CN1180473C - high density integrated circuit package structure and method thereof - Google Patents
high density integrated circuit package structure and method thereof Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及一种封装集成电路的结构及形成方法,特别是一种高密度集成电路封装结构及其方法,以增加封装集成电路内的电路积集度与简化制程、降低制造成本、增加产品良率及提高集成电路封装的可靠度。The present invention relates to a structure and forming method of a packaged integrated circuit, in particular to a high-density integrated circuit package structure and its method, which can increase the integration degree of circuits in the packaged integrated circuit, simplify the manufacturing process, reduce manufacturing costs, and increase product quality. rate and improve the reliability of integrated circuit packaging.
背景技术Background technique
集成电路一般需要架构于封装材料之内,例如传统的四边扁平封装(Quad Flat Package,QFP)。平坦的封装结构包含一引脚架,在引脚架上有许多接触于集成电路芯片(Chip)的引线。芯片被封装在一有机械支撑及与电路绝缘的坚固塑料内,而引线主要是焊接在印刷电路板上。Integrated circuits generally need to be structured within packaging materials, such as traditional quad flat packages (Quad Flat Package, QFP). The flat package structure includes a lead frame on which there are many leads contacting an integrated circuit chip (Chip). The chip is packaged in a strong plastic that is mechanically supported and insulated from the circuit, while the leads are mainly soldered to the printed circuit board.
在过去,集成电路厂商所发展出来的集成电路封装技术,已企图满足微小化的要求。对于微小化的集成电路改良方法,是使其能够在硅底材上结合包含电路、芯片等数以百万计的晶体管电路组件。这些改良的方法导致在有限的空间中封装电路组件的方法更受到重视。In the past, integrated circuit packaging technology developed by integrated circuit manufacturers has attempted to meet the miniaturization requirements. The improvement method for miniaturized integrated circuits is to enable it to combine millions of transistor circuit components including circuits, chips, etc. on a silicon substrate. These improved methods have led to a greater emphasis on methods of packaging circuit assemblies in limited space.
集成电路由一硅晶圆经过复杂的蚀刻、掺杂、沉积及切割等技术,在集成电路设备中制造出来。一硅晶圆至少包含一集成电路芯片,每一芯片代表一单独的集成电路。最后,此芯片可由包围在芯片四周的塑料灌胶混合物(Molding Compound)封装起来,且有多样化的针脚露出和互相连接的设计。例如:提供一相当平坦封装的M型双列直插式封装体(M Dual-In-Line-Package;M-Dip),其有两列平行的引脚从底部穿通孔中延伸出来,接触并固定于在下面的集成电路板上。容许较高密度集成电路的印刷电路板为单列式封装体(Single-In-Line-Package;SIP)和小外型接脚封装(Small Outline J-leaded;SOJ),其为采用模型的封装。Integrated circuits are manufactured in integrated circuit equipment from a silicon wafer through complex etching, doping, deposition and cutting techniques. A silicon wafer contains at least one integrated circuit chip, each chip representing an individual integrated circuit. Finally, the chip can be packaged by a plastic molding compound (Molding Compound) surrounding the chip, and has a variety of pin exposure and interconnection designs. For example: provide a fairly flat package M-type dual-in-line-package (M Dual-In-Line-Package; M-Dip), which has two parallel rows of pins extending from the bottom through holes, contacting and Fixed on the integrated circuit board below. Printed circuit boards that allow higher-density integrated circuits are Single-In-Line-Package (SIP) and Small Outline J-leaded (SOJ), which are packages using models.
依照封装中组合的集成电路芯片数目,封装集成电路的种类大致可分为单芯片封装(Single Chip Package;SCP)与多芯片封装(MultichipPackage;MCP)两大类,多芯片封装也包括多芯片模块封装(MultichipModule;MCM)。若依照组件与电路板的接合方式,封装集成电路可区分为引脚插入型(Pin-Through-Hole;PTH)与表面黏着型(Surface MountTechnology;SMT)两大类。引脚插入型组件的引脚为细针状或是薄板状金属,以供插入脚座(Socket)或电路板的导孔(Via)中进行焊接固定。而表面黏着型的组件则先黏贴于电路板上后再以焊接的方式固定。目前所采用的较先进的封装技术为芯片直接黏结(Direct Chip Attach;DCA)封装,以降低封装集成电路的体积的大小,并增加封装集成电路内部的电路的积集度。芯片直接黏结的技术为直接将集成电路的芯片(Integrated Circuit Chip)固定至基板(Substrate)上,再进行电路的连结。According to the number of integrated circuit chips combined in the package, the types of packaged integrated circuits can be roughly divided into two categories: single chip package (Single Chip Package; SCP) and multichip package (Multichip Package; MCP). Package (MultichipModule; MCM). According to the bonding method of components and circuit boards, packaged integrated circuits can be divided into two categories: Pin-Through-Hole (PTH) and Surface Mount Technology (SMT). The pins of the pin-inserted components are thin needle-shaped or thin-plate-shaped metals, which can be inserted into the socket (Socket) or the guide hole (Via) of the circuit board for soldering and fixing. The surface mount components are first pasted on the circuit board and then fixed by soldering. The more advanced packaging technology currently used is Direct Chip Attach (DCA) packaging to reduce the size of the packaged integrated circuit and increase the integration of circuits inside the packaged integrated circuit. The technology of direct chip bonding is to directly fix the integrated circuit chip (Integrated Circuit Chip) to the substrate (Substrate), and then connect the circuit.
