CN117900200A - A circuit board dust removal and cleaning machine - Google Patents
A circuit board dust removal and cleaning machine Download PDFInfo
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- CN117900200A CN117900200A CN202410308706.8A CN202410308706A CN117900200A CN 117900200 A CN117900200 A CN 117900200A CN 202410308706 A CN202410308706 A CN 202410308706A CN 117900200 A CN117900200 A CN 117900200A
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- cleaning machine
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- 239000000428 dust Substances 0.000 title claims abstract description 206
- 238000004140 cleaning Methods 0.000 title claims abstract description 21
- 230000007246 mechanism Effects 0.000 claims abstract description 62
- 230000005611 electricity Effects 0.000 claims abstract description 34
- 230000003068 static effect Effects 0.000 claims abstract description 34
- 238000007664 blowing Methods 0.000 claims abstract description 21
- 238000001914 filtration Methods 0.000 claims description 5
- 238000003860 storage Methods 0.000 abstract description 39
- 230000000694 effects Effects 0.000 abstract description 5
- 230000009286 beneficial effect Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 5
- 239000012535 impurity Substances 0.000 description 4
- 230000008021 deposition Effects 0.000 description 3
- 238000007667 floating Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000007921 spray Substances 0.000 description 3
- 150000002500 ions Chemical class 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 239000008358 core component Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/24—Particle separators, e.g. dust precipitators, using rigid hollow filter bodies
- B01D46/2403—Particle separators, e.g. dust precipitators, using rigid hollow filter bodies characterised by the physical shape or structure of the filtering element
- B01D46/2411—Filter cartridges
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/24—Particle separators, e.g. dust precipitators, using rigid hollow filter bodies
- B01D46/26—Particle separators, e.g. dust precipitators, using rigid hollow filter bodies rotatable
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/04—Cleaning by suction, with or without auxiliary action
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/0011—Working of insulating substrates or insulating layers
- H05K3/0055—After-treatment, e.g. cleaning or desmearing of holes
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Physics & Mathematics (AREA)
- Geometry (AREA)
- Cleaning In General (AREA)
Abstract
本申请涉及电路板除尘的技术领域,尤其是涉及一种电路板除尘清洗机,包括箱体、除静电机构、喷吹机构及吸尘机构。箱体的一侧设置有开关门,箱体内分别设置有相互连通的储纳腔和集尘腔,储纳腔内设置有除尘工位,除尘工位用于承托电路板;除静电机构、喷吹机构分别设置在储纳腔内,除静电机构用于去除电路板上的静电;喷吹机构用于向除尘工位上的电路板进行吹气;吸尘机构设置在集尘腔内,吸尘机构用于使气体从储纳腔向集尘腔内流动。本申请具有提高除尘效率的效果。
The present application relates to the technical field of circuit board dust removal, and in particular to a circuit board dust removal and cleaning machine, including a box, a static electricity removal mechanism, a blowing mechanism and a dust suction mechanism. A switch door is provided on one side of the box, and a storage chamber and a dust collecting chamber that are interconnected are provided in the box. A dust removal station is provided in the storage chamber, and the dust removal station is used to support the circuit board; the static electricity removal mechanism and the blowing mechanism are respectively provided in the storage chamber, and the static electricity removal mechanism is used to remove static electricity on the circuit board; the blowing mechanism is used to blow air to the circuit board on the dust removal station; the dust suction mechanism is provided in the dust collecting chamber, and the dust suction mechanism is used to make the gas flow from the storage chamber to the dust collecting chamber. The present application has the effect of improving the dust removal efficiency.
Description
技术领域Technical Field
本申请涉及电路板除尘的技术领域,尤其是涉及一种电路板除尘清洗机。The present application relates to the technical field of circuit board dust removal, and in particular to a circuit board dust removal and cleaning machine.
背景技术Background technique
目前,随着社会的发展,电子设备的应用越来越广泛,而作为电子设备的核心部件,电路板的需求量也与日俱增。然而,在电路板生产加工的过程中,静电往往会导致大量灰尘被吸附在电路板表面,从而降低电路板的工作效率和使用寿命。因此,对电路板进行除尘处理显得尤为重要。相关技术中,通常采用气枪直接对电路板表面进行吹气的方式,来吹除灰尘。At present, with the development of society, the application of electronic equipment is becoming more and more extensive, and as the core component of electronic equipment, the demand for circuit boards is also increasing day by day. However, during the production and processing of circuit boards, static electricity often causes a large amount of dust to be adsorbed on the surface of the circuit board, thereby reducing the working efficiency and service life of the circuit board. Therefore, it is particularly important to remove dust from the circuit board. In the related art, an air gun is usually used to directly blow air on the surface of the circuit board to remove dust.
针对上述中的相关技术:气枪直接对电路板表面的灰尘进行吹除,一方面灰尘在脱离电路板后容易再次回落至电路板上,另一方面受到静电的影响,气枪难以有效将灰尘从电路板表面吹离,从而存在除尘效率低的问题。Regarding the above-mentioned related technologies: the air gun directly blows away the dust on the surface of the circuit board. On the one hand, the dust is easy to fall back onto the circuit board after leaving the circuit board. On the other hand, due to the influence of static electricity, it is difficult for the air gun to effectively blow away the dust from the surface of the circuit board, resulting in a problem of low dust removal efficiency.
发明内容Summary of the invention
为了提高除尘效率,本申请提供一种电路板除尘清洗机。In order to improve the dust removal efficiency, the present application provides a circuit board dust removal and cleaning machine.
