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CN118008601A - Air inlet system fault judging method, device, equipment and storage medium - Google Patents

Air inlet system fault judging method, device, equipment and storage medium Download PDF

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Publication number
CN118008601A
CN118008601A CN202410292673.2A CN202410292673A CN118008601A CN 118008601 A CN118008601 A CN 118008601A CN 202410292673 A CN202410292673 A CN 202410292673A CN 118008601 A CN118008601 A CN 118008601A
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engine
preset
exhaust temperature
value
judgment
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卜位强
袁贝贝
何国伟
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Weichai Power Co Ltd
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Weichai Power Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D41/00Electrical control of supply of combustible mixture or its constituents
    • F02D41/22Safety or indicating devices for abnormal conditions
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D41/00Electrical control of supply of combustible mixture or its constituents
    • F02D41/0002Controlling intake air

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Combined Controls Of Internal Combustion Engines (AREA)

Abstract

本申请提供了一种进气系统故障判断方法、装置、设备及存储介质,涉及故障检测技术领域,该方法通过获取发动机运行时的多项关键数据,包括转速、排气温度、扭矩和中冷后绝对压力值,实现了对发动机运行状态的全面而深入的分析。进一步地,通过将目标发动机的转速与预设转速范围进行匹配,能够针对不同转速下的发动机工作状态进行细致评估,提高了故障诊断的精确性和针对性。最后,通过比较判断系数与对应转速范围下的判断系数预设值,能够迅速判断出发动机进气系统是否存在故障。该方法不仅提升了故障诊断的效率和准确性,而且有助于及时发现并解决潜在问题,避免故障扩大化,从而确保发动机的安全稳定运行。

The present application provides an intake system fault judgment method, device, equipment and storage medium, which relates to the field of fault detection technology. The method achieves a comprehensive and in-depth analysis of the engine's operating status by acquiring a number of key data during engine operation, including speed, exhaust temperature, torque and absolute pressure value after intercooling. Furthermore, by matching the speed of the target engine with the preset speed range, a detailed evaluation of the engine's operating status at different speeds can be performed, thereby improving the accuracy and pertinence of fault diagnosis. Finally, by comparing the judgment coefficient with the preset value of the judgment coefficient under the corresponding speed range, it is possible to quickly determine whether there is a fault in the engine's intake system. This method not only improves the efficiency and accuracy of fault diagnosis, but also helps to promptly discover and solve potential problems, avoid the expansion of faults, and thus ensure the safe and stable operation of the engine.

Description

一种进气系统故障判断方法、装置、设备及存储介质Intake system fault judgment method, device, equipment and storage medium

技术领域Technical Field

本申请涉及故障检测技术领域,尤其涉及一种进气系统故障判断方法、装置、设备及存储介质。The present application relates to the technical field of fault detection, and in particular to an intake system fault judgment method, device, equipment and storage medium.

背景技术Background technique

发动机进气系统,包括空气滤芯、增压器以及进气管道等关键部件,在长期使用过程中,可能会出现堵塞、漏气或卡滞等问题。这些问题会导致进气阻力增大,进而影响发动机的性能指标。在极端情况下,甚至可能引发发动机无法启动或运行的故障。因此,对由发动机进气系统相关部件堵塞、漏气,以及增压器卡滞引起的故障进行检测,至关重要。The engine air intake system, including key components such as air filters, superchargers, and air intake pipes, may experience blockage, leakage, or jamming during long-term use. These problems will increase the air intake resistance, which will affect the engine's performance indicators. In extreme cases, it may even cause the engine to fail to start or run. Therefore, it is very important to detect faults caused by blockage, leakage, and supercharger jamming of engine air intake system related components.

为了有效诊断发动机进气系统的问题,现有技术主要依赖人工检测进气压力和发动机功率,通过对比进气压力的读数是否在正常范围内,并结合发动机功率的变化,来判断进气系统是否存在故障。若进气压力偏离正常范围,并且发动机功率下降,则通常认为进气系统存在问题。In order to effectively diagnose problems with the engine intake system, existing technologies mainly rely on manual detection of intake pressure and engine power, and judge whether there is a fault in the intake system by comparing whether the intake pressure reading is within the normal range and combining it with the change in engine power. If the intake pressure deviates from the normal range and the engine power decreases, it is generally believed that there is a problem with the intake system.

然而,这种人工检测方法在应对大量车辆进气系统故障检测时,存在明显不足。它不仅需要消耗大量的人力资源,而且工作效率低下。在追求高效、准确的现代工业生产中,这种方法显然无法满足需求。因此,有必要得到一种更加高效的发动机进气系统故障检测方法。However, this manual detection method has obvious shortcomings when dealing with a large number of vehicle intake system fault detection. It not only consumes a lot of human resources, but also has low work efficiency. In the pursuit of efficient and accurate modern industrial production, this method obviously cannot meet the needs. Therefore, it is necessary to obtain a more efficient engine intake system fault detection method.

发明内容Summary of the invention

针对上述问题,本申请提供了一种进气系统故障判断方法,包括以下内容:In view of the above problems, the present application provides an intake system fault judgment method, including the following contents:

第一方面,本申请提供了一种进气系统故障判断方法,该方法包括:In a first aspect, the present application provides a method for determining a fault in an intake system, the method comprising:

获取多台发动机的运行数据,所述运行数据中包括转速、排气温度、扭矩和中冷后绝对压力值;Acquiring operating data of multiple engines, wherein the operating data includes speed, exhaust temperature, torque, and absolute pressure value after intercooling;

根据所述转速、所述排气温度和所述扭矩,从所述多台发动机中筛选处于稳定运行状态的发动机;selecting an engine in a stable operating state from the plurality of engines according to the rotation speed, the exhaust temperature and the torque;

计算所述处于稳定运行状态的发动机对应的第一判断系数值,所述第一判断系数值是基于对应的发动机的排气温度和根据所述中冷后绝对压力值得到的进气压力值计算得到的;Calculating a first determination coefficient value corresponding to the engine in a stable operation state, wherein the first determination coefficient value is calculated based on an exhaust temperature of the corresponding engine and an intake pressure value obtained according to the absolute pressure value after intercooling;

对于处于稳定运行状态的目标发动机,将所述目标发动机的转速与多个预设转速范围进行匹配,确定所述目标发动机的转速所处的目标预设转速范围,每个预设转速范围分别具有一个对应的第二判断系数值;For a target engine in a stable operating state, matching the speed of the target engine with a plurality of preset speed ranges to determine a target preset speed range in which the speed of the target engine is located, each preset speed range having a corresponding second determination coefficient value;

利用所述目标发动机对应的第一判断系数值和所述目标预设转速范围对应的第二判断系数值确定所述目标发动机的进气系统是否发生故障。Whether a fault occurs in the intake system of the target engine is determined by using a first judgment coefficient value corresponding to the target engine and a second judgment coefficient value corresponding to the target preset speed range.

可选的,所述利用所述目标发动机对应的第一判断系数值和所述目标预设转速范围对应的第二判断系数值确定所述目标发动机的进气系统是否发生故障包括:Optionally, the determining whether a fault occurs in the intake system of the target engine by using a first judgment coefficient value corresponding to the target engine and a second judgment coefficient value corresponding to the target preset speed range includes:

当所述目标发动机对应的第一判断系数值大于或等于所述目标预设转速范围对应的第二判断系数值时,确定所述目标发动机的进气系统发生故障。When the first judgment coefficient value corresponding to the target engine is greater than or equal to the second judgment coefficient value corresponding to the target preset speed range, it is determined that a fault occurs in the intake system of the target engine.

可选的,所述方法还包括:Optionally, the method further includes:

利用所述第一判断系数值和预设的判断系数阈值判断所述进气系统的故障原因。The first judgment coefficient value and a preset judgment coefficient threshold are used to judge the cause of the failure of the intake system.

