CN118063916A - A high-gloss scratch-resistant heat-resistant PMMA composite material and preparation method thereof - Google Patents
A high-gloss scratch-resistant heat-resistant PMMA composite material and preparation method thereof Download PDFInfo
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Abstract
Description
技术领域Technical Field
本发明涉及高分子材料技术领域,具体地,涉及一种高光泽耐刮擦耐热级PMMA复合材料及其制备方法。The invention relates to the technical field of polymer materials, and in particular to a high-gloss scratch-resistant and heat-resistant PMMA composite material and a preparation method thereof.
背景技术Background technique
汽车内饰件受环保法规和成本要求越来越趋向于免喷涂皮纹面和免喷涂高光面方向发展,皮纹面可以从皮纹上改善耐刮擦性能;然而高光面饰件,由于其表面特性,并缺少高光油漆的保护而更容易刮伤。传统的PC/ABS(聚碳酸酯/丙烯腈-丁二烯-苯乙烯共聚物)合金、ABS(丙烯腈-丁二烯-苯乙烯共聚物)等高光内饰由于耐刮性差,而限制高光免喷涂内饰件的发展和应用。Due to environmental regulations and cost requirements, automotive interior parts are increasingly moving towards non-spraying leather grain surfaces and non-spraying high-gloss surfaces. Leather grain surfaces can improve scratch resistance from the leather grain; however, high-gloss decorative parts are more easily scratched due to their surface characteristics and lack of protection from high-gloss paint. Traditional high-gloss interiors such as PC/ABS (polycarbonate/acrylonitrile-butadiene-styrene copolymer) alloys and ABS (acrylonitrile-butadiene-styrene copolymer) have poor scratch resistance, which limits the development and application of high-gloss non-spraying interior parts.
聚甲基丙烯酸甲酯(Polymethyl methacrylate,简称PMMA),因其优异的光学性能而广泛的应用车灯和照明行业。PMMA不仅有高透明性,还有高光泽度、高表面硬度等优点,其铅笔硬度可以达到3H以上,是工程塑料用表面硬度最高的材料。这种表面优异特性可满足汽车高光内饰件的高光泽,耐刮擦的特性要求,并且PMMA还有高强度、高模量的特性,缺点是材料偏脆,冲击强度低。Polymethyl methacrylate (PMMA) is widely used in the automotive lighting and lighting industry due to its excellent optical properties. PMMA not only has high transparency, but also has high gloss and high surface hardness. Its pencil hardness can reach over 3H, making it the material with the highest surface hardness for engineering plastics. This excellent surface property can meet the requirements of high gloss and scratch resistance for automotive high-gloss interior parts. PMMA also has the characteristics of high strength and high modulus. The disadvantage is that the material is brittle and has low impact strength.
专利CN111592730A提出用ASA(丙烯腈-苯乙烯-丙烯酸橡胶共聚物)和MBS(甲基丙烯酸甲酯-丁二烯-苯乙烯共聚物)为增韧剂改善PMMA的韧性,缺口冲击可以做到10左右,基本满足汽车内饰件对韧性要求,但是ASA增韧有限,且ASA会影响材料的光泽度,也会影响材料的耐热性,不能满足内饰高耐热要求。Patent CN111592730A proposes to use ASA (acrylonitrile-styrene-acrylic rubber copolymer) and MBS (methyl methacrylate-butadiene-styrene copolymer) as toughening agents to improve the toughness of PMMA. The notched impact can reach about 10, which basically meets the toughness requirements of automotive interior parts. However, the toughening effect of ASA is limited, and ASA will affect the glossiness and heat resistance of the material, and cannot meet the high heat resistance requirements of interior decoration.
专利CN106751099A通过添加高胶粉和AS(也就是ABS)来提高PMMA的韧性,由于添加比例较高,对最终产品耐热性影响会很大,因此专利CN106751099A通过添加N-苯基马来酰亚胺共聚物提高热变形温度,但这种耐热剂的玻璃化转变温度太高,在PMMA中的分散性较差,会降低PMMA复合材料的光泽度。Patent CN106751099A improves the toughness of PMMA by adding high-rubber powder and AS (that is, ABS). Due to the high addition ratio, the heat resistance of the final product will be greatly affected. Therefore, Patent CN106751099A increases the heat deformation temperature by adding N-phenylmaleimide copolymer. However, the glass transition temperature of this heat-resistant agent is too high, and its dispersibility in PMMA is poor, which will reduce the gloss of the PMMA composite material.
综上所述,现有技术的PMMA复合材料无法兼具高光泽、耐刮擦、耐热温度高的特点。In summary, the PMMA composite materials of the prior art cannot have the characteristics of high gloss, scratch resistance and high heat resistance.
发明内容Summary of the invention
本发明的目的是解决现有技术中存在的问题,提供一种高光泽耐刮擦耐热级PMMA复合材料及其制备方法。The purpose of the present invention is to solve the problems existing in the prior art and to provide a high-gloss scratch-resistant and heat-resistant PMMA composite material and a preparation method thereof.
