CN118086842B - Coating system for ion beam assisted deposition coating device - Google Patents
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Classifications
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/24—Vacuum evaporation
- C23C14/32—Vacuum evaporation by explosion; by evaporation and subsequent ionisation of the vapours, e.g. ion-plating
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/56—Apparatus specially adapted for continuous coating; Arrangements for maintaining the vacuum, e.g. vacuum locks
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Physical Vapour Deposition (AREA)
- Superconductors And Manufacturing Methods Therefor (AREA)
Abstract
Description
本申请是以下原申请的分案申请:This application is a divisional application of the following original application:
原申请的申请日:2023年07月27日Filing date of original application: July 27, 2023
原申请的申请号:2023109352630Application number of the original application: 2023109352630
原申请的发明创造名称:离子束辅助沉积镀膜装置及镀膜方法Title of the invention originally applied for: Ion beam assisted deposition coating device and coating method
技术领域Technical Field
本发明涉及超导带材技术领域,具体地,涉及一种用于离子束辅助沉积镀膜装置的镀膜系统。The present invention relates to the technical field of superconducting tapes, and in particular to a coating system for an ion beam assisted deposition coating device.
背景技术Background Art
随着1986年IBM苏黎世实验室的研究人员G.Bednorz和K.A.Müller在实验上发现了高温超导体,引发了研究热潮并迅速将材料的临界温度突破了液氮温区。经过三十多年的发展,高温超导线材和带材的发展也日趋成熟。期间人们先后发展了以BSCCO为代表的第一代高温超导商业化线材和带材(1G-HTS)包括Bi-2212[4]和Bi-2223和以REBCO为代表的第二代高温超导商业化带材(2G-HTS)。相比于第一代高温超导带材,第二代高温超导带材具有众多的优势,例如大的电流密度,外磁场下更高的性能和更低的原材料成本。In 1986, researchers G. Bednorz and KA Müller at IBM's Zurich Laboratory discovered high-temperature superconductors in an experiment, which triggered a research boom and quickly pushed the critical temperature of the material beyond the liquid nitrogen temperature range. After more than 30 years of development, the development of high-temperature superconducting wires and tapes has become increasingly mature. During this period, people have successively developed the first generation of high-temperature superconducting commercial wires and tapes (1G-HTS) represented by BSCCO, including Bi-2212 [4] and Bi-2223, and the second generation of high-temperature superconducting commercial tapes (2G-HTS) represented by REBCO. Compared with the first generation of high-temperature superconducting tapes, the second generation of high-temperature superconducting tapes have many advantages, such as large current density, higher performance under external magnetic fields, and lower raw material costs.
目前世界各国相继开展了大量的高温超导强电应用研究和工程示范项目。主要的应用领域包括电力领域与磁体领域。电力领域包括超导电缆、超导限流器、超导风机、超导变压器、超导储能等。磁体领域包括高场磁体、核磁共振、超导感应加热、超导磁悬浮、加速器、核聚变等。At present, many countries in the world have successively carried out a large number of high-temperature superconducting high-power application research and engineering demonstration projects. The main application fields include the power field and the magnet field. The power field includes superconducting cables, superconducting current limiters, superconducting fans, superconducting transformers, superconducting energy storage, etc. The magnet field includes high-field magnets, nuclear magnetic resonance, superconducting induction heating, superconducting magnetic levitation, accelerators, nuclear fusion, etc.
由于晶界的弱连接,二代高温超导带材很难采用一代高温超导带材的粉末包套工艺制备。高性能的REBCO膜层非常依赖双轴织构的微观组织,只有在双轴织构化的基底上通过外延生长克服了晶界的弱连接,才能够制备高质量的REBCO膜层。因此目前二代高温超导带材普遍采用在柔性基底上的薄膜沉积工艺,这也使得REBCO带材被称为涂层导体。一个典型的涂层导体包括金属基带、隔离缓冲层、超导层和保护层。第二代高温超导带材整个技术路线主要由氧化物隔离缓冲层的双轴织构建立、超导层外延生长工艺和加强处理来决定的。Due to the weak connection of grain boundaries, it is difficult to prepare second-generation high-temperature superconducting tapes using the powder coating process of first-generation high-temperature superconducting tapes. High-performance REBCO film layers are highly dependent on the microstructure of biaxial texture. Only by overcoming the weak connection of grain boundaries through epitaxial growth on a biaxially textured substrate can high-quality REBCO film layers be prepared. Therefore, the second-generation high-temperature superconducting tapes currently generally adopt a thin film deposition process on a flexible substrate, which also makes REBCO tapes called coated conductors. A typical coated conductor includes a metal base tape, an isolation buffer layer, a superconducting layer and a protective layer. The entire technical route of the second-generation high-temperature superconducting tape is mainly determined by the biaxial weaving of the oxide isolation buffer layer, the epitaxial growth process of the superconducting layer and the strengthening treatment.
缓冲层既可以阻挡金属基底元素扩散并与超导层发生反应,同时也是超导层外延生长的织构基底。这要求其致密、具有很好的化学稳定性、具有双轴织构并且与超导层的晶格结构匹配良好。目前人们已经发展了多种技术路线,包括轧制辅助双织构基带(RABiTS)技术,倾斜基片沉积(ISD)技术和离子束辅助沉积(IBAD)技术。The buffer layer can not only block the diffusion of metal substrate elements and react with the superconducting layer, but also serve as a textured substrate for the epitaxial growth of the superconducting layer. This requires it to be dense, have good chemical stability, have a biaxial texture, and match the lattice structure of the superconducting layer well. At present, people have developed a variety of technical routes, including rolling assisted double textured substrate (RABiTS) technology, inclined substrate deposition (ISD) technology and ion beam assisted deposition (IBAD) technology.
IBAD-MgO是一种不错的织构层选择。但是在实际生产REBCO长带过程中,还面临着诸多的问题:IBAD-MgO is a good choice for the texture layer. However, in the actual production of REBCO long strips, there are still many problems:
1、现有的IBAD设备效率低,MgO层的涂覆效果差。1. The existing IBAD equipment has low efficiency and poor coating effect of the MgO layer.
2、单根带材走带过程中,其中某一段速度波动大,致使带材出现织构不稳定的情况,影响产品性能。2. During the running of a single strip, the speed fluctuates greatly in a certain section, resulting in unstable texture of the strip, affecting product performance.
3、带轮上容易黏连颗粒,容易在带材表面形成凸点,致使周围膜层碎裂,影响产品性能。3. Particles are easily attached to the pulley, which easily forms convex spots on the surface of the belt, causing the surrounding film layer to break and affect product performance.
4、多道带材摩擦力的累加,受力不均匀,使得带材出现卡顿现象,致使镀膜不稳定,影响产品性能。4. The accumulation of friction between multiple strips and uneven force causes the strip to become stuck, resulting in unstable coating and affecting product performance.
发明内容Summary of the invention
针对现有技术中的缺陷,本发明的目的是提供一种离子束辅助沉积镀膜装置及镀膜方法。In view of the defects in the prior art, an object of the present invention is to provide an ion beam assisted deposition coating device and a coating method.
根据本发明提供的一种离子束辅助沉积镀膜装置,包括:源系统:包括至少一组镀膜系统和至少一组刻蚀系统,所述镀膜系统包括离子源、蒸发源、激光源或电子束,所述刻蚀系统包括离子源;真空系统:提供真空环境;走带系统:对带材进行收放卷;控制系统:在控制系统的作用下,所述走带系统进行收放卷,所述镀膜系统对处于真空环境内的带材进行镀膜和/或所述刻蚀系统对处于真空环境内的带材进行刻蚀。An ion beam assisted deposition coating device provided according to the present invention includes: a source system: including at least one coating system and at least one etching system, the coating system includes an ion source, an evaporation source, a laser source or an electron beam, and the etching system includes an ion source; a vacuum system: providing a vacuum environment; a tape transport system: winding and unwinding a tape; a control system: under the action of the control system, the tape transport system winds and unwinds, the coating system coats the tape in the vacuum environment and/or the etching system etches the tape in the vacuum environment.
优选地,还包括靶座和冷却系统,所述靶座用于支撑靶材,所述靶座能够在水平垂直于带材运动的方向前后调节;所述冷却系统对靶材进行冷却。Preferably, it also includes a target seat and a cooling system, wherein the target seat is used to support the target material, and the target seat can be adjusted back and forth horizontally and perpendicularly to the direction of the strip movement; the cooling system cools the target material.
优选地,还包括弧形水冷板,所述弧形水冷板设置在带材背离靶材的一侧,所述弧形水冷板能够在水平垂直于带材运动的方向上下调节,所述弧形水冷板对与弧形水冷板贴合的带材进行水冷。Preferably, it also includes a curved water cooling plate, which is arranged on the side of the strip away from the target material. The curved water cooling plate can be adjusted up and down in a horizontal direction perpendicular to the direction of strip movement, and the curved water cooling plate water-cools the strip in contact with the curved water cooling plate.
优选地,还包括工艺气路;所述工艺气路集成在弧形水冷板上,所述弧形水冷板靠近带材的一侧设置有一条或多条与带材运动方向平行的走道,任一所述走道上均设置有弧形水冷板气路出口;或,所述工艺气路设置在真空腔壁上;或,所述工艺气路设置在靶材与弧形水冷板之间,且所述工艺气路不对镀膜和刻蚀产生干涉。Preferably, it also includes a process gas circuit; the process gas circuit is integrated on the arc-shaped water-cooling plate, and one or more walkways parallel to the movement direction of the strip are arranged on the side of the arc-shaped water-cooling plate close to the strip, and an arc-shaped water-cooling plate gas circuit outlet is arranged on any of the walkways; or, the process gas circuit is arranged on the wall of the vacuum chamber; or, the process gas circuit is arranged between the target material and the arc-shaped water-cooling plate, and the process gas circuit does not interfere with coating and etching.
优选地,所述镀膜系统发射的离子束包括聚焦束或平行束,所述刻蚀系统发射的离子束包括发散束或平行束;所述走带系统包括n道连续走带,n为带材的总道数;所述镀膜系统发出的离子束中心线与靶材的交点对应带材刻蚀镀膜区域的后二分之一n道带材区,形成带材镀膜区;所述刻蚀系统发出的离子束中心线与带材的交点位于带材刻蚀镀膜区域的前二分之一n道带材区,形成带材刻蚀区。Preferably, the ion beam emitted by the coating system includes a focused beam or a parallel beam, and the ion beam emitted by the etching system includes a divergent beam or a parallel beam; the tape system includes n-track continuous tape, where n is the total number of tracks of the strip; the intersection of the center line of the ion beam emitted by the coating system and the target material corresponds to the last n-track strip area of the strip etching coating area, forming the strip coating area; the intersection of the center line of the ion beam emitted by the etching system and the strip is located in the first n-track strip area of the strip etching coating area, forming the strip etching area.
优选地,所述镀膜系统的聚焦栅网的焦距为10-50cm,所述刻蚀系统的发散源的焦距至少为10cm。Preferably, the focal length of the focusing grid of the coating system is 10-50 cm, and the focal length of the divergent source of the etching system is at least 10 cm.
优选地,所述镀膜系统的离子束中心线与靶材的锐角夹角的角度为45°±5°;所述刻蚀系统的离子束中心线与带材的锐角夹角的角度为45°±5°。Preferably, the acute angle between the center line of the ion beam of the coating system and the target material is 45°±5°; the acute angle between the center line of the ion beam of the etching system and the strip material is 45°±5°.
