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CN118181620B - Positioning forming machine for rubber ring processing based on fluororubber and forming process thereof - Google Patents

Positioning forming machine for rubber ring processing based on fluororubber and forming process thereof Download PDF

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Publication number
CN118181620B
CN118181620B CN202410488196.7A CN202410488196A CN118181620B CN 118181620 B CN118181620 B CN 118181620B CN 202410488196 A CN202410488196 A CN 202410488196A CN 118181620 B CN118181620 B CN 118181620B
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CN
China
Prior art keywords
fixedly connected
fluororubber
sliding
tangent plane
hole
Prior art date
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Active
Application number
CN202410488196.7A
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Chinese (zh)
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CN118181620A (en
Inventor
曹悟源
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guangdong Jinwei Sealing Technology Co ltd
Original Assignee
Guangdong Jinwei Sealing Technology Co ltd
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Priority to CN202410488196.7A priority Critical patent/CN118181620B/en
Publication of CN118181620A publication Critical patent/CN118181620A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/02Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00Moulds or cores; Details thereof or accessories therefor
    • B29C33/10Moulds or cores; Details thereof or accessories therefor with incorporated venting means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00Moulds or cores; Details thereof or accessories therefor
    • B29C33/30Mounting, exchanging or centering
    • B29C33/305Mounting of moulds or mould support plates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/36Moulds for making articles of definite length, i.e. discrete articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2027/00Use of polyvinylhalogenides or derivatives thereof as moulding material
    • B29K2027/12Use of polyvinylhalogenides or derivatives thereof as moulding material containing fluorine
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/26Sealing devices, e.g. packaging for pistons or pipe joints
    • B29L2031/265Packings, Gaskets

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Heating, Cooling, Or Curing Plastics Or The Like In General (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Abstract

The invention discloses a positioning forming machine for rubber ring processing and a forming process thereof based on fluororubber, and relates to the technical field of positioning forming machines for rubber ring processing.

Description

Positioning forming machine for rubber ring processing based on fluororubber and forming process thereof
Technical Field
The invention relates to the technical field of positioning and forming machines for rubber ring processing, in particular to a positioning and forming machine for rubber ring processing based on fluororubber and a forming process thereof.
Background
The rubber ring of fluororubber is a rubber seal made of a fluoride material. It has excellent chemical stability and corrosion resistance, and can maintain sealing performance in high temperature, high pressure, strong acid, strong alkali and other severe environments. The positioning and forming machine for processing the fluororubber ring is a special device for processing the fluororubber ring. The high-quality mechanical, electrical and control elements are adopted, so that the rubber ring has high reliability and stability, can stably run for a long time, and ensures that the processed rubber ring has high dimensional accuracy, regular shape and smooth surface.
The following problems occur when the existing positioning forming machine for processing the rubber ring of fluororubber is used for processing the rubber ring:
the method comprises the following steps: the existing rubber ring positioning forming machine is difficult to quickly replace when the mould is replaced, usually the mould is replaced, a plurality of steps and complex operations are involved, accidents or machine faults are easy to occur due to improper operation of operators, therefore the mould is usually required to be stopped when the mould is replaced, the downtime of a production line is prolonged due to stopping operation, the production efficiency and the yield are affected, in addition, in the mould replacing process, the problems that the operation is careless and the like are caused due to improper timing of the replacement of the mould by the operators, the mould is damaged or worn, and particularly when the quality of the mould is poor, the mould is more easily damaged due to the influence of external force, and the maintenance cost is increased.
And two,: when the existing positioning forming machine processes the fluororubber ring, the air in the mold is pumped out by utilizing vacuum equipment or the mold is vibrated and vibrated before the fluororubber ring is injected into the mold, so that air bubbles are helped to be discharged from the preform, after the preform is placed on the mold, the air bubbles between the preform and the mold cannot be smoothly discharged, the produced rubber ring is provided with air bubbles, and the quality of the rubber ring is affected.
Disclosure of Invention
(One) solving the technical problems
Aiming at the defects of the prior art, the invention provides a positioning forming machine for processing a rubber ring based on fluororubber and a forming process thereof, which solve the problems in the prior art.
(II) technical scheme
In order to achieve the above purpose, the invention is realized by the following technical scheme: the utility model provides a rubber circle processing is with location make-up machine based on fluororubber, includes the base, the even symmetrical slide bar of surface mounting on one side of base, the outer wall sliding connection of slide bar has the sliding plate, the surface mounting on the opposite side of base has two first cylinders of symmetry setting, the output axle head fixedly connected with press of first cylinder, the top surface fixedly connected with high temperature vulcanizer of press, the bottom surface of high temperature vulcanizer is located the surface mounting of base has the second cylinder, the opposite side upper surface symmetry fixedly connected with of base has two fixed columns, its characterized in that, the top of sliding plate is provided with convenient dismantlement mechanism, convenient dismantlement mechanism's top is provided with constant pressure air guide mechanism;
the convenient dismounting mechanism can conveniently and quickly replace the die;
the constant-pressure air guide mechanism can discharge air between the die and the blank, and reduces the generation of bubbles and air holes.
