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CN117751957A - Production line and production process for cutting and decaling glutinous rice balls - Google Patents

Production line and production process for cutting and decaling glutinous rice balls Download PDF

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Publication number
CN117751957A
CN117751957A CN202410048547.2A CN202410048547A CN117751957A CN 117751957 A CN117751957 A CN 117751957A CN 202410048547 A CN202410048547 A CN 202410048547A CN 117751957 A CN117751957 A CN 117751957A
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cutting
skin
dough
conveying
hole
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司军伟
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Kang He Machinery And Equipment Co ltd Chengdu
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Kang He Machinery And Equipment Co ltd Chengdu
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Abstract

The invention belongs to the technical field of sweet soup ball processing equipment, and particularly relates to a sweet soup ball skin-cutting and decal production line and a production process, which realize automatic operations of skin making, skin cutting and decoration sheet sticking on sweet soup balls. The sweet soup ball shaping machine comprises a frame, a skin making device, a sweet soup ball conveying device, a dough sheet feeding and conveying device, a skin cutting and decal device and a sweet soup ball shaping device; the device for cutting Pi Tiehua and the device for shaping sweet soup balls are sequentially arranged along the conveying direction L1 of the device for conveying sweet soup balls, and the molding surface of the device for shaping sweet soup balls and the device for cutting skin and applique are positioned above the conveying surface of the device for conveying sweet soup balls. Realizing the full-automatic operations of dough making, cutting out decorative sheets on the dough and attaching the decorative sheets on the sweet dumplings. The automatic shaping and automatic recovery of the residual skin of the applique sweet dumpling can be realized, and the method has the advantages of improving the production efficiency, improving the consistency of finished products of the applique sweet dumpling, saving the labor cost and the like.

Description

汤圆切皮贴花生产线及生产工艺Glutinous rice ball cutting and appliqué production line and production technology

技术领域Technical field

本发明属于汤圆加工设备技术领域,具体涉及一种汤圆切皮贴花生产线及生产工艺。The invention belongs to the technical field of glutinous rice dumpling processing equipment, and specifically relates to a glutinous rice dumpling skin cutting and applique production line and a production process.

背景技术Background technique

汤圆是由糯米粉等做的球形食品,一般有馅料,煮熟带汤食用。汤圆馅料的种类越来越多,包括黑芝麻馅、花生馅、水果馅、鲜花馅、芝士馅、肉馅等。Tangyuan is a spherical food made of glutinous rice flour. It usually has fillings and is cooked and eaten with soup. There are more and more types of fillings for glutinous rice balls, including black sesame filling, peanut filling, fruit filling, flower filling, cheese filling, meat filling, etc.

为了实现汤圆的自动化生产,汤圆机及汤圆生产工艺得到了较快发展。如,授权公告号为CN112655730B的中国专利文献公开了“一种全自动汤圆机”、授权公告号为CN215013503U的中国专利文献公开了“全自动汤圆机”、授权公告号为CN220255524U的中国专利文献公开了“一种汤圆成型机”等等。上述汤圆机均能够生产传统球状造型的汤圆。为了对汤圆做进一步造型,比如在汤圆上贴花,通常采用人工的方式,将造型好的装饰片粘贴在汤圆上。装饰片通常为面制品。首先制作面皮,面皮的厚度通常为1~2毫米,面皮可以采用现有技术中饺子机中的制皮装置制作而成。然后通过人工方式在面皮上切出符合要求的装饰片,装饰片可以为树叶形状、鱼形、椭圆形、三角形、五角形等各种形状。再由工人手工将装饰片粘贴在汤圆上。目前,上述加工过程为半自动化生产线,即:汤圆的生产、面皮的制作采用自动化的机械设备;而在面皮上切出装饰片,以及将装饰片贴在汤圆上,则采用人工方式完成。因此,半自动化的生产线具有效率低、成品一致性差、人力成本高等缺点。In order to realize the automated production of glutinous rice balls, glutinous rice dumpling machines and glutinous rice dumpling production processes have been developed rapidly. For example, the Chinese patent document with the authorization announcement number CN112655730B discloses "a fully automatic rice dumpling machine", the Chinese patent document with the authorization announcement number CN215013503U discloses a "fully automatic rice dumpling machine", and the Chinese patent document with the authorization announcement number CN220255524U discloses "A glutinous rice ball forming machine" and so on. The above-mentioned glutinous rice dumpling machines are all capable of producing traditional spherical shaped glutinous rice balls. In order to further shape the glutinous rice balls, such as applying decals on the glutinous rice balls, artificial methods are usually used to paste the shaped decorative pieces on the glutinous rice balls. Decorative pieces are usually flour products. First, the dough is made. The thickness of the dough is usually 1 to 2 millimeters. The dough can be made by using the skin-making device in the dumpling machine in the prior art. Then, decorative pieces that meet the requirements are cut out on the dough manually. The decorative pieces can be in various shapes such as leaf shape, fish shape, oval, triangle, pentagon, etc. Workers then manually paste the decorative pieces onto the glutinous rice balls. At present, the above-mentioned processing process is a semi-automatic production line, that is: the production of glutinous rice balls and the making of dough use automated mechanical equipment; while cutting out decorative pieces from the dough and attaching the decorative pieces to the glutinous rice balls are done manually. Therefore, semi-automated production lines have shortcomings such as low efficiency, poor consistency of finished products, and high labor costs.