参照图1所示,此为传统使用感光型防焊膜将芯片固定于基板上的示意图。首先提供一基板10及一芯片40,其中此基板10上包含已布局好的多个电路导线25、多个第一焊接垫(Solder Pad)20、防焊膜30、与预焊平台18(可依需要省略)。而此芯片上则包含多个第二焊接垫45与多个焊接凸块(Solder Bump)15。多个焊接凸块15借助多个第二焊接垫45连接于芯片40上。接下来芯片40即可借助多个焊接凸块15连接于基板10上的多个第一焊接垫20或预焊平台18上,以将芯片40固定于基板10上,其中任一焊接凸块15的位置均对应于任一第一焊接垫20。Referring to FIG. 1 , this is a schematic diagram of traditionally using a photosensitive solder mask to fix a chip on a substrate. First, a substrate 10 and a chip 40 are provided, wherein the substrate 10 includes a plurality of circuit wires 25 laid out, a plurality of first welding pads (Solder Pad) 20, a solder mask 30, and a pre-welding platform 18 (can be omitted as necessary). The chip includes a plurality of second solder pads 45 and a plurality of solder bumps (Solder Bump) 15 . The solder bumps 15 are connected to the chip 40 via the second solder pads 45 . Next, the chip 40 can be connected to a plurality of first welding pads 20 or pre-soldering platforms 18 on the substrate 10 by means of a plurality of welding bumps 15, so as to fix the chip 40 on the substrate 10, wherein any welding bump 15 The positions of all correspond to any one of the first welding pads 20 .
在传统的封装集成电路结构中,使用防焊膜30的目的是避免基板10上的联机电路导线25受到外来环境的侵害,并防止后续制程中,因焊接凸块15的溢流而造成电路之间的缺陷。因此在传统包含防焊膜的封装集成电路结构中,防焊膜30必须覆盖在分布于基板上的电路25上,以保护分布在基板10上的电路25。为了提供较佳的保护功能,防焊膜30更须覆盖部分分布于基板10上的任一第一焊接垫20上,以避免焊接凸块15在后续的制程中因溢流而造成缺陷的缺陷。由于防焊膜必须覆盖在部分分布于基板10上的任一第一焊接垫20上,因此在传统使用防焊膜的封装集成电路结构中,第一焊接垫20的周边需要预留额外的边界以便有足够的误差容许宽度来承载焊接凸块,也因此在基板上的第一焊接垫20与第一焊接垫20之间所能容许导线的数目将会变少。此现象将造成使用防焊膜的封装集成电路结构的体积无法缩小,而使此技术无法适用于集成电路的体积越来越小的需求。In the traditional structure of packaged integrated circuits, the purpose of using the solder resist film 30 is to prevent the on-line circuit wires 25 on the substrate 10 from being infringed by the external environment, and to prevent the circuit gap caused by the overflow of the solder bumps 15 in the subsequent process. between defects. Therefore, in the conventional packaged integrated circuit structure including a solder resist film, the solder resist film 30 must cover the circuit 25 distributed on the substrate to protect the circuit 25 distributed on the substrate 10 . In order to provide a better protection function, the solder mask 30 must cover part of any first soldering pad 20 distributed on the substrate 10, so as to avoid defects caused by soldering bumps 15 due to overflow in subsequent manufacturing processes. . Since the solder resist film must cover any of the first solder pads 20 that are partially distributed on the substrate 10, in the traditional packaging integrated circuit structure that uses a solder mask film, an additional boundary needs to be reserved around the first solder pad 20 In order to have sufficient error tolerance width to carry the soldering bumps, the number of wires that can be tolerated between the first soldering pads 20 on the substrate and the first soldering pads 20 will be reduced. This phenomenon will result in the inability to reduce the volume of the packaged integrated circuit structure using the solder mask, so that this technology cannot be applied to the increasingly smaller demands of the integrated circuit.
