CN117810320A - Reverse polarity light emitting diode and preparation method thereof - Google Patents
Reverse polarity light emitting diode and preparation method thereof Download PDFInfo
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Abstract
Description
技术领域Technical field
本公开涉及光电子制造技术领域,特别涉及一种反极性发光二极管及其制备方法。The present disclosure relates to the field of optoelectronic manufacturing technology, and in particular to a reverse polarity light-emitting diode and a preparation method thereof.
背景技术Background technique
反极性发光二极管(Reverse Polarity Light Emitting Diodes,简称RPLED),也叫做“逆向LED”。它的工作原理与普通的发光二极管相反,当给RPLED施加反向电压时,其PN结处的载流子会与夹杂在其中的杂质离子复合,产生能量释放,使RPLED发出光芒。Reverse Polarity Light Emitting Diodes (RPLED for short), also called "reverse LED". Its working principle is opposite to that of ordinary light-emitting diodes. When a reverse voltage is applied to RPLED, the carriers at its PN junction will recombine with the impurity ions contained in it, resulting in energy release, causing the RPLED to emit light.
反极性发光二极管通常采用垂直结构,反极性垂直发光二极管包括依次层叠的衬底、反射镜层、透明导电层、介质膜和外延层。在介质膜上设有露出透明导电层的通孔,通孔内设置有欧姆接触材料,以使得透明导电层能通过通孔与外延层电性连接。Reverse polarity light-emitting diodes usually adopt a vertical structure. The reverse-polarity vertical light-emitting diodes include a substrate, a mirror layer, a transparent conductive layer, a dielectric film and an epitaxial layer that are stacked in sequence. A through hole exposing the transparent conductive layer is provided on the dielectric film, and an ohmic contact material is provided in the through hole, so that the transparent conductive layer can be electrically connected to the epitaxial layer through the through hole.
由于通孔的尺寸决定了外延层和透明导电层的接触面积。因此,如何设计通孔对外延片的发光效果有重要影响。The size of the through hole determines the contact area between the epitaxial layer and the transparent conductive layer. Therefore, how to design the through hole has an important impact on the luminous effect of the epitaxial wafer.
发明内容Summary of the invention
本公开实施例提供了一种反极性发光二极管及其制备方法,能降低发光二极管的电压并提升发光二极管的亮度。所述技术方案如下:Embodiments of the present disclosure provide a reverse polarity light-emitting diode and a preparation method thereof, which can reduce the voltage of the light-emitting diode and increase the brightness of the light-emitting diode. The technical solutions are as follows:
一方面,本公开实施例提供了一种发光二极管,所述发光二极管包括:衬底、透明导电层、介质层和外延层,所述透明导电层、所述介质层和所述外延层依次层叠在所述衬底上;所述介质层中具有通孔,所述通孔内填充有导电材料,所述导电材料分别与所述透明导电层和所述外延层电性连接,所述通孔靠近所述衬底的一端的孔径小于所述通孔远离所述衬底的一端的孔径。On the one hand, embodiments of the present disclosure provide a light-emitting diode. The light-emitting diode includes: a substrate, a transparent conductive layer, a dielectric layer and an epitaxial layer. The transparent conductive layer, the dielectric layer and the epitaxial layer are stacked in sequence. On the substrate; the dielectric layer has a through hole, the through hole is filled with a conductive material, the conductive material is electrically connected to the transparent conductive layer and the epitaxial layer respectively, the through hole A hole diameter at one end close to the substrate is smaller than a hole diameter at an end of the through hole away from the substrate.
可选地,所述通孔包括相连的第一孔段和第二孔段,所述第一孔段靠近所述衬底,所述第一孔段的孔径小于所述第二孔段的孔径。Optionally, the through hole includes a first hole segment and a second hole segment that are connected, the first hole segment is close to the substrate, and a hole diameter of the first hole segment is smaller than a hole diameter of the second hole segment.
可选地,所述第一孔段的径向截面积与所述第二孔段的径向截面积之比为1/2至2/3。Optionally, the ratio of the radial cross-sectional area of the first hole segment to the radial cross-sectional area of the second hole segment is 1/2 to 2/3.
可选地,所有所述通孔的第一孔段的径向截面积之和与所述发光二极管的发光区面积之比为0.5%至20%。Optionally, the ratio of the sum of the radial cross-sectional areas of the first hole segments of all the through holes to the light-emitting area area of the light-emitting diode is 0.5% to 20%.
可选地,所有所述通孔的第二孔段的径向截面积之和与所述发光二极管的发光区面积之比为1%至30%。Optionally, the ratio of the sum of radial cross-sectional areas of the second hole segments of all the through holes to the light-emitting area of the light-emitting diode is 1% to 30%.
可选地,所述第一孔段内的导电材料与所述第二孔段内的导电材料不同。Optionally, the conductive material in the first hole section is different from the conductive material in the second hole section.
可选地,所述发光二极管还包括第一电极,所述第一电极位于所述外延层远离所述衬底的表面;所述介质层具有多个阵列排布的所述通孔,所述通孔在所述衬底上的正投影位于所述第一电极在所述衬底上的正投影外。Optionally, the light-emitting diode further includes a first electrode located on a surface of the epitaxial layer away from the substrate; the dielectric layer has a plurality of through holes arranged in an array, and the The orthographic projection of the through hole on the substrate is located outside the orthographic projection of the first electrode on the substrate.
可选地,所述外延层包括依次层叠的欧姆接触层、第一半导体层、多量子阱层和第二半导体层,所述透明导电层通过所述通孔与所述欧姆接触层连接。Optionally, the epitaxial layer includes an ohmic contact layer, a first semiconductor layer, a multi-quantum well layer and a second semiconductor layer stacked in sequence, and the transparent conductive layer is connected to the ohmic contact layer through the through hole.