为达到上述目的,本发明采用的技术方案如下:To achieve the above object, the technical solution adopted by the present invention is as follows:
一种高光泽耐刮擦耐热级PMMA复合材料,按重量份数计,包括40-60份PMMA、20-40份增韧剂、2-4份相容剂、10-30份耐热剂、0.2-0.4份光亮剂、0-0.4份抗UV剂和0-0.4份抗氧剂;A high-gloss scratch-resistant heat-resistant PMMA composite material, comprising, by weight, 40-60 parts of PMMA, 20-40 parts of a toughening agent, 2-4 parts of a compatibilizer, 10-30 parts of a heat-resistant agent, 0.2-0.4 parts of a brightener, 0-0.4 parts of an anti-UV agent, and 0-0.4 parts of an antioxidant;
增韧剂具有核壳结构,外壳为苯乙烯和丙烯腈的共聚物,内核为有机硅氧烷和丙烯酸橡胶;增韧剂的粒径为80-120nm;The toughening agent has a core-shell structure, the outer shell is a copolymer of styrene and acrylonitrile, and the inner core is organic siloxane and acrylic rubber; the particle size of the toughening agent is 80-120nm;
相容剂为MABS(甲基丙烯酸甲酯、苯乙烯、丙烯腈、丁二烯的共聚物);The compatibilizer is MABS (copolymer of methyl methacrylate, styrene, acrylonitrile and butadiene);
耐热剂为α-甲基苯乙烯和丙烯腈的共聚物;The heat-resistant agent is a copolymer of α-methylstyrene and acrylonitrile;
光亮剂为EBS(亚乙基双硬脂酰胺)。The brightener is EBS (ethylene bisstearamide).
作为优选的技术方案:As the preferred technical solution:
如上所述的一种高光泽耐刮擦耐热级PMMA复合材料,PMMA在250℃、2.16kg下的熔融指数为2-5g/10min。The high-gloss, scratch-resistant, and heat-resistant PMMA composite material as described above has a melt index of 2-5 g/10 min at 250° C. and 2.16 kg.
如上所述的一种高光泽耐刮擦耐热级PMMA复合材料,增韧剂的粒径在80-120nm之间,增韧剂与基料之间是一种海岛结构,增韧剂颗粒作为岛与基料有很好的相容性,但并不能被双螺杆再剪切分散变的更小,若粒径太大在产品表面形成微观凹凸不平的表面,导致产品表面光泽度降低;若粒径太小,则增韧效果较差。As described above, in a high-gloss, scratch-resistant, and heat-resistant PMMA composite material, the particle size of the toughening agent is between 80-120nm, and there is an island structure between the toughening agent and the base material. The toughening agent particles as islands have good compatibility with the base material, but cannot be sheared and dispersed by the twin-screw to become smaller. If the particle size is too large, a microscopic uneven surface will be formed on the surface of the product, resulting in a decrease in the surface gloss of the product; if the particle size is too small, the toughening effect is poor.
如上所述的一种高光泽耐刮擦耐热级PMMA复合材料,耐热剂的玻璃化转变温度在120-140℃之间,玻璃化转变温度太高,会影响耐热剂在基材中的分散,玻璃化转变温度太低则耐热效果较差。As described above, for a high-gloss, scratch-resistant, and heat-resistant PMMA composite material, the glass transition temperature of the heat-resistant agent is between 120 and 140° C. If the glass transition temperature is too high, it will affect the dispersion of the heat-resistant agent in the substrate, and if the glass transition temperature is too low, the heat-resistant effect is poor.
如上所述的一种高光泽耐刮擦耐热级PMMA复合材料,高光泽耐刮擦耐热级PMMA复合材料的拉伸强度为47.6-55.1MPa,弯曲强度为68.2-76.1MPa,弯曲模量为2175-2390MPa,缺口冲击强度为6.5-13.6KJ/m2,维卡温度为99.8-106.2℃,铅笔硬度为2-3H,光泽度为107-112。The high gloss scratch-resistant and heat-resistant PMMA composite material has a tensile strength of 47.6-55.1 MPa, a flexural strength of 68.2-76.1 MPa, a flexural modulus of 2175-2390 MPa, a notched impact strength of 6.5-13.6 KJ/m 2 , a Vicat temperature of 99.8-106.2° C., a pencil hardness of 2-3H, and a glossiness of 107-112.
本发明还提供制备如上任一项所述的一种高光泽耐刮擦耐热级PMMA复合材料的方法,按重量配比将各组分混匀后,由双螺杆挤出机挤出造粒制得高光泽耐刮擦耐热级PMMA复合材料。The present invention also provides a method for preparing a high-gloss scratch-resistant and heat-resistant PMMA composite material as described in any of the above items, after mixing the components according to the weight ratio, extruding and granulating by a twin-screw extruder to obtain the high-gloss scratch-resistant and heat-resistant PMMA composite material.
作为优选的技术方案:As the preferred technical solution:
如上所述的方法,双螺杆挤出机的挤出温度为220-230℃,转速为350-400转/分。In the method described above, the extrusion temperature of the twin-screw extruder is 220-230° C., and the rotation speed is 350-400 rpm.
有益效果Beneficial Effects
(1)本发明选用一种共聚物作为增韧剂,呈现一种核-壳结构,其中有机硅氧烷和丙烯酸橡胶为增韧剂的内核,用于提高复合材料的韧性和耐低温性;有机硅氧烷的玻璃化转变温度可以达到-120℃,可为复合材料提供优良的抗冲击性和耐寒性;苯乙烯和丙烯腈的共聚物为增韧剂的壳体,用于提供与PMMA的相容性,壳体的丙烯腈链段和PMMA结构上相似,有很好的相容性。(1) The present invention uses a copolymer as a toughening agent, presenting a core-shell structure, wherein the organosiloxane and acrylic rubber are the core of the toughening agent, which are used to improve the toughness and low-temperature resistance of the composite material; the glass transition temperature of the organosiloxane can reach -120°C, which can provide the composite material with excellent impact resistance and cold resistance; the copolymer of styrene and acrylonitrile is the shell of the toughening agent, which is used to provide compatibility with PMMA, and the acrylonitrile segment of the shell is similar to PMMA in structure and has good compatibility.
