很少,且砷很难脱除,脱除成本高。如何实现深度脱除粗质硫酸铜溶液中砷杂质,得到更高纯度的硫酸铜产品,在国内外均属难题。因此,开发一种能够深度脱除粗质硫酸铜中砷的方法成为急需解决的一个技术难题。Crude copper sulfate crystals are the intermediate products of current copper hydrometallurgy. In the copper electrolytic refining process, in order to ensure the output of qualified cathode copper, it is necessary to control the copper, acid and impurity concentrations in the electrolyte within the specified range, and the electrolyte needs to be purified and opened to ensure the balance of impurities and acids in the system. The electrolyte is neutralized by copper addition or direct concentration to make the copper sulfate concentration in the electrolyte reach a saturated state, and the copper sulfate crystal form is output after cooling and crystallization to obtain a crude copper sulfate product, and the product added value is relatively low. At present, people have studied the preparation of various copper sulfate products by removing impurities from crude copper sulfate solutions, but arsenic in the obtained products is easily exceeded, and the requirements of qualified high-purity copper sulfate products are not met. There are few studies on the deep removal of arsenic elements in the crude copper sulfate purification process, and arsenic is difficult to remove, and the removal cost is high. How to achieve deep removal of arsenic impurities in crude copper sulfate solutions and obtain higher purity copper sulfate products is a problem both at home and abroad. Therefore, developing a method that can deeply remove arsenic from crude copper sulfate has become a technical problem that needs to be solved urgently.
发明内容Summary of the invention
本发明的目的在于提供一种从硫酸铜溶液中分离砷的方法。The object of the present invention is to provide a method for separating arsenic from a copper sulfate solution.
本发明的目的是这样实现的,所述的从硫酸铜溶液中分离砷的方法包括前处理、氧化、脱砷和后处理步骤,具体包括:The object of the present invention is achieved in that the method for separating arsenic from a copper sulfate solution comprises pre-treatment, oxidation, arsenic removal and post-treatment steps, specifically comprising:
A、前处理:将粗质硫酸铜中加入液固体积比(2~4):1的水,在匀速搅拌下溶解得到粗质硫酸铜溶液a;A. Pretreatment: Add water with a liquid-to-solid volume ratio of (2-4):1 to the crude copper sulfate, and dissolve under uniform stirring to obtain a crude copper sulfate solution a;
B、氧化:在粗质硫酸铜溶液a中加入氧化剂,在温度45~55℃下反应30~60min得到反应液b;B. Oxidation: Add an oxidant to the crude copper sulfate solution a, and react at a temperature of 45-55°C for 30-60 minutes to obtain a reaction solution b;
C、脱砷:在反应液b中加入脱砷剂进行脱砷反应得到反应液c;C. Arsenic removal: adding an arsenic removal agent to the reaction solution b to carry out arsenic removal reaction to obtain a reaction solution c;
D、后处理:反应液c中加入絮凝剂进行沉降,经液固分离得到脱砷后硫酸铜溶液和净化渣;脱砷后硫酸铜溶液可结晶生产硫酸铜产品或电积铜;净化渣返回火法炼铜系统回收铜。D. Post-treatment: Add flocculants to the reaction solution c for sedimentation, and obtain the dearsenicated copper sulfate solution and purified slag through liquid-solid separation; the dearsenicated copper sulfate solution can be crystallized to produce copper sulfate products or electrolytic copper; the purified slag is returned to the pyrometallurgical copper smelting system to recover copper.
本发明原料有:Na2S2O8、Fe(OH)3、NaOH、絮凝剂PAM等都是一般工业级化工原料,容易采购;本发明提供的物料具有氧化效果好、中和沉淀效率高等优点,因此此方案具有良好的氧化、中和脱As,提高粗质硫酸铜溶液中的As的效果,脱除效果显著,并且能实现一次性脱除,实现工业化应用,从根本上避免粗质硫酸铜溶液中的As脱除不彻底,导致生产出的硫酸铜产品中As超标的问题,在不增加工人的劳动强度的前提下,提高了粗质硫酸铜溶液中的As脱除能力,从而降低生产成本。The raw materials of the invention include: Na2S2O8 , Fe(OH) 3 , NaOH, flocculant PAM, etc., which are all general industrial-grade chemical raw materials and are easy to purchase; the materials provided by the invention have the advantages of good oxidation effect, high neutralization precipitation efficiency, etc., so the scheme has good oxidation and neutralization removal of As, improves the effect of As in the crude copper sulfate solution, has a significant removal effect, can achieve one-time removal, realizes industrial application, fundamentally avoids the problem of As exceeding the standard in the produced copper sulfate product due to incomplete As removal in the crude copper sulfate solution, and improves the As removal capacity in the crude copper sulfate solution without increasing the labor intensity of workers, thereby reducing production costs.
