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CN117817054A - A CNC gear hobbing machine with simulated tool setting structure and tool setting method thereof - Google Patents

A CNC gear hobbing machine with simulated tool setting structure and tool setting method thereof Download PDF

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Publication number
CN117817054A
CN117817054A CN202310014150.7A CN202310014150A CN117817054A CN 117817054 A CN117817054 A CN 117817054A CN 202310014150 A CN202310014150 A CN 202310014150A CN 117817054 A CN117817054 A CN 117817054A
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infrared
simulated
tool
machine base
tool setting
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Chinese (zh)
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胡绪军
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Wuxi Jilite Intelligent Equipment Technology Co ltd
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Wuxi Jilite Intelligent Equipment Technology Co ltd
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Priority to CN202310014150.7A priority Critical patent/CN117817054A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23FMAKING GEARS OR TOOTHED RACKS
    • B23F5/00Making straight gear teeth involving moving a tool relatively to a workpiece with a rolling-off or an enveloping motion with respect to the gear teeth to be made
    • B23F5/20Making straight gear teeth involving moving a tool relatively to a workpiece with a rolling-off or an enveloping motion with respect to the gear teeth to be made by milling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23FMAKING GEARS OR TOOTHED RACKS
    • B23F23/00Accessories or equipment combined with or arranged in, or specially designed to form part of, gear-cutting machines
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Machine Tool Sensing Apparatuses (AREA)

Abstract

The invention relates to the technical field of tool setting of a numerical control gear hobbing machine, in particular to a numerical control gear hobbing machine with a simulated tool setting structure and a tool setting method thereof, wherein the numerical control gear hobbing machine comprises a machine base, an operation panel and an opening and closing door are arranged on the machine base, a working surface is arranged in the machine base and is positioned on a processing cavity and used for bearing a workpiece clamping platform, a simulated track structure is arranged in the machine base, the simulated track structure comprises an infrared harness generator and an infrared receiving module, and the simulated track structure is positioned on one side in the machine base; the infrared wire harness generator is arranged in the machine base, sliding rails are arranged on the inner wall of the machine base, vertical sliding blocks are symmetrically connected to the sliding rails, a rotating shaft is connected between the symmetrically arranged vertical sliding blocks, the infrared wire harness generator is arranged on the rotating shaft, and a running track is simulated according to the input actual coordinates of the cutter in the machine base and the actual coordinates of the workpiece in the machine base; the infrared receiving module is used for receiving the infrared rays emitted by the infrared beam generator and displaying the infrared beam track.

Description

一种带有模拟对刀结构的数控滚齿机及其对刀方法A CNC gear hobbing machine with simulated tool setting structure and tool setting method thereof

技术领域Technical Field

本发明涉及数控滚齿机对刀技术领域,特别是涉及一种带有模拟对刀结构的数控滚齿机及其对刀方法。The invention relates to the technical field of tool setting for a numerically controlled gear hobbing machine, and in particular to a numerically controlled gear hobbing machine with a simulated tool setting structure and a tool setting method thereof.

背景技术Background technique

数控滚齿机常采用试切法对刀,先进行回零操作,XY方向的对刀,将工件通过夹具装在数控车床工作台上,装夹时,工件的四个侧面都应留出对刀的位置;起动主轴中速旋转,快速移动工作台和主轴,让刀具快速移动到靠近工件左侧有一定安全距离的位置,然后降低速度移动至接近工件左侧;靠近工件时改用微调操作(一般用0.01mm来靠近),让刀具慢慢接近工件左侧,使刀具恰好接触到工件左侧表面(观察,听切削声音、看切痕、看切屑,只要出现其中一种情况即表示刀具接触到工件),再回退0.01mm,记下此时机床坐标系中显示的X坐标值。CNC gear hobbing machines often use the trial cutting method to set the tool. First, perform the zero return operation and set the tool in the XY direction. The workpiece is mounted on the CNC lathe table through a fixture. When clamping, the four sides of the workpiece should leave space for tool setting; start the spindle to rotate at medium speed, quickly move the table and spindle, and let the tool quickly move to a position close to the left side of the workpiece with a certain safety distance, and then reduce the speed and move it close to the left side of the workpiece; when approaching the workpiece, use fine-tuning operation (generally 0.01mm is used to approach), let the tool slowly approach the left side of the workpiece, so that the tool just touches the left surface of the workpiece (observe, listen to the cutting sound, see the cutting mark, and see the chips. As long as any one of these situations occurs, it means that the tool touches the workpiece), then retreat 0.01mm, and write down the X coordinate value displayed in the machine tool coordinate system at this time.

如一公告号为CN2762945Y公开了一种滚齿机的精密自动对刀装置,所述的自动对刀装置由支架板,安装在支架板上的气缸,与气缸连动的导柱,安装在气缸杆上的渐近开关,与导杆端部相接触的微调装置所组成;所述的自动对刀装置设有专用的数控系统。气缸固定在气缸支架上,气缸杆端部通过开关架与渐近开关相连,导柱下部通过侧向连接杆与气缸杆端部的开关架侧面连接。For example, a bulletin number CN2762945Y discloses a precision automatic tool setting device for a gear hobbing machine, which is composed of a support plate, a cylinder mounted on the support plate, a guide column linked to the cylinder, an asymptotic switch mounted on the cylinder rod, and a fine-tuning device in contact with the end of the guide rod; the automatic tool setting device is provided with a dedicated numerical control system. The cylinder is fixed on the cylinder support, the end of the cylinder rod is connected to the asymptotic switch through a switch frame, and the lower part of the guide column is connected to the side of the switch frame at the end of the cylinder rod through a lateral connecting rod.

现有的数控滚齿机加工时,先将工件、刀具进行对刀,再根据对刀后的坐标进行程序的设定,在对刀时,需要通过人眼观察对刀的情况,会出现对刀误差,且直接根据输入的程序进行对刀,易出现刀具碰撞工件表面的现象。When the existing CNC gear hobbing machine is used for processing, the workpiece and the tool are first aligned, and then the program is set according to the coordinates after the alignment. When the tool is aligned, it is necessary to observe the tool alignment situation with the human eye, which will cause tool alignment errors. If the tool is aligned directly according to the input program, it is easy for the tool to collide with the workpiece surface.