可选的,所述利用所述第一判断系数值和预设的判断系数阈值判断所述进气系统的故障原因包括:Optionally, the determining the cause of the failure of the intake system by using the first determination coefficient value and a preset determination coefficient threshold value includes:

当所述第一判断系数值大于或等于所述预设的判断系数阈值时,判断结果为所述进气系统属于空气滤芯堵塞或漏气故障;When the first judgment coefficient value is greater than or equal to the preset judgment coefficient threshold, the judgment result is that the intake system has an air filter blockage or leakage fault;

当所述第一判断系数值小于所述预设的判断系数阈值,判断结果为所述进气系统属于增压器异常故障。When the first judgment coefficient value is less than the preset judgment coefficient threshold, the judgment result is that the intake system has a supercharger abnormal fault.

可选的,所述根据所述转速、所述排气温度和所述扭矩,从所述多台发动机中筛选处于稳定运行状态的发动机包括:Optionally, the selecting an engine in a stable operating state from the plurality of engines according to the rotation speed, the exhaust temperature and the torque comprises:

获取第一预设时间段内发动机的转速差值,将所述转速差值与预设转速差值比较;Acquire a speed difference of the engine within a first preset time period, and compare the speed difference with a preset speed difference;

获取第二预设时间段内发动机的扭矩平均值,将所述扭矩平均值与预设的扭矩平均值进行比较;Acquire an average torque value of the engine within a second preset time period, and compare the average torque value with a preset average torque value;

获取第二预设时间段内发动机的排气温度平均值,将所述排气温度平均值与预设的排气温度平均值进行比较;Obtaining an average exhaust temperature of the engine within a second preset time period, and comparing the average exhaust temperature with a preset average exhaust temperature;

获取第一预设时间段内发动机的排气温度差值,将所述排气温度差值与预设的排气温度差值进行比较;Acquire an exhaust temperature difference of the engine within a first preset time period, and compare the exhaust temperature difference with a preset exhaust temperature difference;

筛选出满足所述转速差值小于或等于预设转速差值、所述扭矩平均值小于所述预设的扭矩平均值、所述排气温度平均值小于所述预设的排气温度平均值且所述排气温度差值小于所述预设的排气温度差值的发动机,作为处于稳定运行状态的发动机。Engines that satisfy the conditions that the speed difference is less than or equal to the preset speed difference, the torque average is less than the preset torque average, the exhaust temperature average is less than the preset exhaust temperature average, and the exhaust temperature difference is less than the preset exhaust temperature difference are selected as engines in a stable operating state.

第二方面,本申请提供了一种进气系统故障判断装置,该装置包括:In a second aspect, the present application provides an intake system fault judgment device, the device comprising:

获取单元,获取多台发动机的运行数据,所述运行数据中包括转速、排气温度、扭矩和中冷后绝对压力值;An acquisition unit, for acquiring operation data of a plurality of engines, wherein the operation data includes rotation speed, exhaust temperature, torque and absolute pressure value after intercooling;

筛选单元,用于根据所述转速、所述排气温度和所述扭矩,从所述多台发动机中筛选处于稳定运行状态的发动机;a screening unit, configured to screen an engine in a stable operating state from the plurality of engines according to the rotation speed, the exhaust temperature and the torque;

计算单元,用于计算所述处于稳定运行状态的发动机对应的第一判断系数值,所述第一判断系数值是基于对应的发动机的排气温度和根据所述中冷后绝对压力值得到的进气压力值计算得到的;a calculation unit, configured to calculate a first judgment coefficient value corresponding to the engine in a stable operation state, wherein the first judgment coefficient value is calculated based on an exhaust temperature of the corresponding engine and an intake pressure value obtained according to the absolute pressure value after intercooling;

匹配单元,用于对于处于稳定运行状态的目标发动机,将所述目标发动机的转速与多个预设转速范围进行匹配,确定所述目标发动机的转速所处的目标预设转速范围,每个预设转速范围分别具有一个对应的第二判断系数值;a matching unit, for matching a rotation speed of a target engine in a stable running state with a plurality of preset rotation speed ranges, and determining a target preset rotation speed range in which the rotation speed of the target engine is located, each preset rotation speed range having a corresponding second judgment coefficient value;

判断单元,用于利用所述目标发动机对应的第一判断系数值和所述目标预设转速范围对应的第二判断系数值确定所述目标发动机的进气系统是否发生故障。The judgment unit is used to determine whether an intake system of the target engine fails by using a first judgment coefficient value corresponding to the target engine and a second judgment coefficient value corresponding to the target preset speed range.

可选的,所述判断单元利用所述目标发动机对应的第一判断系数值和所述目标预设转速范围对应的第二判断系数值确定所述目标发动机的进气系统是否发生故障包括:Optionally, the judgment unit determines whether a fault occurs in the intake system of the target engine using a first judgment coefficient value corresponding to the target engine and a second judgment coefficient value corresponding to the target preset speed range, including:

当所述目标发动机对应的第一判断系数值大于或等于所述目标预设转速范围对应的第二判断系数值时,确定所述目标发动机的进气系统发生故障。When the first judgment coefficient value corresponding to the target engine is greater than or equal to the second judgment coefficient value corresponding to the target preset speed range, it is determined that a fault occurs in the intake system of the target engine.

可选的,所述装置还包括:Optionally, the device further comprises:

故障原因判断单元,用于利用所述第一判断系数值和预设的判断系数阈值判断所述进气系统的故障原因。The fault cause determination unit is used to determine the fault cause of the intake system by using the first determination coefficient value and a preset determination coefficient threshold.

可选的,所述故障原因判断单元具体用于,当所述第一判断系数值大于或等于所述预设的判断系数阈值时,判断结果为所述进气系统属于空气滤芯堵塞或漏气故障;Optionally, the fault cause judgment unit is specifically configured to, when the first judgment coefficient value is greater than or equal to the preset judgment coefficient threshold, judge that the intake system has an air filter blockage or leakage fault;

当所述第一判断系数值小于所述预设的判断系数阈值,判断结果为所述进气系统属于增压器异常故障。When the first judgment coefficient value is less than the preset judgment coefficient threshold, the judgment result is that the intake system has a supercharger abnormal fault.

可选的,所述筛选单元,具体用于,获取第一预设时间段内发动机的转速差值,将所述转速差值与预设转速差值比较;Optionally, the screening unit is specifically used to obtain a speed difference value of the engine within a first preset time period, and compare the speed difference value with a preset speed difference value;

获取第二预设时间段内发动机的扭矩平均值,将所述扭矩平均值与预设的扭矩平均值进行比较;Acquire an average torque value of the engine within a second preset time period, and compare the average torque value with a preset average torque value;

获取第二预设时间段内发动机的排气温度平均值,将所述排气温度平均值与预设的排气温度平均值进行比较;Obtaining an average exhaust temperature of the engine within a second preset time period, and comparing the average exhaust temperature with a preset average exhaust temperature;

获取第一预设时间段内发动机的排气温度差值,将所述排气温度差值与预设的排气温度差值进行比较;Acquire an exhaust temperature difference of the engine within a first preset time period, and compare the exhaust temperature difference with a preset exhaust temperature difference;

筛选出满足所述转速差值小于或等于预设转速差值、所述扭矩平均值小于所述预设的扭矩平均值、所述排气温度平均值小于所述预设的排气温度平均值且所述排气温度差值小于所述预设的排气温度差值的发动机,作为处于稳定运行状态的发动机。Engines that satisfy the conditions that the speed difference is less than or equal to the preset speed difference, the torque average is less than the preset torque average, the exhaust temperature average is less than the preset exhaust temperature average, and the exhaust temperature difference is less than the preset exhaust temperature difference are selected as engines in a stable operating state.