优选地,还包括离子源调整机构,所述离子源调整机构调整镀膜系统离子源或刻蚀系统离子源的倾斜角度,所述离子源调整机构调整镀膜系统离子源或刻蚀系统离子源在竖直方向上的高度。Preferably, it also includes an ion source adjustment mechanism, which adjusts the tilt angle of the ion source of the coating system or the ion source of the etching system, and adjusts the height of the ion source of the coating system or the ion source of the etching system in the vertical direction.
优选地,所述离子源调整机构包括夹紧座、调整螺杆、调整螺母以及压紧块;所述夹紧座允许调整螺杆竖直穿入并沿调整螺杆的长度方向运动,所述调整螺母螺纹连接在调整螺杆上,且所述调整螺母设置在夹紧座的下方并与夹紧座接触;所述夹紧座允许与镀膜系统离子源或刻蚀系统离子源紧固连接的连接轴转动安装,所述压紧块将与镀膜系统离子源或刻蚀系统离子源紧固连接的连接轴与夹紧座紧固连接。Preferably, the ion source adjustment mechanism includes a clamping seat, an adjustment screw, an adjustment nut and a clamping block; the clamping seat allows the adjustment screw to vertically penetrate and move along the length direction of the adjustment screw, the adjustment nut is threadedly connected to the adjustment screw, and the adjustment nut is arranged below the clamping seat and contacts the clamping seat; the clamping seat allows the connecting shaft that is tightly connected to the ion source of the coating system or the ion source of the etching system to be rotatably installed, and the clamping block tightly connects the connecting shaft that is tightly connected to the ion source of the coating system or the ion source of the etching system to the clamping seat.
优选地,所述离子源调整机构包括长调整螺杆、短调整螺杆、第一固定座、第二固定座、第一调整螺母以及第二调整螺母;所述第一固定座允许长调整螺杆竖直穿入并沿长调整螺杆的长度方向转动移动,所述第一调整螺母螺纹连接在长调整螺杆上,所述第一调整螺母与第一固定座连接,所述第一固定座允许与镀膜系统离子源或刻蚀系统离子源紧固连接的连接轴螺旋移动;所述第二固定座允许短调整螺杆竖直穿入并沿短调整螺杆的长度方向转动移动,所述第二调整螺母螺纹连接在短调整螺杆上,所述第二调整螺母与第二固定座连接,所述第二固定座允许与镀膜系统离子源或刻蚀系统离子源紧固连接的连接轴螺旋移动;与所述镀膜系统离子源或刻蚀系统离子源上侧紧固连接的连接轴与第一固定座连接,与所述镀膜系统离子源或刻蚀系统离子源下侧紧固连接的连接轴与第二固定座连接;或,与所述镀膜系统离子源或刻蚀系统离子源下侧紧固连接的连接轴与第一固定座连接,与所述镀膜系统离子源或刻蚀系统离子源上侧紧固连接的连接轴与第二固定座连接。Preferably, the ion source adjustment mechanism includes a long adjustment screw, a short adjustment screw, a first fixed seat, a second fixed seat, a first adjustment nut and a second adjustment nut; the first fixed seat allows the long adjustment screw to penetrate vertically and rotate along the length direction of the long adjustment screw, the first adjustment nut is threadedly connected to the long adjustment screw, the first adjustment nut is connected to the first fixed seat, the first fixed seat allows the connecting shaft fastened to the ion source of the coating system or the ion source of the etching system to move spirally; the second fixed seat allows the short adjustment screw to penetrate vertically and rotate along the length direction of the short adjustment screw, the second adjustment nut is threadedly connected to On the short adjustment screw, the second adjustment nut is connected to the second fixed seat, and the second fixed seat allows the connecting shaft tightly connected to the coating system ion source or the etching system ion source to move spirally; the connecting shaft tightly connected to the upper side of the coating system ion source or the etching system ion source is connected to the first fixed seat, and the connecting shaft tightly connected to the lower side of the coating system ion source or the etching system ion source is connected to the second fixed seat; or, the connecting shaft tightly connected to the lower side of the coating system ion source or the etching system ion source is connected to the first fixed seat, and the connecting shaft tightly connected to the upper side of the coating system ion source or the etching system ion source is connected to the second fixed seat.
优选地,所述镀膜系统的离子源沿走带方向两侧的减速栅网网孔直径是中部的减速栅网网孔直径的1-1.8倍。Preferably, the mesh diameter of the deceleration grid on both sides of the ion source of the coating system along the belt-walking direction is 1-1.8 times the mesh diameter of the deceleration grid in the middle.
优选地,所述镀膜系统包括至少三个离子源,位于走带方向两侧的离子源的射频线圈电压大于中部的离子源的射频线圈电压。Preferably, the coating system comprises at least three ion sources, and the RF coil voltages of the ion sources located on both sides of the tape running direction are greater than the RF coil voltage of the ion source in the middle.
优选地,所述镀膜系统的离子源的栅网包括弧形聚焦钼网、弧形聚焦石墨网、平行钼网或平行石墨网;所述刻蚀系统的离子源的栅网包括弧形发散钼网、弧形发散石墨网、平行钼网或平行石墨网。Preferably, the grid of the ion source of the coating system includes an arc-shaped focusing molybdenum grid, an arc-shaped focusing graphite grid, a parallel molybdenum grid or a parallel graphite grid; the grid of the ion source of the etching system includes an arc-shaped diverging molybdenum grid, an arc-shaped diverging graphite grid, a parallel molybdenum grid or a parallel graphite grid.
优选地,还包括反射高能衍射系统,所述反射高能衍射系统包括电子枪和荧光屏,所述电子枪发射出的电子束以2°-5°的入射角打到带材表面,所述荧光屏呈现电子束的衍射斑点。Preferably, it also includes a reflective high-energy diffraction system, which includes an electron gun and a fluorescent screen. The electron beam emitted by the electron gun hits the surface of the strip at an incident angle of 2°-5°, and the fluorescent screen presents diffraction spots of the electron beam.
优选地,还包括两块呈相对设置的挡板,两块所述挡板之间形成带材刻蚀镀膜区域;Preferably, it further comprises two baffles arranged opposite to each other, and a strip etching and coating area is formed between the two baffles;
两块所述挡板允许在相互靠近或远离的方向调节,两块所述挡板的间距包括15cm-105cm。The two baffles can be adjusted in a direction of approaching or moving away from each other, and the distance between the two baffles is within a range of 15 cm to 105 cm.
优选地,所述走带系统包括卷对卷往复结构,所述卷对卷往复结构包括两组呈相对设置的带轮组,所述带材依次往复绕过两个带轮组的带轮;所述卷对卷往复结构允许在高度方向上下调节。Preferably, the tape transport system comprises a roll-to-roll reciprocating structure, which comprises two sets of pulleys arranged opposite to each other, and the tape reciprocates around the pulleys of the two pulley sets in sequence; the roll-to-roll reciprocating structure allows for upward and downward adjustment in height direction.
优选地,任一所述带轮组的任一个带轮均为独立转动设置,且任一带轮均为单边带轮,任一带轮均为陶瓷材质。Preferably, any pulley of any pulley assembly is independently rotatable, and any pulley is a single-sided pulley, and any pulley is made of ceramic material.
优选地,所述走带系统还包括调节带材张力的辅助动力导轮,所述辅助动力导轮设置在带轮组的中间道。Preferably, the belt transport system further comprises an auxiliary power guide wheel for adjusting the belt tension, and the auxiliary power guide wheel is arranged in the middle track of the pulley group.
优选地,所述走带系统还包括独立收放卷系统、编码计数器系统以及张力检测系统;所述独立收放卷系统包括通过轴和联轴器依次连接的电机、减速机、磁粉离合器、磁流体密封件以及带材盘,带材绕设带材盘;所述编码计数器系统包括通过轴和联轴器依次连接的编码器、磁流体密封件以及导轮,所述带材绕过导轮;所述张力检测系统包括通过轴连接的传感器和导轮,所述带材绕过导轮。Preferably, the tape transport system also includes an independent unwinding and rewinding system, an encoding counter system and a tension detection system; the independent unwinding and rewinding system includes a motor, a reducer, a magnetic powder clutch, a magnetic fluid seal and a strip disk connected in sequence through an axis and a coupling, and the strip is wound around the strip disk; the encoding counter system includes an encoder, a magnetic fluid seal and a guide wheel connected in sequence through an axis and a coupling, and the strip passes around the guide wheel; the tension detection system includes a sensor and a guide wheel connected through an axis, and the strip passes around the guide wheel.
优选地,带材被张紧在导轮上,且导轮沿带材宽度方向的中部呈弧形凸起。Preferably, the strip is tensioned on the guide wheel, and the middle portion of the guide wheel along the width direction of the strip is convex in an arc shape.
根据本发明提供的一种离子束辅助沉积镀膜装置的镀膜方法,镀膜方法包括:According to a coating method of an ion beam assisted deposition coating device provided by the present invention, the coating method comprises:
镀膜系统和刻蚀系统二者分别同时对刻蚀区域内的多道带材进行刻蚀和镀膜,且刻蚀系统的刻蚀速度小于或等于镀膜系统的镀膜速度;The coating system and the etching system respectively and simultaneously etch and coat the multiple strips in the etching area, and the etching speed of the etching system is less than or equal to the coating speed of the coating system;
镀膜系统对镀膜区域内的多道带材进行镀膜;The coating system coats multiple strips in the coating area;
刻蚀区域相对于镀膜区域位于多道带材的前部走道。The etching area is located at the front lane of the multi-lane strip relative to the coating area.
优选地,控制系统包括多个分段PID控制带材的走带速度,公里级带材的走带速度波动小于3%。Preferably, the control system comprises a plurality of segmented PIDs to control the running speed of the strip, and the running speed fluctuation of the kilometer-level strip is less than 3%.
与现有技术相比,本发明具有如下的有益效果:Compared with the prior art, the present invention has the following beneficial effects:
1、本发明通过对前几道走带同时进行镀膜和刻蚀,且刻蚀速度大于镀膜速度,使净沉积速度很低,但由于高的刻蚀速度,在此沉积的氧化镁会形成极优的织构度,保证同根带材两端的织构度差别<10%,最终制备的超导带材,两端的临界电流差别小于10%,进而提高了镀膜效果。1. The present invention simultaneously performs coating and etching on the first few passes of the tape, and the etching speed is greater than the coating speed, so that the net deposition speed is very low. However, due to the high etching speed, the magnesium oxide deposited here will form an excellent texture, ensuring that the texture difference at both ends of the same root tape is less than 10%. The critical current difference at both ends of the finally prepared superconducting tape is less than 10%, thereby improving the coating effect.
2、本发明通过卷对卷往复结构,实现了同时对多道带材进行作业,有助于提高设备的镀膜效率。2. The present invention realizes simultaneous operation on multiple strips through a roll-to-roll reciprocating structure, which helps to improve the coating efficiency of the equipment.
3、本发明通过分段PID控制带材的走带速度,保证公里级带材的走带速度波动小于3%,使单根带材走带过程中,所有段落速度波动稳定,带材织构度稳定,制备的超导带材电流不会有大幅度波动,提高生产质量。3. The present invention controls the tape running speed through segmented PID to ensure that the tape running speed fluctuation of kilometer-level tape is less than 3%, so that during the tape running process of a single tape, the speed fluctuations of all sections are stable, the tape texture is stable, and the current of the prepared superconducting tape will not fluctuate greatly, thereby improving the production quality.