本申请提供的一种电路板除尘清洗机,采用如下的技术方案:The present application provides a circuit board dust removal and cleaning machine, which adopts the following technical solution:
一种电路板除尘清洗机,包括:A circuit board dust removal and cleaning machine, comprising:
箱体,所述箱体的一侧设置有开关门,所述箱体内分别设置有相互连通的储纳腔和集尘腔,所述储纳腔内设置有除尘工位,所述除尘工位用于承托电路板;A box body, a switch door is provided on one side of the box body, a storage chamber and a dust collecting chamber which are interconnected are provided in the box body, a dust removal station is provided in the storage chamber, and the dust removal station is used to support the circuit board;
除静电机构,设置在所述储纳腔内,所述除静电机构用于去除电路板上的静电;A static electricity removal mechanism is arranged in the storage cavity, and the static electricity removal mechanism is used to remove static electricity on the circuit board;
喷吹机构,设置在所述储纳腔内,所述喷吹机构用于向所述除尘工位上的电路板进行吹气;A blowing mechanism is arranged in the storage chamber, and is used to blow air toward the circuit board on the dust removal station;
吸尘机构,设置在所述集尘腔内,所述吸尘机构用于使气体从储纳腔向集尘腔内流动。The dust suction mechanism is arranged in the dust collecting chamber, and is used to make the gas flow from the storage chamber to the dust collecting chamber.
通过采用上述技术方案,当需要对电路板进行除尘时,先开启开关门,将电路板放置在除尘工位上后,关闭开关门,再依次启动除静电机构、喷吹机构及吸尘机构,利用除静电机构将电路板上的静电去除,从而便于喷吹机构将电路板上的灰尘吹起。此时,吸尘机构能够驱动气体从储纳腔向集尘腔内流动,气体带动灰尘流入集尘腔内,使得灰尘离开储纳腔,并使得灰尘被吹起后不易再次回落至电路板上,进而便于将电路板上灰尘去除,并一定程度上提高了除尘效率。By adopting the above technical solution, when it is necessary to remove dust from the circuit board, first open the switch door, place the circuit board on the dust removal station, close the switch door, and then start the static electricity removal mechanism, the blowing mechanism and the dust suction mechanism in sequence, and use the static electricity removal mechanism to remove the static electricity on the circuit board, so that the blowing mechanism can blow up the dust on the circuit board. At this time, the dust suction mechanism can drive the gas to flow from the storage chamber to the dust collection chamber, and the gas drives the dust to flow into the dust collection chamber, so that the dust leaves the storage chamber, and makes it difficult for the dust to fall back onto the circuit board again after being blown up, thereby facilitating the removal of dust on the circuit board and improving the dust removal efficiency to a certain extent.
可选的,所述集尘腔包括相互连通的第一腔室及第二腔室,所述第一腔室与所述储纳腔连通,所述吸尘机构包括风机及滤筒,所述风机设置在所述第二腔室内,所述滤筒设置在所述第一腔室内,所述滤筒用于对从所述第一腔室向所述第二腔室内流动的气体进行过滤。Optionally, the dust collecting chamber includes a first chamber and a second chamber which are connected to each other, the first chamber is connected to the storage chamber, the dust suction mechanism includes a fan and a filter cartridge, the fan is arranged in the second chamber, the filter cartridge is arranged in the first chamber, and the filter cartridge is used to filter the gas flowing from the first chamber to the second chamber.
通过采用上述技术方案,当风机工作时,风机能够使第二腔室和第一腔室内形成负压,以将储纳腔内的气体吸入第一腔室内,并使气体经过滤筒后流入第二腔室内,从而便于利用滤筒对气体中携带的灰尘进行过滤,进而一方面使得流入第二腔室内的气体相对洁净,另一方面有利于减小灰尘从第一腔室飘回储纳腔内并落至电路板上的可能性。By adopting the above technical solution, when the fan is working, the fan can form a negative pressure in the second chamber and the first chamber, so as to suck the gas in the storage chamber into the first chamber, and make the gas flow into the second chamber after passing through the filter cartridge, so as to facilitate the use of the filter cartridge to filter the dust carried in the gas, thereby making the gas flowing into the second chamber relatively clean on the one hand, and on the other hand helping to reduce the possibility of dust floating back from the first chamber into the storage chamber and falling onto the circuit board.
可选的,所述箱体上滑动连接有集灰抽屉,所述集灰抽屉的一端插设在所述第一腔室内,所述集灰抽屉位于所述滤筒的下方。Optionally, a dust collecting drawer is slidably connected to the box body, one end of the dust collecting drawer is inserted into the first chamber, and the dust collecting drawer is located below the filter cartridge.
通过采用上述技术方案,集灰抽屉的设置,便于对滤筒上的灰尘进行收集,从而有利于工作人员对灰尘进行集中处理。By adopting the above technical solution, the provision of the dust collection drawer makes it easy to collect the dust on the filter cartridge, thereby facilitating the staff to centrally process the dust.
可选的,所述箱体上开设有补风口,所述补风口与所述储纳腔连通,所述补风口内设置有滤网。Optionally, an air supply port is provided on the box body, the air supply port is communicated with the storage cavity, and a filter is provided in the air supply port.
通过采用上述技术方案,补风口的设置,使得外界气体能够流入储纳腔内,从而便于在风机工作时,保持箱体内的气压平衡,且滤网能够对流入储纳腔内的气体进行过滤,使得气体中携带的灰尘等杂质不易进入储纳腔内,进而有利于减小外界灰尘等杂质对电路板造成污染的可能性。By adopting the above technical solution, the setting of the air supply port allows external air to flow into the storage chamber, thereby facilitating the maintenance of the air pressure balance in the box when the fan is working, and the filter can filter the gas flowing into the storage chamber, making it difficult for dust and other impurities carried in the gas to enter the storage chamber, thereby helping to reduce the possibility of external dust and other impurities causing contamination to the circuit board.