使用防焊膜的封装集成电路,由于防焊膜必须覆盖在部分的任一第一焊接垫上,因此也会在焊接凸块连接至第一焊接垫上时,发生焊接凸块定位不准的问题而影响封装集成电路的品质。而且,防焊膜将导致容易发生缺陷。当使用的封装形式为没有全部覆盖灌胶模灌胶模混合物(Molding Compound)或所代替的覆晶填充(Underfill)的覆晶接合(Flip Chip;FC)时,覆盖于电路上的防焊膜因结合力较弱将容易剥落而导致基板上的电路容易发生较差的封装可靠性及缺陷。For packaged integrated circuits using a solder mask, since the solder mask must cover any part of the first solder pads, when the solder bumps are connected to the first solder pads, the problem of inaccurate positioning of the solder bumps will occur. Affect the quality of packaged integrated circuits. Also, the solder mask will cause defects to easily occur. When the package used is Flip Chip (FC) that does not fully cover the Molding Compound or the replaced Underfill (Flip Chip; FC), the solder mask covering the circuit The circuit on the substrate is prone to poor packaging reliability and defects due to weak bonding and easy peeling.
发明内容Contents of the invention
本发明的主要目的在于克服现有技术的不足与缺陷,提供一项高密度集成电路封装结构及其方法,利用具有焊接沾附性(SolderWettability)的金属,作为第一焊接垫的材质,并在作为电路的金属层上形成一高可靠度屏蔽层,以避免封装集成电路发生缺陷。The main purpose of the present invention is to overcome the deficiencies and defects of the prior art, to provide a high-density integrated circuit packaging structure and its method, using a metal with solder adhesion (Solder Wettability) as the material of the first solder pad, and A high-reliability shielding layer is formed on the metal layer of the circuit to avoid defects in the packaged integrated circuit.
本发明的第二个目的为利用具有焊接沾附性的金属,作为第一焊接垫的材质,并在作为电路的金属层上形成一高可靠度屏蔽层,以提高封装集成电路在基板上的电路积集度。The second object of the present invention is to use metal with soldering adhesion as the material of the first soldering pad, and form a high-reliability shielding layer on the metal layer as the circuit, so as to improve the reliability of the packaged integrated circuit on the substrate. Circuit integration.
本发明的第三个目的为利用具有焊接沾附性的金属,作为第一焊接垫的材质,并在作为电路的金属层上形成一高可靠度屏蔽层,以增加封装集成电路的可靠度。The third object of the present invention is to use a metal with soldering adhesion as the material of the first pad, and form a high reliability shielding layer on the metal layer as the circuit, so as to increase the reliability of the packaged integrated circuit.
本发明的第四个目的为利用具有焊接沾附性的金属,作为第一焊接垫的材质,并在作为电路的金属层上形成一高可靠度屏蔽层,以提高封装集成电路的良率(yield)。The fourth object of the present invention is to use a metal with soldering adhesion as the material of the first pad, and form a high-reliability shielding layer on the metal layer as the circuit, so as to improve the yield rate of the packaged integrated circuit ( yield).
本发明的第五个目的为利用具有焊接沾附性的金属,作为第一焊接垫的材质,并在作为电路的金属层上形成一高可靠度屏蔽层,以提高封装集成电路的生产效率。The fifth object of the present invention is to use a metal with soldering adhesion as the material of the first pad, and to form a high-reliability shielding layer on the metal layer as the circuit, so as to improve the production efficiency of packaged integrated circuits.
本发明的再一个目的为利用具有焊接沾附性的金属,作为第一焊接垫的材质,并在作为电路的金属层上形成一高可靠度屏蔽层,以降低集成电路封装的生产成本。Another object of the present invention is to use metal with soldering adhesion as the material of the first pad, and form a high-reliability shielding layer on the metal layer as the circuit, so as to reduce the production cost of the integrated circuit package.