在本发明中,Na2S2O8为本领域技术人员熟知的工业级Na2S2O8,对其来源本发明没有特别的限制,但是,为了保证对粗质硫酸铜溶液中的As的氧化脱除效果以及不影响正常的生产产能,实施例使用的Na2S2O8的含量大于98%;Na2S2O8加入量为按摩尔比Na2S2O8:As=(1.0~1.5):1加入,将溶液中的三价砷完全氧化成五价砷。In the present invention, Na 2 S 2 O 8 is industrial grade Na 2 S 2 O 8 well known to those skilled in the art, and there is no particular limitation on its source in the present invention. However, in order to ensure the oxidation removal effect of As in the crude copper sulfate solution and not affect the normal production capacity, the content of Na 2 S 2 O 8 used in the embodiment is greater than 98%; the amount of Na 2 S 2 O 8 added is Na 2 S 2 O 8 :As=(1.0~1.5):1 in molar ratio, and the trivalent arsenic in the solution is completely oxidized into pentavalent arsenic.
在本发明中,Fe(OH)3为本领域技术人员熟知的工业级Fe(OH)3,对其来源本发明没有特别的限制,但是,为了保证对粗质硫酸铜溶液中的As的脱除效果以及不影响正常的生产产能,实施例使用的Fe(OH)3的含量大于99%;Fe(OH)3加入量为按摩尔比Fe(OH)3:As=(1.0~1.5):1加入,使溶液中的五价砷完全反应形成FeAsO4沉淀。In the present invention, Fe(OH) 3 is industrial grade Fe(OH) 3 well known to those skilled in the art, and there is no particular limitation on its source in the present invention. However, in order to ensure the removal effect of As in the crude copper sulfate solution and not affect the normal production capacity, the content of Fe(OH) 3 used in the embodiment is greater than 99%; the amount of Fe(OH) 3 added is Fe(OH) 3 :As=(1.0~1.5):1 in molar ratio, so that the pentavalent arsenic in the solution is completely reacted to form FeAsO 4 precipitate.
在本发明中,NaOH为本领域技术人员熟知的工业级NaOH,对其来源本发明没有特别的限制,但是,为了保证对粗质硫酸铜溶液中的As的脱除效果以及不影响正常的生产产能,实施例使用的NaOH的含量大于98%;用量不做限制,控制反应终点pH值稳定在3.0~4.0之间即可,NaOH起到调整pH值的作用。In the present invention, NaOH is an industrial grade NaOH well known to those skilled in the art, and there is no particular limitation on its source. However, in order to ensure the removal effect of As in the crude copper sulfate solution and not affect the normal production capacity, the content of NaOH used in the embodiment is greater than 98%; the amount is not limited, and the pH value at the reaction endpoint is controlled to be stable between 3.0 and 4.0, and NaOH plays a role in adjusting the pH value.
在本发明中,絮凝剂聚丙烯酰胺(PAM)为本领域技术人员熟知的工业级聚丙烯酰胺(PAM),对其来源本发明没有特别的限制,但是,为了保证对粗质硫酸铜溶液中的As的脱除效果以及不影响正常的生产产能,实施例使用的絮凝剂聚丙烯酰胺(PAM)的固含量大于90%;浓度配比为0.5~1.5‰,每升溶液中的加入量为1~3ml,絮凝剂起到促进砷酸铁聚集成大颗粒状迅速沉降,确保液固分离过程中砷酸铁不会悬浮在滤液中,杜绝分离不彻底情况发生。In the present invention, the flocculant polyacrylamide (PAM) is an industrial grade polyacrylamide (PAM) well known to those skilled in the art, and there is no particular limitation on its source. However, in order to ensure the removal effect of As in the crude copper sulfate solution and not affect the normal production capacity, the flocculant polyacrylamide (PAM) used in the embodiment has a solid content greater than 90%; the concentration ratio is 0.5-1.5‰, and the amount added per liter of solution is 1-3 ml. The flocculant promotes the aggregation of ferric arsenate into large particles and rapid sedimentation, ensuring that ferric arsenate will not be suspended in the filtrate during the liquid-solid separation process, thereby preventing incomplete separation.
