CN117900219A - Maltose reaction tank cleaning system - Google Patents
Maltose reaction tank cleaning system Download PDFInfo
- Publication number
- CN117900219A CN117900219A CN202410309559.6A CN202410309559A CN117900219A CN 117900219 A CN117900219 A CN 117900219A CN 202410309559 A CN202410309559 A CN 202410309559A CN 117900219 A CN117900219 A CN 117900219A
- Authority
- CN
- China
- Prior art keywords
- pipe
- cleaning
- reaction tank
- module
- fixedly connected
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004140 cleaning Methods 0.000 title claims abstract description 99
- 238000006243 chemical reaction Methods 0.000 title claims abstract description 75
- OWEGMIWEEQEYGQ-UHFFFAOYSA-N 100676-05-9 Natural products OC1C(O)C(O)C(CO)OC1OCC1C(O)C(O)C(O)C(OC2C(OC(O)C(O)C2O)CO)O1 OWEGMIWEEQEYGQ-UHFFFAOYSA-N 0.000 title claims abstract description 47
- GUBGYTABKSRVRQ-PICCSMPSSA-N Maltose Natural products O[C@@H]1[C@@H](O)[C@H](O)[C@@H](CO)O[C@@H]1O[C@@H]1[C@@H](CO)OC(O)[C@H](O)[C@H]1O GUBGYTABKSRVRQ-PICCSMPSSA-N 0.000 title claims abstract description 47
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 79
- 238000002347 injection Methods 0.000 claims abstract description 21
- 239000007924 injection Substances 0.000 claims abstract description 21
- 238000011010 flushing procedure Methods 0.000 claims abstract description 7
- 238000007790 scraping Methods 0.000 claims abstract description 6
- 239000010865 sewage Substances 0.000 claims description 49
- 230000000670 limiting effect Effects 0.000 claims description 31
- 230000005540 biological transmission Effects 0.000 claims description 27
- 239000007921 spray Substances 0.000 claims description 9
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 230000002093 peripheral effect Effects 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 6
- 238000005202 decontamination Methods 0.000 abstract description 4
- 230000003588 decontaminative effect Effects 0.000 abstract description 4
- 229920002472 Starch Polymers 0.000 description 5
- 235000019698 starch Nutrition 0.000 description 5
- 239000008107 starch Substances 0.000 description 5
- 235000013305 food Nutrition 0.000 description 4
- WQZGKKKJIJFFOK-GASJEMHNSA-N Glucose Natural products OC[C@H]1OC(O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-GASJEMHNSA-N 0.000 description 3
- GXCLVBGFBYZDAG-UHFFFAOYSA-N N-[2-(1H-indol-3-yl)ethyl]-N-methylprop-2-en-1-amine Chemical compound CN(CCC1=CNC2=C1C=CC=C2)CC=C GXCLVBGFBYZDAG-UHFFFAOYSA-N 0.000 description 3
- 230000006978 adaptation Effects 0.000 description 3
- 239000000284 extract Substances 0.000 description 3
- 239000008103 glucose Substances 0.000 description 3
- 102000013142 Amylases Human genes 0.000 description 2
- 108010065511 Amylases Proteins 0.000 description 2
- 239000004382 Amylase Substances 0.000 description 1
- 102000004190 Enzymes Human genes 0.000 description 1
- 108090000790 Enzymes Proteins 0.000 description 1
- 244000299461 Theobroma cacao Species 0.000 description 1
- 238000004220 aggregation Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 102000004139 alpha-Amylases Human genes 0.000 description 1
- 108090000637 alpha-Amylases Proteins 0.000 description 1
- 229940024171 alpha-amylase Drugs 0.000 description 1
- 235000019418 amylase Nutrition 0.000 description 1
- 235000008452 baby food Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- WQZGKKKJIJFFOK-VFUOTHLCSA-N beta-D-glucose Chemical compound OC[C@H]1O[C@@H](O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-VFUOTHLCSA-N 0.000 description 1
- 235000015895 biscuits Nutrition 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 235000019219 chocolate Nutrition 0.000 description 1
- 235000009508 confectionery Nutrition 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 235000015872 dietary supplement Nutrition 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 229940088598 enzyme Drugs 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 235000015097 nutrients Nutrition 0.000 description 1
- 229920001542 oligosaccharide Polymers 0.000 description 1
- 150000002482 oligosaccharides Chemical class 0.000 description 1
- 238000005063 solubilization Methods 0.000 description 1
- 230000007928 solubilization Effects 0.000 description 1
- 235000019605 sweet taste sensations Nutrition 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/087—Cleaning containers, e.g. tanks by methods involving the use of tools, e.g. brushes, scrapers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/093—Cleaning containers, e.g. tanks by the force of jets or sprays
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning In General (AREA)