根据以上所述的目的,本发明提供了一种高密度集成电路封装结构及其方法,利用具有焊接沾附性的金属作为第一焊接垫的材质,并在作为电路的金属层上形成一高可靠度屏蔽层,以避免未包含防焊膜的封装集成电路发生缺陷。该结构包含:一基板;多个金属层,位于部分的该基板上用以作为该基板上的一电路;多个焊接垫,位于部分该金属层上以形成多个焊接界面;一屏蔽层,覆盖该多个金属层并在该屏蔽层的表面露出该焊接垫;其中,上述的金属层与焊接界面之间不具有防焊膜。该方法包含:首先提供一基板并在此基板上形成一整面金属层,其中此金属层的材质大部分采用铜(Copper)。接下来在此金属层上定义第一焊接垫的位置并在部分的金属层上形成一第一光阻层,其中第一光阻层内包含多个第一开口。接下来在任一开口的底部形成一第一焊接垫于金属层上并移除第一光阻层,其中此第一焊接垫为具有焊接沾附性的金属,以电气/化学电镀的方式或是以物理/化学沉积的方式形成。接下来在部分的金属层上形成第二光阻层以移除部分的金属层,并移除第二光阻层以在基板上形成多个焊接界面及多个金属层,其中任一焊接界面包含第一焊接垫与金属层且此多个金属层用来作为基板表面的电路。接下来在基板、金属层与第一焊接垫上形成屏蔽层并移除部分的屏蔽层以露出第一焊接垫。最后可依制程及产品的需求,选择是否在第一焊接垫上形成小凸块或是预焊平台作为在后续制程中的第一焊接凸块与第一焊接垫之间的接口,即可完成高密度封装集成电路中的基板的制作程序。借助多个第二焊接垫连接到多个第一焊接凸块的芯片,可直接借助多个第一焊接凸块回焊加热连接至多个第一焊接垫上,以使芯片直接固定于基板上。最后在基板上覆盖一层封装灌胶混合物(Molding Compound)或代替的覆晶填充(Underfill)以保护基板上所形成的电路与芯片,即可完成高密度封装集成电路的制程。According to the above-mentioned purpose, the present invention provides a high-density integrated circuit packaging structure and method thereof, using metal with soldering adhesion as the material of the first soldering pad, and forming a high-density circuit board on the metal layer as the circuit. Reliability shield to avoid defects in packaged integrated circuits that do not include a solder mask. The structure includes: a substrate; a plurality of metal layers located on a portion of the substrate to serve as a circuit on the substrate; a plurality of solder pads located on a portion of the metal layer to form a plurality of soldering interfaces; a shielding layer, Covering the plurality of metal layers and exposing the welding pad on the surface of the shielding layer; wherein, there is no solder mask between the metal layer and the welding interface. The method includes: first providing a substrate and forming a whole surface metal layer on the substrate, wherein most of the metal layer is made of copper (Copper). Next, the position of the first welding pad is defined on the metal layer and a first photoresist layer is formed on part of the metal layer, wherein the first photoresist layer contains a plurality of first openings. Next, form a first soldering pad on the metal layer at the bottom of any opening and remove the first photoresist layer, wherein the first soldering pad is a metal with soldering adhesion, by means of electrical/chemical plating or Formed by physical/chemical deposition. Next, a second photoresist layer is formed on part of the metal layer to remove part of the metal layer, and the second photoresist layer is removed to form a plurality of welding interfaces and a plurality of metal layers on the substrate, wherein any welding interface The first welding pad and the metal layer are included, and the plurality of metal layers are used as a circuit on the surface of the substrate. Next, a shielding layer is formed on the substrate, the metal layer and the first welding pad, and part of the shielding layer is removed to expose the first welding pad. Finally, according to the requirements of the process and products, it is possible to choose whether to form a small bump on the first soldering pad or a pre-soldering platform as the interface between the first soldering bump and the first soldering pad in the subsequent process, and the high-end The fabrication process of substrates in density-packed integrated circuits. A chip connected to a plurality of first soldering bumps by means of a plurality of second soldering pads can be directly connected to a plurality of first soldering pads by means of reflow heating of a plurality of first soldering bumps, so that the chip is directly fixed on the substrate. Finally, a layer of molding compound or underfill is covered on the substrate to protect the circuits and chips formed on the substrate, and the process of high-density packaging integrated circuits can be completed.
利用本发明的制程与结构可提高封装集成电路在基板上的电路积集度,并增加封装集成电路的可靠度。利用本发明的制程与结构也可提高集成电路的封装良率与生产封装集成电路的效率。利用本发明的制程与结构更可降低封装集成电路的生产成本。Utilizing the manufacturing process and structure of the present invention can increase the circuit integration degree of the packaged integrated circuit on the substrate, and increase the reliability of the packaged integrated circuit. Utilizing the manufacturing process and structure of the present invention can also improve the packaging yield of integrated circuits and the efficiency of producing packaged integrated circuits. The manufacturing process and structure of the present invention can further reduce the production cost of packaged integrated circuits.
