CN118293217A - AMT downgrade processing method, device and medium based on clutch position - Google Patents
AMT downgrade processing method, device and medium based on clutch position Download PDFInfo
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- CN118293217A CN118293217A CN202410456819.2A CN202410456819A CN118293217A CN 118293217 A CN118293217 A CN 118293217A CN 202410456819 A CN202410456819 A CN 202410456819A CN 118293217 A CN118293217 A CN 118293217A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H61/00—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
- F16H61/18—Preventing unintentional or unsafe shift, e.g. preventing manual shift from highest gear to reverse gear
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D48/00—External control of clutches
- F16D48/06—Control by electric or electronic means, e.g. of fluid pressure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H61/00—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
- F16H61/26—Generation or transmission of movements for final actuating mechanisms
- F16H61/28—Generation or transmission of movements for final actuating mechanisms with at least one movement of the final actuating mechanism being caused by a non-mechanical force, e.g. power-assisted
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- Fluid Mechanics (AREA)
- Hydraulic Clutches, Magnetic Clutches, Fluid Clutches, And Fluid Joints (AREA)
Abstract
Description
技术领域Technical Field
本说明书涉及AMT技术领域,尤其涉及一种基于离合器位置的AMT降级处理方法、设备及介质。The present specification relates to the field of AMT technology, and in particular to a method, device and medium for processing AMT degradation based on clutch position.
背景技术Background technique
机械式自动变速器(Automated Mechanical Transmission,AMT)是由传统的干摩擦片式离合器和手动变速箱,加上变速箱控制单元(Transmission Control Unit,TCU)和选换挡、离合器执行机构构成的自动变速系统,在自动机械变速器(AMT)技术中,离合器位置的准确检测是确保车辆正常行驶和换挡功能的关键环节。离合器位置传感器用于实时监测离合器的状态,并将相关信息传输给控制系统,以实现对离合器的精确控制。Automated Mechanical Transmission (AMT) is an automatic transmission system composed of a traditional dry friction plate clutch and a manual transmission, plus a transmission control unit (TCU) and a selector and clutch actuator. In the AMT technology, accurate detection of the clutch position is a key link to ensure the normal driving and shifting functions of the vehicle. The clutch position sensor is used to monitor the state of the clutch in real time and transmit relevant information to the control system to achieve precise control of the clutch.
目前在对离合器的控制方式中,大都通过离合器位置传感器采集离合器的实时位置,然而,在实际应用中,离合器位置传感器可能由于各种原因(如传感器故障、信号干扰等)导致位置信息不可信。在车辆行驶过程中,一旦遇到离合器位置传感器位置不可信,则无法获取离合器的实时位置,进而无法进行离合器的分离和接合动作,进而不能实现起步及换挡等基本功能,影响车辆行驶。因此,在车辆行驶过程中,一旦遇到离合器位置传感器位置不可信,将导致车辆无法正常起步和换挡,严重影响驾驶体验和行驶安全性。At present, in the control method of the clutch, the real-time position of the clutch is mostly collected through the clutch position sensor. However, in actual applications, the clutch position sensor may cause the position information to be unreliable due to various reasons (such as sensor failure, signal interference, etc.). During the driving process of the vehicle, once the clutch position sensor position is unreliable, the real-time position of the clutch cannot be obtained, and the clutch cannot be separated and engaged, and the basic functions such as starting and shifting cannot be realized, which affects the driving of the vehicle. Therefore, during the driving process of the vehicle, once the clutch position sensor position is unreliable, the vehicle will not be able to start and shift normally, which will seriously affect the driving experience and driving safety.
发明内容Summary of the invention
本说明书一个或多个实施例提供了一种基于离合器位置的AMT降级处理方法、设备及介质,用于解决如下技术问题:在车辆行驶过程中,一旦遇到离合器位置传感器位置不可信,将导致车辆无法正常起步和换挡,严重影响驾驶体验和行驶安全性。One or more embodiments of the present specification provide a clutch position-based AMT degradation processing method, device and medium for solving the following technical problems: During vehicle driving, once the clutch position sensor position is unreliable, the vehicle will not be able to start and shift gears normally, seriously affecting the driving experience and driving safety.
本说明书一个或多个实施例采用下述技术方案:One or more embodiments of this specification adopt the following technical solutions:
本说明书一个或多个实施例提供一种基于离合器位置的AMT降级处理方法,所述方法包括:采集离合器位置传感器的实时离合器采集位置数据,通过所述实时离合器采集位置数据,对离合器进行位置可信性分析,确定所述离合器位置传感器对应的离合器位置可信状态,其中,所述离合器位置可信状态包括可信状态和不可信状态;当所述离合器位置可信状态为所述不可信状态时,根据预先构建的离合器位置估算模型和预先获取的离合器目标位置数据,确定实时离合器估算位置数据;根据所述实时离合器估算位置数据和预设的占空比控制策略,对离合器进行开环控制,实现AMT降级处理。One or more embodiments of the present specification provide an AMT degradation processing method based on clutch position, the method comprising: collecting real-time clutch collected position data of a clutch position sensor, performing position credibility analysis on the clutch through the real-time clutch collected position data, and determining a clutch position credibility state corresponding to the clutch position sensor, wherein the clutch position credibility state includes a credibility state and an untrustworthy state; when the clutch position credibility state is the untrustworthy state, determining real-time clutch estimated position data according to a pre-constructed clutch position estimation model and pre-acquired clutch target position data; and performing open-loop control on the clutch according to the real-time clutch estimated position data and a preset duty cycle control strategy to achieve AMT degradation processing.
进一步地,通过所述实时离合器采集位置数据,对离合器进行位置可信性分析,确定所述离合器位置传感器对应的离合器位置可信状态,具体包括:获取所述离合器对应的离合器位置范围,根据所述实时离合器采集位置数据和所述离合器位置范围,对所述离合器进行位置数据判断,确定所述实时离合器位置是否符合所述离合器位置范围;获取所述实时离合器采集位置数据的当前采集时刻,以确定位于所述当前采集时刻的前一采集周期的历史采集时刻和所述历史采集时刻对应的历史离合器采集位置数据;通过所述当前采集时刻、所述实时离合器采集位置数据、所述历史采集时刻和所述历史离合器采集位置数据,确定所述离合器的当前位置变化率;根据所述当前位置变化率,判断所述实时离合器位置是否超过预设的位置变化阈值;当所述实时离合器位置不符合所述离合器位置范围,或,所述实时离合器位置超过预设的位置变化阈值时,确定所述离合器位置传感器对应的离合器位置可信状态为不可信状态。Further, through the real-time clutch position data, a position credibility analysis is performed on the clutch to determine the clutch position credibility state corresponding to the clutch position sensor, which specifically includes: obtaining the clutch position range corresponding to the clutch, and judging the position data of the clutch according to the real-time clutch position data and the clutch position range to determine whether the real-time clutch position meets the clutch position range; obtaining the current collection time of the real-time clutch position data to determine the historical collection time of the collection cycle before the current collection time and the historical clutch position data corresponding to the historical collection time; determining the current position change rate of the clutch through the current collection time, the real-time clutch position data, the historical collection time and the historical clutch position data; judging whether the real-time clutch position exceeds a preset position change threshold according to the current position change rate; when the real-time clutch position does not meet the clutch position range, or the real-time clutch position exceeds the preset position change threshold, determining that the clutch position credibility state corresponding to the clutch position sensor is an untrustworthy state.
进一步地,根据预先构建的离合器位置估算模型和预先获取的离合器目标位置数据,确定实时离合器估算位置数据之前,所述方法还包括:构建离合器位置估算模型,所述离合器位置估算模型如下:Lx=L-[(L0-L1)+Furthermore, before determining the real-time clutch estimated position data based on the pre-constructed clutch position estimation model and the pre-acquired clutch target position data, the method further includes: constructing a clutch position estimation model, wherein the clutch position estimation model is as follows: L x = L-[(L 0 -L 1 )+
∫(Q1+Q2-Q3-Q4)/Sdt];其中,Lx为实时离合器估算位置数据,L0为离合器完全接合位置,L1为预先获取的初始离合器位置,L为离合器的总行程,Q1为离合器分离快阀在指定占空比下的流量,Q2为离合器分离慢阀在指定占空比下的流量,Q3为离合器接合快阀在指定占空比下的流量,Q4为离合器接合慢阀在指定占空比下的流量,S为离合器执行机构的气缸截面积。∫(Q 1 +Q 2 -Q 3 -Q 4 )/Sdt]; where L x is the real-time clutch estimated position data, L 0 is the clutch fully engaged position, L 1 is the pre-acquired initial clutch position, L is the total stroke of the clutch, Q 1 is the flow of the clutch release fast valve at a specified duty cycle, Q 2 is the flow of the clutch release slow valve at a specified duty cycle, Q 3 is the flow of the clutch engagement fast valve at a specified duty cycle, Q 4 is the flow of the clutch engagement slow valve at a specified duty cycle, and S is the cylinder cross-sectional area of the clutch actuator.