Preferably, the convenient disassembly body is including being located the slide rail of slide plate surface bilateral symmetry fixed connection, the one end fixedly connected with of slide bar is kept away from to the slide rail is on the top surface of fixed column, sliding connection has the movable plate on the slide rail, the spout has been seted up at the upper surface center of movable plate, sliding connection has the second tangent plane post in the spout, second tangent plane post top surface sliding connection has first tangent plane post, the surface center fixedly connected with breach sliding ring of movable plate, first tangent plane post can slide in breach sliding ring inside, the top surface fixedly connected with arc cylinder of first tangent plane post, arc cylinder's top surface fixedly connected with buffer spring, buffer spring's top surface fixedly connected with fixing base, arc cylinder's bilateral symmetry is seted up flutedly, the rotation is connected with first connecting rod on the recess, arc cylinder's one end is kept away from to first connecting rod rotates and is connected with first pivot, first pivot is connected in the fixing base both sides, arc cylinder's one end is kept away from the rotation and is connected with the second, lower mould has been placed to the fixing base top surface, lower mould's both sides, lower mould's top surface fixedly connected with the first connecting rod is kept away from on the first connecting rod of symmetry.
Preferably, one end fixedly connected with fixed axle of tangent plane is kept away from to the second tangent plane post, the one end that the second tangent plane post was kept away from to the fixed axle rotates and is connected with the rotating block, the hole has been seted up to one side that is close to the fixed axle on the movable plate, two L type fixed blocks that inside fixedly connected with symmetry in hole set up, one side sliding connection who presses close to L type fixed block on the fixed axle has the baffle, just be located the periphery fixedly connected with spacing spring of fixed axle between the tip of baffle and L type fixed block.
Preferably, the first tangent plane post is not contacted with the movable plate, the tangent plane slope of first tangent plane post is the same with the tangent plane slope of second tangent plane post, the length of turning block is greater than the width far away, the inside rotation of turning block is connected with the pivot with fixed axle fixed connection.
Preferably, one end of the sliding plate surface, which is far away from the sliding rod, is fixedly connected with a square column, a transverse shaft is fixedly connected to the square column, two symmetrical limiting plates are fixedly connected to one side, close to the square column, of the sliding rod, a rotating bottom plate is clamped above the limiting plates, and an upper die is clamped on the bottom surface of the rotating bottom plate.
Preferably, the constant pressure air guide mechanism is including being located the inside first air vent of seting up of bed die, the second air vent has been seted up to the inside of bed die, second air vent and first air vent intercommunication each other and be vertical distribution, the locating hole has been seted up to the communication position department that the bed die surface is located first air vent and second air vent, first air vent and second air vent are located inside and are located four fixedly connected's of locating hole outside circumference array arrangement second axis of rotation, it is connected with Z type rotatory piece to rotate in the second axis of rotation, fixedly connected with reset spring on one side that Z type rotatory piece was kept away from the locating hole, reset spring is located the inside of first air vent and second air vent, the bottom surface center department fixedly connected with reference column of last mould.
Preferably, the cross sections of the first air vent and the second air vent are cross-shaped, the cross sections of the first air vent and the second air vent are square, and the width of the Z-shaped rotating block is the same as the width of the first air vent and the width of the second air vent.
Preferably, the positioning and forming machine for processing the rubber ring based on the fluororubber, which is described above, provides a forming process for processing the rubber ring based on the fluororubber, which comprises the following steps:
step 1, die installation: installing a die of a rubber ring of fluororubber on a positioning forming machine, and closing the upper die and the lower die by a worker, wherein the die is adjusted in real time in the process, so that the position of the die is placed at a proper position;
Step 2, placing the blank: the worker evenly puts the mixed fluororubber refining material on the surface of the lower die;
step 3, high-pressure shaping: controlling the temperature, the pressure and the time to enable the fluororubber material to flow fully in the die, and forming the fluororubber material into a required shape through high-pressure shaping;
Step 4, vulcanization treatment: and vulcanizing the formed fluororubber.
Preferably, in the step of placing the blank, a high-quality fluororubber raw material is required to be selected, and the quality and the weight of the raw material are strictly controlled so as to ensure the performance and the stability of the finished product.
Preferably, the molded fluororubber is vulcanized to form a crosslinked structure in the rubber material to improve its physical properties and durability.