附图说明Description of drawings
图1为传统使用防焊膜将芯片固定于基板上的示意图;Figure 1 is a schematic diagram of traditionally using a solder mask to fix a chip on a substrate;
图2为在基板上形成金属层的示意图;2 is a schematic diagram of forming a metal layer on a substrate;
图3为在部分金属层上形成第一光阻层的示意图;3 is a schematic diagram of forming a first photoresist layer on part of the metal layer;
图4为在任一开口的底部形成一第一焊接垫于金属层上的示意图;4 is a schematic diagram of forming a first welding pad on the metal layer at the bottom of any opening;
图5为移除第一光阻层并在部分的金属层上形成第一焊接垫的示意图;5 is a schematic diagram of removing the first photoresist layer and forming a first welding pad on a part of the metal layer;
图6为在部分的金属层上形成一第二光阻层的示意图;6 is a schematic diagram of forming a second photoresist layer on a part of the metal layer;
图7为移除部分的金属层的示意图;7 is a schematic diagram of removing part of the metal layer;
图8为移除第二光阻层以在基板上形成多个金属层与多个焊接界面的示意图;8 is a schematic diagram of removing the second photoresist layer to form a plurality of metal layers and a plurality of soldering interfaces on the substrate;
图9为在基板、金属层及第一焊接垫上形成一高可靠度屏蔽层的示意图;9 is a schematic diagram of forming a high-reliability shielding layer on the substrate, the metal layer and the first welding pad;
图10为移除部分的高可靠度屏蔽层以在高可靠度屏蔽层内部形成多个第二开口的示意图;10 is a schematic diagram of removing part of the high-reliability shielding layer to form a plurality of second openings inside the high-reliability shielding layer;
图11为移除部分的高可靠度屏蔽层以露出第一焊接垫的另一示意图;11 is another schematic diagram of removing part of the high-reliability shielding layer to expose the first soldering pad;
图12为在第一焊接垫上形成小凸块的示意图;FIG. 12 is a schematic diagram of forming small bumps on the first welding pad;
图13为在第一焊接垫上形成预焊平台的示意图;13 is a schematic diagram of forming a pre-soldering platform on the first welding pad;
图14为芯片连接至基板上的示意图;及FIG. 14 is a schematic diagram of a chip connected to a substrate; and
图15为在芯片与基板上形成封装灌胶混合物并在基板底部连结多个第二焊接凸块的示意图。FIG. 15 is a schematic diagram of forming encapsulation compound on the chip and the substrate and connecting a plurality of second soldering bumps on the bottom of the substrate.
图中符号说明Explanation of symbols in the figure
10基板10 substrates
15焊接凸块15 solder bumps
18预焊平台18 pre-soldered platforms
20第一焊接垫20 first solder pads
25电路导线25 circuit wire
30防焊膜30 solder mask
40芯片40 chips
45第二焊接垫45 second solder pad
100基板100 substrates
110金属层110 metal layers
120第一光阻层120 first photoresist layer
122第一开口122 first opening
130第一焊接垫130 first solder pad
140第二光阻层140 second photoresist layer
160焊接界面160 welding interface
170高可靠度屏蔽层170 high reliability shielding layer
200第二开口200 second opening
210第一轴向210 first axis
220第二轴向220 second axis
230角度230 angle
240小凸块240 small bumps
250预焊平台250 pre-soldered platform
300芯片300 chips
310第二焊接垫310 second solder pad
320第一焊接凸块320 first solder bump
400封装灌胶混合物400-pack potting mix
500第三焊接垫500 third solder pad
510第二焊接凸块510 second solder bump
具体实施方式Detailed ways
下面结合附图和实施例详细说明本发明的具体实施方式。The specific implementation manner of the present invention will be described in detail below in conjunction with the accompanying drawings and examples.