Abstract
The invention relates to the field of cleaning, and discloses a maltose reaction tank cleaning system, which comprises the following components: the high-pressure water injection module further comprises a cleaning module and a suction module, wherein the cleaning module is movably arranged at one end of the suction module, and the bottom of one end of the suction module is fixedly connected to the top end of the high-pressure water injection module; the cleaning module is used for scraping dirt on the inner surface of the reaction tank and flushing and cleaning the inner surface of the reaction tank; the invention can wash the inner surface of the maltose reaction tank through the cooperation operation among the cleaning module, the suction module and the high-pressure water injection module, synchronously scrape the dirt on the inner surface of the maltose reaction tank, improve the decontamination effect and efficiency on the inner surface of the maltose reaction tank, and the cleaning system has a simple integral operation structure, gathers each other without occupying excessive space, thereby meeting the use requirement of people.
Description
Technical Field
The invention relates to the field of cleaning, in particular to a maltose reaction tank cleaning system.
Background
Maltose is a sugar food processed from malt or starch. It is mainly composed of glucose and oligosaccharide, has sweet taste and is easily dissolved in water. Maltose has a wide range of applications in the baking industry and food processing, often to increase sweetness, increase viscosity, provide color, and improve mouthfeel. In addition, maltose is also used as a nutritional supplement, supplying energy and nutrients. It is widely used in the food production of candies, chocolates, infant foods, biscuits and the like.
The maltose reaction tank refers to a reaction vessel for preparing maltose during food processing. Typically, maltose is produced by hydrolysis reactions during the processing of starch or malt. Malt or starch is first added to the reaction tank and then an appropriate amount of water is added for solubilization. The mixture in the reaction tank is heated to an appropriate temperature. An enzyme catalyst called amylase or alpha-amylase is then added, which is capable of breaking down the starch into long chain glucose molecules. Under appropriate temperature and pH conditions, the amylase enzyme continuously hydrolyzes starch molecules, producing large amounts of glucose molecules.
After the maltose reaction tank body is used, the inside of the maltose reaction tank body needs to be cleaned, so that the maltose reaction tank is convenient to use next time, when the inner surface of the maltose reaction tank is cleaned, a cleaning system needs to be used, the existing cleaning system can only flush the inner surface of the maltose reaction tank, dirt adhered to the inner surface of the maltose reaction tank cannot be synchronously scraped during flushing, the effect and efficiency of decontamination of the inner surface of the maltose reaction tank cannot be improved, and when the maltose reaction tank is cleaned, more equipment are used, and the equipment are used independently and occupy too much space in a dispersing way, so that the use requirements of people cannot be met.
Disclosure of Invention
The invention aims to provide a maltose reaction tank cleaning system, which solves the following technical problems: how to make the maltose reaction tank body clean system scrape stubborn stains when washing, make cleaning equipment integral type operation simultaneously, improve decontaminating effect and efficiency.
The aim of the invention can be achieved by the following technical scheme: a maltose reaction tank cleaning system comprising: the high-pressure water injection module further comprises a cleaning module and a suction module, wherein the cleaning module is movably arranged at one end of the suction module, and the bottom of one end of the suction module is fixedly connected to the top end of the high-pressure water injection module;
the cleaning module is used for scraping dirt on the inner surface of the reaction tank and flushing and cleaning the inner surface of the reaction tank;
The suction module is used for sucking sewage in the reaction tank and simultaneously providing stable support for the cleaning module;
and the high-pressure water injection module is used for collecting sewage discharged by the reaction tank and supplying high-pressure cleaning water to the cleaning module.