另一方面,本公开实施例还提供了一种发光二极管的制备方法,所述制备方法包括:提供一生长衬底;在所述生长衬底上依次形成外延层和介质层,所述介质层远离所述生长衬底的具有露出所述外延层的通孔,所述通孔中填充有导电材料,所述通孔内填充有导电材料,所述通孔靠近所述衬底的一端的孔径小于所述通孔远离所述衬底的一端的孔径;在所述介质层上形成透明导电层,所述透明导电层位于所述介质层远离所述生长衬底的表面和所述通孔内的导电材料上;在所述透明导电层远离外延层的一侧键合衬底,并去除所述生长衬底。On the other hand, embodiments of the present disclosure also provide a method for preparing a light-emitting diode. The preparation method includes: providing a growth substrate; sequentially forming an epitaxial layer and a dielectric layer on the growth substrate. The dielectric layer There is a through hole away from the growth substrate that exposes the epitaxial layer. The through hole is filled with conductive material. The through hole is filled with conductive material. The through hole is close to the aperture of one end of the substrate. Smaller than the aperture of one end of the through hole away from the substrate; forming a transparent conductive layer on the dielectric layer, the transparent conductive layer being located on the surface of the dielectric layer away from the growth substrate and within the through hole on the conductive material; bond the substrate on the side of the transparent conductive layer away from the epitaxial layer, and remove the growth substrate.
可选地,在所述生长衬底上依次形成外延层和介质层包括:在所述生长衬底上形成所述外延层;在所述外延层的远离所述生长衬底的表面形成导电材料块;在所述外延层远离所述生长衬底的表面和所述导电材料块上形成所述介质层,所述介质层具有露出所述导电材料块的凹孔,所述凹孔的径向截面积小于所述导电材料块的径向截面积。Optionally, sequentially forming an epitaxial layer and a dielectric layer on the growth substrate includes: forming the epitaxial layer on the growth substrate; forming a conductive material on a surface of the epitaxial layer away from the growth substrate. block; the dielectric layer is formed on the surface of the epitaxial layer away from the growth substrate and the conductive material block, the dielectric layer has a recessed hole exposing the conductive material block, and the radial direction of the recessed hole The cross-sectional area is smaller than the radial cross-sectional area of the block of conductive material.
本公开实施例提供的技术方案带来的有益效果至少包括:The beneficial effects brought by the technical solution provided by the embodiments of the present disclosure include at least:
本公开实施例的发光二极管包括依次层叠在衬底上的透明导电层、介质层和外延层。其中,介质层中具有通孔,在通孔内还填充有导电材料,通过导电材料连接透明导电层和介质层,以使得透明导电层与外延层电性连接。通孔中靠近衬底的一端的孔径小于通孔远离衬底的一端的孔径,这样将通孔设置为一端开口大,一端开口小的结构,使得通孔的开口较大的一端与外延层连接,让导电材料与外延层接触的面积较大,且让通孔开口较小的一端与透明导电层连接,使得导电材料与透明导电层的接触面积较小。The light-emitting diode of the embodiment of the present disclosure includes a transparent conductive layer, a dielectric layer and an epitaxial layer sequentially stacked on a substrate. The dielectric layer has a through hole, and the through hole is filled with a conductive material. The transparent conductive layer and the dielectric layer are connected through the conductive material, so that the transparent conductive layer and the epitaxial layer are electrically connected. The diameter of the end of the through hole close to the substrate is smaller than the diameter of the end of the through hole away from the substrate. In this way, the through hole is set to have a large opening at one end and a small opening at the other end, so that the end with the larger opening of the through hole is connected to the epitaxial layer. , so that the contact area between the conductive material and the epitaxial layer is larger, and the smaller end of the through hole opening is connected to the transparent conductive layer, so that the contact area between the conductive material and the transparent conductive layer is smaller.
由于导电材料和外延层的接触面积决定发光二极管的电性,导电材料与外延层接触面积大了,相当于欧姆接触面积增大,与之对应的参数电压就会变小。因此,导电材料和外延层的接触面积越大,发光二极管的电压越小,导电材料和外延层的接触面积越小,发光二极管的电压越大。所以,通孔的开口较大的一端与外延层接触的面积较大,能有效降低发光二极管的正向电压。Since the contact area between the conductive material and the epitaxial layer determines the electrical properties of the light-emitting diode, a larger contact area between the conductive material and the epitaxial layer is equivalent to an increase in the ohmic contact area, and the corresponding parameter voltage will become smaller. Therefore, the larger the contact area between the conductive material and the epitaxial layer, the smaller the voltage of the light-emitting diode, and the smaller the contact area between the conductive material and the epitaxial layer, the greater the voltage of the light-emitting diode. Therefore, the larger end of the through hole has a larger contact area with the epitaxial layer, which can effectively reduce the forward voltage of the light-emitting diode.
由于介质膜层的面积决定发光二极管的亮度,介质膜层面积越大,发光二极管的亮度越高,介质膜层面积越小,发光二极管的亮度越低。所以,通孔的开口较小的一端的面积越小,与之对应的介质膜层面积越大,能有效提升发光二极管的亮度。Since the area of the dielectric film layer determines the brightness of the light-emitting diode, the larger the area of the dielectric film layer, the higher the brightness of the light-emitting diode. The smaller the area of the dielectric film layer, the lower the brightness of the light-emitting diode. Therefore, the smaller the area of the smaller end of the through hole, the larger the corresponding area of the dielectric film layer, which can effectively increase the brightness of the light-emitting diode.
附图说明Description of drawings
为了更清楚地说明本公开实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本公开的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present disclosure, the drawings needed to be used in the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present disclosure. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings without exerting creative efforts.
图1是本公开实施例提供的一种发光二极管的结构示意图;FIG1 is a schematic diagram of the structure of a light emitting diode provided by an embodiment of the present disclosure;
图2是图1提供的一种A向截面图;Figure 2 is an A-direction cross-sectional view provided in Figure 1;
图3是本公开实施例提供的一种发光二极管的制备方法的流程图;Figure 3 is a flow chart of a method for manufacturing a light-emitting diode provided by an embodiment of the present disclosure;
图4是本公开实施例提供的一种发光二极管的制备状态图;Figure 4 is a preparation state diagram of a light-emitting diode provided by an embodiment of the present disclosure;
图5是本公开实施例提供的一种发光二极管的制备状态图;FIG5 is a diagram showing a preparation state of a light emitting diode provided by an embodiment of the present disclosure;
图6是本公开实施例提供的一种发光二极管的制备状态图。FIG. 6 is a diagram showing a preparation state of a light emitting diode provided in an embodiment of the present disclosure.