进一步地,根据预先构建的离合器位置估算模型和预先获取的离合器目标位置数据,确定实时离合器估算位置数据,具体包括:确定所述初始离合器位置,其中,所述初始离合器位置为所述离合器位置可信状态为不可信状态时的位置;通过所述初始离合器位置和所述离合器目标位置数据,确定目标调整占空比;基于所述目标调整占空比,确定指定占空比,获取所述离合器执行器在所述指定占空比下的流量数据集,其中,所述流量数据集包括所述离合器分离快阀在指定占空比下的流量、所述离合器分离慢阀在指定占空比下的流量、所述离合器接合快阀在指定占空比下的流量和所述离合器接合慢阀在指定占空比下的流量;获取离合器完全接合位置、离合器执行机构的气缸截面积和离合器的总行程;通过所述离合器位置估算模型,根据所述初始离合器位置、所述流量数据集、所述离合器完全接合位置、所述离合器执行机构的气缸截面积和所述离合器的总行程,计算所述实时离合器估算位置数据。Further, according to the pre-constructed clutch position estimation model and the pre-acquired clutch target position data, the real-time clutch estimated position data is determined, specifically including: determining the initial clutch position, wherein the initial clutch position is the position when the clutch position credible state is the uncredible state; determining the target adjustment duty cycle through the initial clutch position and the clutch target position data; determining the specified duty cycle based on the target adjustment duty cycle, and obtaining the flow data set of the clutch actuator at the specified duty cycle, wherein the flow data set includes the flow of the clutch separation fast valve at the specified duty cycle, the flow of the clutch separation slow valve at the specified duty cycle, the flow of the clutch engagement fast valve at the specified duty cycle, and the flow of the clutch engagement slow valve at the specified duty cycle; obtaining the clutch fully engaged position, the cylinder cross-sectional area of the clutch actuator, and the total stroke of the clutch; calculating the real-time clutch estimated position data through the clutch position estimation model according to the initial clutch position, the flow data set, the clutch fully engaged position, the cylinder cross-sectional area of the clutch actuator, and the total stroke of the clutch.
进一步地,确定所述初始离合器位置,具体包括:当所述不可信状态为首次不可信状态时,获取所述实时离合器采集位置数据的当前采集时刻,以确定位于所述当前采集时刻的前一采集周期的历史离合器采集位置数据;根据所述历史离合器采集位置数据,确定所述初始离合器位置;当所述不可信状态为非首次不可信状态时,获取所述当前采集时刻的前一时刻的历史离合器估算位置数据,以确定所述初始离合器位置。Furthermore, determining the initial clutch position specifically includes: when the untrusted state is the first untrusted state, obtaining the current collection time of the real-time clutch collection position data to determine the historical clutch collection position data of the previous collection cycle at the current collection time; determining the initial clutch position based on the historical clutch collection position data; when the untrusted state is not the first untrusted state, obtaining the historical clutch estimated position data of the previous moment of the current collection time to determine the initial clutch position.
进一步地,根据所述实时离合器估算位置数据和预设的占空比控制策略,对离合器进行开环控制,具体包括:根据所述实时离合器估算位置数据和所述离合器目标位置数据,确定所述离合器的目标操作信息,其中,所述目标操作信息包括目标操作方式和目标操作范围,所述目标操作方式包括离合器分离和离合器接合中的任意一项,所述目标操作范围包括全范围操作和非全范围内操作;通过所述目标操作信息中的所述目标操作方式,确定对应的待操作离合器执行器,其中,所述待操作离合器执行器包括离合器分离快阀、离合器分离慢阀、离合器接合快阀和离合器接合慢阀中的任意一项或多项;根据所述目标操作信息中的所述目标操作范围和所述占空比控制策略,确定所述待操作离合器执行器的待调整占空比;通过所述待调整占空比,对所述离合器进行开环控制。Further, according to the real-time clutch estimated position data and the preset duty cycle control strategy, the clutch is open-loop controlled, specifically including: determining the target operation information of the clutch according to the real-time clutch estimated position data and the clutch target position data, wherein the target operation information includes a target operation mode and a target operation range, the target operation mode includes any one of clutch separation and clutch engagement, and the target operation range includes full-range operation and non-full-range operation; determining the corresponding clutch actuator to be operated through the target operation mode in the target operation information, wherein the clutch actuator to be operated includes any one or more of a clutch separation fast valve, a clutch separation slow valve, a clutch engagement fast valve and a clutch engagement slow valve; determining the duty cycle to be adjusted of the clutch actuator to be operated according to the target operation range in the target operation information and the duty cycle control strategy; and performing open-loop control of the clutch.
进一步地,通过所述目标操作信息中的所述目标操作方式,确定对应的待操作离合器执行器,具体包括:当所述目标操作方式为离合器分离时,确定所述待操作离合器执行器为所述离合器分离快阀和所述离合器分离慢阀;当所述目标操作方式为离合器接合时,确定所述待操作离合器执行器为所述离合器接合快阀和所述离合器接合慢阀;根据所述目标操作信息中的所述目标操作范围和所述占空比控制策略,确定所述待操作离合器执行器的待调整占空比,具体包括:当所述目标操作范围为全范围操作时,确定所述待操作离合器执行器的待调整占空比为预设第一占空比;当所述目标操作范围为非全范围内操作时,确定所述待操作离合器执行器的待调整占空比为预设第二占空比。Furthermore, the corresponding clutch actuator to be operated is determined through the target operation mode in the target operation information, specifically including: when the target operation mode is clutch separation, the clutch actuator to be operated is determined to be the clutch separation fast valve and the clutch separation slow valve; when the target operation mode is clutch engagement, the clutch actuator to be operated is determined to be the clutch engagement fast valve and the clutch engagement slow valve; according to the target operation range and the duty cycle control strategy in the target operation information, the duty cycle to be adjusted of the clutch actuator to be operated is determined, specifically including: when the target operation range is full-range operation, the duty cycle to be adjusted of the clutch actuator to be operated is determined to be a preset first duty cycle; when the target operation range is non-full-range operation, the duty cycle to be adjusted of the clutch actuator to be operated is determined to be a preset second duty cycle.
进一步地,通过所述待调整占空比,对所述离合器进行开环控制,具体包括:当所述目标操作范围为非全范围内操作时,采用所述预设第二占空比,对所述待操作离合器执行器进行控制,通过所述预设第二占空比,确定所述离合器的当前离合器估算位置;当所述当前离合器估算位置与所述离合器目标位置数据的差值不大于预设阈值时,调整所述待操作离合器执行器为零。Furthermore, the clutch is open-loop controlled through the duty cycle to be adjusted, specifically including: when the target operating range is not full-range operation, the preset second duty cycle is used to control the clutch actuator to be operated, and the current clutch estimated position of the clutch is determined through the preset second duty cycle; when the difference between the current clutch estimated position and the clutch target position data is not greater than a preset threshold value, the clutch actuator to be operated is adjusted to zero.
本说明书一个或多个实施例提供一种基于离合器位置的AMT降级处理设备,包括:One or more embodiments of the present specification provide an AMT degradation processing device based on a clutch position, comprising:
至少一个处理器;以及,at least one processor; and,
与所述至少一个处理器通信连接的存储器;其中,a memory communicatively connected to the at least one processor; wherein,
所述存储器存储有可被所述至少一个处理器执行的指令,所述指令被所述至少一个处理器执行,以使所述至少一个处理器能够:The memory stores instructions executable by the at least one processor, the instructions being executed by the at least one processor to enable the at least one processor to:
采集离合器位置传感器的实时离合器采集位置数据,通过所述实时离合器采集位置数据,对离合器进行位置可信性分析,确定所述离合器位置传感器对应的离合器位置可信状态,其中,所述离合器位置可信状态包括可信状态和不可信状态;当所述离合器位置可信状态为所述不可信状态时,根据预先构建的离合器位置估算模型和预先获取的离合器目标位置数据,确定实时离合器估算位置数据;根据所述实时离合器估算位置数据和预设的占空比控制策略,对离合器进行开环控制,实现AMT降级处理。Collect real-time clutch position data collected by the clutch position sensor, perform position credibility analysis on the clutch through the real-time clutch position data, and determine the clutch position credibility state corresponding to the clutch position sensor, wherein the clutch position credibility state includes a credibility state and an untrusted state; when the clutch position credibility state is the untrusted state, determine the real-time clutch estimated position data according to a pre-built clutch position estimation model and pre-acquired clutch target position data; perform open-loop control on the clutch according to the real-time clutch estimated position data and a preset duty cycle control strategy to achieve AMT degradation processing.