第三方面,本申请提供了一种设备,所述设备包括存储器和处理器,所述存储器用于存储指令或代码,所述处理器用于执行所述指令或代码,以使所述设备执行前述第一方面任一实现方式中介绍的进气系统故障判断方法。In a third aspect, the present application provides a device, comprising a memory and a processor, wherein the memory is used to store instructions or codes, and the processor is used to execute the instructions or codes so that the device executes the intake system fault judgment method introduced in any implementation of the first aspect.

第四方面,本申请提供了一种计算机可读存储介质,所述计算机可读存储介质中存储有代码,当所述代码被运行时,运行所述代码的设备实现前述第一方面任一实现方式中介绍的进气系统故障判断方法。In a fourth aspect, the present application provides a computer-readable storage medium, in which codes are stored. When the codes are executed, a device executing the codes implements the intake system fault judgment method introduced in any implementation of the first aspect.

本申请提供了一种进气系统故障判断方法。在执行所述方法时,通过获取发动机的运行数据,包括转速、排气温度、扭矩和中冷后绝对压力值,实现了对发动机运行状态的全面监测。通过对这些数据的筛选和处理,能够准确识别出处于稳定运行状态的发动机,为后续的故障诊断提供了可靠的基础。在计算第一判断系数值时,利用排气温度和中冷后绝对压力值得到的进气压力值进行联合分析,有效考虑了发动机进排气系统的相互影响,提高了故障诊断的准确性和可靠性。通过将目标发动机的转速与多个预设转速范围进行匹配,能够针对不同转速下的发动机工作状态进行差异化分析,进一步增强了故障诊断的针对性。最后,通过比较第一判断系数值和对应转速范围的第二判断系数值,能够快速、准确地判断目标发动机的进气系统是否发生故障。这种方法不仅提高了故障诊断的效率,还有助于及时发现和解决潜在问题,从而确保发动机的安全稳定运行。The present application provides a method for judging the fault of an intake system. When executing the method, by obtaining the operating data of the engine, including the speed, exhaust temperature, torque and absolute pressure value after intercooling, a comprehensive monitoring of the operating state of the engine is achieved. By screening and processing these data, the engine in a stable operating state can be accurately identified, providing a reliable basis for subsequent fault diagnosis. When calculating the first judgment coefficient value, the intake pressure value obtained by the exhaust temperature and the absolute pressure value after intercooling is used for joint analysis, which effectively considers the mutual influence of the engine intake and exhaust systems, and improves the accuracy and reliability of fault diagnosis. By matching the speed of the target engine with multiple preset speed ranges, it is possible to perform differential analysis on the engine working state at different speeds, further enhancing the pertinence of fault diagnosis. Finally, by comparing the first judgment coefficient value with the second judgment coefficient value of the corresponding speed range, it is possible to quickly and accurately judge whether the intake system of the target engine has a fault. This method not only improves the efficiency of fault diagnosis, but also helps to timely discover and solve potential problems, thereby ensuring the safe and stable operation of the engine.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

为更清楚地说明本实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in this embodiment or the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

图1为本申请实施例提供的一种进气系统故障判断方法的流程图;FIG1 is a flow chart of a method for determining a fault in an intake system provided by an embodiment of the present application;

图2为本申请实施例提供的另一种进气系统故障判断方法的流程图;FIG2 is a flow chart of another intake system fault determination method provided by an embodiment of the present application;

图3为本申请实施例提供的一种进气系统故障判断装置的结构示意图。FIG3 is a schematic structural diagram of an intake system fault judgment device provided in an embodiment of the present application.

具体实施方式Detailed ways

为了使本申请实施例的目的、技术方案和优点更加清楚,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。In order to make the purpose, technical solution and advantages of the embodiments of the present application clearer, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

图1为本申请实施例提供的一种进气系统故障判断方法的流程图。结合图1所示,本申请实施例提供的进气系统故障判断方法可以包括:FIG1 is a flow chart of a method for determining a fault in an air intake system provided by an embodiment of the present application. In conjunction with FIG1 , the method for determining a fault in an air intake system provided by an embodiment of the present application may include:

S101、获取多台发动机的运行数据,所述运行数据中包括转速、排气温度、扭矩和中冷后绝对压力值。S101, obtaining operating data of a plurality of engines, wherein the operating data includes rotation speed, exhaust temperature, torque and absolute pressure value after intercooling.

发动机的运行数据,指通过特定的传感器或设备,收集发动机在工作时产生的各种数据,包括转速、排气温度、扭矩和中冷后绝对压力值等。这些数据能够反映发动机的工作状态和性能。The operating data of the engine refers to the various data generated by the engine during operation, including speed, exhaust temperature, torque, and absolute pressure value after intercooling, etc., collected through specific sensors or equipment. These data can reflect the working status and performance of the engine.

其中转速是指发动机每分钟转动的圈数,是评估发动机工作状态和性能的重要参数之一;排气温度是指发动机排放出的废气的温度,它反映了发动机燃烧效率以及冷却系统的性能;扭矩是指发动机从曲轴端输出的力矩,表示发动机做功的能力,即发动机能够产生的旋转力矩大小;中冷后绝对压力值是指空气经过涡轮增压器压缩后,通过中冷器冷却,再进入发动机前的绝对压力值,这个数值可以反映增压系统和进气系统的工作状态。Among them, the speed refers to the number of revolutions of the engine per minute, which is one of the important parameters for evaluating the working status and performance of the engine; the exhaust temperature refers to the temperature of the exhaust gas discharged by the engine, which reflects the combustion efficiency of the engine and the performance of the cooling system; the torque refers to the torque output from the crankshaft end of the engine, which indicates the ability of the engine to do work, that is, the size of the rotational torque that the engine can generate; the absolute pressure value after intercooling refers to the absolute pressure value of the air after it is compressed by the turbocharger, cooled by the intercooler, and then enters the engine. This value can reflect the working status of the supercharging system and the intake system.

当有较多发动机需要进行故障检测时,通过云端实时监控获取需要进行检测的发动机的运行数据,云端即车辆云端监控,是指利用云计算技术,对车辆的运行状态、位置、安全等信息进行实时监控和管理的一种技术手段。具体来说,车辆云端监控可以通过安装在车辆上的传感器、GPS定位装置等设备,收集车辆的各种信息,并将这些信息传输到云端服务器进行处理和分析。通过车辆云端监控,车主或管理者可以实时了解车辆的运行情况,同时,车辆云端监控还可以对车辆的安全性能进行监测和预警,如车辆被盗、故障预警、碰撞预警等。车辆云端监控可以帮助车主或管理者更加全面地了解车辆的运行情况,及时发现和解决问题,提高车辆的安全性和使用效率。When there are many engines that need to be tested for faults, the operating data of the engines that need to be tested can be obtained through real-time cloud monitoring. The cloud is vehicle cloud monitoring, which refers to a technical means of using cloud computing technology to monitor and manage the vehicle's operating status, location, safety and other information in real time. Specifically, vehicle cloud monitoring can collect various information about the vehicle through sensors, GPS positioning devices and other equipment installed on the vehicle, and transmit this information to the cloud server for processing and analysis. Through vehicle cloud monitoring, car owners or managers can understand the vehicle's operating conditions in real time. At the same time, vehicle cloud monitoring can also monitor and warn the vehicle's safety performance, such as vehicle theft, fault warning, collision warning, etc. Vehicle cloud monitoring can help car owners or managers understand the vehicle's operating conditions more comprehensively, discover and solve problems in a timely manner, and improve the safety and efficiency of the vehicle.

S102、根据所述转速、所述排气温度和所述扭矩,从所述多台发动机中筛选处于稳定运行状态的发动机。S102: Filter an engine in a stable operating state from the plurality of engines according to the rotation speed, the exhaust temperature and the torque.

稳定运行状态的发动机指处于运行状态且稳定运行的发动机,其中判断是否处于运行状态,可以通过发动机的转速进行判断,一般来说,当转速超过每分钟200转时,认为发动机处于运行状态。An engine in a stable operating state refers to an engine that is in an operating state and operates stably. Whether it is in an operating state can be determined by the engine speed. Generally speaking, when the speed exceeds 200 revolutions per minute, the engine is considered to be in an operating state.