发明内容Summary of the invention

本发明的目的在于提供一种带有模拟对刀结构的数控滚齿机及其对刀方法,以解决上述背景技术中提出的问题,添加模拟轨迹运行,使用过程中,可以及时掌握对刀情况,避免因对刀造成的失误影响工序的进行,效率高,操作安全。The object of the present invention is to provide a CNC gear hobbing machine with a simulated tool setting structure and a tool setting method thereof, so as to solve the problems raised in the above-mentioned background technology, add simulated trajectory operation, and during use, the tool setting situation can be grasped in time to avoid the errors caused by tool setting affecting the progress of the process, with high efficiency and safe operation.

本发明是通过以下技术方案实现的:The present invention is achieved through the following technical solutions:

一种带有模拟对刀结构的数控滚齿机,包括机座,机座上设有操作面板和开合门,机座内设有工作面,工作面位于加工腔上,用于承载工件装夹平台,A CNC gear hobbing machine with a simulated tool setting structure comprises a machine base, an operation panel and an opening and closing door are arranged on the machine base, a working surface is arranged inside the machine base, the working surface is located on the processing cavity and is used to carry a workpiece clamping platform,

机座,其内安装有模拟轨迹结构,所述模拟轨迹结构包括红外线束发生器和红外线接收模块,模拟轨迹结构位于机座内一侧;A machine base, in which a simulation track structure is installed, the simulation track structure includes an infrared beam generator and an infrared receiving module, and the simulation track structure is located at one side of the machine base;

红外线束发生器,其位于机座内,所述机座内壁上安装有补偿导轨,补偿导轨上安装有滑轨,补偿导轨顶部安装有补偿气缸,补偿气缸底端与滑轨连接,滑轨上对称连接有垂直滑块,对称设立的垂直滑块之间连接有旋转轴,所述红外线束发生器安装在旋转轴上,根据输入的刀具在机座内的实际坐标和工件在机座内的实际坐标的实际坐标进行模拟运行轨迹;An infrared beam generator is located in the machine base, a compensation guide rail is installed on the inner wall of the machine base, a slide rail is installed on the compensation guide rail, a compensation cylinder is installed on the top of the compensation guide rail, the bottom end of the compensation cylinder is connected to the slide rail, vertical sliders are symmetrically connected to the slide rail, a rotating shaft is connected between the symmetrically set vertical sliders, the infrared beam generator is installed on the rotating shaft, and the actual coordinates of the input tool in the machine base and the actual coordinates of the workpiece in the machine base are used to simulate the running trajectory;

红外线接收模块,其用于接收红外线束发生器发出的红外线,且显示红外线束轨迹。The infrared receiving module is used to receive the infrared rays emitted by the infrared beam generator and display the infrared beam trajectory.

进一步地,所述红外线接收模块包括红外接收板,红外接收板内设有红外线接收器。Furthermore, the infrared receiving module includes an infrared receiving board, in which an infrared receiver is arranged.

进一步地,所述机座内设有测试面,测试面位于所述工作面上方,测试面处安装有模拟框架,模拟框架位于工件装夹结构、刀具一侧,红外线接收模块安装在模拟框架上,所述模拟框架上设有限位槽和推拉槽,红外接收板位于限位槽内,所述限位槽内设有固定端杆、活动端杆、铰接轴,所述固定端杆、活动端杆位于限位槽两端,铰接轴间隔均匀布设在固定端杆和活动端杆之间,固定端杆和与其相邻的铰接轴之间安装有铰接板一,铰接板一分别与固定端杆和铰接轴铰接;Furthermore, a test surface is provided in the machine base, the test surface is located above the working surface, a simulation frame is installed at the test surface, the simulation frame is located on the workpiece clamping structure and one side of the tool, an infrared receiving module is installed on the simulation frame, a limiting groove and a push-pull groove are provided on the simulation frame, the infrared receiving plate is located in the limiting groove, a fixed end rod, a movable end rod and a hinge shaft are provided in the limiting groove, the fixed end rod and the movable end rod are located at both ends of the limiting groove, the hinge shaft is evenly spaced between the fixed end rod and the movable end rod, a hinge plate 1 is installed between the fixed end rod and the adjacent hinge shaft, and the hinge plate 1 is hinged to the fixed end rod and the hinge shaft respectively;

活动端杆和与其相邻的铰接轴之间安装有铰接板二,铰接板二分别与活动端杆、铰接轴铰接。A hinge plate 2 is installed between the movable end rod and the hinge shaft adjacent thereto, and the hinge plate 2 is hinged to the movable end rod and the hinge shaft respectively.

进一步地,所述测试面和工作面的距离大于工件完成后工作面到工件顶端的距离。Furthermore, the distance between the test surface and the working surface is greater than the distance from the working surface to the top of the workpiece after the workpiece is completed.

进一步地,所述固定端杆、活动端杆穿过限位槽延伸至推拉槽内,固定端干与推拉槽固定连接,外力作用下,活动端杆在推拉槽内移动,铰接连接的铰接板一和铰接板二为一组铰接板,红外接收板由多组铰接板组成。Furthermore, the fixed end rod and the movable end rod extend through the limiting groove into the push-pull groove, the fixed end rod is fixedly connected to the push-pull groove, and under the action of external force, the movable end rod moves in the push-pull groove, the hingedly connected hinged plate one and hinged plate two form a group of hinged plates, and the infrared receiving plate is composed of multiple groups of hinged plates.

进一步地,所述垂直滑块上设有垂直通槽,所述垂直通槽内对称设立有竖直轨道,竖直轨道上连接有连接块,旋转轴位于连接块之间,旋转轴与连接块转动连接,且旋转轴一端与电机连接,红外线束发生器安装在所述旋转轴上。Furthermore, a vertical through slot is provided on the vertical slider, vertical tracks are symmetrically arranged in the vertical through slot, connecting blocks are connected to the vertical tracks, a rotating shaft is located between the connecting blocks, the rotating shaft is rotatably connected to the connecting blocks, one end of the rotating shaft is connected to the motor, and an infrared beam generator is installed on the rotating shaft.