(2)本发明控制增韧剂的粒径在80-120nm之间,不会影响PMMA的光泽度。(2) The particle size of the toughening agent is controlled within the range of 80-120 nm in the present invention, which will not affect the glossiness of PMMA.
(3)本发明选用MABS作为相容剂,MABS的MMA链段与PMMA有相似相容性;MABS的AS链段与增韧剂的壳体和耐热剂也都有很好的相容性。(3) The present invention uses MABS as a compatibilizer. The MMA segment of MABS has similar compatibility with PMMA; the AS segment of MABS also has good compatibility with the shell of the toughening agent and the heat-resistant agent.
(4)现有技术多用N-苯基马来酰亚胺的共聚物作为耐热剂,是因为其耐热效率较高,玻璃化转变温度一般在170℃以上,其与PMMA的玻璃化转变温度相差较大,这种耐热剂在PMMA中分散较差,而裸露在产品表面的耐热剂颗粒,使产品表面微观上凹凸不平,影响光泽度;本发明选用α-甲基苯乙烯和丙烯腈的共聚物作为耐热剂,耐热剂主链上的侧甲基可以抑制链段的运动,可以提高PMMA的玻璃化转变温度,并且耐热剂和PMMA有很好的相容分散性,不影响PMMA的光泽度。(4) The prior art mostly uses copolymers of N-phenylmaleimide as heat-resistant agents because of their high heat-resistant efficiency and glass transition temperature generally above 170°C, which is quite different from the glass transition temperature of PMMA. Such heat-resistant agents are poorly dispersed in PMMA, and the heat-resistant agent particles exposed on the surface of the product make the surface of the product microscopically uneven, affecting the glossiness. The present invention uses a copolymer of α-methylstyrene and acrylonitrile as a heat-resistant agent. The side methyl groups on the main chain of the heat-resistant agent can inhibit the movement of the chain segments and increase the glass transition temperature of PMMA. In addition, the heat-resistant agent and PMMA have good compatibility and dispersibility and do not affect the glossiness of PMMA.
(5)本发明选用EBS作为光亮剂,在复合材料的成品加工时,EBS析出到产品表面,填补树脂、增韧剂以及耐热剂之间的微小空隙提高产品表面的光泽度。(5) The present invention uses EBS as a brightener. When the composite material is processed as a finished product, EBS precipitates on the surface of the product to fill the tiny gaps between the resin, toughening agent and heat-resistant agent to improve the glossiness of the product surface.
(6)本发明的高光泽耐刮擦耐热级PMMA复合材料适用于高光泽免喷涂内饰件,比如装饰条、控制面板等。(6) The high-gloss scratch-resistant and heat-resistant PMMA composite material of the present invention is suitable for high-gloss spray-free interior parts, such as decorative strips, control panels, etc.
具体实施方式Detailed ways
下面结合具体实施方式,进一步阐述本发明。应理解,这些实施例仅用于说明本发明而不用于限制本发明的范围。此外应理解,在阅读了本发明讲授的内容之后,本领域技术人员可以对本发明作各种改动或修改,这些等价形式同样落于本申请所附权利要求书所限定的范围。The present invention will be further described below in conjunction with specific embodiments. It should be understood that these embodiments are only used to illustrate the present invention and are not intended to limit the scope of the present invention. In addition, it should be understood that after reading the content taught by the present invention, those skilled in the art can make various changes or modifications to the present invention, and these equivalent forms fall within the scope limited by the appended claims of the application equally.
以下为各实施例和对比例中制得的高光泽耐刮擦耐热级PMMA复合材料相关性能的检测方法如下:The following is the detection method of the relevant properties of the high-gloss scratch-resistant and heat-resistant PMMA composite materials prepared in each embodiment and comparative example:
将制得的复合材料在鼓风烘箱中于90℃干燥4小时以上,用注塑机注塑成标准样条;将注塑好的标准样条在50%的相对湿度、23℃放置至少24小时后进行下列测试:The prepared composite material was dried in a blast oven at 90°C for more than 4 hours, and injection molded into standard specimens using an injection molding machine; the injection molded standard specimens were placed at a relative humidity of 50% and 23°C for at least 24 hours and then subjected to the following tests:
拉伸强度的检测方法:参照ISO 527-2:2012方法进行检测,其中,测试样品为1A型,拉伸速度50mm/min;Tensile strength test method: refer to ISO 527-2:2012 method for testing, where the test sample is 1A type and the tensile speed is 50mm/min;
弯曲强度和弯曲模量的检测方法:参照ISO 178:2019方法进行检测,其中,试验速度2mm/min;Testing method for flexural strength and flexural modulus: refer to ISO 178:2019 method for testing, where the test speed is 2mm/min;
缺口冲击强度的检测方法:参照ISO 179-1/1eA-2010方法进行检测,其中,缺口类型为A型缺口,摆锤能量为2J;Notched impact strength test method: refer to ISO 179-1/1eA-2010 method for testing, where the notch type is A-type notch and the pendulum energy is 2J;
维卡温度的检测方法:参照ISO 306:2013方法进行检测,其中,负荷为50N,升温速率为50℃/h。Vicat temperature detection method: refer to ISO 306:2013 method for detection, where the load is 50N and the heating rate is 50℃/h.
