CN117819598A - A method for preparing high-purity titanium dioxide - Google Patents
A method for preparing high-purity titanium dioxide Download PDFInfo
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- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 title claims abstract description 135
- 239000004408 titanium dioxide Substances 0.000 title claims abstract description 58
- 238000000034 method Methods 0.000 title claims abstract description 35
- 238000006460 hydrolysis reaction Methods 0.000 claims abstract description 87
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims abstract description 85
- 230000007062 hydrolysis Effects 0.000 claims abstract description 84
- XJDNKRIXUMDJCW-UHFFFAOYSA-J titanium tetrachloride Chemical compound Cl[Ti](Cl)(Cl)Cl XJDNKRIXUMDJCW-UHFFFAOYSA-J 0.000 claims abstract description 60
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 51
- 239000000463 material Substances 0.000 claims abstract description 42
- 238000001354 calcination Methods 0.000 claims abstract description 27
- 239000007864 aqueous solution Substances 0.000 claims abstract description 18
- 239000002243 precursor Substances 0.000 claims abstract description 17
- 239000002253 acid Substances 0.000 claims abstract description 15
- 239000007788 liquid Substances 0.000 claims abstract description 14
- 238000002156 mixing Methods 0.000 claims abstract description 8
- 238000004519 manufacturing process Methods 0.000 claims description 18
- 238000005660 chlorination reaction Methods 0.000 claims description 13
- 238000000926 separation method Methods 0.000 claims description 13
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 12
- 239000012065 filter cake Substances 0.000 claims description 10
- 238000005406 washing Methods 0.000 claims description 10
- 238000009833 condensation Methods 0.000 claims description 5
- 230000005494 condensation Effects 0.000 claims description 5
- 238000002360 preparation method Methods 0.000 claims description 5
- 238000004064 recycling Methods 0.000 claims description 4
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 claims description 3
- 239000000706 filtrate Substances 0.000 claims description 3
- 238000010979 pH adjustment Methods 0.000 claims description 3
- 229910010413 TiO 2 Inorganic materials 0.000 claims description 2
- 229910021529 ammonia Inorganic materials 0.000 claims 1
- XFVGXQSSXWIWIO-UHFFFAOYSA-N chloro hypochlorite;titanium Chemical compound [Ti].ClOCl XFVGXQSSXWIWIO-UHFFFAOYSA-N 0.000 claims 1
- 239000000413 hydrolysate Substances 0.000 claims 1
- ZWYDDDAMNQQZHD-UHFFFAOYSA-L titanium(ii) chloride Chemical compound [Cl-].[Cl-].[Ti+2] ZWYDDDAMNQQZHD-UHFFFAOYSA-L 0.000 abstract description 16
- 239000011259 mixed solution Substances 0.000 abstract description 10
- 239000013067 intermediate product Substances 0.000 abstract description 4
- 239000007787 solid Substances 0.000 abstract 1
- 239000000243 solution Substances 0.000 description 22
- 238000006243 chemical reaction Methods 0.000 description 18
- 239000000047 product Substances 0.000 description 12
- 239000002245 particle Substances 0.000 description 10
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 7
- 238000004821 distillation Methods 0.000 description 7
- 239000000049 pigment Substances 0.000 description 7
- 239000010936 titanium Substances 0.000 description 7
- 229910052719 titanium Inorganic materials 0.000 description 7
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 6
- 235000011114 ammonium hydroxide Nutrition 0.000 description 6
- 239000000843 powder Substances 0.000 description 6
- 239000011521 glass Substances 0.000 description 5
- 239000012535 impurity Substances 0.000 description 5
- 238000012986 modification Methods 0.000 description 5
- 230000004048 modification Effects 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 4
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 239000013078 crystal Substances 0.000 description 4
- 239000008367 deionised water Substances 0.000 description 4
- 229910021641 deionized water Inorganic materials 0.000 description 4
- 238000009826 distribution Methods 0.000 description 4
- 238000001035 drying Methods 0.000 description 4
- 238000001914 filtration Methods 0.000 description 4
- 229910052744 lithium Inorganic materials 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- 229910003074 TiCl4 Inorganic materials 0.000 description 3
- 238000009835 boiling Methods 0.000 description 3
- 239000000919 ceramic Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- JEGUKCSWCFPDGT-UHFFFAOYSA-N h2o hydrate Chemical compound O.O JEGUKCSWCFPDGT-UHFFFAOYSA-N 0.000 description 3
- SOQBVABWOPYFQZ-UHFFFAOYSA-N oxygen(2-);titanium(4+) Chemical compound [O-2].[O-2].[Ti+4] SOQBVABWOPYFQZ-UHFFFAOYSA-N 0.000 description 3
- -1 papermaking Substances 0.000 description 3
- 239000002006 petroleum coke Substances 0.000 description 3
- 239000002244 precipitate Substances 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 239000003990 capacitor Substances 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- GPRLSGONYQIRFK-UHFFFAOYSA-N hydron Chemical compound [H+] GPRLSGONYQIRFK-UHFFFAOYSA-N 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- LLZRNZOLAXHGLL-UHFFFAOYSA-J titanic acid Chemical compound O[Ti](O)(O)O LLZRNZOLAXHGLL-UHFFFAOYSA-J 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- FKNQFGJONOIPTF-UHFFFAOYSA-N Sodium cation Chemical compound [Na+] FKNQFGJONOIPTF-UHFFFAOYSA-N 0.000 description 1
- 229910010415 TiO(OH) Inorganic materials 0.000 description 1
- LCKIEQZJEYYRIY-UHFFFAOYSA-N Titanium ion Chemical compound [Ti+4] LCKIEQZJEYYRIY-UHFFFAOYSA-N 0.000 description 1
- 238000002441 X-ray diffraction Methods 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 239000003985 ceramic capacitor Substances 0.000 description 1
- 239000013064 chemical raw material Substances 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 210000003298 dental enamel Anatomy 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 230000003301 hydrolyzing effect Effects 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
- 239000000976 ink Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- 239000005304 optical glass Substances 0.000 description 1
- 230000001699 photocatalysis Effects 0.000 description 1