进一步地,所述连接块为电动滑块,垂直滑块在滑轨上移动时,对称设立的垂直滑块同向且同步移动,红外线束发生器和旋转轴之间连接有延伸部,延伸部一端与旋转轴固定连接,另一端与红外线束发生器固定连接,且所述红外线束发生器的底端面与延伸部的底端面之间的夹角大于90°。Furthermore, the connecting block is an electric slider, and when the vertical slider moves on the slide rail, the symmetrically set vertical sliders move in the same direction and synchronously, and an extension part is connected between the infrared beam generator and the rotating shaft, one end of the extension part is fixedly connected to the rotating shaft, and the other end is fixedly connected to the infrared beam generator, and the angle between the bottom end surface of the infrared beam generator and the bottom end surface of the extension part is greater than 90°.

进一步地,所述操作面板上设有程序显示屏、操作端、模拟显示端和时间显示端,操作端上设有多个按键,用于输入PLC程序,输入的PLC程序在程序显示屏上显示,所述红外线接收模块和模拟显示端通信地耦合,红外线束发生器发出的光束照射在红外线接收模块上,其光点坐标及运行轨迹显示在模拟显示端,模拟显示端上显示有模拟点,模拟点即为线束光点。Furthermore, the operation panel is provided with a program display screen, an operation terminal, a simulation display terminal and a time display terminal. The operation terminal is provided with a plurality of buttons for inputting the PLC program. The input PLC program is displayed on the program display screen. The infrared receiving module and the simulation display terminal are communicatively coupled. The light beam emitted by the infrared beam generator is irradiated on the infrared receiving module, and its light spot coordinates and running trajectory are displayed on the simulation display terminal. A simulation point is displayed on the simulation display terminal, and the simulation point is the beam light spot.

基于上述带有模拟对刀结构的数控滚齿机,本发明还提出了一种带有模拟对刀结构的数控滚齿机的对刀方法,包括以下步骤:Based on the above-mentioned CNC gear hobbing machine with a simulated tool setting structure, the present invention also proposes a tool setting method for a CNC gear hobbing machine with a simulated tool setting structure, comprising the following steps:

步骤一:通过伸缩气缸将活动端杆推至推拉槽一端,远离固定端杆,此时铰接板一和铰接板二为展平状态;Step 1: Push the movable end rod to one end of the push-pull groove and away from the fixed end rod through the telescopic cylinder. At this time, the hinged plate 1 and the hinged plate 2 are in a flattened state;

步骤二:红外线束发生器发出红外线光束,光束照在红外线接收板上,此时光束点坐标即为刀具坐标;Step 2: The infrared beam generator emits an infrared beam, which shines on the infrared receiving board. At this time, the coordinates of the beam point are the tool coordinates;

步骤三:模拟显示端上显示两个模拟点,分别为工件在工作面上的坐标、刀具投影在工作面上的坐标;Step 3: Two simulation points are displayed on the simulation display end, which are the coordinates of the workpiece on the working surface and the coordinates of the tool projected on the working surface;

步骤四:根据程序显示屏上的坐标,红外线束发生器移动,使红外线束发生器照射的光点坐标靠近另一模拟点,光束移动轨迹即为刀具实际移动轨迹;Step 4: According to the coordinates on the program display screen, the infrared beam generator moves so that the coordinates of the light spot irradiated by the infrared beam generator are close to another simulation point, and the beam movement trajectory is the actual tool movement trajectory;

步骤五:操作面板内的分析模块分析光束移动轨迹,并向控制模块发出信号;Step 5: The analysis module in the operation panel analyzes the movement trajectory of the light beam and sends a signal to the control module;

步骤六:若轨迹运行正确,则刀具运行,否则,刀具不动作。Step 6: If the trajectory runs correctly, the tool moves, otherwise, the tool does not move.

进一步地,步骤四中,气缸使垂直滑块在滑轨上移动,光束Y向移动;电机驱动旋转轴旋转,光束投射在红外接收板上的点X向移动;光束在移动位停留一段时间,模拟刀具实际下移至工件一侧所需的时间。Furthermore, in step four, the cylinder moves the vertical slider on the slide rail, and the light beam moves in the Y direction; the motor drives the rotating shaft to rotate, and the point where the light beam is projected on the infrared receiving plate moves in the X direction; the light beam stays in the moving position for a period of time, simulating the time required for the tool to actually move down to one side of the workpiece.

与现有技术相比,本发明的有益效果是:Compared with the prior art, the present invention has the following beneficial effects:

1.机座内安装有模拟轨迹结构,在刀具进行对刀之前,通过模拟轨迹结构先对刀具实际的运行轨迹进行模拟,若模拟轨迹正确,则刀具继续对刀,可以避免刀具对刀时与工件碰撞,导致工件或刀具的损坏,提高安全操作性,同时延长了刀具的使用寿命。1. A simulation trajectory structure is installed in the machine base. Before the tool is set, the actual running trajectory of the tool is simulated through the simulation trajectory structure. If the simulated trajectory is correct, the tool continues to be set, which can avoid the tool colliding with the workpiece during setting, causing damage to the workpiece or the tool, improve safety operation, and extend the service life of the tool.

2.在操作面板上设有模拟显示端,便于直观观察模拟运行轨迹,根据模拟后的对刀轨迹进行对刀,避免出现对刀失误,提高对刀的精度。2. An analog display terminal is provided on the operation panel, which is convenient for visually observing the simulated operation trajectory. The tool can be set according to the simulated tool setting trajectory to avoid tool setting errors and improve the accuracy of tool setting.

3.红外接收板设置成收放式,使用时展开、否则收起,延长红外接收板的使用寿命的同时,保证模拟运行轨迹的准确性。3. The infrared receiving board is set to be retractable, unfolded when in use and folded otherwise, which extends the service life of the infrared receiving board while ensuring the accuracy of the simulated running trajectory.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

为了更清楚地说明本发明实施例的技术方案,下面将对实施例描述所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

图1为本发明的机座主视图;FIG1 is a front view of a base of the present invention;

图2为本发明的旋转轴轴测图;FIG2 is an isometric view of the rotating shaft of the present invention;

图3为本发明的红外线束发生器主视图;FIG3 is a front view of the infrared beam generator of the present invention;

图4为本发明的红外线束放大图;FIG4 is an enlarged view of the infrared beam of the present invention;

图5为本发明的操作面板的主视图;FIG5 is a front view of the operation panel of the present invention;

图6为本发明的红外接收板俯视图;FIG6 is a top view of an infrared receiving board of the present invention;

图7为本发明的推拉槽主视图;FIG7 is a front view of the push-pull slot of the present invention;

图8为本发明的红外接收板右视图;FIG8 is a right side view of an infrared receiving board of the present invention;

图9为本发明的模块框图。FIG. 9 is a module block diagram of the present invention.