本发明所述的从硫酸铜溶液中分离砷的方法具体操作如下:The method for separating arsenic from a copper sulfate solution of the present invention is specifically performed as follows:
将粗质硫酸铜按照液固比(2~4):1,在匀速搅拌下用水进行溶解,获得粗质硫酸铜溶液;然后按摩尔比Na2S2O8:As=(1.0~1.5):1加入氧化剂Na2S2O8,氧化剂加入时间控制在10~15min,控制反应温度为45~55℃,反应时间为30~60min;使溶液中的三价砷完全氧化成五价砷;按摩尔比Fe(OH)3:As=(1.0~1.5):1加入脱砷剂Fe(OH)3,终点pH为3.0~4.0;控制反应时间为60~90min;用NaOH溶液调节pH至3.0~4.0,使溶液中的五价砷完全反应形成FeAsO4沉淀;再在每升溶液中加入1~3ml浓度为0.5~1.5‰的絮凝剂聚丙烯酰胺(PAM),促进砷酸铁聚集成大颗粒状迅速沉降;最后进行液固分离,过滤除去净化渣,得到脱砷后硫酸铜溶液;脱砷后液可结晶生产硫酸铜产品或电积铜;净化渣返回火法炼铜系统回收铜。该方法可使粗质硫酸铜溶液中砷浓度从20~100mg/L降到1mg/L以下,砷脱除率大于99%,脱除效果显著,并且能实现一次性脱除,可确保生产高纯度的硫酸铜产品,工艺流程短,操作简单,容易实现工业化应用。The crude copper sulfate is dissolved in water at a liquid-solid ratio of (2-4):1 under uniform stirring to obtain a crude copper sulfate solution; then, an oxidant Na 2 S 2 O 8 is added at a molar ratio of Na 2 S 2 O 8 :As=(1.0-1.5):1, the oxidant addition time is controlled at 10-15 min, the reaction temperature is controlled at 45-55°C, and the reaction time is 30-60 min; the trivalent arsenic in the solution is completely oxidized to pentavalent arsenic; the dearsenicating agent Fe(OH) 3 is added at a molar ratio of Fe(OH) 3 :As=(1.0-1.5): 1 , and the end point pH is 3.0-4.0; the reaction time is controlled at 60-90 min; the pH is adjusted to 3.0-4.0 with a NaOH solution, so that the pentavalent arsenic in the solution is completely reacted to form FeAsO 4 precipitation; then add 1-3 ml of polyacrylamide (PAM) with a concentration of 0.5-1.5‰ per liter of solution to promote the aggregation of ferric arsenate into large particles and rapid sedimentation; finally, perform liquid-solid separation, filter and remove the purification residue to obtain the de-arsenified copper sulfate solution; the de-arsenicated liquid can be crystallized to produce copper sulfate products or electrolytic copper; the purification residue is returned to the pyrometallurgical copper smelting system to recover copper. This method can reduce the arsenic concentration in the crude copper sulfate solution from 20-100 mg/L to below 1 mg/L, the arsenic removal rate is greater than 99%, the removal effect is significant, and it can achieve one-time removal, which can ensure the production of high-purity copper sulfate products, with a short process flow, simple operation, and easy industrial application.
优选的,所述匀速搅拌的转速为250~400r/min。Preferably, the uniform stirring speed is 250-400 r/min.
优选的,所述粗质CuSO4·5H2O结晶中的As含量在0.01%~0.05%。Preferably, the As content in the crude CuSO 4 ·5H 2 O crystals is 0.01% to 0.05%.
优选的,所述氧化剂为工业级含量大于98%的Na2S2O8。Preferably, the oxidant is industrial grade Na 2 S 2 O 8 with a content greater than 98%.
优选的,所述脱砷剂为工业级含量大于99%的Fe(OH)3。Preferably, the arsenic removal agent is industrial grade Fe(OH) 3 with a content greater than 99%.
优选的,所述氧化剂Na2S2O8和脱砷剂Fe(OH)3加入量均为按摩尔比Na2S2O8(Fe(OH)3):As=(1.0~1.5):1。Preferably, the oxidizing agent Na 2 S 2 O 8 and the dearsenicizing agent Fe(OH) 3 are added in a molar ratio of Na 2 S 2 O 8 (Fe(OH) 3 ):As=(1.0-1.5):1.
优选的,所述氧化剂加入时间控制在10~15min。Preferably, the oxidant addition time is controlled within 10 to 15 minutes.
优选的,所述氧化反应温度控制为45~55℃,反应时间控制为30~60min反应时间;Preferably, the oxidation reaction temperature is controlled at 45-55°C, and the reaction time is controlled at 30-60 min.
优选的,所述NaOH溶液为10%~30%的工业级NaOH溶解液。Preferably, the NaOH solution is a 10% to 30% industrial grade NaOH solution.
优选的,所述脱砷终点pH控制在3.0~4.0,反应时间控制为60~90min。Preferably, the arsenic removal endpoint pH is controlled at 3.0-4.0, and the reaction time is controlled at 60-90 min.
优选的,所述絮凝剂为工业级固含量大于90%聚丙烯酰胺(PAM),浓度配比为0.5~1.5‰,每升溶液中的加入量为0.5~3ml。Preferably, the flocculant is industrial-grade polyacrylamide (PAM) with a solid content greater than 90%, a concentration ratio of 0.5 to 1.5‰, and an addition amount of 0.5 to 3 ml per liter of solution.