发明内容Contents of the invention

本发明所要解决的技术问题是提供一种汤圆切皮贴花生产线及生产工艺,实现制皮、切皮、以及将装饰片贴在汤圆上的自动化操作。The technical problem to be solved by the present invention is to provide a glutinous rice dumpling skin-cutting and appliqué production line and a production process to realize automatic operations of skin making, skin-cutting, and affixing decorative sheets to glutinous rice balls.

本发明解决其技术问题所采用的技术方案是:汤圆切皮贴花生产线,包括机架、制皮装置、汤圆输送装置,还包括面皮进料输送装置、切皮贴花装置和汤圆整形装置;所述切皮贴花装置和汤圆整形装置沿所述汤圆输送装置的输送方向L1依次设置,所述汤圆整形装置的成型面和切皮贴花装置位于所述汤圆输送装置的输送面上方;The technical solution adopted by the present invention to solve the technical problem is: a glutinous rice ball cutting and applique production line, which includes a frame, a leather making device, a glutinous rice dumpling conveying device, a dough feeding and conveying device, a peeling and appliqué device and a glutinous rice dumpling shaping device; the cutting device The skin applique device and the glutinous rice dumpling shaping device are arranged in sequence along the conveying direction L1 of the glutinous rice dumpling conveying device, and the molding surface and the skin cutting applique device of the glutinous rice dumpling shaping device are located above the conveying surface of the glutinous rice dumpling conveying device;

所述切皮贴花装置包括切皮驱动机构、贴花驱动机构、安装座、支撑座、刀座、模座和至少一组切皮贴花组件;The skin-cutting and applique device includes a skin-cutting and applique driving mechanism, a mounting base, a support base, a knife base, a mold base and at least one set of skin-cutting and applique components;

所述支撑座、刀座和模座从上至下依次布置;所述支撑座与机架相连,所述支撑座与模座通过连接件相连,所述安装座与刀座相连;The support base, the knife base and the mold base are arranged in sequence from top to bottom; the support base is connected to the frame, the support base and the mold base are connected through connectors, and the mounting base is connected to the knife base;

所述切皮贴花组件包括配合使用的刀具和顶杆;所述刀具安装于所述刀座上、且位于所述刀座的下方;所述刀具的下端具有闭合形状的第一刀刃;竖向设置的所述顶杆依次穿过所述刀座和刀具,且滑动配合;The skin cutting applique assembly includes a knife and a push rod used in conjunction; the knife is installed on the knife seat and is located below the knife seat; the lower end of the knife has a closed-shaped first blade; vertically The ejector pin is provided to pass through the tool holder and the tool in sequence, and is slidably matched;

所述贴花驱动机构安装于所述安装座上,所述顶杆通过所述贴花驱动机构做上下直线运动;所述切皮贴花组件通过所述切皮驱动机构做上下直线运动;The decal driving mechanism is installed on the mounting base, and the ejector rod moves up and down linearly through the decal driving mechanism; the skin cutting decal assembly moves up and down linearly through the skin cutting driving mechanism;

所述模座上的切皮加工面与刀座之间具有供面皮通过的面皮输送空间;所述模座上设置有与所述面皮输送空间相连通的落料通道,所述落料通道与所述第一刀刃同轴布置;所述落料通道的上端设置有与所述第一刀刃相适配的第二刀刃,所述第一刀刃与第二刀刃同轴布置、且配合使用;There is a dough conveying space for dough to pass between the cutting processing surface and the knife holder on the mold base; a blanking channel connected to the dough conveying space is provided on the mold base, and the blanking channel is connected to the dough conveying space. The first blade is coaxially arranged; the upper end of the blanking channel is provided with a second blade that matches the first blade, and the first blade and the second blade are coaxially arranged and used in conjunction;

所述面皮进料输送装置的进料端与所述制皮装置的出料端相对应布置,所述面皮进料输送装置的出料端与所述面皮输送空间的进料端相邻布置。The feeding end of the dough feeding and conveying device is arranged corresponding to the discharging end of the leather making device, and the discharging end of the dough feeding and conveying device is arranged adjacent to the feeding end of the dough conveying space.