图中各标记说明如下:Each mark in the figure is explained as follows:
10、衬底;10. Substrate;
20、透明导电层;20. Transparent conductive layer;
30、介质层;31、通孔;311、第一孔段;312、第二孔段;30, dielectric layer; 31, through hole; 311, first hole segment; 312, second hole segment;
32、导电材料块;33、凹孔;32. Conductive material block; 33. concave hole;
40、外延层;42、欧姆接触层;40. Epitaxial layer; 42. Ohmic contact layer;
51、第一电极;52、第二电极;51. First electrode; 52. Second electrode;
60、键合层;60. Bonding layer;
70、反射镜层。70. Reflector layer.
具体实施方式Detailed ways
为使本公开的目的、技术方案和优点更加清楚,下面将结合附图对本公开实施方式作进一步地详细描述。In order to make the purpose, technical solutions and advantages of the present disclosure clearer, the embodiments of the present disclosure will be described in further detail below in conjunction with the accompanying drawings.
图1是本公开实施例提供的一种发光二极管的结构示意图。图2是图1提供的一种A向截面图。如图1、2所示,该发光二极管包括:衬底10、透明导电层20、介质层30和外延层40,透明导电层20、介质层30和外延层40依次层叠在衬底10上。FIG. 1 is a schematic structural diagram of a light-emitting diode provided by an embodiment of the present disclosure. Figure 2 is a cross-sectional view along the direction A provided in Figure 1 . As shown in Figures 1 and 2, the light-emitting diode includes: a substrate 10, a transparent conductive layer 20, a dielectric layer 30 and an epitaxial layer 40. The transparent conductive layer 20, the dielectric layer 30 and the epitaxial layer 40 are sequentially stacked on the substrate 10.
如图2所示,介质层30中具有通孔31,通孔31内填充有导电材料,导电材料分别与透明导电层20和外延层40电性连接。As shown in FIG. 2 , the dielectric layer 30 has a through hole 31 , the through hole 31 is filled with conductive material, and the conductive material is electrically connected to the transparent conductive layer 20 and the epitaxial layer 40 respectively.
如图2所示,通孔31靠近衬底10的一端的孔径小于通孔31远离衬底10的一端的孔径。As shown in FIG. 2 , the aperture of the through hole 31 at one end close to the substrate 10 is smaller than the aperture of the through hole 31 at one end away from the substrate 10 .
本公开实施例的发光二极管包括依次层叠在衬底10上的透明导电层20、介质层30和外延层40。其中,介质层30具有贯通介质层30的通孔31,在通孔31内还填充有导电材料,通过导电材料连接透明导电层20和介质层30,以使得透明导电层20与外延层40电性连接。通孔31中靠近衬底10的一端的孔径小于通孔31远离衬底10的一端的孔径,这样将通孔31设置为一端开口大,一端开口小的结构,使得通孔31的开口较大的一端与外延层40连接,让导电材料与外延层40接触的面积较大,且让通孔31开口较小的一端与透明导电层20连接,使得导电材料与透明导电层的接触面积较小。The light-emitting diode of the embodiment of the present disclosure includes a transparent conductive layer 20, a dielectric layer 30 and an epitaxial layer 40 sequentially stacked on the substrate 10. The dielectric layer 30 has a through hole 31 penetrating the dielectric layer 30 , and the through hole 31 is also filled with a conductive material. The transparent conductive layer 20 and the dielectric layer 30 are connected through the conductive material, so that the transparent conductive layer 20 and the epitaxial layer 40 are electrically connected. sexual connection. The diameter of the end of the through hole 31 close to the substrate 10 is smaller than the diameter of the end of the through hole 31 away from the substrate 10. In this way, the through hole 31 is set to have a large opening at one end and a small opening at the other end, so that the opening of the through hole 31 is larger. One end of the through hole 31 is connected to the epitaxial layer 40, so that the contact area between the conductive material and the epitaxial layer 40 is larger, and the smaller end of the through hole 31 is connected to the transparent conductive layer 20, so that the contact area between the conductive material and the transparent conductive layer is smaller. .
由于导电材料和外延层40的接触面积决定发光二极管的电性,导电材料与外延层40接触面积大了,相当于欧姆接触面积增大,与之对应的参数电压就会变小。因此,导电材料和外延层40的接触面积越大,发光二极管的电压越小,导电材料和外延层40的接触面积越小,发光二极管的电压越大。所以,通孔31的开口较大的一端与外延层40接触的面积较大,能有效降低发光二极管的正向电压。Since the contact area between the conductive material and the epitaxial layer 40 determines the electrical properties of the light-emitting diode, a larger contact area between the conductive material and the epitaxial layer 40 is equivalent to an increase in the ohmic contact area, and the corresponding parameter voltage will become smaller. Therefore, the larger the contact area between the conductive material and the epitaxial layer 40 is, the smaller the voltage of the light-emitting diode is. The smaller the contact area between the conductive material and the epitaxial layer 40 is, the greater the voltage of the light-emitting diode is. Therefore, the larger end of the through hole 31 has a larger contact area with the epitaxial layer 40, which can effectively reduce the forward voltage of the light emitting diode.
由于介质膜层的面积决定发光二极管的亮度,介质膜层面积越大,发光二极管的亮度越高,介质膜层面积越小,发光二极管的亮度越低。所以,通孔的开口较小的一端的面积越小,与之对应的介质膜层面积越大,能有效提升发光二极管的亮度。Since the area of the dielectric film layer determines the brightness of the light-emitting diode, the larger the area of the dielectric film layer, the higher the brightness of the light-emitting diode. The smaller the area of the dielectric film layer, the lower the brightness of the light-emitting diode. Therefore, the smaller the area of the smaller end of the through hole, the larger the corresponding area of the dielectric film layer, which can effectively increase the brightness of the light-emitting diode.
本公开实施例中,发光二极管的外延层远离衬底的一侧和衬底远离外延层的一侧均会设置电极,以使电流能通过电极注入发光二极管。该种结构的发光二极管为垂直结构的发光二极管。In embodiments of the present disclosure, electrodes are provided on both sides of the epitaxial layer of the light-emitting diode away from the substrate and on the side of the substrate away from the epitaxial layer, so that current can be injected into the light-emitting diode through the electrodes. The light-emitting diode of this kind of structure is a vertical structure light-emitting diode.