附图标记:100、机座;101、操作面板;102、开合门;103、加工腔;104、测试面;105、工作面;Reference numerals: 100, machine base; 101, operation panel; 102, opening and closing door; 103, processing chamber; 104, test surface; 105, working surface;

200、程序显示屏;201、操作端;202、模拟显示端;203、时间显示端;204、模拟点;205、分析模块;206、控制模块;200, program display screen; 201, operation terminal; 202, simulation display terminal; 203, time display terminal; 204, simulation point; 205, analysis module; 206, control module;

300、垂直滑块;301、滑轨;302、连接块;303、旋转轴;304、红外线接收模块;305、垂直通槽;306、竖直轨道;307、延伸部;308、红外线束发生器;309、补偿导轨;310、补偿气缸;300, vertical slider; 301, slide rail; 302, connection block; 303, rotation axis; 304, infrared receiving module; 305, vertical through slot; 306, vertical track; 307, extension part; 308, infrared beam generator; 309, compensation guide rail; 310, compensation cylinder;

400、推拉槽;401、限位槽;402、活动端杆;403、铰接板二;404、铰接轴;405、铰接板一;406、固定端杆;407、模拟框架。400, push-pull slot; 401, limit slot; 402, movable end rod; 403, hinged plate 2; 404, hinged axis; 405, hinged plate 1; 406, fixed end rod; 407, simulation frame.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

实施例1:Embodiment 1:

如图1所示,一种带有模拟对刀结构的数控滚齿机,包括机座100,机座100上设有操作面板101和开合门102,机座100内设有工作面105和测试面104,工作面105位于加工腔103上,用于承载工件装夹平台,测试面104位于工作面105上方,且测试面104位于一侧,为了使模拟对刀结构不干涉数控滚齿机内工件正常加工。As shown in FIG1 , a CNC gear hobbing machine with a simulated tool setting structure includes a machine base 100, on which an operation panel 101 and an opening and closing door 102 are provided. A working surface 105 and a test surface 104 are provided in the machine base 100. The working surface 105 is located on a processing cavity 103 and is used to carry a workpiece clamping platform. The test surface 104 is located above the working surface 105, and the test surface 104 is located on one side, so that the simulated tool setting structure does not interfere with the normal processing of the workpiece in the CNC gear hobbing machine.

同时,测试面104和工作面105的距离大于工件完成后工作面105到工件顶端的距离。Meanwhile, the distance between the test surface 104 and the working surface 105 is greater than the distance between the working surface 105 and the top of the workpiece after the workpiece is completed.

如图1-图3所示,为了避免实际对刀时,造成刀具或工件碰撞影响机床正常工作,因此在机座100内设有模拟轨迹结构,模拟轨迹结构包括红外线束发生器308和红外线接收模块304、模拟框架407,模拟框架407安装在测试面104上,安装时,模拟框架407位于工件装夹结构、刀具一侧,工件装夹结构及刀具多方位移动加工时,不会接触到模拟框架407。As shown in Figures 1 to 3, in order to avoid the collision of the tool or the workpiece during actual tool alignment, which may affect the normal operation of the machine tool, a simulation trajectory structure is provided in the machine base 100. The simulation trajectory structure includes an infrared beam generator 308, an infrared receiving module 304, and a simulation frame 407. The simulation frame 407 is installed on the test surface 104. When installed, the simulation frame 407 is located on one side of the workpiece clamping structure and the tool. The workpiece clamping structure and the tool will not contact the simulation frame 407 when the workpiece clamping structure and the tool are moved in multiple directions for processing.

采用上述技术方案,模拟轨迹结构根据输入刀具和工件在机座内的实际坐标模拟刀具位置移动,起安全保护作用,再根据模拟的运行轨迹进行刀具对刀,提高刀具对刀的准确性。By adopting the above technical solution, the simulation trajectory structure simulates the tool position movement according to the actual coordinates of the input tool and the workpiece in the machine base, which plays a safety protection role, and then performs tool setting according to the simulated operation trajectory to improve the accuracy of tool setting.

红外线束发生器308位于机座100内,根据输入的刀具在机座内的实际坐标和工件在机座内的实际坐标进行模拟运行轨迹,机座100内壁上安装有补偿导轨309,补偿导轨309上安装有滑轨301,补偿导轨309顶部安装有补偿气缸310,补偿气缸310底端与滑轨301连接,由于旋转轴303旋转,从而实现红外线束发生器308发出的光束的X向移动,此时,光束旋转后其最低点会下移一定距离,为了补偿下移的距离,通过补偿气缸301上拉滑轨301,保证最后光束点停留时间与刀具实际下移到工件一侧所需的时间相对应。The infrared beam generator 308 is located in the machine base 100, and simulates the running trajectory according to the input actual coordinates of the tool in the machine base and the actual coordinates of the workpiece in the machine base. A compensation guide rail 309 is installed on the inner wall of the machine base 100, and a slide rail 301 is installed on the compensation guide rail 309. A compensation cylinder 310 is installed on the top of the compensation guide rail 309, and the bottom end of the compensation cylinder 310 is connected to the slide rail 301. As the rotating shaft 303 rotates, the X-axis movement of the light beam emitted by the infrared beam generator 308 is realized. At this time, the lowest point of the light beam will move down a certain distance after rotation. In order to compensate for the downward distance, the slide rail 301 is pulled up by the compensation cylinder 301 to ensure that the final beam point residence time corresponds to the time required for the tool to actually move down to one side of the workpiece.