Advantageous effects
The positioning and forming machine for processing the rubber ring of the fluororubber and the forming process thereof provided by the invention have the following beneficial effects:
1. Through manual rotation turning block of staff, make the fixed axle drive the second tangent plane post and slide on the spout, make take place to rotate between first connecting rod and the second connecting rod, carry out fixed connection to the bed die through the distance between the second connecting rod of both sides, this convenient operation dismantles the last bed die on the location make-up machine, mean can be more quick mould change and maintenance, thereby improve the conversion rate and the whole production efficiency of production line, the down time of production line can be reduced to the last bed die of quick dismantlement simultaneously, manufacturing cost has been reduced and the utilization ratio of equipment has been improved, help keeping the good state of production facility, the life of extension equipment, the production of the rubber circle of fluororubber of different specifications and size is adapted to more easily, the flexibility and the diversified ability of production line have been improved, workman's intensity of labour have been reduced, the operation comfort level and the security of production line have been promoted.
2. When gas passes through the positioning holes, the gas enters the first gas guide holes and the second gas guide holes through the positioning holes, the Z-shaped rotating block rotates on the second rotating shaft under the action of air pressure, the reset spring is compressed, the Z-shaped rotating block rotates, the first gas guide holes and the second gas guide holes are communicated with the outside, the gas is discharged, when no gas is generated, namely, the Z-shaped rotating block is forced to block the channels communicated with the outside in the first gas guide holes and the second gas guide holes in a balanced manner, the gas in the mold cavity can be effectively discharged, the outside gas is prevented from entering the upper mold and the lower mold, the generation of bubbles and the gas holes is reduced, the gas in the mold cavity can be effectively discharged, and the quality of a molded product can be improved.
Drawings
FIG. 1 is a schematic diagram of the main structure of the present invention;
FIG. 2 is a schematic diagram of a main structure of the present invention in another view;
FIG. 3 is a schematic view of a portable disassembly mechanism according to the present invention;
FIG. 4 is a schematic cross-sectional view of the portable disassembly mechanism of the invention;
FIG. 5 is a schematic view showing the internal structure of the portable dismounting mechanism of the invention
FIG. 6 is a schematic diagram of an exploded structure of a first section column and a second section column according to the present invention;
FIG. 7 is a schematic view showing the structure of a first section column and a second section column according to the present invention;
FIG. 8 is a schematic view of the bottom surface structure of the lower mold of the present invention;
FIG. 9 is a schematic top view of the lower mold of the present invention;
FIG. 10 is a schematic cross-sectional view of a lower mold of the present invention;
FIG. 11 is an enlarged schematic view of the structure of FIG. 4A according to the present invention;
FIG. 12 is a schematic view showing the internal structure of the constant pressure air guide mechanism of the present invention;
FIG. 13 is a schematic flow chart of a process for forming a rubber ring of fluororubber according to the present invention.
Reference numerals in the drawings represent respectively:
1. a base; 11. a slide bar; 12. a sliding plate; 13. a first cylinder; 14. pressurizing machine; 15. a high temperature vulcanizer; 16. a second cylinder; 17. fixing the column;
2. A convenient dismounting mechanism; 21. a slide rail; 22. a moving plate; 2201. a chute; 23. a lower die; 2301. square columns; 2302. a horizontal axis; 2303. rotating the bottom plate; 2304. an upper die; 2305. a limiting plate; 24. a fixing seat; 25. a buffer spring; 26. an arc-shaped cylinder; 2601. a groove; 27. a first link; 28. a first rotation shaft; 29. a second link; 210. a first tangent column; 2101. a notched slip ring; 211. a second tangential column; 212. a fixed shaft; 213. a rotating block; 21301. a rotating shaft; 214. an L-shaped fixed block; 215. a baffle; 216. a limit spring; 217. a clamping block;
3. a constant pressure air guide mechanism; 31. a first air vent; 3101. a second air guide hole; 32. a second rotation shaft; 33. a Z-shaped rotating block; 34. a return spring; 35. positioning holes; 36. and positioning columns.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1 to 12, a positioning and molding machine for processing a rubber ring based on fluororubber according to a preferred embodiment of the present invention will be described in detail below,
The positioning forming machine for rubber ring processing based on fluororubber comprises a base 1, wherein a uniform and symmetrical sliding rod 11 is fixedly connected to the upper surface of one side of the base 1, a sliding plate 12 is slidably connected to the outer wall of the sliding rod 11, two first air cylinders 13 which are symmetrically arranged are fixedly connected to the upper surface of the other side of the base 1, a pressurizing machine 14 is fixedly connected to the output shaft end of the first air cylinders 13, a high-temperature vulcanizing machine 15 is fixedly connected to the top surface of the pressurizing machine 14, a second air cylinder 16 is fixedly connected to the bottom surface of the high-temperature vulcanizing machine 15 on the surface of the base 1, and two fixing columns 17 are symmetrically and fixedly connected to the upper surface of the other side of the base 1;
