CN118047893A - A method for preparing polyolefin elastomer - Google Patents
A method for preparing polyolefin elastomer Download PDFInfo
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Abstract
本发明属于化工领域,尤其涉及一种聚烯烃弹性体的制备方法,包括以下步骤:在无水无氧条件下,乙烯乙烷混合气、α‑烯烃共聚单体、催化剂和有机溶剂在反应釜内混合进行聚合反应,得到聚烯烃弹性体;所述聚合反应的温度高于乙烷的超临界温度,且低于所述有机溶剂的超临界温度;所述聚合反应的压力高于所述乙烷的超临界压力。本发明提供的制备方法在乙烯气体中混入了乙烷气,混合气进入反应釜后,乙烷气不参与反应,其与有机溶剂混合组成一种新的混合溶剂,并在特定的温度和压力条件下形成超临界流体;在超临界流体状态下,聚合体系的粘度降低,单体扩散速率增加,聚合物链段中的共单体插入率增加,聚烯烃弹性体的生产效率显著提高。The present invention belongs to the field of chemical industry, and more particularly to a method for preparing a polyolefin elastomer, comprising the following steps: under anhydrous and oxygen-free conditions, ethylene ethane mixed gas, α-olefin comonomer, catalyst and organic solvent are mixed in a reactor to carry out polymerization reaction to obtain a polyolefin elastomer; the temperature of the polymerization reaction is higher than the supercritical temperature of ethane, and lower than the supercritical temperature of the organic solvent; the pressure of the polymerization reaction is higher than the supercritical pressure of the ethane. The preparation method provided by the present invention mixes ethane gas in ethylene gas, and after the mixed gas enters the reactor, the ethane gas does not participate in the reaction, and it is mixed with the organic solvent to form a new mixed solvent, and a supercritical fluid is formed under specific temperature and pressure conditions; under the supercritical fluid state, the viscosity of the polymerization system is reduced, the monomer diffusion rate is increased, the comonomer insertion rate in the polymer segment is increased, and the production efficiency of the polyolefin elastomer is significantly improved.
Description
技术领域Technical Field
本发明属于化工领域,尤其涉及一种聚烯烃弹性体的制备方法。The invention belongs to the field of chemical industry, and in particular relates to a method for preparing a polyolefin elastomer.
背景技术Background technique
聚烯烃弹性体(POE)是20世纪90年代初由陶氏公司和埃克森美孚公司发展的一种具有高共单体含量的乙烯/线性α-烯烃无规共聚物。工业上乙烯/α-烯烃共聚物的生产有气相法、淤浆法和溶液法。相比于前两种方法,溶液法生产具有聚合反应器体积小、聚合时间短、产品牌号切换方便、乙烯单程转化率高、产物分子量调控精确、共聚物组成分布均匀等优势。因此,溶液聚合工艺被广泛应用于乙烯基聚合物的生产,包括乙烯/α-烯烃共聚物、乙丙橡胶(EPR、EPDM)、乙烯/苯乙烯共聚物、乙烯/醋酸乙烯酯共聚物(EVA)等,聚烯烃弹性体材料具备优越的耐候性,抗PID效应,不易黄化等特点,是一类新兴的光伏封装材料。Polyolefin elastomer (POE) is a random copolymer of ethylene/linear α-olefin with a high comonomer content developed by Dow and ExxonMobil in the early 1990s. The industrial production of ethylene/α-olefin copolymers includes gas phase method, slurry method and solution method. Compared with the first two methods, the solution method has the advantages of small polymerization reactor volume, short polymerization time, convenient product brand switching, high ethylene single-pass conversion rate, precise product molecular weight control, and uniform copolymer composition distribution. Therefore, the solution polymerization process is widely used in the production of vinyl polymers, including ethylene/α-olefin copolymers, ethylene-propylene rubber (EPR, EPDM), ethylene/styrene copolymers, ethylene/vinyl acetate copolymers (EVA), etc. Polyolefin elastomer materials have excellent weather resistance, anti-PID effect, and are not easy to yellow. It is an emerging type of photovoltaic encapsulation material.
但是,溶液聚合制备聚烯烃弹性体也存在一些缺点。比如,溶液聚合工艺中随着聚合产物浓度的增加,溶液粘度增大,传质和传热阻力增加,生产效率降低。However, the preparation of polyolefin elastomers by solution polymerization also has some disadvantages. For example, as the concentration of the polymer product increases in the solution polymerization process, the solution viscosity increases, the mass transfer and heat transfer resistance increases, and the production efficiency decreases.
发明内容Summary of the invention
有鉴于此,本发明的目的在于提供一种聚烯烃弹性体的制备方法,该方法具有较高的聚烯烃弹性体生产效率。In view of this, an object of the present invention is to provide a method for preparing a polyolefin elastomer, which has high production efficiency of the polyolefin elastomer.
