CN117803637B - Hydraulic lifting system for engineering of self-adjusting point position - Google Patents
Hydraulic lifting system for engineering of self-adjusting point position Download PDFInfo
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- CN117803637B CN117803637B CN202410217076.3A CN202410217076A CN117803637B CN 117803637 B CN117803637 B CN 117803637B CN 202410217076 A CN202410217076 A CN 202410217076A CN 117803637 B CN117803637 B CN 117803637B
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B21/00—Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
- F15B21/08—Servomotor systems incorporating electrically operated control means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F11/00—Lifting devices specially adapted for particular uses not otherwise provided for
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B19/00—Testing; Calibrating; Fault detection or monitoring; Simulation or modelling of fluid-pressure systems or apparatus not otherwise provided for
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B20/00—Safety arrangements for fluid actuator systems; Applications of safety devices in fluid actuator systems; Emergency measures for fluid actuator systems
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Abstract
Description
技术领域Technical Field
本发明属于液压设备领域,具体涉及一种自调节点位的工程用液压升降系统。The invention belongs to the field of hydraulic equipment, and in particular relates to an engineering hydraulic lifting system with self-adjusting points.
背景技术Background technique
在工程建设领域,装配式建筑正在日益兴起;各种预制件的现场装配大量替代了构件的现场浇筑,这可以大幅降低工程项目的建设成本并提高建设效率。在装配式工艺中,需要使用大型吊装机械和液压升降机械。现有建筑工程项目中进行构件顶升作业时,通常需要进行液压系统预装,预装的液压设备在实际作业过程中将无法进行移动,也无法临时增加液压设备的数量。这导致在工程作业过程,液压升降系统的支撑点位和载荷等在无法根据工程现场的需求进行灵活调整,进而限制了液压设备在装配式建筑工程中的应用。In the field of engineering construction, prefabricated buildings are becoming increasingly popular; the on-site assembly of various prefabricated parts has largely replaced the on-site casting of components, which can greatly reduce the construction cost of engineering projects and improve construction efficiency. In the prefabricated process, large-scale hoisting machinery and hydraulic lifting machinery are required. When lifting components in existing construction projects, it is usually necessary to pre-install the hydraulic system. The pre-installed hydraulic equipment will not be able to move during the actual operation, and the number of hydraulic equipment cannot be temporarily increased. This results in the inability to flexibly adjust the support points and loads of the hydraulic lifting system according to the needs of the engineering site during the engineering operation process, which in turn limits the application of hydraulic equipment in prefabricated construction projects.
发明内容Summary of the invention
为了解决现有液压设备无法在使用过程中根据工程现场的需求进行灵活调整的问题,本发明提供一种自调节点位的工程用液压升降系统。In order to solve the problem that the existing hydraulic equipment cannot be flexibly adjusted according to the needs of the engineering site during use, the present invention provides a hydraulic lifting system for engineering with self-adjusting points.
本发明采用以下技术方案实现:The present invention is implemented by the following technical solutions:
一种自调节点位的工程用液压升降系统,其包括多个液压缸和一个液压控制系统,以及一个调节组件。液压控制系统与液压缸连通,用于控制各个液压缸伸缩;调节组件用于调整其上安装各个液压缸的空间布局。调节组件包括一个基座、多个滑体、多个转接板以及一个控制器。A self-adjusting hydraulic lifting system for engineering use, comprising a plurality of hydraulic cylinders, a hydraulic control system, and an adjusting component. The hydraulic control system is connected to the hydraulic cylinders and is used to control the extension and retraction of each hydraulic cylinder; the adjusting component is used to adjust the spatial layout of each hydraulic cylinder installed thereon. The adjusting component comprises a base, a plurality of slides, a plurality of adapter plates, and a controller.
基座包括底盘、转台和环形导轨。转台位于底盘的中心;环形导轨同心设置在转台的外周。转台能够相对底盘自旋且其上还设有一个竖直朝上的拨杆。The base includes a chassis, a turntable and an annular guide rail. The turntable is located at the center of the chassis; the annular guide rail is concentrically arranged on the outer periphery of the turntable. The turntable can rotate relative to the chassis and is also provided with a vertical upward lever.
每个滑体中包括第一滑块和线性执行器。第一滑块抱夹在环形导轨上并能够沿环形导轨移动。线性执行器包括直线导轨和第二滑块,线性执行器中的直线导轨水平安装在第一滑块上并沿环形导轨的径向延伸。第二滑块能够在直线导轨上沿环形导轨的径向往复移动。Each slide body includes a first slider and a linear actuator. The first slider is clamped on the annular guide rail and can move along the annular guide rail. The linear actuator includes a linear guide rail and a second slider. The linear guide rail in the linear actuator is horizontally mounted on the first slider and extends radially along the annular guide rail. The second slider can reciprocate on the linear guide rail along the radial direction of the annular guide rail.
转接板采用Z型折弯板;各个转接板沿环形导轨的径向布置,转接板中较低的台阶面固定在第二滑块上,较高的台阶面向外伸出。转接板中较低的台阶面的端部设有与拨杆相配合的缺口;较高的台阶面中设有用于安装液压缸的通孔。The adapter plate is a Z-shaped bending plate; each adapter plate is arranged along the radial direction of the annular guide rail, the lower step surface of the adapter plate is fixed on the second slider, and the higher step surface extends outward. The end of the lower step surface of the adapter plate is provided with a notch that matches the lever; the higher step surface is provided with a through hole for installing the hydraulic cylinder.