A convenient dismounting mechanism 2 is arranged above the sliding plate 12;
the convenient dismounting mechanism 2 can conveniently and quickly replace the die;
The convenient dismounting mechanism 2 comprises sliding rails 21 which are symmetrically and fixedly connected on two sides of the surface of the sliding plate 12, one end, far away from the sliding rod 11, of each sliding rail 21 is fixedly connected to the top surface of the fixed column 17, a moving plate 22 is connected to the sliding rails 21 in a sliding manner, a sliding groove 2201 is formed in the center of the upper surface of the moving plate 22, a second section column 211 is connected to the sliding manner in the sliding groove 2201 in a sliding manner, a first section column 210 is connected to the top surface of the second section column 211 in a sliding manner, and a notch sliding ring 2101 is fixedly connected to the center of the surface of the moving plate 22;
The first tangent plane post 210 can slide in the notch slide ring 2101, the arc-shaped cylinder 26 is fixedly connected to the top surface of the first tangent plane post 210, the buffer spring 25 is fixedly connected to the top surface of the arc-shaped cylinder 26, the fixing seat 24 is fixedly connected to the top surface of the buffer spring 25, grooves 2601 are symmetrically formed in two sides of the arc-shaped cylinder 26, the first connecting rod 27 is rotationally connected to the grooves 2601, one end, far away from the arc-shaped cylinder 26, of the first connecting rod 27 is rotationally connected to the first rotating shaft 28, the two sides of the fixing seat 24 are rotationally connected to the first rotating shaft 28, one end, far away from the arc-shaped cylinder 26, of the first rotating shaft 28 is rotationally connected to the second connecting rod 29, the lower die 23 is placed on the top surface of the fixing seat 24, two sides of the lower die 23 are fixedly connected with symmetrical clamping blocks 217, one end, far away from the first connecting rod 27, of the second tangent plane post 211 is fixedly connected with a fixed shaft 212, one end, far away from the second tangent plane post 211, of the fixed shaft 212 is rotationally connected with a rotating block 213, one side, near the fixed shaft 212, of the moving plate 22 is rotationally connected with a hole, two L-shaped fixed blocks 214 are symmetrically formed in the inner part, the hole is rotationally connected to the fixed block 214, the fixed block 215 is closely adjacent to the fixed block 215 is fixedly connected to the fixed shaft 212, and the fixed block 215 is connected to the fixed end of the fixed baffle plate 212, and is connected to the fixed baffle plate at the fixed end of the fixed block 212;
The first tangent plane post 210 is not contacted with the movable plate 22, the tangent plane slope of the first tangent plane post 210 is the same with that of the second tangent plane post 211, the length of the rotating block 213 is far greater than the width, the inside of the rotating block 213 is rotationally connected with a rotating shaft 21301 fixedly connected with a fixed shaft 212, one end of the surface of the sliding plate 12, which is far away from the sliding rod 11, is fixedly connected with a square post 2301, a transverse shaft 2302 is fixedly connected with the square post 2301, two symmetrical limiting plates 2305 are fixedly connected with one side of the sliding rod 11, which is close to the square post 2301, a rotating bottom plate 2303 is clamped above the limiting plates 2305, an upper die 2304 is clamped on the bottom surface of the rotating bottom plate 2303, a round strong magnet with positive magnetism is stuck in the center of the fixed seat 24, the round strong magnet with different magnetism is stuck in the center of the bottom surface of the lower die 23, the fixed seat 24 is the same as the size of the strong magnet stuck on the lower die 23, and the fixed seat 24 is higher than the height of the movable plate 22 when the buffer spring 25 is in a free state.
A constant-pressure air guide mechanism 3 is arranged above the convenient dismounting mechanism 2;
the constant pressure air guide mechanism 3 can discharge air between the die and the blank, and reduces the generation of bubbles and air holes.
The constant-pressure air guide mechanism 3 comprises a first air guide hole 31 arranged in the lower die 23, a second air guide hole 3101 arranged in the lower die 23, the second air guide hole 3101 and the first air guide hole 31 are mutually communicated and vertically distributed, a positioning hole 35 is arranged on the surface of the lower die 23 at the communication position of the first air guide hole 31 and the second air guide hole 3101, and four fixedly connected second rotating shafts 32 are arranged in a circumferential array mode, wherein the first air guide hole 31 and the second air guide hole 3101 are arranged in the inner part and are positioned outside the positioning hole 35;
the second rotating shaft 32 is rotationally connected with a Z-shaped rotating block 33, one side, far away from the positioning hole 35, of the Z-shaped rotating block 33 is fixedly connected with a reset spring 34, the reset spring 34 is positioned inside the first air guide hole 31 and the second air guide hole 3101, the center of the bottom surface of the upper die 2304 is fixedly connected with a positioning column 36, the cross sections of the first air guide hole 31 and the second air guide hole 3101 are cross-shaped, the cross sections of the first air guide hole 31 and the second air guide hole 3101 are square, and the width of the Z-shaped rotating block 33 is the same as the width of the first air guide hole 31 and the second air guide hole 3101;
The first cylinder 13, the high temperature vulcanizing machine 15, the second cylinder 16, the sliding plate 12 and the moving plate 22 are controlled by the electrical connection of the external controller.