本发明提供了一种不需使用传统感光型防焊膜的集成电路封装结构与形成方法,利用具有焊接沾附性金属作为第一焊接垫的材质,并在作为电路的金属层上形成一高可靠度屏蔽层,以避免传统感光型防焊膜的封装集成电路因对位不准确而未能完全覆盖电路的金属层以致发生缺陷。参照图2所示,此为在基板上形成金属层的示意图。本发明首先必须提供一基板100并在基板上形成一金属层110。此金属层110可依产品的需求采用不同的材质。通常此金属层110所采用的材质为铜。参照图3所示,此为在部分金属层上形成第一光阻层的示意图。当此金属层110上定义所欲在基板100上形成的第一焊接垫的位置后,可在金属层110上形成一第一光阻层120,并在第一光阻层120内形成多个第一焊接垫开口122。The present invention provides an integrated circuit packaging structure and forming method that does not require the use of traditional photosensitive solder mask, using metal with soldering adhesion as the material of the first soldering pad, and forming a high-altitude soldering pad on the metal layer as the circuit Reliability shielding layer to avoid defects in traditional photosensitive solder mask packaged integrated circuits that cannot completely cover the metal layer of the circuit due to inaccurate alignment. Referring to FIG. 2 , it is a schematic diagram of forming a metal layer on a substrate. The present invention must firstly provide a
参照图4所示,此为在任一第一焊接垫开口的底部形成一第一焊接垫于金属层上的示意图。参照图5所示,此为移除第一光阻层并在部分的金属层上形成第一焊接垫的示意图。当借助第一光阻层120在金属层110上形成多个第一开口122之后,随即在任一第一开口122的底部形成一第一焊接垫130于金属层110上并移除第一光阻层120。此第一焊接垫130用以连接后续制程中的第一焊接凸块,以使芯片能固定于基板之上。此第一焊接垫130为一具有焊接沾附性(SolderWettability)的金属材质。此第一焊接垫130的厚度可随产品及制程需求的不同而改变,。通常若第一焊接垫130为用来连接后续制程中的第一焊接凸块,以使芯片能固定于基板100上,则此第一焊接垫130通常以电气/化学电镀的方法形成。若第一焊接垫130为用来连接其它导线以连接其它电路组件,则此第一焊接垫130通常以物理/化学沉积的方式形成。Referring to FIG. 4 , which is a schematic diagram of forming a first solder pad on the metal layer at the bottom of any first solder pad opening. Referring to FIG. 5 , it is a schematic diagram of removing the first photoresist layer and forming the first welding pad on part of the metal layer. After forming a plurality of
参照图6所示,此为在部分的基板上形成第二光阻层的示意图。当移除第一光阻层120后,随即在部分的金属层110上形成一第二光阻层140。此第二光阻层140的目的为用来布局基板100上的电路。Referring to FIG. 6 , this is a schematic diagram of forming a second photoresist layer on a part of the substrate. After the
参照图7所示,此为移除部分的金属层的示意图。当在部分的金属层上形成第二光阻层140之后,随即以第二光阻层140及第一焊接垫130为屏蔽移除部分的金属层110并移除第二光阻层140(参照图8所示),以在基板100上形成多个金属层110与多个焊接界面160,其中任一焊接界面160包含金属层110与第一焊接垫130。当移除第二光阻层140之后,残留在基板100上的多个金属层110即为所欲在基板100上所形成的电路。在移除部分金属层110的过程中,在焊接界面160内且在第一焊接垫130下方的金属层110因为有第一焊接垫130的保护,因此即使未在第一焊接垫130上方形成第二光阻层140,在焊接界面内的金属层110也不会被移除。Referring to FIG. 7 , it is a schematic diagram of removing part of the metal layer. After the
参照图9所示,此为在基板、金属层及第一焊接垫上形成一高可靠度屏蔽层(High Reliability Mask Layer)的示意图。当在基板100上形成多个金属层110与多个焊接界面160后,随即在基板100、金属层110及第一焊接垫130上形成一高可靠度屏蔽层170,其中此高可靠度屏蔽层170通常为一非感光型介电材质。此高可靠度屏蔽层170的厚度可随产品及制程需求的不同而改变。因此高可靠度屏蔽层170通常为一非感光型材质,因此在后续移除部分的高可靠度屏蔽层170时,可直接采用激光或是电浆蚀刻的方式移除而不需要使用光阻层。Referring to FIG. 9, this is a schematic diagram of forming a high reliability mask layer (High Reliability Mask Layer) on the substrate, the metal layer and the first welding pad. After forming a plurality of
当在基板100、金属层110及第一焊接垫130上形成一高可靠度屏蔽层170后,随即可移除部分的高可靠度屏蔽层以露出第一焊接垫130。以下所述仅为本发明的一种实施例,但并不限制本发明的范围。参照图10所示,此为移除部分的高可靠度屏蔽层以在高可靠度屏蔽层内部形成多个第二开口的示意图。当在基板100、金属层110及第一焊接垫130上形成一高可靠度屏蔽层170后,随即移除部分的高可靠度屏蔽层170以在高可靠度屏蔽层170内部形成多个第二开口200,其中任一第二开口200的底部均露出第一焊接垫130。任一第二开口200的侧壁均与一第一轴向210呈现一角度230,以提高后续制程中的第一焊接凸块和第一焊接垫130相互连接时的稳定度,其中此第一轴向210为平行于基板100表面的方向。任一第一焊接垫在第二轴向220上的平面的高度均较低于高可靠度屏蔽层170在第二轴向220上的平面的高度,其中此第二轴向220为垂直于基板100表面的方向。After forming a high-
本发明在移除部分高可靠度屏蔽层170的制程中,采用激光(Laser)的方式或是电浆蚀刻(Plasma Etching)以移除部分的高可靠度屏蔽层170。因此在此移除的部分的高可靠度屏蔽层170的程序中,可不需要使用光阻层来保护基板表面的组件。In the process of removing part of the high-
以下所述为本发明的另一种实施例,但并不限制本发明的范围。参照图11所示,此为移除部分的高可靠度屏蔽层以露出第一焊接垫的另一示意图。当在基板100、金属层110及第一焊接垫130上形成一高可靠度屏蔽层170后,随即移除部分的高可靠度屏蔽层170以露出第一焊接垫130。在移除部分的高可靠度屏蔽层170的过程中,所采用的方式为无方向性的蚀刻以降低高可靠度屏蔽层170的平面在第二轴向220上的高度直到露出第一焊接垫130,其中此第二轴向220为垂直于基板100表面的方向且金属层110不会在此移除部分的高可靠度屏蔽层170的过程中露出。为了要露出第一焊接垫130,因此第一焊接垫130在第二轴向220上的平面的高度高于高可靠度屏蔽层170在第二轴向220上的平面的高度。The following description is another embodiment of the present invention, but does not limit the scope of the present invention. Referring to FIG. 11 , this is another schematic diagram of removing part of the high-reliability shielding layer to expose the first soldering pad. After forming a high-