- 238000007146 photocatalysis Methods 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000007774 positive electrode material Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000000376 reactant Substances 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 229910001415 sodium ion Inorganic materials 0.000 description 1
- 238000004544 sputter deposition Methods 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 238000001291 vacuum drying Methods 0.000 description 1
- 238000007738 vacuum evaporation Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
- 239000012463 white pigment Substances 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01G—COMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
- C01G23/00—Compounds of titanium
- C01G23/04—Oxides; Hydroxides
- C01G23/047—Titanium dioxide
- C01G23/053—Producing by wet processes, e.g. hydrolysing titanium salts
- C01G23/0536—Producing by wet processes, e.g. hydrolysing titanium salts by hydrolysing chloride-containing salts
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2002/00—Crystal-structural characteristics
- C01P2002/60—Compounds characterised by their crystallite size
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2004/00—Particle morphology
- C01P2004/01—Particle morphology depicted by an image
- C01P2004/03—Particle morphology depicted by an image obtained by SEM
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2006/00—Physical properties of inorganic compounds
- C01P2006/12—Surface area
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2006/00—Physical properties of inorganic compounds
- C01P2006/80—Compositional purity
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- Life Sciences & Earth Sciences (AREA)
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- General Life Sciences & Earth Sciences (AREA)
- Geology (AREA)
- Inorganic Chemistry (AREA)
- Inorganic Compounds Of Heavy Metals (AREA)
Abstract
本发明公开了一种高纯二氧化钛的制备方法,包括以下步骤:S1.取四氯化钛缓慢与盐酸水溶液混合,反应得到含有二氯氧钛和盐酸的一次水解料;S2.将一次水解料与水混合在90~110℃下进行二次水解,水解后固液分离得到偏钛酸前驱体;S3.将偏钛酸前驱体煅烧,得到高纯二氧化钛。本申请首先将四氯化钛直接与限定浓度和用量条件下的盐酸水溶液在室温下混合反应,生成二氯氧钛和盐酸的混合溶液,然后再将二氯氧钛和盐酸混合溶液在限定高温条件下进行二次水解。该水解过程相比四氯化钛水溶液直接水解,不需在低温条件下反应,中间产物较少,反应容易控制,二氯氧钛充分水解,水解率达99.0%以上。
The invention discloses a method for preparing high-purity titanium dioxide, comprising the following steps: S1. slowly mixing titanium tetrachloride with a hydrochloric acid aqueous solution to react and obtain a primary hydrolysis material containing titanium dichloride and hydrochloric acid; S2. mixing the primary hydrolysis material with water at 90-110°C for secondary hydrolysis, and separating the solid and liquid after hydrolysis to obtain a metatitanic acid precursor; S3. calcining the metatitanic acid precursor to obtain high-purity titanium dioxide. The present application first directly mixes titanium tetrachloride with a hydrochloric acid aqueous solution under conditions of limited concentration and dosage at room temperature to generate a mixed solution of titanium dichloride and hydrochloric acid, and then performs secondary hydrolysis on the mixed solution of titanium dichloride and hydrochloric acid under limited high temperature conditions. Compared with direct hydrolysis of titanium tetrachloride aqueous solution, this hydrolysis process does not need to react under low temperature conditions, has fewer intermediate products, is easy to control, and is fully hydrolyzed with a hydrolysis rate of more than 99.0%.
Description
技术领域Technical Field
本发明属于钛白粉制备技术领域,具体涉及了一种高纯二氧化钛的制备方法。The invention belongs to the technical field of titanium dioxide preparation, and specifically relates to a method for preparing high-purity titanium dioxide.
背景技术Background technique
钛白粉即二氧化钛,是一种重要的无机化工原料,有着“白色颜料之王”的美誉,主要有金红石、锐钛矿和板钛矿三种晶型,具有无毒、最佳的不透明性、最佳白度和光亮度,被认为是目前世界上性能最好的一种白色颜料,广泛应用于涂料、塑料、造纸、油墨、化纤、陶瓷、日化、电容器、光催化等领域。Titanium dioxide, also known as titanium dioxide, is an important inorganic chemical raw material and is known as the "king of white pigments". It mainly has three crystal forms: rutile, anatase and brookite. It is non-toxic, has the best opacity, whiteness and brightness. It is considered to be the best performing white pigment in the world and is widely used in coatings, plastics, papermaking, inks, chemical fibers, ceramics, daily chemicals, capacitors, photocatalysis and other fields.
二氧化钛可分为颜料级和非颜料级。颜料级主要利用其白色,非颜料产品主要应用其功能和纯度。非颜料级钛白粉也可以分为搪瓷级钛白粉、电焊条级钛白粉、陶瓷级钛白粉、电子级钛白粉等多种类型,高纯二氧化钛属于非颜料级。Titanium dioxide can be divided into pigment grade and non-pigment grade. Pigment grade mainly uses its white color, while non-pigment products mainly use its function and purity. Non-pigment grade titanium dioxide can also be divided into enamel grade titanium dioxide, welding rod grade titanium dioxide, ceramic grade titanium dioxide, electronic grade titanium dioxide and other types. High-purity titanium dioxide belongs to non-pigment grade.
二氧化钛是一种具有稳定物理化学性质的无机物,同时具有半导体性能,介电常数和电阻率较高,且力学和电学性能优良。近些年来,二氧化钛由于其优良的光化学特性而在高端制造、电子元器件以及催化剂等相关领域上也逐渐被重视了起来。而在这些领域中,高纯度的二氧化钛材料在电子元器件:电阻(热敏电阻、压敏电阻VDR)、电容(片式多层陶瓷电容器MLCC)、电感、压电(压电陶瓷)、电路板、集成电路等;电池材料:锂电池钛酸锂负极、锂电池二氧化钛负极、锂电池正极材料添加剂、钠离子电池负极、燃料电池隔膜、太阳能电池等;玻璃:玻璃添加剂、玻璃着色剂、光学玻璃、微晶玻璃、特种玻璃等及二氧化钛薄膜:真空溅射镀膜、真空蒸发镀膜等方面有着广泛应用,所以更高纯度的二氧化钛的制备方法正成为主流探究对象,近年来需求量逐年增大。Titanium dioxide is an inorganic substance with stable physical and chemical properties. It also has semiconductor properties, high dielectric constant and resistivity, and excellent mechanical and electrical properties. In recent years, titanium dioxide has gradually been valued in high-end manufacturing, electronic components, catalysts and other related fields due to its excellent photochemical properties. In these fields, high-purity titanium dioxide materials are widely used in electronic components: resistors (thermistors, varistors VDR), capacitors (chip multilayer ceramic capacitors MLCC), inductors, piezoelectrics (piezoelectric ceramics), circuit boards, integrated circuits, etc.; battery materials: lithium battery lithium titanate negative electrode, lithium battery titanium dioxide negative electrode, lithium battery positive electrode material additives, sodium ion battery negative electrode, fuel cell diaphragm, solar cell, etc.; glass: glass additives, glass colorants, optical glass, microcrystalline glass, special glass, etc. and titanium dioxide thin films: vacuum sputtering coating, vacuum evaporation coating, etc., so the preparation method of higher purity titanium dioxide is becoming the mainstream research object, and the demand has increased year by year in recent years.