铅笔硬度检测方法:参照ISO 15184:2012方法进行检测;Pencil hardness test method: refer to ISO 15184:2012 method for testing;
光泽度检测方法:参考ASTM D523-2014方法进行检测,测试角为60°。Gloss test method: refer to ASTM D523-2014 method for testing, the test angle is 60°.
实施例1Example 1
一种高光泽耐刮擦耐热级PMMA复合材料的制备方法,步骤如下:A method for preparing a high-gloss scratch-resistant and heat-resistant PMMA composite material, comprising the following steps:
(1)原料的准备;(1) Preparation of raw materials;
PMMA:厂商为日本三菱丽阳公司,牌号为VH001,在250℃、2.16kg下的熔融指数为2g/10min;PMMA: The manufacturer is Mitsubishi Rayon Co., Ltd. of Japan, the brand is VH001, and the melt index at 250℃ and 2.16kg is 2g/10min;
增韧剂:厂商为日本三菱化学公司,牌号为SX-006;Toughening agent: The manufacturer is Mitsubishi Chemical Corporation of Japan, the brand is SX-006;
相容剂:MABS,品牌为中国台湾奇美实业股份有限公司,牌号为PA-758;Compatibilizer: MABS, brand is Chi Mei Industrial Co., Ltd., Taiwan, China, brand number PA-758;
耐热剂:α-甲基苯乙烯和丙烯腈的共聚物,品牌为德国巴斯夫,牌号为HH-120;Heat resistant agent: copolymer of α-methylstyrene and acrylonitrile, brand is BASF of Germany, grade is HH-120;
光亮剂:EBS(亚乙基双硬脂酸酰胺),品牌为日本花王,牌号为EB-G;Brightener: EBS (ethylene bis stearamide), brand is Kao of Japan, grade is EB-G;
抗氧剂:品牌为德国巴斯夫,牌号为B215;Antioxidant: Brand is BASF of Germany, grade B215;
抗UV剂:品牌为德国巴斯夫,牌号为UV-234;Anti-UV agent: The brand is BASF of Germany, the grade is UV-234;
(2)按重量份数计,将50份PMMA、30份增韧剂、2份相容剂、20份耐热剂、0.2份光亮剂、0.3份UV剂和0.4份抗氧剂混合均匀后,由双螺杆挤出机挤出造粒制得高光泽耐刮擦耐热级PMMA复合材料;其中,双螺杆挤出机的转速为400转/分,第一区到第十区的挤出温度分别为220℃、225℃、230℃、230℃、230℃、230℃、230℃、230℃、225℃、225℃。(2) 50 parts of PMMA, 30 parts of toughening agent, 2 parts of compatibilizer, 20 parts of heat-resistant agent, 0.2 parts of brightener, 0.3 parts of UV agent and 0.4 parts of antioxidant were mixed uniformly by weight, and then extruded and granulated by a twin-screw extruder to obtain a high-gloss, scratch-resistant and heat-resistant PMMA composite material; wherein the speed of the twin-screw extruder is 400 rpm, and the extrusion temperatures of the first zone to the tenth zone are 220°C, 225°C, 230°C, 230°C, 230°C, 230°C, 230°C, 230°C, 225°C and 225°C respectively.
最终制得的高光泽耐刮擦耐热级PMMA复合材料的拉伸强度为55.1MPa,弯曲强度为68.8MPa,弯曲模量为2175MPa,缺口冲击强度为7.2KJ/m2,维卡温度为103.2℃,铅笔硬度为2H,光泽度为110。The final high gloss scratch-resistant heat-resistant PMMA composite material has a tensile strength of 55.1 MPa, a flexural strength of 68.8 MPa, a flexural modulus of 2175 MPa, a notched impact strength of 7.2 KJ/m 2 , a Vicat temperature of 103.2° C., a pencil hardness of 2H, and a gloss of 110.
对比例1Comparative Example 1
一种高光泽耐刮擦耐热级PMMA复合材料的制备方法,基本同实施例1,不同之处仅在于:步骤(1)中增韧剂的厂商为LG化学,牌号为EM500。A method for preparing a high-gloss scratch-resistant and heat-resistant PMMA composite material is basically the same as that in Example 1, except that the toughening agent in step (1) is produced by LG Chemical and its brand is EM500.
最终制得的高光泽耐刮擦耐热级PMMA复合材料的拉伸强度为53.7MPa,弯曲强度为67.1MPa,弯曲模量为2130MPa,缺口冲击强度为8.6KJ/m2,维卡温度为102.5℃,铅笔硬度为1H,光泽度为96。The final high gloss scratch-resistant heat-resistant PMMA composite material has a tensile strength of 53.7 MPa, a flexural strength of 67.1 MPa, a flexural modulus of 2130 MPa, a notched impact strength of 8.6 KJ/m 2 , a Vicat temperature of 102.5°C, a pencil hardness of 1H, and a gloss of 96.