As a preferred embodiment of the present invention: the cleaning module comprises a threaded pipe, a ring-shaped pipe and an inserting pipe, wherein the inserting pipe is inserted into the bottom end of the threaded pipe in a sliding manner, a connecting frame is fixedly connected to the middle of the ring-shaped pipe, a threaded lantern ring is fixedly connected to the top end of the connecting frame, the ring-shaped pipe is sleeved on the outer surface of the threaded pipe through the threaded lantern ring, and limiting guide pipes are symmetrically arranged on the upper surface of the ring-shaped pipe and the peripheral surface of the connecting frame;
The bottom surface sliding grafting of inserted tube has the linking arm, the terminal surface fixedly connected with tensioning spring of linking arm, the bottom surface of annular pipe evenly is provided with high-pressure fan-shaped shower nozzle, the upper portion surface fixed mounting of screwed pipe has first sprocket, first spliced eye has been seted up at the top surface center of screwed pipe, the terminal surface fixedly connected with cleaning scraper blade of linking arm, spacing recess has been seted up to the surface symmetry of inserted tube, annular draw-in groove has been seted up at the bottom surface middle part of annular pipe, the bottom surface of inserted tube is provided with the joint piece.
As a preferred embodiment of the present invention: the suction module comprises a supporting top cover, a limiting sleeve and a supporting frame, wherein the supporting top cover is fixedly connected to the bottom of one end of the supporting frame, the limiting sleeve is fixedly connected to the other end of the supporting frame, a driving motor is arranged on the upper surface of the supporting top cover, and a water wheel disc is arranged on the upper surface of the supporting top cover and positioned at the upper edge of the driving motor;
The top of the driving motor and the bottom of the water wheel disc are fixedly provided with transmission gears, the outer surfaces of the transmission gears are in meshed connection with transmission toothed belts, the center of the top of the water wheel disc is fixedly connected with a first guide pipe, one end of the first guide pipe is fixedly connected with a sewage guide pipe, the bottom end of the sewage guide pipe is fixedly connected with a sewage suction nozzle, one end of the supporting frame is symmetrically provided with annular limiting openings at the top, and the other end of the upper surface of the supporting frame is symmetrically provided with limiting rings;
the top of support frame just is located between the spacing mouthful of annular and has seted up the second spliced eye, driving motor's top center fixedly connected with transmission shaft, the top fixedly connected with second sprocket of transmission shaft, the surface meshing of second sprocket is connected with drive chain, the surface of water wheel dish is provided with the drain pipe.
As a preferred embodiment of the present invention: the high-pressure water injection module comprises a high-pressure water pump, a second guide pipe, a sewage bucket, a cleaning bucket and supporting rollers, wherein the sewage bucket is arranged at the top of the cleaning bucket, the supporting rollers are uniformly arranged on the bottom surface of the cleaning bucket, the high-pressure water pump is arranged on the outer surface of the sewage bucket, and the second guide pipe is symmetrically arranged at one end of the high-pressure water pump.
As a preferred embodiment of the present invention: the top of screwed pipe rotates the joint at the one end of support frame through the second spliced eye, annular pipe is through spacing pipe and spacing sleeve pipe bottom slip grafting, the grafting pipe is through spacing recess and the bottom surface adaptation grafting of screwed pipe.
As a preferred embodiment of the present invention: the high-pressure fan-shaped spray head is obliquely arranged at the bottom of the annular pipe.
As a preferred embodiment of the present invention: the second sprocket is connected with the first sprocket through a transmission chain in a rotating way, the driving motor is connected with the water wheel disc through a transmission gear and a transmission toothed belt in a rotating way, and the water wheel disc is inserted into the top end of the sewage bucket through a drain pipe.
As a preferred embodiment of the present invention: the first guide pipe and the second guide pipe are connected with the limiting ring in a penetrating and sliding mode, the high-pressure water pump penetrates through the annular limiting opening through the second guide pipe to be connected with the top end of the limiting guide pipe, and the bottom end of the high-pressure water pump is connected with the inside of the cleaning barrel in a communicating mode.