高纯TiO2一般指TiO2纯度为99.0~99.9%的TiO2,二氧化钛的纯度越高,以其为原料制成的产品性能越优异、质量越稳定;二氧化钛中有害杂质会对后续的制成品产生不利影响,特别是硅、铝、铁等元素对制成品质量产生致命影响。High-purity TiO2 generally refers to TiO2 with a purity of 99.0-99.9%. The higher the purity of titanium dioxide, the better the performance and more stable the quality of the products made with it as raw material. Harmful impurities in titanium dioxide will have an adverse effect on subsequent finished products, especially elements such as silicon, aluminum, and iron, which have a fatal impact on the quality of finished products.
目前,国内高纯二氧化钛的生产方法主要有硫酸法、TiCl4直接水解法、氯化法和钛醇盐水解法等。硫酸法制备高纯二氧化钛具有工艺简单成熟、原料易得、成本较低、设备简单等优点,但因制备体系本身杂质含量高,且引入其他杂质,使得产品纯度低。四氯化钛直接水解法工艺流程短,产品质量好,但原料质量要求高、生产成本较高,同时生产过程中产生大量含酸废水,环保压力巨大。氯化法工艺流程短、自动化程度高、“三废”少、产品质量好,但存在技术难度大、原料质量要求高、设备材质要求苛刻等问题,工业化难度大。钛醇水解法制备得到的二氧化钛纯度高、粒径小、粒度分布窄,但是钛醇盐成本太高,只适用于实验室生产。At present, the production methods of high-purity titanium dioxide in China mainly include sulfuric acid method, TiCl 4 direct hydrolysis method, chlorination method and titanium alcohol salt hydrolysis method. The sulfuric acid method for preparing high-purity titanium dioxide has the advantages of simple and mature process, easy raw materials, low cost and simple equipment, but the preparation system itself has high impurity content and introduces other impurities, which makes the product purity low. The direct hydrolysis method of titanium tetrachloride has a short process flow and good product quality, but the raw material quality requirements are high and the production cost is high. At the same time, a large amount of acid-containing wastewater is generated during the production process, which puts huge pressure on environmental protection. The chlorination method has a short process flow, a high degree of automation, less "three wastes", and good product quality, but there are problems such as high technical difficulty, high raw material quality requirements, and strict equipment material requirements, and it is difficult to industrialize. The titanium dioxide prepared by the titanium alcohol hydrolysis method has high purity, small particle size, and narrow particle size distribution, but the cost of titanium alcohol salt is too high and is only suitable for laboratory production.
专利CN103073058A直接将四氯化钛加入水中制备四氯化钛溶液,之后向四氯化钛溶液中加入盐酸和去离子水配制混合液,再经水解、过滤、洗涤、真空干燥等得到粒径为15~30nm的金红石型纳米二氧化钛粉体。由于TiCl4极为活泼,易水解,在空气中就会与水蒸气形成烟雾,TiCl4和水之间的反应剧烈且复杂,TiCl4缓慢加入水中,先生成白色悬浊液,之后随着TiCl4继续加入,反应液中酸度增大,悬浊液溶解,再继续添加四氯化钛,得到黄绿色液体,反应受到温度及四氯化钛与水比例的影响,四氯化钛与水的比例需控制在一定范围内才能得到溶液,反应过程不易控制,而且由于该工艺没有进行终点pH调节及煅烧处理,得到的二氧化钛粒度较硬且晶型混杂。Patent CN103073058A directly adds titanium tetrachloride to water to prepare titanium tetrachloride solution, then adds hydrochloric acid and deionized water to the titanium tetrachloride solution to prepare a mixed solution, and then obtains rutile nano titanium dioxide powder with a particle size of 15 to 30 nm through hydrolysis, filtration, washing, vacuum drying, etc. Since TiCl 4 is extremely active and easily hydrolyzed, it will form smoke with water vapor in the air. The reaction between TiCl 4 and water is violent and complex. TiCl 4 is slowly added to water to first generate a white suspension. Then, as TiCl 4 continues to be added, the acidity in the reaction solution increases, the suspension dissolves, and titanium tetrachloride is continued to be added to obtain a yellow-green liquid. The reaction is affected by temperature and the ratio of titanium tetrachloride to water. The ratio of titanium tetrachloride to water needs to be controlled within a certain range to obtain a solution. The reaction process is not easy to control, and since the process does not perform endpoint pH adjustment and calcination treatment, the titanium dioxide obtained has a hard particle size and mixed crystal forms.