参照图12所示,此为在第一焊接垫上形成小凸块:(MiniBump)240的示意图。参照图13所示,此为在第一焊接垫上形成预焊平台250的示意图。为了要增加后续制程中的第一焊接凸块与第一焊接垫130的结合性、稳定度与共平面性,通常可在第一焊接垫130上形成一小凸块240或是预焊平台250作为第一焊接凸块与第一焊接垫130的接口,以使芯片能够更稳定地承载于基板上。在制作小凸块240的制程中,可将基板浸泡一锡铅溶液或经无电解电镀以在第一焊接垫层130上形成一层锡层作为小凸块240。而在制作预焊平台250的制程中,通常先将一锡球/锡膏回焊黏接至第一焊接垫130并将此锡球压平作为预焊平台250,以增加在后续制程中,第一凸块连接至焊接界面的接触面积与提供良好共平面性及焊接可靠度。在本发明中,小凸块以及预焊平台可应用在另一种露出第一焊接垫的形式的基板上,并不限制其使用的范围。在本发明中第一焊接垫更可直接与后续制程中的第一焊接凸块相互连接,以经芯片固定于基板上。Referring to FIG. 12 , this is a schematic diagram of forming a small bump (MiniBump) 240 on the first pad. Referring to FIG. 13 , it is a schematic diagram of forming a pre-soldering platform 250 on the first soldering pad. In order to increase the bonding, stability and coplanarity between the first soldering bump and the
参照图14所示,此为芯片连接至基板上的示意图。当露出第一焊接垫之后,随即可将芯片300与基板100相互连结。芯片300借助多个第二焊接垫310与多个第一焊接凸块320相互连结且任一第二焊接垫310均对应于任一第一焊接凸块320。芯片上更包含一保护层,以防止芯片在回焊加热黏结的过程中受到损毁。多个第一焊接凸块320可借助回焊加热的方式连接至基板100上的多个第一焊接垫130以将芯片300固定于基板100上。任一第一焊接凸块320均可轻易对应于任一第一焊接垫130。由于本发明中并未使用防焊膜而且在第一焊接凸块320连接至第一焊接垫130的过程中不会产生定位的问题,因此本发明可增加集成电路的制程运作效率,并降低生产封装集成电路所需要的成本。将芯片固定在基板上仅为利用本发明的一种实施利,但并不限制本发明的保护范围。本发明还可利用在焊接界面上的第一焊接垫借助一导线而连接至其它的电路组件。当芯片300固定于基板100上后,随即可将芯片300及基板与芯片的接合处采用封装灌胶模混合物(Package Molding Compound)400封装方式或是覆晶填充物(Underfill)封装方式固定,并在基板底部连结多个第二焊接凸块510(参照图15所示)以保护芯片300与基板100上的电路在运作的过程中不会受到外界环境的影响而降低其运作的效能,并完成未包含防焊膜的封装集成电路的制程。在基板底部可借助多个第三焊接垫500与多个第二焊接凸块510相连接,以使未包含防焊膜的封装集成电路可再连接其它组件。参照图11所示,与基板100底部相连结的多个第二焊接凸块510仅为本发明的一实施例而不限制本发明的权利范围。利用本发明所制作的非感光型介电质焊垫开口设计的封装集成电路,仍可采用其它封装形式连接至其它组件上。Referring to FIG. 14 , it is a schematic diagram of connecting the chip to the substrate. After the first bonding pad is exposed, the
本发明中由于未使用防焊膜,因此第一焊接垫的周边不需要预留额外的边界,且任两第一焊接垫之间可布局较多的电路。此现象可使未包含防焊膜的封装集成电路的体积顺利地缩小且可包含较多的电路,以提高缩小体积后的封装集成电路的效能,并可以提高封装集成电路的稳定度In the present invention, since no solder mask is used, no additional borders need to be reserved around the first soldering pads, and more circuits can be laid out between any two first soldering pads. This phenomenon can smoothly reduce the volume of packaged integrated circuits that do not contain solder mask and can contain more circuits, so as to improve the performance of packaged integrated circuits after reducing the size, and can improve the stability of packaged integrated circuits
综上所述,本发明提供了一项未使用防焊膜的集成电路封装结构及其方法,利用具有焊接沾附性沾附性沾附性的金属作为第一焊接垫的材质,并在作为电路的金属层上形成一高可靠度屏蔽层,以避免未包含防焊膜的封装集成电路发生缺陷。首先提供一基板并在此基板上形成一金属层,其中此金属层的材质大部分采用铜。接下来在此金属层上定义第一焊接垫的位置并在部分的金属层上形成一第一光阻层,其中第一光阻层内包含多个第一开口。接下来在任一开口的底部形成一第一焊接垫于金属层上并移除第一光阻层,其中此第一焊接垫为具有焊接沾附性的金属,以电气/化学电镀的方式或是以物理/化学沉积的方式形成。接下来在部分的金属层上形成第二光阻层以移除部分的金属层,并移除第二光阻层以在基板上形成多个焊接界面及多个金属层,其中任一焊接界面包含第一焊接垫与金属层且此多个金属层用来作为基板表面的电路。接下来在基板、金属层与第一焊接垫上形成一高可靠度屏蔽层并移除部分的高可靠度屏蔽层以露出第一焊接垫。最后可依制程及产品的需求,选择是否在第一焊接垫上形成小凸块或是预焊平台作为在后续制程中的第一焊接凸块与第一焊接垫之间的接口,即可完成高密度封装集成电路中的基板的制作程序。借助多个第二焊接垫连接到多个第一焊接凸块的芯片,可直接借助多个第一焊接凸块回焊加热连接至多个第一焊接垫上,以使芯片直接固定于基板上。最后在基板上覆盖一层封装灌胶混合物或填入覆晶填充(Underfill)以保护基板上所形成的电路与芯片,即可完成高密度封装集成电路的制程。