可选地,衬底为硅衬底或碳化硅衬底。衬底可以为平片衬底,也可以为图形化衬底。Optionally, the substrate is a silicon substrate or a silicon carbide substrate. The substrate can be a flat substrate or a patterned substrate.
作为示例,本公开实施例中,衬底为硅衬底。硅衬底散热性能优于GaAs,常用衬底,技术成熟且成本低。As an example, in the embodiment of the present disclosure, the substrate is a silicon substrate. The heat dissipation performance of the silicon substrate is better than that of GaAs, and the silicon substrate is a commonly used substrate with mature technology and low cost.
本公开实施例中,如图1所示,外延层40包括依次层叠在介质层30上的欧姆接触层42、第一半导体层、多量子阱层和第二半导体层。透明导电层20通过通孔31与欧姆接触层42连接。In the embodiment of the present disclosure, as shown in FIG. 1 , the epitaxial layer 40 includes an ohmic contact layer 42 , a first semiconductor layer, a multi-quantum well layer and a second semiconductor layer sequentially stacked on the dielectric layer 30 . The transparent conductive layer 20 is connected to the ohmic contact layer 42 through the through hole 31 .
示例性地,欧姆接触层42可以包括金锌合金层或金铍合金层。Exemplarily, the ohmic contact layer 42 may include a gold-zinc alloy layer or a gold-beryllium alloy layer.
如图1、2所示,发光二极管还包括第一电极51和第二电极52,第一电极51位于外延层40远离衬底10的表面,第二电极52位于衬底10远离外延层40的表面上。As shown in Figures 1 and 2, the light-emitting diode also includes a first electrode 51 and a second electrode 52. The first electrode 51 is located on the surface of the epitaxial layer 40 away from the substrate 10, and the second electrode 52 is located on the surface of the substrate 10 away from the epitaxial layer 40. On the surface.
其中,第一半导体层和第二半导体层中的一个为p型层,第一半导体层和第二半导体层中的另一个为n型层。Wherein, one of the first semiconductor layer and the second semiconductor layer is a p-type layer, and the other of the first semiconductor layer and the second semiconductor layer is an n-type layer.
作为一种示例,第一半导体层为p型层,第二电极为p型电极。第二半导体层为n型层,第一电极为n型电极。As an example, the first semiconductor layer is a p-type layer, and the second electrode is a p-type electrode. The second semiconductor layer is an n-type layer, and the first electrode is an n-type electrode.
可选地,第一半导体层为p型AlInP层。p型AlInP层的厚度可为0.5μm至3μm。Optionally, the first semiconductor layer is a p-type AlInP layer. The p-type AlInP layer may have a thickness of 0.5 μm to 3 μm.
可选地,多量子阱层包括交替生长的AlGaInP量子阱层和AlGaInP量子垒层。其中,多量子阱层可以包括交替层叠的3至8个周期的AlGaInP量子阱层和AlGaInP量子垒层。Optionally, the multi-quantum well layer includes an AlGaInP quantum well layer and an AlGaInP quantum barrier layer that are grown alternately. The multi-quantum well layer may include 3 to 8 periods of AlGaInP quantum well layers and AlGaInP quantum barrier layers that are alternately stacked.
作为示例,本公开实施例中,多量子阱层包括交替层叠的5个周期的AlGaInP量子阱层和AlGaInP量子垒层。As an example, in the embodiment of the present disclosure, the multi-quantum well layer includes five periods of AlGaInP quantum well layers and AlGaInP quantum barrier layers that are alternately stacked.
可选地,多量子阱层的厚度可以为150nm至200nm。Alternatively, the thickness of the multi-quantum well layer may be 150 nm to 200 nm.
可选地,第二半导体层为n型AlGaInP层。n型AlGaInP层的厚度可为0.5μm至3μm。Optionally, the second semiconductor layer is an n-type AlGaInP layer, and the thickness of the n-type AlGaInP layer may be 0.5 μm to 3 μm.
可选地,如图2所示,发光二极管还包括反射镜层70,反射镜层70位于衬底10和透明导电层20之间。Optionally, as shown in FIG. 2 , the light-emitting diode further includes a mirror layer 70 , and the mirror layer 70 is located between the substrate 10 and the transparent conductive layer 20 .
通过在外延层40远离衬底10的一侧设置反射镜层70,能让外延层40发出的光在反射镜层70位置反射,以让更多的光线从外延层40远离衬底10的表面出射,提升发光亮度。By arranging the mirror layer 70 on the side of the epitaxial layer 40 away from the substrate 10 , the light emitted by the epitaxial layer 40 can be reflected at the position of the mirror layer 70 , so that more light can escape from the epitaxial layer 40 away from the surface of the substrate 10 Emission, enhance the luminous brightness.
示例性地,反射镜层70包括金属层。例如,金属层可以是Ag、Cu等具有良好反射效果的金属材料制作的膜层。Illustratively, mirror layer 70 includes a metal layer. For example, the metal layer may be a film layer made of metal materials with good reflective effects, such as Ag, Cu, or the like.
本公开实施例中,第二电极52设置在硅衬底10远离外延层40的侧面,在第二电极52通电后,电流会通过硅衬底10传递至透明导电层20。由于介质层30是绝缘膜层,因此,在介质层30上设置通孔31,在通孔31内填充导电材料,得以让透明导电层20与导电材料形成欧姆接触,让电流能通过透明导电层20传递至外延层40。In the embodiment of the present disclosure, the second electrode 52 is disposed on the side of the silicon substrate 10 away from the epitaxial layer 40 . After the second electrode 52 is energized, the current will be transferred to the transparent conductive layer 20 through the silicon substrate 10 . Since the dielectric layer 30 is an insulating film layer, a through hole 31 is provided on the dielectric layer 30 and a conductive material is filled in the through hole 31 to allow the transparent conductive layer 20 to form ohmic contact with the conductive material, allowing current to pass through the transparent conductive layer 20 is transferred to the epitaxial layer 40.
可选地,如图1所示,介质层30远离衬底10的表面具有多个阵列排布的通孔31,通孔31在衬底10上的正投影位于第一电极51在衬底10上的正投影外。Optionally, as shown in FIG. 1 , the surface of the dielectric layer 30 away from the substrate 10 has a plurality of through holes 31 arranged in an array, and the orthographic projection of the through holes 31 on the substrate 10 is located outside the orthographic projection of the first electrode 51 on the substrate 10 .