控制器与液压控制系统、转台和线性执行器电连接。控制器用于先根据当前液压缸的点位布局与接收到的目标点位布局的差异自动生成各个液压缸的状态调整策略。然后分别通过液压控制系统驱动指定的液压缸伸缩以调整液压升降系统中参与作业的液压缸的数量;协同线性执行器和转台调整参与作业的液压缸相对基准方向的夹角;以及通过线性执行器调整参与作业的液压缸与底盘中心间的距离。The controller is electrically connected to the hydraulic control system, the turntable and the linear actuator. The controller is used to automatically generate a state adjustment strategy for each hydraulic cylinder according to the difference between the current hydraulic cylinder point layout and the received target point layout. Then, the hydraulic control system is used to drive the designated hydraulic cylinders to extend and retract to adjust the number of hydraulic cylinders involved in the hydraulic lifting system; coordinate the linear actuator and the turntable to adjust the angle of the hydraulic cylinders involved in the operation relative to the reference direction; and adjust the distance between the hydraulic cylinders involved in the operation and the center of the chassis through the linear actuator.
作为本发明进一步的改进,控制器中预设多种典型的点位布局图,以及任意两种点位布局图的切换规则表;进而支持通过查表生成液压缸的状态调整策略。As a further improvement of the present invention, a plurality of typical point layout diagrams and a switching rule table of any two point layout diagrams are preset in the controller; thereby supporting the generation of a state adjustment strategy of the hydraulic cylinder by table lookup.
作为本发明进一步的改进,调节组件中的滑体和液压缸一一对应,且环形导轨上预安装的滑体和液压缸的数量等于当前工程作业所需的最大支撑点位数量。As a further improvement of the present invention, the slides and hydraulic cylinders in the adjustment assembly correspond one to one, and the number of slides and hydraulic cylinders pre-installed on the annular guide rail is equal to the maximum number of support points required for the current engineering operation.
作为本发明进一步的改进,控制器调整任意液压缸相对基准方向的方位角的策略如下:As a further improvement of the present invention, the strategy of the controller to adjust the azimuth angle of any hydraulic cylinder relative to the reference direction is as follows:
先控制液压缸回缩退出作业;再控制转台转动,使得其上的拨杆与对应滑体上的转接板位置对应;然后控制线性执行器中的第二滑块向靠近转台一侧滑动,使得转接板上的缺口与所述拨杆卡接;接着控制所述转台转动进而驱动滑体与液压缸的组合体达到预设方位;最后控制线性执行器中的第二滑块向远离转台一侧滑动,以使得拨杆与缺口脱离。First, the hydraulic cylinder is controlled to retract and exit the operation; then the turntable is controlled to rotate so that the lever thereon corresponds to the position of the adapter plate on the corresponding sliding body; then the second slider in the linear actuator is controlled to slide toward the side close to the turntable so that the notch on the adapter plate engages with the lever; then the turntable is controlled to rotate to drive the combination of the sliding body and the hydraulic cylinder to reach a preset position; finally, the second slider in the linear actuator is controlled to slide toward the side away from the turntable so that the lever is disengaged from the notch.
作为本发明进一步的改进,控制器调整液压缸的点位布局时,先执行角度调整再进行距离调整。当任意液压油缸布局调整后与底盘中心的距离扩大时,则驱动线性执行器中第二滑块向远离转台一侧移动,反之则向靠近转台一侧移动。As a further improvement of the present invention, when the controller adjusts the point layout of the hydraulic cylinder, the angle adjustment is performed first and then the distance adjustment is performed. When the distance between any hydraulic cylinder and the center of the chassis increases after the layout adjustment, the second slider in the linear actuator is driven to move away from the turntable, and vice versa. Move to the side close to the turntable.
作为本发明进一步的改进,液压缸采用双头气缸;双头气缸具有一个缸体,以及位于缸体两端的两个伸缩杆;两个伸缩杆沿缸体两侧同步伸缩运动。As a further improvement of the present invention, the hydraulic cylinder adopts a double-headed cylinder; the double-headed cylinder has a cylinder body and two telescopic rods located at both ends of the cylinder body; the two telescopic rods move synchronously and telescopically along both sides of the cylinder body.
作为本发明进一步的改进,线性执行器采用滑动丝杠、气缸、电缸、电动滑台或其他任意一种能够实现直线往复运动的驱动机构。As a further improvement of the present invention, the linear actuator adopts a sliding screw, a cylinder, an electric cylinder, an electric slide or any other driving mechanism capable of realizing linear reciprocating motion.
作为本发明进一步的改进,基座上靠近环形导轨处还均布有多个电动插锁,第一滑块上设置有锁孔。电动插锁中具有可伸缩的锁舌,进而实现在第一滑块到达预设位置时对其进行锁定。As a further improvement of the present invention, a plurality of electric mortise locks are evenly distributed on the base near the annular guide rail, and a lock hole is provided on the first slider. The electric mortise lock has a retractable lock tongue, thereby locking the first slider when it reaches a preset position.
作为本发明进一步的改进,转台采用伺服电机或步进电机驱动。As a further improvement of the present invention, the turntable is driven by a servo motor or a stepper motor.
作为本发明进一步的改进,基座上设有多个位置传感器;位置传感器沿一个与环形导轨同心的环形区域均匀分布,进而用于检测各个滑体的空间位置。各个位置传感器与控制器电连接。As a further improvement of the present invention, a plurality of position sensors are arranged on the base; the position sensors are evenly distributed along an annular area concentric with the annular guide rail, and are used to detect the spatial position of each sliding body. Each position sensor is electrically connected to the controller.
本发明提供的技术方案,具有如下有益效果:The technical solution provided by the present invention has the following beneficial effects:
本发明提供的自调节点位的工程用液压升降系统将液压缸安装在一个全新设计的调节组件中。该调节组件可以采用转台和线性执行器实现将液压缸的空间位置在底盘所在平面进行任意调整。利用本发明提供的液压升降系统后,工程技术人员可以在作业过程中根据现场的需求对使用的液压缸的数量和位置进行灵活调整,以适应装配式工程的建设要求。The self-adjusting point engineering hydraulic lifting system provided by the present invention installs the hydraulic cylinder in a newly designed adjustment component. The adjustment component can use a turntable and a linear actuator to arbitrarily adjust the spatial position of the hydraulic cylinder on the plane where the chassis is located. After using the hydraulic lifting system provided by the present invention, engineering technicians can flexibly adjust the number and position of the hydraulic cylinders used according to the needs of the site during the operation to meet the construction requirements of the prefabricated project.