本发明提供了一种聚烯烃弹性体的制备方法,其特征在于,包括以下步骤:The present invention provides a method for preparing a polyolefin elastomer, characterized in that it comprises the following steps:
在无水无氧条件下,乙烯乙烷混合气、α-烯烃共聚单体、催化剂和有机溶剂在反应釜内混合进行聚合反应,得到聚烯烃弹性体;Under anhydrous and oxygen-free conditions, ethylene-ethane mixed gas, α-olefin comonomer, catalyst and organic solvent are mixed in a reactor to undergo polymerization reaction to obtain a polyolefin elastomer;
所述聚合反应的温度高于乙烷的超临界温度,且低于所述有机溶剂的超临界温度;所述聚合反应的压力高于所述乙烷的超临界压力;所述聚合反应的过程中,聚合体系在反应釜内为均相溶液状态。The temperature of the polymerization reaction is higher than the supercritical temperature of ethane and lower than the supercritical temperature of the organic solvent; the pressure of the polymerization reaction is higher than the supercritical pressure of ethane; during the polymerization reaction, the polymerization system is in a homogeneous solution state in the reactor.
优选的,所述乙烯乙烷混合气中乙烷的比例为1~50vol%。Preferably, the proportion of ethane in the ethylene-ethane mixed gas is 1 to 50 vol%.
优选的,所述乙烯乙烷混合气中乙烷的比例为5~20vol%。Preferably, the proportion of ethane in the ethylene-ethane mixed gas is 5 to 20 vol%.
优选的,所述α-烯烃共聚单体为丙烯、1-丁烯、1-戊烯、1-己烯、4-甲基-1-戊烯、1-辛烯、1-癸烯、1-十二碳烯、1-十六碳烯、1-十八碳烯和1-二十碳烯中的一种或多种。Preferably, the α-olefin comonomer is one or more of propylene, 1-butene, 1-pentene, 1-hexene, 4-methyl-1-pentene, 1-octene, 1-decene, 1-dodecene, 1-hexadecene, 1-octadecene and 1-eicosene.
优选的,所述乙烯乙烷混合气中的乙烯与所述α-烯烃共聚单体的摩尔比为1:(0.1~10)。Preferably, the molar ratio of ethylene in the ethylene-ethane mixed gas to the α-olefin comonomer is 1:(0.1-10).
优选的,所述催化剂包括主催化剂和助催化剂;Preferably, the catalyst comprises a main catalyst and a co-catalyst;
所述主催化剂为二甲基硅桥基-四甲基环戊二烯基-叔丁氨基-二氯化钛和/或二甲基硅桥基-四甲基环戊二烯基-叔丁氨基-二甲基钛;The main catalyst is dimethylsilyl bridge group-tetramethylcyclopentadienyl-tert-butylamino-titanium dichloride and/or dimethylsilyl bridge group-tetramethylcyclopentadienyl-tert-butylamino-dimethyltitanium;
所述助催化剂为三乙基铝、三异丁基铝、三己基铝、三辛基铝、氯化二乙基铝、二氯乙基铝、甲基铝氧烷、改性甲基铝氧烷、全氟苯基硼、三苯基碳四(五氟苯基)硼盐、N,N-二甲基苯胺四(五氟苯基)硼盐和N,N-二(十六烷基)苯胺四(五氟苯基)硼盐中的一种或多种;The cocatalyst is triethylaluminum, triisobutylaluminum, trihexylaluminum, trioctylaluminum, diethylaluminum chloride, ethylaluminum dichloride, methylaluminoxane, modified methylaluminoxane, perfluorophenyl boron, triphenylcarbon One or more of tetrakis(pentafluorophenyl)borate, N,N-dimethylanilinium tetrakis(pentafluorophenyl)borate and N,N-dihexadecylanilinium tetrakis(pentafluorophenyl)borate;
所述主催化剂和助催化剂的摩尔比为1:(1.5~10000)。The molar ratio of the main catalyst to the co-catalyst is 1:(1.5-10000).
优选的,所述有机溶剂为正己烷、环己烷、甲基环己烷、正庚烷、异庚烷、正辛烷、异辛烷、正癸烷、异构烷烃油、甲苯和二甲苯中的一种或多种。Preferably, the organic solvent is one or more of n-hexane, cyclohexane, methylcyclohexane, n-heptane, isoheptane, n-octane, isooctane, n-decane, isoparaffin oil, toluene and xylene.
优选的,所述聚合反应的温度为65~250℃。Preferably, the polymerization reaction temperature is 65-250°C.
优选的,所述聚合反应的压力为1~15MPa。Preferably, the polymerization reaction pressure is 1 to 15 MPa.
优选的,所述聚合反应的方式为连续聚合。Preferably, the polymerization reaction is carried out in a continuous polymerization manner.
与现有技术相比,本发明提供了提供一种聚烯烃弹性体的制备方法,包括以下步骤:在无水无氧条件下,乙烯乙烷混合气、α-烯烃共聚单体、催化剂和有机溶剂在反应釜内混合进行聚合反应,得到聚烯烃弹性体;所述聚合反应的温度高于乙烷的超临界温度,且低于所述有机溶剂的超临界温度;所述聚合反应的压力高于所述乙烷的超临界压力;所述聚合反应的过程中,聚合体系在反应釜内为均相溶液状态。本发明提供的制备方法在乙烯气体中混入了乙烷气,混合气进入反应釜后,乙烷气不参与反应,其与有机溶剂混合组成一种新的混合溶剂,并在特定的温度和压力条件下形成超临界流体;在超临界流体状态下,聚合体系的粘度降低,单体扩散速率增加,聚合物链段中的共单体插入率增加,聚烯烃弹性体的生产效率显著提高。Compared with the prior art, the present invention provides a method for preparing a polyolefin elastomer, comprising the following steps: under anhydrous and oxygen-free conditions, ethylene-ethane mixed gas, α-olefin comonomer, catalyst and organic solvent are mixed in a reactor for polymerization reaction to obtain a polyolefin elastomer; the temperature of the polymerization reaction is higher than the supercritical temperature of ethane and lower than the supercritical temperature of the organic solvent; the pressure of the polymerization reaction is higher than the supercritical pressure of ethane; during the polymerization reaction, the polymerization system is in a homogeneous solution state in the reactor. The preparation method provided by the present invention mixes ethane gas into ethylene gas, and after the mixed gas enters the reactor, the ethane gas does not participate in the reaction, and the ethane gas is mixed with the organic solvent to form a new mixed solvent, and a supercritical fluid is formed under specific temperature and pressure conditions; in the supercritical fluid state, the viscosity of the polymerization system is reduced, the monomer diffusion rate is increased, the comonomer insertion rate in the polymer segment is increased, and the production efficiency of the polyolefin elastomer is significantly improved.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying creative work.