文献“周忠诚,等.四氯化钛低温水解直接制备金红石型纳米二氧化钛.[J]稀有金属,2006,30(5):653-65”先配置异丙醇与水的混合液,再用盐酸调节pH值,后缓慢滴加四氯化钛溶液,并加氨水调pH值,之后70℃水解3h,陈化24h,过滤,用无水乙醇洗2~3次,80℃干燥,得到TiO2粉末。然后分别在300、400℃煅烧2h得到样品,此方法在碱性条件下水解,水解瞬间反应,反应不容易控制,制备得到的样品晶粒尺寸及其分布不易控制,比表面积过大,下游应用反应活性不易控制,而且二氧化钛纯度也较低,需要进一步改善。The document "Zhou Zhongcheng, et al. Direct preparation of rutile nano-titanium dioxide by low-temperature hydrolysis of titanium tetrachloride. [J] Rare Metals, 2006, 30 (5): 653-65" is prepared by first preparing a mixture of isopropanol and water, then adjusting the pH value with hydrochloric acid, then slowly adding titanium tetrachloride solution, and adding ammonia water to adjust the pH value, then hydrolyzing at 70°C for 3h, aging for 24h, filtering, washing with anhydrous ethanol 2-3 times, and drying at 80°C to obtain TiO2 powder. Then calcining at 300 and 400°C for 2h to obtain the sample. This method hydrolyzes under alkaline conditions, and the hydrolysis reacts instantly. The reaction is not easy to control. The prepared sample grain size and its distribution are not easy to control, the specific surface area is too large, the downstream application reaction activity is not easy to control, and the purity of titanium dioxide is also low, which needs further improvement.
因此,开发一种生产易于控制的高纯二氧化钛,具有非常重要的意义。Therefore, it is of great significance to develop a method for producing high-purity titanium dioxide that is easy to control.
发明内容Summary of the invention
本发明的目的就在于为解决现有技术的不足,而提供一种高纯二氧化钛的制备方法。The purpose of the present invention is to provide a method for preparing high-purity titanium dioxide in order to solve the deficiencies of the prior art.
本发明的目的是以下述技术方案实现的:The objective of the present invention is achieved by the following technical solutions:
一种高纯二氧化钛的制备方法,包括以下步骤:A method for preparing high-purity titanium dioxide comprises the following steps:
S1.取四氯化钛缓慢与盐酸水溶液混合,反应得到含有二氯氧钛和盐酸的一次水解料;所述盐酸水溶液的质量分数为18~22%,所述四氯化钛与所述盐酸水溶液的质量比为(0.4~0.8):1;S1. Slowly mixing titanium tetrachloride with an aqueous hydrochloric acid solution to obtain a primary hydrolysis material containing titanium dichloride and hydrochloric acid; the mass fraction of the aqueous hydrochloric acid solution is 18 to 22%, and the mass ratio of the titanium tetrachloride to the aqueous hydrochloric acid solution is (0.4 to 0.8): 1;
S2.将所述一次水解料与水混合在90~110℃下进行二次水解,水解后固液分离得到偏钛酸前驱体;所述一次水解料与所述水的体积比为1:(1.5~2.5);S2. The primary hydrolyzate is mixed with water and subjected to secondary hydrolysis at 90 to 110°C, and solid-liquid separation is performed after hydrolysis to obtain a metatitanic acid precursor; the volume ratio of the primary hydrolyzate to the water is 1:(1.5 to 2.5);
S3.将所述偏钛酸前驱体煅烧,得到高纯二氧化钛。S3. calcining the metatitanate precursor to obtain high-purity titanium dioxide.
优选的,所述四氯化钛纯度≥99.99%。Preferably, the purity of the titanium tetrachloride is ≥99.99%.
优选的,所述四氯化钛为经常规氯化法工艺氯化、冷凝得到的粗四氯化钛,再通过精馏提纯得到的四氯化钛;所述精馏温度为130~160℃。Preferably, the titanium tetrachloride is crude titanium tetrachloride obtained by chlorination and condensation in a conventional chlorination process, and then purified by distillation; the distillation temperature is 130-160°C.
优选的,步骤S1混合后静置反应0.5~1h,所述一次水解料浓度以TiO2计为250~450g/L。Preferably, after mixing in step S1, the mixture is allowed to stand for reaction for 0.5 to 1 hour, and the concentration of the primary hydrolysis material is 250 to 450 g/L in terms of TiO2 .
优选的,步骤S2将所述一次水解料缓慢加入水中,加料时间为2~5h,加料后保温均化0.5~2h。Preferably, in step S2, the primary hydrolysis material is slowly added into water for 2 to 5 hours, and the material is kept warm and homogenized for 0.5 to 2 hours after the addition.
优选的,步骤S2水解后经以下方法制备得到所述偏钛酸前驱体:Preferably, after the hydrolysis in step S2, the metatitanate precursor is prepared by the following method:
首先进行第一次固液分离,将滤饼加水重新制浆,并调节pH为6.0~8.0;First, the first solid-liquid separation is performed, the filter cake is re-slurried by adding water, and the pH is adjusted to 6.0-8.0;
然后进行二次固液分离,并依次采用水洗、醇洗,得到所述偏钛酸前驱体。Then, a secondary solid-liquid separation is performed, and water washing and alcohol washing are used in sequence to obtain the metatitanic acid precursor.
优选的,所述第一次固液分离的滤液回收至步骤S1循环利用。Preferably, the filtrate from the first solid-liquid separation is recycled to step S1 for recycling.
优选的,pH调节采用氨水。Preferably, the pH is adjusted using aqueous ammonia.
优选的,步骤S3所述煅烧温度为550~750℃,时间为2.0~5.0h。Preferably, the calcination temperature in step S3 is 550-750° C. and the calcination time is 2.0-5.0 h.
优选的,步骤S3将所述偏钛酸前驱体置于煅烧炉中,然后在程序升温条件下进行煅烧,所述程序升温条件为:Preferably, in step S3, the metatitanate precursor is placed in a calcining furnace and then calcined under programmed temperature conditions, wherein the programmed temperature conditions are:
第一阶段:在15~25min之间将温度从室温升至185~215℃;Stage 1: Raise the temperature from room temperature to 185-215°C within 15-25 minutes;
第二阶段:在50~60min之间将温度从185~215℃升温至550~750℃;The second stage: the temperature is raised from 185-215°C to 550-750°C within 50-60 minutes;
第三阶段:然后在550~750℃下保温2.0~5.0h。The third stage: then keep warm at 550-750℃ for 2.0-5.0h.