可选的,所述滤筒转动连接在所述第一腔室的内壁上,所述滤筒靠近所述第二腔室的一端设置有旋转叶片,当气体流经旋转叶片时,所述旋转叶片能够带动所述滤筒发生转动。Optionally, the filter cartridge is rotatably connected to the inner wall of the first chamber, and a rotating blade is provided at one end of the filter cartridge close to the second chamber. When the gas flows through the rotating blade, the rotating blade can drive the filter cartridge to rotate.
通过采用上述技术方案,当风机工作时,气体会流过旋转叶片,使得旋转叶片发生转动,旋转叶片带动滤筒转动,从而一方面有利于减小滤筒对气体中的灰尘进行过滤时,灰尘在滤筒上局部沉积过厚,导致滤筒堵塞的可能性,另一方面有利于使灰尘相对均匀地沉积在滤筒表面,一定程度上提高了滤筒的过滤效率并延长了滤筒的使用寿命。By adopting the above technical solution, when the fan is working, the gas will flow through the rotating blades, causing the rotating blades to rotate, and the rotating blades drive the filter cartridge to rotate, which is helpful to reduce the possibility of the filter cartridge being blocked due to excessive local deposition of dust on the filter cartridge when the filter cartridge filters the dust in the gas, and on the other hand, it is helpful to make the dust deposited relatively evenly on the surface of the filter cartridge, thereby improving the filtration efficiency of the filter cartridge and extending the service life of the filter cartridge to a certain extent.
可选的,所述喷吹机构包括气包、支撑件及喷嘴,所述气包、所述支撑件分别设置在所述箱体内,所述支撑件与所述除尘工位相对设置,所述支撑件内开设有气孔,所述气包通过管道与所述气孔连通,所述喷嘴设置在所述支撑件上并与所述气孔连通。Optionally, the blowing mechanism includes an air bag, a support member and a nozzle, the air bag and the support member are respectively arranged in the box body, the support member is arranged opposite to the dust removal station, an air hole is opened in the support member, the air bag is connected with the air hole through a pipe, and the nozzle is arranged on the support member and connected with the air hole.
通过采用上述技术方案,当气包工作时,气包能够依次通过管道和气孔向喷嘴供气,使得喷嘴向放置在除尘工位上的电路板吹气,以将电路板上的灰尘吹起,从而便于快速去除电路板上的灰尘。By adopting the above technical solution, when the air bag is working, the air bag can supply air to the nozzle through the pipe and the air hole in sequence, so that the nozzle blows air to the circuit board placed on the dust removal station to blow up the dust on the circuit board, thereby facilitating the rapid removal of dust on the circuit board.
可选的,所述除尘工位倾斜设置,以使所述除尘工位靠近所述吸尘机构的一端位于另一端的下方。Optionally, the dust removal station is arranged at an angle so that one end of the dust removal station close to the dust suction mechanism is located below the other end.
通过采用上述技术方案,除尘工位倾斜设置,使得喷嘴喷出的气体能够将电路板上的灰尘向靠近集尘腔的方向吹动,从而便于使灰尘脱离电路板后移动至集尘腔内,一定程度上减小了灰尘再次回落至电路板上的可能性,进而有利于提高除尘效率。By adopting the above technical solution, the dust removal station is tilted so that the gas ejected from the nozzle can blow the dust on the circuit board toward the dust collecting chamber, thereby facilitating the dust to be separated from the circuit board and moved into the dust collecting chamber, thereby reducing the possibility of the dust falling back onto the circuit board to a certain extent, thereby helping to improve the dust removal efficiency.
可选的,所述支撑件呈工字形设置。Optionally, the support member is arranged in an I-shape.
通过采用上述技术方案,支撑件呈工字形设置,使得位于支撑件上的喷嘴喷出的气体能够更好地覆盖整个电路板表面,从而便于快速清除电路板上的灰尘。By adopting the above technical solution, the support member is arranged in an I-shape, so that the gas sprayed from the nozzle located on the support member can better cover the entire circuit board surface, thereby facilitating the rapid removal of dust on the circuit board.
可选的,所述支撑件呈长条形设置,所述支撑件的长度与所述除尘工位的长度相等并沿所述除尘工位的长度方向设置。Optionally, the support member is arranged in a long strip shape, the length of the support member is equal to the length of the dust removal station and is arranged along the length direction of the dust removal station.
通过采用上述技术方案,支撑件呈长条形设置,使得储纳腔内的灰尘向集尘腔内流动时,支撑件不易对灰尘进行阻挡,以减小灰尘沉积在支撑件上的可能性,从而有利于减小气包停止工作后,沉积在支撑件上的灰尘落至电路板上的可能性,进而有利于保证电路板的除尘效果。By adopting the above technical solution, the support member is arranged in an elongated strip shape, so that when the dust in the storage chamber flows into the dust collecting chamber, the support member is not easy to block the dust, so as to reduce the possibility of dust being deposited on the support member, thereby helping to reduce the possibility of dust deposited on the support member falling onto the circuit board after the air bag stops working, and further helping to ensure the dust removal effect of the circuit board.
可选的,所述除静电机构包括等离子风扇。Optionally, the static electricity removal mechanism includes a plasma fan.