4、本发明通过采用单边陶瓷带轮,有助于减少带轮上黏连颗粒的情况产生,有助于减少带材加工过程中,镀膜被压碎的情况产生,有助于提高生产质量。4. The present invention adopts a single-sided ceramic pulley, which helps to reduce the occurrence of particles sticking to the pulley, helps to reduce the occurrence of coating being crushed during strip processing, and helps to improve production quality.
5、本发明通过采用包括多个独立带轮的带轮组,使带材在运动过程中不会由于摩擦力的累加出现卡顿情况导致镀膜不稳定,有助于提高生产质量。5. The present invention adopts a pulley group including multiple independent pulleys, so that the strip will not get stuck during movement due to the accumulation of friction force, resulting in unstable coating, which helps to improve production quality.
6、本发明通过采用具有弧形凸起的导轮,使带材张紧时在导轮上自锁定,减少带材卷边的情况产生,有助于提高生产质量。6. The present invention adopts a guide wheel with an arc-shaped protrusion, so that the strip is self-locked on the guide wheel when it is tensioned, thereby reducing the occurrence of strip curling and helping to improve production quality.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
通过阅读参照以下附图对非限制性实施例所作的详细描述,本发明的其它特征、目的和优点将会变得更明显:Other features, objects and advantages of the present invention will become more apparent from the detailed description of non-limiting embodiments made with reference to the following drawings:
图1为本发明主要体现镀膜装置整体结构的正面示意图;FIG1 is a front schematic diagram of the overall structure of a coating device mainly embodying the present invention;
图2为本发明主要体现镀膜装置整体结构的轴侧示意图;FIG2 is an axial schematic diagram of the overall structure of the coating device mainly embodied in the present invention;
图3为本发明主要体现走带系统整体结构示意图;FIG3 is a schematic diagram of the overall structure of the tape transport system mainly embodied in the present invention;
图4为本发明主要体现卷对卷往复结构整体结构示意图;FIG4 is a schematic diagram of the overall structure of a roll-to-roll reciprocating structure mainly embodied in the present invention;
图5为本发明主要体现编码计数器系统整体结构示意图;FIG5 is a schematic diagram of the overall structure of the encoder counter system mainly embodied in the present invention;
图6为本发明主要体现独立收放卷系统整体结构示意图;FIG6 is a schematic diagram of the overall structure of an independent rewinding and unwinding system mainly embodied in the present invention;
图7为本发明主要体现张力检测系统整体结构示意图;FIG7 is a schematic diagram of the overall structure of a tension detection system mainly embodied in the present invention;
图8为本发明主要体现导轮整体结构的示意图;FIG8 is a schematic diagram of the overall structure of the guide wheel of the present invention;
图9为本发明主要体现镀膜系统侧面结构原理图;FIG9 is a schematic diagram of the side structure of the coating system mainly embodied in the present invention;
图10为本发明主要体现弧形水冷板顶面结构示意图;FIG10 is a schematic diagram of the top surface structure of the curved water-cooling plate mainly embodied in the present invention;
图11为本发明主要体现弧形水冷板底面结构示意图;FIG11 is a schematic diagram of the bottom structure of the curved water-cooling plate mainly embodied in the present invention;
图12为本发明主要体现镀膜装置整体原理示意图;FIG12 is a schematic diagram showing the overall principle of the coating device according to the present invention;
图13为本发明主要体现其一离子源调整机构整体结构示意图;FIG13 is a schematic diagram of the overall structure of an ion source adjustment mechanism of the present invention;
图14为本发明主要体现另一离子源调整机构整体结构示意图。图中所示:FIG14 is a schematic diagram of the overall structure of another ion source adjustment mechanism of the present invention. As shown in the figure:
镀膜系统1 控制系统5Coating system 1 Control system 5
刻蚀系统2 腔体6Etching system 2 Chamber 6
真空系统3 耳朵腔61Vacuum system 3 Ear cavity 61
走带系统4 弧形水冷板7Tape transport system 4 Curved water cooling plate 7
卷对卷往复结构41 弧形水冷板气路出口71Roll-to-roll reciprocating structure 41 Curved water cooling plate gas outlet 71
带轮组411 靶座9Pulley set 411 Target seat 9
带轮412 靶材91Pulley 412 Target 91
独立收放卷系统42 反射高能衍射系统10Independent rewinding and unwinding system 42 Reflection high energy diffraction system 10
电机421 压紧块102Motor 421 Clamping block 102
减速机422 夹紧座103Reducer 422 Clamping seat 103
磁粉离合器423 调整螺母104Magnetic powder clutch 423 Adjusting nut 104
磁流体密封件424 安装板105Magnetic fluid seal 424 Mounting plate 105
带材盘425 调整螺杆106Strip disc 425 Adjusting screw 106
编码计数器系统43 长调整螺杆202Encoder counter system 43 Long adjustment screw 202
编码器432 第一调整螺母203Encoder 432 First adjustment nut 203
导轮433 第一固定座204Guide wheel 433 First fixed seat 204
张力检测系统44 第二固定座205Tension detection system 44 Second fixed seat 205
传感器441 短调整螺杆206Sensor 441 Short adjustment screw 206
辅助动力导轮45 基板207Auxiliary power guide wheel 45 base plate 207
辅助电机系统46 第二调整螺母208Auxiliary motor system 46 Second adjustment nut 208
具体实施方式DETAILED DESCRIPTION
下面结合具体实施例对本发明进行详细说明。以下实施例将有助于本领域的技术人员进一步理解本发明,但不以任何形式限制本发明。应当指出的是,对本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变化和改进。这些都属于本发明的保护范围。The present invention is described in detail below in conjunction with specific embodiments. The following embodiments will help those skilled in the art to further understand the present invention, but are not intended to limit the present invention in any form. It should be noted that, for those of ordinary skill in the art, several changes and improvements can also be made without departing from the concept of the present invention. These all belong to the protection scope of the present invention.
如图1和图2所示,根据本发明提供的一种离子束辅助沉积镀膜装置,包括源系统、真空系统3、走带系统4以及控制系统5。具体地,源系统包括至少一组镀膜系统1和至少一组刻蚀系统2,镀膜系统1包括离子源、蒸发源、激光源或电子束,刻蚀系统2包括离子源。真空系统3提供真空环境。走带系统4对带材进行收放卷。在控制系统5的作用下,走带系统4进行收放卷,镀膜系统1对处于真空环境内的带材进行镀膜和/或刻蚀系统2对处于真空环境内的带材进行刻蚀。As shown in Figures 1 and 2, an ion beam assisted deposition coating device provided according to the present invention includes a source system, a vacuum system 3, a tape transport system 4 and a control system 5. Specifically, the source system includes at least one coating system 1 and at least one etching system 2, the coating system 1 includes an ion source, an evaporation source, a laser source or an electron beam, and the etching system 2 includes an ion source. The vacuum system 3 provides a vacuum environment. The tape transport system 4 reels and unwinds the strip. Under the action of the control system 5, the tape transport system 4 reels and unwinds, the coating system 1 coats the strip in the vacuum environment and/or the etching system 2 etches the strip in the vacuum environment.
需要着重说明的是,本申请的走带系统4对单根带材进行收放卷,且单根带材形成多道连续平行的走带,镀膜系统1对处于真空环境内的多道走带进行镀膜和/或刻蚀系统2对处于真空环境内的多道走带进行刻蚀。It should be emphasized that the tape system 4 of the present application reels and unwinds a single tape, and the single tape forms multiple continuous parallel tapes, the coating system 1 coats the multiple tapes in a vacuum environment and/or the etching system 2 etches the multiple tapes in a vacuum environment.
具体地,源系统、真空系统3、走带系统4以及控制系统5四者均安装在机体上,机体包括腔体6和连接在腔体6两侧的耳朵腔61,腔体6由抛光的304L不锈钢制成,并在焊接后进行了电抛光。为方便入腔工作,腔体6正面配有铰链门,并用氟橡胶O型圈密封。为保证对离子源的操作,腔体6的后面包括了一块很大的可拆卸的镀镍铝板。此铝板亦通过O型圈密封。设备的大部分其他接口都是通过CF法兰密封的。Specifically, the source system, vacuum system 3, tape transport system 4 and control system 5 are all installed on the machine body, which includes a cavity 6 and ear cavities 61 connected to both sides of the cavity 6. The cavity 6 is made of polished 304L stainless steel and is electropolished after welding. To facilitate the work in the cavity, the front of the cavity 6 is equipped with a hinged door and sealed with a fluororubber O-ring. To ensure the operation of the ion source, the back of the cavity 6 includes a large detachable nickel-plated aluminum plate. This aluminum plate is also sealed with an O-ring. Most of the other interfaces of the equipment are sealed with CF flanges.
腔体6的两侧配有两个250mm的CF法兰接口,用以连接两侧的耳朵腔61。腔体6也包含了支持所有抽空、破空、真空表、基台、两个RF离子源、RHEED和镀膜区观察窗功能的接口。腔体6的观察窗配有手动的闸门。设备也提供了多用途的预留接口。所有接口都属镀银的标准件。The chamber 6 is equipped with two 250mm CF flange interfaces on both sides to connect the ear chambers 61 on both sides. The chamber 6 also includes interfaces that support all functions of evacuation, vacuum, vacuum gauge, base, two RF ion sources, RHEED and coating area observation window. The observation window of chamber 6 is equipped with a manual gate. The equipment also provides multi-purpose reserved interfaces. All interfaces are silver-plated standard parts.
腔体6固定于经粉末涂层处理过的钢结构支撑架上,并配有两个电气架部分,分别位于镀膜腔的两边。支撑架配有轮脚和平衡支脚。电气架也包括成套的平衡支脚来支撑设备的重量。电气架部分容纳了操作设备所需的全部的电气配件,也包括设备的配电箱。The chamber 6 is fixed to a powder coated steel structure support frame and is equipped with two electrical rack sections, one on each side of the coating chamber. The support frame is equipped with casters and balance feet. The electrical rack also includes a set of balance feet to support the weight of the equipment. The electrical rack section accommodates all the electrical accessories required to operate the equipment, including the equipment's distribution box.
一对电抛304L不锈钢耳朵腔61被固定在每个电气架上面。耳朵腔61也是方盒型,前面配有铰链门,以方便入腔操作。同样地,腔门以O型圈密封。耳朵腔61与主腔以250mm CF法兰短接头(约190mm)的形式相连。三个空闲的70mm预留接口也安装在耳朵腔61上,以满足顾客安装贯通配件的需求。耳朵腔61内并未配备抽空及真空检测等功能。A pair of electro-polished 304L stainless steel ear cavities 61 are fixed on each electrical rack. The ear cavity 61 is also a square box type with a hinged door on the front to facilitate entry. Similarly, the cavity door is sealed with an O-ring. The ear cavity 61 is connected to the main cavity in the form of a 250mm CF flange short joint (about 190mm). Three free 70mm reserved interfaces are also installed on the ear cavity 61 to meet the customer's needs for installing through accessories. The ear cavity 61 is not equipped with functions such as evacuation and vacuum detection.