本公开实施例中,外延层40远离衬底10的表面为出光面,而第一电极会遮挡光线,因此,将通孔31设置在不与第一电极相对的位置,能将电流更多地传递至外延层40中不与第一电极相对的区域,这样就使得外延层40中不与第一电极相对的区域的发光强度更高,从而提升发光二极管的发光效果。In the embodiment of the present disclosure, the surface of the epitaxial layer 40 away from the substrate 10 is the light-emitting surface, and the first electrode blocks the light. Therefore, arranging the through hole 31 at a position not opposite to the first electrode can conduct more current. The light is transferred to the region of the epitaxial layer 40 that is not opposed to the first electrode, so that the luminous intensity of the region of the epitaxial layer 40 that is not opposed to the first electrode is higher, thereby improving the luminous effect of the light-emitting diode.
示例性地,如图1所示,通孔31阵列排布。设置多个间隔分布的通孔31能让电流通过通孔31内的导电材料均匀地传递至外延层40的各处区域,提升发光二极管的发光效果。For example, as shown in FIG. 1 , the through holes 31 are arranged in an array. Providing a plurality of spaced-apart through holes 31 allows current to be evenly transmitted to various areas of the epitaxial layer 40 through the conductive material in the through holes 31, thereby improving the light-emitting effect of the light-emitting diode.
可选地,透明导电层20包括氧化铟锡层或氧化铟锌层。Optionally, the transparent conductive layer 20 includes an indium tin oxide layer or an indium zinc oxide layer.
本公开实施例中,介质层30通常为氧化硅层、氟化镁层和氧化钛层,这些材料制作的介质层30与外延层40的粘附性较低,而氧化铟锡层和氧化铟锌层与外延层40的粘附性要高于介质层30与外延层40的粘附性,因此,采用氧化铟锡层或氧化铟锌层作为透明导电层20,能有效提升介质层30和外延层40的连接可靠性。In the embodiment of the present disclosure, the dielectric layer 30 is usually a silicon oxide layer, a magnesium fluoride layer, and a titanium oxide layer. The adhesion between the dielectric layer 30 made of these materials and the epitaxial layer 40 is low, while the indium tin oxide layer and the indium oxide layer The adhesion between the zinc layer and the epitaxial layer 40 is higher than the adhesion between the dielectric layer 30 and the epitaxial layer 40. Therefore, using an indium tin oxide layer or an indium zinc oxide layer as the transparent conductive layer 20 can effectively improve the adhesion between the dielectric layer 30 and the epitaxial layer 40. Connection reliability of the epitaxial layer 40 .
其中,氧化铟锡层和氧化铟锌层均具有良好的透射率和低电阻率,采用氧化铟锡层或氧化铟锌层作为透明导电层20能使得更多的光线从透明导电层20透射至反射镜层70,减少光线被吸收的量,以让更多的光线从金属层反射至出光面,因而保证出光效果。Among them, the indium tin oxide layer and the indium zinc oxide layer both have good transmittance and low resistivity. Using the indium tin oxide layer or the indium zinc oxide layer as the transparent conductive layer 20 can allow more light to be transmitted from the transparent conductive layer 20 to The reflector layer 70 reduces the amount of light absorbed so that more light is reflected from the metal layer to the light emitting surface, thereby ensuring the light emitting effect.
可选地,透明导电层20位于介质层30和衬底10之间的部分膜层的厚度为10nm至500nm。Optionally, the thickness of the part of the transparent conductive layer 20 between the dielectric layer 30 and the substrate 10 is 10 nm to 500 nm.
示例性地,透明导电层20的厚度可以是100nm。Exemplarily, the thickness of the transparent conductive layer 20 may be 100 nm.
若透明导电层20的厚度过薄,会影响对反射镜层70与导电材料层的欧姆接触,以及影响反射镜层70与介质膜层的粘附性;若透明导电层20的厚度过厚,则会增加透明导电层20对光的吸收,从而降低发光二极管的发光效率。If the thickness of the transparent conductive layer 20 is too thin, it will affect the ohmic contact between the mirror layer 70 and the conductive material layer, and the adhesion between the mirror layer 70 and the dielectric film layer; if the thickness of the transparent conductive layer 20 is too thick, Then the absorption of light by the transparent conductive layer 20 will be increased, thereby reducing the luminous efficiency of the light-emitting diode.
可选地,如图2所示,通孔31包括相连的第一孔段311和第二孔段312,第一孔段311靠近衬底10。Optionally, as shown in FIG. 2 , the through hole 31 includes a connected first hole section 311 and a second hole section 312 , and the first hole section 311 is close to the substrate 10 .
其中,第一孔段311的孔径小于第二孔段312的孔径。The hole diameter of the first hole section 311 is smaller than the hole diameter of the second hole section 312 .
通过将通孔31设置为阶梯孔,让通孔31中尺寸较大的第二孔段312靠近外延层40,这样就使得通孔31内的导电材料与外延层40的接触面积更大,从而能有效降低发光二极管的电压。让通孔31中尺寸较小的第一孔段311靠近透明导电层20,这样就使得通孔31内的导电材料与透明导电层20的接触面积更小,从而能有效提升发光二极管的亮度。By setting the through hole 31 as a stepped hole, the larger second hole section 312 in the through hole 31 is closer to the epitaxial layer 40, so that the contact area between the conductive material in the through hole 31 and the epitaxial layer 40 is larger, thereby It can effectively reduce the voltage of light-emitting diodes. Let the smaller first hole section 311 in the through hole 31 be close to the transparent conductive layer 20, so that the contact area between the conductive material in the through hole 31 and the transparent conductive layer 20 is smaller, thereby effectively improving the brightness of the light emitting diode.
示例性地,如图1所示,第一孔段311和第二孔段312为同心布置的圆孔。第一孔段311和第二孔段312的孔径均为圆孔的直径。For example, as shown in FIG. 1 , the first hole section 311 and the second hole section 312 are concentrically arranged circular holes. The diameters of the first hole section 311 and the second hole section 312 are both the diameters of circular holes.
可选地,第一孔段311的径向截面积与第二孔段312的径向截面积之比为1/2至2/3。Optionally, the ratio of the radial cross-sectional area of the first hole section 311 to the radial cross-sectional area of the second hole section 312 is 1/2 to 2/3.