本说明书一个或多个实施例提供的一种非易失性计算机存储介质,存储有计算机可执行指令,所述计算机可执行指令设置为:One or more embodiments of this specification provide a non-volatile computer storage medium storing computer executable instructions, wherein the computer executable instructions are configured to:
采集离合器位置传感器的实时离合器采集位置数据,通过所述实时离合器采集位置数据,对离合器进行位置可信性分析,确定所述离合器位置传感器对应的离合器位置可信状态,其中,所述离合器位置可信状态包括可信状态和不可信状态;当所述离合器位置可信状态为所述不可信状态时,根据预先构建的离合器位置估算模型和预先获取的离合器目标位置数据,确定实时离合器估算位置数据;根据所述实时离合器估算位置数据和预设的占空比控制策略,对离合器进行开环控制,实现AMT降级处理。Collect real-time clutch position data collected by the clutch position sensor, perform position credibility analysis on the clutch through the real-time clutch position data, and determine the clutch position credibility state corresponding to the clutch position sensor, wherein the clutch position credibility state includes a credibility state and an untrusted state; when the clutch position credibility state is the untrusted state, determine the real-time clutch estimated position data according to a pre-built clutch position estimation model and pre-acquired clutch target position data; perform open-loop control on the clutch according to the real-time clutch estimated position data and a preset duty cycle control strategy to achieve AMT degradation processing.
本说明书实施例采用的上述至少一个技术方案能够达到以下有益效果:通过上述技术方案,通过实时采集离合器位置数据并进行可信性分析,能够在离合器位置传感器出现问题时迅速做出反应,在不可信状态下,系统能够依靠估算位置数据进行开环控制,从而避免由于传感器故障导致的错误操作,提高车辆的行驶安全性;在离合器位置传感器不可信的情况下,通过离合器位置估算模型和开环控制策略,能够继续维持车辆的基本行驶功能,如起步和换挡等,确保了驾驶员在传感器故障时仍能够驾驶车辆到安全地点进行维修;降级处理策略的设计使得AMT系统在面对传感器故障时能够保持一定的稳定性和可靠性,增强了系统的鲁棒性,即使在传感器不可信的情况下,系统也能够通过估算位置数据进行控制,避免系统完全失效;通过实时采集离合器位置数据并进行可信性分析,系统能够及时发现传感器故障并提示驾驶员进行维修,有助于根据故障情况制定合理的维修策略;在离合器位置传感器故障时,通过降级处理策略,能够尽可能减少故障对驾驶体验的影响;虽然降级处理可能会导致部分高级功能受限,但系统仍能维持基本的行驶功能,从而提升了用户在故障情况下的驾驶体验。At least one of the above technical solutions adopted in the embodiments of this specification can achieve the following beneficial effects: through the above technical solution, by real-time collection of clutch position data and reliability analysis, it is possible to respond quickly when a problem occurs in the clutch position sensor. In an unreliable state, the system can rely on estimated position data for open-loop control, thereby avoiding erroneous operations caused by sensor failure and improving the driving safety of the vehicle; in the case of an unreliable clutch position sensor, the basic driving functions of the vehicle, such as starting and shifting, can be maintained through the clutch position estimation model and open-loop control strategy, ensuring that the driver can still drive the vehicle to a safe place for repair when the sensor fails; the design of a downgrade processing strategy This enables the AMT system to maintain a certain degree of stability and reliability when facing sensor failures, enhancing the robustness of the system. Even when the sensor is unreliable, the system can still control it by estimating the position data to avoid complete system failure. By collecting clutch position data in real time and performing credibility analysis, the system can promptly detect sensor failures and prompt the driver to perform repairs, which helps to formulate reasonable maintenance strategies based on the fault conditions. When the clutch position sensor fails, the downgrade processing strategy can minimize the impact of the failure on the driving experience. Although downgrade processing may result in restrictions on some advanced functions, the system can still maintain basic driving functions, thereby improving the user's driving experience in fault conditions.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本说明书实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本说明书中记载的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。在附图中:In order to more clearly illustrate the technical solutions in the embodiments of this specification or the prior art, the following briefly introduces the drawings required for use in the embodiments or the prior art description. Obviously, the drawings described below are only some embodiments recorded in this specification. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. In the drawings:
图1为本说明书实施例提供的一种基于离合器位置的AMT降级处理方法的流程示意图;FIG1 is a schematic flow chart of an AMT downgrade processing method based on clutch position provided in an embodiment of this specification;
图2为本说明书实施例提供的另一种基于离合器位置的AMT降级处理方法的流程示意图;FIG2 is a flow chart of another AMT downgrade processing method based on clutch position provided in an embodiment of this specification;
图3为本说明书实施例提供的一种基于离合器位置的AMT降级处理设备的结构示意图。FIG3 is a schematic structural diagram of an AMT degradation processing device based on clutch position provided in an embodiment of this specification.
具体实施方式Detailed ways
为了使本技术领域的人员更好地理解本说明书中的技术方案,下面将结合本说明书实施例中的附图,对本说明书实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本说明书一部分实施例,而不是全部的实施例。基于本说明书实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都应当属于本说明书保护的范围。In order to enable those skilled in the art to better understand the technical solutions in this specification, the technical solutions in the embodiments of this specification will be clearly and completely described below in conjunction with the drawings in the embodiments of this specification. Obviously, the described embodiments are only part of the embodiments of this specification, not all of the embodiments. Based on the embodiments of this specification, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of this specification.
机械式自动变速器(Automated Mechanical Transmission,AMT)是由传统的干摩擦片式离合器和手动变速箱,加上变速箱控制单元(Transmission Control Unit,TCU)和选换挡、离合器执行机构构成的自动变速系统,在自动机械变速器(AMT)技术中,离合器位置的准确检测是确保车辆正常行驶和换挡功能的关键环节。离合器位置传感器用于实时监测离合器的状态,并将相关信息传输给控制系统,以实现对离合器的精确控制。Automated Mechanical Transmission (AMT) is an automatic transmission system composed of a traditional dry friction plate clutch and a manual transmission, plus a transmission control unit (TCU) and a selector and clutch actuator. In the AMT technology, accurate detection of the clutch position is a key link to ensure the normal driving and shifting functions of the vehicle. The clutch position sensor is used to monitor the state of the clutch in real time and transmit relevant information to the control system to achieve precise control of the clutch.
目前在对离合器的控制方式中,大都通过离合器位置传感器采集离合器的实时位置,然而,在实际应用中,离合器位置传感器可能由于各种原因(如传感器故障、信号干扰等)导致位置信息不可信。在车辆行驶过程中,一旦遇到离合器位置传感器位置不可信,则无法获取离合器的实时位置,进而无法进行离合器的分离和接合动作,进而不能实现起步及换挡等基本功能,影响车辆行驶。因此,在车辆行驶过程中,一旦遇到离合器位置传感器位置不可信,将导致车辆无法正常起步和换挡,严重影响驾驶体验和行驶安全性。At present, in the control method of the clutch, the real-time position of the clutch is mostly collected through the clutch position sensor. However, in actual applications, the clutch position sensor may cause the position information to be unreliable due to various reasons (such as sensor failure, signal interference, etc.). During the driving process of the vehicle, once the clutch position sensor position is unreliable, the real-time position of the clutch cannot be obtained, and the clutch cannot be separated and engaged, and the basic functions such as starting and shifting cannot be realized, which affects the driving of the vehicle. Therefore, during the driving process of the vehicle, once the clutch position sensor position is unreliable, the vehicle will not be able to start and shift normally, which will seriously affect the driving experience and driving safety.
本说明书实施例提供一种基于离合器位置的AMT降级处理方法,需要说明的是,本说明书实施例中的执行主体可以是服务器,也可以是任意一种具备数据处理能力的设备。图1为本说明书实施例提供的一种基于离合器位置的AMT降级处理方法的流程示意图,如图1所示,主要包括如下步骤:The embodiment of this specification provides an AMT downgrade processing method based on clutch position. It should be noted that the execution subject in the embodiment of this specification can be a server or any device with data processing capabilities. Figure 1 is a flow chart of an AMT downgrade processing method based on clutch position provided by the embodiment of this specification. As shown in Figure 1, it mainly includes the following steps:
步骤S101,采集离合器位置传感器的实时离合器采集位置数据,通过实时离合器采集位置数据,对离合器进行位置可信性分析,确定离合器位置传感器对应的离合器位置可信状态。Step S101, collecting real-time clutch position data collected by the clutch position sensor, performing position credibility analysis on the clutch through the real-time clutch position data, and determining a clutch position credibility state corresponding to the clutch position sensor.