将对比例1和实施例1对比可知,由于对比例1所用增韧剂的核壳物质为甲基丙烯酸甲酯-丁二烯-苯乙烯共聚物(丁苯橡胶为核,苯乙烯和甲基丙烯酸甲酯为壳),粒径为300nm左右,会导致制得的PMMA复合材料得光泽度降低,这是因为增韧剂有较大粒径,会在复合材料表面形成明显的凹凸不平的界面,造成光泽度较低。By comparing Comparative Example 1 with Example 1, it can be seen that since the core-shell material of the toughening agent used in Comparative Example 1 is methyl methacrylate-butadiene-styrene copolymer (styrene-butadiene rubber as the core, styrene and methyl methacrylate as the shell), and the particle size is about 300 nm, the glossiness of the PMMA composite material obtained will be reduced. This is because the toughening agent has a larger particle size, which will form an obvious uneven interface on the surface of the composite material, resulting in lower glossiness.
对比例2Comparative Example 2
一种高光泽耐刮擦耐热级PMMA复合材料的制备方法,基本同实施例1,不同之处仅在于:步骤(1)中不准备相容剂,步骤(2)中不添加相容剂。A method for preparing a high-gloss scratch-resistant and heat-resistant PMMA composite material is basically the same as Example 1, except that no compatibilizer is prepared in step (1) and no compatibilizer is added in step (2).
最终制得的高光泽耐刮擦耐热级PMMA复合材料的拉伸强度为54.9MPa,弯曲强度为68.2MPa,弯曲模量为2150MPa,缺口冲击强度为6.2KJ/m2,维卡温度为103.3℃,铅笔硬度为2H,光泽度为110。The final high gloss scratch-resistant heat-resistant PMMA composite material has a tensile strength of 54.9 MPa, a flexural strength of 68.2 MPa, a flexural modulus of 2150 MPa, a notched impact strength of 6.2 KJ/m 2 , a Vicat temperature of 103.3° C., a pencil hardness of 2H, and a gloss of 110.
将对比例2和实施例1对比可知,由于对比例2中不添加相容剂,会导致高光泽耐刮擦耐热级PMMA复合材料的综合性能有一定程度的降低。By comparing Comparative Example 2 with Example 1, it can be seen that since no compatibilizer is added in Comparative Example 2, the comprehensive performance of the high-gloss scratch-resistant and heat-resistant PMMA composite material is reduced to a certain extent.
对比例3Comparative Example 3
一种高光泽耐刮擦耐热级PMMA复合材料的制备方法,基本同实施例1,不同之处仅在于:步骤(1)中耐热剂的品牌为日本电气化学,牌号为MS-NB。A method for preparing a high-gloss scratch-resistant heat-resistant PMMA composite material is basically the same as that in Example 1, except that the brand of the heat-resistant agent in step (1) is Nippon Electric Chemical, with a grade of MS-NB.
最终制得的高光泽耐刮擦耐热级PMMA复合材料的拉伸强度为53.4MPa,弯曲强度为66.7MPa,弯曲模量为2125MPa,缺口冲击强度为6.5KJ/m2,维卡温度为108.1℃,铅笔硬度为1H,光泽度为93.4。The final high gloss scratch-resistant heat-resistant PMMA composite material has a tensile strength of 53.4 MPa, a flexural strength of 66.7 MPa, a flexural modulus of 2125 MPa, a notched impact strength of 6.5 KJ/m 2 , a Vicat temperature of 108.1° C., a pencil hardness of 1H, and a gloss of 93.4.
将对比例3和实施例1对比可知,由于对比例3所用耐热剂为N-苯基马来酰亚胺-苯乙烯-马来酸酐共聚物,这种耐热剂的玻璃化转变温度高达190℃以上,提高耐热效果明显,但会导致光泽度明显降低,铅笔硬度也有一定降低,这是因为这种耐热剂玻璃化转变温度与PMMA基材的玻璃化转变温度相差太大,很难通过双螺杆将耐热剂完全分散到PMMA中,不熔的耐热剂聚集体在复合材料表面形成微麻点,从而使制得的PMMA复合材料光泽度变低,同时耐刮擦也变差。By comparing Comparative Example 3 with Example 1, it can be seen that since the heat-resistant agent used in Comparative Example 3 is N-phenylmaleimide-styrene-maleic anhydride copolymer, the glass transition temperature of this heat-resistant agent is as high as 190°C or more, and the heat-resistant effect is significantly improved, but the glossiness is significantly reduced, and the pencil hardness is also reduced to a certain extent. This is because the glass transition temperature of this heat-resistant agent is too different from the glass transition temperature of the PMMA substrate, and it is difficult to completely disperse the heat-resistant agent into the PMMA through a twin-screw extruder. The infusible heat-resistant agent aggregates form micro pits on the surface of the composite material, thereby reducing the glossiness of the prepared PMMA composite material and deteriorating the scratch resistance.