其中,径向截面积是指:垂直于通孔的轴向的横截面的面积。示例性地,如图1所示,第一孔段的径向截面积可以是平行于图1所示的纸面方向上的圆形面积。The radial cross-sectional area refers to the area of the cross-section perpendicular to the axial direction of the through hole. For example, as shown in FIG. 1 , the radial cross-sectional area of the first hole segment may be a circular area parallel to the direction of the paper shown in FIG. 1 .
示例性地,第一孔段311的径向截面积与第二孔段312的径向截面积之比为1/2。For example, the ratio of the radial cross-sectional area of the first hole section 311 to the radial cross-sectional area of the second hole section 312 is 1/2.
由于通孔31的孔径不宜设置过大,通过将第一孔段311和第二孔段312的径向截面积的比值限定在上述范围内,能避免第一孔段311和第二孔段312的径向截面积相差过大,而使得第二孔段312的孔径过小,以影响电流传输的效率。Since the aperture of the through hole 31 should not be set too large, by limiting the ratio of the radial cross-sectional areas of the first hole segment 311 and the second hole segment 312 within the above range, it is possible to avoid that the radial cross-sectional areas of the first hole segment 311 and the second hole segment 312 differ too much, thereby making the aperture of the second hole segment 312 too small and affecting the efficiency of current transmission.
可选地,所有通孔31的第一孔段311的径向截面积之和与发光二极管的发光区面积之比为0.5%至20%。Optionally, the ratio of the sum of the radial cross-sectional areas of the first hole segments 311 of all the through holes 31 to the light emitting area of the light emitting diode is 0.5% to 20%.
本公开实施例中,如图1所示,发光二极管的发光区面积是指:外延层40上没有被第一电极51遮挡的区域。In the embodiment of the present disclosure, as shown in FIG. 1 , the light-emitting area area of the light-emitting diode refers to the area on the epitaxial layer 40 that is not blocked by the first electrode 51 .
如图1所示,第一孔段311阵列排布,且所有第一孔段311的径向截面积之和是发光二极管的发光区面积的0.5%至20%。As shown in FIG. 1 , the first hole segments 311 are arranged in an array, and the sum of the radial cross-sectional areas of all the first hole segments 311 is 0.5% to 20% of the light-emitting area of the light-emitting diode.
这样控制第一孔段311在发光区面积中的占比在该范围内,能避免所有第一孔段311的总径向截面积过大,而起不到降低导电材料与透明导电层20的接触面积的目的。In this way, controlling the proportion of the first hole segments 311 in the area of the light-emitting area within this range can prevent the total radial cross-sectional area of all the first hole segments 311 from being too large without reducing the friction between the conductive material and the transparent conductive layer 20. Contact area purpose.
示例性地,所有通孔31的第一孔段311的径向截面积之和与发光二极管的发光区面积之比为5%。For example, the ratio of the sum of the radial cross-sectional areas of the first hole segments 311 of all through holes 31 to the area of the light-emitting area of the light-emitting diode is 5%.
可选地,所有通孔31的第二孔段312的径向截面积与发光二极管的发光区面积之比为1%至30%。Optionally, the ratio of the radial cross-sectional area of the second hole section 312 of all through holes 31 to the light-emitting area area of the light-emitting diode is 1% to 30%.
如图1所示,第二孔段312阵列排布,且所有第二孔段312的径向截面积之和是发光二极管的发光区面积的1%至30%。As shown in FIG. 1 , the second hole segments 312 are arranged in an array, and the sum of the radial cross-sectional areas of all the second hole segments 312 is 1% to 30% of the light-emitting area area of the light-emitting diode.
这样控制第二孔段312在发光区面积中的占比在该范围内,能避免所有第二孔段312的总径向截面积过小,而起不到提升导电材料与外延层40的接触面积的目的。In this way, controlling the proportion of the second hole segments 312 in the area of the light-emitting area within this range can prevent the total radial cross-sectional area of all the second hole segments 312 from being too small and failing to improve the contact between the conductive material and the epitaxial layer 40 area purpose.
示例性地,所有通孔31的第二孔段312的径向截面积与发光二极管的发光区面积之比为10%。For example, the ratio of the radial cross-sectional area of the second hole segments 312 of all through holes 31 to the light-emitting area area of the light-emitting diode is 10%.
可选地,导电材料包括氧化铟锡、氧化铟锌和金属材料中的至少一种。Optionally, the conductive material includes at least one of indium tin oxide, indium zinc oxide and metallic materials.
在一种实现方式中,第一孔段内的导电材料与第二孔段内的导电材料可以不同。In one implementation, the conductive material in the first hole section may be different from the conductive material in the second hole section.
示例性地,位于第一孔段311内的导电材料可以是氧化铟锌,位于第二孔段312内的导电材料可以是金属材料。For example, the conductive material located in the first hole section 311 may be indium zinc oxide, and the conductive material located in the second hole section 312 may be a metal material.
在另一种实现方式中,第一孔段和第二孔段内的导电材料可以相同。In another implementation, the conductive material in the first hole segment and the second hole segment may be the same.
示例性地,位于第一孔段311和第二孔段312内的导电材料均可以是氧化铟锡层或氧化铟锌层。For example, the conductive material located in the first hole section 311 and the second hole section 312 may both be an indium tin oxide layer or an indium zinc oxide layer.
图3是本公开实施例提供的一种发光二极管的制备方法的流程图。该方法用于制备图1至2所示的发光二极管。如图3所示,该制备方法包括:FIG. 3 is a flow chart of a method for manufacturing a light-emitting diode provided by an embodiment of the present disclosure. This method is used to prepare the light-emitting diode shown in Figures 1 to 2. As shown in Figure 3, the preparation method includes:
S11:提供一生长衬底。S11: providing a growth substrate.
其中,生长衬底可以是GaAs片。Wherein, the growth substrate may be a GaAs sheet.
S12:在生长衬底上依次形成外延层40和介质层30。S12: Form the epitaxial layer 40 and the dielectric layer 30 sequentially on the growth substrate.