其中,该离合器位置可信状态包括可信状态和不可信状态;Wherein, the clutch position credible state includes a credible state and an uncredible state;
在本说明书的一个实施例中,AMT车辆在正常行驶时,通过离合器位置传感器获取实时离合器采集位置数据,离合器位置传感器在离合器执行机构中,能够直接反应离合器活塞的实时位置,相当于间接检测离合器的实时位置。一般情况下,通过闭环控制实现离合器实际位置与目标位置的跟随性。此处的闭环控制是指通过一定的控制方法控制离合器电磁阀的开关,检测离合器的位置并把位置反馈作为一个输入影响对离合器的控制,控制相对复杂,可实现对离合器的精准控制。通过实时离合器采集位置数据,对离合器进行位置可信性分析,确定离合器位置传感器对应的离合器位置可信状态。In one embodiment of the present specification, when the AMT vehicle is driving normally, the real-time clutch position data is obtained through the clutch position sensor. The clutch position sensor in the clutch actuator can directly reflect the real-time position of the clutch piston, which is equivalent to indirectly detecting the real-time position of the clutch. In general, the followability of the actual position of the clutch and the target position is achieved through closed-loop control. The closed-loop control here refers to controlling the switch of the clutch solenoid valve through a certain control method, detecting the position of the clutch and using the position feedback as an input to affect the control of the clutch. The control is relatively complex and can achieve precise control of the clutch. Through the real-time clutch position data, the position credibility analysis of the clutch is performed to determine the clutch position credibility state corresponding to the clutch position sensor.
通过该实时离合器采集位置数据,对离合器进行位置可信性分析,确定该离合器位置传感器对应的离合器位置可信状态,具体包括:获取该离合器对应的离合器位置范围,根据该实时离合器采集位置数据和该离合器位置范围,对该离合器进行位置数据判断,确定该实时离合器位置是否符合该离合器位置范围;获取该实时离合器采集位置数据的当前采集时刻,以确定位于该当前采集时刻的前一采集周期的历史采集时刻和该历史采集时刻对应的历史离合器采集位置数据;通过该当前采集时刻、该实时离合器采集位置数据、该历史采集时刻和该历史离合器采集位置数据,确定该离合器的当前位置变化率;根据该当前位置变化率,判断该实时离合器位置是否超过预设的位置变化阈值;当该实时离合器位置不符合该离合器位置范围,或,该实时离合器位置超过预设的位置变化阈值时,确定该离合器位置传感器对应的离合器位置可信状态为不可信状态。The real-time clutch position data is collected to analyze the position credibility of the clutch and determine the clutch position credibility state corresponding to the clutch position sensor, which specifically includes: obtaining the clutch position range corresponding to the clutch, and judging the position data of the clutch according to the real-time clutch position data and the clutch position range to determine whether the real-time clutch position meets the clutch position range; obtaining the current collection time of the real-time clutch position data to determine the historical collection time of the collection cycle before the current collection time and the historical clutch position data corresponding to the historical collection time; determining the current position change rate of the clutch through the current collection time, the real-time clutch position data, the historical collection time and the historical clutch position data; judging whether the real-time clutch position exceeds a preset position change threshold according to the current position change rate; when the real-time clutch position does not meet the clutch position range, or the real-time clutch position exceeds the preset position change threshold, determining that the clutch position credibility state corresponding to the clutch position sensor is an untrustworthy state.
在本说明书的一个实施例中,获取该离合器对应的离合器位置范围,也就是说离合器的规定位置变化范围,可以通过离合器参数、经验数据等确定。根据实时离合器采集位置数据和离合器位置范围,判断离合器位置传感器采集到的实时离合器位置是否在离合器位置范围内。In one embodiment of the present specification, the clutch position range corresponding to the clutch, that is, the specified position variation range of the clutch, is obtained, which can be determined by clutch parameters, empirical data, etc. According to the real-time clutch position data and the clutch position range, it is determined whether the real-time clutch position collected by the clutch position sensor is within the clutch position range.
在实际的应用场景中,离合器位置传感器的采集频率可能存在差异。获取实时离合器采集位置数据对应的当前采集时刻,通过当前采集时刻确定位于当前采集时刻的前一采集周期的历史采集时刻,此处的前一采集周期可以是每毫秒等,与离合器位置传感器的采集频率相关。获取历史采集时刻对应的历史离合器采集位置数据。通过该当前采集时刻和该历史采集时刻计算时间差值,通过实时离合器采集位置数据和历史离合器采集位置数据,确定位置差值,通过位置差值和时间差值的比值,确定该离合器的当前位置变化率。需要说明的是,离合器的位置变化率应不大于预设的位置变化阈值,此处的位置变化阈值可以通过多次试验计算得到,也可以通过经验数据获取。根据该当前位置变化率,判断该实时离合器位置是否超过预设的位置变化阈值。当该实时离合器位置不符合该离合器位置范围,或,该实时离合器位置超过预设的位置变化阈值时,确定该离合器位置传感器对应的离合器位置可信状态为不可信状态。也就是说,在不符合该离合器位置范围、超过预设的位置变化阈值中只要符合一个条件,则判定离合器位置传感器对应的离合器位置可信状态为不可信状态。In actual application scenarios, the acquisition frequency of the clutch position sensor may be different. The current acquisition moment corresponding to the real-time clutch acquisition position data is obtained, and the historical acquisition moment of the previous acquisition cycle of the current acquisition moment is determined by the current acquisition moment. The previous acquisition cycle here can be every millisecond, etc., which is related to the acquisition frequency of the clutch position sensor. The historical clutch acquisition position data corresponding to the historical acquisition moment is obtained. The time difference is calculated by the current acquisition moment and the historical acquisition moment, and the position difference is determined by the real-time clutch acquisition position data and the historical clutch acquisition position data. The current position change rate of the clutch is determined by the ratio of the position difference and the time difference. It should be noted that the position change rate of the clutch should not be greater than the preset position change threshold. The position change threshold here can be calculated by multiple tests or obtained by empirical data. According to the current position change rate, it is judged whether the real-time clutch position exceeds the preset position change threshold. When the real-time clutch position does not meet the clutch position range, or the real-time clutch position exceeds the preset position change threshold, the clutch position credible state corresponding to the clutch position sensor is determined to be an untrustworthy state. That is to say, as long as one of the conditions of not conforming to the clutch position range and exceeding the preset position change threshold is met, the clutch position credible state corresponding to the clutch position sensor is determined to be an uncredible state.
当实时离合器位置符合该离合器位置范围,且,该实时离合器位置不超过预设的位置变化阈值时,判定离合器位置传感器对应的离合器位置可信状态为可信状态。When the real-time clutch position meets the clutch position range and the real-time clutch position does not exceed a preset position change threshold, the clutch position credible state corresponding to the clutch position sensor is determined to be a credible state.
通过上述技术方案,实时监测离合器位置数据并进行可信性分析,能够在传感器出现故障或数据异常时及时发现,避免因离合器位置信息不准确而导致的起步、换挡等错误操作,从而确保驾驶的安全性;离合器位置的准确检测是AMT系统稳定运行的基础,通过实时采集和分析离合器位置数据,能够更精确地控制离合器的动作,减少因传感器问题导致的系统波动或故障,提高系统的整体稳定性;离合器位置的精确控制对于车辆的起步平稳性、换挡顺畅性等方面有着重要影响,通过对离合器位置数据的实时采集和分析,能够更准确地判断离合器的状态,从而进行更精细的控制,优化驾驶体验。Through the above technical solution, the clutch position data is monitored in real time and credibility analysis is performed, so that when a sensor fails or the data is abnormal, it can be discovered in time, avoiding incorrect operations such as starting and shifting due to inaccurate clutch position information, thereby ensuring driving safety; accurate detection of the clutch position is the basis for the stable operation of the AMT system. By real-time collection and analysis of the clutch position data, the clutch action can be controlled more accurately, reducing system fluctuations or failures caused by sensor problems, and improving the overall stability of the system; precise control of the clutch position has an important impact on the vehicle's starting stability, gear shifting smoothness, etc., through real-time collection and analysis of the clutch position data, the clutch state can be judged more accurately, thereby performing more refined control and optimizing the driving experience.
步骤S102,当离合器位置可信状态为不可信状态时,根据预先构建的离合器位置估算模型和预先获取的离合器目标位置数据,确定实时离合器估算位置数据。Step S102, when the clutch position credible state is an uncredible state, determining real-time clutch estimated position data according to a pre-built clutch position estimation model and pre-acquired clutch target position data.