本发明结合设计出液压升降系统的硬件结构,还对液压缸数量和位置调整过程中的设备运行策略进行优化,进而实现通过控制器自动生成不同点位布局的状态调整策略,并实现对各类电控组件的运行状态进行自动控制,实现液压缸的空间布局的自动调整和远程操纵。这在大部分的狭小作业空间或预埋空间中非常具有实用性,可以克服传统设备无法进行过程调节的弊端。The present invention combines the hardware structure of the hydraulic lifting system with the design, and also optimizes the equipment operation strategy during the adjustment of the number and position of the hydraulic cylinders, thereby realizing the state adjustment strategy of the layout of different points automatically generated by the controller, and realizing the automatic control of the operation state of various electronic control components, and realizing the automatic adjustment and remote control of the spatial layout of the hydraulic cylinders. This is very practical in most small working spaces or pre-buried spaces, and can overcome the disadvantage that traditional equipment cannot perform process adjustment.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明提供的自调节点位的工程用液压升降系统中调节组件和液压缸部分的结构示意图。FIG1 is a schematic diagram of the structure of the adjustment assembly and the hydraulic cylinder part of the engineering hydraulic lifting system with self-adjusting points provided by the present invention.
图2为本发明实施例1的自调节点位的工程用液压升降系统中基座部分的结构示意图。FIG. 2 is a schematic structural diagram of the base portion of the engineering hydraulic lifting system with self-adjusting points according to Example 1 of the present invention.
图3为本发明实施例1的调节组件中滑体与基座的装配示意图。FIG3 is a schematic diagram of the assembly of the slide body and the base in the adjustment assembly of Example 1 of the present invention.
图4为本发明实施例1的自调节点位的工程用液压升降系统中采用的转接板的结构示意图。FIG. 4 is a schematic diagram of the structure of the adapter plate used in the engineering hydraulic lifting system with self-adjusting points according to Example 1 of the present invention.
图5为本发明实施例1的自调节点位的工程用液压升降系统中控制器与其它电控组件的模块连接示意图。5 is a schematic diagram of the module connection between the controller and other electronic control components in the engineering hydraulic lifting system with self-adjusting points according to Example 1 of the present invention.
图6为一个典型的液压缸位置调整案例中的点位布局图。Figure 6 is a point layout diagram for a typical hydraulic cylinder position adjustment case.
图7为液压位置条件过程中拨杆与转接板上的缺口对接后的状态示意图。FIG. 7 is a schematic diagram of the state after the shifting rod is docked with the notch on the adapter plate during the hydraulic position condition.
图8为液压缸方位角调整过程的状态示意图。FIG8 is a schematic diagram showing the state of the hydraulic cylinder azimuth angle adjustment process.
图中标记为:1、基座;2、滑体;3、转接板;4、液压缸;5、电动插锁;6、位置传感器;11、底盘;12、转台;13、环形导轨;21、第一滑块;22、线性执行器;31、缺口;32、通孔;40、液压控制系统;100、控制器;121、拨杆;221、第二滑块;222、直线导轨。Markings in the figure are: 1. base; 2. slide; 3. adapter plate; 4. hydraulic cylinder; 5. electric latch; 6. position sensor; 11. chassis; 12. turntable; 13. annular guide rail; 21. first slider; 22. linear actuator; 31. notch; 32. through hole; 40. hydraulic control system; 100. controller; 121. lever; 221. second slider; 222. linear guide rail.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步地详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明。In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.
实施例1Example 1
本实施例提供了一种自调节点位的工程用液压升降系统,其包括多个液压缸4和一个液压控制系统40,以及一个调节组件。液压控制系统40与液压缸4连通,用于控制各个液压缸4伸缩;调节组件用于调整其上安装各个液压缸4的空间布局。如图1所示,调节组件包括一个基座1、多个滑体2、多个转接板3以及一个控制器100。This embodiment provides a self-adjusting hydraulic lifting system for engineering use, which includes a plurality of hydraulic cylinders 4, a hydraulic control system 40, and an adjustment component. The hydraulic control system 40 is connected to the hydraulic cylinders 4 and is used to control the extension and retraction of each hydraulic cylinder 4; the adjustment component is used to adjust the spatial layout of each hydraulic cylinder 4 installed thereon. As shown in FIG1 , the adjustment component includes a base 1, a plurality of slides 2, a plurality of adapter plates 3, and a controller 100.
如图2所示,基座1包括底盘11、转台12和环形导轨13。本实施例中的底盘11采用一个圆形底盘11,转台12位于底盘11的中心;转台12能够相对底盘11自旋且其上还设有一个竖直朝上的拨杆121。本实施例中的环形导轨13采用截面呈“工”字型的导轨,整个环形导轨13由多段弧形导轨凭拼接而成,并通过紧固件连接在底盘11上,采用拼接式的环形导轨13可以便于对其上安装的第一滑块21进行拆卸,进而实现根据作业内容灵活调整安装的滑体2和液压缸4的数量。具体地,环形导轨13同心设置在转台12的外周。本实施例中,转台12采用伺服电机或步进电机驱动。伺服电机或步进电机可以根据接受到的指令精准控制转台12自转。As shown in FIG2 , the base 1 includes a chassis 11, a turntable 12 and an annular guide rail 13. The chassis 11 in this embodiment is a circular chassis 11, and the turntable 12 is located at the center of the chassis 11; the turntable 12 can rotate relative to the chassis 11 and is also provided with a vertically upward lever 121. The annular guide rail 13 in this embodiment is a guide rail with an "I"-shaped cross section. The entire annular guide rail 13 is formed by splicing multiple arc-shaped guide rails and is connected to the chassis 11 through fasteners. The spliced annular guide rail 13 can facilitate the disassembly of the first slider 21 installed thereon, thereby realizing the flexible adjustment of the number of installed slides 2 and hydraulic cylinders 4 according to the operation content. Specifically, the annular guide rail 13 is concentrically arranged on the outer periphery of the turntable 12. In this embodiment, the turntable 12 is driven by a servo motor or a stepper motor. The servo motor or the stepper motor can accurately control the rotation of the turntable 12 according to the received instructions.