Referring to FIG. 13, another preferred embodiment of the present invention
According to a preferred embodiment of the present invention, a positioning and forming machine for processing a rubber ring based on fluororubber, a process for forming a rubber ring based on fluororubber is provided, comprising the following steps:
Step 1, die installation: mounting a mold of a rubber ring of fluororubber on a positioning molding machine, and clamping an upper mold 2304 and a lower mold 23 by a worker, and adjusting in real time in the process to enable the position of the mold to be placed at a proper position;
step 2, placing the blank: the worker uniformly places the mixed fluororubber refining material on the surface of the lower die 23;
step 3, high-pressure shaping: controlling the temperature, the pressure and the time to enable the fluororubber material to flow fully in the die, and forming the fluororubber material into a required shape through high-pressure shaping;
Step 4, vulcanization treatment: and vulcanizing the formed fluororubber.
In the step of placing the blank, a high-quality fluororubber raw material is required to be selected, and the quality and the weight of the raw material are strictly controlled so as to ensure the performance and the stability of a finished product.
The vulcanization treatment of the molded fluororubber can form a crosslinked structure in the rubber material to improve its physical properties and durability.
The following are all working processes and working principles of the above embodiments:
Before use:
The staff cleans the surfaces of the base 1 and the sliding plate 12 first, checks whether the whole device is in a normal use state, then selects the corresponding lower die 23 and upper die 2304 according to the specification and the size of the fluororubber ring to be processed, the buffer spring 25 is in a free state, and the limit spring 216 is in a free state inside the two L-shaped fixing blocks 214.
When in use:
The worker pulls the rotating block 213, the rotating block 213 rotates around the connection point of the rotating shaft 21301 and the fixed shaft 212, so that the rotating block 213 rotates ninety degrees clockwise, the side surface of the rotating block 213 contacts with the side surface of the moving plate 22, the limit spring 216 changes from a free unstressed state to a compressed stressed state, at this time, the fixed shaft 212 moves when the rotating block 213 rotates, the fixed shaft 212 moves in the direction of the rotating block 213 in the chute 2201, the second tangent plane column 211 is synchronously driven to slide on the tangent plane under the first tangent plane column 210, the first tangent plane column 210 slides downwards in the notch sliding ring 2101, the vertical height of the first tangent plane column 210 gradually decreases, and the height of the arc cylinder 26 also synchronously decreases because the top surface of the first tangent plane column 210 is fixedly connected with the arc cylinder 26, the vertical height of the fixing seat 24 is also reduced, the vertical height of the first rotating shaft 28 rotatably connected to the fixing seat 24 is also reduced, the arc-shaped cylinder 26 also moves downwards along with the sliding of the second tangent plane column 211 on the tangent plane under the first tangent plane column 210, and as the buffer spring 25 is fixedly connected between the fixing seat 24 and the arc-shaped cylinder 26, when the arc-shaped cylinder 26 moves downwards, the buffer spring 25 is stressed to stretch, so that the descending height of the arc-shaped cylinder 26 is lower than the descending height of the fixing seat 24, at the moment, the first connecting rod 27 rotates downwards in the groove 2601 on the arc-shaped cylinder 26 by taking the connecting point of the arc-shaped cylinder 26 rotatably connected to the groove 2601 as the center, and also synchronously drives the second connecting rod 29 to rotate upwards by taking the first rotating shaft 28 as the center, so that the horizontal distance between the second connecting rods 29 on two sides is reduced;
at this time, the worker places the lower mold 23 on the surface of the moving plate 22, and the center of the fixed seat 24 is adhered with a circular strong magnet, the center of the bottom surface of the lower mold 23 is adhered with a circular strong magnet with magnetism repulsive to that of the center of the fixed seat 24, and the sizes of the strong magnets adhered to the fixed seat 24 and the lower mold 23 are the same, so that the lower mold 23 is positioned in the middle of the moving plate 22;
the bottom surface of the lower die 23 contacts with the surface of the moving plate 22 when the height of the fixed seat 24 is higher than that of the moving plate 22, the buffer spring 25 under the fixed seat 24 is stressed and compressed by the gravity of the lower die 23, and meanwhile, the second connecting rods 29 on two sides respectively slide to the inner sides of two symmetrical clamping blocks 217 fixedly connected with the bottom surface of the fixed seat 24;