其中,介质层30中具有通孔31,通孔31中填充有导电材料,通孔31靠近衬底10的一端的孔径小于通孔31远离衬底10的一端的孔径。The dielectric layer 30 has a through hole 31 , and the through hole 31 is filled with conductive material. The diameter of the end of the through hole 31 close to the substrate 10 is smaller than the diameter of the end of the through hole 31 away from the substrate 10 .
S13:在介质层30上形成透明导电层20。S13 : forming a transparent conductive layer 20 on the dielectric layer 30 .
其中,透明导电层20位于介质层30远离生长衬底的表面和通孔31内的导电材料上。The transparent conductive layer 20 is located on the surface of the dielectric layer 30 away from the growth substrate and the conductive material in the through hole 31 .
S14:在透明导电层20远离外延层40的一侧键合衬底10,并去除生长衬底。S14: bonding the substrate 10 to the side of the transparent conductive layer 20 away from the epitaxial layer 40, and removing the growth substrate.
该制备方法制备的发光二极管包括依次层叠在衬底10上的透明导电层20、介质层30和外延层40。其中,介质层30中具有通孔31,在通孔31内还填充有导电材料,通过导电材料连接透明导电层20和介质层30,以使得透明导电层20与外延层40电性连接。通孔31中靠近衬底10的一端的孔径小于通孔31远离衬底10的一端的孔径,这样将通孔31设置为一端开口大,一端开口小的结构,使得通孔31的开口较大的一端与外延层40连接,让导电材料与外延层40接触的面积较大,且让通孔31开口较小的一端与透明导电层20连接,使得导电材料与透明导电层的接触面积较小。The light-emitting diode prepared by this preparation method includes a transparent conductive layer 20, a dielectric layer 30 and an epitaxial layer 40 that are sequentially stacked on the substrate 10. The dielectric layer 30 has a through hole 31 , and the through hole 31 is filled with a conductive material. The transparent conductive layer 20 and the dielectric layer 30 are connected through the conductive material, so that the transparent conductive layer 20 and the epitaxial layer 40 are electrically connected. The diameter of the end of the through hole 31 close to the substrate 10 is smaller than the diameter of the end of the through hole 31 away from the substrate 10. In this way, the through hole 31 is set to have a large opening at one end and a small opening at the other end, so that the opening of the through hole 31 is larger. One end of the through hole 31 is connected to the epitaxial layer 40, so that the contact area between the conductive material and the epitaxial layer 40 is larger, and the smaller end of the through hole 31 is connected to the transparent conductive layer 20, so that the contact area between the conductive material and the transparent conductive layer is smaller. .
由于导电材料和外延层40的接触面积决定发光二极管的电性,导电材料和外延层40的接触面积越大,发光二极管的电压越小,导电材料和外延层40的接触面积越小,发光二极管的电压越大。所以,通孔31的开口较大的一端与外延层40接触的面积较大,能有效降低发光二极管的电压。Since the contact area between the conductive material and the epitaxial layer 40 determines the electrical properties of the light-emitting diode, the larger the contact area between the conductive material and the epitaxial layer 40, the smaller the voltage of the light-emitting diode, and the smaller the contact area between the conductive material and the epitaxial layer 40, the larger the voltage of the light-emitting diode. Therefore, the larger opening of the through hole 31 has a larger contact area with the epitaxial layer 40, which can effectively reduce the voltage of the light-emitting diode.
由于导电材料和透明导电层20的接触面积决定发光二极管的亮度,导电材料和透明导电层20的接触面积越大,发光二极管的亮度越低,导电材料和透明导电层20的接触面积越小,发光二极管的亮度越高。所以,通孔31的开口较小的一端与透明导电层20接触的面积较小,能有效提升发光二极管的亮度。Since the contact area between the conductive material and the transparent conductive layer 20 determines the brightness of the light-emitting diode, the greater the contact area between the conductive material and the transparent conductive layer 20, the lower the brightness of the light-emitting diode, and the smaller the contact area between the conductive material and the transparent conductive layer 20. The brightness of the light-emitting diode is higher. Therefore, the smaller end of the through hole 31 has a smaller contact area with the transparent conductive layer 20 , which can effectively increase the brightness of the light emitting diode.
本公开实施例中,外延层40可以包括:第一半导体层、多量子阱层、第二半导体层。In the embodiment of the present disclosure, the epitaxial layer 40 may include: a first semiconductor layer, a multi-quantum well layer, and a second semiconductor layer.
步骤S12可以包括以下几步:Step S12 may include the following steps:
图4是本公开实施例提供的一种发光二极管的制备状态图。如图4所示,第一步,在生长衬底上形成外延层40。FIG. 4 is a diagram of the preparation state of a light-emitting diode provided by an embodiment of the present disclosure. As shown in Figure 4, in the first step, an epitaxial layer 40 is formed on the growth substrate.
具体包括:在GaAs片上生长第二半导体层、多量子阱层、第一半导体层和欧姆接触层42。Specifically, it includes: growing a second semiconductor layer, a multi-quantum well layer, a first semiconductor layer and an ohmic contact layer 42 on the GaAs wafer.
本公开实施例中,第一半导体层为p型层,第二半导体层为n型层。In the embodiment of the present disclosure, the first semiconductor layer is a p-type layer, and the second semiconductor layer is an n-type layer.
可选地,第一半导体层为p型AlInP层。p型AlInP层的厚度可为0.5μm至3μm。Optionally, the first semiconductor layer is a p-type AlInP layer, and the thickness of the p-type AlInP layer may be 0.5 μm to 3 μm.
可选地,多量子阱层包括交替生长的AlGaInP量子阱层和AlGaInP量子垒层。其中,多量子阱层可以包括交替层叠的3至8个周期的AlGaInP量子阱层和AlGaInP量子垒层。Optionally, the multi-quantum well layer includes alternately grown AlGaInP quantum well layers and AlGaInP quantum barrier layers. Wherein, the multi-quantum well layer may include 3 to 8 periods of AlGaInP quantum well layers and AlGaInP quantum barrier layers alternately stacked.
作为示例,本公开实施例中,多量子阱层包括交替层叠的5个周期的AlGaInP量子阱层和AlGaInP量子垒层。As an example, in the embodiment of the present disclosure, the multi-quantum well layer includes five periods of AlGaInP quantum well layers and AlGaInP quantum barrier layers that are alternately stacked.