图1是本发明实施例提供的聚烯烃弹性体制备系统的流程图。FIG. 1 is a flow chart of a system for preparing a polyolefin elastomer provided in an embodiment of the present invention.
具体实施方式Detailed ways
下面对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention are described clearly and completely below. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
本发明提供了一种聚烯烃弹性体的制备方法,包括以下步骤:The present invention provides a method for preparing a polyolefin elastomer, comprising the following steps:
在无水无氧条件下,乙烯乙烷混合气、α-烯烃共聚单体、催化剂和有机溶剂在反应釜内混合进行聚合反应,得到聚烯烃弹性体;Under anhydrous and oxygen-free conditions, ethylene-ethane mixed gas, α-olefin comonomer, catalyst and organic solvent are mixed in a reactor to undergo polymerization reaction to obtain a polyolefin elastomer;
所述聚合反应的温度高于乙烷的超临界温度,且低于所述有机溶剂的超临界温度;所述聚合反应的压力高于所述乙烷的超临界压力;所述聚合反应的过程中,聚合体系(即,乙烯乙烷混合气、α-烯烃共聚单体、催化剂、有机溶剂和聚合产物组成的混合体系)在反应釜内为均相溶液状态。The temperature of the polymerization reaction is higher than the supercritical temperature of ethane and lower than the supercritical temperature of the organic solvent; the pressure of the polymerization reaction is higher than the supercritical pressure of ethane; during the polymerization reaction, the polymerization system (i.e., a mixed system consisting of ethylene-ethane mixed gas, α-olefin comonomer, catalyst, organic solvent and polymerization product) is in a homogeneous solution state in the reactor.
在本发明提供的制备方法中,所述乙烯乙烷混合气中乙烷的比例优选为1~50vol%,更优选为5~20vol%,具体可为1vol%、5vol%、10vol%、15vol%、20vol%、25vol%、30vol%、35vol%、40vol%、45vol%或50vol%。In the preparation method provided by the present invention, the proportion of ethane in the ethylene-ethane mixture is preferably 1-50 vol%, more preferably 5-20 vol%, specifically 1 vol%, 5 vol%, 10 vol%, 15 vol%, 20 vol%, 25 vol%, 30 vol%, 35 vol%, 40 vol%, 45 vol% or 50 vol%.
在本发明提供的制备方法中,所述α-烯烃共聚单体优选为3~20个碳原子的直链和带支链的α-烯烃中的一种或多种,更优选为丙烯、1-丁烯、1-戊烯、1-己烯、4-甲基-1-戊烯、1-辛烯、1-癸烯、1-十二碳烯、1-十六碳烯、1-十八碳烯和1-二十碳烯中的一种或多种。In the preparation method provided by the present invention, the α-olefin comonomer is preferably one or more of straight-chain and branched α-olefins of 3 to 20 carbon atoms, and more preferably one or more of propylene, 1-butene, 1-pentene, 1-hexene, 4-methyl-1-pentene, 1-octene, 1-decene, 1-dodecene, 1-hexadecene, 1-octadecene and 1-eicosene.
在本发明提供的制备方法中,所述催化剂优选包括主催化剂和助催化剂;其中,所述主催化剂优选为单活性中心的限制几何结构催化剂,更优选为二甲基硅桥基-四甲基环戊二烯基-叔丁氨基-二氯化钛和/或二甲基硅桥基-四甲基环戊二烯基-叔丁氨基-二甲基钛;所述助催化剂优选为三乙基铝、三异丁基铝、三己基铝、三辛基铝、氯化二乙基铝、二氯乙基铝、甲基铝氧烷(MAO)、改性甲基铝氧烷(MMAO)、全氟苯基硼、三苯基碳四(五氟苯基)硼盐、N,N-二甲基苯胺四(五氟苯基)硼盐和N,N-二(十六烷基)苯胺四(五氟苯基)硼盐中的一种或多种;所述主催化剂和助催化剂的摩尔比优选为1:(1.5~10000),更优选为1:(50~500),具体可为1:50、1:80、1:100、1:120、1:150、1:180、1:200、1:230、1:250、1:270、1:300、1:350、1:400、1:450或1:500。In the preparation method provided by the present invention, the catalyst preferably includes a main catalyst and a co-catalyst; wherein the main catalyst is preferably a restricted geometry catalyst with a single active center, more preferably dimethylsilyl bridge-tetramethylcyclopentadienyl-tert-butylamino-titanium dichloride and/or dimethylsilyl bridge-tetramethylcyclopentadienyl-tert-butylamino-dimethyltitanium; the co-catalyst is preferably triethylaluminum, triisobutylaluminum, trihexylaluminum, trioctylaluminum, diethylaluminum chloride, ethylaluminum dichloride, methylaluminoxane (MAO), modified methylaluminoxane (MMAO), perfluorophenylboron, triphenylcarbon One or more of tetrakis(pentafluorophenyl)borate, N,N-dimethylaniline tetrakis(pentafluorophenyl)borate and N,N-di(hexadecyl)aniline tetrakis(pentafluorophenyl)borate; the molar ratio of the main catalyst to the co-catalyst is preferably 1:(1.5-10000), more preferably 1:(50-500), specifically 1:50, 1:80, 1:100, 1:120, 1:150, 1:180, 1:200, 1:230, 1:250, 1:270, 1:300, 1:350, 1:400, 1:450 or 1:500.