The worker pulls the rotating block 213 to rotate counterclockwise to ninety degrees again, the fixed shaft 212 is synchronously driven to move in the chute 2201 towards the direction away from the rotating block 213 in the process, the second tangent plane column 211 is synchronously driven to slide on the tangent plane under the first tangent plane column 210, the first tangent plane column 210 slides upwards in the notch sliding ring 2101, the vertical height of the first tangent plane column 210 is gradually increased, the arc-shaped column 26 fixedly connected with the top surface of the first tangent plane column 210 is also synchronously increased, the vertical height of the fixed seat 24 is also increased, the vertical height of the first rotating shaft 28 which is rotationally connected with the fixed seat 24 is also increased, the arc-shaped column 26 also moves upwards along with the second tangent plane column 211 sliding on the tangent plane under the first tangent plane column 210, and the buffer spring 25 is fixedly connected between the fixed seat 24 and the arc-shaped column 26, so that when the arc-shaped column 26 moves upwards, the buffer spring 25 is compressed under the pressure action of the arc-shaped column 26, the rising height of the arc-shaped column 26 is larger than the rising height of the fixed seat 24, the first connecting rod 27 is also increased to the first connecting rod 26029 is clamped in the first connecting rod 2601, and the first connecting rod 26029 is also horizontally clamped between the two connecting rods 26029 and is rotated in the first connecting rod 26029, and the first connecting rod is firmly connected with the first connecting rod 26029 and the first connecting rod is rotated in the horizontal position;
in the process of restoring the rotating block 213 by ninety degrees after rotating clockwise and ninety degrees after rotating counterclockwise, the limiting spring 216 is firstly contracted and then restored, the baffle 215 is always fixed on one side of the L-shaped fixed block 214 far away from the rotating block 213, and the fixed shaft 212 performs telescopic sliding through the baffle 215;
The lower die 23 is fixed on the moving plate 22 through the structure in the moving plate 22, the rotating bottom plate 2303 and the upper die 2304 can be fixed in the same way, so that die installation is realized, the upper die 23 and the lower die 23 can be conveniently and rapidly disassembled and replaced, and the conversion speed and the overall production efficiency of a production line are improved;
the positioning and forming machine for processing the rubber ring controls the first cylinder 13, the high-temperature vulcanizing machine 15, the second cylinder 16, the sliding plate 12 and the moving plate 22 through the electric connection of an external controller;
the prepared blank is uniformly placed on the lower die 23 by a worker, the limiting plate 2305 slides downwards along the sliding rod 11 under the control of the external controller until the limiting plate 2305 slides to be in contact with the sliding plate 12, and the upper die 2304 synchronously rotates on the transverse shaft 2302 with the rotating bottom plate 2303 and then moves downwards through the limiting plate 2305 as the limiting plate 2305 slides to be in contact with the sliding plate 12, and a positioning column 36 fixedly connected with the center of the upper die 2304 coincides with a positioning hole 35 formed in the center of the surface of the lower die 23, so that the die assembly is successful;
After the upper die 2304 and the lower die 23 are successfully clamped by an external controller, driving the upper die 2304 and the lower die 2303 by the driving controlled by the external controller again, so that the driving drives the movable plate 22 to slide above the second air cylinder 16 along the sliding rail 21, when the movable plate 22 slides to one end of the sliding rail 21 close to the second air cylinder 16, the movable plate 22 is positioned right above the second air cylinder 16, at the moment, the movable plate 22 stops sliding, at the moment, the external controller controls the second air cylinder 16 to lift, the second air cylinder 16 moves the movable plate 22, the lower die 23, the upper die 2304 and the rotating bottom plate 2303 upwards, when the rotating bottom plate 2303 is overlapped with the pressurizing machine 14, the pressurizing machine 14 carries out high-pressure shaping on the lower die 23 and the upper die 2304, a worker starts the procedure by the external controller to enable the first air cylinder 13 to move downwards, and enable the high-temperature vulcanizing machine 15 to be overlapped with the rotating bottom plate 2303, at the moment, the high-temperature vulcanizing machine 15 starts working the high-temperature vulcanizing the embryo between the lower die 23 and the upper die 2304 by the external controller, and the air vent hole 3103 is formed between the lower die 23 and the upper die 4 by the vertical air vent hole 35 and the first air vent hole 31;
The two sides of the first air vent 31 and the second air vent 3101 are symmetrically and fixedly connected with a second rotating shaft 32, the second rotating shaft 32 is rotationally connected with a Z-shaped rotating block 33, one side of the Z-shaped rotating block 33 far away from a positioning hole 35 is fixedly connected with a return spring 34, one end of the return spring 34 far away from the Z-shaped rotating block 33 is fixedly connected to the bottom surface of the first air vent 31 or the second air vent 3101, and when the return spring 34 is not stressed in a free state, the Z-shaped rotating block 33 fills the longitudinal section of the first air vent 31 or the second air vent 3101, so that external air cannot enter the die through the first air vent 31 and the second air vent 3101 in the die clamping process;