本申请首先将四氯化钛直接与限定浓度和用量条件下的盐酸水溶液在室温下混合反应,生成二氯氧钛和盐酸的混合溶液,然后再将二氯氧钛和盐酸混合溶液在限定高温条件下进行二次水解,由二氯氧钛直接一次性水解为偏钛酸。该水解过程相比四氯化钛水溶液直接水解,不需在低温条件下反应,中间产物较少,反应容易控制,二氯氧钛充分水解,水解率达99.0%以上。The present invention first directly reacts titanium tetrachloride with a hydrochloric acid aqueous solution under conditions of limited concentration and dosage at room temperature to generate a mixed solution of titanium dichloride and hydrochloric acid, and then the mixed solution of titanium dichloride and hydrochloric acid is subjected to secondary hydrolysis under limited high temperature conditions, and titanium dichloride is directly hydrolyzed into metatitanic acid at one time. Compared with direct hydrolysis of titanium tetrachloride aqueous solution, the hydrolysis process does not need to react under low temperature conditions, has fewer intermediate products, is easy to control, and titanium dichloride is fully hydrolyzed, with a hydrolysis rate of more than 99.0%.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是市售某牌号高纯二氧化钛的电镜扫描图;FIG1 is an electron microscope scanning image of a certain grade of commercially available high-purity titanium dioxide;
图2是实施例3得到的高纯二氧化钛的电镜扫描图。FIG. 2 is an electron microscope scanning image of the high-purity titanium dioxide obtained in Example 3.
具体实施方式Detailed ways
本发明提供了一种高纯二氧化钛的制备方法,包括以下步骤:The present invention provides a method for preparing high-purity titanium dioxide, comprising the following steps:
S1.取四氯化钛缓慢与盐酸水溶液混合,得到含有二氯氧钛和盐酸的一次水解料;盐酸水溶液的质量分数为18~22%,四氯化钛与盐酸水溶液的质量比为(0.4~0.8):1;当盐酸用量过多时,一次水解料和二次水解料酸度过大,后续煅烧前将物料中和所需的碱过多,当盐酸用量过少时,一次水解将生成白色沉淀,影响后续水解。S1. Take titanium tetrachloride and slowly mix it with hydrochloric acid aqueous solution to obtain a primary hydrolysis material containing titanium dichloride and hydrochloric acid; the mass fraction of the hydrochloric acid aqueous solution is 18-22%, and the mass ratio of titanium tetrachloride to the hydrochloric acid aqueous solution is (0.4-0.8):1; when the amount of hydrochloric acid used is too much, the acidity of the primary hydrolysis material and the secondary hydrolysis material is too high, and too much alkali is required to neutralize the material before subsequent calcination. When the amount of hydrochloric acid used is too little, the primary hydrolysis will generate a white precipitate, which affects the subsequent hydrolysis.
如果一次水解产生白色络合物,再进行二次水解,白色络合物相当于外加了晶种,水解过程会围绕白色络合物沉积,制备得到的样品晶粒尺寸及其分布会变大,影响后期制备样品的应用性能。If a white complex is produced by the first hydrolysis and then a second hydrolysis is performed, the white complex is equivalent to the addition of seed crystals. The hydrolysis process will cause deposition around the white complex. The grain size and distribution of the prepared sample will become larger, affecting the application performance of the sample prepared later.
S2.将一次水解料与水混合在90~110℃下进行二次水解,水解后固液分离得到偏钛酸前驱体;一次水解料与水的体积比为1:(1.5~2.5);S2. The primary hydrolyzate is mixed with water and subjected to secondary hydrolysis at 90 to 110°C, and solid-liquid separation is performed after hydrolysis to obtain a metatitanate precursor; the volume ratio of the primary hydrolyzate to water is 1:(1.5 to 2.5);
二次水解保证了有足够的反应物水,有利于反应向右进行,水解率会相应提高。Secondary hydrolysis ensures that there is enough reactant water, which is beneficial for the reaction to proceed to the right, and the hydrolysis rate will increase accordingly.
S3.将偏钛酸前驱体煅烧,得到高纯二氧化钛。S3. calcining the titanate precursor to obtain high-purity titanium dioxide.
现有技术中采用四氯化钛水解制备二氧化钛,均是先将四氯化钛在<10℃的低温下溶于水中,制备得到四氯化钛水溶液,然后再将四氯化钛水溶液与盐酸混合进行水解,而一般情况下四氯化钛很容易与水反应,且反应复杂,中间产物较多,在制备四氯化钛水溶液的过程中容易生成白色络合物,反应受到四氯化钛与水的比例的影响,白色络合物的形成,使水解物料的晶粒尺寸及其分布不易控制,得到的产品比表面积大,由于反应受水的影响,水量不够时会导致水解率降低。若采用四氯化钛直接水解,水量过多时将生成白色络合物。而采用二氯氧钛二次水解,采用足够的水将提高水解速率和水解率。In the prior art, titanium tetrachloride is hydrolyzed to prepare titanium dioxide. Titanium tetrachloride is first dissolved in water at a low temperature of less than 10°C to prepare a titanium tetrachloride aqueous solution, and then the titanium tetrachloride aqueous solution is mixed with hydrochloric acid for hydrolysis. However, titanium tetrachloride is easy to react with water in general, and the reaction is complicated, with more intermediate products. White complexes are easily generated in the process of preparing titanium tetrachloride aqueous solution. The reaction is affected by the ratio of titanium tetrachloride to water. The formation of white complexes makes it difficult to control the grain size and distribution of the hydrolyzed material. The specific surface area of the obtained product is large. Since the reaction is affected by water, insufficient water will lead to a decrease in the hydrolysis rate. If titanium tetrachloride is directly hydrolyzed, a white complex will be generated when there is too much water. However, using titanium dichloride for secondary hydrolysis, using enough water will increase the hydrolysis rate and hydrolysis rate.