在本发明提供的制备方法中,所述有机溶剂优选为6~10个碳原子的直链烷烃、6~10个碳原子的异构烷烃、6~10个碳原子的环烷烃和6~10个碳原子的芳烷烃中的一种或多种,更优选为正己烷、环己烷、甲基环己烷、正庚烷、异庚烷、正辛烷、异辛烷、正癸烷、异构烷烃油(Ispoar)、甲苯和二甲苯中的一种或多种。In the preparation method provided by the present invention, the organic solvent is preferably one or more of straight-chain alkanes with 6 to 10 carbon atoms, isoalkanes with 6 to 10 carbon atoms, cycloalkanes with 6 to 10 carbon atoms and aromatic alkanes with 6 to 10 carbon atoms, and more preferably one or more of n-hexane, cyclohexane, methylcyclohexane, n-heptane, isoheptane, n-octane, isooctane, n-decane, isoalkane oil (Ispoar), toluene and xylene.
在本发明提供的制备方法中,所述乙烯乙烷混合气中的乙烯与所述α-烯烃共聚单体的摩尔比优选为1:(0.1~10),具体可为1:0.1、1:0.2、1:0.3、1:0.4、1:0.5、1:0.6、1:0.7、1:0.8、1:0.9、1:1、1:1.1、1:1.2、1:1.3、1:1.5、1:1.7、1:2、1:2.5、1:3、1:3.5、1:4、1:4.5、1:5、1:6、1:7、1:8、1:9或1:10。In the preparation method provided by the present invention, the molar ratio of ethylene in the ethylene ethane mixture to the α-olefin comonomer is preferably 1:(0.1-10), specifically 1:0.1, 1:0.2, 1:0.3, 1:0.4, 1:0.5, 1:0.6, 1:0.7, 1:0.8, 1:0.9, 1:1, 1:1.1, 1:1.2, 1:1.3, 1:1.5, 1:1.7, 1:2, 1:2.5, 1:3, 1:3.5, 1:4, 1:4.5, 1:5, 1:6, 1:7, 1:8, 1:9 or 1:10.
在本发明提供的制备方法中,所述乙烯乙烷混合气在聚合体系中的浓度优选为0.1~20mol/L,具体可为0.1mol/L、0.5mol/L、1mol/L、1.5mol/L、2mol/L、2.5mol/L、3mol/L、3.5mol/L、4mol/L、4.5mol/L、5mol/L、6mol/L、7mol/L、8mol/L、9mol/L、10mol/L、12mol/L、15mol/L、17mol/L或20mol/L。In the preparation method provided by the present invention, the concentration of the ethylene ethane mixture in the polymerization system is preferably 0.1-20 mol/L, specifically 0.1 mol/L, 0.5 mol/L, 1 mol/L, 1.5 mol/L, 2 mol/L, 2.5 mol/L, 3 mol/L, 3.5 mol/L, 4 mol/L, 4.5 mol/L, 5 mol/L, 6 mol/L, 7 mol/L, 8 mol/L, 9 mol/L, 10 mol/L, 12 mol/L, 15 mol/L, 17 mol/L or 20 mol/L.
在本发明提供的制备方法中,所述催化剂中的主催化剂在聚合体系中的浓度优选为0.1~20μmol/L,具体可为0.1μmol/L、0.5μmol/L、0.7μmol/L、1μmol/L、1.2μmol/L、1.5μmol/L、2μmol/L、2.5μmol/L、3μmol/L、4μmol/L、5μmol/L、6μmol/L、7μmol/L、8μmol/L、9μmol/L、10μmol/L、12μmol/L、15μmol/L、17μmol/L或20μmol/L。In the preparation method provided by the present invention, the concentration of the main catalyst in the catalyst in the polymerization system is preferably 0.1-20 μmol/L, specifically 0.1 μmol/L, 0.5 μmol/L, 0.7 μmol/L, 1 μmol/L, 1.2 μmol/L, 1.5 μmol/L, 2 μmol/L, 2.5 μmol/L, 3 μmol/L, 4 μmol/L, 5 μmol/L, 6 μmol/L, 7 μmol/L, 8 μmol/L, 9 μmol/L, 10 μmol/L, 12 μmol/L, 15 μmol/L, 17 μmol/L or 20 μmol/L.
