CN117819123B - A lens attaching device for wall washer lamp - Google Patents
A lens attaching device for wall washer lamp Download PDFInfo
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- CN117819123B CN117819123B CN202410237372.XA CN202410237372A CN117819123B CN 117819123 B CN117819123 B CN 117819123B CN 202410237372 A CN202410237372 A CN 202410237372A CN 117819123 B CN117819123 B CN 117819123B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/30—Belts or like endless load-carriers
- B65G15/58—Belts or like endless load-carriers with means for holding or retaining the loads in fixed position, e.g. magnetic
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21K—NON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
- F21K9/00—Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
- F21K9/90—Methods of manufacture
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Abstract
本发明属于洗墙灯生产设备技术领域,尤其是涉及一种洗墙灯贴透镜机装置,包括工作台,工作台的下表面四角处均固定连接有支撑腿。本发明能够使洗墙灯贴透镜机装置适用不同透镜间距规格的洗墙灯加工,而且通过两个贴透镜机构交替工作能够有效提高洗墙灯加工的效率,装置不仅能够完成透镜室外安全输送,还具有透镜自动压紧粘贴的功能,提高洗墙灯贴透镜机装置工作的效果,避免透镜相互碰撞而损伤,从而降低洗墙灯生产的返修率,提高洗墙灯贴透镜加工的便捷性和效率,以及降低了工作人员的劳动强度,另外装置中无须单独设置其他透镜粘贴结构,从而优化洗墙灯贴透镜机装置,进一步提高了洗墙灯贴透镜机装置市场竞争力。
The present invention belongs to the technical field of wall washer lamp production equipment, and in particular, relates to a wall washer lamp lens pasting machine device, including a workbench, and the four corners of the lower surface of the workbench are fixedly connected with support legs. The present invention can make the wall washer lamp lens pasting machine device suitable for wall washer lamp processing with different lens spacing specifications, and the efficiency of wall washer lamp processing can be effectively improved by alternating the two lens pasting mechanisms. The device can not only complete the safe transportation of the lens outdoors, but also has the function of automatically pressing and pasting the lens, thereby improving the working effect of the wall washer lamp lens pasting machine device, avoiding damage caused by collision between lenses, thereby reducing the rework rate of wall washer lamp production, improving the convenience and efficiency of wall washer lamp lens pasting processing, and reducing the labor intensity of staff. In addition, there is no need to set up other lens pasting structures separately in the device, thereby optimizing the wall washer lamp lens pasting machine device, and further improving the market competitiveness of the wall washer lamp lens pasting machine device.
Description
技术领域Technical Field
本发明属于洗墙灯生产设备技术领域,尤其是涉及一种洗墙灯贴透镜机装置。The invention belongs to the technical field of wall washer lamp production equipment, and in particular relates to a wall washer lamp lens attaching machine device.
背景技术Background technique
洗墙灯是一种应用广泛的户外照明设备,其主要功能是将较强的光源沿着建筑物墙面均匀而柔和地分布,以达到美化建筑物、强调建筑物轮廓和氛围、提高夜间可视性等多种效果,洗墙灯是一种全封闭、防水、抗震、抗腐蚀的照明设备,通常由灯体、铝合金外壳、透镜、嵌入安装底座等部分组成,洗墙灯在生产过程中需要通过洗墙灯贴透镜装置来安装透镜。Wall washer is a widely used outdoor lighting equipment. Its main function is to distribute strong light sources evenly and softly along the walls of buildings to achieve various effects such as beautifying buildings, emphasizing building outlines and atmosphere, and improving night visibility. Wall washer is a fully enclosed, waterproof, shock-resistant and corrosion-resistant lighting equipment. It is usually composed of a lamp body, an aluminum alloy shell, a lens, an embedded mounting base and other parts. During the production process, the wall washer needs to install the lens through a wall washer lens device.
经检索,中国专利授权号为CN209337484U的专利,公开了一种洗墙灯贴透镜机装置,包括机架、操作平台和输送装置;操作平台和传动装置并列设置并位于机架的上;操作平台的底部设置有控制模块。上述专利中的洗墙灯贴透镜机装置存在以下不足:该装置通过振动盘输送透镜,在此过程,透镜需要承受持续高强度的碰撞,导致透镜表面容易产生磕碰损伤,不仅增加后续质检的难度,甚至还需要更换透镜返修,费时费力,从而影响洗墙灯贴透镜加工的便捷性和效率,还因透镜返修而增加工作人员的劳动强度,若质检发生遗漏则影响洗墙灯贴透镜加工的品质,另外,现有的洗墙灯贴透镜机装置每个步骤都需要单独的部件完成,导致整个装置结构较为繁杂,不仅增加洗墙灯贴透镜机装置日常维护的难度,从而还影响洗墙灯贴透镜机装置在市场的竞争力。After searching, the Chinese patent authorization number CN209337484U discloses a wall washer lamp lens machine device, including a frame, an operating platform and a conveying device; the operating platform and the transmission device are arranged in parallel and located on the frame; and a control module is arranged at the bottom of the operating platform. The wall washer lamp lens machine device in the above patent has the following shortcomings: the device conveys the lens through a vibration plate. During this process, the lens needs to withstand continuous high-intensity collisions, which makes the lens surface prone to bumps and damages, which not only increases the difficulty of subsequent quality inspection, but also requires replacement of the lens for repair, which is time-consuming and labor-intensive, thereby affecting the convenience and efficiency of wall washer lamp lens processing, and also increases the labor intensity of the staff due to lens repair. If the quality inspection is missed, it affects the quality of the wall washer lamp lens processing. In addition, each step of the existing wall washer lamp lens machine device requires a separate component to complete, resulting in a relatively complicated structure of the entire device, which not only increases the difficulty of daily maintenance of the wall washer lamp lens machine device, but also affects the competitiveness of the wall washer lamp lens machine device in the market.
为此,提出一种洗墙灯贴透镜机装置来解决上述问题。Therefore, a wall washer lamp lens attaching device is proposed to solve the above problems.