The invention has the beneficial effects that:
According to the invention, the cleaning module is arranged at one end of the suction module, so that the cleaning module can scrape dirt on the inner surface of the reaction tank, and can perform high-pressure flushing on the inner surface of the reaction tank, thereby achieving the aim of cleaning the inner surface of the reaction tank;
According to the invention, when the driving motor is controlled to run, the running of the water wheel disc and the threaded pipe can be synchronously controlled, so that the water wheel disc extracts waste water in the maltose reaction tank, and the threaded pipe rotates to control the annular pipe and the cleaning scraper to lift, so that the inner surface of the maltose reaction tank is doubly cleaned, and meanwhile, the cleaning steps are reduced, and the cleaning is rapidly finished, so that the cleaning quality and the cleaning efficiency of the inner surface of the maltose reaction tank are improved;
according to the invention, through the cooperation operation among the cleaning module, the suction module and the high-pressure water injection module, the inner surface of the maltose reaction tank can be washed, dirt on the inner surface of the maltose reaction tank can be synchronously scraped, the decontamination effect and efficiency on the inner surface of the maltose reaction tank are improved, and the cleaning system has a simple integral operation structure and is aggregated with each other without occupying excessive space, so that the use requirement of people is met.
Drawings
The invention is further described below with reference to the accompanying drawings.
FIG. 1 is a schematic diagram of a maltose reaction tank cleaning system;
FIG. 2 is a schematic view of a cleaning module;
FIG. 3 is a schematic view of the bottom structure of the cleaning module;
fig. 4 is a schematic view of a suction module structure;
FIG. 5 is a schematic view of the bottom structure of the suction module;
fig. 6 is a schematic view of a high-pressure water injection module structure.
Description of the drawings: 1. a cleaning module; 2.a suction module; 3. a high pressure water injection module; 11. a threaded tube; 12. a spacing conduit; 13. a first sprocket; 14. a first plug hole; 15. a ring-shaped tube; 16. a cleaning blade; 17. tensioning a spring; 18. a high pressure fan spray head; 19. a connecting pipe is inserted; 110. a threaded collar; 111. a connecting frame; 112. a connecting arm; 113. a clamping block; 114. an annular clamping groove; 115. a limit groove; 21. supporting the top cover; 22. a drive chain; 23. an annular limiting port; 24. a second plug hole; 25. a first conduit; 26. a limiting ring; 27. a second sprocket; 28. a transmission shaft; 29. a support frame; 210. a transmission gear; 211. a drain pipe; 212. a driving toothed belt; 213. a driving motor; 214. a water wheel disc; 215. a dirt suction nozzle; 216. a sewage conduit; 217. a limit sleeve; 31. a high pressure water pump; 32. a second conduit; 33. a sewage bucket; 34. a cleaning barrel; 35. and supporting the roller.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-6, the present invention is a maltose reaction tank cleaning system, comprising: the high-pressure water injection module 3 further comprises a cleaning module 1 and a suction module 2, wherein the cleaning module 1 is movably arranged at one end of the suction module 2, and the bottom of one end of the suction module 2 is fixedly connected to the top end of the high-pressure water injection module 3;
the cleaning module 1 is used for scraping dirt on the inner surface of the reaction tank and flushing and cleaning the inner surface of the reaction tank;
A suction module 2 for sucking the sewage inside the reaction tank while providing a stable support for the cleaning module 1;
A high pressure water injection module 3 for collecting sewage discharged from the reaction tank and supplying high pressure cleaning water to the cleaning module 1.
The cleaning module 1 comprises a threaded pipe 11, a ring-shaped pipe 15 and an inserting pipe 19, wherein the inserting pipe 19 is inserted into the bottom end of the threaded pipe 11 in a sliding manner, a connecting frame 111 is fixedly connected to the middle of the ring-shaped pipe 15, a threaded lantern ring 110 is fixedly connected to the top end of the connecting frame 111, the ring-shaped pipe 15 is sleeved on the outer surface of the threaded pipe 11 through the threaded lantern ring 110, and limit guide pipes 12 are symmetrically arranged on the upper surface of the ring-shaped pipe 15 and the peripheral surface of the connecting frame 111;
The bottom surface sliding grafting of plug tube 19 has linking arm 112, linking arm 112's an end fixedly connected with tensioning spring 17, annular pipe 15's bottom surface evenly is provided with high-pressure fan-shaped shower nozzle 18, the upper portion surface fixed mounting of screwed pipe 11 has first sprocket 13, first spliced eye 14 has been seted up at the top surface center of screwed pipe 11, linking arm 112's an end fixedly connected with cleaning scraper 16, spacing recess 115 has been seted up to the surface symmetry of plug tube 19, annular draw-in groove 114 has been seted up at annular pipe 15's bottom surface middle part, plug tube 19's bottom surface is provided with joint piece 113.