通过采用上述技术方案,等离子风扇能够向电路板吹出带有离子体的空气,以中和电路板上的静电,从而便于去除电路板上的静电。By adopting the above technical solution, the plasma fan can blow air containing ions toward the circuit board to neutralize the static electricity on the circuit board, thereby facilitating the removal of static electricity on the circuit board.
综上所述,本申请包括以下至少一种有益技术效果:In summary, the present application includes at least one of the following beneficial technical effects:
1.通过箱体、除尘工位、除静电机构、喷吹机构及吸尘机构的相互配合,使得电路板放置在除尘工位上后,除静电机构能够将电路板上的静电去除,以便于喷吹机构将电路板上的灰尘吹起,从而便于吸尘机构将灰尘吸入集尘腔内,使得灰尘被吹起后不易再次回落至电路板上,进而便于将电路板上的灰尘去除,并一定程度上提高了除尘效率;1. Through the cooperation of the box, dust removal station, static electricity removal mechanism, blowing mechanism and dust suction mechanism, after the circuit board is placed on the dust removal station, the static electricity removal mechanism can remove the static electricity on the circuit board, so that the blowing mechanism can blow up the dust on the circuit board, thereby facilitating the dust suction mechanism to suck the dust into the dust collection chamber, so that the dust is not easy to fall back onto the circuit board after being blown up, thereby facilitating the removal of dust on the circuit board and improving the dust removal efficiency to a certain extent;
2.通过箱体、风机、滤筒及集灰抽屉的相互配合,使得储纳腔内的气体能够被吸入第二腔室内,并使得滤筒能够对气体中携带的灰尘进行过滤,从而一方面使得流入第二腔室内的气体相对洁净,另一方面有利于减小灰尘从第一腔室内飘回储纳腔内并落至电路板上的可能性;2. Through the cooperation of the box, fan, filter cartridge and dust collection drawer, the gas in the storage chamber can be sucked into the second chamber, and the filter cartridge can filter the dust carried in the gas, so that on the one hand, the gas flowing into the second chamber is relatively clean, and on the other hand, it is helpful to reduce the possibility of dust floating back from the first chamber into the storage chamber and falling on the circuit board;
3.通过箱体、风机、滤筒及旋转叶片的相互配合,使得风机工作时,旋转叶片能够带动滤筒发生转动,从而一方面有利于减小灰尘在滤筒上局部沉积过厚,导致滤筒堵塞的可能性,另一方面有利于使灰尘相对均匀地沉积在滤筒表面,进而有利于提高滤筒的过滤效率并延长了滤筒的使用寿命。3. Through the mutual cooperation of the box, fan, filter cartridge and rotating blades, when the fan is working, the rotating blades can drive the filter cartridge to rotate, which is helpful to reduce the possibility of excessive local deposition of dust on the filter cartridge, causing clogging of the filter cartridge, and on the other hand, it is helpful to make the dust deposited relatively evenly on the surface of the filter cartridge, which is beneficial to improve the filtration efficiency of the filter cartridge and extend the service life of the filter cartridge.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本申请实施例1的一种电路板除尘清洗机的整体结构示意图。FIG1 is a schematic diagram of the overall structure of a circuit board dust removal and cleaning machine according to Example 1 of the present application.
图2是沿图1中A-A线的剖视图。Fig. 2 is a cross-sectional view along line A-A in Fig. 1 .
图3是本申请实施例1的一种电路板除尘清洗机的另一视角的结构示意图。FIG3 is a schematic structural diagram of a circuit board dust removal and cleaning machine from another perspective according to Example 1 of the present application.
图4是本申请实施例1的支撑件的结构示意图。FIG. 4 is a schematic diagram of the structure of the support member of Example 1 of the present application.
图5是本申请实施例2的支撑件及除尘工位的结构示意图。Figure 5 is a schematic structural diagram of the support member and dust removal station of Example 2 of the present application.
图6是本申请实施例3的滤筒及旋转叶片的结构示意图。FIG6 is a schematic diagram of the structure of the filter cartridge and the rotating blades of Example 3 of the present application.
附图标记说明:Description of reference numerals:
1、箱体;11、储纳腔;12、集尘腔;121、第一腔室;122、第二腔室;13、除尘工位;14、开关门;15、补风口;16、滤网;17、排气口;18、集灰抽屉;2、除静电机构;3、喷吹机构;31、气包;32、支撑件;321、气孔;33、喷嘴;4、吸尘机构;41、风机;42、滤筒;421、旋转叶片;5、电路板。1. Box body; 11. Storage chamber; 12. Dust collecting chamber; 121. First chamber; 122. Second chamber; 13. Dust removal station; 14. Open/close door; 15. Air supply port; 16. Filter; 17. Exhaust port; 18. Dust collection drawer; 2. Anti-static mechanism; 3. Blowing mechanism; 31. Air bag; 32. Support member; 321. Air hole; 33. Nozzle; 4. Dust suction mechanism; 41. Fan; 42. Filter cartridge; 421. Rotating blade; 5. Circuit board.
具体实施方式Detailed ways
以下结合附图1-6对本申请作进一步详细说明。The present application is further described in detail below in conjunction with Figures 1-6.
本申请实施例公开一种电路板除尘清洗机。The embodiment of the present application discloses a circuit board dust removal and cleaning machine.