本申请的真空系统3可以使用低温冷凝泵进行抽空。泵对空气抽速为9000升/秒,对氩气抽速为2500升/秒。泵的氩气容积为2000升。粗抽和冷凝泵除气则采用机械泵。冷凝泵通过VAT气动阀与腔体6分隔开。腔体6与耳朵腔61相连后,背底真空可以达到5×10- 7torr。设备配备了离子规和两个电阻规。离子规安装在腔体6上,用以检测系统的背底真空。其中一个电阻规安装在镀膜腔上,另一个安装在粗抽管路上。四个质量流量计用以校准氩气,其中两个量程为50sccm,另两个为20sccm。同时控制氧气的质量流量计的量称为50sccm和20sccm。氩气的质量流量计用在离子源和RF中和器上。一条氧气管通到辅助源内(50sccm),另一条氧气管道通到带子的镀膜区(20sccm)。The vacuum system 3 of the present application can be evacuated using a low-temperature condensation pump. The pumping speed for air is 9000 liters/second, and the pumping speed for argon is 2500 liters/second. The argon volume of the pump is 2000 liters. A mechanical pump is used for rough extraction and condensation pump degassing. The condensation pump is separated from the cavity 6 by a VAT pneumatic valve. After the cavity 6 is connected to the ear cavity 61, the back vacuum can reach 5× 10-7 torr. The equipment is equipped with an ion gauge and two resistance gauges. The ion gauge is installed on the cavity 6 to detect the back vacuum of the system. One of the resistance gauges is installed on the coating cavity and the other is installed on the rough extraction pipeline. Four mass flow meters are used to calibrate argon, two of which have a range of 50sccm and the other two are 20sccm. The amount of the mass flow meter that controls oxygen at the same time is called 50sccm and 20sccm. The mass flow meter for argon is used on the ion source and RF neutralizer. One oxygen line leads to the auxiliary source (50 sccm), and the other oxygen line leads to the coating area of the belt (20 sccm).
真空系统3使用低真空泵和高真空泵组,低真空泵抽到0.01-0.3Torr,开启高真空泵,本底真空抽到1×10-5Torr-5.0×10-7Torr。低真空泵采用机械泵、高真空泵、采用其中1种或多种组合:冷凝泵、分子泵、扩散泵。膜时真空度0.001Torr-0.05Torr。需要进一步说明的是,控制系统3可以控制真空系统进行抽真空或破真空。The vacuum system 3 uses a low vacuum pump and a high vacuum pump group. The low vacuum pump is pumped to 0.01-0.3 Torr. The high vacuum pump is turned on and the background vacuum is pumped to 1×10 -5 Torr-5.0×10 -7 Torr. The low vacuum pump uses a mechanical pump, a high vacuum pump, or one or more combinations thereof: a condensation pump, a molecular pump, and a diffusion pump. The vacuum degree of the membrane is 0.001 Torr-0.05 Torr. It should be further explained that the control system 3 can control the vacuum system to evacuate or break the vacuum.
如图3和图4所示,本申请的走带系统4包括卷对卷往复结构41、独立收放卷系统42、编码计数器系统43以及张力检测系统44。卷对卷往复结构41通过安装架安装在腔体6内,且卷对卷往复结构41在腔体6内允许在高度方向上下调节。卷对卷往复结构41包括两组呈相对设置的带轮组411,带材依次往复绕过两个带轮组411的带轮412,从而形成多道连续平行的走带。从而解决了,单根带材走带过程中,其中某一段速度波动变大,致使带材在这段出现织构度不稳定情况,最终制备的超导带材,在这一段电流产生大幅度波动的情况产生。As shown in Figures 3 and 4, the tape transport system 4 of the present application includes a roll-to-roll reciprocating structure 41, an independent reeling and winding system 42, an encoding counter system 43, and a tension detection system 44. The roll-to-roll reciprocating structure 41 is installed in the cavity 6 through a mounting frame, and the roll-to-roll reciprocating structure 41 is allowed to be adjusted up and down in the height direction in the cavity 6. The roll-to-roll reciprocating structure 41 includes two sets of pulley groups 411 that are arranged opposite to each other, and the tape reciprocates around the pulleys 412 of the two pulley groups 411 in turn, thereby forming multiple continuous parallel tape transports. This solves the problem that during the tape transport of a single tape, the speed fluctuation in a certain section becomes larger, causing the tape to have unstable texture in this section, and the superconducting tape finally prepared has a large fluctuation in the current in this section.
任一带轮组411的任一个带轮412均为独立转动设置,且任一带轮412均为单边带轮412,任一带轮412均为陶瓷材质。通过将带轮组411上的带轮412设置为独立的陶瓷单边轮,能够减少带轮412上黏连颗粒的情况产生,减少加工时在带材表面膜层碎裂的情况发生,从而能够减少带材出现低点的情况。且带材不会由于摩擦力的累加,出现卡顿情况导致镀膜的不稳定情况,影响带材性能。Any pulley 412 of any pulley set 411 is independently rotatable, and any pulley 412 is a single-sided pulley 412, and any pulley 412 is made of ceramic. By setting the pulley 412 on the pulley set 411 as an independent ceramic single-sided wheel, it is possible to reduce the occurrence of particles adhering to the pulley 412, reduce the occurrence of film breakage on the surface of the strip during processing, and thus reduce the occurrence of low points in the strip. In addition, the strip will not become stuck due to the accumulation of friction, resulting in unstable coating and affecting the performance of the strip.
走带系统4还包括调节带材张力的辅助动力导轮45和辅助电机系统46,辅助动力导轮45设置在带轮组411的中间道,辅助电机系统46驱动辅助动力导轮45,从而对带材的张力进行调整,保证带材能够稳定运行。The belt transport system 4 also includes an auxiliary power guide wheel 45 and an auxiliary motor system 46 for adjusting the belt tension. The auxiliary power guide wheel 45 is arranged in the middle track of the pulley group 411. The auxiliary motor system 46 drives the auxiliary power guide wheel 45 to adjust the belt tension to ensure that the belt can run stably.
本申请提出一种可行的实施方式为,任一带轮组411均包括是一个带轮412,两个带轮组411的间距为750mm,两个带轮组411的间距即为轮心对轮心的距离,加工直径为10mm的带材时,采用宽度约为12mm的带轮412。带轮412设计成最多可以走十一道带子,但也可以依需求减少带子的道数。每套带轮412都配有自己的轴承,可使带轮412独立转动,并将摩擦最小化。每道带子之间的间隙为2.2mm。这种更长更宽的走带系统4,可以保证带子运动顺畅并减少带子扭曲。The present application proposes a feasible implementation method, in which any pulley set 411 includes a pulley 412, and the spacing between the two pulley sets 411 is 750 mm. The spacing between the two pulley sets 411 is the distance between the wheel centers. When processing a strip with a diameter of 10 mm, a pulley 412 with a width of about 12 mm is used. The pulley 412 is designed to be able to travel a maximum of eleven belts, but the number of belts can be reduced as required. Each set of pulleys 412 is equipped with its own bearing, which allows the pulleys 412 to rotate independently and minimize friction. The gap between each belt is 2.2 mm. This longer and wider belt system 4 can ensure smooth belt movement and reduce belt distortion.
如图5、图6、图7以及图8所示,独立收放卷系统42包括通过轴和联轴器依次连接的电机421、减速机422、磁粉离合器423、磁流体密封件424以及带材盘425,带材绕设带材盘425。编码计数器系统43包括通过轴和联轴器依次连接的编码器432、磁流体密封件424以及导轮433,带材绕过导轮433。张力检测系统44包括通过轴连接的传感器441和导轮433,带材绕过导轮433。更为具体地,带材被张紧在导轮433上,且导轮433沿带材宽度方向的中部呈弧形凸起。独立收放卷系统42、编码计数器系统43以及张力检测系统44三者在两个耳朵腔61内分别设置有一组,且经过独立收放卷系统42、编码计数器系统43以及张力检测系统44进入腔体6内的带材绕设卷对卷往复结构41,从而形成多道连续平行的走带。As shown in Fig. 5, Fig. 6, Fig. 7 and Fig. 8, the independent winding and unwinding system 42 includes a motor 421, a reducer 422, a magnetic powder clutch 423, a magnetic fluid seal 424 and a strip disk 425 connected in sequence through a shaft and a coupling, and the strip is wound around the strip disk 425. The encoder counter system 43 includes an encoder 432, a magnetic fluid seal 424 and a guide wheel 433 connected in sequence through a shaft and a coupling, and the strip is wound around the guide wheel 433. The tension detection system 44 includes a sensor 441 and a guide wheel 433 connected through a shaft, and the strip is wound around the guide wheel 433. More specifically, the strip is tensioned on the guide wheel 433, and the guide wheel 433 is arc-shaped and convex in the middle along the width direction of the strip. An independent reel-and-wind system 42, an encoder counter system 43 and a tension detection system 44 are respectively arranged in one group in the two ear cavities 61, and the strip entering the cavity 6 through the independent reel-and-wind system 42, the encoder counter system 43 and the tension detection system 44 is wound on the reel-to-reel reciprocating structure 41, thereby forming multiple continuous parallel tape paths.
一种可行的实施方式为:轴允许带材盘425在其上前后移动,以满足多道走带及带子不同位置的需求。带材盘425也可转动使带子前进或后退。耳朵腔61包含一个位置可调整的导向轮,来调整带子的前后位置,以保证其合理地排列在镀膜区和RHEED系统中。其中一个导向轮配有编码器432,用来向电机421提供反馈以保证匀速走带。走带速度可以在5到300m/h之间调节。每个独立收放卷系统42都装有可编程的离合器,带子张力可以通过离合器来调整。两个腔内的独立收放卷系统42设计成通过张力将镀膜完毕的带子完成收卷。独立收放卷系统42的内轴允许带材盘425前后移动5cm来收放卷。设备一共提供了八个卷带器。为了最大程度地储存带子,卷带器的内径为100mm。卷带器可承受长度超过1km的2m厚的带子。A feasible embodiment is that the shaft allows the tape disc 425 to move forward and backward on it to meet the needs of multi-lane tape running and different positions of the tape. The tape disc 425 can also rotate to move the tape forward or backward. The ear cavity 61 contains a guide wheel with adjustable position to adjust the front and rear position of the tape to ensure that it is reasonably arranged in the coating area and the RHEED system. One of the guide wheels is equipped with an encoder 432 to provide feedback to the motor 421 to ensure uniform tape running. The tape running speed can be adjusted between 5 and 300m/h. Each independent reeling and unreeling system 42 is equipped with a programmable clutch, and the tape tension can be adjusted by the clutch. The independent reeling and unreeling systems 42 in the two cavities are designed to complete the reeling of the coated tape by tension. The inner shaft of the independent reeling and unreeling system 42 allows the tape disc 425 to move 5cm forward and backward to reel and unreel. The device provides a total of eight tape reels. In order to store the tape to the greatest extent, the inner diameter of the tape reel is 100mm. The tape reel can handle 2m thick tapes with lengths exceeding 1km.
如图9、图10以及图11所示,进一步地,腔体6内还安装有弧形水冷板7,弧形水冷板7设置在带材镀膜面的背面弧形水冷板7能够在水平垂直于带材运动的方向上下调节,弧形水冷板7对与弧形水冷板7贴合的带材进行水冷。As shown in Figures 9, 10 and 11, further, a curved water-cooling plate 7 is installed in the cavity 6. The curved water-cooling plate 7 is arranged on the back side of the coated surface of the strip. The curved water-cooling plate 7 can be adjusted up and down in a horizontal direction perpendicular to the direction of movement of the strip. The curved water-cooling plate 7 water-cools the strip in contact with the curved water-cooling plate 7.