实施例2Example 2
一种高光泽耐刮擦耐热级PMMA复合材料的制备方法,步骤如下:A method for preparing a high-gloss scratch-resistant and heat-resistant PMMA composite material, comprising the following steps:
(1)原料的准备;(1) Preparation of raw materials;
PMMA:厂商为日本三菱丽阳公司,牌号为VH001,在250℃、2.16kg下的熔融指数为2g/10min;PMMA: The manufacturer is Mitsubishi Rayon Co., Ltd. of Japan, the brand is VH001, and the melt index at 250℃ and 2.16kg is 2g/10min;
增韧剂:厂商为日本三菱化学公司,牌号为SX-006;Toughening agent: The manufacturer is Mitsubishi Chemical Corporation of Japan, the brand is SX-006;
相容剂:MABS,品牌为中国台湾奇美实业股份有限公司,牌号为PA-758;Compatibilizer: MABS, brand is Chi Mei Industrial Co., Ltd., Taiwan, China, brand number PA-758;
耐热剂:α-甲基苯乙烯和丙烯腈的共聚物,品牌为德国巴斯夫,牌号为HH-120;Heat resistant agent: copolymer of α-methylstyrene and acrylonitrile, brand is BASF of Germany, grade is HH-120;
光亮剂:EBS(亚乙基双硬脂酸酰胺),品牌为日本花王,牌号为EB-G;Brightener: EBS (ethylene bis stearamide), brand is Kao of Japan, grade is EB-G;
抗氧剂:品牌为德国巴斯夫,牌号为B215;Antioxidant: Brand is BASF of Germany, grade B215;
(2)按重量份数计,将70份PMMA、20份增韧剂、4份相容剂、10份耐热剂、0.3份光亮剂和0.2份抗氧剂混合均匀后,由双螺杆挤出机挤出造粒制得高光泽耐刮擦耐热级PMMA复合材料;其中,双螺杆挤出机的转速为350转/分,第一区到第十区的挤出温度分别为230℃、223℃、220℃、220℃、220℃、220℃、220℃、220℃、225℃、225℃。(2) 70 parts of PMMA, 20 parts of toughening agent, 4 parts of compatibilizer, 10 parts of heat-resistant agent, 0.3 parts of brightener and 0.2 parts of antioxidant were mixed uniformly by weight, and then extruded and granulated by a twin-screw extruder to obtain a high-gloss, scratch-resistant and heat-resistant PMMA composite material; wherein the speed of the twin-screw extruder was 350 rpm, and the extrusion temperatures of the first zone to the tenth zone were 230°C, 223°C, 220°C, 220°C, 220°C, 220°C, 220°C, 220°C, 225°C and 225°C, respectively.
最终制得的高光泽耐刮擦耐热级PMMA复合材料的拉伸强度为53.3MPa,弯曲强度为76.1MPa,弯曲模量为2380MPa,缺口冲击强度为6.5KJ/m2,维卡温度为100℃,铅笔硬度为3H,光泽度为112。The final high gloss scratch-resistant heat-resistant PMMA composite material has a tensile strength of 53.3 MPa, a flexural strength of 76.1 MPa, a flexural modulus of 2380 MPa, a notched impact strength of 6.5 KJ/m 2 , a Vicat temperature of 100° C., a pencil hardness of 3H, and a gloss of 112.
实施例3Example 3
一种高光泽耐刮擦耐热级PMMA复合材料的制备方法,步骤如下:A method for preparing a high-gloss scratch-resistant and heat-resistant PMMA composite material, comprising the following steps:
(1)原料的准备;(1) Preparation of raw materials;
PMMA:厂商为日本三菱丽阳公司,牌号为VH001,在250℃、2.16kg下的熔融指数为2g/10min;PMMA: The manufacturer is Mitsubishi Rayon Co., Ltd. of Japan, the brand is VH001, and the melt index at 250℃ and 2.16kg is 2g/10min;
增韧剂:厂商为日本三菱化学公司,牌号为SX-006;Toughening agent: The manufacturer is Mitsubishi Chemical Corporation of Japan, the brand is SX-006;
相容剂:MABS,品牌为中国台湾奇美实业股份有限公司,牌号为PA-758;Compatibilizer: MABS, brand is Chi Mei Industrial Co., Ltd., Taiwan, China, brand number PA-758;
耐热剂:α-甲基苯乙烯和丙烯腈的共聚物,品牌为德国巴斯夫,牌号为HH-120;Heat resistant agent: copolymer of α-methylstyrene and acrylonitrile, brand is BASF of Germany, grade is HH-120;
光亮剂:EBS(亚乙基双硬脂酸酰胺),品牌为日本花王,牌号为EB-G;Brightener: EBS (ethylene bis stearamide), brand is Kao of Japan, grade is EB-G;
抗UV剂:品牌为德国巴斯夫,牌号为UV-234;Anti-UV agent: The brand is BASF of Germany, the grade is UV-234;
(2)按重量份数计,将60份PMMA、25份增韧剂、3份相容剂、15份耐热剂、0.2份光亮剂和0.4份UV剂混合均匀后,由双螺杆挤出机挤出造粒制得高光泽耐刮擦耐热级PMMA复合材料;其中,双螺杆挤出机的转速为360转/分,第一区到第十区的挤出温度分别为225℃、220℃、225℃、225℃、225℃、225℃、225℃、225℃、230℃、230℃。(2) 60 parts of PMMA, 25 parts of toughening agent, 3 parts of compatibilizer, 15 parts of heat-resistant agent, 0.2 parts of brightener and 0.4 parts of UV agent were mixed uniformly by weight, and then extruded and granulated by a twin-screw extruder to obtain a high-gloss, scratch-resistant and heat-resistant PMMA composite material; wherein the speed of the twin-screw extruder was 360 rpm, and the extrusion temperatures of the first zone to the tenth zone were 225°C, 220°C, 225°C, 225°C, 225°C, 225°C, 225°C, 225°C, 230°C, and 230°C, respectively.
最终制得的高光泽耐刮擦耐热级PMMA复合材料的拉伸强度为54.2MPa,弯曲强度为75.9MPa,弯曲模量为2390MPa,缺口冲击强度为6.8KJ/m2,维卡温度为99.8℃,铅笔硬度为2H,光泽度为112。The final high gloss scratch-resistant heat-resistant PMMA composite material has a tensile strength of 54.2 MPa, a flexural strength of 75.9 MPa, a flexural modulus of 2390 MPa, a notched impact strength of 6.8 KJ/m 2 , a Vicat temperature of 99.8°C, a pencil hardness of 2H, and a gloss of 112.