如图3所示,调节组件的每个滑体2由一个第一滑块21和一个线性执行器22构成。第一滑块21抱夹在环形导轨13上并能够沿环形导轨13移动。需要说明的是:本实施例中第一滑块21和环形导轨13构成的环形运动机构是不具有动力的,第一滑块21无法自发在环形导轨13上运动,本实施例的方案是通过线性执行器22配合转台12共同驱动第一滑块21在环形导轨13上运动的。详细的工作原理将在后文展开介绍。As shown in FIG3 , each slide 2 of the adjustment assembly is composed of a first slider 21 and a linear actuator 22. The first slider 21 is clamped on the annular guide rail 13 and can move along the annular guide rail 13. It should be noted that the annular motion mechanism formed by the first slider 21 and the annular guide rail 13 in this embodiment is not powered, and the first slider 21 cannot move on the annular guide rail 13 spontaneously. The solution of this embodiment is to drive the first slider 21 to move on the annular guide rail 13 through the linear actuator 22 and the turntable 12. The detailed working principle will be introduced later.
在本实施例的方案中,线性执行器22可以采用滑动丝杠、气缸、电缸、电动滑台或其他任意一种能够实现直线往复运动的驱动机构。例如图示的线性执行器22采用了电动滑台,电动滑台由直线导轨222以及其上抱夹的第二滑块221构成。线性执行器22中的直线导轨222水平安装在第一滑块21上并沿环形导轨13的径向延伸。与第一滑块21和环形导轨13构成的环形运动机构不同,本实施例中的第二滑块221和直线导轨222构成线性执行机构是可以自发运动,第二滑块221能够根据接受到的指令在直线导轨222上沿环形导轨13的径向往复移动。In the scheme of this embodiment, the linear actuator 22 can adopt a sliding screw, a cylinder, an electric cylinder, an electric slide or any other driving mechanism that can realize linear reciprocating motion. For example, the linear actuator 22 shown in the figure adopts an electric slide, which is composed of a linear guide 222 and a second slider 221 clamped thereon. The linear guide 222 in the linear actuator 22 is horizontally installed on the first slider 21 and extends radially along the annular guide 13. Different from the annular motion mechanism formed by the first slider 21 and the annular guide 13, the linear actuator formed by the second slider 221 and the linear guide 222 in this embodiment can move spontaneously, and the second slider 221 can reciprocate radially along the annular guide 13 on the linear guide 222 according to the received instructions.
如图4所示,转接板3采用Z型折弯板;各个转接板3沿环形导轨13的径向布置,转接板3中较低的台阶面固定在第二滑块221上,较高的台阶面向外伸出。转接板3中较低的台阶面的端部设有与拨杆121相配合的缺口31;较高的台阶面中设有用于安装液压缸4的通孔32。本实施例提供的自调节点位的工程用液压升降系统在实际应用过程中,基座1上安装的滑体2的数量与液压缸4的数量是一一对应的,每个滑体2通过一个转接板3与一个液压缸4固定连接。在安装时,液压缸4插入到转接板3端部的通孔32中的,并通过紧固件与转接板3固定连接。安装后的液压缸4与底盘11所在平面保持垂直。As shown in FIG4 , the adapter plate 3 is a Z-shaped bending plate; each adapter plate 3 is arranged along the radial direction of the annular guide rail 13, the lower step surface of the adapter plate 3 is fixed on the second slider 221, and the higher step surface extends outward. The end of the lower step surface of the adapter plate 3 is provided with a notch 31 that matches the lever 121; the higher step surface is provided with a through hole 32 for installing the hydraulic cylinder 4. In the actual application process of the engineering hydraulic lifting system with self-adjusting points provided in this embodiment, the number of slides 2 installed on the base 1 corresponds to the number of hydraulic cylinders 4, and each slide 2 is fixedly connected to a hydraulic cylinder 4 through an adapter plate 3. During installation, the hydraulic cylinder 4 is inserted into the through hole 32 at the end of the adapter plate 3 and is fixedly connected to the adapter plate 3 through fasteners. The installed hydraulic cylinder 4 remains perpendicular to the plane where the chassis 11 is located.
特别的,本实施例中的液压缸4采用双头气缸;双头气缸具有一个缸体,以及位于缸体两端的两个伸缩杆;两个伸缩杆沿缸体两侧同步伸缩运动。当需要进行顶升作业时,双头气缸中的缸体沿两侧同步伸长进而完成顶升。当需要降低顶升高度时,两个伸缩杆则同步回缩,进而降低液压缸4上下两端的距离。In particular, the hydraulic cylinder 4 in this embodiment adopts a double-headed cylinder; the double-headed cylinder has a cylinder body and two telescopic rods at both ends of the cylinder body; the two telescopic rods move synchronously along the two sides of the cylinder body. When a jacking operation is required, the cylinder body in the double-headed cylinder is extended synchronously along the two sides to complete the jacking. When the jacking height needs to be reduced, the two telescopic rods are retracted synchronously, thereby reducing the distance between the upper and lower ends of the hydraulic cylinder 4.
本实施例提供的自调节点位的工程用液压升降系统通过一个控制器100作为控制中枢,各个电控组件进行协同控制,以实现在升降或顶升作业对支撑点位和整体载荷等参数进行灵活调整。具体地,如图5所示,控制器100与液压控制系统40、转台12和线性执行器22电连接。The engineering hydraulic lifting system with self-adjusting points provided in this embodiment uses a controller 100 as a control center, and various electronic control components are coordinated to achieve flexible adjustment of parameters such as support points and overall load during lifting or jacking operations. Specifically, as shown in FIG5 , the controller 100 is electrically connected to the hydraulic control system 40 , the turntable 12 , and the linear actuator 22 .