在本说明书的一个实施例中,当离合器位置可信状态为可信状态时,通过闭环控制实现离合器实际位置与目标位置的跟随性。当离合器位置可信状态为不可信状态时,当确认离合器位置不可信时,TCU会确认并发送故障码到仪表,报出离合器位置不可信故障,提醒司机车辆有故障。同时TCU根据预先构建的离合器位置估算模型和预先获取的离合器目标位置数据,确定实时离合器估算位置数据,并对离合器电磁阀的控制由闭环控制切换到开环控制。In one embodiment of the present specification, when the clutch position credible state is a credible state, the followability of the actual clutch position and the target position is achieved through closed-loop control. When the clutch position credible state is an untrustworthy state, when it is confirmed that the clutch position is untrustworthy, the TCU will confirm and send a fault code to the instrument, report the clutch position untrustworthy fault, and remind the driver that the vehicle has a fault. At the same time, the TCU determines the real-time clutch estimated position data based on the pre-built clutch position estimation model and the pre-acquired clutch target position data, and switches the control of the clutch solenoid valve from closed-loop control to open-loop control.
根据预先构建的离合器位置估算模型和预先获取的离合器目标位置数据,确定实时离合器估算位置数据之前,该方法还包括:构建离合器位置估算模型,该离合器位置估算模型如下:Lx=L-[(L0-L1)+∫(Q1+Q2-Q3-Q4)/Sdt];其中,Lx为实时离合器估算位置数据,L0为离合器完全接合位置,L1为预先获取的初始离合器位置,L为离合器的总行程,Q1为离合器分离快阀在指定占空比下的流量,Q2为离合器分离慢阀在指定占空比下的流量,Q3为离合器接合快阀在指定占空比下的流量,Q4为离合器接合慢阀在指定占空比下的流量,S为离合器执行机构的气缸截面积。Before determining the real-time clutch estimated position data according to the pre-constructed clutch position estimation model and the pre-acquired clutch target position data, the method also includes: constructing a clutch position estimation model, the clutch position estimation model is as follows: L x =L-[(L 0 -L 1 )+∫(Q 1 +Q 2 -Q 3 -Q 4 )/Sdt]; wherein L x is the real-time clutch estimated position data, L 0 is the clutch fully engaged position, L 1 is the pre-acquired initial clutch position, L is the total stroke of the clutch, Q 1 is the flow of the clutch release fast valve at a specified duty cycle, Q 2 is the flow of the clutch release slow valve at a specified duty cycle, Q 3 is the flow of the clutch engagement fast valve at a specified duty cycle, Q 4 is the flow of the clutch engagement slow valve at a specified duty cycle, and S is the cylinder cross-sectional area of the clutch actuator.
在本说明书的一个实施例中,由于离合器电磁阀在不同占空比下有不同的流量,且离合器执行机构的气缸截面积是固定的,因此,构建离合器位置估算模型,该离合器位置估算模型如下:Lx=L-[(L0-L1)+∫(Q1+Q2-Q3-Q4)/Sdt];其中,Lx为实时离合器估算位置数据,L0为离合器完全接合位置,L1为预先获取的初始离合器位置,此处的初始离合器位置为离合器位置不可信时的位置,L为离合器的总行程,Q1为离合器分离快阀在指定占空比下的流量,Q2为离合器分离慢阀在指定占空比下的流量,Q3为离合器接合快阀在指定占空比下的流量,Q4为离合器接合慢阀在指定占空比下的流量,S为离合器执行机构的气缸截面积。In one embodiment of the present specification, since the clutch solenoid valve has different flow rates at different duty cycles and the cylinder cross-sectional area of the clutch actuator is fixed, a clutch position estimation model is constructed, and the clutch position estimation model is as follows: L x =L-[(L 0 -L 1 )+∫(Q 1 +Q 2 -Q 3 -Q 4 )/Sdt]; wherein L x is real-time clutch estimated position data, L 0 is the clutch fully engaged position, L 1 is a pre-acquired initial clutch position, where the initial clutch position is the position when the clutch position is unreliable, L is the total stroke of the clutch, Q 1 is the flow rate of the clutch release fast valve at a specified duty cycle, Q 2 is the flow rate of the clutch release slow valve at a specified duty cycle, Q 3 is the flow rate of the clutch engagement fast valve at a specified duty cycle, Q 4 is the flow rate of the clutch engagement slow valve at a specified duty cycle, and S is the cylinder cross-sectional area of the clutch actuator.
根据预先构建的离合器位置估算模型和预先获取的离合器目标位置数据,确定实时离合器估算位置数据,具体包括:确定该初始离合器位置,其中,该初始离合器位置为该离合器位置可信状态为不可信状态时的位置;通过该初始离合器位置和该离合器目标位置数据,确定目标调整占空比;基于该目标调整占空比,确定指定占空比,获取该离合器执行器在该指定占空比下的流量数据集,其中,该流量数据集包括该离合器分离快阀在指定占空比下的流量、该离合器分离慢阀在指定占空比下的流量、该离合器接合快阀在指定占空比下的流量和该离合器接合慢阀在指定占空比下的流量;获取离合器完全接合位置、离合器执行机构的气缸截面积和离合器的总行程;通过该离合器位置估算模型,根据该初始离合器位置、该流量数据集、该离合器完全接合位置、该离合器执行机构的气缸截面积和该离合器的总行程,计算该实时离合器估算位置数据。According to the pre-built clutch position estimation model and the pre-acquired clutch target position data, the real-time clutch estimated position data is determined, specifically including: determining the initial clutch position, wherein the initial clutch position is the position when the clutch position credible state is the uncredible state; determining the target adjustment duty cycle through the initial clutch position and the clutch target position data; determining the specified duty cycle based on the target adjustment duty cycle, and acquiring the flow data set of the clutch actuator at the specified duty cycle, wherein the flow data set includes the flow of the clutch separation fast valve at the specified duty cycle, the flow of the clutch separation slow valve at the specified duty cycle, the flow of the clutch engagement fast valve at the specified duty cycle, and the flow of the clutch engagement slow valve at the specified duty cycle; acquiring the clutch fully engaged position, the cylinder cross-sectional area of the clutch actuator, and the total stroke of the clutch; calculating the real-time clutch estimated position data through the clutch position estimation model according to the initial clutch position, the flow data set, the clutch fully engaged position, the cylinder cross-sectional area of the clutch actuator, and the total stroke of the clutch.
在本说明书的一个实施例中,确定离合器位置可信状态为不可信状态时的位置初始离合器位置,通过TCU根据初始离合器位置和离合器目标位置数据,确定目标调整占空比。将目标调整占空比作为指定占空比,获取离合器执行器在指定占空比下的流量数据集,流量数据集包括离合器分离快阀在指定占空比下的流量、离合器分离慢阀在指定占空比下的流量、离合器接合快阀在指定占空比下的流量和离合器接合慢阀在指定占空比下的流量。通过离合器参数获取离合器完全接合位置、离合器执行机构的气缸截面积和离合器的总行程,上述参数只收到离合器的限制,每个离合器的上述参数为固定参数。将初始离合器位置、流量数据集、离合器完全接合位置、离合器执行机构的气缸截面积和离合器的总行程,输入至离合器位置估算模型,输出实时离合器估算位置数据。In one embodiment of the present specification, the initial clutch position when the clutch position credible state is an untrustworthy state is determined, and the target adjustment duty cycle is determined by the TCU according to the initial clutch position and the clutch target position data. The target adjustment duty cycle is used as the specified duty cycle, and the flow data set of the clutch actuator under the specified duty cycle is obtained. The flow data set includes the flow of the clutch separation fast valve under the specified duty cycle, the flow of the clutch separation slow valve under the specified duty cycle, the flow of the clutch engagement fast valve under the specified duty cycle, and the flow of the clutch engagement slow valve under the specified duty cycle. The clutch fully engaged position, the cylinder cross-sectional area of the clutch actuator, and the total stroke of the clutch are obtained through the clutch parameters. The above parameters are only subject to the restrictions of the clutch, and the above parameters of each clutch are fixed parameters. The initial clutch position, the flow data set, the clutch fully engaged position, the cylinder cross-sectional area of the clutch actuator, and the total stroke of the clutch are input into the clutch position estimation model, and the real-time clutch estimated position data is output.
确定该初始离合器位置,具体包括:当该不可信状态为首次不可信状态时,获取该实时离合器采集位置数据的当前采集时刻,以确定位于该当前采集时刻的前一采集周期的历史离合器采集位置数据;根据该历史离合器采集位置数据,确定该初始离合器位置;当该不可信状态为非首次不可信状态时,获取该当前采集时刻的前一时刻的历史离合器估算位置数据,以确定该初始离合器位置。Determining the initial clutch position specifically includes: when the untrusted state is the first untrusted state, obtaining the current collection time of the real-time clutch collection position data to determine the historical clutch collection position data of the previous collection cycle at the current collection time; determining the initial clutch position based on the historical clutch collection position data; when the untrusted state is not the first untrusted state, obtaining the historical clutch estimated position data of the previous moment of the current collection time to determine the initial clutch position.