本发明采用Na2S2O8氧化粗质硫酸铜溶液中的As,再加Fe(OH)3脱砷,使砷以砷酸铁形式脱除,本发明方法可使粗质硫酸铜溶液中的As浓度从20~100mg/L降到1mg/L以下,砷脱除率大于99%,脱除效果显著,并且能实现一次性脱除,可确保生产高纯度的硫酸铜产品,工艺流程短,操作简单,容易实现工业化应用。而且本发明方法中使用的原料Na2S2O8、Fe(OH)3、NaOH、絮凝剂PAM等都是一般工业级化工原料,容易采购,运行成本低,经济高效,适用于粗质硫酸铜溶液中As的去除,具有很好的应用前景。The present invention adopts Na2S2O8 to oxidize As in a crude copper sulfate solution, and then adds Fe ( OH) 3 to remove arsenic, so that arsenic is removed in the form of ferric arsenate. The method of the present invention can reduce the As concentration in the crude copper sulfate solution from 20 to 100 mg/L to below 1 mg/L, and the arsenic removal rate is greater than 99%. The removal effect is significant, and one-time removal can be achieved, which can ensure the production of high-purity copper sulfate products. The process flow is short, the operation is simple, and industrial application is easy to achieve. Moreover, the raw materials Na2S2O8 , Fe(OH) 3 , NaOH, flocculant PAM, etc. used in the method of the present invention are all general industrial-grade chemical raw materials, which are easy to purchase, have low operating costs, are economical and efficient, are suitable for removing As in a crude copper sulfate solution, and have good application prospects.
本发明的有益效果为:The beneficial effects of the present invention are:
1、本发明方法用于直接脱除粗质硫酸铜溶液中的As,脱除效果显著,并且能实现一次性脱除,实现工业化应用,从根本上避免粗质硫酸铜溶液中的As脱除不彻底,导致生产出的硫酸铜产品中As超标的问题,可使粗质硫酸铜溶液中的As浓度从20~100mg/L降到1mg/L以下,砷脱除率大于99%。1. The method of the present invention is used to directly remove As in a crude copper sulfate solution, has a significant removal effect, can achieve one-time removal, and realize industrial application, fundamentally avoiding the problem of incomplete As removal in a crude copper sulfate solution, which leads to excessive As in the produced copper sulfate product, and can reduce the As concentration in the crude copper sulfate solution from 20 to 100 mg/L to below 1 mg/L, with an arsenic removal rate of more than 99%.
2、本发明方法使用的使用的原料Na2S2O8、Fe(OH)3、NaOH、絮凝剂PAM等都是一般工业级化工原料,容易采购,经济高效,不会引入其它有害杂质,适用于粗质硫酸铜溶液中As的去除。2. The raw materials Na 2 S 2 O 8 , Fe(OH) 3 , NaOH, flocculant PAM, etc. used in the method of the present invention are all general industrial-grade chemical raw materials, which are easy to purchase, economical and efficient, and will not introduce other harmful impurities. They are suitable for removing As in crude copper sulfate solution.
3、本发明产出的净化渣的主要成分为FeAsO4,可返回火法炼铜系统,对净化渣中的铜进行回收利用,整个过程不引入杂质离子,无废渣废液产生,操作简单,运行成本低,全流程绿色高效,具有很好的应用前景。3. The main component of the purified slag produced by the present invention is FeAsO 4 , which can be returned to the pyrometallurgical copper smelting system to recycle the copper in the purified slag. The whole process does not introduce impurity ions, does not generate waste slag and waste liquid, is simple to operate, has low operating costs, is green and efficient throughout the process, and has good application prospects.
4、本发明使用的常规湿法冶炼设备,结构简单,成本低廉、易维护。4. The conventional hydrometallurgical equipment used in the present invention has a simple structure, low cost and easy maintenance.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明工艺流程示意图。FIG1 is a schematic diagram of the process flow of the present invention.
具体实施方式Detailed ways
下面结合实施例对本发明作进一步说明,但不以任何方式对本发明加以限制,本发明所述的实例仅仅是对本发明的优选试验方式进行的描述,并非对本发明构思和范围进行限定,在不脱离本发明设计思想的前提下,基于本发明教导所作的任何变型和改进,均应落入本发明的保持范围。The present invention is further described below in conjunction with the embodiments, but the present invention is not limited in any way. The examples described in the present invention are only descriptions of the preferred test methods of the present invention, and are not intended to limit the concept and scope of the present invention. Without departing from the design concept of the present invention, any modifications and improvements made based on the teachings of the present invention should fall within the scope of the present invention.