在本发明提供的制备方法中,所述聚合反应的温度优选为65~250℃,更优选为80~150℃,再优选为120~150℃,具体可为65℃、70℃、75℃、80℃、90℃、100℃、110℃、120℃、130℃、140℃、150℃、170℃、200℃、230℃或250℃。In the preparation method provided by the present invention, the temperature of the polymerization reaction is preferably 65-250°C, more preferably 80-150°C, and even more preferably 120-150°C, and specifically can be 65°C, 70°C, 75°C, 80°C, 90°C, 100°C, 110°C, 120°C, 130°C, 140°C, 150°C, 170°C, 200°C, 230°C or 250°C.
在本发明提供的制备方法中,所述聚合反应的压力优选为1~15MPa,更优选为4~12MPa,具体可为1MPa、2MPa、3MPa、4MPa、5MPa、6MPa、7MPa、8MPa、9MPa、10MPa、11MPa、12MPa、13MPa、14MPa或15MPa。In the preparation method provided by the present invention, the pressure of the polymerization reaction is preferably 1-15 MPa, more preferably 4-12 MPa, specifically 1 MPa, 2 MPa, 3 MPa, 4 MPa, 5 MPa, 6 MPa, 7 MPa, 8 MPa, 9 MPa, 10 MPa, 11 MPa, 12 MPa, 13 MPa, 14 MPa or 15 MPa.
在本发明提供的制备方法中,所述聚合反应的时间优选为2~120min,具体可为2min、3min、5min、7min、10min、12min、15min、20min、25min、30min、40min、50min、60min、70min、80min、90min、100min、110min或120min。In the preparation method provided by the present invention, the polymerization reaction time is preferably 2 to 120 min, specifically 2 min, 3 min, 5 min, 7 min, 10 min, 12 min, 15 min, 20 min, 25 min, 30 min, 40 min, 50 min, 60 min, 70 min, 80 min, 90 min, 100 min, 110 min or 120 min.
在本发明提供的制备方法中,所述反应釜优选为具有搅拌功能的反应釜;所述聚合反应的方式优选为连续聚合,即反应釜在聚合反应的过程中连续的进料和出料。在本发明中,当采用连续聚合的方式进行聚烯烃弹性体制备时,前文介绍的所述乙烯乙烷混合气在聚合体系中的浓度即为连续聚合过程中乙烯乙烷混合气的进料浓度;前文介绍的所述聚合反应的时间即为连续聚合过程中所有进料在反应釜内的停留时间。In the preparation method provided by the present invention, the reactor is preferably a reactor with a stirring function; the polymerization reaction mode is preferably continuous polymerization, that is, the reactor is continuously fed and discharged during the polymerization reaction. In the present invention, when the polyolefin elastomer is prepared by continuous polymerization, the concentration of the ethylene-ethane mixed gas in the polymerization system described above is the feed concentration of the ethylene-ethane mixed gas in the continuous polymerization process; the polymerization reaction time described above is the residence time of all feeds in the reactor during the continuous polymerization process.
在本发明提供的制备方法中,当采用连续聚合的方式进行聚烯烃弹性体制备时,所采用的制备系统优选包括:原料精制单元、气相进料单元、催化剂配置单元、原料预处理单元、聚合反应单元和后处理单元。In the preparation method provided by the present invention, when continuous polymerization is used to prepare polyolefin elastomer, the preparation system preferably includes: a raw material refining unit, a gas phase feeding unit, a catalyst configuration unit, a raw material pretreatment unit, a polymerization reaction unit and a post-treatment unit.
在本发明提供的上述制备系统中,所述原料精制单元优选包括溶剂、α-烯烃所用的储罐、隔膜泵、精制柱等;所述精制柱优选包括脱水塔、脱氧塔、脱一氧化碳塔、脱羰基塔中的任意一种或多种。在本发明中,所述原料精制单元的作用为除去原料中的水氧等杂质。In the above-mentioned preparation system provided by the present invention, the raw material refining unit preferably includes a solvent, a storage tank for α-olefins, a diaphragm pump, a refining column, etc.; the refining column preferably includes any one or more of a dehydration tower, a deoxygenation tower, a carbon monoxide removal tower, and a decarbonylation tower. In the present invention, the function of the raw material refining unit is to remove impurities such as water and oxygen in the raw material.
在本发明提供的上述制备系统中,所述气相进料单元优选包括乙烯、氢气所用的储气钢瓶、减压阀、精制柱等;所述精制柱优选包括脱水塔、脱氧塔、脱一氧化碳塔、脱二氧化碳塔中的任意一种或多种。在本发明中,所述气相进料单元的作用为将乙烯、氢气减压至使用压力,并通过精制除去其中的杂质。In the above-mentioned preparation system provided by the present invention, the gas phase feeding unit preferably includes gas storage cylinders, pressure reducing valves, refining columns, etc. for ethylene and hydrogen; the refining column preferably includes any one or more of a dehydration tower, a deoxygenation tower, a carbon monoxide removal tower, and a carbon dioxide removal tower. In the present invention, the function of the gas phase feeding unit is to reduce the pressure of ethylene and hydrogen to the use pressure and remove impurities therein by refining.