在本说明书的一个实施例中,初始离合器位置为离合器位置可信状态为不可信状态时的位置,在实际的应用场景中存在两种情况,一种是首次不可信状态,在此情况下,说明当前离合器位置传感器采集的数据已经不可信了,采用上一次采集的位置数据作为初始离合器位置,即位于该当前采集时刻的前一采集周期的历史离合器采集位置数据。另一种是不可信状态为非首次不可信状态时,也就是说,前一次采集的数据也已经不可信了,在此情况下,上一次已经通过本说明书实施例中的方法估算出了上一次的离合器位置信息,因此将当前采集时刻的前一时刻的历史离合器估算位置数据,确定为初始离合器位置。In one embodiment of the present specification, the initial clutch position is the position when the clutch position trust state is an untrusted state. In actual application scenarios, there are two situations. One is the first untrusted state. In this case, it means that the data collected by the current clutch position sensor is no longer trustworthy. The position data collected last time is used as the initial clutch position, that is, the historical clutch position data collected in the previous collection cycle at the current collection moment. The other is when the untrusted state is not the first untrusted state, that is, the data collected last time is also no longer trustworthy. In this case, the clutch position information of the last time has been estimated by the method in the embodiment of the present specification. Therefore, the historical clutch estimated position data at the previous moment of the current collection moment is determined as the initial clutch position.
通过上述技术方案,在离合器位置可信状态下,闭环控制能够确保离合器实际位置紧密跟随目标位置,实现精确控制,有助于提高车辆的起步平稳性、换挡顺畅性,以及整体驾驶性能,当离合器位置传感器不可信时,TCU能够迅速确认故障并发送故障码到仪表,提醒司机及时维修,有助于司机及时了解车辆状态,避免因传感器故障导致的潜在风险;在离合器位置不可信的情况下,TCU通过离合器位置估算模型确定实时离合器估算位置数据,并切换到开环控制,开环控制能够确保离合器在基本功能上的可用性,如起步和换挡,从而保障车辆的基本行驶能力;整个降级处理策略的设计使得AMT系统在面对传感器故障时能够保持一定的功能性和稳定性,提升了系统的鲁棒性和可靠性。Through the above technical scheme, when the clutch position is credible, closed-loop control can ensure that the actual position of the clutch closely follows the target position to achieve precise control, which helps to improve the vehicle's starting stability, gear shifting smoothness, and overall driving performance. When the clutch position sensor is unreliable, the TCU can quickly confirm the fault and send a fault code to the instrument to remind the driver to repair it in time, which helps the driver to understand the vehicle status in time and avoid potential risks caused by sensor failure. When the clutch position is unreliable, the TCU determines the real-time clutch estimated position data through the clutch position estimation model and switches to open-loop control. Open-loop control can ensure the availability of the clutch in basic functions, such as starting and shifting, thereby ensuring the basic driving ability of the vehicle. The design of the entire degradation processing strategy enables the AMT system to maintain a certain functionality and stability in the face of sensor failure, thereby improving the robustness and reliability of the system.
步骤S103,根据实时离合器估算位置数据和预设的占空比控制策略,对离合器进行开环控制,实现AMT降级处理。Step S103, based on the real-time clutch estimated position data and the preset duty cycle control strategy, the clutch is open-loop controlled to achieve AMT degradation processing.
根据该实时离合器估算位置数据和预设的占空比控制策略,对离合器进行开环控制,具体包括:根据该实时离合器估算位置数据和该离合器目标位置数据,确定该离合器的目标操作信息,其中,该目标操作信息包括目标操作方式和目标操作范围,该目标操作方式包括离合器分离和离合器接合中的任意一项,该目标操作范围包括全范围操作和非全范围内操作;通过该目标操作信息中的该目标操作方式,确定对应的待操作离合器执行器,其中,该待操作离合器执行器包括离合器分离快阀、离合器分离慢阀、离合器接合快阀和离合器接合慢阀中的任意一项或多项;根据该目标操作信息中的该目标操作范围和该占空比控制策略,确定该待操作离合器执行器的待调整占空比;通过该待调整占空比,对该离合器进行开环控制。The clutch is open-loop controlled according to the real-time clutch estimated position data and the preset duty cycle control strategy, specifically including: determining the target operation information of the clutch according to the real-time clutch estimated position data and the clutch target position data, wherein the target operation information includes a target operation mode and a target operation range, the target operation mode includes any one of clutch separation and clutch engagement, and the target operation range includes full-range operation and non-full-range operation; determining the corresponding clutch actuator to be operated through the target operation mode in the target operation information, wherein the clutch actuator to be operated includes any one or more of a clutch separation fast valve, a clutch separation slow valve, a clutch engagement fast valve and a clutch engagement slow valve; determining the duty cycle to be adjusted of the clutch actuator to be operated according to the target operation range in the target operation information and the duty cycle control strategy; and performing open-loop control on the clutch through the duty cycle to be adjusted.
通过该目标操作信息中的该目标操作方式,确定对应的待操作离合器执行器,具体包括:当该目标操作方式为离合器分离时,确定该待操作离合器执行器为该离合器分离快阀和该离合器分离慢阀;当该目标操作方式为离合器接合时,确定该待操作离合器执行器为该离合器接合快阀和该离合器接合慢阀;根据该目标操作信息中的该目标操作范围和该占空比控制策略,确定该待操作离合器执行器的待调整占空比,具体包括:当该目标操作范围为全范围操作时,确定该待操作离合器执行器的待调整占空比为预设第一占空比;当该目标操作范围为非全范围内操作时,确定该待操作离合器执行器的待调整占空比为预设第二占空比。The corresponding clutch actuator to be operated is determined through the target operation mode in the target operation information, specifically including: when the target operation mode is clutch separation, the clutch actuator to be operated is determined to be the clutch separation fast valve and the clutch separation slow valve; when the target operation mode is clutch engagement, the clutch actuator to be operated is determined to be the clutch engagement fast valve and the clutch engagement slow valve; according to the target operation range and the duty cycle control strategy in the target operation information, the duty cycle to be adjusted of the clutch actuator to be operated is determined, specifically including: when the target operation range is full-range operation, the duty cycle to be adjusted of the clutch actuator to be operated is determined to be a preset first duty cycle; when the target operation range is non-full-range operation, the duty cycle to be adjusted of the clutch actuator to be operated is determined to be a preset second duty cycle.
需要说明的是,预设第二占空比为离合器电磁阀最小占空比,是指能够驱动离合器电磁阀打开的最小的占空比,例如可以根据经验数据确定预设第二占空比为8%;预设第一占空比为100%,同样可以根据经验数据确定。It should be noted that the preset second duty cycle is the minimum duty cycle of the clutch solenoid valve, which refers to the minimum duty cycle that can drive the clutch solenoid valve to open. For example, the preset second duty cycle can be determined to be 8% based on empirical data; the preset first duty cycle is 100%, which can also be determined based on empirical data.
通过该待调整占空比,对该离合器进行开环控制,具体包括:当该目标操作范围为非全范围内操作时,采用该预设第二占空比,对该待操作离合器执行器进行控制,通过该预设第二占空比,确定该离合器的当前离合器估算位置;当该当前离合器估算位置与该离合器目标位置数据的差值不大于预设阈值时,调整该待操作离合器执行器为零。The clutch is open-loop controlled through the duty cycle to be adjusted, specifically including: when the target operating range is not within the full range, the preset second duty cycle is used to control the clutch actuator to be operated, and the current clutch estimated position of the clutch is determined through the preset second duty cycle; when the difference between the current clutch estimated position and the clutch target position data is not greater than a preset threshold value, the clutch actuator to be operated is adjusted to zero.
需要说明的是,一般情况下,为了避免离合器冲出目标位置,离合器的实时位置应与目标位置存在一定距离,此处的距离即为预设的阈值,可以根据需求或经验数据设置。通过对离合器电磁阀的控制由闭环控制切换至开环控制,并采用最小的占空比进行控制,保证离合器正常的分离与接合,确保离合器位置传感器出问题时的AMT降级处理方案,保证车辆能正常进行离合器的分离接合,进而实现基本的起步及换挡功能,提升AMT系统的可靠性。It should be noted that, in general, in order to prevent the clutch from rushing out of the target position, the real-time position of the clutch should be at a certain distance from the target position. The distance here is the preset threshold value, which can be set according to demand or empirical data. By switching the control of the clutch solenoid valve from closed-loop control to open-loop control and using the minimum duty cycle for control, the normal separation and engagement of the clutch is ensured, and the AMT degradation processing plan is ensured when the clutch position sensor has problems, so as to ensure that the vehicle can normally separate and engage the clutch, thereby realizing basic starting and shifting functions and improving the reliability of the AMT system.