可选地,多量子阱层的厚度可以为150nm至200nm。Alternatively, the thickness of the multi-quantum well layer may be 150 nm to 200 nm.
可选地,第二半导体层为n型AlGaInP层。n型AlGaInP层的厚度可为0.5μm至3μm。Optionally, the second semiconductor layer is an n-type AlGaInP layer, and the thickness of the n-type AlGaInP layer may be 0.5 μm to 3 μm.
可选地,欧姆接触层42可以是掺杂Mg的p型GaP层。其中,Mg的掺杂浓度为1×1018/cm3。Alternatively, the ohmic contact layer 42 may be a Mg-doped p-type GaP layer. Among them, the doping concentration of Mg is 1×10 18 /cm 3 .
第二步,在外延层40的远离生长衬底的表面形成导电材料块32。In the second step, the conductive material block 32 is formed on the surface of the epitaxial layer 40 away from the growth substrate.
如图4所示,具体包括:在欧姆接触层42表面旋涂光刻胶,曝光,显影,在光刻胶上做出具有凹槽的图形,然后通过蒸镀导电材料,在凹槽内形成导电材料,然后,剥离光刻胶,得到由导电材料形成的导电材料块32。As shown in Figure 4, the process specifically includes: spin-coating photoresist on the surface of the ohmic contact layer 42, exposing, developing, making a pattern with grooves on the photoresist, and then evaporating a conductive material to form a pattern in the groove. The conductive material is then stripped off the photoresist to obtain the conductive material block 32 formed of the conductive material.
可选地,导电材料包括氧化铟锡、氧化铟锌和金属材料中的至少一种。Optionally, the conductive material includes at least one of indium tin oxide, indium zinc oxide and metallic materials.
例如,导电材料可以是氧化铟锡。For example, the conductive material may be indium tin oxide.
第三步,在外延层40远离生长衬底的表面和导电材料块32上形成介质层30。In the third step, the dielectric layer 30 is formed on the surface of the epitaxial layer 40 away from the growth substrate and the conductive material block 32 .
其中,介质层30具有露出导电材料块32的凹孔33,凹孔33的径向截面积小于导电材料块32的径向截面积,凹孔33和介质层30内填充导电材料块32的区域形成通孔31。The dielectric layer 30 has a recessed hole 33 exposing the conductive material block 32 . The radial cross-sectional area of the recessed hole 33 is smaller than the radial cross-sectional area of the conductive material block 32 . The recessed hole 33 and the area of the dielectric layer 30 filled with the conductive material block 32 are Through holes 31 are formed.
如图5所示,具体包括:在欧姆接触层42表面沉积介质层30,然后旋涂光刻胶,曝光,显影在介质层30上形成露出欧姆接触层42的通孔31。As shown in FIG. 5 , the process specifically includes: depositing a dielectric layer 30 on the surface of the ohmic contact layer 42 , then spin-coating photoresist, exposing, and developing to form a through hole 31 exposing the ohmic contact layer 42 on the dielectric layer 30 .
其中,介质层30可以是氧化硅层。Wherein, the dielectric layer 30 may be a silicon oxide layer.
步骤S13可以包括:在介质膜远离生长衬底的表面形成透明导电层20。Step S13 may include: forming a transparent conductive layer 20 on a surface of the dielectric film away from the growth substrate.
其中,透明导电层20位于凹孔33内,且透明导电层20与导电材料块32电性相连。The transparent conductive layer 20 is located in the recessed hole 33 , and the transparent conductive layer 20 is electrically connected to the conductive material block 32 .
示例性地,透明导电层20包括氧化铟锡层或氧化铟锌层。Exemplarily, the transparent conductive layer 20 includes an indium tin oxide layer or an indium zinc oxide layer.
如图6所示,步骤S13具体可以包括:采用整面溅射的方式在介质层30远离生长衬底的表面、凹孔33内和外延层40的表面形成透明导电层20,使透明导电层20与外延层40绝缘。使透明导电层20与欧姆接触层42不能形成欧姆接触,而与导电材料层形成欧姆接触。As shown in FIG6 , step S13 may specifically include: forming a transparent conductive layer 20 on the surface of the dielectric layer 30 away from the growth substrate, in the recessed hole 33, and on the surface of the epitaxial layer 40 by sputtering the entire surface, so that the transparent conductive layer 20 is insulated from the epitaxial layer 40. The transparent conductive layer 20 cannot form an ohmic contact with the ohmic contact layer 42, but forms an ohmic contact with the conductive material layer.
示例性地,透明导电层20的厚度可以是10nm至500nm。Exemplarily, the thickness of the transparent conductive layer 20 may be 10 nm to 500 nm.
步骤S13之后还可以包括:透明导电层20的表面形成反射镜层70。After step S13 , it may also include forming a mirror layer 70 on the surface of the transparent conductive layer 20 .
制作反射镜层70可以包括:在透明导电层20的表面形成金属层。Making the mirror layer 70 may include forming a metal layer on the surface of the transparent conductive layer 20 .
形成金属层时,可以采用沉积的方式在透明导电层20的表面形成金属层,然后低温退火。When forming the metal layer, a metal layer can be formed on the surface of the transparent conductive layer 20 by deposition, and then annealed at a low temperature.
其中,金属层可以是Ag、Cu等具有良好反射效果的金属材料制作的膜层。The metal layer may be a film layer made of metal materials such as Ag and Cu with good reflective effect.
步骤S14可以包括:首先,将反射镜层70通过键合层60键合至硅衬底10上,接着,去除生长衬底,在第二半导体层的表面制作第一电极51;然后,在硅衬底10上制作第二电极52;最后,形成钝化层,进行切割工艺,制成单颗芯粒。Step S14 may include: first, bonding the mirror layer 70 to the silicon substrate 10 through the bonding layer 60, then removing the growth substrate, and forming the first electrode 51 on the surface of the second semiconductor layer; then, forming the first electrode 51 on the silicon substrate. The second electrode 52 is formed on the substrate 10; finally, a passivation layer is formed, and a cutting process is performed to form a single core particle.
以上所述仅为本公开的可选实施例,并不用以限制本公开,凡在本公开的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本公开的保护范围之内。The above are only optional embodiments of the present disclosure and are not intended to limit the present disclosure. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present disclosure shall be included in the protection of the present disclosure. within the range.
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