在本发明提供的上述制备系统中,所述催化剂配制单元优选包括催化剂、助剂、抗氧剂、灭火剂所用的手套箱、储罐、电子平流泵等。在本发明中,所述催化剂配制单元作用为配制催化剂、助剂、抗氧剂、灭火剂溶液,并通过电子平流泵加压加入下一单元。In the above-mentioned preparation system provided by the present invention, the catalyst preparation unit preferably includes a glove box, a storage tank, an electronic advection pump, etc. for catalysts, additives, antioxidants, and fire extinguishing agents. In the present invention, the catalyst preparation unit is used to prepare catalyst, additives, antioxidants, and fire extinguishing agent solutions, and pressurize them into the next unit through an electronic advection pump.
在本发明提供的上述制备系统中,所述原料预处理单元优选包括混合釜及其附件、各原料的流量计。在本发明中,所述原料预处理单元作用为精确计量加入混合釜的溶剂、α-烯烃、乙烯、助剂流量,并在混合釜中混合均匀,同时使用助剂进一步除杂。In the above-mentioned preparation system provided by the present invention, the raw material pretreatment unit preferably includes a mixing kettle and its accessories, and flow meters for each raw material. In the present invention, the raw material pretreatment unit functions to accurately measure the flow of solvent, α-olefin, ethylene, and auxiliary agent added to the mixing kettle, and mix them uniformly in the mixing kettle, while using the auxiliary agent to further remove impurities.
在本发明提供的上述制备系统中,所述聚合反应单元优选包括2台反应釜及其附件,所述聚合反应单元作用为进行聚合反应,通过混合釜混合均匀的物料进入反应釜中,同时向反应釜内加入催化剂溶液,引发反应。在本发明中,2台所述反应釜可单独使用,也可串联使用。In the above-mentioned preparation system provided by the present invention, the polymerization reaction unit preferably includes two reactors and their accessories, and the polymerization reaction unit is used to perform a polymerization reaction, and the materials uniformly mixed by the mixing kettle enter the reactor, and the catalyst solution is added to the reactor to initiate the reaction. In the present invention, the two reactors can be used separately or in series.
在本发明提供的上述制备系统中,所述后处理单元优选包括闪蒸釜、冷凝器、气液分离罐、齿轮泵等设备。在本发明中,所述后处理单元作用为将反应产物中的溶剂、未反应的α-烯烃等挥发份脱除。In the above-mentioned preparation system provided by the present invention, the post-processing unit preferably includes a flash kettle, a condenser, a gas-liquid separation tank, a gear pump and other equipment. In the present invention, the post-processing unit functions to remove volatile components such as solvents and unreacted α-olefins in the reaction product.
在本发明提供的制备方法中,在上述系统制备聚烯烃弹性体的过程中,所述有机溶剂的进料流量与反应釜体积的比优选为(0.5~2)kg/h:1L,更优选1kg/h:1L;所述α-烯烃共聚单体的进料流量与反应釜体积的比优选为(0.4~0.6)kg/h:1L,更优选为(0.54~0.6)kg/h:1L;所述乙烯乙烷混合气的进料流量与反应釜体积的比优选为(0.4~0.6)kg/h:1L,更优选为(0.5~0.55)kg/h:1L;所述助催化剂以助催化剂溶液的形式送入反应釜,所述助催化剂溶液中助催化剂与溶剂的体积比优选为50:(900~1000),更优选为50:950,所述助催化剂溶液的进料流量与反应釜体积的比优选为(1~5)g/min:1L,更优选为2.5g/min:1L;所述主催化剂优选以主催化剂溶液的形式送入反应釜,所述主催化剂溶液中主催化剂与溶剂的用量比优选为(0.1~1)g:800mL,更优选为0.5g:800mL,所述助催化剂溶液的进料流量与反应釜体积的比优选为(0.5~2)mL/min:1L,更优选为(0.8~1)mL/min:1L。In the preparation method provided by the present invention, in the process of preparing polyolefin elastomer by the above system, the ratio of the feed flow rate of the organic solvent to the volume of the reactor is preferably (0.5-2) kg/h:1L, more preferably 1 kg/h:1L; the ratio of the feed flow rate of the α-olefin comonomer to the volume of the reactor is preferably (0.4-0.6) kg/h:1L, more preferably (0.54-0.6) kg/h:1L; the ratio of the feed flow rate of the ethylene ethane mixed gas to the volume of the reactor is preferably (0.4-0.6) kg/h:1L, more preferably (0.5-0.55) kg/h:1L; the cocatalyst is fed into the reactor in the form of a cocatalyst solution, and the cocatalyst The volume ratio of the co-catalyst to the solvent in the co-catalyst solution is preferably 50:(900-1000), more preferably 50:950, and the ratio of the feed flow rate of the co-catalyst solution to the volume of the reactor is preferably (1-5) g/min:1L, more preferably 2.5 g/min:1L; the main catalyst is preferably fed into the reactor in the form of a main catalyst solution, and the dosage ratio of the main catalyst to the solvent in the main catalyst solution is preferably (0.1-1) g:800mL, more preferably 0.5 g:800mL, and the ratio of the feed flow rate of the co-catalyst solution to the volume of the reactor is preferably (0.5-2) mL/min:1L, more preferably (0.8-1) mL/min:1L.