由于发动机在稳定运行状态下,其输出数据相对平稳且一致,这些数据更能真实反映发动机的实际性能和状态。相比之下,发动机在启动、加速、减速或负载突变等非稳定状态下,其数据波动较大,不易准确评估其性能。且发动机在非稳定状态下,发动机的各项参数如转速、温度、压力等都可能发生快速变化,这可能导致测量或计算误差增大。选择稳定运行状态的发动机可以减少这种误差,提高分析结果的准确性。Since the output data of the engine is relatively stable and consistent when it is in a stable operating state, these data can more truly reflect the actual performance and status of the engine. In contrast, when the engine is in an unstable state such as starting, accelerating, decelerating or load mutation, its data fluctuates greatly, making it difficult to accurately evaluate its performance. In addition, when the engine is in an unstable state, various parameters of the engine such as speed, temperature, pressure, etc. may change rapidly, which may lead to increased measurement or calculation errors. Selecting an engine in a stable operating state can reduce this error and improve the accuracy of the analysis results.

因此,当选出处于运行状态的发动机后,需要进一步选择处于稳定运行状态的发动机进行故障诊断及数据分析,如此可以确保数据的准确性、可靠性,提高分析效率。Therefore, after selecting the engine in running state, it is necessary to further select the engine in stable running state for fault diagnosis and data analysis, so as to ensure the accuracy and reliability of the data and improve the analysis efficiency.

S103、计算所述处于稳定运行状态的发动机对应的第一判断系数值,所述第一判断系数值是基于对应的发动机的排气温度和根据所述中冷后绝对压力值得到的进气压力值计算得到的。S103, calculating a first judgment coefficient value corresponding to the engine in a stable operating state, wherein the first judgment coefficient value is calculated based on the exhaust temperature of the corresponding engine and the intake pressure value obtained according to the absolute pressure value after intercooling.

第一判断系数值用于评估发动机的工作状态或性能,由于发动机功率与进气压力之间存在的正相关关系,当进气压力增加时通常意味着更多的空气进入发动机汽缸,从而有潜力燃烧更多的燃料,进而产生更大的功率。扭矩作为发动机性能的一个重要指标,与功率直接相关,因此扭矩与进气压力之间也存在一定的关联。为了便于表述,在一个例子中,将判断系数命名为A,其中A=扭矩/进气压力的平方,由于在对发动机运行数据进行检测时,获取的是中冷后的绝对压力值,本领域技术人员可知,中冷器位于涡轮增压器之后,空气在经过涡轮增压器压缩后,压力会显著提升,然后再通过中冷器进行冷却。因此,经过中冷器处理后的空气,其压力(即中冷后压力)会高于未经增压处理的进气压力。所以在计算判断系数A时,需要计算进气压力值,例如利用获取的中冷后绝对压力值减去数值90(该值为本领域技术人员根据经验进行设定的)后,得到进气压力。The first judgment coefficient value is used to evaluate the working state or performance of the engine. Due to the positive correlation between engine power and intake pressure, when the intake pressure increases, it usually means that more air enters the engine cylinder, which has the potential to burn more fuel and generate more power. Torque is an important indicator of engine performance and is directly related to power. Therefore, there is also a certain correlation between torque and intake pressure. For the convenience of expression, in one example, the judgment coefficient is named A, where A = torque/square of intake pressure. Since the absolute pressure value after intercooling is obtained when the engine operation data is detected, it is known to those skilled in the art that the intercooler is located after the turbocharger. After the air is compressed by the turbocharger, the pressure will increase significantly, and then it will be cooled by the intercooler. Therefore, the pressure of the air treated by the intercooler (i.e., the pressure after intercooling) will be higher than the intake pressure without supercharging. Therefore, when calculating the judgment coefficient A, it is necessary to calculate the intake pressure value, for example, the absolute pressure value after intercooling is obtained minus the value 90 (this value is set by those skilled in the art based on experience) to obtain the intake pressure.

S104、对于处于稳定运行状态的目标发动机,将所述目标发动机的转速与多个预设转速范围进行匹配,确定所述目标发动机的转速所处的目标预设转速范围,每个预设转速范围分别具有一个对应的第二判断系数值。S104. For a target engine in a stable operating state, the speed of the target engine is matched with a plurality of preset speed ranges to determine a target preset speed range in which the speed of the target engine is located, each preset speed range having a corresponding second judgment coefficient value.

由于发动机的性能和状态与其转速密切相关。不同的转速范围对应着发动机不同的工作状态和功率输出。因此,为了准确评估发动机的性能和诊断潜在故障,需要将发动机的转速与预设的转速范围进行匹配。Since the performance and status of the engine are closely related to its speed, different speed ranges correspond to different working conditions and power outputs of the engine. Therefore, in order to accurately evaluate the performance of the engine and diagnose potential faults, it is necessary to match the engine speed with the preset speed range.

预先通过对大量数据进行测试,得到不同转速范围下的判断系数阈值,将该判断系数阈值作为第二判断系数值,与目标发动机的第一判断系数值进行比较,以判断发动机的工作状态或是否存在故障。By testing a large amount of data in advance, the judgment coefficient threshold under different speed ranges is obtained, and the judgment coefficient threshold is used as the second judgment coefficient value to be compared with the first judgment coefficient value of the target engine to determine the working state of the engine or whether there is a fault.

将转速与多个预设转速范围进行匹配时,将目标发动机的实际转速与预先设定的多个转速范围进行比较,以确定其所属的具体转速范围。每个预设转速范围通常对应发动机不同的工作状态或性能特点。例如,预先设置多个发动机转速范围如下表1所示,表1为本申请实施例提供的一种转速与判断系数对应表,通过表中数据可知,当转速为480≤N<600时,对应的A值判断条件为A≥20。When matching the speed with multiple preset speed ranges, the actual speed of the target engine is compared with the multiple preset speed ranges to determine the specific speed range to which it belongs. Each preset speed range usually corresponds to a different working state or performance characteristic of the engine. For example, multiple engine speed ranges are preset as shown in Table 1 below. Table 1 is a corresponding table of speed and judgment coefficient provided in an embodiment of the present application. It can be seen from the data in the table that when the speed is 480≤N<600, the corresponding A value judgment condition is A≥20.

表1转速与判断系数对应表Table 1 Correspondence table of speed and judgment coefficient

S105、利用所述目标发动机对应的第一判断系数值和所述目标预设转速范围对应的第二判断系数值确定所述目标发动机的进气系统是否发生故障。S105. Determine whether an intake system of the target engine fails by using a first judgment coefficient value corresponding to the target engine and a second judgment coefficient value corresponding to the target preset speed range.

在利用目标发动机的实时数据计算得到所述目标发动机的第一系数值后,根据上述表1得到目标发动机的转速对应的转速范围,进一步的利用所述目标发动机对应的第一判断系数值和所述目标预设转速范围对应的第二判断系数值确定所述目标发动机的进气系统是否发生故障。例如,当目标发动机的转速为500转每分钟时,先选择该转速对应的转速范围,为600≤N<700,进一步的,将第一判断系数值与对应的第二判断系数值10进行比较。After the first coefficient value of the target engine is calculated using the real-time data of the target engine, the speed range corresponding to the speed of the target engine is obtained according to the above Table 1, and the first judgment coefficient value corresponding to the target engine and the second judgment coefficient value corresponding to the target preset speed range are further used to determine whether the intake system of the target engine has a fault. For example, when the speed of the target engine is 500 revolutions per minute, the speed range corresponding to the speed is first selected, which is 600≤N<700, and further, the first judgment coefficient value is compared with the corresponding second judgment coefficient value 10.