本发明所述的从硫酸铜溶液中分离砷的方法包括前处理、氧化、脱砷和后处理步骤,具体包括:The method for separating arsenic from a copper sulfate solution of the present invention comprises pre-treatment, oxidation, arsenic removal and post-treatment steps, specifically comprising:
A、前处理:将粗质硫酸铜中加入液固体积比(2~4):1的水,在匀速搅拌下溶解得到粗质硫酸铜溶液a;A. Pretreatment: Add water with a liquid-to-solid volume ratio of (2-4):1 to the crude copper sulfate, and dissolve under uniform stirring to obtain a crude copper sulfate solution a;
B、氧化:在粗质硫酸铜溶液a中加入氧化剂,在温度45~55℃下反应30~60min得到反应液b;B. Oxidation: Add an oxidant to the crude copper sulfate solution a, and react at a temperature of 45-55°C for 30-60 minutes to obtain a reaction solution b;
C、脱砷:在反应液b中加入脱砷剂进行脱砷反应得到反应液c;C. Arsenic removal: adding an arsenic removal agent to the reaction solution b to carry out arsenic removal reaction to obtain a reaction solution c;
D、后处理:反应液c中加入絮凝剂进行沉降,经液固分离得到脱砷后硫酸铜溶液和净化渣;脱砷后硫酸铜溶液可结晶生产硫酸铜产品或电积铜;净化渣返回火法炼铜系统回收铜。D. Post-treatment: Add flocculants to the reaction solution c for sedimentation, and obtain the dearsenicated copper sulfate solution and purified slag through liquid-solid separation; the dearsenicated copper sulfate solution can be crystallized to produce copper sulfate products or electrolytic copper; the purified slag is returned to the pyrometallurgical copper smelting system to recover copper.
所述的粗质硫酸铜中As含量在0.01~0.1%。The As content in the crude copper sulfate is 0.01-0.1%.
B步骤中所述的氧化剂加入量为摩尔比氧化剂:As=(1.0~1.5):1。The amount of the oxidant added in step B is a molar ratio of oxidant:As = (1.0~1.5):1.
所述的氧化剂为工业级含量大于98%的Na2S2O8。The oxidant is industrial grade Na 2 S 2 O 8 with a content greater than 98%.
C步骤中所述的脱砷剂加入量为摩尔比脱砷剂:As=(1.0~1.5):1。The amount of the arsenic removal agent added in step C is a molar ratio of arsenic removal agent: As = (1.0~1.5): 1.
所述的脱砷剂为工业级含量大于99%的Fe(OH)3。The arsenic removal agent is industrial grade Fe(OH) 3 with a content greater than 99%.
C步骤中脱砷反应的反应时间为60~90min。The reaction time of the arsenic removal reaction in step C is 60 to 90 minutes.
C步骤中脱砷反应的反应终点pH值控制在3.0~4.0。The reaction endpoint pH value of the arsenic removal reaction in step C is controlled at 3.0-4.0.
所述的反应终点pH值控制是采用质量浓度为10%的工业NaOH溶液调整。The pH value at the reaction endpoint is controlled by adjusting the pH value using an industrial NaOH solution with a mass concentration of 10%.
D步骤中所述的絮凝剂为工业级含量大于90%的聚丙烯酰胺PAM。The flocculant described in step D is polyacrylamide PAM with an industrial grade content greater than 90%.
下面以具体实施例对本发明做进一步说明:The present invention will be further described below with specific embodiments:
实施例1Example 1
如图1所示,将成分为:24%Cu;0.03%As;0.04%Fe的粗质CuSO4·5H2O结晶,按照液固比4:1,在匀速搅拌转速为250r/min的条件下用水进行溶解。As shown in FIG1 , crude CuSO 4 ·5H 2 O crystals with the composition of 24% Cu, 0.03% As, and 0.04% Fe were dissolved in water at a liquid-to-solid ratio of 4:1 under a uniform stirring speed of 250 r/min.
然后按摩尔比Na2S2O8:As=1.5:1加入氧化剂,氧化剂加入时间控制在10~15min,控制氧化反应温度为50℃,反应时间为60min,使溶液中的三价砷完全氧化成五价砷。Then, an oxidant is added at a molar ratio of Na 2 S 2 O 8 :As=1.5:1. The oxidant addition time is controlled at 10-15 min, the oxidation reaction temperature is controlled at 50°C, and the reaction time is 60 min, so that the trivalent arsenic in the solution is completely oxidized to pentavalent arsenic.
再按摩尔比Fe(OH)3:As=1:1加入脱砷剂,用浓度为10%的工业NaOH溶液的终点pH值至3.0,控制反应时间为60min,使溶液中的五价砷完全反应形成FeAsO4沉淀。Then add arsenic removal agent at a molar ratio of Fe(OH) 3 :As=1:1, adjust the endpoint pH value of industrial NaOH solution with a concentration of 10% to 3.0, and control the reaction time to 60min, so that the pentavalent arsenic in the solution reacts completely to form FeAsO 4 precipitation.
接着在每升溶液中加入3ml浓度为1‰的絮凝剂聚丙烯酰胺(PAM),促进砷酸铁聚集成大颗粒状迅速沉降。Then, 3 ml of 1‰ flocculant polyacrylamide (PAM) was added to each liter of solution to promote the aggregation of ferric arsenate into large particles and rapid sedimentation.