发明内容Summary of the invention
本发明的目的是针对上述问题,提供一种洗墙灯贴透镜机装置。The object of the present invention is to provide a lens attaching device for a wall washer lamp in view of the above problems.
为达到上述目的,本发明采用了下列技术方案:一种洗墙灯贴透镜机装置,包括工作台,所述工作台的下表面四角处均固定连接有支撑腿,四个所述支撑腿的外壁共同固定连接有底板,所述工作台的上表面固定连接有L形圆筒和固定板,所述固定板的下表面与工作台的上表面固定连接,所述L形圆筒的侧壁开设有透气孔,所述L形圆筒的顶端外壁固定套接有密封轴承,所述密封轴承的外壁固定套接有旋转筒,所述固定板的顶端外壁固定套接有第一伺服电机,所述第一伺服电机的输出端与旋转筒的外壁固定连接,所述旋转筒的外壁均匀开设有两个通孔,且通孔的孔壁活动连接有贴透镜机构,所述L形圆筒的侧壁开设有圆孔,且圆孔的孔壁固定连接有电动推杆,所述电动推杆的行程端固定连接有U形架,所述U形架的外壁固定连接有移动环,所述移动环的外壁固定套接有密封环,所述密封环的外壁与L形圆筒的内壁密封活动连接,所述移动环的内壁固定连接有多通路导电滑环,所述L形圆筒的外壁固定连接有供料机构,所述工作台的上表面开设有矩形通孔,且矩形通孔内部设有输料机构,所述底板的上表面固定连接有启动机构。To achieve the above-mentioned purpose, the present invention adopts the following technical solutions: a wall washer lamp lens machine device, comprising a workbench, the four corners of the lower surface of the workbench are fixedly connected with support legs, the outer walls of the four support legs are commonly fixedly connected with a bottom plate, the upper surface of the workbench is fixedly connected with an L-shaped cylinder and a fixed plate, the lower surface of the fixed plate is fixedly connected to the upper surface of the workbench, the side wall of the L-shaped cylinder is provided with an air vent, the top outer wall of the L-shaped cylinder is fixedly sleeved with a sealed bearing, the outer wall of the sealed bearing is fixedly sleeved with a rotating cylinder, the top outer wall of the fixed plate is fixedly sleeved with a first servo motor, the output end of the first servo motor is fixedly connected to the outer wall of the rotating cylinder, Two through holes are evenly arranged on the outer wall of the rotating cylinder, and a lens sticking mechanism is movably connected to the hole wall of the through hole; a circular hole is arranged on the side wall of the L-shaped cylinder, and an electric push rod is fixedly connected to the hole wall of the circular hole; a U-shaped frame is fixedly connected to the stroke end of the electric push rod; a moving ring is fixedly connected to the outer wall of the U-shaped frame; a sealing ring is fixedly sleeved on the outer wall of the moving ring; the outer wall of the sealing ring is sealingly and movably connected to the inner wall of the L-shaped cylinder; a multi-channel conductive slip ring is fixedly connected to the inner wall of the moving ring; a feeding mechanism is fixedly connected to the outer wall of the L-shaped cylinder; a rectangular through hole is arranged on the upper surface of the workbench, and a feeding mechanism is arranged inside the rectangular through hole; a starting mechanism is fixedly connected to the upper surface of the bottom plate.
在上述的一种洗墙灯贴透镜机装置中,所述贴透镜机构包括空心筒,所述空心筒的外壁与旋转筒侧壁的通孔内壁活动接触,所述空心筒的外端固定连接有弧形导气吸盘,所述空心筒的底端固定连通有常闭电磁阀,所述空心筒的外壁活动套接有连接筒,所述连接筒的底端固定套接有弧形绝缘块,所述弧形绝缘块的外壁与旋转筒的内壁固定连接,所述空心筒的外壁固定套接有固定环,所述固定环的外壁与连接筒的内壁活动连接,所述固定环靠近旋转筒的一侧外壁固定连接有多个第一弹簧,所述连接筒的外壁固定嵌设有两个导电环,所述连接筒的外壁活动套接有空心通电环,所述空心通电环的外壁开设有两个通孔,且通孔的孔壁活动连接有T形杆,所述T形杆的杆壁与弧形绝缘块的外壁固定连接,所述T形杆的杆壁活动套接有第二弹簧,所述连接筒远离旋转筒内壁的一侧开设有多个排气孔。In the above-mentioned wall washer lamp lens attaching device, the lens attaching mechanism includes a hollow cylinder, the outer wall of the hollow cylinder is in active contact with the inner wall of the through hole of the side wall of the rotating cylinder, the outer end of the hollow cylinder is fixedly connected with an arc-shaped air guide suction cup, the bottom end of the hollow cylinder is fixedly connected with a normally closed solenoid valve, the outer wall of the hollow cylinder is movably sleeved with a connecting cylinder, the bottom end of the connecting cylinder is fixedly sleeved with an arc-shaped insulating block, the outer wall of the arc-shaped insulating block is fixedly connected to the inner wall of the rotating cylinder, the outer wall of the hollow cylinder is fixedly sleeved with a fixing ring, the outer The wall is movably connected to the inner wall of the connecting cylinder, a plurality of first springs are fixedly connected to the outer wall of the fixing ring close to the rotating cylinder, two conductive rings are fixedly embedded in the outer wall of the connecting cylinder, a hollow power-carrying ring is movably sleeved on the outer wall of the connecting cylinder, two through holes are provided on the outer wall of the hollow power-carrying ring, and a T-shaped rod is movably connected to the hole wall of the through hole, the rod wall of the T-shaped rod is fixedly connected to the outer wall of the arc-shaped insulating block, the rod wall of the T-shaped rod is movably sleeved with a second spring, and a plurality of exhaust holes are provided on the side of the connecting cylinder away from the inner wall of the rotating cylinder.