在本申请实施例的一种实现方式中,利用所述目标发动机对应的第一判断系数值和所述目标预设转速范围对应的第二判断系数值确定所述目标发动机的进气系统是否发生故障的过程为,当所述第一判断系数值大于或等于所述第一预设转速范围对应的第二判断系数值时,确定所述目标发动机的进气系统发生故障。In one implementation of the embodiment of the present application, the process of determining whether the intake system of the target engine is faulty by using the first judgment coefficient value corresponding to the target engine and the second judgment coefficient value corresponding to the target preset speed range is as follows: when the first judgment coefficient value is greater than or equal to the second judgment coefficient value corresponding to the first preset speed range, it is determined that the intake system of the target engine is faulty.

如果第一判断系数值大于或等于第二判断系数值,这意味着当前的进气系统状态超出了正常范围,因此可以确定目标发动机的进气系统发生了故障。这种判断方法有助于及时发现发动机进气系统的问题,防止更严重的故障发生。同时,它也为维修人员提供了明确的故障指示,便于进行针对性的维修和保养。If the first judgment coefficient value is greater than or equal to the second judgment coefficient value, it means that the current intake system status is beyond the normal range, so it can be determined that the intake system of the target engine has a fault. This judgment method helps to promptly discover problems with the engine intake system and prevent more serious faults from occurring. At the same time, it also provides maintenance personnel with clear fault indications to facilitate targeted repairs and maintenance.

本申请上述步骤S102中根据所述转速、所述排气温度和所述扭矩,从所述多台发动机中筛选处于稳定运行状态的发动机具体通过发动机的转速、排气温度和扭矩进行判断。In the above step S102 of the present application, an engine in a stable operating state is selected from the multiple engines based on the rotational speed, the exhaust temperature and the torque, and the judgment is specifically made based on the engine's rotational speed, exhaust temperature and torque.

获取第一预设时间段内发动机的转速差值,将所述转速差值与预设转速差值比较;获取第二预设时间段内发动机的扭矩平均值,将所述扭矩平均值与预设的扭矩平均值进行比较;获取第二预设时间段内发动机的排气温度平均值,将所述排气温度平均值与预设的排气温度平均值进行比较;获取第一预设时间段内发动机的排气温度差值,将所述排气温度差值与预设的排气温度差值进行比较;筛选出满足所述转速差值小于或等于预设转速差值、所述扭矩平均值小于所述预设的扭矩平均值、所述排气温度平均值小于所述预设的排气温度平均值且所述排气温度差值小于所述预设的排气温度差值的发动机,作为处于稳定运行状态的发动机。Obtain the speed difference of the engine within a first preset time period, and compare the speed difference with the preset speed difference; obtain the torque average value of the engine within a second preset time period, and compare the torque average value with the preset torque average value; obtain the exhaust temperature average value of the engine within the second preset time period, and compare the exhaust temperature average value with the preset exhaust temperature average value; obtain the exhaust temperature difference of the engine within the first preset time period, and compare the exhaust temperature difference with the preset exhaust temperature difference; filter out engines that satisfy the conditions that the speed difference is less than or equal to the preset speed difference, the torque average value is less than the preset torque average value, the exhaust temperature average value is less than the preset exhaust temperature average value, and the exhaust temperature difference is less than the preset exhaust temperature difference, as engines in a stable operating state.

首先进行转速差值的比较,获取第一预设时间段内发动机的转速差值,获取发动机在某一特定时间段(例如几分钟或几秒钟)内转速的最大值和最小值之差,这个差值能够反映发动机在这段时间内转速的波动情况。接着,将这个转速差值与一个预设的阈值(即预设转速差值)进行比较。如果转速差值小于或等于预设转速差值,说明发动机的转速在这段时间内相对稳定,没有出现过大的波动。在本申请的一种实现方式中,所述第一预设时间为10s,所述预设转速差值可以为5转,判断10s内的转速差值是否小于等于5转。First, compare the speed difference, obtain the speed difference of the engine within the first preset time period, and obtain the difference between the maximum and minimum values of the engine speed within a specific time period (for example, a few minutes or seconds). This difference can reflect the fluctuation of the engine speed during this period. Then, compare this speed difference with a preset threshold (i.e., the preset speed difference). If the speed difference is less than or equal to the preset speed difference, it means that the engine speed is relatively stable during this period and there is no excessive fluctuation. In one implementation of the present application, the first preset time is 10s, and the preset speed difference can be 5 rpm. It is determined whether the speed difference within 10s is less than or equal to 5 rpm.

然后获取第二预设时间段内发动机的扭矩平均值,同样地,需要计算发动机在另一个时间段内(可以与第一预设时间段不同)的扭矩平均值。扭矩平均值能够反映发动机在这段时间内的负载情况。将计算得到的扭矩平均值与一个预设的阈值(即预设的扭矩平均值)进行比较。如果扭矩平均值小于预设的扭矩平均值,说明发动机在这段时间内负载较轻,可能处于较为稳定的工作状态。在本申请的一种实现方式中,所述第二预设时间段为30s,预设的扭矩150牛米,比较发动机在30s内的平均扭矩值是否小于预设的扭矩平均值150牛米。Then, the torque average value of the engine in the second preset time period is obtained. Similarly, the torque average value of the engine in another time period (which may be different from the first preset time period) needs to be calculated. The torque average value can reflect the load condition of the engine during this period. The calculated torque average value is compared with a preset threshold value (i.e., the preset torque average value). If the torque average value is less than the preset torque average value, it means that the engine load is light during this period and may be in a relatively stable working state. In one implementation of the present application, the second preset time period is 30s, the preset torque is 150 Nm, and the average torque value of the engine within 30s is compared to see whether it is less than the preset torque average value of 150 Nm.

进行排气温度平均值的比较时,先获取第二预设时间段内发动机的排气温度平均值,还需要计算发动机在一段时间内的排气温度平均值。排气温度是发动机工作状态的重要指标之一。将计算得到的排气温度平均值与一个预设的阈值(即预设的排气温度平均值)进行比较。如果排气温度平均值小于预设的排气温度平均值,这可能意味着发动机的工作状态较为稳定,没有出现过热等异常情况。在本申请的一种实现方式中,获取第二预设时间段内的发动机的排气温度平均值是指获取30s内的排气温度平均值,并与预设排气温度平均值3℃进行比较,判断所述排气温度平均值是否小于预设的排气温度平均值。When comparing the exhaust temperature average values, first obtain the exhaust temperature average value of the engine within the second preset time period, and also calculate the exhaust temperature average value of the engine within a period of time. Exhaust temperature is one of the important indicators of the working state of the engine. Compare the calculated exhaust temperature average value with a preset threshold value (i.e., the preset exhaust temperature average value). If the exhaust temperature average value is less than the preset exhaust temperature average value, this may mean that the working state of the engine is relatively stable and there are no abnormal conditions such as overheating. In one implementation of the present application, obtaining the exhaust temperature average value of the engine within the second preset time period refers to obtaining the exhaust temperature average value within 30s, and comparing it with the preset exhaust temperature average value of 3°C to determine whether the exhaust temperature average value is less than the preset exhaust temperature average value.