本发明提供的制备方法在乙烯气体中混入了乙烷气,混合气进入反应釜后,乙烷气不参与反应,其与有机溶剂混合组成一种新的混合溶剂,并在特定的温度和压力条件下形成超临界流体;在超临界流体状态下,聚合体系的粘度降低,单体扩散速率增加,聚合物链段中的共单体插入率增加,聚烯烃弹性体的生产效率显著提高。The preparation method provided by the present invention mixes ethane gas into ethylene gas. After the mixed gas enters the reactor, the ethane gas does not participate in the reaction, and is mixed with an organic solvent to form a new mixed solvent, and forms a supercritical fluid under specific temperature and pressure conditions. In the supercritical fluid state, the viscosity of the polymerization system is reduced, the monomer diffusion rate is increased, the comonomer insertion rate in the polymer chain segment is increased, and the production efficiency of the polyolefin elastomer is significantly improved.
为更清楚起见,下面通过以下实施例进行详细说明。For the purpose of greater clarity, the invention is described in detail through the following examples.
实施例1Example 1
在图1所示的系统中进行连续共聚制备聚烯烃弹性体,系统中反应釜的单釜容积为1L。In the system shown in FIG1 , continuous copolymerization is carried out to prepare polyolefin elastomer, and the single reactor volume of the reactor in the system is 1L.
在本实施例中,主催化剂采用二甲基硅桥基-四甲基环戊二烯基-叔丁氨基-二甲基钛,助催化剂采用改性甲基铝氧烷,有机溶剂为正己烷,共单体为1-丁烯;正己烷与1-丁烯提前精制完成,乙烯气经过精制后进入后续装置;主催化剂与正己烷配成溶液使用,助催化剂使用正己烷稀释;开启制备之前,将管道及混合釜、反应釜用氮气置换三次,然后将反应釜在140℃下反复抽真空-通氮置换6小时后,再抽真空通乙烯置换两次,釜内充满常压乙烯气氛,并使整个管道、反应釜内达到密封、无水无氧要求。In this embodiment, the main catalyst is dimethylsilyl-tetramethylcyclopentadienyl-tert-butylamino-dimethyltitanium, the co-catalyst is modified methylaluminoxane, the organic solvent is n-hexane, and the co-monomer is 1-butene; n-hexane and 1-butene are refined in advance, and the ethylene gas enters the subsequent device after refining; the main catalyst and n-hexane are prepared into a solution for use, and the co-catalyst is diluted with n-hexane; before starting the preparation, the pipeline, mixing kettle and reactor are replaced with nitrogen three times, and then the reactor is repeatedly vacuumed and nitrogen-filled at 140°C for 6 hours, and then vacuumed and ethylene-filled twice, the kettle is filled with normal pressure ethylene atmosphere, and the entire pipeline and reactor are sealed and anhydrous and oxygen-free.
制备过程包括:反应釜单独使用(即,只运行一个反应釜),与混合釜串联,打通正己烷进混合釜流程,启动正己烷泵,将正己烷流量控制在1kg/h补充正己烷;当反应釜内补满正己烷,将反应釜压力设定为4MPa,自动控制;打通1-丁烯进混合釜流程,启动1-丁烯泵,将1-丁烯流量控制在0.6kg/h补充1-丁烯;打通乙烯进混合釜流程,将乙烯流量控制在0.5kg/h补混合气;打通助催化剂进混合釜流程,启动助催化剂泵,将助催化剂流量控制在2.5g/min补助催化剂;开启反应釜油浴加热,温度设置为140℃;体系运行2h后各组分混合均为稳定,开始加主催化剂,打通主催化剂至反应釜流程,启动主催化剂泵,将主催化剂流量控制在1mL/min;反应开始进行后反应釜内温度会上升,通过改变油浴温度控制反应温度稳定在140℃;反应过程中,聚合体系在反应釜内维持在均相溶液状态;体系反应稳定8h后进行取样,每次取样时间为15min,样品经过滤,并用乙醇洗涤数次后,60℃下真空干燥8小时以上。The preparation process includes: the reactor is used alone (i.e., only one reactor is operated), connected in series with the mixing reactor, the flow of n-hexane into the mixing reactor is opened, the n-hexane pump is started, and the flow rate of n-hexane is controlled to 1kg/h to supplement n-hexane; when the reactor is full of n-hexane, the pressure of the reactor is set to 4MPa and automatically controlled; the flow of 1-butene into the mixing reactor is opened, the 1-butene pump is started, and the flow rate of 1-butene is controlled to 0.6kg/h to supplement 1-butene; the flow of ethylene into the mixing reactor is opened, and the flow rate of ethylene is controlled to 0.5kg/h to supplement the mixed gas; the flow of the co-catalyst into the mixing reactor is opened, the co-catalyst pump is started, and the flow rate of the co-catalyst is controlled to 2.5g /min auxiliary catalyst; start the oil bath heating of the reactor and set the temperature to 140℃; after the system has been running for 2h, the mixture of each component is stable, start to add the main catalyst, open the process from the main catalyst to the reactor, start the main catalyst pump, and control the main catalyst flow rate at 1mL/min; the temperature in the reactor will rise after the reaction starts, and the reaction temperature is controlled to be stable at 140℃ by changing the oil bath temperature; during the reaction, the polymerization system is maintained in a homogeneous solution state in the reactor; sampling is carried out after the system has reacted stably for 8h, and the sampling time is 15min each time. The samples are filtered, washed with ethanol several times, and then vacuum dried at 60℃ for more than 8 hours.