需要说明的是,在本发明的描述中,需要理解的是,术语“中心”、 “纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。It should be noted that, in the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicating orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
实施例1:Embodiment 1:
参照图1和图2,电路板除尘清洗机包括箱体1、除静电机构2、喷吹机构3及吸尘机构4。其中,箱体1内分别设置有相互连通的储纳腔11和集尘腔12,储纳腔11内设置有除尘工位13,除尘工位13用于承托电路板5。除静电机构2及喷吹机构3分别设置在储纳腔11内,除静电机构2用于去除电路板5上的静电,喷吹机构3用于将电路板5上的灰尘吹起。吸尘机构4设置在集尘腔12内,吸尘机构4用于使气体从储纳腔11向集尘腔12内流动,以便于将储纳腔11内的灰尘吸入集尘腔12内,从而使得灰尘被吹起后不易再次回落至电路板5上,进而便于将电路板5上灰尘去除,并一定程度上提高了除尘效率。1 and 2, the circuit board dust removal and cleaning machine includes a housing 1, a static electricity removal mechanism 2, a blowing mechanism 3 and a dust suction mechanism 4. The housing 1 is provided with a storage chamber 11 and a dust collecting chamber 12 which are interconnected. The storage chamber 11 is provided with a dust removal station 13, which is used to support the circuit board 5. The static electricity removal mechanism 2 and the blowing mechanism 3 are respectively arranged in the storage chamber 11, the static electricity removal mechanism 2 is used to remove static electricity on the circuit board 5, and the blowing mechanism 3 is used to blow up the dust on the circuit board 5. The dust suction mechanism 4 is arranged in the dust collecting chamber 12, and the dust suction mechanism 4 is used to make the gas flow from the storage chamber 11 to the dust collecting chamber 12, so as to absorb the dust in the storage chamber 11 into the dust collecting chamber 12, so that the dust is not easy to fall back on the circuit board 5 again after being blown up, thereby facilitating the removal of dust on the circuit board 5 and improving the dust removal efficiency to a certain extent.
箱体1的一侧设置有开关门14,开关门14用于封堵储纳腔11。A switch door 14 is provided on one side of the box body 1 , and the switch door 14 is used to block the storage cavity 11 .
参照图2和图3,箱体1上开设有补风口15,补风口15与储纳腔11连通,从而使得外界气体能够流入储纳腔11内,以在吸尘机构4工作时,保持箱体1内的气压平衡。2 and 3 , the housing 1 is provided with an air supply port 15 , which is connected to the storage chamber 11 , so that external air can flow into the storage chamber 11 , so as to maintain the air pressure balance in the housing 1 when the dust collecting mechanism 4 is working.
补风口15内安装有滤网16,滤网16能够对从补风口15流入储纳腔11内的气体进行过滤,使得气体中携带的灰尘等杂质不易进入储纳腔11内,从而有利于减小外界灰尘等杂质对电路板5造成污染的可能性。A filter 16 is installed in the air supply port 15. The filter 16 can filter the gas flowing into the storage chamber 11 from the air supply port 15, so that dust and other impurities carried in the gas are not easy to enter the storage chamber 11, which is beneficial to reduce the possibility of external dust and other impurities causing pollution to the circuit board 5.
参照图2,除尘工位13设置有多个,多个除尘工位13相互平行并间隔设置,每个除尘工位13上均可放置一个电路板5,从而便于将多个电路板5同时放置在箱体1内。本实施例中,当电路板5放置在除尘工位13上时,除尘工位13能够对电路板5进行限位,使得电路板5不易在除尘工位13上发生移动。2 , a plurality of dust removal stations 13 are provided, and the plurality of dust removal stations 13 are arranged parallel to each other and at intervals, and a circuit board 5 can be placed on each dust removal station 13, so that a plurality of circuit boards 5 can be placed in the box body 1 at the same time. In this embodiment, when the circuit board 5 is placed on the dust removal station 13, the dust removal station 13 can limit the position of the circuit board 5, so that the circuit board 5 is not easy to move on the dust removal station 13.
需要说明的是,本申请实施例中,除尘工位13具体如何对电路板5进行限位,对于本领域技术人员来说属于常规技术手段,因此不在本申请实施例中做过多的赘述。It should be noted that, in the embodiment of the present application, how the dust removal station 13 specifically limits the circuit board 5 is a conventional technical means for those skilled in the art, and therefore will not be described in detail in the embodiment of the present application.
除尘工位13倾斜设置,以使除尘工位13靠近吸尘机构4的一端位于另一端的下方,从而使得放置在除尘工位13上的电路板5也呈倾斜状态,进而当喷吹机构3向电路板5上吹气时,气体能够将电路板5上的灰尘向靠近集尘腔12的方向吹动,以便于使灰尘脱离电路板5后移动至集尘腔12内。The dust removal station 13 is tilted so that one end of the dust removal station 13 close to the dust suction mechanism 4 is located below the other end, so that the circuit board 5 placed on the dust removal station 13 is also tilted. When the blowing mechanism 3 blows air onto the circuit board 5, the gas can blow the dust on the circuit board 5 toward the dust collecting chamber 12, so as to make the dust move away from the circuit board 5 and into the dust collecting chamber 12.
参照图2,除静电机构2的数量与除尘工位13的数量相等并与除尘工位13一一对应设置。本实施例中,除静电机构2包括等离子风扇,等离子风扇能够向除尘工位13吹出带有等离子的空气,以中和放置在除尘工位13上的电路板5上的静电,从而便于去除电路板5上的静电,进而便于喷吹机构3将电路板5上的灰尘吹起。其他实施例中,除静电机构2也可采用离子风枪。2 , the number of static electricity removal mechanisms 2 is equal to the number of dust removal stations 13 and is arranged one-to-one with the dust removal stations 13. In this embodiment, the static electricity removal mechanism 2 includes a plasma fan, which can blow air with plasma to the dust removal station 13 to neutralize the static electricity on the circuit board 5 placed on the dust removal station 13, thereby facilitating the removal of static electricity on the circuit board 5, and further facilitating the blowing mechanism 3 to blow up the dust on the circuit board 5. In other embodiments, the static electricity removal mechanism 2 can also use an ion air gun.