Because the positioning hole 35 and the positioning column 36 are positioned at the center of communication in the process of closing the lower die 23 and the upper die 2304, when gas is generated between the lower die 23 and the upper die 2304 in the process of closing the dies, the gas flows into the first air hole 31 and the second air hole 3101 through the positioning hole 35, the pressure generated by the gas makes the two sides of the Z-shaped rotating block 33 close to the positioning hole 35 and far away from the positioning hole 35 generate air pressure difference, the Z-shaped rotating block 33 rotates outwards in the first air hole 31 and the second air hole 3101 through the second rotating shaft 32 under the action of the air pressure, the reset spring 34 is stressed and compressed, the Z-shaped rotating block 33 rotates to enable the first air hole 31 and the second air hole 3101 to be communicated with the outside, redundant gas is discharged outside the device, after the gas between the lower die 23 and the upper die 2304 is discharged, the pressure born by the two sides of the Z-shaped rotating block 33 is the same, the reset spring 34 is restored to the original state, and then the Z-shaped rotating block 33 is driven to rotate on the second rotating shaft 32, so that the Z-shaped rotating block 33 is filled with the first air hole 31 or the second air hole 3101;
When no gas is generated during the die assembly between the lower die 23 and the upper die 2304, that is, when the stress of the Z-shaped rotating block 33 is balanced, the first air vent 31 and the second air vent 3101 are blocked by the actions of the Z-shaped rotating block 33 and the return spring 34, and because the fluororubber material easily generates bubbles and air holes during the processing process, the quality and the performance of a product are affected, the gas in the die cavity can be effectively removed by increasing the gas exhaust channel, the generation of the bubbles and the air holes is reduced, and the quality of a formed product is improved.
Finally, after the rubber ring of the fluororubber is processed, the worker operates the external controller to reset the first cylinder 13 downwards, then moves the second cylinder 16 downwards to enable the movable plate 22, the lower die 23, the upper die 2304 and the rotating bottom plate 2303 to move downwards until the movable plate 22 is placed on the sliding rail 21, then slides the movable plate 22 on the sliding rail 21 to the original position through a program of the controller, one end of the sliding rail 21 far away from the sliding rod 11 is fixedly connected to the fixed column 17, the inner sides of the two square columns 2301 are rotationally connected with the transverse shaft 2302, the program of the external controller enables the limiting plate 2305 to lift upwards, the rotating bottom plate 2303 above the limiting plate 2305 is synchronously driven, after the rotating bottom plate 2303 is lifted to the height of the transverse shaft 2302, the limiting plate 2305 continues to slide upwards along the sliding rod 11 for a certain distance, at this time, the rotating bottom plate 2303 is rotated with the transverse shaft 2302 as a center, at this time, the lower die 23 is separated from the upper die 2304, the worker can take off the processed semi-finished rubber ring, and then place a new embryo, and the worker can reciprocate to process.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (5)

1. The utility model provides a rubber circle processing is with location make-up machine based on fluororubber, includes base (1), fixed surface is connected with slide bar (11) of even symmetry on one side of base (1), the outer wall sliding connection of slide bar (11) has slide plate (12), fixed surface is connected with two first cylinders (13) of symmetry setting on the opposite side of base (1), the output shaft end fixedly connected with booster (14) of first cylinder (13), the top surface fixedly connected with high temperature vulcanizer (15) of booster (14), the bottom surface of high temperature vulcanizer (15) is located the fixed surface of base (1) and is connected with second cylinder (16), the opposite side upper surface symmetry of base (1) is fixedly connected with two fixed columns (17), a serial communication port, the top of slide plate (12) is provided with convenient dismantlement mechanism (2), the top of convenient dismantlement mechanism (2) is provided with constant pressure air guide mechanism (3);
The convenient disassembly body (2) comprises a sliding rail (21) which is positioned on two sides of the surface of a sliding plate (12) and is fixedly connected with one end of the sliding rail (21) far away from a sliding rod (11) and is fixedly connected with the top surface of a fixed column (17), a moving plate (22) is connected with the sliding rail (21) in a sliding way, a sliding groove (2201) is formed in the center of the upper surface of the moving plate (22), a second tangent plane column (211) is connected with a first tangent plane column (210) in a sliding way, a notch sliding ring (2101) is fixedly connected with the surface center of the moving plate (22), the first tangent plane column (210) can slide in the notch sliding ring (2101), a circular arc cylinder (26) is fixedly connected with the top surface of the first tangent plane column (210), a buffer spring (25) is fixedly connected with a fixing seat (24) on the top surface of the moving plate (22), grooves (2601) are symmetrically formed in two sides of the sliding groove (2201), the first tangent plane column (26) is connected with a rotary connecting rod (27), and the rotary connecting rod (27) is connected with two sides of the rotary connecting rod (28), the one end of the first rotating shaft (28) far away from the arc-shaped cylinder (26) is also rotationally connected with a second connecting rod (29), a lower die (23) is placed on the top surface of the fixed seat (24), symmetrical clamping blocks (217) are fixedly connected to two sides of the lower die (23), and one end of the second connecting rod (29) far away from the first connecting rod (27) is rotationally connected to the clamping blocks (217);