本实施例提供的自调节点位的工程用液压升降系统的使用方法如下:The method of using the engineering hydraulic lifting system with self-adjusting points provided in this embodiment is as follows:
技术人员在进行设备安装时,需要根据实际作业过程中所需的最大载荷和需要调整的所有液压缸4的点位布局图确定参与工作的液压缸4的最大数量。然后将对应数量的滑体2和转接板3的组合体预先安装到基座1中的环形导轨13上。接下来,再将对应数量液压缸4分别安装各个滑体2上的转接板3中,最后将各个液压缸4则通过液压管路与液压控制系统40连接;完成自调节点位的工程用液压升降系统的装配。When installing the equipment, the technicians need to determine the maximum number of hydraulic cylinders 4 involved in the work according to the maximum load required in the actual operation process and the point layout diagram of all hydraulic cylinders 4 that need to be adjusted. Then, the corresponding number of slide bodies 2 and adapter plates 3 are pre-installed on the annular guide rail 13 in the base 1. Next, the corresponding number of hydraulic cylinders 4 are respectively installed in the adapter plates 3 on each slide body 2, and finally, each hydraulic cylinder 4 is connected to the hydraulic control system 40 through a hydraulic pipeline; the assembly of the engineering hydraulic lifting system with self-adjusting points is completed.
装配完成后的自调节点位的工程用液压升降系统将被预埋到实际工程应用场景中的作业空间内。在使用过程中,液压控制系统40根据指令通过液压管路向各个液压缸4泵送液压油,进而完成升降作业。当需要对自调节点位的工程用液压升降系统中参与工作的液压缸4的数量和空间位置进行调整时,先由控制器100先根据当前液压缸4的点位布局与接收到的目标点位布局的差异自动生成各个液压缸4的状态调整策略。然后分别通过液压控制系统40驱动指定的液压缸4伸缩以调整液压升降系统中参与作业的液压缸4的数量;再协同线性执行器22和转台12调整参与作业的液压缸4相对基准方向的夹角;最后通过线性执行器22调整参与作业的液压缸4与底盘11中心间的距离。After assembly, the self-adjusting engineering hydraulic lifting system will be embedded in the working space of the actual engineering application scenario. During use, the hydraulic control system 40 pumps hydraulic oil to each hydraulic cylinder 4 through the hydraulic pipeline according to the instruction, thereby completing the lifting operation. When it is necessary to adjust the number and spatial position of the hydraulic cylinders 4 participating in the work in the self-adjusting engineering hydraulic lifting system, the controller 100 first automatically generates a state adjustment strategy for each hydraulic cylinder 4 based on the difference between the current point layout of the hydraulic cylinder 4 and the received target point layout. Then, the hydraulic control system 40 is used to drive the designated hydraulic cylinders 4 to extend and retract to adjust the number of hydraulic cylinders 4 participating in the operation in the hydraulic lifting system; then, the linear actuator 22 and the turntable 12 are coordinated to adjust the angle of the hydraulic cylinders 4 participating in the operation relative to the reference direction; finally, the linear actuator 22 is used to adjust the distance between the hydraulic cylinders 4 participating in the operation and the center of the chassis 11.
在本实施例的自调节点位的工程用液压升降系统中,点位布局图是一种反应作业过程中参与工作的液压缸4的空间位置的数据,例如图6中包含两种不同的点位布局图,在图6的上半部分,四个液压缸A1~D1呈正方形分布,而在图6的下半部分,五个液压缸A2~E2呈五边形分布。以图6中的两种典型的点位布局图为例,假设图6中上半部分为当前状态下的液压缸4分布,而下半部分为目标状态下的液压缸4分布,则本实施例中控制器100根据两种点位布局图生成状态调整策略的过程如下:In the engineering hydraulic lifting system with self-adjusting points in this embodiment, the point layout diagram is a data reflecting the spatial position of the hydraulic cylinder 4 involved in the operation process. For example, Figure 6 contains two different point layout diagrams. In the upper half of Figure 6, the four hydraulic cylinders A1~D1 are distributed in a square, and in the lower half of Figure 6, the five hydraulic cylinders A2~E2 are distributed in a pentagon. Taking the two typical point layout diagrams in Figure 6 as an example, assuming that the upper half of Figure 6 is the distribution of the hydraulic cylinder 4 in the current state, and the lower half is the distribution of the hydraulic cylinder 4 in the target state, the process of the controller 100 in this embodiment generating a state adjustment strategy according to the two point layout diagrams is as follows:
(1)根据N个点位的布局生成一个多边形;(1) Generate a polygon based on the layout of N points;
(2)生成多边形对应的内接圆;(2) Generate the inscribed circle corresponding to the polygon;
(3)以内接圆的圆心为原点建立一个角坐标系;(3) Establish an angular coordinate system with the center of the inscribed circle as the origin;
(4)在建立的角坐标系下生成各个液压缸4的点位对应的角坐标(β,r);(4) Generate the angular coordinates (β, r) corresponding to the positions of each hydraulic cylinder 4 in the established angular coordinate system;
(5)基于调整前后的各个位点的角坐标,利用任意一种路径规划算法生成一个满足互不干涉,且各点位总移动角度最小的点位重排路径。(5) Based on the angular coordinates of each point before and after the adjustment, use any path planning algorithm to generate a point rearrangement path that satisfies the non-interference requirement and minimizes the total movement angle of each point.