The suction module 2 comprises a supporting top cover 21, a limit sleeve 217 and a supporting frame 29, wherein the supporting top cover 21 is fixedly connected to the bottom of one end of the supporting frame 29, the limit sleeve 217 is fixedly connected to the other end of the supporting frame 29, a driving motor 213 is arranged on the upper surface of the supporting top cover 21, and a water wheel disc 214 is arranged on the upper edge of the upper surface of the supporting top cover 21 and positioned on the driving motor 213;
The top of the driving motor 213 and the bottom of the water wheel disc 214 are fixedly provided with a transmission gear 210, the outer surface of the transmission gear 210 is in meshed connection with a transmission toothed belt 212, the center of the top of the water wheel disc 214 is fixedly connected with a first guide pipe 25, one end of the first guide pipe 25 is fixedly connected with a sewage guide pipe 216, the bottom end of the sewage guide pipe 216 is fixedly connected with a sewage suction nozzle 215, one end of the supporting frame 29 is symmetrically provided with an annular limiting opening 23 at the top, and the other end of the upper surface of the supporting frame 29 is symmetrically provided with a limiting ring 26;
the top of support frame 29 just is located between annular spacing mouthful 23 and has offered second spliced eye 24, and driving motor 213's top center fixedly connected with transmission shaft 28, and transmission shaft 28's top fixedly connected with second sprocket 27, second sprocket 27's surface meshing is connected with drive chain 22, and the surface of water wheel dish 214 is provided with drain pipe 211.
The high-pressure water injection module 3 comprises a high-pressure water pump 31, a second guide pipe 32, a sewage bucket 33, a cleaning bucket 34 and supporting rollers 35, wherein the sewage bucket 33 is arranged at the top of the cleaning bucket 34, the supporting rollers 35 are uniformly arranged on the bottom surface of the cleaning bucket 34, the high-pressure water pump 31 is arranged on the outer surface of the sewage bucket 33, and the second guide pipe 32 is symmetrically arranged at one end of the high-pressure water pump 31.
The top of screwed pipe 11 rotates the joint in the one end of support frame 29 through second spliced eye 24, and annular pipe 15 is pegged graft with spacing sleeve 217 bottom slip through spacing pipe 12, and the grafting pipe 19 is pegged graft with screwed pipe 11's bottom surface adaptation through spacing recess 115.
Through above-mentioned technical scheme, can make the top of screwed pipe 11 rotate the joint at the one end of support frame 29 through second spliced eye 24 to can carry out spacingly to screwed pipe 11's rotation, annular pipe 15 is through spacing pipe 12 and spacing sleeve 217 bottom slip grafting, thereby can play spacing effect to annular pipe 15's lift, and bayonet pipe 19 passes through spacing recess 115 and screwed pipe 11's bottom surface adaptation grafting, can guarantee that bayonet pipe 19 goes up and down when following screwed pipe 11 rotation.
The plug-in pipe 19 is in sliding clamping connection with the annular clamping groove 114 through the clamping block 113 at the bottom, the sewage guide pipe 216 is in sliding plug-in connection with the threaded pipe 11 through the first plug-in hole 14, and the high-pressure fan-shaped spray head 18 is obliquely arranged at the bottom of the annular pipe 15.
Through the above technical scheme, the plug tube 19 can be in sliding clamping connection with the annular clamping groove 114 through the clamping block 113 at the bottom, the plug tube 19 can be enabled to ascend and descend along with the annular tube 15 while rotating, the sewage guide tube 216 is in sliding connection with the threaded tube 11 through the first plug hole 14, the sewage guide tube 216 and the internal center of the reaction tank are convenient to align and extract sewage, and the high-pressure fan-shaped spray head 18 is obliquely arranged at the bottom of the annular tube 15, so that the internal surface of the reaction tank is convenient to wash.