如图2所示,滑轨301上对称连接有垂直滑块300,且两个垂直滑块300同步、同向移动,模拟刀具的Y向移动;As shown in FIG. 2 , the slide rail 301 is symmetrically connected with vertical sliders 300 , and the two vertical sliders 300 move synchronously and in the same direction to simulate the Y-direction movement of the tool;

对称设立的垂直滑块300之间连接有旋转轴303,红外线束发生器308安装在旋转轴303上,且旋转轴303一端与电机连接,电机驱动旋转轴303旋转,则安装在旋转轴303上的红外线束发生器308的光束X向移动,即模拟刀具的X向移动;A rotating shaft 303 is connected between the symmetrically set vertical sliders 300, an infrared beam generator 308 is installed on the rotating shaft 303, and one end of the rotating shaft 303 is connected to a motor. When the motor drives the rotating shaft 303 to rotate, the light beam of the infrared beam generator 308 installed on the rotating shaft 303 moves in the X direction, that is, the X-direction movement of the tool is simulated;

如图5所示,操作面板101上设有时间显示端203,时间显示端203用于显示光束在定点停留的时间,即模拟刀具下移至工件一侧所需要的时间,从而模拟刀具的下移。As shown in FIG5 , a time display terminal 203 is provided on the operation panel 101 , and the time display terminal 203 is used to display the time the light beam stays at a fixed point, that is, the time required for the simulated tool to move down to one side of the workpiece, thereby simulating the downward movement of the tool.

为了实现光束移动模拟刀具移动,机座100内还设有红外线接收模块304,其用于接收红外线束发生器308发出的红外线,且显示红外线束轨迹。In order to realize the light beam movement simulating the tool movement, an infrared receiving module 304 is further provided in the machine base 100 , which is used to receive the infrared rays emitted by the infrared beam generator 308 and display the infrared beam trajectory.

如图2和图6所示,红外线接收模块304包括红外接收板,红外接收板内设有红外线接收器,用于接受红外线束发生器308发出的红外光束,红外线接收模块304安装在模拟框架407上,红外接收板的尺寸与工作面105的实际尺寸呈比例缩小。As shown in Figures 2 and 6, the infrared receiving module 304 includes an infrared receiving board, in which an infrared receiver is provided for receiving the infrared light beam emitted by the infrared beam generator 308. The infrared receiving module 304 is installed on the simulation frame 407, and the size of the infrared receiving board is proportionally reduced to the actual size of the working surface 105.

如图9所示,此时,红外接收板与刀具、工件装夹结构的控制模块206通信地耦合,且红外线接收模块304和控制模块206之间还连接有分析模块205,当红外接收板上的运行轨迹正确,则刀具正常对刀并完成后续操作。As shown in Figure 9, at this time, the infrared receiving board is communicatively coupled with the control module 206 of the tool and workpiece clamping structure, and an analysis module 205 is also connected between the infrared receiving module 304 and the control module 206. When the running trajectory on the infrared receiving board is correct, the tool is aligned normally and subsequent operations are completed.

操作面板101上设有程序显示屏200、操作端201,操作端201上设有多个按键,用于输入PLC程序,输入的PLC程序在程序显示屏200上显示。The operation panel 101 is provided with a program display screen 200 and an operation terminal 201 . The operation terminal 201 is provided with a plurality of buttons for inputting a PLC program. The input PLC program is displayed on the program display screen 200 .

根据输入的PLC程序,获取刀具移动轨迹中的坐标点,根据PLC程序中获取的坐标点,通过红外光束的移动进行模拟刀具的移动轨迹。According to the input PLC program, the coordinate points in the tool movement trajectory are obtained, and according to the coordinate points obtained in the PLC program, the tool movement trajectory is simulated by moving the infrared light beam.

由于现有的机床对刀结构中,输入程序后,刀具即进行对刀,此时若输入程序有误,则刀具容易撞击工件,导致刀具损坏或工件磨损,因此通过在实际对刀前,对刀具的运动轨迹进行模拟,以便发现程序中的错误并及时修改,从而保证对刀的准确。In the existing tool setting structure of machine tools, the tool is set immediately after the program is input. If the input program is wrong, the tool is likely to hit the workpiece, causing tool damage or workpiece wear. Therefore, before the actual tool setting, the tool motion trajectory is simulated to detect errors in the program and modify them in time, thereby ensuring the accuracy of tool setting.

基于上述带有模拟对刀结构的数控滚齿机,本发明还提供了一种带有模拟对刀结构的数控滚齿机的对刀方法,包括以下步骤:Based on the above-mentioned CNC gear hobbing machine with a simulated tool setting structure, the present invention also provides a tool setting method for a CNC gear hobbing machine with a simulated tool setting structure, comprising the following steps:

初始位置红外接收板上,工作坐标为定点坐标,刀具的坐标是可变化的;On the infrared receiving board at the initial position, the working coordinates are fixed-point coordinates, and the coordinates of the tool are variable;

机座100内工件的实际位置移动至合适加工位,此时红外线束发生器308根据程序显示屏200内坐标进行模拟移动;The actual position of the workpiece in the machine base 100 is moved to a suitable processing position, and the infrared beam generator 308 performs simulated movement according to the coordinates in the program display screen 200;

红外线束发生器308发出红外线光束,光束照在红外线接收板上,此时的光束点为未移动的刀具的坐标,位于滑轨301一端的气缸使垂直滑块300在滑轨301上移动,光束Y向移动;The infrared beam generator 308 emits an infrared beam, which shines on the infrared receiving plate. The beam point at this time is the coordinate of the tool that has not moved. The cylinder located at one end of the slide rail 301 moves the vertical slider 300 on the slide rail 301, and the beam moves in the Y direction;

电机驱动旋转轴303旋转,光束投射在红外接收板上的点X向移动;The motor drives the rotating shaft 303 to rotate, and the point where the light beam is projected on the infrared receiving plate moves in the X direction;

光束停留一段时间,红外接收板向分析模块205发出信号,分析模块205分析轨迹运行是否正确,若指令正确,控制模块206发出信号,此时机座内的刀具正常运动,否则,刀具不动作。The light beam stays for a period of time, and the infrared receiving board sends a signal to the analysis module 205. The analysis module 205 analyzes whether the trajectory operation is correct. If the instruction is correct, the control module 206 sends a signal, and the tool in the machine base moves normally. Otherwise, the tool does not move.

实施例二Embodiment 2

在上述实施例一的基础上,为了进一步直观看出对刀轨迹,如图5所示,操作面板101上还设有模拟显示端202,红外线接收模块304和模拟显示端202通信地耦合。On the basis of the above-mentioned first embodiment, in order to further visually see the tool setting trajectory, as shown in FIG5 , an analog display terminal 202 is further provided on the operation panel 101 , and an infrared receiving module 304 is communicatively coupled to the analog display terminal 202 .