在本实施例中,釜内主催化剂的配制比例为0.5g主催化剂+800mL正己烷,助催化剂配制比例为50mL MMAO-7+950mL正己烷,助催化剂与主催化剂的摩尔浓度比为180:1;1-丁烯与乙烯的进料质量比为1.2:1;本实验中所使用的所有物料均经除水除氧处理。In this embodiment, the preparation ratio of the main catalyst in the kettle is 0.5g main catalyst + 800mL n-hexane, the preparation ratio of the co-catalyst is 50mL MMAO-7 + 950mL n-hexane, the molar concentration ratio of the co-catalyst to the main catalyst is 180:1; the feed mass ratio of 1-butene to ethylene is 1.2:1; all materials used in this experiment are treated with dehydration and deoxygenation.
进行一次重复实验,实验结果列于表1(samples 1-1、1-2)。The experiment was repeated once, and the experimental results are listed in Table 1 (samples 1-1, 1-2).
实施例2Example 2
参照实施例1,其区别在于:使用比例为5vol%乙烷+95vol%乙烯的混合气代替实施例1的乙烯气,主催化剂流量改为0.8mL/min。进行一次重复实验,实验结果列于表1(samples 2-1、2-2)。Referring to Example 1, the difference is that a mixed gas of 5 vol% ethane + 95 vol% ethylene is used instead of the ethylene gas in Example 1, and the main catalyst flow rate is changed to 0.8 mL/min. A repeated experiment is conducted, and the experimental results are listed in Table 1 (samples 2-1, 2-2).
实施例3Example 3
参照实施例1,其区别在于:将1-丁烯流量改为0.54kg/h,使用比例为5vol%乙烷+95vol%乙烯的混合气代替实施例1的乙烯气,并将混合气流量设置为0.55kg/h,主催化剂流量改为0.8mL/min。进行一次重复实验,实验结果列于表1(samples 3-1、3-2)。Referring to Example 1, the difference is that the flow rate of 1-butene is changed to 0.54 kg/h, a mixed gas of 5 vol% ethane + 95 vol% ethylene is used instead of the ethylene gas in Example 1, and the mixed gas flow rate is set to 0.55 kg/h, and the main catalyst flow rate is changed to 0.8 mL/min. A repeated experiment is conducted, and the experimental results are listed in Table 1 (samples 3-1, 3-2).
实施例4Example 4
参照实施例2,其区别在于:将混合气中乙烷和乙烯的比例调整为10vol%乙烷+90vol%乙烯。进行一次重复实验,实验结果列于表1(samples 4-1、4-2)。Referring to Example 2, the difference is that the ratio of ethane to ethylene in the mixed gas is adjusted to 10 vol% ethane + 90 vol% ethylene. A repeated experiment was conducted, and the experimental results are listed in Table 1 (samples 4-1, 4-2).
实施例5Example 5
参照实施例3,其区别在于:将混合气中乙烷和乙烯的比例调整为10vol%乙烷+90vol%乙烯。进行一次重复实验,实验结果列于表1(samples 5-1、5-2)。Referring to Example 3, the difference is that the ratio of ethane to ethylene in the mixed gas is adjusted to 10 vol% ethane + 90 vol% ethylene. A repeated experiment was conducted, and the experimental results are listed in Table 1 (samples 5-1, 5-2).
实施例6Example 6
参照实施例2,其区别在于:将混合气中乙烷和乙烯的比例调整为20vol%乙烷+80vol%乙烯。进行一次重复实验,实验结果列于表1(samples 6-1、6-2)。Referring to Example 2, the difference is that the ratio of ethane to ethylene in the mixed gas is adjusted to 20 vol% ethane + 80 vol% ethylene. A repeated experiment was conducted, and the experimental results are listed in Table 1 (samples 6-1, 6-2).
实施例7Example 7
参照实施例3,其区别在于:将混合气中乙烷和乙烯的比例调整为20vol%乙烷+80vol%乙烯。进行一次重复实验,实验结果列于表1(samples 7-1、7-2)。Referring to Example 3, the difference is that the ratio of ethane to ethylene in the mixed gas is adjusted to 20 vol% ethane + 80 vol% ethylene. A repeated experiment was conducted, and the experimental results are listed in Table 1 (samples 7-1, 7-2).
表1连续聚合制备聚烯烃弹性体的实验结果Table 1 Experimental results of continuous polymerization to prepare polyolefin elastomers
从表1中可以看出,在产量相近的情况下,也即共聚产物在反应体系中的浓度相近的情况下,随着乙烷比例的增加,搅拌扭矩逐渐减小,说明在乙烷与正己烷组成的混合溶剂超临界状态中可降低聚合体系的粘度。实施例2~7的催化剂的活性高于对照组实施例1的催化剂活性,说明在乙烷超临界状态中聚合可提高生产效率。As can be seen from Table 1, under the condition of similar output, that is, under the condition of similar concentration of copolymerization product in the reaction system, with the increase of ethane ratio, the stirring torque gradually decreases, indicating that the viscosity of the polymerization system can be reduced in the supercritical state of the mixed solvent composed of ethane and n-hexane. The activity of the catalysts of Examples 2 to 7 is higher than that of the catalyst of the control group Example 1, indicating that polymerization in the supercritical state of ethane can improve production efficiency.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.
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