在上述的一种洗墙灯贴透镜机装置中,所述供料机构包括与L形圆筒外壁固定连接的L形架,所述L形架的顶端固定嵌设有螺纹环,所述螺纹环的内壁螺纹连接有安装环,所述安装环的内壁固定连接有镜片供料筒,所述镜片供料筒的内壁固定连接有橡胶防护套,所述橡胶防护套的底端延伸端内部开设有形变空腔,所述橡胶防护套的内壁堆叠连接有多个透镜片。In the above-mentioned wall washer lamp lens sticking machine device, the feeding mechanism includes an L-shaped frame fixedly connected to the outer wall of the L-shaped cylinder, a threaded ring is fixedly embedded at the top of the L-shaped frame, the inner wall of the threaded ring is threadedly connected to a mounting ring, the inner wall of the mounting ring is fixedly connected to a lens feeding barrel, the inner wall of the lens feeding barrel is fixedly connected to a rubber protective sleeve, a deformation cavity is opened inside the bottom extension end of the rubber protective sleeve, and a plurality of lens sheets are stacked and connected to the inner wall of the rubber protective sleeve.
在上述的一种洗墙灯贴透镜机装置中,所述输料机构包括两个旋转辊,所述旋转辊的两端均通过滚动轴承与工作台连接,所述工作台上矩形通孔的内壁开设有多个与旋转辊侧端滚动轴承相配合的安装孔,两个所述旋转辊的外壁共同套接有输送带,其中一个所述旋转辊的外端固定连接有第二伺服电机,所述第二伺服电机的外壁固定套接有固定架,所述固定架的底端与工作台的底端外壁固定连接。In the above-mentioned wall washer lamp lens sticking machine device, the feeding mechanism includes two rotating rollers, both ends of the rotating rollers are connected to the workbench through rolling bearings, the inner wall of the rectangular through hole on the workbench is provided with a plurality of mounting holes matching with the rolling bearings at the side ends of the rotating rollers, the outer walls of the two rotating rollers are jointly sleeved with a conveyor belt, the outer end of one of the rotating rollers is fixedly connected to a second servo motor, the outer wall of the second servo motor is fixedly sleeved with a fixing frame, and the bottom end of the fixing frame is fixedly connected to the outer wall of the bottom end of the workbench.
在上述的一种洗墙灯贴透镜机装置中,所述启动机构包括与底板上表面固定连接的支撑架和PLC控制组件,所述支撑架的顶端固定嵌设有电磁铁,所述电磁铁的顶端位于相邻贴透镜机构的正下方,所述L形圆筒的内壁固定连接有触压开关,所述L形圆筒的外壁固定连接有断电延时继电器。In the above-mentioned wall washer lamp lens attaching machine device, the starting mechanism includes a support frame fixedly connected to the upper surface of the base plate and a PLC control component, an electromagnet is fixedly embedded in the top of the support frame, and the top of the electromagnet is located directly below the adjacent lens attaching mechanism, a touch pressure switch is fixedly connected to the inner wall of the L-shaped cylinder, and a power-off delay relay is fixedly connected to the outer wall of the L-shaped cylinder.
在上述的一种洗墙灯贴透镜机装置中,所述L形圆筒的顶端外壁开设有连接孔,且连接孔的孔壁密封连接有密封橡胶环,所述L形圆筒的底端开设有穿线孔。In the above-mentioned wall washer lamp lens mounting device, a connection hole is opened on the outer wall of the top end of the L-shaped cylinder, and a sealing rubber ring is sealed to the hole wall of the connection hole, and a threading hole is opened at the bottom end of the L-shaped cylinder.
在上述的一种洗墙灯贴透镜机装置中,多通路导电滑环的旋转部外壁固定套接有环形机械密封,所述环形机械密封的外圈外部固定套接有限制橡胶套,所述限制橡胶套的外壁与多通路导电滑环的外壁固定连接。In the above-mentioned wall washer lamp lens mounting device, the outer wall of the rotating part of the multi-channel conductive slip ring is fixedly sleeved with an annular mechanical seal, the outer ring of the annular mechanical seal is fixedly sleeved with a limiting rubber sleeve, and the outer wall of the limiting rubber sleeve is fixedly connected to the outer wall of the multi-channel conductive slip ring.
在上述的一种洗墙灯贴透镜机装置中,所述传输带的上表面设有两个对称分布的L形挡条,所述L形挡条的侧端外壁与工作台的上表面固定连接,两个所述L形挡条的中间位置与相邻贴透镜机构的底端处于同一水平面上。In the above-mentioned wall washer lamp lens attaching machine device, two symmetrically distributed L-shaped baffles are provided on the upper surface of the conveyor belt, and the side end outer walls of the L-shaped baffles are fixedly connected to the upper surface of the workbench, and the middle position of the two L-shaped baffles is on the same horizontal plane as the bottom end of the adjacent lens attaching mechanism.
与现有的技术相比,一种洗墙灯贴透镜机装置的优点在于:Compared with the existing technology, the advantages of a wall washer lens mounting device are:
通过设置的第一伺服电机、第二伺服电机和PLC控制组件,当半成品洗墙灯需要通过洗墙灯贴透镜机装置粘贴透镜的时候,首先把半成品洗墙灯放置在L形挡条内限位,同时放置在输送带上,接着通过PLC控制组件控制第一伺服电机和第二伺服电机的转速,透镜粘贴时能够保证镜片供料筒底端与洗墙灯贴透镜位置均垂直布置有贴透镜机构,而且通过第一伺服电机和第二伺服电机不同的转速能够使洗墙灯贴透镜机装置适用不同透镜间距规格的洗墙灯加工,提高洗墙灯贴透镜机装置工作的效果,并能够提高洗墙灯贴透镜机装置的市场竞争力。By setting up the first servo motor, the second servo motor and the PLC control component, when the semi-finished wall washer lamp needs to be pasted with a lens by the wall washer lamp lens pasting machine device, the semi-finished wall washer lamp is first placed in the L-shaped baffle to limit the position and placed on the conveyor belt at the same time, and then the rotation speed of the first servo motor and the second servo motor is controlled by the PLC control component. When the lens is pasted, it can be ensured that the bottom end of the lens feeding barrel and the wall washer lamp lens pasting position are vertically arranged with a lens pasting mechanism, and the different rotation speeds of the first servo motor and the second servo motor can make the wall washer lamp lens pasting machine device suitable for wall washer lamps with different lens spacing specifications, thereby improving the working effect of the wall washer lamp lens pasting machine device and being able to improve the market competitiveness of the wall washer lamp lens pasting machine device.