通过上述技术方案,通过实时采集离合器位置数据并进行可信性分析,能够在离合器位置传感器出现问题时迅速做出反应,在不可信状态下,系统能够依靠估算位置数据进行开环控制,从而避免由于传感器故障导致的错误操作,提高车辆的行驶安全性;在离合器位置传感器不可信的情况下,通过离合器位置估算模型和开环控制策略,能够继续维持车辆的基本行驶功能,如起步和换挡等,确保了驾驶员在传感器故障时仍能够驾驶车辆到安全地点进行维修;降级处理策略的设计使得AMT系统在面对传感器故障时能够保持一定的稳定性和可靠性,增强了系统的鲁棒性,即使在传感器不可信的情况下,系统也能够通过估算位置数据进行控制,避免系统完全失效;通过实时采集离合器位置数据并进行可信性分析,系统能够及时发现传感器故障并提示驾驶员进行维修,有助于根据故障情况制定合理的维修策略;在离合器位置传感器故障时,通过降级处理策略,能够尽可能减少故障对驾驶体验的影响;虽然降级处理可能会导致部分高级功能受限,但系统仍能维持基本的行驶功能,从而提升了用户在故障情况下的驾驶体验。Through the above technical solution, by collecting clutch position data in real time and performing credibility analysis, the system can respond quickly when a clutch position sensor has a problem. In an untrusted state, the system can rely on estimated position data for open-loop control, thereby avoiding erroneous operations caused by sensor failure and improving the driving safety of the vehicle. In the case of an untrusted clutch position sensor, the basic driving functions of the vehicle, such as starting and shifting, can be maintained through the clutch position estimation model and the open-loop control strategy, ensuring that the driver can still drive the vehicle to a safe place for repair when the sensor fails. The design of the degradation processing strategy enables the AMT system to maintain a certain stability and reliability in the face of sensor failure, enhancing the robustness of the system. Even when the sensor is untrusted, the system can control by estimating position data to avoid complete system failure. By collecting clutch position data in real time and performing credibility analysis, the system can detect sensor failures in time and prompt the driver to perform repairs, which helps to formulate a reasonable maintenance strategy according to the fault situation. When the clutch position sensor fails, the degradation processing strategy can minimize the impact of the fault on the driving experience. Although the degradation processing may result in the limitation of some advanced functions, the system can still maintain basic driving functions, thereby improving the user's driving experience in the case of a fault.
图2为本说明书实施例提供的另一种基于离合器位置的AMT降级处理方法的流程示意图,如图2所示,方法包括:当确认离合器位置不可信时,TCU会确认并发送故障码到仪表,报出离合器位置不可信故障,提醒司机车辆有故障。同时TCU基于模型估算离合器的实际位置,并对离合器电磁阀的控制由闭环控制切换到开环控制。FIG2 is a flow chart of another AMT downgrade processing method based on clutch position provided by an embodiment of this specification. As shown in FIG2, the method includes: when it is confirmed that the clutch position is unreliable, the TCU will confirm and send a fault code to the instrument, report the clutch position unreliable fault, and remind the driver that the vehicle has a fault. At the same time, the TCU estimates the actual position of the clutch based on the model, and switches the control of the clutch solenoid valve from closed-loop control to open-loop control.
当下一步离合器需要分离时且离合器目标位置为完全分离位置时,分离快阀和分离慢阀同时采用100%占空比,超过一定时间阈值后为0。否则分离快阀和分离慢阀同时采用最小的占空比分离控制,离合器目标位置与实际位置偏差≤阈值,离合器各电磁阀占空比为0。When the clutch needs to be disengaged in the next step and the clutch target position is the fully disengaged position, the disengagement fast valve and the disengagement slow valve both use a 100% duty cycle, which is 0 after a certain time threshold. Otherwise, the disengagement fast valve and the disengagement slow valve both use the minimum duty cycle disengagement control, the clutch target position and the actual position deviation ≤ the threshold, and the duty cycle of each clutch solenoid valve is 0.
当下一步离合器需要接合时且离合器目标位置为完全接合位置时,接合快阀和接合慢阀同时采用100%占空比,超过一定时间阈值后为0,否则接合快阀和接合慢阀同时采用最小的占空比接合控制,离合器目标位置与实际位置偏差≤阈值,离合器各电磁阀占空比为0。When the clutch needs to be engaged in the next step and the clutch target position is the fully engaged position, the engagement fast valve and the engagement slow valve simultaneously use a 100% duty cycle, which becomes 0 after a certain time threshold. Otherwise, the engagement fast valve and the engagement slow valve simultaneously use the minimum duty cycle engagement control, the deviation between the clutch target position and the actual position is ≤ the threshold, and the duty cycle of each clutch solenoid valve is 0.
当既不需要分离也不需要接合时,离合器电磁阀占空比均为0,同时离合器保持当前位置。When neither separation nor engagement is required, the clutch solenoid valve duty cycle is 0 and the clutch maintains the current position.
通过上述技术方案,在离合器位置不可信时,基于离合器当前位置和流量积分计算离合器的实时位置,确保离合器位置的准确性;当离合器位置不可信时,对离合器电磁阀的控制由闭环控制切换至开环控制,并采用最小的占空比进行控制,保证离合器正常的分离与接合,确保离合器位置传感器出问题时的AMT降级处理方案,保证车辆能正常进行离合器的分离接合,进而实现基本的起步及换挡功能,提升AMT系统的可靠性。Through the above technical solution, when the clutch position is unreliable, the real-time position of the clutch is calculated based on the current position of the clutch and the flow integral to ensure the accuracy of the clutch position; when the clutch position is unreliable, the control of the clutch solenoid valve is switched from closed-loop control to open-loop control, and the minimum duty cycle is used for control to ensure normal separation and engagement of the clutch, and to ensure the AMT downgrade processing solution when the clutch position sensor has problems, to ensure that the vehicle can normally separate and engage the clutch, thereby realizing basic starting and shifting functions, and improving the reliability of the AMT system.
本说明书实施例还提供一种基于离合器位置的AMT降级处理设备,如图3所示,设备包括:至少一个处理器;以及,与至少一个处理器通信连接的存储器;其中,存储器存储有可被至少一个处理器执行的指令,指令被至少一个处理器执行,以使至少一个处理器能够:The embodiment of the present specification also provides an AMT degradation processing device based on clutch position, as shown in FIG3 , the device includes: at least one processor; and a memory connected to the at least one processor in communication; wherein the memory stores instructions executable by the at least one processor, and the instructions are executed by the at least one processor so that the at least one processor can:
采集离合器位置传感器的实时离合器采集位置数据,通过该实时离合器采集位置数据,对离合器进行位置可信性分析,确定该离合器位置传感器对应的离合器位置可信状态,其中,该离合器位置可信状态包括可信状态和不可信状态;当该离合器位置可信状态为该不可信状态时,根据预先构建的离合器位置估算模型和预先获取的离合器目标位置数据,确定实时离合器估算位置数据;根据该实时离合器估算位置数据和预设的占空比控制策略,对离合器进行开环控制,实现AMT降级处理。Collect real-time clutch position data collected by the clutch position sensor, perform position credibility analysis on the clutch through the real-time clutch position data, and determine the clutch position credibility state corresponding to the clutch position sensor, wherein the clutch position credibility state includes a credibility state and an untrusted state; when the clutch position credibility state is the untrusted state, determine the real-time clutch estimated position data according to a pre-built clutch position estimation model and pre-acquired clutch target position data; perform open-loop control on the clutch according to the real-time clutch estimated position data and a preset duty cycle control strategy to realize AMT degradation processing.
本说明书实施例还提供一种非易失性计算机存储介质,存储有计算机可执行指令,计算机可执行指令设置为:The embodiment of the present specification also provides a non-volatile computer storage medium storing computer executable instructions, wherein the computer executable instructions are configured as follows:
采集离合器位置传感器的实时离合器采集位置数据,通过该实时离合器采集位置数据,对离合器进行位置可信性分析,确定该离合器位置传感器对应的离合器位置可信状态,其中,该离合器位置可信状态包括可信状态和不可信状态;当该离合器位置可信状态为该不可信状态时,根据预先构建的离合器位置估算模型和预先获取的离合器目标位置数据,确定实时离合器估算位置数据;根据该实时离合器估算位置数据和预设的占空比控制策略,对离合器进行开环控制,实现AMT降级处理。Collect real-time clutch position data collected by the clutch position sensor, perform position credibility analysis on the clutch through the real-time clutch position data, and determine the clutch position credibility state corresponding to the clutch position sensor, wherein the clutch position credibility state includes a credibility state and an untrusted state; when the clutch position credibility state is the untrusted state, determine the real-time clutch estimated position data according to a pre-built clutch position estimation model and pre-acquired clutch target position data; perform open-loop control on the clutch according to the real-time clutch estimated position data and a preset duty cycle control strategy to realize AMT degradation processing.