红外线束发生器308发出的光束照射在红外线接收模块304上,其光点坐标及运行轨迹显示在模拟显示端202,模拟显示端202上显示有模拟点204,模拟点204即为线束光点,模拟显示端202上两个模拟点,分别对应工件在实际工作面上的坐标、刀具投影在工作面上的坐标。The light beam emitted by the infrared beam generator 308 is irradiated on the infrared receiving module 304, and its light spot coordinates and running trajectory are displayed on the simulation display end 202. A simulation point 204 is displayed on the simulation display end 202. The simulation point 204 is the beam light spot. The two simulation points on the simulation display end 202 correspond to the coordinates of the workpiece on the actual working surface and the coordinates of the tool projected on the working surface, respectively.

工作时,光束的移动轨迹显示在模拟显示端202,便于操作人员及时了解模拟运行情况,以便后期正确对刀。During operation, the moving track of the light beam is displayed on the simulation display terminal 202, so that the operator can understand the simulation operation status in time and make correct tool setting at a later time.

本实施例中其他部件及原理与实施例一相同。The other components and principles of this embodiment are the same as those of the first embodiment.

实施例三Embodiment 3

在上述实施例二的基础上,为了进一步保护红外接收板,延长其使用寿命,提高模拟轨迹的准确性,如图6-图8所示,红外线接收模块304安装在模拟框架407上,红外接收板设置成可折叠式,模拟动作完成后,即收起红外接收板,此时加工产生的碎屑不会飞溅在红外接收板上,影响下次模拟工序的进行。On the basis of the above-mentioned embodiment 2, in order to further protect the infrared receiving board, extend its service life, and improve the accuracy of the simulation trajectory, as shown in Figures 6-8, the infrared receiving module 304 is installed on the simulation frame 407, and the infrared receiving board is configured to be foldable. After the simulation action is completed, the infrared receiving board is folded. At this time, the debris generated by the processing will not splash on the infrared receiving board, affecting the next simulation process.

模拟框架407上设有限位槽401和推拉槽400,限位槽401用于红外接收板的收放,推拉槽400用于活动端杆402的移动,红外接收板位于限位槽401内,限位槽401内设有固定端杆406、活动端杆402、铰接轴404,固定端杆406、活动端杆402位于限位槽401两端,铰接轴404间隔均匀布设在固定端杆406和活动端杆402之间,固定端杆406和与其相邻的铰接轴404之间安装有铰接板一405,铰接板一405分别与固定端杆406和铰接轴404铰接;The simulation frame 407 is provided with a limit groove 401 and a push-pull groove 400, the limit groove 401 is used for the retraction and extension of the infrared receiving plate, and the push-pull groove 400 is used for the movement of the movable end rod 402, the infrared receiving plate is located in the limit groove 401, and a fixed end rod 406, a movable end rod 402, and a hinge shaft 404 are provided in the limit groove 401, the fixed end rod 406 and the movable end rod 402 are located at both ends of the limit groove 401, and the hinge shaft 404 is evenly spaced between the fixed end rod 406 and the movable end rod 402, and a hinge plate 405 is installed between the fixed end rod 406 and the adjacent hinge shaft 404, and the hinge plate 405 is hinged to the fixed end rod 406 and the hinge shaft 404 respectively;

活动端杆402和与其相邻的铰接轴404之间安装有铰接板二403,铰接板二403分别与活动端杆402、铰接轴404铰接,通过活动端杆402的移动,实现红外接收板的收放。A hinge plate 2 403 is installed between the movable end rod 402 and the hinge shaft 404 adjacent thereto. The hinge plate 2 403 is hinged to the movable end rod 402 and the hinge shaft 404 respectively. The infrared receiving plate can be retracted and extended by moving the movable end rod 402 .

固定端杆406、活动端杆402穿过限位槽401延伸至推拉槽400内,固定端干406与推拉槽400固定连接,外力作用下,活动端杆402在推拉槽400内移动,铰接连接的铰接板一405和铰接板二403为一组铰接板,红外接收板由多组铰接板组成。The fixed end rod 406 and the movable end rod 402 pass through the limiting groove 401 and extend into the push-pull groove 400. The fixed end rod 406 is fixedly connected to the push-pull groove 400. Under the action of external force, the movable end rod 402 moves in the push-pull groove 400. The hingedly connected hinged plate 1 405 and hinged plate 2 403 form a group of hinged plates, and the infrared receiving plate is composed of multiple groups of hinged plates.

工作时,需要模拟轨迹,则固定端杆406位于推拉槽400一端,活动端杆402位于推拉槽400另一端,此时红外接收板处于展开状态;When working, if a simulation track is needed, the fixed end rod 406 is located at one end of the push-pull slot 400, and the movable end rod 402 is located at the other end of the push-pull slot 400. At this time, the infrared receiving plate is in an unfolded state;

工件实际加工时,活动端杆402位于固定端杆406一侧,且两者之间距离最短,此时红外接收板处于收起状态。When the workpiece is actually processed, the movable end rod 402 is located on one side of the fixed end rod 406, and the distance between the two is the shortest. At this time, the infrared receiving plate is in a retracted state.

本实施例中其他部件及原理与实施例二相同。The other components and principles of this embodiment are the same as those of the second embodiment.

实施例四Embodiment 4

在上述实施例三的基础上,如图3所示,为了进一步保证模拟刀具下移动作的准确性,垂直滑块300上设有垂直通槽305,垂直通槽305内对称设立有竖直轨道306,竖直轨道306上连接有连接块302,旋转轴303位于连接块302之间,旋转轴303与连接块302转动连接,红外线束发生器308安装在旋转轴303上。On the basis of the above-mentioned embodiment three, as shown in Figure 3, in order to further ensure the accuracy of the simulated downward movement of the tool, a vertical through groove 305 is provided on the vertical slider 300, and vertical rails 306 are symmetrically set up in the vertical through groove 305. The vertical rails 306 are connected to connecting blocks 302, and the rotating shaft 303 is located between the connecting blocks 302. The rotating shaft 303 is rotatably connected to the connecting blocks 302, and the infrared beam generator 308 is installed on the rotating shaft 303.

连接块302为电动滑块,垂直滑块300在滑轨301上移动时,即模拟刀具下移动作。The connecting block 302 is an electric slider. When the vertical slider 300 moves on the slide rail 301, it simulates the downward movement of the tool.