The second sprocket 27 is rotatably connected with the first sprocket 13 through the driving chain 22, the driving motor 213 is rotatably connected with the water wheel disc 214 through the driving gear 210 and the driving toothed belt 212, and the water wheel disc 214 is inserted into the inside of the top end of the sewage bucket 33 through the water discharging pipe 211.
Through the above technical scheme, the second sprocket 27 can be rotationally connected with the first sprocket 13 through the transmission chain 22, so that the rotation operation of the threaded pipe 11 can be controlled conveniently, the driving motor 213 is rotationally connected with the water wheel disc 214 through the transmission gear 210 and the transmission toothed belt 212, so that the water wheel disc 214 is driven to operate and extract the sewage in the reaction tank, and the water wheel disc 214 is inserted into the top end of the sewage bucket 33 through the drain pipe 211, so that the sewage is discharged into the sewage bucket 33 for collection.
Through setting up clean module 1 in the one end of suction module 2 for clean module 1 moves and strikes off retort internal surface filth, can carry out the high pressure to the retort internal surface simultaneously and wash, thereby reach clear purpose to the retort internal surface, set up suction module 2 at the top of high pressure water injection module 3, can discharge the inside sewage of retort, can provide stable support for clean module 1 simultaneously, set up high pressure water injection module 3 in the bottom of suction module 2, can collect retort exhaust sewage, and provide high pressure clean water to clean module 1.
The first conduit 25, the second conduit 32 and the limiting ring 26 penetrate through and are connected in a sliding mode, the high-pressure water pump 31 penetrates through the annular limiting opening 23 through the second conduit 32 to be connected with the top end of the limiting conduit 12, and the bottom end of the high-pressure water pump 31 is connected with the inside of the cleaning barrel 34 in a communicating mode.
Through the above technical scheme, the first conduit 25 and the second conduit 32 can penetrate through and are connected with the limiting ring 26 in a sliding manner, so that the limiting effect is achieved on the sliding of the first conduit 25 and the second conduit 32, the high-pressure water pump 31 penetrates through the annular limiting opening 23 through the second conduit 32 and is connected with the top end of the limiting conduit 12, sewage can be conveyed, the bottom end of the high-pressure water pump 31 is connected with the inside of the cleaning barrel 34 in a communicating manner, and cleaning water inside the cleaning barrel 34 is conveniently extracted.
The working principle of the invention is as follows: when the internal surface of the maltose reaction tank is cleaned, a set of cleaning system is moved to the edge of the reaction tank, the bottom end of the cleaning module 1 is aligned and spliced with the internal part of the top end of the reaction tank, meanwhile, the cleaning scraping plate 16 at one end of the connecting arm 112 is abutted with the internal surface of the reaction tank, then the sewage guide pipe 216 is pulled to descend in the spliced tube 19 until the sewage suction nozzle 215 at the bottom end of the sewage guide pipe 216 is contacted with the internal bottom surface of the reaction tank, then the high-pressure water pump 31 is started to pump cleaning water in the cleaning barrel 34, the cleaning water is conveyed into the limiting guide pipe 12 through the second guide pipe 32, the cleaning water is conveyed into the annular tube 15 through the limiting guide pipe 12, finally, the cleaning water is discharged through the high-pressure fan-shaped spray head 18, so that the internal surface of the maltose reaction tank is completely washed under high pressure, and the driving motor 213 is started to synchronously drive the transmission shaft 28 and the water wheel disc 214 to rotate, the water wheel disc 214 operates to form negative pressure, so that sewage in the maltose reaction tank is pumped by the sewage suction nozzle 215 through the first guide pipe 25 and the sewage guide pipe 216, and finally discharged into the sewage tank 33 through the drain pipe 211 for collection, and when the transmission shaft 28 rotates, the first sprocket wheel 13 is driven to synchronously rotate through the second sprocket wheel 27 and the transmission chain 22, the first sprocket wheel 13 drives the threaded pipe 11 at the end part to rotate, the threaded pipe 11 rotates to drive the inner plug pipe 19 to synchronously circumferentially rotate, the plug pipe 19 rotates to drive the connecting arm 112 and the cleaning