本申请首先将四氯化钛直接与限定浓度和用量条件下的盐酸水溶液在室温下混合反应,生成二氯氧钛和盐酸的混合溶液,经实验验证,在本申请限定的条件下,四氯化钛与盐酸水溶液反应直接生成黄绿色的二氯氧钛与盐酸混合液,不会生成白色络合物,推测是初始盐酸水溶液的存在阻止了络合物的生成;然后再将二氯氧钛和盐酸混合溶液在限定高温条件下进行二次水解,由二氯氧钛直接一次性水解为偏钛酸,二次水解涉及的反应式主要如下:The present application first directly mixes titanium tetrachloride with a hydrochloric acid aqueous solution under conditions of limited concentration and dosage at room temperature to generate a mixed solution of titanium dichloride and hydrochloric acid. It has been verified by experiments that under the conditions specified in the present application, titanium tetrachloride reacts with the hydrochloric acid aqueous solution to directly generate a yellow-green mixed solution of titanium dichloride and hydrochloric acid, and no white complex is generated. It is speculated that the presence of the initial hydrochloric acid aqueous solution prevents the formation of the complex; and then the mixed solution of titanium dichloride and hydrochloric acid is subjected to secondary hydrolysis under limited high temperature conditions, and titanium dichloride is directly hydrolyzed into metatitanic acid at one time. The reaction formula involved in the secondary hydrolysis is mainly as follows:
TiOCl2+2H2O→TiO(OH)2↓+2HClTiOCl 2 +2H 2 O→TiO(OH) 2 ↓+2HCl
水解初始时,溶液中的游离酸浓度较低,在高温条件下,有利于水解反应向正反应方向进行,所以水解速度较快,随着反应的进行,水解液中游离酸度增大,生成物HCl的浓度增高,对正反应的抑制作用也越大,有效控制了反应速率,使二氯氧钛逐步充分水解,偏钛酸均匀析出,粒径和粒度形貌得到有效控制,水解率提高;为了防止反应速率较慢,二次水解需采用足够的水进行水解反应,可加快水解反应速率,促进TiOCl2水解,提高水解率。At the beginning of hydrolysis, the free acid concentration in the solution is low. Under high temperature conditions, it is beneficial for the hydrolysis reaction to proceed in the positive direction, so the hydrolysis rate is fast. As the reaction proceeds, the free acidity in the hydrolyzate increases, the concentration of the product HCl increases, and the inhibitory effect on the positive reaction becomes greater, which effectively controls the reaction rate, so that titanium dichloride is gradually and fully hydrolyzed, metatitanic acid is uniformly precipitated, the particle size and particle size morphology are effectively controlled, and the hydrolysis rate is improved. In order to prevent the reaction rate from being slow, sufficient water is required for the secondary hydrolysis to carry out the hydrolysis reaction, which can accelerate the hydrolysis reaction rate, promote the hydrolysis of TiOCl 2 , and improve the hydrolysis rate.
该水解过程相比四氯化钛水溶液直接水解,不需在低温条件下反应,中间产物较少,反应容易控制,二氯氧钛充分水解,水解率达99.0%以上。Compared with direct hydrolysis of titanium tetrachloride aqueous solution, the hydrolysis process does not need to react under low temperature conditions, has fewer intermediate products, is easy to control, and fully hydrolyzes titanium dichloride with a hydrolysis rate of more than 99.0%.
采用纯度较高的四氯化钛可以提高二氧化钛的纯度,本申请四氯化钛优选纯度≥99.99%。进一步优选的,采用经常规氯化法工艺氯化、冷凝得到的粗四氯化钛,再通过精馏提纯得到高纯四氯化钛,精馏温度为130~160℃。The purity of titanium dioxide can be improved by using titanium tetrachloride with higher purity. The purity of titanium tetrachloride in the present application is preferably ≥ 99.99%. Further preferably, crude titanium tetrachloride obtained by chlorination and condensation through a conventional chlorination process is purified by distillation to obtain high-purity titanium tetrachloride, and the distillation temperature is 130-160°C.
优选的,步骤S1混合后静置反应0.5~1h,四氯化钛在水解时会有一定程度的挥发,得到的一次水解料中钛相比四氯化钛初始用量有所降低,一次水解料浓度以TiO2计为250~450g/L。Preferably, after mixing in step S1, the mixture is allowed to react for 0.5 to 1 hour. Titanium tetrachloride will volatilize to a certain extent during hydrolysis, and the titanium in the obtained primary hydrolysis material is lower than the initial amount of titanium tetrachloride. The concentration of the primary hydrolysis material is 250 to 450 g/L in terms of TiO2 .
优选的,步骤S2将一次水解料缓慢加入水中,加料时间为2~5h,加料后保温均化0.5~2h,使反应更加彻底。Preferably, in step S2, the primary hydrolysis material is slowly added into water for 2 to 5 hours, and the material is kept warm and homogenized for 0.5 to 2 hours after the addition to make the reaction more thorough.
优选的,步骤S2水解后经以下方法制备得到偏钛酸前驱体:Preferably, after the hydrolysis in step S2, a metatitanate precursor is prepared by the following method:
首先进行第一次固液分离,优选采用压榨分离,将滤饼加水重新制浆,并调节pH为6.0~8.0,在中性条件下利于煅烧,煅烧物料比较蓬松;固液分离的滤液回收至步骤S1循环利用,可回收其中的盐酸,节约生产成本;pH调节优选采用氨水;First, the first solid-liquid separation is performed, preferably by pressing separation, the filter cake is re-pulped with water, and the pH is adjusted to 6.0-8.0, which is conducive to calcination under neutral conditions, and the calcined material is relatively fluffy; the filtrate of solid-liquid separation is recycled to step S1 for recycling, and the hydrochloric acid therein can be recovered to save production costs; ammonia water is preferably used for pH adjustment;
然后进行二次固液分离,并依次采用水洗、醇洗,得到偏钛酸前驱体,在水洗后进行醇洗,可降低表面张力,使煅烧后的物料松软。Then, a secondary solid-liquid separation is performed, and water washing and alcohol washing are used in sequence to obtain a metatitanic acid precursor. Alcohol washing is performed after water washing to reduce surface tension and make the calcined material soft.
步骤S3煅烧温度为550~750℃,时间为2.0~5.0h。The calcination temperature in step S3 is 550-750° C. and the calcination time is 2.0-5.0 h.
步骤S3将偏钛酸前驱体置于煅烧炉中,然后在程序升温条件下进行煅烧,所述程序升温条件为:Step S3: placing the metatitanate precursor in a calcining furnace, and then calcining it under programmed temperature conditions, wherein the programmed temperature conditions are:
第一阶段:在15~25min之间将温度从室温升至185~215℃;Stage 1: Raise the temperature from room temperature to 185-215°C within 15-25 minutes;
第二阶段:在50~60min之间将温度从185~215℃升温至550~750℃;The second stage: the temperature is raised from 185-215°C to 550-750°C within 50-60 minutes;
第三阶段:然后在550~750℃下保温2.0~5.0h。The third stage: then keep warm at 550-750℃ for 2.0-5.0h.