通过设置的供料机构、旋转筒和贴透镜机构,当洗墙灯半成品的各个灯珠头需要输送透镜进行粘贴时,首先把储存有多个透镜片的镜片供料筒插入L形架,并通过螺纹环和安装环固定,接着通过PLC控制组件调控第一伺服电机和第二伺服电机的转速,保证旋转筒依次输送的透镜能够沿着洗墙灯半成品上灯头依次粘贴,而且透镜片供应过程稳定可靠,不会产生碰撞情况,保证透镜片的品质,该机构能够有效提高洗墙灯贴透镜机装置透镜粘贴时输送的稳定性,避免透镜相互碰撞而损伤,从而降低洗墙灯生产的返修率,不仅提高洗墙灯贴透镜加工的便捷性和效率,还降低了工作人员的劳动强度。Through the set feeding mechanism, rotating drum and lens pasting mechanism, when the various lamp bead heads of the semi-finished wall washer lamp need to be transported for pasting, firstly, the lens feeding drum storing multiple lens pieces is inserted into the L-shaped frame and fixed by the threaded ring and the mounting ring, and then the rotation speed of the first servo motor and the second servo motor is regulated by the PLC control component to ensure that the lenses transported in sequence by the rotating drum can be pasted in sequence along the lamp heads on the semi-finished wall washer lamp, and the lens piece supply process is stable and reliable without collision, thereby ensuring the quality of the lens piece. This mechanism can effectively improve the stability of the lens conveying of the wall washer lamp lens pasting machine device during pasting, avoid lenses colliding with each other and being damaged, thereby reducing the rework rate of wall washer lamp production, which not only improves the convenience and efficiency of wall washer lamp lens pasting processing, but also reduces the labor intensity of the staff.
通过设置的贴透镜机构、电动推杆和启动机构,当启动机构控制与启动机构相邻贴透镜机构中空心通电环下移后,贴透镜机构自动推送运输到位的透镜片靠近洗墙灯,并控制透镜片粘贴到洗墙灯灯头处的粘胶上,而且能够自动挤压透镜片稳定粘贴,粘贴完成后空心筒回缩,第一伺服电机和第二伺服电机旋转,使旋转筒再次旋转进行第二透镜片自动粘贴,该机构通过两个贴透镜机构交替工作能够有效提高洗墙灯加工的效率,而且装置不仅能够完成透镜安全输送,还具有透镜自动压紧粘贴的功能,使装置中无须单独设置其他透镜粘贴结构,从而优化洗墙灯贴透镜机装置,并方便装置日常维护,提高了洗墙灯贴透镜机装置市场竞争力。By setting up the lens sticking mechanism, electric push rod and starting mechanism, when the starting mechanism controls the hollow energized ring in the lens sticking mechanism adjacent to the starting mechanism to move downward, the lens sticking mechanism automatically pushes the transported lens piece close to the wall washer lamp, and controls the lens piece to stick to the glue at the lamp head of the wall washer lamp, and can automatically squeeze the lens piece for stable sticking. After the sticking is completed, the hollow cylinder retracts, and the first servo motor and the second servo motor rotate to make the rotating cylinder rotate again to automatically stick the second lens piece. The mechanism can effectively improve the efficiency of wall washer lamp processing through the alternating operation of the two lens sticking mechanisms, and the device can not only complete the safe transportation of the lens, but also has the function of automatically pressing and sticking the lens, so that there is no need to set up other lens sticking structures separately in the device, thereby optimizing the wall washer lamp lens sticking machine device, facilitating the daily maintenance of the device, and improving the market competitiveness of the wall washer lamp lens sticking machine device.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本发明提供的一种洗墙灯贴透镜机装置的结构示意图;FIG1 is a schematic structural diagram of a wall washer lamp lens attaching device provided by the present invention;
图2是本发明提供的一种洗墙灯贴透镜机装置中局部侧视的结构示意图;FIG2 is a schematic diagram of a partial side view of a wall washer lamp lens attachment device provided by the present invention;
图3是图2中A部分的结构示意图;FIG3 is a schematic structural diagram of part A in FIG2 ;
图4是本发明提供的一种洗墙灯贴透镜机装置中局部放大的结构示意图;FIG4 is a partially enlarged structural schematic diagram of a wall washer lamp lens attachment device provided by the present invention;
图5是图4中B部分的结构示意图;FIG5 is a schematic structural diagram of part B in FIG4 ;
图6是本发明提供的一种洗墙灯贴透镜机装置中供料机构的结构示意图;FIG6 is a schematic structural diagram of a feeding mechanism in a wall washer lamp lens attaching machine device provided by the present invention;
图7是本发明提供的一种洗墙灯贴透镜机装置中输料机构的结构示意图。FIG. 7 is a schematic structural diagram of a feeding mechanism in a wall washer lamp lens attaching machine device provided by the present invention.