scraping plate 16 to scrape the sewage on the inner surface of the reaction tank, meanwhile, the high-pressure fan-shaped spray head 18 sprays cleaning water at the upper part, and the high-pressure flushing dirt is removed, so that double efficient cleaning is achieved, wherein when the threaded pipe 11 rotates, the threaded collar 110 is driven to descend through the connecting frame 111 to drive the annular pipe 15, when the annular tube 15 descends, the second guide tube 32 is driven to descend, the annular tube 15 pushes the rotary plug-in tube 19 to synchronously descend, so that dirt on the inner surface of the maltose reaction tank can be scraped from top to bottom, meanwhile, the annular tube 15 drives the high-pressure fan-shaped spray head 18 to comprehensively wash the inner surface of the reaction tank until the cleaning scraper 16 reaches the bottommost part of the inner surface of the reaction tank, then the driving motor 213 is controlled to reversely run to secondarily clean the inner surface of the reaction tank, the cleaning scraper 16 reversely scrapes the dirt on the inner surface of the reaction tank until the annular tube 15 ascends and resets, and finally the sewage guide tube 216 is pulled to ascend and separate from the inner part of the reaction tank, so that dirt on the inner surface of the maltose reaction tank can be washed through the cooperation operation among the cleaning module 1, the suction module 2 and the high-pressure water injection module 3, dirt on the inner surface of the maltose reaction tank can be synchronously scraped, the effect and efficiency of decontamination on the inner surface of the maltose reaction tank are improved, and the integral operation structure of the cleaning system is controlled, so that excessive space is not occupied by aggregation of each other, and the use requirements of people are met.
The foregoing describes one embodiment of the present invention in detail, but the disclosure is only a preferred embodiment of the present invention and should not be construed as limiting the scope of the invention. All equivalent changes and modifications within the scope of the present invention are intended to be covered by the present invention.
Claims (8)
1. A maltose reaction tank cleaning system comprising: the high-pressure water injection module (3) is characterized by further comprising a cleaning module (1) and a suction module (2), wherein the cleaning module (1) is movably arranged at one end of the suction module (2), and the bottom of one end of the suction module (2) is fixedly connected to the top end of the high-pressure water injection module (3);
The cleaning module (1) is used for scraping dirt on the inner surface of the reaction tank and flushing and cleaning the inner surface of the reaction tank;
the suction module (2) is used for sucking sewage in the reaction tank and simultaneously providing stable support for the cleaning module (1);
And the high-pressure water injection module (3) is used for collecting sewage discharged by the reaction tank and supplying high-pressure cleaning water to the cleaning module (1).
2. The maltose reaction tank cleaning system according to claim 1, wherein the cleaning module (1) comprises a threaded pipe (11), a ring-shaped pipe (15) and a plug-in pipe (19), the plug-in pipe (19) is slidingly plugged into the bottom end of the threaded pipe (11), a connecting frame (111) is fixedly connected to the middle part of the ring-shaped pipe (15), a threaded collar (110) is fixedly connected to the top end of the connecting frame (111), the ring-shaped pipe (15) is sleeved on the outer surface of the threaded pipe (11) through the threaded collar (110), and limiting guide pipes (12) are symmetrically arranged on the upper surface of the ring-shaped pipe (15) and the peripheral surface of the connecting frame (111);
The utility model discloses a high-pressure fan-shaped shower nozzle, including connecting arm (112) and annular pipe (19), connecting arm (112) are pegged graft in the bottom surface slip of grafting pipe (19), an end fixedly connected with tensioning spring (17) of connecting arm (112), the bottom surface of annular pipe (15) evenly is provided with fan-shaped shower nozzle of high pressure (18), the upper portion surface fixed mounting of screwed pipe (11) has first sprocket (13), first spliced eye (14) have been seted up at the top surface center of screwed pipe (11), an end fixedly connected with cleaning scraper blade (16) of connecting arm (112), spacing recess (115) have been seted up to the surface symmetry of grafting pipe (19), annular draw-in groove (114) have been seted up at the bottom surface middle part of annular pipe (15), the bottom surface of grafting pipe (19) is provided with joint piece (113).