进行排气温度差值的比较时,获取第一预设时间段内发动机的排气温度差值:类似地,计算发动机在第一预设时间段内排气温度的最大值和最小值之差。这个差值可以反映排气温度在这段时间内的波动情况。将排气温度差值与预设的排气温度差值进行比较:最后,将这个排气温度差值与一个预设的阈值(即预设的排气温度差值)进行比较。如果排气温度差值小于预设的排气温度差值,说明排气温度在这段时间内相对稳定,没有出现大幅度的波动。在本申请的一种实现方式中,通过获取10s内的排气温度的最大值和最小值之差,然后与预设的排气温度差值3℃进行比较,判断所述排气温度差值是否小于预设的排气温度差值。When comparing the exhaust temperature difference, obtain the exhaust temperature difference of the engine within the first preset time period: Similarly, calculate the difference between the maximum and minimum exhaust temperature of the engine within the first preset time period. This difference can reflect the fluctuation of the exhaust temperature during this period. Compare the exhaust temperature difference with the preset exhaust temperature difference: Finally, compare this exhaust temperature difference with a preset threshold (i.e., the preset exhaust temperature difference). If the exhaust temperature difference is less than the preset exhaust temperature difference, it means that the exhaust temperature is relatively stable during this period and there is no large fluctuation. In one implementation of the present application, by obtaining the difference between the maximum and minimum exhaust temperature within 10s, and then comparing it with the preset exhaust temperature difference of 3°C, it is determined whether the exhaust temperature difference is less than the preset exhaust temperature difference.

经过上述四个方面的比较后,筛选出满足所有条件的发动机:即转速差值小、扭矩平均值低、排气温度平均值低且排气温度差值小的发动机。这些发动机被认为是处于稳定运行状态的发动机。这种筛选方法综合考虑了发动机的多个重要参数,能够较为准确地判断发动机的运行状态,为后续的故障诊断和性能优化提供了有力的支持。After comparing the above four aspects, engines that meet all the conditions are selected: engines with small speed difference, low torque average value, low exhaust temperature average value and small exhaust temperature difference. These engines are considered to be in stable operation. This screening method comprehensively considers multiple important parameters of the engine and can more accurately judge the operating status of the engine, providing strong support for subsequent fault diagnosis and performance optimization.

本申请实施例还提供了另一种进气系统故障判断方法,如图2所示,该进气系统故障判断方法包括:The embodiment of the present application also provides another intake system fault judgment method, as shown in FIG2 , the intake system fault judgment method includes:

S201、获取多台发动机的运行数据,所述运行数据中包括转速、排气温度、扭矩和中冷后绝对压力值。S201. Acquire operating data of a plurality of engines, wherein the operating data includes rotation speed, exhaust temperature, torque, and absolute pressure value after intercooling.

S202、根据所述转速、所述排气温度和所述扭矩,从所述多台发动机中筛选处于稳定运行状态的发动机。S202: Filter an engine in a stable operating state from the plurality of engines according to the rotation speed, the exhaust temperature and the torque.

S203、计算所述处于稳定运行状态的发动机对应的第一判断系数值,所述第一判断系数值是基于对应的发动机的排气温度和根据所述中冷后绝对压力值得到的进气压力值计算得到的。S203, calculating a first judgment coefficient value corresponding to the engine in a stable operating state, wherein the first judgment coefficient value is calculated based on the exhaust temperature of the corresponding engine and the intake pressure value obtained according to the absolute pressure value after intercooling.

S204、对于处于稳定运行状态的目标发动机,将所述目标发动机的转速与多个预设转速范围进行匹配,确定所述目标发动机的转速所处的目标预设转速范围,每个预设转速范围分别具有一个对应的第二判断系数值。S204. For a target engine in a stable operating state, the speed of the target engine is matched with a plurality of preset speed ranges to determine a target preset speed range in which the speed of the target engine is located, each preset speed range having a corresponding second judgment coefficient value.

S205、利用所述目标发动机对应的第一判断系数值和所述目标预设转速范围对应的第二判断系数值确定所述目标发动机的进气系统是否发生故障。S205: Determine whether an intake system of the target engine fails by using a first judgment coefficient value corresponding to the target engine and a second judgment coefficient value corresponding to the target preset speed range.

步骤S201-步骤S205的具体实现方式可以参照上述实施例中S101-S105以及图1,此处不再进行赘述。The specific implementation of steps S201 to S205 may refer to S101 to S105 in the above embodiment and FIG. 1 , and will not be described in detail here.

S206、利用所述第一判断系数值和预设的判断系数阈值判断所述进气系统的故障原因。S206: Determine the cause of the failure of the intake system by using the first judgment coefficient value and a preset judgment coefficient threshold.

当所述第一判断系数值大于或等于所述预设的判断系数阈值时,判断结果为所述进气系统属于空气滤芯堵塞或漏气故障;当所述第一判断系数值小于所述预设的判断系数阈值,判断结果为所述进气系统属于增压器异常故障。When the first judgment coefficient value is greater than or equal to the preset judgment coefficient threshold, the judgment result is that the intake system has an air filter blockage or leakage fault; when the first judgment coefficient value is less than the preset judgment coefficient threshold, the judgment result is that the intake system has a supercharger abnormal fault.

在本申请实施例的一种实现方式中,所述预设的判断系数阈值为30,当第一判断系数值大于或等于预设的判断系数阈值(即30),则判断结果为进气系统属于空气滤芯堵塞或漏气故障。这意味着,当第一判断系数值达到或超过这个阈值时,系统更可能是受到了空气滤芯堵塞或漏气的影响。如果第一判断系数值小于预设的判断系数阈值,则判断结果为进气系统属于增压器异常故障。这表明,当第一判断系数值低于这个阈值时,进气系统的故障更可能是与增压器有关。这种基于数值比较的故障判断方法有助于快速定位并识别发动机进气系统的具体问题,为后续的维修和保养提供了明确的指导。In one implementation of the embodiment of the present application, the preset judgment coefficient threshold is 30. When the first judgment coefficient value is greater than or equal to the preset judgment coefficient threshold (i.e., 30), the judgment result is that the intake system has an air filter blockage or leakage fault. This means that when the first judgment coefficient value reaches or exceeds this threshold, the system is more likely to be affected by air filter blockage or leakage. If the first judgment coefficient value is less than the preset judgment coefficient threshold, the judgment result is that the intake system has an abnormal supercharger fault. This shows that when the first judgment coefficient value is lower than this threshold, the intake system fault is more likely to be related to the supercharger. This fault judgment method based on numerical comparison helps to quickly locate and identify specific problems in the engine intake system, and provides clear guidance for subsequent repairs and maintenance.

本申请上述实施例提供了一种进气系统故障判断方法,通过获取发动机的运行数据,包括转速、排气温度、扭矩和中冷后绝对压力值,实现了对发动机运行状态的全面监测。通过对这些数据的筛选和处理,能够准确识别出处于稳定运行状态的发动机,为后续的故障诊断提供了可靠的基础。在计算第一判断系数值时,利用排气温度和中冷后绝对压力值得到的进气压力值进行联合分析,有效考虑了发动机进排气系统的相互影响,提高了故障诊断的准确性和可靠性。通过将目标发动机的转速与多个预设转速范围进行匹配,能够针对不同转速下的发动机工作状态进行差异化分析,进一步增强了故障诊断的针对性。最后,通过比较第一判断系数值和对应转速范围的第二判断系数值,能够快速、准确地判断目标发动机的进气系统是否发生故障。这种方法不仅提高了故障诊断的效率,还有助于及时发现和解决潜在问题,从而确保发动机的安全稳定运行。The above embodiment of the present application provides a method for judging the fault of the intake system, which realizes the comprehensive monitoring of the engine running state by obtaining the running data of the engine, including the speed, exhaust temperature, torque and absolute pressure value after intercooling. By screening and processing these data, the engine in a stable running state can be accurately identified, providing a reliable basis for subsequent fault diagnosis. When calculating the first judgment coefficient value, the intake pressure value obtained by the exhaust temperature and the absolute pressure value after intercooling is used for joint analysis, which effectively considers the mutual influence of the engine intake and exhaust system, and improves the accuracy and reliability of fault diagnosis. By matching the speed of the target engine with multiple preset speed ranges, it is possible to perform differential analysis on the engine working state at different speeds, further enhancing the pertinence of fault diagnosis. Finally, by comparing the first judgment coefficient value and the second judgment coefficient value of the corresponding speed range, it is possible to quickly and accurately judge whether the intake system of the target engine has a fault. This method not only improves the efficiency of fault diagnosis, but also helps to timely discover and solve potential problems, thereby ensuring the safe and stable operation of the engine.