参照图2,喷吹机构3包括气包31、支撑件32及喷嘴33。其中,气包31安装在箱体1内,支撑件32安装在储纳腔11内,支撑件32的数量与除尘工位13的数量相等并与除尘工位13交错设置,且每个支撑件32均对应一个除尘工位13设置。2 , the blowing mechanism 3 includes an air bag 31, a support member 32 and a nozzle 33. The air bag 31 is installed in the box body 1, the support member 32 is installed in the storage chamber 11, the number of the support members 32 is equal to the number of the dust removal stations 13 and is staggered with the dust removal stations 13, and each support member 32 is arranged corresponding to one dust removal station 13.
参照图2和图4,本实施例中,支撑件32呈工字形,且支撑件32内开设有气孔321,气包31通过管道与气孔321连通。喷嘴33设置有多个,多个喷嘴33均匀分布在支撑件32上并分别与气孔321连通,从而当气包31工作时,气包31能够通过气孔321向喷嘴33供气,以使喷嘴33向除尘工位13喷气,进而便于将电路板5上的灰尘吹起。2 and 4, in this embodiment, the support member 32 is in an I-shape, and an air hole 321 is provided in the support member 32, and the air bag 31 is connected to the air hole 321 through a pipeline. A plurality of nozzles 33 are provided, and the plurality of nozzles 33 are evenly distributed on the support member 32 and are respectively connected to the air holes 321, so that when the air bag 31 is working, the air bag 31 can supply air to the nozzle 33 through the air hole 321, so that the nozzle 33 sprays air toward the dust removal station 13, thereby making it easier to blow away the dust on the circuit board 5.
气包31与支撑件32之间设置有通断阀(图中未展示),且通断阀间歇性开启,使得气包31间歇性为喷嘴33供气,从而使得喷嘴33能够间歇性向电路板5喷气,以达到更好地扬尘效果。An on-off valve (not shown) is provided between the air bag 31 and the support member 32, and the on-off valve is intermittently opened, so that the air bag 31 intermittently supplies air to the nozzle 33, so that the nozzle 33 can intermittently spray air to the circuit board 5 to achieve a better dust removal effect.
需要说明的是,本申请实施例中,如何控制通断阀间歇性开启,对于本领域技术人员来说属于常规技术手段,因此不在本申请实施例中做过多的赘述。It should be noted that in the embodiments of the present application, how to control the intermittent opening of the on-off valve is a conventional technical means for those skilled in the art, so it will not be described in detail in the embodiments of the present application.
参照图2,集尘腔12包括第一腔室121及第二腔室122。其中,第一腔室121与储纳腔11连通,第二腔室122位于储纳腔11的下方并与第一腔室121连通,且箱体1上开设有排气口17,排气口17与第二腔室122连通,使得第二腔室122内的气体能够排出。2 , the dust collecting chamber 12 includes a first chamber 121 and a second chamber 122. The first chamber 121 is connected to the storage chamber 11, the second chamber 122 is located below the storage chamber 11 and is connected to the first chamber 121, and an exhaust port 17 is provided on the box body 1, the exhaust port 17 is connected to the second chamber 122, so that the gas in the second chamber 122 can be discharged.
吸尘机构4包括风机41及滤筒42。其中,风机41安装在第二腔室122内,滤筒42安装在第一腔室121内,且滤筒42位于第一腔室121与第二腔室122的连通处,从而使得在第一腔室121与第二腔室122之间流动的气体均需经过滤筒42,以便于滤筒42对气体进行过滤。The dust collecting mechanism 4 includes a fan 41 and a filter cartridge 42. The fan 41 is installed in the second chamber 122, and the filter cartridge 42 is installed in the first chamber 121, and the filter cartridge 42 is located at the connection between the first chamber 121 and the second chamber 122, so that the gas flowing between the first chamber 121 and the second chamber 122 needs to pass through the filter cartridge 42, so that the filter cartridge 42 can filter the gas.
参照图1,本实施例中,滤筒42设置有两个,两个滤筒42相互平行,从而通过两个滤筒42的相互配合,便于在单位时间内对更多地气体进行过滤。1 , in this embodiment, two filter cartridges 42 are provided, and the two filter cartridges 42 are parallel to each other, so that more gas can be filtered in a unit time through the cooperation of the two filter cartridges 42 .
参照图2,当风机41工作时,风机41能够使第二腔室122和第一腔室121内形成负压,以将储纳腔11内的气体吸入第一腔室121内,气体带动储纳腔11内的灰尘进入第一腔室121内,并经过滤筒42进入第二腔室122内,从而便于对气体进行过滤,进而一方面使得流入第二腔室122内的气体相对洁净,以提高排出至大气中的气体的洁净程度,另一方面有利于减小灰尘从第一腔室121飘回储纳腔11内并落至电路板5上的可能性。2 , when the fan 41 is working, the fan 41 can form a negative pressure in the second chamber 122 and the first chamber 121 to suck the gas in the storage chamber 11 into the first chamber 121. The gas drives the dust in the storage chamber 11 into the first chamber 121 and enters the second chamber 122 through the filter cartridge 42, thereby facilitating the filtering of the gas. On the one hand, the gas flowing into the second chamber 122 is relatively clean, so as to improve the cleanliness of the gas discharged into the atmosphere. On the other hand, it is beneficial to reduce the possibility of dust floating back from the first chamber 121 into the storage chamber 11 and falling onto the circuit board 5.