以图6为例,需要特征说明的是:在本实施例的方案中,所有液压缸4实际上在设备装配过程中已经预装到液压升降系统中,只不过在图6上部分的点位布局状态下,E1属于未参与工作的“虚点”,而在图6下半部调整后的点位布局状态下,E1点为对应的液压缸4也开始参与工作。最终得到的状态调整策略是:A1→A2,B1→B2,E1→C2,C1→D2,D1→E2,Taking Figure 6 as an example, it is necessary to explain the following features: In the scheme of this embodiment, all hydraulic cylinders 4 have actually been pre-installed into the hydraulic lifting system during the equipment assembly process, but in the point layout state in the upper part of Figure 6, E1 is a "virtual point" that does not participate in the work, while in the point layout state after adjustment in the lower half of Figure 6, the hydraulic cylinder 4 corresponding to point E1 also starts to participate in the work. The final state adjustment strategy is: A1→A2, B1→B2, E1→C2, C1→D2, D1→E2,
本实施例提供的状态调整策略遵循:先调整各个点位的方位角β,再调整各个点位的半径r的策略。这是因为在本发明设计的调节组件中,角度调整完成后,无论对各个点位的半径进行何种调整都将不会发生干涉。The state adjustment strategy provided in this embodiment follows the strategy of first adjusting the azimuth angle β of each point and then adjusting the radius r of each point. This is because in the adjustment component designed by the present invention, after the angle adjustment is completed, no matter what kind of adjustment is made to the radius of each point, no interference will occur.
本实施例的图6显示了一种典型的点位布局调整思路,即:任意多边形都可以基于其中的多数点大致生成一个外接圆,然后结合外接圆建立角坐标系,继而得到各个点位的角坐标,基于调整前后各点的角坐标生成调整策略。虽然这个策略在点位布局呈复杂多边形布局时将可能给调整策略的生成造成难度,但是在实际应用过程中,液压缸4的点位布局通常不会太复杂。例如在大部分的场景中,液压缸4的点位只需要在符合正N变形的空间布局间进行调整即可。基于这种情况,本实施例的控制器100中还预设多种典型的点位布局图,以及任意两种点位布局图的切换规则表;进而支持通过查表生成液压缸4的状态调整策略。Figure 6 of this embodiment shows a typical point layout adjustment idea, that is: any polygon can roughly generate a circumscribed circle based on most of the points therein, and then establish an angular coordinate system in combination with the circumscribed circle, and then obtain the angular coordinates of each point, and generate an adjustment strategy based on the angular coordinates of each point before and after the adjustment. Although this strategy may cause difficulties in generating adjustment strategies when the point layout is a complex polygonal layout, in actual application, the point layout of the hydraulic cylinder 4 is usually not too complicated. For example, in most scenarios, the points of the hydraulic cylinder 4 only need to be adjusted between the spatial layouts that conform to the positive N deformation. Based on this situation, the controller 100 of this embodiment also presets a variety of typical point layout diagrams, as well as a switching rule table for any two point layout diagrams; thereby supporting the generation of a state adjustment strategy for the hydraulic cylinder 4 by table lookup.
在明确点位布局的调整策略之后,控制器100调整液压缸4的数量的策略较为简单,当液压缸4数量减少时,只需要根据前后的点位布局图确定哪一个液压缸4需要退出工作,然后将其调整至“非干涉”的位置,并控制该液压缸4回缩至不与顶升物接触的状态即可。而当液压缸4数量增加时,则根据前后的点位布局图将处于空闲状态的液压缸4移动到其下一路参与作业的对应点位,然后控制液压油缸伸长至与顶升物接触的状态即可。After clarifying the adjustment strategy of the point layout, the strategy of the controller 100 to adjust the number of hydraulic cylinders 4 is relatively simple. When the number of hydraulic cylinders 4 decreases, it is only necessary to determine which hydraulic cylinder 4 needs to stop working according to the front and rear point layout diagrams, and then adjust it to the "non-interference" position, and control the hydraulic cylinder 4 to retract to a state where it does not contact the lifting object. When the number of hydraulic cylinders 4 increases, the hydraulic cylinder 4 in an idle state is moved to the corresponding point of the next operation according to the front and rear point layout diagrams, and then the hydraulic cylinder is controlled to extend to a state where it contacts the lifting object.
本实施例中,控制器100调整任意液压缸4相对基准方向的方位角的策略如下:In this embodiment, the strategy of the controller 100 to adjust the azimuth angle of any hydraulic cylinder 4 relative to the reference direction is as follows:
首先,控制器100需要向液压控制系统40下达指令,驱动本轮调整的液压缸4退出作业,回缩至不与顶升物接触的最短状态。本实施例中控制液压缸4回缩至最短状态一方面是避免在移动过程中与顶升物接触,另一方面也是为了避免与设备自身的其它组件(如底盘11)发生接触,造成干扰。此外,需要特别强调的是:本实施例方案在顶升作业中对液压缸4进行点位调整时,每次只允许调整其中一个液压缸4,进而避免当退出作业的液压缸4过多时,其余液压缸4会因负荷超载而损坏。First, the controller 100 needs to issue a command to the hydraulic control system 40 to drive the hydraulic cylinder 4 adjusted in this round to exit the operation and retract to the shortest state without contacting the lifting object. In this embodiment, the hydraulic cylinder 4 is controlled to retract to the shortest state to avoid contact with the lifting object during movement, and on the other hand, to avoid contact with other components of the equipment itself (such as the chassis 11) to cause interference. In addition, it should be emphasized that when the hydraulic cylinder 4 is adjusted in point during the lifting operation in this embodiment, only one of the hydraulic cylinders 4 is allowed to be adjusted at a time, thereby avoiding that when too many hydraulic cylinders 4 exit the operation, the remaining hydraulic cylinders 4 will be damaged due to overload.
完成液压缸4回缩后,再向转台12下达指令,控制转台12转动,使得转台12上的拨杆121与对应滑体2上的转接板3位置对应。本实施例的液压升降系统的设备坐标系采用角坐标,转台12和滑体2的位置中的方位角是已知的,只需要将二者方位角调整一致即可使得转接板3上的缺口31正对转台12上的拨杆121。After the hydraulic cylinder 4 is retracted, a command is issued to the turntable 12 to control the turntable 12 to rotate so that the lever 121 on the turntable 12 corresponds to the position of the adapter plate 3 on the corresponding slide 2. The equipment coordinate system of the hydraulic lifting system of this embodiment adopts angular coordinates, and the azimuth angles of the positions of the turntable 12 and the slide 2 are known. It only needs to adjust the azimuth angles of the two to be consistent so that the notch 31 on the adapter plate 3 is opposite to the lever 121 on the turntable 12.