一种可行的实施方式为:弧形水冷板7可以是一块约450mm长,190.5mm宽的户型304L SS板,弧形水冷板7的ROC约508cm,弧形水冷板7内集成了水路保证对带材的冷却。A feasible implementation is: the curved water-cooling plate 7 can be a 304L SS plate of about 450 mm long and 190.5 mm wide, the ROC of the curved water-cooling plate 7 is about 508 cm, and a water channel is integrated in the curved water-cooling plate 7 to ensure cooling of the strip.
对于弧形水冷板7的安装,可以采用金属架将弧形水冷板7吊装在腔体6的顶壁上,本申请优选地采用在弧形水冷板7的四角分别连接一根可调节伸缩杆将弧形水冷板7吊装在腔体6的顶壁上。本申请的可调节伸缩杆可以采用现有技术中任一种能够在竖直方向进行调节的结构进行替换。两个带轮组411通过现有技术中能够在竖直方向进行高度调节的结构分别安装在腔体6呈相对的两个侧壁上,从而可以实现弧形水冷板7和带材之间相对距离的调节,进而能够调节弧形水冷板7和带材之间的摩擦力。For the installation of the arc-shaped water-cooled plate 7, a metal frame can be used to hang the arc-shaped water-cooled plate 7 on the top wall of the cavity 6. The present application preferably uses an adjustable telescopic rod connected to each of the four corners of the arc-shaped water-cooled plate 7 to hang the arc-shaped water-cooled plate 7 on the top wall of the cavity 6. The adjustable telescopic rod of the present application can be replaced by any structure that can be adjusted in the vertical direction in the prior art. The two pulley groups 411 are respectively installed on the two opposite side walls of the cavity 6 through the structure that can be adjusted in the vertical direction in the prior art, so that the relative distance between the arc-shaped water-cooled plate 7 and the strip can be adjusted, and then the friction between the arc-shaped water-cooled plate 7 and the strip can be adjusted.
还包括两块呈相对设置的挡板,两块挡板之间形成带材刻蚀镀膜区域。两块挡板分别设置在弧形水冷板7的两侧,两块挡板允许在相互靠近或远离的方向调节,两块挡板的间距包括15cm-105cm。挡板不能安装在镀膜区的侧面,即平行走带方向,否则将会阻挡RHEED系统的正常工作。挡板保护在两个耳朵腔61之间运动的带子避免在镀膜区外受到镀膜材料的污染。还设置一套独立的挡板被安装在带轮412上及带轮412的顶部,防止镀膜材料的污染。It also includes two baffles that are arranged opposite to each other, and a strip etching coating area is formed between the two baffles. The two baffles are respectively arranged on both sides of the arc-shaped water-cooling plate 7, and the two baffles are allowed to be adjusted in the direction of approaching or moving away from each other, and the distance between the two baffles includes 15cm-105cm. The baffle cannot be installed on the side of the coating area, that is, parallel to the tape running direction, otherwise it will block the normal operation of the RHEED system. The baffle protects the belt moving between the two ear cavities 61 from being contaminated by the coating material outside the coating area. A set of independent baffles is also provided and installed on the pulley 412 and the top of the pulley 412 to prevent contamination of the coating material.
还包括工艺气路,工艺气路集成在弧形水冷板7上,弧形水冷板7靠近带材的一侧设置有一条或多条与带材运动方向平行的走道,任一走道上均设置有弧形水冷板气路出口71,弧形水冷板7上具有进气口,可让氧气通入,并从直接接触各道带子的弧形水冷板气路出口71漏出。在某道没有带子走过时,也可以将弧形水冷板气路出口71封住以阻止氧气外泄。It also includes a process gas path, which is integrated on the curved water-cooling plate 7. One or more walkways parallel to the moving direction of the strip are arranged on the side of the curved water-cooling plate 7 close to the strip. Each walkway is provided with a curved water-cooling plate gas path outlet 71. The curved water-cooling plate 7 has an air inlet, which allows oxygen to enter and leak out from the curved water-cooling plate gas path outlet 71 directly contacting each strip. When no strip passes through a certain strip, the curved water-cooling plate gas path outlet 71 can also be sealed to prevent oxygen from leaking out.
另一种可行的工艺气路为:工艺气路设置在真空腔壁上。Another feasible process gas path is: the process gas path is arranged on the wall of the vacuum chamber.
再一种可行的工艺气路为:工艺气路设置在靶材91与弧形水冷板7之间,且工艺气路不对镀膜和刻蚀产生干涉。Another feasible process gas path is: the process gas path is arranged between the target material 91 and the arc-shaped water-cooling plate 7, and the process gas path does not interfere with the coating and etching.
如图12所示,还包括靶座9和冷却系统,靶座9用于支撑靶材91,靶座9能够在水平垂直于带材运动的方向前后调节。冷却系统对靶材91进行冷却。靶座9设置在带材的下方,靶座9由架体安装在腔体6内,且架体允许靶座9在水平垂直于带材运动的方向前后调节。As shown in FIG12 , a target holder 9 and a cooling system are also included. The target holder 9 is used to support a target material 91. The target holder 9 can be adjusted forward and backward in a horizontal direction perpendicular to the direction in which the strip moves. The cooling system cools the target material 91. The target holder 9 is arranged below the strip. The target holder 9 is installed in the cavity 6 by a frame, and the frame allows the target holder 9 to be adjusted forward and backward in a horizontal direction perpendicular to the direction in which the strip moves.
进一步地,镀膜系统1发射的离子束包括聚焦束或平行束,刻蚀系统2发射的离子束包括发散束或平行束。走带系统4包括n道连续走带,n为带材的总道数。镀膜系统1发出的离子束中心线与靶材91的交点对应带材刻蚀镀膜区域的后二分之一n道带材区,形成带材镀膜区。刻蚀系统2发出的离子束中心线与带材的交点位于带材刻蚀镀膜区域的前二分之一n道带材区,形成带材刻蚀区。本申请提供一种可行的实施方式为n的数值为十一。Furthermore, the ion beam emitted by the coating system 1 includes a focused beam or a parallel beam, and the ion beam emitted by the etching system 2 includes a divergent beam or a parallel beam. The tape transport system 4 includes n continuous tape transports, where n is the total number of tapes. The intersection of the center line of the ion beam emitted by the coating system 1 and the target material 91 corresponds to the n-track strip area in the last half of the strip etching coating area, forming a strip coating area. The intersection of the center line of the ion beam emitted by the etching system 2 and the strip is located in the n-track strip area in the first half of the strip etching coating area, forming a strip etching area. The present application provides a feasible implementation method in which the value of n is eleven.
具体地,本申请的镀膜系统1和刻蚀系统2均优选离子源。Specifically, the coating system 1 and etching system 2 of the present application are preferably ion sources.
镀膜系统1的离子源包括溅射离子源、溅射中和源以及溅射源电源系统。溅射离子源产生溅射离子束,溅射中和源为溅射离子束提供电子,溅射源电源系统控制溅射离子源。溅射离子源包括溅射离子源栅网、溅射离子源放电腔、溅射离子源射频线圈、溅射离子源外壳、以及溅射离子源气针,溅射离子源栅网、溅射离子源放电腔、溅射离子源射频线圈以及溅射离子源气针四者均安装在溅射离子源外壳内。溅射离子源气针穿过溅射离子源射频线圈探入溅射离子源放电腔,溅射离子源栅网设置在溅射离子源放电腔远离溅射离子源气针的一侧溅射离子源栅网包括自靠近溅射离子源放电腔向远离溅射离子源放电腔依次设置的溅射离子源屏蔽栅网、溅射离子源加速栅网以及溅射离子源减速栅网。The ion source of the coating system 1 includes a sputtering ion source, a sputtering neutralization source and a sputtering source power supply system. The sputtering ion source generates a sputtering ion beam, the sputtering neutralization source provides electrons for the sputtering ion beam, and the sputtering source power supply system controls the sputtering ion source. The sputtering ion source includes a sputtering ion source grid, a sputtering ion source discharge chamber, a sputtering ion source radio frequency coil, a sputtering ion source shell, and a sputtering ion source gas needle. The sputtering ion source grid, the sputtering ion source discharge chamber, the sputtering ion source radio frequency coil and the sputtering ion source gas needle are all installed in the sputtering ion source shell. The sputtering ion source gas needle penetrates the sputtering ion source radio frequency coil into the sputtering ion source discharge chamber, and the sputtering ion source grid is arranged on the side of the sputtering ion source discharge chamber away from the sputtering ion source gas needle. The sputtering ion source grid includes a sputtering ion source shielding grid, a sputtering ion source acceleration grid and a sputtering ion source deceleration grid which are sequentially arranged from close to the sputtering ion source discharge chamber to away from the sputtering ion source discharge chamber.
刻蚀系统2的离子源包括辅助离子源、辅助中和源以及辅助源电源系统。辅助离子源产生辅助离子束,辅助中和源为辅助离子束提供电子,辅助源电源系统控制辅助离子源。辅助离子源包括辅助离子源栅网、辅助离子源放电腔、辅助离子源射频线圈、辅助离子源外壳、以及辅助离子源气针,辅助离子源栅网、辅助离子源放电腔、辅助离子源射频线圈以及辅助离子源气针四者均安装在辅助离子源外壳上。辅助离子源气针穿过辅助离子源射频线圈探入辅助离子源放电腔,辅助离子源栅网设置在辅助离子源放电腔远离辅助离子源气针的一侧。辅助离子源栅网包括自靠近辅助离子源放电腔向远离辅助离子源放电腔依次设置的辅助离子源屏蔽栅网、辅助离子源加速栅网以及辅助离子源减速栅网。The ion source of the etching system 2 includes an auxiliary ion source, an auxiliary neutralization source and an auxiliary source power supply system. The auxiliary ion source generates an auxiliary ion beam, the auxiliary neutralization source provides electrons for the auxiliary ion beam, and the auxiliary source power supply system controls the auxiliary ion source. The auxiliary ion source includes an auxiliary ion source grid, an auxiliary ion source discharge chamber, an auxiliary ion source radio frequency coil, an auxiliary ion source shell, and an auxiliary ion source gas needle, and the auxiliary ion source grid, the auxiliary ion source discharge chamber, the auxiliary ion source radio frequency coil and the auxiliary ion source gas needle are all installed on the auxiliary ion source shell. The auxiliary ion source gas needle penetrates into the auxiliary ion source discharge chamber through the auxiliary ion source radio frequency coil, and the auxiliary ion source grid is arranged on the side of the auxiliary ion source discharge chamber away from the auxiliary ion source gas needle. The auxiliary ion source grid includes an auxiliary ion source shielding grid, an auxiliary ion source acceleration grid and an auxiliary ion source deceleration grid which are sequentially arranged from close to the auxiliary ion source discharge chamber to away from the auxiliary ion source discharge chamber.
更进一步地,镀膜系统1的聚焦栅网的焦距为10-50cm,刻蚀系统2的发散源的焦距至少为10cm。镀膜系统1的离子束中心线与靶材91的锐角夹角的角度为45°±5°。刻蚀系统2的离子束中心线与带材的锐角夹角的角度为45°±5°。镀膜系统1的离子源的栅网包括弧形聚焦钼网、弧形聚焦石墨网、平行钼网或平行石墨网。刻蚀系统2的离子源的栅网包括弧形发散钼网、弧形发散石墨网、平行钼网或平行石墨网。Furthermore, the focal length of the focusing grid of the coating system 1 is 10-50 cm, and the focal length of the diverging source of the etching system 2 is at least 10 cm. The angle between the acute angle of the center line of the ion beam of the coating system 1 and the target material 91 is 45°±5°. The angle between the acute angle of the center line of the ion beam of the etching system 2 and the strip is 45°±5°. The grid of the ion source of the coating system 1 includes an arc-shaped focusing molybdenum grid, an arc-shaped focusing graphite grid, a parallel molybdenum grid or a parallel graphite grid. The grid of the ion source of the etching system 2 includes an arc-shaped diverging molybdenum grid, an arc-shaped diverging graphite grid, a parallel molybdenum grid or a parallel graphite grid.