最后进行液固分离,过滤除去净化渣,得到脱砷后硫酸铜溶液,砷含量为0.58mg/L,脱除率为99.53%,脱除效果显著,脱砷后液可结晶生产硫酸铜产品或电积铜;净化渣返回火法炼铜系统回收铜,并达到了无废渣排放的效果。Finally, liquid-solid separation is carried out, and the purified slag is filtered to remove the arsenic removal, and the copper sulfate solution after arsenic removal is obtained. The arsenic content is 0.58 mg/L, and the removal rate is 99.53%. The removal effect is significant. The arsenic removal liquid can be crystallized to produce copper sulfate products or electrolytic copper; the purified slag is returned to the pyrometallurgical copper smelting system to recover copper, and the effect of no waste slag discharge is achieved.
实施例2Example 2
如图1所示,将成分为:25%Cu;0.03%As;0.02%Fe的粗质CuSO4·5H2O结晶,按照液固比3:1,在匀速搅拌转速为250r/min的条件下用水进行溶解。As shown in FIG1 , crude CuSO 4 ·5H 2 O crystals with the composition of 25% Cu, 0.03% As, and 0.02% Fe were dissolved in water at a liquid-to-solid ratio of 3:1 under a uniform stirring speed of 250 r/min.
然后按摩尔比Na2S2O8:As=1.25:1加入氧化剂,氧化剂加入时间控制在10~15min,控制氧化反应温度为45℃,反应时间为60min,使溶液中的三价砷完全氧化成五价砷。Then, an oxidant is added at a molar ratio of Na 2 S 2 O 8 :As=1.25:1. The oxidant addition time is controlled at 10-15 min, the oxidation reaction temperature is controlled at 45°C, and the reaction time is 60 min, so that the trivalent arsenic in the solution is completely oxidized to pentavalent arsenic.
再按摩尔比Fe(OH)3:As=1.5:1加入脱砷剂,用浓度为30%的工业NaOH溶液的终点pH值至3.5,控制反应时间为90min,使溶液中的五价砷完全反应形成FeAsO4沉淀。Then, a dearsenicizing agent was added at a molar ratio of Fe(OH) 3 :As=1.5:1, and the endpoint pH value of the industrial NaOH solution with a concentration of 30% was adjusted to 3.5. The reaction time was controlled to 90 min, so that the pentavalent arsenic in the solution was completely reacted to form FeAsO 4 precipitation.
接着在每升溶液中加入2ml浓度为0.5‰的絮凝剂聚丙烯酰胺(PAM),促进砷酸铁聚集成大颗粒状迅速沉降。Then, 2 ml of polyacrylamide (PAM) flocculant with a concentration of 0.5‰ was added to each liter of solution to promote the aggregation of ferric arsenate into large particles and rapid sedimentation.
最后进行液固分离,过滤除去净化渣,得到脱砷后硫酸铜溶液,砷含量为0.75mg/L,脱除率为99.32%,脱除效果显著,脱砷后液可结晶生产硫酸铜产品或电积铜;净化渣返回火法炼铜系统回收铜,并达到了无废渣排放的效果。Finally, liquid-solid separation is carried out, and the purified slag is filtered to obtain a dearsenified copper sulfate solution with an arsenic content of 0.75 mg/L and a removal rate of 99.32%. The removal effect is significant. The dearsenicized liquid can be crystallized to produce copper sulfate products or electrolytic copper; the purified slag is returned to the pyrometallurgical copper smelting system to recover copper, and the effect of no waste slag discharge is achieved.
实施例3Example 3
如图1所示,将成分为:24%Cu;0.02%As;0.01%Fe的粗质CuSO4·5H2O结晶,按照液固比2:1,在匀速搅拌转速为250r/min的条件下用水进行溶解。As shown in FIG1 , crude CuSO 4 ·5H 2 O crystals with the composition of 24% Cu, 0.02% As, and 0.01% Fe were dissolved in water at a liquid-to-solid ratio of 2:1 under a uniform stirring speed of 250 r/min.
然后按摩尔比Na2S2O8:As=1.0:1加入氧化剂,氧化剂加入时间控制在10~15min,控制氧化反应温度为50℃,反应时间为45min,使溶液中的三价砷完全氧化成五价砷。Then, an oxidant is added at a molar ratio of Na 2 S 2 O 8 :As=1.0:1. The oxidant addition time is controlled at 10-15 min, the oxidation reaction temperature is controlled at 50°C, and the reaction time is 45 min, so that the trivalent arsenic in the solution is completely oxidized to pentavalent arsenic.
再按摩尔比Fe(OH)3:As=1.25:1加入脱砷剂,用浓度为20%的工业NaOH溶液的终点pH值至4.0,控制反应时间为75min,使溶液中的五价砷完全反应形成FeAsO4沉淀。Then, a dearsenicizing agent was added at a molar ratio of Fe(OH) 3 :As=1.25:1, and the endpoint pH value of the industrial NaOH solution with a concentration of 20% was adjusted to 4.0. The reaction time was controlled to 75 min, so that the pentavalent arsenic in the solution was completely reacted to form FeAsO 4 precipitation.