图中:1工作台、2支撑腿、3底板、4L形圆筒、5固定板、6贴透镜机构、61空心筒、62弧形导气吸盘、63常闭电磁阀、64连接筒、65弧形绝缘块、66固定环、67第一弹簧、68导电环、69空心通电环、610 T形杆、611第二弹簧、612排气孔、7供料机构、71 L形架、72螺纹环、73安装环、74镜片供料筒、75橡胶防护套、76形变空腔、77透镜片、8输料机构、81旋转辊、82输送带、83第二伺服电机、84固定架、9启动机构、91支撑架、92PLC控制组件、93电磁铁、94触压开关、95断电延时继电器、10透气孔、11密封轴承、12旋转筒、13第一伺服电机、14电动推杆、15U形架、16 L形挡条、17移动环、18密封环、19多通路导电滑环、20密封橡胶环、21穿线孔、22环形机械密封、23限制橡胶套。In the figure: 1 workbench, 2 supporting legs, 3 bottom plate, 4 L-shaped cylinder, 5 fixing plate, 6 lens sticking mechanism, 61 hollow cylinder, 62 arc-shaped air guide suction cup, 63 normally closed electromagnetic valve, 64 connecting cylinder, 65 arc-shaped insulating block, 66 fixing ring, 67 first spring, 68 conductive ring, 69 hollow energizing ring, 610 T-shaped rod, 611 second spring, 612 exhaust hole, 7 feeding mechanism, 71 L-shaped frame, 72 threaded ring, 73 mounting ring, 74 lens feeding cylinder, 75 rubber protective sleeve, 76 deformation cavity, 77 lens sheet, 8 feeding mechanism, 81 rotating roller, 82 conveyor belt, 83 second servo motor, 84 fixing frame, 9 starting mechanism, 91 supporting frame, 92 PLC control component, 93 electromagnet, 94 touch pressure switch, 95 power-off delay relay, 10 air vent, 11 sealed bearing, 12 rotating cylinder, 13 first servo motor, 14 electric push rod, 15 U-shaped frame, 16 L-shaped baffle, 17 movable ring, 18 sealing ring, 19 multi-channel conductive slip ring, 20 sealing rubber ring, 21 threading hole, 22 annular mechanical seal, 23 limiting rubber sleeve.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
如图1-图7所示,一种洗墙灯贴透镜机装置,包括工作台1,工作台1的下表面四角处均固定连接有支撑腿2,四个支撑腿2的外壁共同固定连接有底板3,工作台1的上表面固定连接有L形圆筒4和固定板5,固定板5的下表面与工作台1的上表面固定连接,L形圆筒4的侧壁开设有透气孔10,L形圆筒4的顶端外壁固定套接有密封轴承11,密封轴承11的外壁固定套接有旋转筒12,固定板5的顶端外壁固定套接有第一伺服电机13,第一伺服电机13的输出端与旋转筒12的外壁固定连接。As shown in Figures 1 to 7, a wall washer lamp lens machine device includes a workbench 1, the four corners of the lower surface of the workbench 1 are fixedly connected with support legs 2, the outer walls of the four support legs 2 are commonly fixedly connected with a bottom plate 3, the upper surface of the workbench 1 is fixedly connected with an L-shaped cylinder 4 and a fixed plate 5, the lower surface of the fixed plate 5 is fixedly connected to the upper surface of the workbench 1, the side wall of the L-shaped cylinder 4 is provided with an air vent 10, the top outer wall of the L-shaped cylinder 4 is fixedly sleeved with a sealed bearing 11, the outer wall of the sealed bearing 11 is fixedly sleeved with a rotating cylinder 12, the top outer wall of the fixed plate 5 is fixedly sleeved with a first servo motor 13, and the output end of the first servo motor 13 is fixedly connected to the outer wall of the rotating cylinder 12.
旋转筒12的外壁均匀开设有两个通孔,且通孔的孔壁活动连接有贴透镜机构6,贴透镜机构6包括空心筒61,空心筒61的外壁与旋转筒12侧壁的通孔内壁活动接触,空心筒61的外端固定连接有弧形导气吸盘62,空心筒61的底端固定连通有常闭电磁阀63,空心筒61的外壁活动套接有连接筒64,连接筒64的底端固定套接有弧形绝缘块65,弧形绝缘块65的外壁与旋转筒12的内壁固定连接,空心筒61的外壁固定套接有固定环66,固定环66的外壁与连接筒64的内壁活动连接,固定环66靠近旋转筒12的一侧外壁固定连接有多个第一弹簧67,连接筒64的外壁固定嵌设有两个导电环68,连接筒64的外壁活动套接有空心通电环69,空心通电环69的外壁开设有两个通孔,且通孔的孔壁活动连接有T形杆610,T形杆610的杆壁与弧形绝缘块65的外壁固定连接,T形杆610的杆壁活动套接有第二弹簧611,连接筒64远离旋转筒12内壁的一侧开设有多个排气孔612,该机构不仅能够完成透镜室外安全输送,还具有透镜自动压紧粘贴的功能,提高洗墙灯贴透镜机装置工作的效果,且能够避免透镜相互碰撞而损伤,从而降低洗墙灯生产的返修率,提高洗墙灯贴透镜加工的便捷性和效率,以及降低了工作人员的劳动强度。Two through holes are evenly arranged on the outer wall of the rotating cylinder 12, and the hole wall of the through hole is movably connected with a lens sticking mechanism 6, which includes a hollow cylinder 61, the outer wall of the hollow cylinder 61 is movably contacted with the inner wall of the through hole on the side wall of the rotating cylinder 12, the outer end of the hollow cylinder 61 is fixedly connected with an arc-shaped air guide suction cup 62, the bottom end of the hollow cylinder 61 is fixedly connected with a normally closed solenoid valve 63, the outer wall of the hollow cylinder 61 is movably sleeved with a connecting cylinder 64, the bottom end of the connecting cylinder 64 is fixedly sleeved with an arc-shaped insulating block 65, the outer wall of the arc-shaped insulating block 65 is fixedly connected to the inner wall of the rotating cylinder 12, the outer wall of the hollow cylinder 61 is fixedly sleeved with a fixing ring 66, the outer wall of the fixing ring 66 is movably connected to the inner wall of the connecting cylinder 64, the outer wall of the fixing ring 66 close to the rotating cylinder 12 is fixedly connected with a plurality of first springs 67, the connecting cylinder 64 The outer wall of the connecting tube 64 is fixedly embedded with two conductive rings 68, the outer wall of the connecting tube 64 is movably sleeved with a hollow power-carrying ring 69, the outer wall of the hollow power-carrying ring 69 is provided with two through holes, and the hole wall of the through hole is movably connected with a T-shaped rod 610, the rod wall of the T-shaped rod 610 is fixedly connected to the outer wall of the arc-shaped insulating block 65, the rod wall of the T-shaped rod 610 is movably sleeved with a second spring 611, and a plurality of exhaust holes 612 are provided on the side of the connecting tube 64 away from the inner wall of the rotating tube 12. This mechanism can not only complete the safe transportation of the lens outdoors, but also has the function of automatically pressing and pasting the lens, thereby improving the working effect of the wall washer lamp lens pasting machine device, and can avoid the lenses from colliding with each other and being damaged, thereby reducing the rework rate of the wall washer lamp production, improving the convenience and efficiency of the wall washer lamp lens pasting processing, and reducing the labor intensity of the staff.