One end, far away from the sliding rod (11), of the surface of the sliding plate (12) is fixedly connected with a square column (2301), a transverse shaft (2302) is fixedly connected to the square column (2301), two symmetrical limiting plates (2305) are fixedly connected to one side, close to the square column (2301), of the sliding rod (11), a rotating bottom plate (2303) is clamped above the limiting plates (2305), and an upper die (2304) is clamped on the bottom surface of the rotating bottom plate (2303);
The constant pressure air guide mechanism (3) comprises a first air guide hole (31) which is formed in the lower die (23), a second air guide hole (3101) is formed in the lower die (23), the second air guide hole (3101) is communicated with the first air guide hole (31) and is vertically distributed, the surface of the lower die (23) is provided with a positioning hole (35) at the communicating position of the first air guide hole (31) and the second air guide hole (3101), the first air guide hole (31) and the second air guide hole (3101) are located inside, four fixedly connected second rotating shafts (32) are circumferentially arrayed outside the positioning hole (35), a Z-shaped rotating block (33) is connected to the second rotating shaft (32) in a rotating mode, a reset spring (34) is fixedly connected to one side, far away from the positioning hole (35), of the Z-shaped rotating block, the reset spring (34) is located inside the first air guide hole (31) and the second air guide hole (3101), and a positioning column (36) is fixedly connected to the center of the bottom surface of the upper die (2304).
2. The positioning and forming machine for processing a rubber ring based on fluororubber according to claim 1, wherein: one end fixedly connected with fixed axle (212) of tangent plane is kept away from to second tangent plane post (211), one end that second tangent plane post (211) was kept away from to fixed axle (212) rotates and is connected with rotating block (213), the hole has been seted up to one side that is close to fixed axle (212) on movable plate (22), two L type fixed blocks (214) that hole inside fixedly connected with symmetry set up, one side sliding connection who is pressed close to L type fixed block (214) on fixed axle (212) has baffle (215), between the tip of baffle (215) and L type fixed block (214) and be located periphery fixedly connected with spacing spring (216) of fixed axle (212).
3. The positioning and forming machine for processing a rubber ring based on fluororubber according to claim 2, characterized in that: the first tangent plane post (210) and movable plate (22) contactless, the tangent plane slope of first tangent plane post (210) and second tangent plane post (211) is the same, the length of turning block (213) is greater than the width far away, the inside rotation of turning block (213) is connected with pivot (21301) with fixed axle (212) fixed connection.
4. A positioning and forming machine for processing a rubber ring based on fluororubber as defined in claim 3, wherein: the cross sections of the first air hole (31) and the second air hole (3101) are cross-shaped, the cross sections of the first air hole (31) and the second air hole (3101) are square, and the width of the Z-shaped rotating block (33) is the same as the width of the first air hole (31) and the width of the second air hole (3101).
5. The molding process of the positioning molding machine for processing the rubber ring based on the fluororubber according to any one of claims 1 to 4, wherein: the method comprises the following steps:
Step 1, die installation: mounting a die of a rubber ring of fluororubber on a positioning molding machine, and clamping an upper die (2304) and a lower die (23) by a worker, wherein the die is adjusted in real time in the process so that the position of the die is placed at a proper position;
step 2, placing the blank: the worker evenly puts the mixed fluororubber refining material on the surface of the lower die (23);
step 3, high-pressure shaping: controlling the temperature, the pressure and the time to enable the fluororubber material to flow fully in the die, and forming the fluororubber material into a required shape through high-pressure shaping;
Step 4, vulcanization treatment: and vulcanizing the formed fluororubber.
CN202410488196.7A 2024-04-23 2024-04-23 Positioning forming machine for rubber ring processing based on fluororubber and forming process thereof Active CN118181620B (en)

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CN202410488196.7A CN118181620B (en) 2024-04-23 2024-04-23 Positioning forming machine for rubber ring processing based on fluororubber and forming process thereof

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CN105856488B (en) * 2016-06-08 2018-01-05 淮安信息职业技术学院 One kind injection teaching one-piece
CN213559697U (en) * 2020-09-23 2021-06-29 济来德纳(山东)机械有限公司 Forging die convenient to dismantle
CN112692166A (en) * 2020-11-12 2021-04-23 曹桂坤 High strength cold-rolled steel sheet stamping workpiece

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CN103582442A (en) * 2011-01-05 2014-02-12 约翰逊父子公司 Cleaning device with a debris collection chamber
AU2012101658A4 (en) * 2011-11-07 2012-12-06 Apple Inc. Plug connector with external contacts

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