In summary, the present invention provides an integrated circuit packaging structure and method thereof without using a solder mask, using a metal with soldering adhesion as the material of the first soldering pad, and as A high-reliability shielding layer is formed on the metal layer of the circuit to avoid defects in packaged integrated circuits that do not include solder mask. Firstly, a substrate is provided and a metal layer is formed on the substrate, wherein the metal layer is mostly made of copper. Next, the position of the first welding pad is defined on the metal layer and a first photoresist layer is formed on part of the metal layer, wherein the first photoresist layer contains a plurality of first openings. Next, form a first soldering pad on the metal layer at the bottom of any opening and remove the first photoresist layer, wherein the first soldering pad is a metal with soldering adhesion, by means of electrical/chemical plating or Formed by physical/chemical deposition. Next, a second photoresist layer is formed on part of the metal layer to remove part of the metal layer, and the second photoresist layer is removed to form a plurality of welding interfaces and a plurality of metal layers on the substrate, wherein any welding interface The first welding pad and the metal layer are included, and the plurality of metal layers are used as a circuit on the surface of the substrate. Next, a high-reliability shielding layer is formed on the substrate, the metal layer and the first welding pad, and part of the high-reliability shielding layer is removed to expose the first welding pad. Finally, according to the requirements of the process and products, it is possible to choose whether to form a small bump on the first soldering pad or a pre-soldering platform as the interface between the first soldering bump and the first soldering pad in the subsequent process, and the high-end The fabrication process of substrates in density-packed integrated circuits. A chip connected to a plurality of first soldering bumps by means of a plurality of second soldering pads can be directly connected to a plurality of first soldering pads by means of reflow heating of a plurality of first soldering bumps, so that the chip is directly fixed on the substrate. Finally, cover the substrate with a layer of encapsulation potting compound or fill it with underfill to protect the circuits and chips formed on the substrate, and the process of high-density packaging integrated circuits can be completed.
利用本发明的制程与结构可提高封装集成电路在基板上的电路积集度,并增加封装集成电路的可靠度。利用本发明的制程与结构也可提高封装集成电路的良率与生产封装集成电路的效率。利用本发明的制程与结构更可降低封装集成电路的生产成本,不仅具有实用功效外,并且为前所未见的设计,具有功效性与进步性的增进。Utilizing the manufacturing process and structure of the present invention can increase the circuit integration degree of the packaged integrated circuit on the substrate, and increase the reliability of the packaged integrated circuit. Utilizing the manufacturing process and structure of the present invention can also improve the yield rate of packaged integrated circuits and the efficiency of producing packaged integrated circuits. Utilizing the process and structure of the present invention can reduce the production cost of packaged integrated circuits, not only has practical effects, but also has an unprecedented design, and has improved effects and progress.
以上所述仅为本发明的较佳实施例而已,并非用以限定本发明的保护范围;凡其它未脱离本发明所揭示的精神下所完成的等效改变或修饰,均应包含在权利要求书的范围内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention; all other equivalent changes or modifications that do not deviate from the spirit disclosed in the present invention should be included in the claims within the scope of the book.
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