通过调整煅烧温度和时间可得到不同晶型和比表面积的二氧化钛,可根据下游客户要求选择合适的煅烧温度和时间。一般情况下,煅烧温度越高,金红石转化率越高。By adjusting the calcination temperature and time, titanium dioxide with different crystal forms and specific surface areas can be obtained. The appropriate calcination temperature and time can be selected according to the requirements of downstream customers. Generally speaking, the higher the calcination temperature, the higher the rutile conversion rate.
本发明提供的方法流程短,步骤简单,成本低,生产效率高,在整个生产环节中不引入额外物质,制得的二氧化钛杂质含量低,产品纯度高,TiO2≥99.5%,BET在15~25m2/g,根据XRD分析结果,使用Scherrer方程计算的平均粒径约为68nm。The method provided by the invention has short flow, simple steps, low cost, high production efficiency, and no additional substances are introduced in the whole production process. The obtained titanium dioxide has low impurity content and high product purity, TiO2≥99.5 %, BET is 15-25m2 /g, and according to the XRD analysis result, the average particle size calculated by using Scherrer equation is about 68nm.
实施例1Example 1
将富钛料与石油焦经常规氯化法工艺氯化、冷凝制备得到的粗四氯化钛,再通过140℃精馏提纯得到纯度99.99%的高纯四氯化钛;将质量分数为36%的浓盐酸加水稀释,配制质量比为1:1的盐酸溶液;将精馏后的四氯化钛在3h内缓慢加入1:1的盐酸溶液中,使mTiCl4:m1:1HCl溶液=0.4:1,然后静置反应30min,得到一次水解料;之后将一次水解料在2h内加入沸水中进行二次水解,V水:V一次水解料=1.7:1,然后在100℃下保温0.5h,使得到二次水解物料;将二次水解料经压榨后,滤饼加水重新制浆,并加氨水调pH至7.0;进行二次压榨并水洗至电导率50μs/cm,然后用乙醇清洗2次;滤饼经闪蒸干燥后,装入洁净的匣钵中,在空气气氛中煅烧,煅烧温度600℃,时间2.5h,随后自然冷却至室温,粉碎后得到高纯二氧化钛粉体。The crude titanium tetrachloride prepared by chlorination and condensation of titanium-rich material and petroleum coke by conventional chlorination process is then purified by distillation at 140°C to obtain high-purity titanium tetrachloride with a purity of 99.99%; concentrated hydrochloric acid with a mass fraction of 36% is diluted with water to prepare a hydrochloric acid solution with a mass ratio of 1:1; the distilled titanium tetrachloride is slowly added to the 1:1 hydrochloric acid solution within 3 hours to make m TiCl4 :m 1:1HCl solution = 0.4:1, then stand and react for 30 minutes to obtain a primary hydrolysis material; then add the primary hydrolysis material into boiling water within 2 hours for secondary hydrolysis, V water : V primary hydrolysis material = 1.7:1, and then keep it warm at 100°C for 0.5h to obtain a secondary hydrolysis material; after the secondary hydrolysis material is squeezed, the filter cake is re-pulped with water, and ammonia water is added to adjust the pH to 7.0; secondary squeezing is performed and washed with water to a conductivity of 50μs/cm, and then washed twice with ethanol; after flash drying, the filter cake is loaded into a clean sagger and calcined in an air atmosphere at a calcination temperature of 600°C for 2.5h, then naturally cooled to room temperature, and crushed to obtain high-purity titanium dioxide powder.
实施例2Example 2
将富钛料与石油焦经常规氯化法工艺氯化、冷凝制备得到的粗四氯化钛,再通过150℃精馏提纯得到纯度99.999%的高纯四氯化钛;将质量分数为37%的浓盐酸加水稀释,配制质量比为1:1的盐酸溶液;将精馏后的四氯化钛在2h内缓慢加入1:1的盐酸溶液中,使mTiCl4:m1:1HCl溶液=0.5:1,然后静置反应60min,得到一次水解料;之后将一次水解料在3h内加入沸水中进行二次水解,V水:V一次水解料=2.0:1,然后在105℃保温1.0h,得到二次水解物料;将二次水解料经压榨后,滤饼加水重新制浆,并加氨水调pH至7.1;进行二次压榨并水洗至电导率45μs/cm,然后用乙醇清洗3次;滤饼经闪蒸干燥后,装入洁净的匣钵中,在空气气氛中煅烧,煅烧温度650℃,时间3.0h,随后自然冷却至室温,粉碎后得到高纯二氧化钛粉体。The crude titanium tetrachloride prepared by chlorinating and condensing the titanium-rich material and petroleum coke through a conventional chlorination process is then purified by distillation at 150°C to obtain high-purity titanium tetrachloride with a purity of 99.999%; concentrated hydrochloric acid with a mass fraction of 37% is diluted with water to prepare a hydrochloric acid solution with a mass ratio of 1:1; the distilled titanium tetrachloride is slowly added to the 1:1 hydrochloric acid solution within 2 hours to make m TiCl4 :m 1:1HCl solution = 0.5:1, then stand and react for 60 minutes to obtain a primary hydrolysis material; then add the primary hydrolysis material into boiling water within 3 hours for secondary hydrolysis, V water : V primary hydrolysis material = 2.0:1, and then keep it at 105°C for 1.0h to obtain a secondary hydrolysis material; after the secondary hydrolysis material is squeezed, the filter cake is re-pulped with water, and ammonia water is added to adjust the pH to 7.1; secondary squeezing is performed and washed with water to a conductivity of 45μs/cm, and then washed with ethanol 3 times; after flash drying, the filter cake is loaded into a clean sagger and calcined in an air atmosphere at a calcination temperature of 650°C for 3.0h, then naturally cooled to room temperature, and crushed to obtain high-purity titanium dioxide powder.