实施例4Example 4
一种高光泽耐刮擦耐热级PMMA复合材料的制备方法,步骤如下:A method for preparing a high-gloss scratch-resistant and heat-resistant PMMA composite material, comprising the following steps:
(1)原料的准备;(1) Preparation of raw materials;
PMMA:厂商为日本三菱丽阳公司,牌号为VH001,在250℃、2.16kg下的熔融指数为2g/10min;PMMA: The manufacturer is Mitsubishi Rayon Co., Ltd. of Japan, the brand is VH001, and the melt index at 250℃ and 2.16kg is 2g/10min;
增韧剂:厂商为日本三菱化学公司,牌号为SX-006;Toughening agent: The manufacturer is Mitsubishi Chemical Corporation of Japan, the brand is SX-006;
相容剂:MABS,品牌为中国台湾奇美实业股份有限公司,牌号为PA-758;Compatibilizer: MABS, brand is Chi Mei Industrial Co., Ltd., Taiwan, China, brand number PA-758;
耐热剂:α-甲基苯乙烯和丙烯腈的共聚物,品牌为德国巴斯夫,牌号为HH-120;Heat resistant agent: copolymer of α-methylstyrene and acrylonitrile, brand is BASF of Germany, grade is HH-120;
光亮剂:EBS(亚乙基双硬脂酸酰胺),品牌为日本花王,牌号为EB-G;Brightener: EBS (ethylene bis stearamide), brand is Kao of Japan, grade is EB-G;
抗氧剂:品牌为德国巴斯夫,牌号为B215;Antioxidant: Brand is BASF of Germany, grade B215;
抗UV剂:品牌为德国巴斯夫,牌号为UV-234;Anti-UV agent: The brand is BASF of Germany, the grade is UV-234;
(2)按重量份数计,将55份PMMA、30份增韧剂、2份相容剂、25份耐热剂、0.4份光亮剂、0.2份UV剂和0.2份抗氧剂混合均匀后,由双螺杆挤出机挤出造粒制得高光泽耐刮擦耐热级PMMA复合材料;其中,双螺杆挤出机的转速为390转/分,第一区到第十区的挤出温度分别为228℃、230℃、224℃、224℃、224℃、224℃、224℃、224℃、220℃、220℃。(2) 55 parts of PMMA, 30 parts of toughening agent, 2 parts of compatibilizer, 25 parts of heat-resistant agent, 0.4 parts of brightener, 0.2 parts of UV agent and 0.2 parts of antioxidant were mixed uniformly by weight, and then extruded and granulated by a twin-screw extruder to obtain a high-gloss, scratch-resistant and heat-resistant PMMA composite material; wherein the speed of the twin-screw extruder was 390 rpm, and the extrusion temperatures of the first zone to the tenth zone were 228°C, 230°C, 224°C, 224°C, 224°C, 224°C, 224°C, 224°C, 220°C, and 220°C, respectively.
最终制得的高光泽耐刮擦耐热级PMMA复合材料的拉伸强度为53.2MPa,弯曲强度为74.5MPa,弯曲模量为2340MPa,缺口冲击强度为8.9KJ/m2,维卡温度为100.1℃,铅笔硬度为2H,光泽度为110。The final high gloss scratch-resistant heat-resistant PMMA composite material has a tensile strength of 53.2 MPa, a flexural strength of 74.5 MPa, a flexural modulus of 2340 MPa, a notched impact strength of 8.9 KJ/m 2 , a Vicat temperature of 100.1°C, a pencil hardness of 2H, and a gloss of 110.
实施例5Example 5
一种高光泽耐刮擦耐热级PMMA复合材料的制备方法,步骤如下:A method for preparing a high-gloss scratch-resistant and heat-resistant PMMA composite material, comprising the following steps:
(1)原料的准备;(1) Preparation of raw materials;
PMMA:厂商为日本三菱丽阳公司,牌号为VH001,在250℃、2.16kg下的熔融指数为2g/10min;PMMA: The manufacturer is Mitsubishi Rayon Co., Ltd. of Japan, the brand is VH001, and the melt index at 250℃ and 2.16kg is 2g/10min;
增韧剂:厂商为日本三菱化学公司,牌号为SX-006;Toughening agent: The manufacturer is Mitsubishi Chemical Corporation of Japan, the brand is SX-006;
相容剂:MABS,品牌为中国台湾奇美实业股份有限公司,牌号为PA-758;Compatibilizer: MABS, brand is Chi Mei Industrial Co., Ltd., Taiwan, China, brand number PA-758;
耐热剂:α-甲基苯乙烯和丙烯腈的共聚物,品牌为德国巴斯夫,牌号为HH-120;Heat resistant agent: copolymer of α-methylstyrene and acrylonitrile, brand is BASF of Germany, grade is HH-120;
光亮剂:EBS(亚乙基双硬脂酸酰胺),品牌为日本花王,牌号为EB-G;Brightener: EBS (ethylene bis stearamide), brand is Kao of Japan, grade is EB-G;
抗氧剂:品牌为德国巴斯夫,牌号为B215;Antioxidant: Brand is BASF of Germany, grade B215;
抗UV剂:品牌为德国巴斯夫,牌号为UV-234;Anti-UV agent: The brand is BASF of Germany, the grade is UV-234;
(2)按重量份数计,将40份PMMA、35份增韧剂、3份相容剂、30份耐热剂、0.3份光亮剂、0.2份UV剂和0.3份抗氧剂混合均匀后,由双螺杆挤出机挤出造粒制得高光泽耐刮擦耐热级PMMA复合材料;其中,双螺杆挤出机的转速为355转/分,第一区到第十区的挤出温度分别为230℃、227℃、228℃、228℃、228℃、228℃、228℃、228℃、223℃、223℃。(2) By weight, 40 parts of PMMA, 35 parts of toughening agent, 3 parts of compatibilizer, 30 parts of heat-resistant agent, 0.3 parts of brightener, 0.2 parts of UV agent and 0.3 parts of antioxidant were mixed uniformly, and then extruded and granulated by a twin-screw extruder to obtain a high-gloss, scratch-resistant and heat-resistant PMMA composite material; wherein the speed of the twin-screw extruder was 355 rpm, and the extrusion temperatures of the first zone to the tenth zone were 230°C, 227°C, 228°C, 228°C, 228°C, 228°C, 228°C, 228°C, 223°C, and 223°C, respectively.