以上为本申请实施例提供的一种进气系统故障判断方法的一些具体实现方式,基于此,本申请还提供了对应的装置。下面将从功能模块化的角度对本申请实施例提供的装置进行介绍。The above are some specific implementations of an intake system fault judgment method provided in the embodiment of the present application. Based on this, the present application also provides a corresponding device. The device provided in the embodiment of the present application will be introduced from the perspective of functional modularization.

图3为本申请实施例提供的一种进气系统故障判断装置的结构示意图。FIG3 is a schematic structural diagram of an intake system fault judgment device provided in an embodiment of the present application.

结合图3所示,本申请实施例提供的进气系统故障判断装置300,包括:As shown in FIG. 3 , an intake system fault judgment device 300 provided in an embodiment of the present application includes:

获取单元310,用于获取多台发动机的运行数据,所述运行数据中包括转速、排气温度、扭矩和中冷后绝对压力值;An acquisition unit 310 is used to acquire operating data of multiple engines, wherein the operating data includes speed, exhaust temperature, torque and absolute pressure value after intercooling;

筛选单元320,用于根据所述转速、所述排气温度和所述扭矩,从所述多台发动机中筛选处于稳定运行状态的发动机;a screening unit 320, configured to screen an engine in a stable operating state from the plurality of engines according to the rotation speed, the exhaust temperature and the torque;

计算单元330,用于计算所述处于稳定运行状态的发动机对应的第一判断系数值,所述第一判断系数值是基于对应的发动机的排气温度和根据所述中冷后绝对压力值得到的进气压力值计算得到的;A calculation unit 330, configured to calculate a first judgment coefficient value corresponding to the engine in a stable operation state, wherein the first judgment coefficient value is calculated based on an exhaust temperature of the corresponding engine and an intake pressure value obtained according to the absolute pressure value after intercooling;

匹配单元340,用于对于处于稳定运行状态的目标发动机,将所述目标发动机的转速与多个预设转速范围进行匹配,确定所述目标发动机的转速所处的目标预设转速范围,每个预设转速范围分别具有一个对应的第二判断系数值;A matching unit 340 is used to match the rotation speed of the target engine in a stable operation state with a plurality of preset rotation speed ranges to determine a target preset rotation speed range in which the rotation speed of the target engine is located, each preset rotation speed range having a corresponding second determination coefficient value;

判断单元350,用于利用所述目标发动机对应的第一判断系数值和所述目标预设转速范围对应的第二判断系数值确定所述目标发动机的进气系统是否发生故障。The judgment unit 350 is used to determine whether a fault occurs in the intake system of the target engine by using a first judgment coefficient value corresponding to the target engine and a second judgment coefficient value corresponding to the target preset speed range.

在本申请实施例的一种实现方式中,所述判断单元利用所述目标发动机对应的第一判断系数值和所述目标预设转速范围对应的第二判断系数值确定所述目标发动机的进气系统是否发生故障具体包括:In an implementation of the embodiment of the present application, the judgment unit determines whether a fault occurs in the intake system of the target engine using the first judgment coefficient value corresponding to the target engine and the second judgment coefficient value corresponding to the target preset speed range, specifically including:

当所述第一判断系数值大于或等于所述第一预设转速范围对应的第二判断系数值时,确定所述目标发动机的进气系统发生故障。When the first judgment coefficient value is greater than or equal to the second judgment coefficient value corresponding to the first preset speed range, it is determined that a fault occurs in the intake system of the target engine.

在本申请实施例的一种实现方式中,所述装置还包括:In one implementation of the embodiment of the present application, the device further includes:

故障原因判断单元,用于利用所述第一判断系数值和预设的判断系数阈值判断所述进气系统的故障原因。The fault cause determination unit is used to determine the fault cause of the intake system by using the first determination coefficient value and a preset determination coefficient threshold.

在本申请实施例的一种实现方式中,所述故障原因判断单元具体用于,当所述第一判断系数值大于或等于所述预设的判断系数阈值时,判断结果为所述进气系统属于空气滤芯堵塞或漏气故障;In an implementation of the embodiment of the present application, the fault cause judgment unit is specifically configured to, when the first judgment coefficient value is greater than or equal to the preset judgment coefficient threshold value, judge that the intake system has an air filter blockage or leakage fault;

当所述第一判断系数值小于所述预设的判断系数阈值,判断结果为所述进气系统属于增压器异常故障。When the first judgment coefficient value is less than the preset judgment coefficient threshold, the judgment result is that the intake system has a supercharger abnormal fault.

在本申请实施例的一种实现方式中,所述筛选单元,具体用于,获取第一预设时间段内发动机的转速差值,将所述转速差值与预设转速差值比较;In an implementation of the embodiment of the present application, the screening unit is specifically used to obtain a speed difference value of the engine within a first preset time period, and compare the speed difference value with a preset speed difference value;

获取第二预设时间段内发动机的扭矩平均值,将所述扭矩平均值与预设的扭矩平均值进行比较;Acquire an average torque value of the engine within a second preset time period, and compare the average torque value with a preset average torque value;

获取第二预设时间段内发动机的排气温度平均值,将所述排气温度平均值与预设的排气温度平均值进行比较;Obtaining an average exhaust temperature of the engine within a second preset time period, and comparing the average exhaust temperature with a preset average exhaust temperature;

获取第一预设时间段内发动机的排气温度差值,将所述排气温度差值与预设的排气温度差值进行比较;Acquire an exhaust temperature difference of the engine within a first preset time period, and compare the exhaust temperature difference with a preset exhaust temperature difference;

筛选出满足所述转速差值小于或等于预设转速差值、所述扭矩平均值小于所述预设的扭矩平均值、所述排气温度平均值小于所述预设的排气温度平均值且所述排气温度差值小于所述预设的排气温度差值的发动机,作为处于稳定运行状态的发动机。Engines that satisfy the conditions that the speed difference is less than or equal to the preset speed difference, the torque average is less than the preset torque average, the exhaust temperature average is less than the preset exhaust temperature average, and the exhaust temperature difference is less than the preset exhaust temperature difference are selected as engines in a stable operating state.

本申请实施例还提供了对应的设备以及计算机存储介质,用于实现本申请实施例提供的方案。The embodiments of the present application also provide corresponding devices and computer storage media for implementing the solutions provided by the embodiments of the present application.

其中,所述设备包括存储器和处理器,所述存储器用于存储指令或代码,所述处理器用于执行所述指令或代码,以使所述设备执行本申请任一实施例所述的方法。The device includes a memory and a processor, the memory is used to store instructions or codes, and the processor is used to execute the instructions or codes so that the device executes the method described in any embodiment of the present application.

所述计算机存储介质中存储有代码,当所述代码被运行时,运行所述代码的设备实现本申请任一实施例所述的方法。The computer storage medium stores codes, and when the codes are executed, a device executing the codes implements the method described in any embodiment of the present application.

通过以上的实施方式的描述可知,本领域的技术人员可以清楚地了解到上述实施例方法中的全部或部分步骤可借助软件加通用硬件平台的方式来实现。基于这样的理解,本申请的技术方案可以以软件产品的形式体现出来,该计算机软件产品可以存储在存储介质中,如只读存储器(英文:read-onlymemory,ROM)/RAM、磁碟、光盘等,包括若干指令用以使得一台计算机设备(可以是个人计算机,服务器,或者诸如路由器等网络通信设备)执行本申请各个实施例或者实施例的某些部分所述的方法。Through the description of the above implementation methods, it can be known that those skilled in the art can clearly understand that all or part of the steps in the above-mentioned embodiment method can be implemented by means of software plus a general hardware platform. Based on such an understanding, the technical solution of the present application can be embodied in the form of a software product, which can be stored in a storage medium, such as a read-only memory (ROM)/RAM, a disk, an optical disk, etc., including a number of instructions for a computer device (which can be a personal computer, a server, or a network communication device such as a router) to execute the methods described in each embodiment of the present application or some parts of the embodiments.