参照图2,箱体1上滑动连接有集灰抽屉18,集灰抽屉18的一端插设在第一腔室121内,且集灰抽屉18位于滤筒42的下方,从而使得从滤筒42上掉落的灰尘能够被收集至集灰抽屉18内,以便于工作人员对灰尘进行集中处理。2 , a dust drawer 18 is slidably connected to the box body 1, one end of the dust drawer 18 is inserted in the first chamber 121, and the dust drawer 18 is located below the filter cartridge 42, so that the dust falling from the filter cartridge 42 can be collected in the dust drawer 18, so that the staff can centrally process the dust.
本申请实施例一种电路板除尘清洗机的实施原理为:当需要对电路板5进行除尘时,先开启开关门14,将电路板5放置在除尘工位13上,再关闭开关门14,使得箱体1内形成相对密闭的空间。The implementation principle of a circuit board dust removal and cleaning machine in an embodiment of the present application is: when the circuit board 5 needs to be dusted, first open the switch door 14, place the circuit board 5 on the dust removal station 13, and then close the switch door 14 to form a relatively closed space in the box body 1.
接着,启动除静电机构2,除静电机构2向电路板5吹出带有等离子的空气,以中和电路板5上的静电。再启动气包31,并启动通断阀,使得气包31间歇性向喷嘴33供气,以使喷嘴33间歇性对电路板5进行喷吹,从而将电路板5上的灰尘吹起。Next, the static electricity removal mechanism 2 is started, and the static electricity removal mechanism 2 blows air with plasma to the circuit board 5 to neutralize the static electricity on the circuit board 5. Then, the air bag 31 is started, and the on-off valve is started, so that the air bag 31 intermittently supplies air to the nozzle 33, so that the nozzle 33 intermittently sprays the circuit board 5, thereby blowing away the dust on the circuit board 5.
最后,启动风机41,使得第一腔室121与第二腔室122内形成负压,以将储纳腔11内的灰尘吸入第一腔室121内,并使气体带动灰尘向第二腔室122内移动,以使滤筒42对气体中携带的灰尘进行截留,从而便于将洁净的气体排出箱体1,以完成对电路板5的除尘操作。Finally, start the fan 41 to form a negative pressure in the first chamber 121 and the second chamber 122, so as to suck the dust in the storage chamber 11 into the first chamber 121, and allow the gas to drive the dust to move into the second chamber 122, so that the filter cartridge 42 can intercept the dust carried in the gas, thereby facilitating the discharge of clean gas from the box body 1 to complete the dust removal operation on the circuit board 5.
实施例2:Embodiment 2:
参照图5,实施例2与实施例1的区别之处在于:支撑件32呈长条形设置。5 , the difference between Embodiment 2 and Embodiment 1 is that the support member 32 is arranged in a long strip shape.
参照图2和图5,支撑件32的长度与除尘工位13的长度相等,且支撑件32沿除尘工位13的长度方向设置,从而使得脱离电路板5的灰尘向第一腔室121内移动时,不易被支撑件32阻挡,以减小灰尘沉积在支撑件32上的可能性,进而有利于减小沉积在支撑件32上的灰尘掉落至电路板5上的可能性,一定程度上保证了对电路板5的除尘效果。2 and 5 , the length of the support member 32 is equal to the length of the dust removal station 13, and the support member 32 is arranged along the length direction of the dust removal station 13, so that when the dust separated from the circuit board 5 moves into the first chamber 121, it is not easily blocked by the support member 32, so as to reduce the possibility of dust being deposited on the support member 32, and further help to reduce the possibility of dust deposited on the support member 32 falling onto the circuit board 5, thereby ensuring the dust removal effect on the circuit board 5 to a certain extent.
实施例3:Embodiment 3:
参照图2和图6,实施例3与实施例2的区别之处在于:滤筒42转动连接在第一腔室121的内壁上。2 and 6 , the difference between Embodiment 3 and Embodiment 2 is that the filter cartridge 42 is rotatably connected to the inner wall of the first chamber 121 .
需要说明的是,本申请实施例中,滤筒42具体如何转动连接在第一腔室121的内壁上,对于本领域技术人员来说属于常规技术手段,因此不在本申请实施例中做过多的赘述。It should be noted that, in the embodiment of the present application, how the filter cartridge 42 is specifically rotatably connected to the inner wall of the first chamber 121 is a conventional technical means for those skilled in the art, and therefore will not be described in detail in the embodiment of the present application.
滤筒42靠近第二腔室122的一端固定连接有旋转叶片421。当风机41工作时,气体会流过旋转叶片421,使得旋转叶片421发生转动,旋转叶片421带动滤筒42转动,从而一方面有利于减小滤筒42对气体中的灰尘进行过滤时,灰尘在滤筒42上局部沉积过厚,导致滤筒42堵塞的可能性,另一方面有利于使灰尘相对均匀地沉积在滤筒42表面,一定程度上提高了滤筒42的过滤效率并延长了滤筒42的使用寿命。The end of the filter cartridge 42 close to the second chamber 122 is fixedly connected with a rotating blade 421. When the fan 41 is working, the gas will flow through the rotating blade 421, causing the rotating blade 421 to rotate, and the rotating blade 421 drives the filter cartridge 42 to rotate, which is helpful to reduce the possibility of the filter cartridge 42 being blocked due to excessive local deposition of dust on the filter cartridge 42 when the filter cartridge 42 filters the dust in the gas, and is also helpful to make the dust deposited relatively evenly on the surface of the filter cartridge 42, which improves the filtering efficiency of the filter cartridge 42 to a certain extent and prolongs the service life of the filter cartridge 42.