L形圆筒4的侧壁开设有圆孔,且圆孔的孔壁固定连接有电动推杆14,电动推杆14的行程端固定连接有U形架15,U形架15的外壁固定连接有移动环17,移动环17的外壁固定套接有密封环18,密封环18的外壁与L形圆筒4的内壁密封活动连接,移动环17的内壁固定连接有多通路导电滑环19,L形圆筒4的外壁固定连接有供料机构7,供料机构7包括与L形圆筒4外壁固定连接的L形架71,L形架71的顶端固定嵌设有螺纹环72,螺纹环72的内壁螺纹连接有安装环73,安装环73的内壁固定连接有镜片供料筒74,镜片供料筒74的内壁固定连接有橡胶防护套75,橡胶防护套75的底端延伸端内部开设有形变空腔76,橡胶防护套75的内壁堆叠连接有多个透镜片77,该机构能够提高透镜片77输送的稳定性,尽量避免透镜片77之间距离碰撞而发生损伤的情况。The side wall of the L-shaped cylinder 4 is provided with a circular hole, and the hole wall of the circular hole is fixedly connected to an electric push rod 14, the stroke end of the electric push rod 14 is fixedly connected to a U-shaped frame 15, the outer wall of the U-shaped frame 15 is fixedly connected to a moving ring 17, the outer wall of the moving ring 17 is fixedly sleeved with a sealing ring 18, the outer wall of the sealing ring 18 is sealed and movably connected to the inner wall of the L-shaped cylinder 4, the inner wall of the moving ring 17 is fixedly connected to a multi-channel conductive slip ring 19, the outer wall of the L-shaped cylinder 4 is fixedly connected to a feeding mechanism 7, the feeding mechanism 7 includes an L-shaped cylinder 4 fixedly connected to the outer wall of the L-shaped cylinder 4 The L-shaped frame 71 has a threaded ring 72 fixedly embedded on the top of the L-shaped frame 71, the inner wall of the threaded ring 72 is threadedly connected to a mounting ring 73, the inner wall of the mounting ring 73 is fixedly connected to a lens feeding tube 74, the inner wall of the lens feeding tube 74 is fixedly connected to a rubber protective sleeve 75, a deformation cavity 76 is provided inside the bottom extending end of the rubber protective sleeve 75, a plurality of lens sheets 77 are stacked and connected to the inner wall of the rubber protective sleeve 75, this mechanism can improve the stability of the lens sheets 77 conveying, and try to avoid the lens sheets 77 from being damaged due to collision.
工作台1的上表面开设有矩形通孔,且矩形通孔内部设有输料机构8,输料机构8包括两个旋转辊81,旋转辊81的两端均通过滚动轴承与工作台1连接,工作台1上矩形通孔的内壁开设有多个与旋转辊81侧端滚动轴承相配合的安装孔,两个旋转辊81的外壁共同套接有输送带82,其中一个旋转辊81的外端固定连接有第二伺服电机83,第二伺服电机83的外壁固定套接有固定架84,固定架84的底端与工作台1的底端外壁固定连接,输料机构8与第一伺服电机13配合能够控制装置适用不同规格的洗墙灯贴透镜工作,输送带82的上表面设有两个对称分布的L形挡条16,L形挡条16的侧端外壁与工作台1的上表面固定连接,两个L形挡条16的中间位置与相邻贴透镜机构6的底端处于同一水平面上,L形挡条16能够防止洗墙灯被输送带82输送过程中偏移走位,保证洗墙灯自动贴透镜片77的便捷性。A rectangular through hole is provided on the upper surface of the workbench 1, and a feeding mechanism 8 is provided inside the rectangular through hole. The feeding mechanism 8 includes two rotating rollers 81. Both ends of the rotating rollers 81 are connected to the workbench 1 through rolling bearings. The inner wall of the rectangular through hole on the workbench 1 is provided with a plurality of mounting holes that match the rolling bearings at the side ends of the rotating rollers 81. The outer walls of the two rotating rollers 81 are jointly sleeved with a conveyor belt 82. The outer end of one of the rotating rollers 81 is fixedly connected to a second servo motor 83. The outer wall of the second servo motor 83 is fixedly sleeved with a fixing frame 84. The bottom end of the fixing frame 84 It is fixedly connected to the outer wall of the bottom end of the workbench 1, and the feeding mechanism 8 cooperates with the first servo motor 13 to control the device to work for wall washer lamps of different specifications. The upper surface of the conveyor belt 82 is provided with two symmetrically distributed L-shaped baffles 16, and the side end outer walls of the L-shaped baffles 16 are fixedly connected to the upper surface of the workbench 1. The middle position of the two L-shaped baffles 16 is on the same horizontal plane as the bottom end of the adjacent lens sticking mechanism 6. The L-shaped baffles 16 can prevent the wall washer lamp from being displaced during transportation by the conveyor belt 82, thereby ensuring the convenience of automatically sticking the lens piece 77 of the wall washer lamp.