接着在每升溶液中加入1.5ml浓度为1‰的絮凝剂聚丙烯酰胺(PAM),促进砷酸铁聚集成大颗粒状迅速沉降。Then, 1.5 ml of 1‰ flocculant polyacrylamide (PAM) was added to each liter of solution to promote the aggregation of ferric arsenate into large particles and rapid sedimentation.
最后进行液固分离,过滤除去净化渣,得到脱砷后硫酸铜溶液,砷含量为0.62mg/L,脱除率为99.39%,脱除效果显著,脱砷后液可结晶生产硫酸铜产品或电积铜;净化渣返回火法炼铜系统回收铜,并达到了无废渣排放的效果。Finally, liquid-solid separation is carried out, and the purified slag is filtered to obtain a dearsenified copper sulfate solution with an arsenic content of 0.62 mg/L and a removal rate of 99.39%. The removal effect is significant. The dearsenicized liquid can be crystallized to produce copper sulfate products or electrolytic copper; the purified slag is returned to the pyrometallurgical copper smelting system to recover copper, and the effect of no waste slag discharge is achieved.
实施例4Example 4
如图1所示,将成分为:25%Cu;0.05%As;0.05%Fe的粗质CuSO4·5H2O结晶,按照液固比3:1,在匀速搅拌转速为300r/min的条件下用水进行溶解。As shown in FIG1 , crude CuSO 4 ·5H 2 O crystals with the composition of 25% Cu, 0.05% As, and 0.05% Fe were dissolved in water at a liquid-to-solid ratio of 3:1 under a uniform stirring speed of 300 r/min.
然后按摩尔比Na2S2O8:As=1.5:1加入氧化剂,氧化剂加入时间控制在10~15min,控制氧化反应温度为55℃,反应时间为60min,使溶液中的三价砷完全氧化成五价砷。Then, an oxidant is added at a molar ratio of Na 2 S 2 O 8 :As=1.5:1. The oxidant addition time is controlled at 10-15 min, the oxidation reaction temperature is controlled at 55°C, and the reaction time is 60 min, so that the trivalent arsenic in the solution is completely oxidized to pentavalent arsenic.
再按摩尔比Fe(OH)3:As=1.5:1加入脱砷剂,用浓度为15%的工业NaOH溶液的终点pH值至3.5,控制反应时间为80min,使溶液中的五价砷完全反应形成FeAsO4沉淀。Then, a dearsenicizing agent was added at a molar ratio of Fe(OH) 3 :As=1.5:1, and the endpoint pH value of the industrial NaOH solution with a concentration of 15% was adjusted to 3.5. The reaction time was controlled to 80 min, so that the pentavalent arsenic in the solution was completely reacted to form FeAsO 4 precipitation.
接着在每升溶液中加入1ml浓度为1.5‰的絮凝剂聚丙烯酰胺(PAM),促进砷酸铁聚集成大颗粒状迅速沉降。Then, 1 ml of 1.5‰ flocculant polyacrylamide (PAM) was added to each liter of solution to promote the aggregation of ferric arsenate into large particles and rapid sedimentation.
最后进行液固分离,过滤除去净化渣,得到脱砷后硫酸铜溶液,砷含量为0.49mg/L,脱除率为99.43%,脱除效果显著,脱砷后液可结晶生产硫酸铜产品或电积铜;净化渣返回火法炼铜系统回收铜,并达到了无废渣排放的效果。Finally, liquid-solid separation is carried out, and the purified slag is filtered to remove the arsenic removal, and the copper sulfate solution after arsenic removal is obtained. The arsenic content is 0.49 mg/L, and the removal rate is 99.43%. The removal effect is significant. The arsenic removal liquid can be crystallized to produce copper sulfate products or electrolytic copper; the purified slag is returned to the pyrometallurgical copper smelting system to recover copper, and the effect of no waste slag discharge is achieved.
实施例5Example 5
如图1所示,将成分为:24.5%Cu;0.08%As;0.03%Fe的粗质CuSO4·5H2O结晶,按照液固比3.5:1,在匀速搅拌转速为350r/min的条件下用水进行溶解。As shown in FIG1 , crude CuSO 4 ·5H 2 O crystals with the composition of 24.5% Cu, 0.08% As, and 0.03% Fe were dissolved in water at a liquid-to-solid ratio of 3.5:1 under a uniform stirring speed of 350 r/min.
然后按摩尔比Na2S2O8:As=1.25:1加入氧化剂,氧化剂加入时间控制在10~15min,控制氧化反应温度为45℃,反应时间为60min,使溶液中的三价砷完全氧化成五价砷。Then, an oxidant is added at a molar ratio of Na 2 S 2 O 8 :As=1.25:1. The oxidant addition time is controlled at 10-15 min, the oxidation reaction temperature is controlled at 45°C, and the reaction time is 60 min, so that the trivalent arsenic in the solution is completely oxidized to pentavalent arsenic.