如图4所示,为了扩大光束X向移动的范围,红外线束发生器308和旋转轴303之间连接有延伸部307,延伸部307一端与旋转轴303固定连接,另一端与红外线束发生器308固定连接,且红外线束发生器308的底端面与延伸部307的底端面之间的夹角大于90°。As shown in FIG4 , in order to expand the range of movement of the light beam in the X direction, an extension portion 307 is connected between the infrared beam generator 308 and the rotating shaft 303, one end of the extension portion 307 is fixedly connected to the rotating shaft 303, and the other end is fixedly connected to the infrared beam generator 308, and the angle between the bottom end surface of the infrared beam generator 308 and the bottom end surface of the extension portion 307 is greater than 90°.

本实施例中其他部件及原理与实施例三相同。The other components and principles of this embodiment are the same as those of the third embodiment.

以上公开的本发明优选实施例只是用于帮助阐述本发明。优选实施例并没有详尽叙述所有的细节,也不限制该发明仅为的具体实施方式。显然,根据本说明书的内容,可作很多的修改和变化。本说明书选取并具体描述这些实施例,是为了更好地解释本发明的原理和实际应用,从而使所属技术领域技术人员能很好地理解和利用本发明。本发明仅受权利要求书及其全部范围和等效物的限制。The preferred embodiments of the present invention disclosed above are only used to help explain the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to only specific implementation methods. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims (10)