底板3的上表面固定连接有启动机构9,启动机构9包括与底板3上表面固定连接的支撑架91和PLC控制组件92,支撑架91的顶端固定嵌设有电磁铁93,电磁铁93的顶端位于相邻贴透镜机构6的正下方,L形圆筒4的内壁固定连接有触压开关94,L形圆筒4的外壁固定连接有断电延时继电器95,L形圆筒4的顶端外壁开设有连接孔,且连接孔的孔壁密封连接有密封橡胶环20,L形圆筒4的底端开设有穿线孔21,密封橡胶环20能够提高触压开关94导线穿过L形圆筒4后的密封性,该机构能够自动触发贴透镜机构6,提高装置使用的便捷性。A starting mechanism 9 is fixedly connected to the upper surface of the base plate 3, and the starting mechanism 9 includes a support frame 91 and a PLC control component 92 fixedly connected to the upper surface of the base plate 3. An electromagnet 93 is fixedly embedded at the top of the support frame 91, and the top of the electromagnet 93 is located directly below the adjacent lens sticking mechanism 6. A touch pressure switch 94 is fixedly connected to the inner wall of the L-shaped cylinder 4, and a power-off delay relay 95 is fixedly connected to the outer wall of the L-shaped cylinder 4. A connecting hole is provided on the outer wall of the top end of the L-shaped cylinder 4, and a sealing rubber ring 20 is sealed on the hole wall of the connecting hole. A threading hole 21 is provided at the bottom end of the L-shaped cylinder 4, and the sealing rubber ring 20 can improve the sealing of the touch pressure switch 94 wire after passing through the L-shaped cylinder 4. The mechanism can automatically trigger the lens sticking mechanism 6, thereby improving the convenience of using the device.
多通路导电滑环19的旋转部外壁固定套接有环形机械密封22,环形机械密封22的外圈外部固定套接有限制橡胶套23,限制橡胶套23的外壁与多通路导电滑环19的外壁固定连接,多通路导电滑环19能够保证贴透镜机构6内通电元件在旋转筒12旋转过程中能够正常使用,上述多个通电元件的电性连接均为现有技术,在此不再赘述。An annular mechanical seal 22 is fixedly sleeved on the outer wall of the rotating part of the multi-channel conductive slip ring 19, and a limiting rubber sleeve 23 is fixedly sleeved on the outer outer ring of the annular mechanical seal 22. The outer wall of the limiting rubber sleeve 23 is fixedly connected to the outer wall of the multi-channel conductive slip ring 19. The multi-channel conductive slip ring 19 can ensure that the energized elements in the lens sticking mechanism 6 can be used normally during the rotation of the rotating cylinder 12. The electrical connections of the above-mentioned multiple energized elements are all existing technologies and will not be repeated here.
现对本发明的操作原理做如下描述:当半成品洗墙灯需要通过洗墙灯贴透镜机装置粘贴透镜的时候,首先把储存有多个透镜片77的镜片供料筒74插入L形架71,并通过螺纹环72和安装环73固定,之后把半成品洗墙灯放置在L形挡条16内限位,同时放置在输送带82上,透镜粘贴时能够保证镜片供料筒74底端与洗墙灯贴透镜位置均垂直布置有贴透镜机构6,接着通过PLC控制组件92控制第一伺服电机13和第二伺服电机83的转速,第一伺服电机13带动旋转筒12旋转,旋转筒12旋转时配合贴透镜机构6的弧形导气吸盘62吸引透镜进行无振动安全输送,第二伺服电机83控制输料机构8输送洗墙灯半成品的速度,保证旋转筒12依次输送的透镜片77能够沿着洗墙灯半成品上灯头依次粘贴,而且通过第一伺服电机13和第二伺服电机83不同的转速,能够使洗墙灯贴透镜机装置适用不同透镜间距规格的洗墙灯加工,提高洗墙灯贴透镜机装置工作的效果,并能够提高洗墙灯贴透镜机装置的市场竞争力,并能够有效提高洗墙灯贴透镜机装置透镜粘贴时输送的稳定性,避免透镜相互碰撞而损伤,从而降低洗墙灯生产的返修率,不仅提高洗墙灯贴透镜加工的便捷性和效率,还降低了工作人员的劳动强度。The operating principle of the present invention is now described as follows: when a semi-finished wall washer lamp needs to be pasted with a lens by a wall washer lamp lens pasting machine device, first, a lens feeding tube 74 storing a plurality of lens sheets 77 is inserted into the L-shaped frame 71 and fixed by a threaded ring 72 and a mounting ring 73, and then the semi-finished wall washer lamp is placed in the L-shaped baffle 16 for limiting, and is placed on the conveyor belt 82 at the same time, and when the lens is pasted, it can be ensured that the bottom end of the lens feeding tube 74 and the wall washer lamp lens pasting position are vertically arranged with a lens pasting mechanism 6, and then the PLC control component 92 controls the rotation speed of the first servo motor 13 and the second servo motor 83, and the first servo motor 13 drives the rotating cylinder 12 to rotate, and when the rotating cylinder 12 rotates, the arc-shaped air guide suction cup 62 of the lens pasting mechanism 6 attracts the lens for non-sticking Vibration safe conveying, the second servo motor 83 controls the speed of the feeding mechanism 8 conveying the semi-finished wall washer lamp, ensuring that the lens pieces 77 conveyed in sequence by the rotating drum 12 can be pasted in sequence along the lamp heads on the semi-finished wall washer lamps, and through the different rotation speeds of the first servo motor 13 and the second servo motor 83, the wall washer lamp lens pasting machine device can be suitable for wall washer lamps with different lens spacing specifications, thereby improving the working effect of the wall washer lamp lens pasting machine device, and can improve the market competitiveness of the wall washer lamp lens pasting machine device, and can effectively improve the stability of the conveying of the wall washer lamp lens pasting machine device during lens pasting, avoiding damage caused by collision between lenses, thereby reducing the rework rate of wall washer lamp production, which not only improves the convenience and efficiency of wall washer lamp lens pasting processing, but also reduces the labor intensity of staff.