再按摩尔比Fe(OH)3:As=1.5:1加入脱砷剂,用浓度为15%的工业NaOH溶液的终点pH值至3.5,控制反应时间为65min,使溶液中的五价砷完全反应形成FeAsO4沉淀。Then, a dearsenicizing agent was added at a molar ratio of Fe(OH) 3 :As=1.5:1, and the endpoint pH value of the industrial NaOH solution with a concentration of 15% was adjusted to 3.5. The reaction time was controlled to 65 min, so that the pentavalent arsenic in the solution was completely reacted to form FeAsO 4 precipitation.
接着在每升溶液中加入0.5ml浓度为1.5‰的絮凝剂聚丙烯酰胺(PAM),促进砷酸铁聚集成大颗粒状迅速沉降。Then, 0.5 ml of 1.5‰ flocculant polyacrylamide (PAM) was added to each liter of solution to promote the aggregation of ferric arsenate into large particles and rapid sedimentation.
最后进行液固分离,过滤除去净化渣,得到脱砷后硫酸铜溶液,砷含量为0.51mg/L,脱除率为99.58%,脱除效果显著,脱砷后液可结晶生产硫酸铜产品或电积铜;净化渣返回火法炼铜系统回收铜,并达到了无废渣排放的效果。Finally, liquid-solid separation is carried out, and the purified slag is filtered to remove the arsenic removal, and the copper sulfate solution after arsenic removal is obtained. The arsenic content is 0.51 mg/L, and the removal rate is 99.58%. The removal effect is significant. The arsenic removal liquid can be crystallized to produce copper sulfate products or electrolytic copper; the purified slag is returned to the pyrometallurgical copper smelting system to recover copper, and the effect of no waste slag discharge is achieved.
实施例6Example 6
如图1所示,将成分为:24.8%Cu;0.1%As;0.04%Fe的粗质CuSO4·5H2O结晶,按照液固比3:1,在匀速搅拌转速为400r/min的条件下用水进行溶解。As shown in FIG1 , crude CuSO 4 ·5H 2 O crystals with the composition of 24.8% Cu, 0.1% As, and 0.04% Fe were dissolved in water at a liquid-to-solid ratio of 3:1 under a uniform stirring speed of 400 r/min.
然后按摩尔比Na2S2O8:As=1.5:1加入氧化剂,氧化剂加入时间控制在10~15min,控制氧化反应温度为50℃,反应时间为45min,使溶液中的三价砷完全氧化成五价砷。Then, an oxidant is added at a molar ratio of Na 2 S 2 O 8 :As=1.5:1. The oxidant addition time is controlled at 10-15 min, the oxidation reaction temperature is controlled at 50°C, and the reaction time is 45 min, so that the trivalent arsenic in the solution is completely oxidized to pentavalent arsenic.
再按摩尔比Fe(OH)3:As=1.25:1加入脱砷剂,用浓度为15%的工业NaOH溶液的终点pH值至4.0,控制反应时间为65min,使溶液中的五价砷完全反应形成FeAsO4沉淀。Then, a dearsenicizing agent was added at a molar ratio of Fe(OH) 3 :As=1.25:1, and the endpoint pH value of the industrial NaOH solution with a concentration of 15% was adjusted to 4.0. The reaction time was controlled to 65 min, so that the pentavalent arsenic in the solution was completely reacted to form FeAsO 4 precipitation.
接着在每升溶液中加入2.5ml浓度为1.5‰的絮凝剂聚丙烯酰胺(PAM),促进砷酸铁聚集成大颗粒状迅速沉降。Then, 2.5 ml of 1.5‰ flocculant polyacrylamide (PAM) was added to each liter of solution to promote the aggregation of ferric arsenate into large particles and rapid sedimentation.
最后进行液固分离,过滤除去净化渣,得到脱砷后硫酸铜溶液,砷含量为0.45mg/L,脱除率为99.45%,脱除效果显著,脱砷后液可结晶生产硫酸铜产品或电积铜;净化渣返回火法炼铜系统回收铜,并达到了无废渣排放的效果。Finally, liquid-solid separation is carried out, and the purified slag is filtered to obtain a dearsenified copper sulfate solution with an arsenic content of 0.45 mg/L and a removal rate of 99.45%. The removal effect is significant. The dearsenicized liquid can be crystallized to produce copper sulfate products or electrolytic copper; the purified slag is returned to the pyrometallurgical copper smelting system to recover copper, and the effect of no waste slag discharge is achieved.
以上对本发明的具体实施方式作了详细说明,但是本发明并不限于上述实施方式,在本领域普通技术人员所具备的知识范围内,还可以在不脱离本发明宗旨的前提下作出各种变化。The specific implementation modes of the present invention are described in detail above, but the present invention is not limited to the above implementation modes, and various changes can be made within the knowledge scope of ordinary technicians in this field without departing from the purpose of the present invention.
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