需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.

还需要说明的是,本说明书中的各个实施例均采用递进的方式描述,各个实施例之间相同相似的部分互相参见即可,每个实施例重点说明的都是与其他实施例的不同之处。尤其,对于设备及装置实施例而言,由于其基本相似于方法实施例,所以描述得比较简单,相关之处参见方法实施例的部分说明即可。以上所描述的设备及装置实施例仅仅是示意性的,其中作为分离部件说明的单元可以是或者也可以不是物理上分开的,作为单元提示的部件可以是或者也可以不是物理单元,即可以位于一个地方,或者也可以分布到多个网络单元上。可以根据实际的需要选择其中的部分或者全部模块来实现本实施例方案的目的。本领域普通技术人员在不付出创造性劳动的情况下,即可以理解并实施。It should also be noted that the various embodiments in this specification are described in a progressive manner, and the same and similar parts between the various embodiments can refer to each other, and each embodiment focuses on the differences from other embodiments. In particular, for the device and apparatus embodiments, since they are basically similar to the method embodiments, the description is relatively simple, and the relevant parts can refer to the partial description of the method embodiments. The device and apparatus embodiments described above are merely schematic, wherein the units described as separate components may or may not be physically separated, and the components indicated as units may or may not be physical units, that is, they may be located in one place, or they may be distributed on multiple network units. Some or all of the modules may be selected according to actual needs to achieve the purpose of the scheme of this embodiment. Ordinary technicians in this field can understand and implement it without paying creative labor.

以上所述,仅为本申请的一种具体实施方式,但本申请的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本申请揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本申请的保护范围之内。因此,本申请的保护范围应该以权利要求的保护范围为准。The above is only a specific implementation of the present application, but the protection scope of the present application is not limited thereto. Any changes or substitutions that can be easily thought of by any technician familiar with the technical field within the technical scope disclosed in the present application should be included in the protection scope of the present application. Therefore, the protection scope of the present application should be based on the protection scope of the claims.

Claims (10)

1. An intake system failure determination method, characterized in that the method comprises:
Acquiring operation data of a plurality of engines, wherein the operation data comprises rotating speed, exhaust temperature, torque and intercooling absolute pressure value;
Selecting an engine in a steady operation state from the plurality of engines according to the rotational speed, the exhaust temperature and the torque;
calculating a first judgment coefficient value corresponding to the engine in a stable running state, wherein the first judgment coefficient value is calculated based on the exhaust temperature of the corresponding engine and an air inlet pressure value obtained according to the inter-cooling absolute pressure value;
For a target engine in a stable running state, matching the rotating speed of the target engine with a plurality of preset rotating speed ranges, and determining a target preset rotating speed range in which the rotating speed of the target engine is positioned, wherein each preset rotating speed range is provided with a corresponding second judgment coefficient value;
and determining whether the air inlet system of the target engine is faulty or not by using the first judgment coefficient value corresponding to the target engine and the second judgment coefficient value corresponding to the target preset rotating speed range.
2. The method of claim 1, wherein determining whether the intake system of the target engine is malfunctioning using the first determination coefficient value corresponding to the target engine and the second determination coefficient value corresponding to the target preset speed range comprises:
And when the first judgment coefficient value corresponding to the target engine is larger than or equal to the second judgment coefficient value corresponding to the target preset rotating speed range, determining that the air inlet system of the target engine fails.
3. The method according to claim 1, wherein the method further comprises:
and judging the fault reason of the air inlet system by using the first judgment coefficient value and a preset judgment coefficient threshold value.
4. The method of claim 3, wherein said determining a cause of a fault in the air intake system using the first determination coefficient value and a preset determination coefficient threshold value comprises:
When the first judgment coefficient value is larger than or equal to the preset judgment coefficient threshold value, judging that the air inlet system belongs to air filter element blockage or air leakage fault;
When the first judgment coefficient value is smaller than the preset judgment coefficient threshold value, the judgment result is that the air inlet system belongs to the abnormal fault of the supercharger.
5. The method of claim 1, wherein said selecting an engine from said plurality of engines that is in a steady state operation based on said rotational speed, said exhaust temperature, and said torque comprises:
acquiring a rotating speed difference value of an engine in a first preset time period, and comparing the rotating speed difference value with a preset rotating speed difference value;
acquiring a torque average value of the engine in a second preset time period, and comparing the torque average value with a preset torque average value;
Obtaining an exhaust temperature average value of the engine in a second preset time period, and comparing the exhaust temperature average value with a preset exhaust temperature average value;
acquiring an exhaust temperature difference of an engine in a first preset time period, and comparing the exhaust temperature difference with a preset exhaust temperature difference;
And screening out the engine which meets the condition that the rotating speed difference value is smaller than or equal to a preset rotating speed difference value, the torque average value is smaller than the preset torque average value, the exhaust temperature average value is smaller than the preset exhaust temperature average value and the exhaust temperature difference value is smaller than the preset exhaust temperature difference value, and taking the engine as the engine in a stable running state.
6. An intake system failure determination apparatus, characterized by comprising:
The system comprises an acquisition unit, a control unit and a control unit, wherein the acquisition unit acquires operation data of a plurality of engines, and the operation data comprises a rotating speed, an exhaust temperature, a torque and an inter-cooling absolute pressure value;
a screening unit configured to screen an engine in a steady operation state from among the plurality of engines, based on the rotation speed, the exhaust temperature, and the torque;
A calculating unit, configured to calculate a first judgment coefficient value corresponding to the engine in a steady operation state, where the first judgment coefficient value is calculated based on an exhaust temperature of the corresponding engine and an intake pressure value obtained according to the inter-cooling absolute pressure value;
The matching unit is used for matching the rotating speed of the target engine with a plurality of preset rotating speed ranges for the target engine in a stable running state, determining a target preset rotating speed range in which the rotating speed of the target engine is positioned, wherein each preset rotating speed range is provided with a corresponding second judgment coefficient value;
And the judging unit is used for determining whether the air inlet system of the target engine is faulty or not by utilizing the first judging coefficient value corresponding to the target engine and the second judging coefficient value corresponding to the target preset rotating speed range.
7. The apparatus according to claim 6, wherein the determining unit determining whether the intake system of the target engine has failed using a first determination coefficient value corresponding to the target engine and a second determination coefficient value corresponding to the target preset rotation speed range includes:
And when the first judgment coefficient value corresponding to the target engine is larger than or equal to the second judgment coefficient value corresponding to the target preset rotating speed range, determining that the air inlet system of the target engine fails.
8. The apparatus of claim 6, wherein the apparatus further comprises:
And the fault cause judging unit is used for judging the fault cause of the air inlet system by utilizing the first judgment coefficient value and a preset judgment coefficient threshold value.
9. A computing device, the computing device comprising: a memory, a processor;
The memory is used for storing a computer program;
The processor being adapted to implement the method of any one of claims 1 to 5 when executing the computer program.
10. A computer readable storage medium, characterized in that the computer readable storage medium has stored thereon a computer program which, when executed by a processor, implements the method according to any of claims 1 to 5.
CN202410292673.2A 2024-03-14 2024-03-14 Air inlet system fault judging method, device, equipment and storage medium Pending CN118008601A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118896780A (en) * 2024-09-30 2024-11-05 潍柴动力股份有限公司 V-type engine abnormality detection method and device, storage medium and electronic equipment

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118896780A (en) * 2024-09-30 2024-11-05 潍柴动力股份有限公司 V-type engine abnormality detection method and device, storage medium and electronic equipment
CN118896780B (en) * 2024-09-30 2025-02-21 潍柴动力股份有限公司 V-type engine abnormality detection method and device, storage medium and electronic equipment

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