接下来,如图7所示,控制线性执行器22中的第二滑块221向靠近转台12一侧滑动,使得转接板3上的缺口31与拨杆121卡接。在本实施例中,线性执行器22在产品设计和组件安装阶段已经对第二滑块221221的行程进行了限制,并保证在第二滑块221221向内侧滑动到行程末端时,转接板3上的缺口31可以恰好与转台12上的拨杆121完成对接和卡死。Next, as shown in FIG7 , the second slider 221 in the linear actuator 22 is controlled to slide toward the side close to the turntable 12, so that the notch 31 on the adapter plate 3 is engaged with the lever 121. In this embodiment, the linear actuator 22 has limited the stroke of the second slider 221221 during the product design and component installation stages, and ensures that when the second slider 221221 slides inward to the end of the stroke, the notch 31 on the adapter plate 3 can be exactly connected and engaged with the lever 121 on the turntable 12.
如图8所示,当拨杆121与缺口31卡死后,液压缸4、转接板3、线性执行器22、第一滑块21和转台12本质上已经构成了一个组合体。此时,控制器100向转台12下达指令,控制组合体转动,就可以驱动滑体2与液压缸4的组合体达到预设方位。即对液压缸4的方位角进行调整。As shown in FIG8 , when the lever 121 is locked with the notch 31, the hydraulic cylinder 4, the adapter plate 3, the linear actuator 22, the first slider 21 and the turntable 12 essentially form a combination. At this time, the controller 100 issues a command to the turntable 12 to control the combination to rotate, and the combination of the slider 2 and the hydraulic cylinder 4 can be driven to reach a preset position. That is, the azimuth angle of the hydraulic cylinder 4 is adjusted.
最后,在完成液压缸4的方位角调整之后,控制器100再向线性执行器22下达指令,控制第二滑块221向远离转台12一侧滑动,以使得拨杆121与缺口31脱离。Finally, after the azimuth angle adjustment of the hydraulic cylinder 4 is completed, the controller 100 sends a command to the linear actuator 22 to control the second slider 221 to slide away from the turntable 12 so that the lever 121 is disengaged from the notch 31 .
在本实施例的方案中,完成各个液压缸4的方位调整之后,即可以对各个液压缸4的相对原点(即转台12中心)的距离进行调整。调整过程中,当任意液压油缸布局调整后与底盘11中心的距离扩大时,则驱动线性执行器22中第二滑块221向远离转台12一侧移动,反之则向靠近转台12一侧移动。In the solution of this embodiment, after the orientation adjustment of each hydraulic cylinder 4 is completed, the distance of each hydraulic cylinder 4 relative to the origin (i.e., the center of the turntable 12) can be adjusted. During the adjustment process, when the distance between any hydraulic cylinder and the center of the chassis 11 increases after the layout adjustment, the second slider 221 in the linear actuator 22 is driven to move away from the turntable 12, and vice versa. Move to the side close to the turntable 12.
结合前文内容可知,调节组件中实现径向执行运动的第二滑块221和直线导轨222属于一个电动滑台,在电动滑台中,第二滑块221和直线导轨222间具有自锁结构。而底盘11上的环形导轨13和第一滑块2121属于无动力的设备,为了保证转台12可以对处于组合体状态下的第一滑块21进行更顺畅的滑动,第一滑块21和环形导轨13间通常不设置自锁机构。为了避免位置调整完成后的第一滑块21在环形导轨13上发生滑动,在本实施例更加优化的方案中,基座1上靠近环形导轨13处还均布有多个电动插锁5,第一滑块21上设置有锁孔。电动插锁5中具有可伸缩的锁舌,当第一滑块21被移动到预设位置时,电动插锁5将锁舌伸出,插入到第一滑块21上的锁孔中对其进行位置锁定。当需要继续调整液压缸4位置时,则由控制器100向电池插锁下达指令,控制锁舌缩回,完成解锁即可。Combined with the above content, it can be known that the second slider 221 and the linear guide 222 for radially executing the motion in the adjustment assembly belong to an electric slide, in which a self-locking structure is provided between the second slider 221 and the linear guide 222. The annular guide 13 and the first slider 2121 on the chassis 11 are unpowered devices. In order to ensure that the turntable 12 can slide the first slider 21 in the assembly state more smoothly, a self-locking mechanism is usually not provided between the first slider 21 and the annular guide 13. In order to prevent the first slider 21 from sliding on the annular guide 13 after the position adjustment is completed, in a more optimized solution of this embodiment, a plurality of electric latches 5 are evenly distributed near the annular guide 13 on the base 1, and a lock hole is provided on the first slider 21. The electric latch 5 has a retractable lock tongue. When the first slider 21 is moved to a preset position, the electric latch 5 extends the lock tongue and inserts it into the lock hole on the first slider 21 to lock its position. When it is necessary to further adjust the position of the hydraulic cylinder 4, the controller 100 sends a command to the battery lock to control the lock tongue to retract and complete the unlocking.
在本实施例更加优化的方案中,基座1上还设有多个位置传感器6;位置传感器6沿一个与环形导轨13同心的环形区域均匀分布。这些位置传感器6可以用于检测各个滑体2在状态调整过程中的实际空间位置。各个位置传感器6与控制器100电连接,位置传感器6的检测信号作为反馈信息发送到控制器100。除了位置传感器6之外,在本实施例进一步优化的方案中,底盘11的转台12周向还可以安装微型摄像头,以实时获取作业空间内部各个组件以及顶升物等的状态。In a more optimized solution of this embodiment, a plurality of position sensors 6 are further provided on the base 1; the position sensors 6 are evenly distributed along an annular area concentric with the annular guide rail 13. These position sensors 6 can be used to detect the actual spatial position of each slide 2 during the state adjustment process. Each position sensor 6 is electrically connected to the controller 100, and the detection signal of the position sensor 6 is sent to the controller 100 as feedback information. In addition to the position sensor 6, in a further optimized solution of this embodiment, a micro camera can also be installed around the turntable 12 of the chassis 11 to obtain the status of each component and the lifting object inside the working space in real time.