进一步的,所述连接件包括立柱,所述立柱至少设置有两根,至少两根所述立柱均布于所述支撑座与模座之间。Further, the connecting member includes at least two upright columns, and at least two of the upright columns are evenly distributed between the support base and the mold base.

进一步的,还包括竖直运动导向机构,所述刀座与连接件通过所述竖直运动导向机构传动连接。Further, it also includes a vertical movement guide mechanism, and the tool holder and the connecting piece are drivingly connected through the vertical movement guide mechanism.

进一步的,所述竖直运动导向机构包括滑动安装于所述立柱上的直线轴承,所述直线轴承与所述刀座固定连接。Further, the vertical movement guide mechanism includes a linear bearing slidably installed on the upright column, and the linear bearing is fixedly connected to the tool holder.

进一步的,还包括位于所述刀座与模座之间的卸料座,所述卸料座的底部具有卸料面;Further, it also includes a discharge seat located between the knife seat and the mold base, and the bottom of the discharge seat has a discharge surface;

所述卸料座上设置有供所述刀具通过的通孔结构,所述通孔结构与落料通道同轴布置;所述通孔结构的下端具有卸料孔,所述卸料孔与所述第一刀刃相适配;The discharge seat is provided with a through hole structure for the tool to pass through, and the through hole structure is coaxially arranged with the blanking channel; the lower end of the through hole structure has a discharge hole, and the discharge hole is connected to the discharge hole. The first blade is adapted to the above;

所述卸料座与模座通过支撑件相连。The discharge seat and the mold base are connected through supports.

进一步的,所述卸料座包括上下布置的卸料基板和卸料板;所述卸料基板和卸料板均水平布置、且可拆卸连接,所述卸料板的底面作为所述卸料面;Further, the discharge seat includes a discharge base plate and a discharge plate arranged up and down; the discharge base plate and the discharge plate are both arranged horizontally and detachably connected, and the bottom surface of the discharge plate serves as the discharge plate. noodle;

所述支撑件连接所述卸料基板与模座;所述通孔结构包括上下且同轴布置的第一通孔和卸料孔,在水平投影面上,所述卸料孔位于所述第一通孔之内;The support connects the discharge base plate and the mold base; the through hole structure includes a first through hole and a discharge hole arranged up and down and coaxially. On the horizontal projection plane, the discharge hole is located on the third within a through hole;

所述第一通孔设置于所述卸料基板上,所述卸料孔设置于所述卸料板上。The first through hole is provided on the discharge base plate, and the discharge hole is provided on the discharge plate.

进一步的,所述模座包括可拆卸连接的模板和承托基板,所述模板与承托基板均水平布置,所述模板位于承托基板之上;Further, the mold base includes a detachably connected template and a supporting substrate, the template and the supporting substrate are arranged horizontally, and the template is located above the supporting substrate;

所述支撑件连接所述卸料基板与承托基板;The support member connects the discharge base plate and the supporting base plate;

所述落料通道包括上下且同轴布置的落料孔和第二通孔;所述第二刀刃相邻设置于所述落料孔的上方,所述第二刀刃和落料孔设置于所述模板上;所述第二通孔设置于所述承托基板上;所述第一通孔、卸料孔、落料孔和第二通孔同轴布置。The blanking channel includes a blanking hole and a second through hole arranged up and down and coaxially; the second blade is arranged adjacent to the blanking hole, and the second blade and the blanking hole are arranged above the blanking hole. On the template; the second through hole is provided on the supporting substrate; the first through hole, discharge hole, blanking hole and second through hole are coaxially arranged.

进一步的,还包括设置于所述模座上、且与所述落料通道同轴布置的第三通孔,所述第三通孔位于第二刀刃的上方,且与所述第二刀刃相邻布置;在水平投影面上,所述第二刀刃位于所述第三通孔之内。Further, it also includes a third through hole provided on the mold base and coaxially arranged with the blanking channel, the third through hole is located above the second blade and opposite to the second blade. adjacent arrangement; on the horizontal projection plane, the second blade is located within the third through hole.

进一步的,所述模座还包括水平布置的面板;所述承托基板上设置有开口朝上的安装槽,所述模板安装于所述安装槽中,所述面板与所述承托基板可拆卸连接、且遮盖所述安装槽的开口;Further, the mold base further includes a horizontally arranged panel; an upward-opening mounting slot is provided on the supporting base, the template is installed in the mounting slot, and the panel and the supporting base can be connected Disassemble the connection and cover the opening of the installation slot;

所述第三通孔设置于所述面板上;The third through hole is provided on the panel;

所述第二通孔位于所述安装槽的底部。The second through hole is located at the bottom of the mounting slot.