更为具体地,还包括离子源调整机构,离子源调整机构调整镀膜系统1离子源或刻蚀系统2离子源的倾斜角度,离子源调整机构调整镀膜系统1离子源或刻蚀系统2离子源在竖直方向上的高度。离子源调整机构在镀膜系统1离子源和刻蚀系统2离子源的两侧分别设置有一个。More specifically, it also includes an ion source adjustment mechanism, which adjusts the tilt angle of the ion source of the coating system 1 or the ion source of the etching system 2, and adjusts the vertical height of the ion source of the coating system 1 or the ion source of the etching system 2. The ion source adjustment mechanism is provided on both sides of the ion source of the coating system 1 and the ion source of the etching system 2, respectively.
如图13所示,一种可行的实施方式为:离子源调整机构包括夹紧座103、调整螺杆106、调整螺母104、压紧块102以及安装板105。夹紧座103允许调整螺杆106竖直穿入并沿调整螺杆106的长度方向运动,调整螺杆106的底部紧固安装在安装板105上,调整螺母104螺纹连接在调整螺杆106上,且调整螺母104设置在夹紧座103的下方并与夹紧座103接触。夹紧座103允许与镀膜系统1离子源或刻蚀系统2离子源紧固连接的连接轴转动安装,压紧块102将与镀膜系统1离子源或刻蚀系统2离子源紧固连接的连接轴与夹紧座103紧固连接。As shown in FIG13 , a feasible implementation is that the ion source adjustment mechanism includes a clamping seat 103, an adjustment screw 106, an adjustment nut 104, a clamping block 102, and a mounting plate 105. The clamping seat 103 allows the adjustment screw 106 to vertically penetrate and move along the length direction of the adjustment screw 106. The bottom of the adjustment screw 106 is fastened to the mounting plate 105. The adjustment nut 104 is threadedly connected to the adjustment screw 106, and the adjustment nut 104 is arranged below the clamping seat 103 and in contact with the clamping seat 103. The clamping seat 103 allows the connecting shaft fastened to the ion source of the coating system 1 or the ion source of the etching system 2 to be rotatably installed, and the clamping block 102 fastens the connecting shaft fastened to the ion source of the coating system 1 or the ion source of the etching system 2 to the clamping seat 103.
如图14所示,另一种可行的实施方式为:离子源调整机构包括长调整螺杆202、短调整螺杆206、第一固定座204、第二固定座205、第一调整螺母203、第二调整螺母208以及基座207。第一固定座204允许长调整螺杆202竖直穿入并沿长调整螺杆202的长度方向转动移动,长调整螺杆202的底部紧固安装在基座207上,第一调整螺母203螺纹连接在长调整螺杆202上,第一调整螺母203与第一固定座204连接,第一固定座204允许与镀膜系统1离子源或刻蚀系统2离子源紧固连接的连接轴螺旋移动。第二固定座205允许短调整螺杆206竖直穿入并沿短调整螺杆206的长度方向转动移动,短调整螺杆206的底部紧固安装在基座207上,第二调整螺母208螺纹连接在短调整螺杆206上,第二调整螺母208与第二固定座205连接,第二固定座205允许与镀膜系统1离子源或刻蚀系统2离子源紧固连接的连接轴螺旋移动。与镀膜系统1离子源或刻蚀系统2离子源上侧紧固连接的连接轴与第一固定座204连接,与镀膜系统1离子源或刻蚀系统2离子源下侧紧固连接的连接轴与第二固定座205连接。或,与镀膜系统1离子源或刻蚀系统2离子源下侧紧固连接的连接轴与第一固定座204连接,与镀膜系统1离子源或刻蚀系统2离子源上侧紧固连接的连接轴与第二固定座205连接。As shown in FIG14 , another feasible implementation is that the ion source adjustment mechanism includes a long adjustment screw 202, a short adjustment screw 206, a first fixing seat 204, a second fixing seat 205, a first adjustment nut 203, a second adjustment nut 208 and a base 207. The first fixing seat 204 allows the long adjustment screw 202 to vertically penetrate and rotate and move along the length direction of the long adjustment screw 202, the bottom of the long adjustment screw 202 is fastened and installed on the base 207, the first adjustment nut 203 is threadedly connected to the long adjustment screw 202, and the first adjustment nut 203 is connected to the first fixing seat 204, and the first fixing seat 204 allows the connecting shaft fastened to the ion source of the coating system 1 or the ion source of the etching system 2 to move spirally. The second fixing seat 205 allows the short adjustment screw 206 to vertically penetrate and rotate along the length direction of the short adjustment screw 206. The bottom of the short adjustment screw 206 is fastened and installed on the base 207. The second adjustment nut 208 is threadedly connected to the short adjustment screw 206. The second adjustment nut 208 is connected to the second fixing seat 205. The second fixing seat 205 allows the connecting shaft fastened to the ion source of the coating system 1 or the ion source of the etching system 2 to move spirally. The connecting shaft fastened to the upper side of the ion source of the coating system 1 or the ion source of the etching system 2 is connected to the first fixing seat 204, and the connecting shaft fastened to the lower side of the ion source of the coating system 1 or the ion source of the etching system 2 is connected to the second fixing seat 205. Or, the connecting shaft fastened to the lower side of the ion source of the coating system 1 or the ion source of the etching system 2 is connected to the first fixing seat 204, and the connecting shaft fastened to the upper side of the ion source of the coating system 1 or the ion source of the etching system 2 is connected to the second fixing seat 205.
需要注意的是,镀膜系统1的离子源沿走带方向两侧的减速栅网网孔直径是中部的减速栅网网孔直径的1-1.8倍。It should be noted that the mesh diameter of the deceleration grid on both sides of the ion source of the coating system 1 along the belt-walking direction is 1-1.8 times the mesh diameter of the deceleration grid in the middle.
另一种优选的实施方式为:镀膜系统1包括至少三个离子源,位于走带方向两侧的离子源的射频线圈电压大于中部的离子源的射频线圈电压。Another preferred embodiment is that the coating system 1 comprises at least three ion sources, and the RF coil voltages of the ion sources on both sides of the tape running direction are greater than the RF coil voltage of the ion source in the middle.
还包括反射高能衍射系统10,反射高能衍射系统10包括电子枪和荧光屏,电子枪发射出的电子束以2°-5°的入射角打到带材表面,荧光屏呈现电子束的衍射斑点。It also includes a reflection high-energy diffraction system 10, which includes an electron gun and a fluorescent screen. The electron beam emitted by the electron gun hits the surface of the strip at an incident angle of 2°-5°, and the fluorescent screen shows diffraction spots of the electron beam.
对本申请的技术方案进一步地说明:The technical solution of this application is further described as follows:
加速电压影响离子束的发散性。加速器电压超过使加速器电流最小化的加速器电压导致光束发散。通过在升高的加速器电压下操作来增加光束发散度取决于具体应用。在中等加速器系统电压下的高光束电流容量需要紧密间隔的屏幕和加速器网格,两者具有许多小孔。特别地,保持小的均匀的间距,准确地对准孔径需要机械和热稳定的格栅。Veeco采用精密加工的碟形金属网格,可在宽温度条件下获得稳定性。电网系统的高性能设计允许在1000eV离子能量时电流密度高达2.0mA/cm2,在100eV离子能量下允许高达0.5mA/cm2的电流密度。中和器提供电子用于确保可靠性,确保低气压状态下离子源的放电;中和定向离子束在空间的电荷;防止对靶和基带的电势被破坏。中和器可选择用等离子体中和器和射频中和器。考虑到射频中和器的寿命是大大超过了等离子中和器的寿命,优选射频中和器。Acceleration voltage affects the divergence of the ion beam. Accelerator voltages exceeding that which minimizes the accelerator current result in beam divergence. Increasing beam divergence by operating at elevated accelerator voltages depends on the specific application. High beam current capabilities at moderate accelerator system voltages require closely spaced screens and accelerator grids, both with many small holes. In particular, maintaining small uniform spacing and accurately aligning the apertures requires mechanically and thermally stable grids. Veeco uses precision machined disc-shaped metal grids that achieve stability over a wide range of temperatures. The high performance design of the grid system allows current densities up to 2.0 mA/cm2 at 1000 eV ion energies and up to 0.5 mA/cm2 at 100 eV ion energies. Neutralizers provide electrons for reliability, ensuring discharge of the ion source at low pressures; neutralizing the charge of the directed ion beam in space; and preventing the potential to the target and baseband from being destroyed. Neutralizers are available as plasma neutralizers and RF neutralizers. Considering that the life of the radio frequency neutralizer greatly exceeds the life of the plasma neutralizer, the radio frequency neutralizer is preferred.
作为中和器电子的低电位和非常高迁移率的结果,使用高精密的中和器不是必选项。中和器电子和离子束粗略的相等,确保溅射靶和衬底,即使是绝缘体,也稳定在在设备接地电位的几伏特。中和器发射电流在射束电流的125%到200%。中和器可以位于离子束的外围,消除了中和器离子冲击损伤和向前喷射的污染问题。As a result of the low potential and very high mobility of the neutralizer electrons, the use of a high precision neutralizer is not an option. The neutralizer electrons and ion beam are roughly equal, ensuring that the sputtering target and substrate, even though insulators, are stable at a few volts above the equipment ground potential. The neutralizer emission current is 125% to 200% of the beam current. The neutralizer can be located at the periphery of the ion beam, eliminating neutralizer ion impact damage and forward ejection contamination problems.
本申请的离子源对于真空要求:对于每个离子源和中和器,真空泵系统应能够保持6.7×10-2Pa(5×10-4Torr)以下的工艺气室压力,气体负载为10至20sccm的氩气。在不能保持该压力的工艺室中操作的离子束源可能会导致高压引线之间或RF线圈与源极护罩之间的区域内的电击穿。The ion source of the present application has vacuum requirements: for each ion source and neutralizer, the vacuum pump system should be able to maintain a process gas chamber pressure below 6.7×10-2Pa (5×10-4Torr), with a gas load of 10 to 20sccm of argon. An ion beam source operating in a process chamber that cannot maintain this pressure may cause electrical breakdown between high voltage leads or in the area between the RF coil and the source shield.
在6.7×10-2Pa以上的压力下的离子源操作导致下游加速器网格的腐蚀,这是由于从电荷交换离子溅射的结果。当压力升高到6.7×10-2Pa以上时,电荷交换离子密度和溅射迅速增加。在低于2.7×10-2Pa(2×10-4Torr)的压力下工作时,应尽量减少这些影响。Ion source operation at pressures above 6.7×10-2Pa results in erosion of the downstream accelerator grid as a result of sputtering from charge exchange ions. Charge exchange ion density and sputtering increase rapidly as pressure is raised above 6.7×10-2Pa. These effects should be minimized when operating at pressures below 2.7×10-2Pa (2×10-4Torr).