最终制得的高光泽耐刮擦耐热级PMMA复合材料的拉伸强度为50.4MPa,弯曲强度为73.2MPa,弯曲模量为2280MPa,缺口冲击强度为9.1KJ/m2,维卡温度为106.2℃,铅笔硬度为2H,光泽度为108。The final high gloss scratch-resistant heat-resistant PMMA composite material has a tensile strength of 50.4 MPa, a flexural strength of 73.2 MPa, a flexural modulus of 2280 MPa, a notched impact strength of 9.1 KJ/m 2 , a Vicat temperature of 106.2°C, a pencil hardness of 2H, and a gloss of 108.
实施例6Example 6
一种高光泽耐刮擦耐热级PMMA复合材料的制备方法,步骤如下:A method for preparing a high-gloss scratch-resistant and heat-resistant PMMA composite material, comprising the following steps:
(1)原料的准备;(1) Preparation of raw materials;
PMMA:厂商为日本三菱丽阳公司,牌号为VH001,在250℃、2.16kg下的熔融指数为2g/10min;PMMA: The manufacturer is Mitsubishi Rayon Co., Ltd. of Japan, the brand is VH001, and the melt index at 250℃ and 2.16kg is 2g/10min;
增韧剂:厂商为日本三菱化学公司,牌号为SX-006;Toughening agent: The manufacturer is Mitsubishi Chemical Corporation of Japan, the brand is SX-006;
相容剂:MABS,品牌为中国台湾奇美实业股份有限公司,牌号为PA-758;Compatibilizer: MABS, brand is Chi Mei Industrial Co., Ltd., Taiwan, China, brand number PA-758;
耐热剂:α-甲基苯乙烯和丙烯腈的共聚物,品牌为德国巴斯夫,牌号为HH-120;Heat resistant agent: copolymer of α-methylstyrene and acrylonitrile, brand is BASF of Germany, grade is HH-120;
光亮剂:EBS(亚乙基双硬脂酸酰胺),品牌为日本花王,牌号为EB-G;Brightener: EBS (ethylene bis stearamide), brand is Kao of Japan, grade is EB-G;
抗氧剂:品牌为德国巴斯夫,牌号为B215;Antioxidant: Brand is BASF of Germany, grade B215;
抗UV剂:品牌为德国巴斯夫,牌号为UV-234;Anti-UV agent: The brand is BASF of Germany, the grade is UV-234;
(2)按重量份数计,将40份PMMA、40份增韧剂、4份相容剂、20份耐热剂、0.2份光亮剂、0.4份UV剂和0.4份抗氧剂混合均匀后,由双螺杆挤出机挤出造粒制得高光泽耐刮擦耐热级PMMA复合材料;其中,双螺杆挤出机的转速为370转/分,第一区到第十区的挤出温度分别为224℃、230℃、223℃、223℃、223℃、223℃、223℃、223℃、228℃、228℃。(2) 40 parts of PMMA, 40 parts of toughening agent, 4 parts of compatibilizer, 20 parts of heat-resistant agent, 0.2 parts of brightener, 0.4 parts of UV agent and 0.4 parts of antioxidant were mixed uniformly by weight, and then extruded and granulated by a twin-screw extruder to obtain a high-gloss, scratch-resistant and heat-resistant PMMA composite material; wherein the speed of the twin-screw extruder was 370 rpm, and the extrusion temperatures of the first zone to the tenth zone were 224°C, 230°C, 223°C, 223°C, 223°C, 223°C, 223°C, 223°C, 228°C, and 228°C, respectively.
最终制得的高光泽耐刮擦耐热级PMMA复合材料的拉伸强度为47.6MPa,弯曲强度为68.2MPa,弯曲模量为2180MPa,缺口冲击强度为13.6KJ/m2,维卡温度为102.3℃,铅笔硬度为2H,光泽度为107。The final high gloss scratch-resistant heat-resistant PMMA composite material has a tensile strength of 47.6 MPa, a flexural strength of 68.2 MPa, a flexural modulus of 2180 MPa, a notched impact strength of 13.6 KJ/m 2 , a Vicat temperature of 102.3°C, a pencil hardness of 2H, and a gloss of 107.
Claims (7)
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