在本实施例的方案中,自调节点位的工程用液压升降系统中的控制器100本质上是一种用于实现数据处理和指令生成的计算机设备,其包括存储器、处理器以及存储在存储器上并可在处理器上运行的计算机程序。本实施例中提供的计算机设备可以是能够执行计算机程序的嵌入式设备。也可以是能执行程序的智能终端,如平板电脑、笔记本电脑、台式计算机、机架式服务器、刀片式服务器、塔式服务器或机柜式服务器(包括独立的服务器,或者多个服务器所组成的服务器集群)等。In the scheme of this embodiment, the controller 100 in the engineering hydraulic lifting system with self-adjusting points is essentially a computer device for realizing data processing and instruction generation, which includes a memory, a processor, and a computer program stored in the memory and can be run on the processor. The computer device provided in this embodiment can be an embedded device capable of executing a computer program. It can also be an intelligent terminal capable of executing a program, such as a tablet computer, a laptop computer, a desktop computer, a rack server, a blade server, a tower server or a cabinet server (including an independent server, or a server cluster composed of multiple servers), etc.
本实施例的计算机设备至少包括但不限于:可通过系统总线相互通信连接的存储器、处理器。本实施例中,存储器(即可读存储介质)包括闪存、硬盘、多媒体卡、卡型存储器(例如,SD或DX存储器等)、随机访问存储器(RAM)、静态随机访问存储器(SRAM)、只读存储器(ROM)、电可擦除可编程只读存储器(EEPROM)、可编程只读存储器(PROM)、磁性存储器、磁盘、光盘等。在一些实施例中,存储器可以是计算机设备的内部存储单元,例如该计算机设备的硬盘或内存。The computer device of this embodiment includes at least but is not limited to: a memory and a processor that can be connected to each other through a system bus. In this embodiment, the memory (i.e., a readable storage medium) includes a flash memory, a hard disk, a multimedia card, a card-type memory (e.g., an SD or DX memory, etc.), a random access memory (RAM), a static random access memory (SRAM), a read-only memory (ROM), an electrically erasable programmable read-only memory (EEPROM), a programmable read-only memory (PROM), a magnetic memory, a magnetic disk, an optical disk, etc. In some embodiments, the memory can be an internal storage unit of a computer device, such as a hard disk or a memory of the computer device.
在另一些实施例中,存储器也可以是计算机设备的外部存储设备,例如该计算机设备上配备的插接式硬盘,智能存储卡(Smart Media Card ,SMC),安全数字(SecureDigital ,SD)卡,闪存卡(Flash Card)等。当然,存储器还可以既包括计算机设备的内部存储单元也包括其外部存储设备。本实施例中,存储器通常用于存储安装于计算机设备的操作系统和各类应用软件等。此外,存储器还可以用于暂时地存储已经输出或者将要输出的各类数据。In other embodiments, the memory may also be an external storage device of the computer device, such as a plug-in hard disk, a smart media card (SMC), a secure digital (SD) card, a flash card, etc., equipped on the computer device. Of course, the memory may also include both the internal storage unit of the computer device and its external storage device. In this embodiment, the memory is generally used to store the operating system and various application software installed on the computer device. In addition, the memory may also be used to temporarily store various data that have been output or are to be output.
处理器在一些实施例中可以是中央处理器(Central Processing Unit,CPU)、图像处理器GPU(Graphics Processing Unit)、控制器100、微控制器100、微处理器、或其他数据处理芯片。该处理器通常用于控制计算机设备的总体操作。本实施例中,处理器用于运行存储器中存储的程序代码或者处理数据。The processor may be a central processing unit (CPU), a graphics processing unit (GPU), a controller 100, a microcontroller 100, a microprocessor, or other data processing chips in some embodiments. The processor is generally used to control the overall operation of a computer device. In this embodiment, the processor is used to run program codes stored in a memory or process data.
此外,需要说明的是,本实施例中的控制器100可以连接一些输入输出设备,如显示器、键盘、鼠标、遥控器等等。通过显示器可以在设备工作过程中对调整阶段的各个液压缸4的实时点位进行显示,以及显示作业空间内部安装的摄像头采集到的实时画面等等。而键盘、鼠标、遥控器则可以用于对输入到控制器100中的调整后的点位布局图进行修改,或者在作业现场对液压缸4的点位布局进行手动调整,以保证调整后的液压缸4的分布更加接近现场作业要求,等等。In addition, it should be noted that the controller 100 in this embodiment can be connected to some input and output devices, such as a display, keyboard, mouse, remote control, etc. The display can display the real-time positions of each hydraulic cylinder 4 in the adjustment stage during the operation of the equipment, as well as the real-time images collected by the camera installed inside the working space, etc. The keyboard, mouse, and remote control can be used to modify the adjusted point layout diagram input into the controller 100, or manually adjust the point layout of the hydraulic cylinder 4 at the work site to ensure that the distribution of the adjusted hydraulic cylinder 4 is closer to the on-site operation requirements, etc.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
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Effective date of registration: 20250109 Address after: 230000 Building A, South 1-888, Longgu Garden, No. 3661 Shenyang Road, Baohe Economic Development Zone, Hefei City, Anhui Province, China Patentee after: Hefei Jinchi Engineering Testing Co.,Ltd. Country or region after: China Address before: No. 75 Chaohu Road, Baohe District, Hefei, Anhui 230002 Patentee before: ANHUI XINJIAN HOLDING GROUP CO.,LTD. Country or region before: China |