离子源设计为用氩气操作;它也将与其他惰性气体一起使用。建议使用工艺级气体。氧和氮可以仅与钼格栅一起使用。每个离子源和中和器在气体供应管线中需要单独的千分表阀或电子流量控制器。The ion source is designed to operate with argon; it will also work with other inert gases. Process grade gases are recommended. Oxygen and nitrogen can be used with molybdenum grids only. Each ion source and neutralizer requires a separate dial gauge valve or electronic flow controller in the gas supply line.
离子源的气体管线包含高压气体隔离器组件,用于将源极高电位与气体流动系统分开。这允许所有暴露的气体管线在设备地面电位下运行。The gas lines to the ion source contain high-pressure gas isolator assemblies to separate the source high potential from the gas flow system. This allows all exposed gas lines to be run at equipment ground potential.
离子源的RF线圈,电源馈通和护罩都是水冷的。使用两个1.8米(6英尺)长度的1/4英寸O.D.PFA管道用于供水。额外的PFA管道长度还提供馈通和供水之间的电气隔离。安装在冷却水管线供应端的流量开关也应与电源互锁电缆电连接,以防止冷却液流失。The RF coil, power feedthrough, and shield of the ion source are all water cooled. Two 1.8 m (6 ft) lengths of 1/4" O.D. PFA tubing are used for the water supply. The additional length of PFA tubing also provides electrical isolation between the feedthrough and the water supply. A flow switch installed at the supply end of the cooling water line should also be electrically connected to the power interlock cable to prevent loss of coolant.
6x22cm离子源采用无灯丝射频设计,适合沉积、辅助沉积、刻蚀和化学辅助蚀刻使用。它能在氩气以及其他惰性气体和氧气中运行,其中气体通过具有气体隔离装置的石英放电腔引入。13.56MHz的射频电源在离子束放电腔中通过感应耦合放电的方式电离气体。放电腔中产生的一部分离子到达加速器上的两个网格上,并且集中网格正面,通过网格加速器进行加速。加速后的离子形成定向的单一能量的离子束。The 6x22cm ion source uses a filamentless RF design and is suitable for deposition, assisted deposition, etching and chemically assisted etching. It can operate in argon and other inert gases and oxygen, where the gas is introduced through a quartz discharge chamber with a gas isolation device. The 13.56MHz RF power supply ionizes the gas in the ion beam discharge chamber by inductively coupled discharge. A portion of the ions generated in the discharge chamber reaches the two grids on the accelerator and is concentrated on the front of the grid and accelerated by the grid accelerator. The accelerated ions form a directional single-energy ion beam.
中和器为离子束提供电子。中和用的电子分布于导电的等离子体束流之中,为大多数的实验条件提供一个均匀的势能背景。除了中和离子束电流的作用以外,中和器还作为一个电子源以确保稳定性和低压状态下离子源的放电点火。The neutralizer provides electrons for the ion beam. The neutralizing electrons are distributed in the conductive plasma beam, providing a uniform potential energy background for most experimental conditions. In addition to the role of neutralizing the ion beam current, the neutralizer also acts as an electron source to ensure stability and discharge ignition of the ion source under low pressure conditions.
放电腔充满了导电的由附近等量的电子和离子形成的等离子体,在中性原子的背景下。电子质量小速度高,所以更快的碰到放电腔的表面,放电腔内等离子体相对于大多数的表面都具有+25V自偏压。电源供给控制器补偿这25V的自偏压,所以显示的束流电压跟实际的离子束的电压相等。离子束电流与放电腔等离子体的密度成正比。因为等离子体密度与输入能量成正比,离子束电流根据离子能量或者加速电压会被调整在栅网的过滤范围内。由于放电采用无灯丝设计,离子源可以在纯氧等多种气体环境下运行,并且维护周期一般可达几百小时。The discharge chamber is filled with a conductive plasma consisting of electrons and ions in equal numbers, against a background of neutral atoms. Electrons are small in mass and high in velocity, so they hit the surfaces of the discharge chamber more quickly. The plasma in the discharge chamber has a +25V self-bias relative to most surfaces. The power supply controller compensates for this 25V self-bias, so the displayed beam voltage is equal to the actual ion beam voltage. The ion beam current is proportional to the density of the discharge chamber plasma. Because the plasma density is proportional to the input energy, the ion beam current is adjusted to the filter range of the grid based on the ion energy or acceleration voltage. Because the discharge is filamentless, the ion source can operate in a variety of gas environments such as pure oxygen, and the maintenance cycle can generally reach hundreds of hours.
对于加速系统:离子碰撞到任意固体表面会被中和成一个中性粒子并弹出表面,这些粒子最终会被泵抽走。通过带负电压的栅网吸引,粒子进入加速系统,栅网将离子从等离子体中抽取出来,这些单独的离子束通过加速系统形成了有方向性、能量带宽集中的离子束。离子束最终的定向能量等同于放电腔离子与设备环境的电势差。For the acceleration system: ions will be neutralized into a neutral particle when they collide with any solid surface and ejected from the surface. These particles will eventually be pumped away by the pump. Particles enter the acceleration system through the attraction of a negatively-voltaged grid. The grid extracts ions from the plasma. These individual ion beams pass through the acceleration system to form a directional ion beam with concentrated energy bandwidth. The final directional energy of the ion beam is equivalent to the potential difference between the ions in the discharge chamber and the equipment environment.
电源显示的离子束电压Vbeam等于栅网电压加上等离子体电压。尽管最终电压为Vbeam,离子靠近加速器时栅网上的总电压等于应用时的离子束电压加负的加速电压。The power supply displays the ion beam voltage Vbeam, which is the grid voltage plus the plasma voltage. Although the final voltage is Vbeam, the total voltage on the grid as the ions approach the accelerator is equal to the applied ion beam voltage plus the negative accelerating voltage.
Vtotal=|Vbeam|+|Vaccel|Vtotal=|Vbeam|+|Vaccel|
当离子穿过栅网时与环境相比具有一负的电压Vaccel离子通过加速栅网时,栅网的负偏压将离子加速,但离子依然带正电。当接近最后一个网格(GND)时,离子到达一个比加速栅网能量更高的区域。所以正离子被排斥,离子被适当减速穿过栅网。如果没有加速电压所提供的负电势(Vaccel为负压),中和器产生的电子会进入到加速系统,从而影响离子束的电流。加速/减速过程都可以增加离子束的电流,离子束电流通过加速系统后电压变为(Vtotal)3/2。通过施加Vbeam的加速电压增加离子束电流,当Vaccel=0,Vtotal=Vbeam,离子束电流降低。当离子束能量较低时,增加离子束能量需要更大的加速电压,这一点很重要。对于一个确定电流电压的束流,可以找到一个加速电压是其发散性最小。单个子束的最大准直点对应于观察到的加速器漏极电流的最小值。When ions pass through the grid, they have a negative voltage Vaccel compared to the environment. When ions pass through the accelerating grid, the negative bias of the grid accelerates the ions, but the ions are still positively charged. When approaching the last grid (GND), the ions reach a region with higher energy than the accelerating grid. Therefore, the positive ions are repelled and the ions are appropriately decelerated through the grid. If there is no negative potential provided by the accelerating voltage (Vaccel is a negative voltage), the electrons produced by the neutralizer will enter the acceleration system, thereby affecting the current of the ion beam. The acceleration/deceleration process can increase the current of the ion beam. The voltage after the ion beam current passes through the acceleration system becomes (Vtotal)3/2. The ion beam current is increased by applying an accelerating voltage of Vbeam. When Vaccel=0, Vtotal=Vbeam, and the ion beam current decreases. It is important to note that when the ion beam energy is low, a larger accelerating voltage is required to increase the ion beam energy. For a beam current with a certain current voltage, an accelerating voltage can be found that minimizes its divergence. The maximum collimation point of a single beamlet corresponds to the minimum value of the observed accelerator drain current.
对于射频中和器,用于材料加工的离子束和其他等离子体源需要通过提供电子尽量减少基板表面的充电问题。这些电子源通常被称为电子源。与灯丝或空心阴极中和器不同,射频中和器利用射频场来产生电子和离子,而不是热离子发射器。为了使射频中和器发射电子,一种惰性气体(通常是氩气)被引入一个小的放电室。气体被环绕在放电室周围的射频线圈所诱导的场电离。电离气体,或等离子体,包含电子和离子。这种放电进一步由离子收集器和电子收集器维持。收集器/收集器放电可以偏置以发射电子。来自射频中和器的发射电流是从离子收集器和电子收集器在放电中提取的净电子电流Ie。射频中和器参数包括电磁发射电流、射频正向和射频反射功率。发射电流,即从离子收集器和电子收集器放电中提取的电子数。射频正向功率和反射功率表示发送到匹配网络/射频线圈电路的射频功率水平。射频线圈和匹配的网络使放电室中的气体电离。射频线圈包裹在放电室周围并连接到地面。将RFN安装在离子源9厘米处,并确保其等离子体不会损坏腔内的其他组件,并且离子源束不会损坏射频中和源。For RF neutralizers, ion beams and other plasma sources used for material processing need to minimize charging issues on the substrate surface by providing electrons. These electron sources are often referred to as electron sources. Unlike filament or hollow cathode neutralizers, RF neutralizers use RF fields to generate electrons and ions, rather than thermionic emitters. In order for an RF neutralizer to emit electrons, an inert gas (usually argon) is introduced into a small discharge chamber. The gas is ionized by the field induced by an RF coil surrounding the discharge chamber. The ionized gas, or plasma, contains electrons and ions. This discharge is further maintained by an ion collector and an electron collector. The collector/collector discharge can be biased to emit electrons. The emission current from an RF neutralizer is the net electron current Ie extracted from the ion collector and electron collector in the discharge. RF neutralizer parameters include electromagnetic emission current, RF forward and RF reflected power. Emission current, which is the number of electrons extracted from the ion collector and electron collector discharge. RF forward power and reflected power represent the RF power level sent to the matching network/RF coil circuit. The RF coil and matching network ionize the gas in the discharge chamber. The RF coil is wrapped around the discharge chamber and connected to the ground. The RFN is installed 9 cm from the ion source and ensures that its plasma does not damage other components in the chamber and that the ion source beam does not damage the RF neutralization source.
对于射频离子源,设备为镀膜过程提供了两个6×22cm的线性离子源。一个离子源包含钼制的聚焦栅网,用以实现离子束溅射。这个离子源及其配套的射频中和器均是利用氩气来实现溅射过程的。离子源安放的位置应满足使出射的离子与溅射靶的法线方向成45度角。据提供,离子源焦距是18cm,而其工作的距离则为32cm。离子源的位置是可以调节的,其工作距离可调节+/-2.5cm,这可以通过调节离子源和靶的位置来实现。带子的镀膜长度为10至30cm,如果镀膜区的长度变大,则IBAD的均匀性会变差。镀膜区的长度取决于带子的道数,其最大可到11道。移动挡板8可调节镀膜区的宽度,如上所述挡板8不能出现在阻挡RHEED电子束的位置。第二个射频离子源配备了一套发散的钼制栅网。离子源将以沿法线45度角指向带子的中心位置,并为溅射的材料提供织构。离子源安放在离带子30cm远的位置。离子源可利用氧气和氩气作为工作气体,然而中和器只能使用氩气。两个离子源的电源都固定在机架上,并配有需要的射频和水和供中和器工作的射频电源。For the RF ion source, two 6×22 cm linear ion sources are provided for the coating process. One ion source contains a molybdenum focusing grid for ion beam sputtering. This ion source and its associated RF neutralizer use argon gas to achieve the sputtering process. The ion source is placed in a position that allows the emitted ions to form a 45 degree angle with the normal direction of the sputtering target. It is provided that the focal length of the ion source is 18 cm and the working distance is 32 cm. The position of the ion source is adjustable, and the working distance can be adjusted by +/- 2.5 cm, which can be achieved by adjusting the position of the ion source and the target. The coating length of the strip is 10 to 30 cm. If the length of the coating area is increased, the uniformity of IBAD will deteriorate. The length of the coating area depends on the number of strips, which can be up to 11. The width of the coating area can be adjusted by moving the baffle 8, which cannot appear in the position to block the RHEED electron beam as mentioned above. The second RF ion source is equipped with a set of diverging molybdenum grids. The ion source is pointed at the center of the tape at a 45 degree angle from the normal and provides texture to the sputtered material. The ion source is placed 30 cm away from the tape. The ion source can use oxygen and argon as working gases, while the neutralizer can only use argon. The power supplies for both ion sources are fixed to the frame and are equipped with the required RF and water and RF power for the neutralizer.