实施例3Example 3
将富钛料与石油焦经常规氯化法工艺氯化、冷凝制备得到的粗四氯化钛,再通过155℃精馏提纯得到纯度99.9995%的高纯四氯化钛;将质量分数为37%的浓盐酸加水稀释,配制质量比为1:1的盐酸溶液;将精馏后的四氯化钛在2h内缓慢加入1:1的盐酸溶液中,使mTiCl4:m1:1HCl溶液=0.57:1,得到一次水解料;之后将一次水解料在3h内加入沸水中进行二次水解,V水:V一次水解料=2.5:1,然后在105℃下保温1.0h,得到二次水解物料;将二次水解料经压榨后,滤饼加水重新制浆,并加氨水调pH至7.2;进行二次压榨并水洗至电导率43μs/cm,然后用乙醇清洗3次;滤饼经闪蒸干燥后,装入洁净的匣钵中,在空气气氛中煅烧,煅烧温度700℃,时间3.0h,随后自然冷却至室温,粉碎后得到高纯二氧化钛粉体。The crude titanium tetrachloride prepared by chlorination and condensation of titanium-rich material and petroleum coke by conventional chlorination process is then purified by distillation at 155°C to obtain high-purity titanium tetrachloride with a purity of 99.9995%; concentrated hydrochloric acid with a mass fraction of 37% is diluted with water to prepare a hydrochloric acid solution with a mass ratio of 1:1; the distilled titanium tetrachloride is slowly added to the 1:1 hydrochloric acid solution within 2 hours to make m TiCl4 :m 1:1HCl solution = 0.57:1 to obtain a primary hydrolysis material; then the primary hydrolysis material is added into boiling water within 3 hours for secondary hydrolysis, Vwater : Vprimary hydrolysis material = 2.5:1, and then kept warm at 105°C for 1.0h to obtain a secondary hydrolysis material; after the secondary hydrolysis material is squeezed, the filter cake is re-pulped with water, and ammonia water is added to adjust the pH to 7.2; secondary squeezing is performed and washed with water to a conductivity of 43μs/cm, and then washed with ethanol for 3 times; after flash drying, the filter cake is loaded into a clean sagger and calcined in an air atmosphere at a calcination temperature of 700°C for 3.0h, then naturally cooled to room temperature, and crushed to obtain high-purity titanium dioxide powder.
对比例1Comparative Example 1
先在10℃的条件下,将四氯化钛以40ml/h的速度加入到搅拌的去离子水中,配制得到浓度为2mol/L的四氯化钛溶液,然后升温至100℃,水解3小时后,得到偏钛酸凝胶,然后将其泵入压滤机压滤;将压滤得到的偏钛酸滤饼放入窖炉内煅烧,控制煅烧温度为650℃,恒温煅烧3小时后取出,得到二氧化钛粉体。First, at 10°C, titanium tetrachloride is added to stirred deionized water at a rate of 40 ml/h to prepare a titanium tetrachloride solution with a concentration of 2 mol/L, and then the temperature is raised to 100°C. After hydrolysis for 3 hours, a titanic acid gel is obtained, which is then pumped into a filter press for filtration; the titanic acid filter cake obtained by filtration is placed in a kiln for calcination, the calcination temperature is controlled to be 650°C, and after constant temperature calcination for 3 hours, it is taken out to obtain titanium dioxide powder.
对比例2Comparative Example 2
先在10℃的条件下,将四氯化钛以40mL/h的速度加入到搅拌的去离子水中,配制得到浓度为2mol/L的四氯化钛溶液,再取总体积为950ml的盐酸(氢离子浓度为6.3mol/L)和去离子水加入到浓度为2mol/L、体积为50mL的四氯化钛溶液中,配制得到钛离子浓度为0.1mol/L、氢离子浓度为6mol/L的混合溶液,然后混合溶液在110℃温度下水解3h,得到沉淀,沉淀经过滤、洗涤、干燥、650℃煅烧3h,制得金红石型纳米二氧化钛。First, at 10°C, titanium tetrachloride is added to stirred deionized water at a rate of 40 mL/h to prepare a titanium tetrachloride solution with a concentration of 2 mol/L. Then, a total volume of 950 ml of hydrochloric acid (hydrogen ion concentration of 6.3 mol/L) and deionized water are added to the titanium tetrachloride solution with a concentration of 2 mol/L and a volume of 50 mL to prepare a mixed solution with a titanium ion concentration of 0.1 mol/L and a hydrogen ion concentration of 6 mol/L. The mixed solution is then hydrolyzed at 110°C for 3 hours to obtain a precipitate. The precipitate is filtered, washed, dried, and calcined at 650°C for 3 hours to obtain rutile nano-titanium dioxide.
本发明实施例所制得的二氧化钛与市售的一种品质较佳的高纯二氧化钛以及对比例1~2制得的二氧化钛在一些指标上的比较如表1,颗粒形貌如图1和2所示。The comparison of some indicators of the titanium dioxide prepared in the embodiment of the present invention, a commercially available high-purity titanium dioxide with better quality, and the titanium dioxide prepared in Comparative Examples 1-2 is shown in Table 1, and the particle morphology is shown in Figures 1 and 2.
表1Table 1
从上述数据可以看出,本发明所制备的钛白粉在TiO2%、BET、粒径、杂质含量均比市售产品以及对比例1~2指标要好,且本发明制备的产品颗粒形貌更加均匀。It can be seen from the above data that the titanium dioxide prepared by the present invention has better TiO 2 %, BET, particle size and impurity content than the commercially available products and comparative examples 1-2, and the particle morphology of the product prepared by the present invention is more uniform.
尽管已描述了本发明的优选实施例,但本领域内的技术人员一旦得知了基本创造性概念,则可对这些实施例作出另外的变更和修改。所以,所附权利要求意欲解释为包括优选实施例以及落入本发明范围的所有变更和修改。显然,本领域的技术人员可以对本发明进行各种改动和变型而不脱离本发明的精神和范围。这样,倘若本发明的这些修改和变型属于本发明权利要求及其等同技术的范围之内,则本发明也意图包含这些改动和变型在内。Although preferred embodiments of the present invention have been described, additional changes and modifications may be made to these embodiments by those skilled in the art once the basic inventive concepts are known. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments and all changes and modifications that fall within the scope of the present invention. Obviously, those skilled in the art may make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.
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