当喷嘴33将电路板5上的灰尘向第一腔室121内吹动,且风机41工作时,气体会带动灰尘经过滤筒42,以使滤筒42对气体中的灰尘进行截留,且过滤后的气体会经过旋转叶片421,以使旋转叶片421发生转动,从而便于驱动滤筒42转动,进而有利于减小灰尘附着在旋转叶片421上的可能性。When the nozzle 33 blows the dust on the circuit board 5 into the first chamber 121 and the fan 41 is working, the gas will drive the dust through the filter cartridge 42 so that the filter cartridge 42 can intercept the dust in the gas, and the filtered gas will pass through the rotating blades 421 to make the rotating blades 421 rotate, thereby facilitating the driving of the filter cartridge 42 to rotate, which is beneficial to reduce the possibility of dust adhering to the rotating blades 421.
以上均为本申请的较佳实施例,并非依此限制本申请的保护范围,故:凡依本申请的结构、形状、原理所做的等效变化,均应涵盖于本申请的保护范围之内。The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
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| CN211133558U (en) * | 2019-09-19 | 2020-07-31 | 彩虹集团有限公司 | SCR automatic ash removal device of TFT glass kiln flue gas treatment system |
| CN211613646U (en) * | 2019-12-31 | 2020-10-02 | 深圳市新杰通鑫电子有限公司 | Electronic circuit board removes dust and removes electrostatic equipment |
| CN211676820U (en) * | 2019-12-18 | 2020-10-16 | 广州普华环保设备有限公司 | An integrated workpiece grinding and polishing work dust removal table |
| CN211757292U (en) * | 2019-12-11 | 2020-10-27 | 北京绅海洋电子有限责任公司 | A cleaning device for circuit boards |
| CN212916863U (en) * | 2020-07-29 | 2021-04-09 | 青岛兆星环保设备有限公司 | Consumable-free plasma dust removal all-in-one machine |
| CN112775108A (en) * | 2021-01-22 | 2021-05-11 | 深圳市博恒人居环境有限公司 | Efficient and convenient circuit board purging and dust collecting device |
| CN214078227U (en) * | 2020-12-25 | 2021-08-31 | 无锡通灵机械有限公司 | Stepped dust cleaning system |
| CN214516450U (en) * | 2020-12-21 | 2021-10-29 | 昆山科钢机械有限公司 | Pulse dust blowing cleaning equipment |
| CN215120581U (en) * | 2021-05-25 | 2021-12-10 | 陕西联创汇智能源科技有限公司 | Medium-voltage alternating-current frequency converter |
| CN216988290U (en) * | 2022-03-25 | 2022-07-19 | 安徽海螺制剂工程技术有限公司 | Mineralizer addition system spray structure |
| CN114797321A (en) * | 2022-05-20 | 2022-07-29 | 汉特节能系统(昆山)有限公司 | Filter cartridge dust remover |
| CN117066216A (en) * | 2023-09-22 | 2023-11-17 | 东莞市宇承科技有限公司 | Dust removal and static electricity equipment |
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2024
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| CN109332299A (en) * | 2018-11-14 | 2019-02-15 | 广州市高浦特光电科技有限公司 | A kind of diffusion barrier sheet processing substrate dust-extraction unit |
| CN211133558U (en) * | 2019-09-19 | 2020-07-31 | 彩虹集团有限公司 | SCR automatic ash removal device of TFT glass kiln flue gas treatment system |
| CN211757292U (en) * | 2019-12-11 | 2020-10-27 | 北京绅海洋电子有限责任公司 | A cleaning device for circuit boards |
| CN211676820U (en) * | 2019-12-18 | 2020-10-16 | 广州普华环保设备有限公司 | An integrated workpiece grinding and polishing work dust removal table |
| CN211613646U (en) * | 2019-12-31 | 2020-10-02 | 深圳市新杰通鑫电子有限公司 | Electronic circuit board removes dust and removes electrostatic equipment |
| CN212916863U (en) * | 2020-07-29 | 2021-04-09 | 青岛兆星环保设备有限公司 | Consumable-free plasma dust removal all-in-one machine |
| CN214516450U (en) * | 2020-12-21 | 2021-10-29 | 昆山科钢机械有限公司 | Pulse dust blowing cleaning equipment |
| CN214078227U (en) * | 2020-12-25 | 2021-08-31 | 无锡通灵机械有限公司 | Stepped dust cleaning system |
| CN112775108A (en) * | 2021-01-22 | 2021-05-11 | 深圳市博恒人居环境有限公司 | Efficient and convenient circuit board purging and dust collecting device |
| CN215120581U (en) * | 2021-05-25 | 2021-12-10 | 陕西联创汇智能源科技有限公司 | Medium-voltage alternating-current frequency converter |
| CN216988290U (en) * | 2022-03-25 | 2022-07-19 | 安徽海螺制剂工程技术有限公司 | Mineralizer addition system spray structure |
| CN114797321A (en) * | 2022-05-20 | 2022-07-29 | 汉特节能系统(昆山)有限公司 | Filter cartridge dust remover |
| CN117066216A (en) * | 2023-09-22 | 2023-11-17 | 东莞市宇承科技有限公司 | Dust removal and static electricity equipment |
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Application publication date: 20240419 |