对于水冷靶座9,一个可调节的水冷靶座9被安装在腔体6的底部。此靶座9为靶材91的背板提供完整的水冷。靶材91的尺寸为30×20×1.2cm。每块靶材91都被绑定在稍大尺寸的OFHC铜背板上,铜背板以螺栓与靶座9相连。水与所有靶材91(无论是金属还是陶瓷)铜背板的背面直接接触。靶座9的位置可以沿上下和前后方向手动调节,范围为±2.5cm。这使得设备调节靶基距的能力有一定程度地提升。氧化镁靶:30×20×1.2cm,纯度99.99%,与铜背板绑定。为了最大程度的减少冷却水向腔体6中渗漏,水冷版会配备两个O型圈。两个O型圈的间隙会被差分抽气,以保证水不会漏到腔体6中。当换靶时,可利用吹气系统,将水从冷却模块中吹出,使换靶过程简单且干洁。For the water-cooled target holder 9, an adjustable water-cooled target holder 9 is installed at the bottom of the chamber 6. This target holder 9 provides complete water cooling for the backing plate of the target 91. The size of the target 91 is 30×20×1.2 cm. Each target 91 is bound to a slightly larger OFHC copper backing plate, which is bolted to the target holder 9. Water is in direct contact with the back of the copper backing plate of all targets 91 (whether metal or ceramic). The position of the target holder 9 can be manually adjusted in the up and down and front and back directions within a range of ±2.5 cm. This improves the ability of the equipment to adjust the target-substrate distance to a certain extent. Magnesium oxide target: 30×20×1.2 cm, purity 99.99%, bound to the copper backing plate. In order to minimize the leakage of cooling water into the chamber 6, the water-cooled version will be equipped with two O-rings. The gap between the two O-rings will be differentially evacuated to ensure that water does not leak into the chamber 6. When changing targets, the air blowing system can be used to blow water out of the cooling module, making the target changing process simple and clean.
对于反射高能电子衍射系统10:35keV电子流的RHEED电子枪被安装在腔体6的后面板上。电子枪包括一级的差分泵,一套维护工具和供电系统,也同样包括抵消地磁场的能量补偿系统。电子枪配备的还有电子束消隐(Beam blank),电子束震荡(Beam rocking),PC连接,附带观察窗和闸门的凹型屏幕,和三个备用灯丝。考虑到电子枪在有氧环境下工作,系统也包含了一个电子束电流的微处理控制组件,以保证工作长时间后,电子束电流也能保持不变。RHEED配备了一套k-Space专业数据获取系统,该系统包括一个配有火线(FireWire数据线),电缆和软件的敏感CCD相机。包括一个RHEED适配相机安装架和一台桌面电脑。系统包括一套真空泵组件,内有一个涡轮泵和一个前级干泵。也配备了一个VAT气动阀门,用以在腔体6破空时保护RHEED的电子枪。The RHEED electron gun for the reflected high energy electron diffraction system with a 10:35 keV electron current is mounted on the rear panel of chamber 6. The electron gun includes a differential pump for the first stage, a maintenance tool and a power supply system, as well as an energy compensation system to counteract the earth's magnetic field. The electron gun is also equipped with beam blanking, beam rocking, PC connection, a recessed screen with viewing window and shutter, and three spare filaments. Considering that the electron gun works in an oxygen environment, the system also includes a microprocessor control unit for the electron beam current to ensure that the electron beam current remains constant even after long operation. RHEED is equipped with a k-Space professional data acquisition system, which includes a sensitive CCD camera with FireWire data cable, cables and software. A RHEED-adapted camera mount and a desktop computer are included. The system includes a vacuum pump assembly with a turbo pump and a dry fore pump. A VAT pneumatic valve is also provided to protect the RHEED electron gun when chamber 6 is vented.
本发明还提供的一种离子束辅助沉积镀膜装置的镀膜方法,镀膜方法包括:镀膜系统1和刻蚀系统2二者分别同时对刻蚀区域内的多道带材进行刻蚀和镀膜,且刻蚀系统2的刻蚀速度小于或等于镀膜系统1的镀膜速度。镀膜系统1对镀膜区域内的多道带材进行镀膜。刻蚀区域相对于镀膜区域位于多道带材的前部走道。The present invention also provides a coating method for an ion beam assisted deposition coating device, the coating method comprising: a coating system 1 and an etching system 2 both etch and coat multiple strips in an etching area at the same time, and the etching speed of the etching system 2 is less than or equal to the coating speed of the coating system 1. The coating system 1 coats multiple strips in the coating area. The etching area is located in the front walkway of the multiple strips relative to the coating area.
具体地,由镀膜系统1的离子源产生的离子束轰击靶材91,靶材91被轰击后产生微细粉末向周围飘散,部分粉末落到离靶材91一定距离的带材表面,在带材表面形成一层薄膜,同时刻蚀系统2的离子源将表面凸出的表面打平。Specifically, the ion beam generated by the ion source of the coating system 1 bombards the target material 91. After being bombarded, the target material 91 produces fine powder that floats around. Part of the powder falls onto the surface of the strip at a certain distance from the target material 91, forming a thin film on the surface of the strip. At the same time, the ion source of the etching system 2 flattens the protruding surface.
在工作区域内,沉积速度的变化是镀膜系统1的离子束中心为中心对称分布的。而刻蚀系统2的离子束的变化是非对称的。更甚的是,两者的变化速率也不同,由于刻蚀系统2离子源的发散性,其由中心向外,刻蚀速度的下降相比沉积速度平缓一些,这就导致了很难在大范围内形成一个均匀的镀膜区。In the working area, the change of deposition rate is symmetrically distributed with the center of the ion beam of coating system 1 as the center. The change of the ion beam of etching system 2 is asymmetrical. What's worse, the change rates of the two are also different. Due to the divergence of the ion source of etching system 2, the decrease of etching rate from the center to the outside is more gentle than that of deposition rate, which makes it difficult to form a uniform coating area in a large area.
在工作区域内,存在高刻蚀/沉积比(下称ED比)的区域,甚至有部分区域的刻蚀速度大于沉积速度。在这些区域里,净沉积速度很低,但由于高的刻蚀速度,在此沉积的氧化镁会形成极优的织构度。这些高ED比的区域,尤其是ED比小于零(即刻蚀强于沉积)的区域,在氧化镁双轴织构的形成过程,起了至关重要的作用。In the working area, there are areas with high etching/deposition ratios (hereinafter referred to as ED ratios), and even in some areas, the etching rate is greater than the deposition rate. In these areas, the net deposition rate is very low, but due to the high etching rate, the magnesium oxide deposited here will form an excellent texture. These high ED ratio areas, especially those with an ED ratio less than zero (i.e., etching is stronger than deposition), play a vital role in the formation of biaxial texture of magnesium oxide.
通过对前几道走带同时进行镀膜和刻蚀,且刻蚀速度小于镀膜速度,使净沉积速度很低,但由于高的刻蚀速度,在此沉积的氧化镁会形成极优的织构度。在刻蚀强于沉积的区域,在氧化镁双轴织构的形成过程,起了至关重要的作用。控制系统5包括多个分段PID控制带材的走带速度,公里级带材的走带速度波动小于3%。通过对走带系统4进行分段PID控制,提高了走带的稳定性。By coating and etching the first few strips at the same time, and the etching speed is lower than the coating speed, the net deposition speed is very low, but due to the high etching speed, the magnesium oxide deposited here will form an excellent texture. In the area where etching is stronger than deposition, it plays a vital role in the formation of biaxial texture of magnesium oxide. The control system 5 includes multiple segmented PIDs to control the strip speed, and the speed fluctuation of the kilometer-level strip is less than 3%. By performing segmented PID control on the strip system 4, the stability of the strip is improved.
本领域技术人员知道,除了以纯计算机可读程序代码方式实现本发明提供的系统及其各个装置、模块、单元以外,完全可以通过将方法步骤进行逻辑编程来使得本发明提供的系统及其各个装置、模块、单元以逻辑门、开关、专用集成电路、可编程逻辑控制器以及嵌入式微控制器等的形式来实现相同功能。所以,本发明提供的系统及其各项装置、模块、单元可以被认为是一种硬件部件,而对其内包括的用于实现各种功能的装置、模块、单元也可以视为硬件部件内的结构;也可以将用于实现各种功能的装置、模块、单元视为既可以是实现方法的软件模块又可以是硬件部件内的结构。Those skilled in the art know that, in addition to realizing the system and its various devices, modules, and units provided by the present invention in a purely computer-readable program code, it is entirely possible to realize the same functions in the form of logic gates, switches, application-specific integrated circuits, programmable logic controllers, and embedded microcontrollers by logically programming the method steps. Therefore, the system and its various devices, modules, and units provided by the present invention can be considered as a hardware component, and the devices, modules, and units included therein for realizing various functions can also be regarded as structures within the hardware component; the devices, modules, and units for realizing various functions can also be regarded as both software modules for realizing the method and structures within the hardware component.
在本申请的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。In the description of the present application, it should be understood that the terms "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
以上对本发明的具体实施例进行了描述。需要理解的是,本发明并不局限于上述特定实施方式,本领域技术人员可以在权利要求的范围内做出各种变化或修改,这并不影响本发明的实质内容。在不冲突的情况下,本申请的实施例和实施例中的特征可以任意相互组合。The above describes the specific embodiments of the present invention. It should be understood that the present invention is not limited to the above specific embodiments, and those skilled in the art can make various changes or modifications within the scope of the claims, which does not affect the essence of the present invention. In the absence of conflict, the embodiments of the present application and the features in the embodiments can be combined with each other at will.
Claims (7)
Priority Applications (1)
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| CN202410377031.2A Active CN118048618B (en) | 2023-07-27 | 2023-07-27 | Ion source adjusting device for ion beam auxiliary deposition coating device |
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| CN101880863A (en) * | 2009-05-06 | 2010-11-10 | 中国科学院微电子研究所 | Multifunctional ion beam sputtering deposition and etching equipment |
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| Publication number | Publication date |
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| CN118048618B (en) | 2024-08-30 |
| CN116904955A (en) | 2023-10-20 |
| CN118028745B (en) | 2025-02-25 |
| CN118048618A (en) | 2024-05-17 |
| CN118360572A (en) | 2024-07-19 |
| CN118360572B (en) | 2025-03-18 |
| CN118086842A (en) | 2024-05-28 |
| CN116904955B (en) | 2024-04-30 |
| CN118028760A (en) | 2024-05-14 |
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| CN118028745A (en) | 2024-05-14 |
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