3. The maltose reaction tank cleaning system according to claim 2, characterized in that the suction module (2) comprises a supporting top cover (21), a limiting sleeve (217) and a supporting frame (29), the supporting top cover (21) is fixedly connected to the bottom of one end of the supporting frame (29), the limiting sleeve (217) is fixedly connected to the other end of the supporting frame (29), a driving motor (213) is arranged on the upper surface of the supporting top cover (21), and a water wheel disc (214) is arranged on the upper surface of the supporting top cover (21) and positioned at the upper edge of the driving motor (213);
The top of driving motor (213) and the bottom of water wheel dish (214) are all fixed mounting have drive gear (210), drive gear (210) surface meshing is connected with transmission toothed belt (212), the top center fixedly connected with first pipe (25) of water wheel dish (214), the one end fixedly connected with sewage pipe (216) of first pipe (25), the bottom fixedly connected with dirt suction nozzle (215) of sewage pipe (216), the one end top symmetry of support frame (29) is provided with annular spacing mouth (23), the upper surface other end symmetry of support frame (29) is provided with spacing ring (26);
The top of support frame (29) just is located between annular spacing mouth (23) and has seted up second spliced eye (24), the top center fixedly connected with transmission shaft (28) of driving motor (213), the top fixedly connected with second sprocket (27) of transmission shaft (28), the surface meshing of second sprocket (27) is connected with drive chain (22), the surface of water wheel dish (214) is provided with drain pipe (211).
4. A maltose reaction tank cleaning system according to claim 3 characterized in that the high pressure water injection module (3) comprises a high pressure water pump (31), a second conduit (32), a sewage tank (33), a cleaning tank (34) and a supporting roller (35), the sewage tank (33) is arranged at the top of the cleaning tank (34), the supporting roller (35) is uniformly arranged at the bottom surface of the cleaning tank (34), the high pressure water pump (31) is arranged at the outer surface of the sewage tank (33), and the second conduit (32) is symmetrically arranged at one end of the high pressure water pump (31).
5. The maltose reaction tank cleaning system according to claim 4, wherein the top of the threaded pipe (11) is rotationally clamped at one end of the supporting frame (29) through the second inserting hole (24), the annular pipe (15) is slidably inserted with the bottom end of the limiting sleeve (217) through the limiting guide pipe (12), and the inserting pipe (19) is adaptively inserted with the bottom surface of the threaded pipe (11) through the limiting groove (115).
6. The maltose reaction tank cleaning system according to claim 5, wherein the plug-in pipe (19) is slidably clamped with the annular clamping groove (114) through the clamping block (113) at the bottom, the sewage conduit (216) is slidably plugged with the threaded pipe (11) through the first plug-in hole (14), and the high-pressure fan-shaped spray head (18) is obliquely arranged at the bottom of the annular pipe (15).
7. The maltose reaction tank cleaning system according to claim 6, wherein the second sprocket (27) is rotatably connected with the first sprocket (13) through a transmission chain (22), the driving motor (213) is rotatably connected with the water wheel disc (214) through a transmission gear (210) and a transmission toothed belt (212), and the water wheel disc (214) is inserted into the top end of the sewage tank (33) through a drain pipe (211).
8. The maltose reaction tank cleaning system according to claim 7, wherein the first conduit (25) and the second conduit (32) are connected with the limiting ring (26) in a penetrating sliding manner, the high-pressure water pump (31) is connected with the top end of the limiting conduit (12) through the annular limiting opening (23) penetrating through the second conduit (32), and the bottom end of the high-pressure water pump (31) is connected with the inside of the cleaning barrel (34) in a communicating manner.
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| CN202410309559.6A CN117900219B (en) | 2024-03-19 | 2024-03-19 | Maltose reaction tank cleaning system |
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| CN202410309559.6A CN117900219B (en) | 2024-03-19 | 2024-03-19 | Maltose reaction tank cleaning system |
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| CN117900219B (en) | 2024-05-24 |
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