当携带透镜片77的贴透镜机构6被限制筒旋转到启动机构9的正上方后,此时铁质空心通电环69竖直布置,不会受到连接筒64阻碍,而启动机构9的电磁铁93产生较大磁吸力,磁吸力快速吸引空心通电环69挤压第二弹簧611下移,空心通电环69下移会连通两个导电环68,此时连通的导电环68电路发送电信号到PLC控制组件92中,PLC控制组件92一边及时控制电动推杆14延伸,同时控制第一伺服电机13和第二伺服电机83停止旋转6秒,另一边延时3秒控制常闭电磁阀63通电打开,而与常闭电磁阀63同一电路的断电延时继电器95进行4.5秒倒计时断电步骤,而且在这延时的3秒过程中,电动推杆14推的U形架15、移动环17和密封环18移动,密封环18和移动环17挤压L形圆筒4内空气穿过透气孔10进入旋转筒12处,旋转筒12内部气压增强,高气压通过排气孔612进入连接筒64内,并推动空心筒61伸出旋转筒12外壁,带有透镜的空心筒61推动透镜片77粘贴到洗墙灯灯头处预设的胶水中,不带有透镜的空心筒61伸出靠近供料机构7的底端,并为输送下一个透镜片77作出准备,而且3秒延时后,常闭电磁阀63通电打开,使透镜片77失去与弧形导气吸盘62负压约束,同时电动推杆14推的移动环17挤压触压开关94,触压开关94使电动推杆14返回电路连通,电动推杆14带动移动环17回移,移动环17在移动到一半行程时,断电延时继电器95剩余1.5秒倒计时完毕,此时常闭电磁阀63断电而闭合,进而使旋转筒12内无空气补入,随着电动推杆14继续回缩剩余1.5秒一半行程后,旋转筒12内负压增大到最大值,通过第一弹簧67的弹力和负压使空心筒61缩回,同时PLC控制组件92在6秒控制程序运转完毕后,使第一伺服电机13和第二伺服电机83再次旋转,并带动旋转筒12旋转,此时空心通电环69不与电磁铁93处于同一直线上,电磁铁93磁吸力对空心通电环69吸引降低,空心通电环69在第二弹簧611弹力推动下回到T形杆610远离弧形绝缘块65的侧端处,并为下一个透镜片77输送和粘贴做准备,该机构通过两个贴透镜机构6交替工作能够有效提高洗墙灯加工的效率,而且装置不仅能够完成透镜安全输送,还具有透镜自动压紧粘贴的功能,使装置中无须单独设置其他透镜粘贴结构,从而优化洗墙灯贴透镜机装置,并方便装置日常维护,提高了洗墙灯贴透镜机装置市场竞争力。When the lens mechanism 6 carrying the lens sheet 77 is rotated to the top of the starting mechanism 9 by the limiting cylinder, the iron hollow energized ring 69 is arranged vertically and will not be hindered by the connecting cylinder 64, and the electromagnet 93 of the starting mechanism 9 generates a large magnetic attraction, which quickly attracts the hollow energized ring 69 to squeeze the second spring 611 downward. The downward movement of the hollow energized ring 69 will connect the two conductive rings 68. At this time, the connected conductive ring 68 circuit sends an electrical signal to the PLC control component 92. The PLC control component 92 controls the electric push rod 14 to extend in time, and controls the first servo motor 13 and the second servo motor 83 to stop rotating for 6 seconds. On the other hand, it delays for 3 seconds to control the normally closed solenoid valve 63 to be energized and opened, and the power-off delay of the same circuit as the normally closed solenoid valve 63 is At this time, the relay 95 performs a 4.5-second countdown power-off step, and during this 3-second delay, the U-shaped frame 15, the moving ring 17 and the sealing ring 18 pushed by the electric push rod 14 move, and the sealing ring 18 and the moving ring 17 squeeze the air in the L-shaped cylinder 4 through the air vent 10 into the rotating cylinder 12, and the air pressure inside the rotating cylinder 12 is enhanced, and the high air pressure enters the connecting cylinder 64 through the exhaust hole 612, and pushes the hollow cylinder 61 to extend out of the outer wall of the rotating cylinder 12, and the hollow cylinder 61 with a lens pushes the lens piece 77 to stick to the preset glue at the lamp head of the wall washer lamp, and the hollow cylinder 61 without a lens extends out near the bottom end of the feeding mechanism 7, and prepares for conveying the next lens piece 77, and after a 3-second delay, the normally closed solenoid valve 63 is energized to open, so that the lens piece 7 7 loses the negative pressure constraint with the arc-shaped air guide suction cup 62, and at the same time, the moving ring 17 pushed by the electric push rod 14 squeezes the touch switch 94, and the touch switch 94 makes the return circuit of the electric push rod 14 connected, and the electric push rod 14 drives the moving ring 17 to move back. When the moving ring 17 moves to half of the stroke, the remaining 1.5 seconds of the power-off delay relay 95 are completed. At this time, the normally closed solenoid valve 63 is powered off and closed, so that no air is replenished in the rotating cylinder 12. As the electric push rod 14 continues to retract the remaining 1.5 seconds of the half stroke, the negative pressure in the rotating cylinder 12 increases to the maximum value, and the hollow cylinder 61 is retracted by the elastic force and negative pressure of the first spring 67. At the same time, after the PLC control component 92 completes the operation of the 6-second control program, the first servo motor 13 and the second servo motor 83 are turned on. It rotates again and drives the rotating cylinder 12 to rotate. At this time, the hollow energized ring 69 is not in the same straight line with the electromagnet 93, and the magnetic attraction of the electromagnet 93 on the hollow energized ring 69 is reduced. The hollow energized ring 69 is pushed back to the side end of the T-bar 610 away from the arc-shaped insulating block 65 by the elastic force of the second spring 611, and prepares for the transportation and pasting of the next lens piece 77. The mechanism can effectively improve the efficiency of wall washer lamp processing through the alternating operation of the two lens pasting mechanisms 6, and the device can not only complete the safe transportation of the lens, but also has the function of automatic pressing and pasting of the lens, so that there is no need to set up other lens pasting structures separately in the device, thereby optimizing the wall washer lamp lens pasting machine device, facilitating the daily maintenance of the device, and improving the market competitiveness of the wall washer lamp lens pasting machine device.
以上所述仅为本发明的较佳实施例,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
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