本说明书中的各个实施例均采用递进的方式描述,各个实施例之间相同相似的部分互相参见即可,每个实施例重点说明的都是与其他实施例的不同之处。尤其,对于装置、设备、非易失性计算机存储介质实施例而言,由于其基本相似于方法实施例,所以描述的比较简单,相关之处参见方法实施例的部分说明即可。Each embodiment in this specification is described in a progressive manner, and the same or similar parts between the embodiments can be referred to each other, and each embodiment focuses on the differences from other embodiments. In particular, for the device, equipment, and non-volatile computer storage medium embodiments, since they are basically similar to the method embodiments, the description is relatively simple, and the relevant parts can be referred to the partial description of the method embodiment.
上述对本说明书特定实施例进行了描述。其它实施例在所附权利要求书的范围内。在一些情况下,在权利要求书中记载的动作或步骤可以按照不同于实施例中的顺序来执行并且仍然可以实现期望的结果。另外,在附图中描绘的过程不一定要求示出的特定顺序或者连续顺序才能实现期望的结果。在某些实施方式中,多任务处理和并行处理也是可以的或者可能是有利的。The above is a description of a specific embodiment of the present specification. Other embodiments are within the scope of the appended claims. In some cases, the actions or steps recorded in the claims can be performed in an order different from that in the embodiments and still achieve the desired results. In addition, the processes depicted in the accompanying drawings do not necessarily require the specific order or continuous order shown to achieve the desired results. In some embodiments, multitasking and parallel processing are also possible or may be advantageous.
本说明书实施例提供的设备和介质与方法是一一对应的,因此,设备和介质也具有与其对应的方法类似的有益技术效果,由于上面已经对方法的有益技术效果进行了详细说明,因此,这里不再赘述设备和介质的有益技术效果。The devices and media provided in the embodiments of this specification correspond one-to-one to the methods. Therefore, the devices and media also have similar beneficial technical effects as the corresponding methods. Since the beneficial technical effects of the methods have been described in detail above, the beneficial technical effects of the devices and media will not be repeated here.
本领域内的技术人员应明白,本说明书的实施例可提供为方法、系统、或计算机程序产品。因此,本说明书可采用完全硬件实施例、完全软件实施例、或结合软件和硬件方面的实施例的形式。而且,本说明书可采用在一个或多个其中包含有计算机可用程序代码的计算机可用存储介质(包括但不限于磁盘存储器、CD-ROM、光学存储器等)上实施的计算机程序产品的形式。Those skilled in the art will appreciate that the embodiments of this specification may be provided as methods, systems, or computer program products. Therefore, this specification may take the form of a complete hardware embodiment, a complete software embodiment, or an embodiment combining software and hardware. Moreover, this specification may take the form of a computer program product implemented on one or more computer-usable storage media (including but not limited to disk storage, CD-ROM, optical storage, etc.) that contain computer-usable program code.
本说明书是参照根据本说明书实施例的方法、设备(系统)、和计算机程序产品的流程图和/或方框图来描述的。应理解可由计算机程序指令实现流程图和/或方框图中的每一流程和/或方框、以及流程图和/或方框图中的流程和/或方框的结合。可提供这些计算机程序指令到通用计算机、专用计算机、嵌入式处理机或其他可编程数据处理设备的处理器以产生一个机器,使得通过计算机或其他可编程数据处理设备的处理器执行的指令产生用于实现在流程图一个流程或多个流程和/或方框图一个方框或多个方框中指定的功能的装置。This specification is described with reference to the flowchart and/or block diagram of the method, device (system), and computer program product according to the embodiment of this specification. It should be understood that each process and/or box in the flowchart and/or block diagram, as well as the combination of the process and/or box in the flowchart and/or block diagram can be implemented by computer program instructions. These computer program instructions can be provided to a processor of a general-purpose computer, a special-purpose computer, an embedded processor or other programmable data processing device to produce a machine, so that the instructions executed by the processor of the computer or other programmable data processing device produce a device for implementing the functions specified in one process or multiple processes in the flowchart and/or one box or multiple boxes in the block diagram.
这些计算机程序指令也可存储在能引导计算机或其他可编程数据处理设备以特定方式工作的计算机可读存储器中,使得存储在该计算机可读存储器中的指令产生包括指令装置的制造品,该指令装置实现在流程图一个流程或多个流程和/或方框图一个方框或多个方框中指定的功能。These computer program instructions may also be stored in a computer-readable memory that can direct a computer or other programmable data processing device to work in a specific manner, so that the instructions stored in the computer-readable memory produce a manufactured product including an instruction device that implements the functions specified in one or more processes in the flowchart and/or one or more boxes in the block diagram.
这些计算机程序指令也可装载到计算机或其他可编程数据处理设备上,使得在计算机或其他可编程设备上执行一系列操作步骤以产生计算机实现的处理,从而在计算机或其他可编程设备上执行的指令提供用于实现在流程图一个流程或多个流程和/或方框图一个方框或多个方框中指定的功能的步骤。These computer program instructions may also be loaded onto a computer or other programmable data processing device so that a series of operational steps are executed on the computer or other programmable device to produce a computer-implemented process, whereby the instructions executed on the computer or other programmable device provide steps for implementing the functions specified in one or more processes in the flowchart and/or one or more boxes in the block diagram.
在一个典型的配置中,计算设备包括一个或多个处理器(CPU)、输入/输出接口、网络接口和内存。In a typical configuration, a computing device includes one or more processors (CPU), input/output interfaces, network interfaces, and memory.
内存可能包括计算机可读介质中的非永久性存储器,随机存取存储器(RAM)和/或非易失性内存等形式,如只读存储器(ROM)或闪存(flash RAM)。内存是计算机可读介质的示例。The memory may include non-permanent storage in a computer-readable medium, random access memory (RAM) and/or non-volatile memory in the form of read-only memory (ROM) or flash RAM. The memory is an example of a computer-readable medium.
计算机可读介质包括永久性和非永久性、可移动和非可移动媒体可以由任何方法或技术来实现信息存储。信息可以是计算机可读指令、数据结构、程序的模块或其他数据。计算机的存储介质的例子包括,但不限于相变内存(PRAM)、静态随机存取存储器(SRAM)、动态随机存取存储器(DRAM)、其他类型的随机存取存储器(RAM)、只读存储器(ROM)、电可擦除可编程只读存储器(EEPROM)、快闪记忆体或其他内存技术、只读光盘只读存储器(CD-ROM)、数字多功能光盘(DVD)或其他光学存储、磁盒式磁带,磁带磁磁盘存储或其他磁性存储设备或任何其他非传输介质,可用于存储可以被计算设备访问的信息。按照本文中的界定,计算机可读介质不包括暂存电脑可读媒体(transitory media),如调制的数据信号和载波。Computer readable media include permanent and non-permanent, removable and non-removable media that can be implemented by any method or technology to store information. Information can be computer readable instructions, data structures, program modules or other data. Examples of computer storage media include, but are not limited to, phase change memory (PRAM), static random access memory (SRAM), dynamic random access memory (DRAM), other types of random access memory (RAM), read-only memory (ROM), electrically erasable programmable read-only memory (EEPROM), flash memory or other memory technology, compact disk read-only memory (CD-ROM), digital versatile disk (DVD) or other optical storage, magnetic cassettes, magnetic tape magnetic disk storage or other magnetic storage devices or any other non-transmission media that can be used to store information that can be accessed by a computing device. As defined herein, computer readable media does not include temporary computer readable media (transitory media), such as modulated data signals and carrier waves.
还需要说明的是,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、商品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、商品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、商品或者设备中还存在另外的相同要素。It should also be noted that the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, commodity or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, commodity or device. In the absence of more restrictions, the elements defined by the sentence "comprises a ..." do not exclude the existence of other identical elements in the process, method, commodity or device including the elements.
以上所述仅为本说明书的一个或多个实施例而已,并不用于限制本说明书。对于本领域技术人员来说,本说明书的一个或多个实施例可以有各种更改和变化。凡在本说明书的一个或多个实施例的精神和原理之内所作的任何修改、等同替换、改进等,均应包含在本说明书的权利要求范围之内。The above description is only one or more embodiments of this specification and is not intended to limit this specification. For those skilled in the art, one or more embodiments of this specification may have various changes and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of one or more embodiments of this specification shall be included in the scope of the claims of this specification.
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