1.一种带有模拟对刀结构的数控滚齿机,包括机座,机座上设有操作面板和开合门,机座内设有工作面,工作面位于加工腔上,用于承载工件装夹平台,其特征在于,机座内安装有模拟轨迹结构,所述模拟轨迹结构包括红外线束发生器和红外线接收模块,模拟轨迹结构位于机座内一侧;红外线束发生器位于机座内,所述机座内壁上安装有补偿导轨,补偿导轨上安装有滑轨,补偿导轨顶部安装有补偿气缸,补偿气缸底端与滑轨连接,滑轨上对称连接有垂直滑块,对称设立的垂直滑块之间连接有旋转轴,所述红外线束发生器安装在旋转轴上,根据输入的刀具在机座内的实际坐标和工件在机座内的实际坐标的实际坐标进行模拟运行轨迹;红外线接收模块用于接收红外线束发生器发出的红外线,且显示红外线束轨迹。1. A CNC gear hobbing machine with a simulated tool setting structure, comprising a machine base, an operation panel and an opening and closing door are provided on the machine base, a working surface is provided in the machine base, the working surface is located on the processing cavity and is used to carry a workpiece clamping platform, and is characterized in that a simulated trajectory structure is installed in the machine base, the simulated trajectory structure comprises an infrared beam generator and an infrared receiving module, and the simulated trajectory structure is located on one side of the machine base; the infrared beam generator is located in the machine base, a compensation guide rail is installed on the inner wall of the machine base, a slide rail is installed on the compensation guide rail, a compensation cylinder is installed on the top of the compensation guide rail, the bottom end of the compensation cylinder is connected to the slide rail, vertical sliders are symmetrically connected to the slide rail, a rotating shaft is connected between the symmetrically set vertical sliders, the infrared beam generator is installed on the rotating shaft, and a simulated running trajectory is performed according to the actual coordinates of the input tool in the machine base and the actual coordinates of the workpiece in the machine base; the infrared receiving module is used to receive infrared rays emitted by the infrared beam generator and display the infrared beam trajectory. 2.根据权利要求1所述的带有模拟对刀结构的数控滚齿机,其特征在于,所述红外线接收模块包括红外接收板,红外接收板内设有红外线接收器。2. The CNC gear hobbing machine with a simulated tool setting structure according to claim 1 is characterized in that the infrared receiving module includes an infrared receiving board, and an infrared receiver is provided in the infrared receiving board. 3.根据权利要求1所述的带有模拟对刀结构的数控滚齿机,其特征在于,所述机座内设有测试面,测试面位于所述工作面上方,测试面处安装有模拟框架,模拟框架位于工件装夹结构、刀具一侧,红外线接收模块安装在模拟框架上,所述模拟框架上设有限位槽和推拉槽,红外接收板位于限位槽内,所述限位槽内设有固定端杆、活动端杆、铰接轴,所述固定端杆、活动端杆位于限位槽两端,铰接轴间隔均匀布设在固定端杆和活动端杆之间,固定端杆和与其相邻的铰接轴之间安装有铰接板一,铰接板一分别与固定端杆和铰接轴铰接;3. The CNC gear hobbing machine with a simulated tool setting structure according to claim 1 is characterized in that a test surface is provided in the machine base, the test surface is located above the working surface, a simulation frame is installed at the test surface, the simulation frame is located on the workpiece clamping structure and one side of the tool, an infrared receiving module is installed on the simulation frame, a limiting groove and a push-pull groove are provided on the simulation frame, an infrared receiving plate is located in the limiting groove, a fixed end rod, a movable end rod and an articulated shaft are provided in the limiting groove, the fixed end rod and the movable end rod are located at both ends of the limiting groove, the articulated shafts are evenly spaced between the fixed end rod and the movable end rod, a hinge plate 1 is installed between the fixed end rod and the adjacent articulated shaft, and the hinge plate 1 is hinged to the fixed end rod and the articulated shaft respectively; 活动端杆和与其相邻的铰接轴之间安装有铰接板二,铰接板二分别与活动端杆、铰接轴铰接。A hinge plate 2 is installed between the movable end rod and the hinge shaft adjacent thereto, and the hinge plate 2 is hinged to the movable end rod and the hinge shaft respectively. 4.根据权利要求3所述的带有模拟对刀结构的数控滚齿机,其特征在于,所述测试面和工作面的距离大于工件完成后工作面到工件顶端的距离。4. The CNC gear hobbing machine with a simulated tool setting structure according to claim 3 is characterized in that the distance between the test surface and the working surface is greater than the distance from the working surface to the top of the workpiece after the workpiece is completed. 5.根据权利要求3所述的带有模拟对刀结构的数控滚齿机,其特征在于,所述固定端杆、活动端杆穿过限位槽延伸至推拉槽内,固定端干与推拉槽固定连接,外力作用下,活动端杆在推拉槽内移动,铰接连接的铰接板一和铰接板二为一组铰接板,红外接收板由多组铰接板组成。5. The CNC gear hobbing machine with a simulated tool setting structure according to claim 3 is characterized in that the fixed end rod and the movable end rod extend through the limiting groove to the push-pull groove, the fixed end rod is fixedly connected to the push-pull groove, and under the action of external force, the movable end rod moves in the push-pull groove, the hingedly connected hinged plate one and hinged plate two form a group of hinged plates, and the infrared receiving plate is composed of multiple groups of hinged plates. 6.根据权利要求1所述的带有模拟对刀结构的数控滚齿机,其特征在于,所述垂直滑块上设有垂直通槽,所述垂直通槽内对称设立有竖直轨道,竖直轨道上连接有连接块,旋转轴位于连接块之间,旋转轴与连接块转动连接,且旋转轴一端与电机连接,红外线束发生器安装在所述旋转轴上。6. The CNC gear hobbing machine with a simulated tool setting structure according to claim 1 is characterized in that a vertical through groove is provided on the vertical slider, vertical tracks are symmetrically arranged in the vertical through groove, connecting blocks are connected to the vertical tracks, the rotating shaft is located between the connecting blocks, the rotating shaft is rotatably connected to the connecting blocks, and one end of the rotating shaft is connected to the motor, and an infrared beam generator is installed on the rotating shaft. 7.根据权利要求6所述的带有模拟对刀结构的数控滚齿机,其特征在于,所述连接块为电动滑块,垂直滑块在滑轨上移动时,对称设立的垂直滑块同向且同步移动,红外线束发生器和旋转轴之间连接有延伸部,延伸部一端与旋转轴固定连接,另一端与红外线束发生器固定连接,且所述红外线束发生器的底端面与延伸部的底端面之间的夹角大于90°。7. According to claim 6, the CNC gear hobbing machine with a simulated tool setting structure is characterized in that the connecting block is an electric slider, and when the vertical slider moves on the slide rail, the symmetrically set vertical sliders move in the same direction and synchronously, and an extension part is connected between the infrared beam generator and the rotating shaft, one end of the extension part is fixedly connected to the rotating shaft, and the other end is fixedly connected to the infrared beam generator, and the angle between the bottom end surface of the infrared beam generator and the bottom end surface of the extension part is greater than 90°. 8.根据权利要求1所述的带有模拟对刀结构的数控滚齿机,其特征在于,所述操作面板上设有程序显示屏、操作端、模拟显示端和时间显示端,操作端上设有多个按键,用于输入PLC程序,输入的PLC程序在程序显示屏上显示,所述红外线接收模块和模拟显示端通信地耦合,红外线束发生器发出的光束照射在红外线接收模块上,其光点坐标及运行轨迹显示在模拟显示端,模拟显示端上显示有模拟点,模拟点即为线束光点。8. The CNC gear hobbing machine with a simulated tool setting structure according to claim 1 is characterized in that the operation panel is provided with a program display screen, an operation terminal, a simulation display terminal and a time display terminal, the operation terminal is provided with a plurality of buttons for inputting a PLC program, and the input PLC program is displayed on the program display screen, the infrared receiving module and the simulation display terminal are communicatively coupled, the light beam emitted by the infrared beam generator is irradiated on the infrared receiving module, and its light spot coordinates and running trajectory are displayed on the simulation display terminal, and a simulation point is displayed on the simulation display terminal, and the simulation point is the beam light spot. 9.一种使用如权利要求1-8中任意一项所述带有模拟对刀结构的数控滚齿机的对刀方法,包括以下步骤:9. A tool setting method using a CNC gear hobbing machine with a simulated tool setting structure as claimed in any one of claims 1 to 8, comprising the following steps: 步骤一:通过伸缩气缸将活动端杆推至推拉槽一端,远离固定端杆,此时铰接板一和铰接板二为展平状态;Step 1: Push the movable end rod to one end of the push-pull slot and away from the fixed end rod through the telescopic cylinder. At this time, the hinged plate 1 and the hinged plate 2 are in a flattened state; 步骤二:红外线束发生器发出红外线光束,光束照在红外线接收板上,此时光束点坐标即为刀具坐标;Step 2: The infrared beam generator emits an infrared beam, which shines on the infrared receiving board. At this time, the coordinates of the beam point are the tool coordinates; 步骤三:模拟显示端上显示两个模拟点,分别为工件在工作面上的坐标、刀具投影在工作面上的坐标;Step 3: Two simulation points are displayed on the simulation display end, which are the coordinates of the workpiece on the working surface and the coordinates of the tool projected on the working surface; 步骤四:根据程序显示屏上的坐标,红外线束发生器移动,使红外线束发生器照射的光点坐标靠近另一模拟点,光束移动轨迹即为刀具实际移动轨迹;Step 4: According to the coordinates on the program display screen, the infrared beam generator moves so that the coordinates of the light spot irradiated by the infrared beam generator are close to another simulation point, and the beam movement trajectory is the actual tool movement trajectory; 步骤五:操作面板内的分析模块分析光束移动轨迹,并向控制模块发出信号;Step 5: The analysis module in the operation panel analyzes the movement trajectory of the light beam and sends a signal to the control module; 步骤六:若轨迹运行正确,则刀具运行,否则,刀具不动作。Step 6: If the trajectory runs correctly, the tool moves, otherwise, the tool does not move. 10.根据权利要求9所述的带有模拟对刀结构的数控滚齿机的对刀方法,其特征在于,10. The tool setting method of a CNC gear hobbing machine with a simulated tool setting structure according to claim 9, characterized in that: 步骤四中,气缸使垂直滑块在滑轨上移动,光束Y向移动;电机驱动旋转In step 4, the cylinder moves the vertical slider on the slide rail, and the light beam moves in the Y direction; the motor drives the rotation 轴旋转,光束投射在红外接收板上的点X向移动;光束在移动位停留一段时间,The axis rotates, and the point where the light beam is projected on the infrared receiving board moves in the X direction; the light beam stays at the moving position for a period of time. 模拟刀具实际下移至工件一侧所需的时间。Simulates the time required for the tool to actually move down to one side of the workpiece.
CN202310014150.7A 2023-01-05 2023-01-05 A CNC gear hobbing machine with simulated tool setting structure and tool setting method thereof Pending CN117817054A (en)

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