进一步的,还包括连接座,所述顶杆的上端与所述连接座相连,所述贴花驱动机构与所述连接座相连;Further, it also includes a connecting seat, the upper end of the push rod is connected to the connecting seat, and the decal driving mechanism is connected to the connecting seat;

所述切皮贴花组件设置有多组,每组所述切皮贴花组件中的顶杆均与所述连接座相连。The skin-cut applique components are provided in multiple groups, and the push rods in each group of the skin-cut applique components are connected to the connecting base.

进一步的,还包括安装于所述机架上的面皮悬挑输送装置,所述面皮悬挑输送装置具有倾斜布置的悬挑输送面,所述悬挑输送面从其自身的低端向高端方向输送面皮,所述制皮装置的出料端位于所述悬挑输送面的上方,所述悬挑输送面的高端位于所述面皮进料输送装置的进料端的上方。Further, it also includes a cantilevered dough conveying device installed on the frame. The cantilevered conveying device has an obliquely arranged cantilevered conveying surface. The cantilevered conveying surface moves from its own low end to its high end. To convey dough, the discharge end of the leather making device is located above the overhanging conveying surface, and the high end of the overhanging conveying surface is located above the feeding end of the dough feeding and conveying device.

进一步的,还包括残皮出料输送装置,所述面皮输送空间的出料端与所述残皮出料输送装置的进料端相邻布置。Furthermore, it also includes a residual skin discharging and conveying device, and the discharging end of the dough conveying space is arranged adjacent to the feeding end of the residual skin discharging and conveying device.

进一步的,还包括残皮回收输送装置;Further, it also includes a residual skin recovery and conveying device;

所述残皮回收输送装置的进料端与残皮出料输送装置的出料端相邻布置,所述残皮回收输送装置的出料端对应设置于所述制皮装置的进料端的上方。The feed end of the residual skin recovery and conveying device is arranged adjacent to the discharge end of the residual skin recovery and conveying device, and the discharge end of the residual skin recovery and transportation device is correspondingly arranged above the feed end of the leather making device.

进一步的,所述汤圆整形装置包括支架,所述支架上设有升降机构,所述升降机构上安装有成型压模且可带动所述成型压模同步升降;所述成型压模的下表面上设有所述成型面,所述成型面为向上凹入的曲面。Further, the glutinous rice dumpling shaping device includes a bracket, and a lifting mechanism is provided on the bracket. A molding die is installed on the lifting mechanism and can drive the molding mold to rise and lower synchronously; on the lower surface of the molding mold The molding surface is provided, and the molding surface is an upwardly concave curved surface.

进一步的,所述成型面与汤圆的上表面形状适配,所述成型面的尺寸大于或等于贴花汤圆上装饰片的尺寸。Further, the shape of the molding surface is adapted to the upper surface of the glutinous rice balls, and the size of the molding surface is greater than or equal to the size of the decorative piece on the decaled glutinous rice balls.

进一步的,还包括高度调节机构,所述高度调节机构用于调节所述成型压模的下极限位置。Furthermore, it also includes a height adjustment mechanism for adjusting the lower limit position of the forming die.

进一步的,所述成型面上还设有向下凸出的压紧件。Furthermore, a downwardly protruding pressing piece is provided on the molding surface.

生产工艺,采用汤圆切皮贴花生产线,包括步骤:The production process uses a glutinous rice ball cutting and appliqué production line, including steps:

S1,由制皮装置制成的面皮通过面皮进料输送装置向靠近汤圆输送装置的切皮贴花工位方向输送,装有汤圆的汤圆托盘通过汤圆输送装置沿L1的方向输送;S1, the dough made by the leather making device is transported through the dough feeding and conveying device to the direction of the skin cutting and appliqué station close to the glutinous rice ball conveying device, and the glutinous rice dumpling tray containing glutinous rice balls is conveyed in the direction of L1 through the glutinous rice ball conveying device;

S2,当面皮被输送至切皮加工面上、且汤圆托盘被输送至模座的下方时,汤圆托盘中的汤圆位于落料通道的正下方,停止输送面皮和汤圆托盘;顶杆的下端位于刀具中,切皮驱动机构驱动切皮贴花组件向下做直线运动,通过第一刀刃与第二刀刃的配合,在面皮上切出装饰片后,贴花驱动机构驱动顶杆向下做直线运动,顶杆从刀具的下端向下伸出将装饰片压在汤圆的顶部上,以形成贴花汤圆;S2, when the dough is transported to the cutting surface and the dumpling tray is transported to the bottom of the mold base, the dumplings in the dumpling tray are located directly below the blanking channel, and the transportation of the dough and dumpling tray stops; the lower end of the ejector is located In the tool, the skin-cutting drive mechanism drives the skin-cutting and decal component to make a linear motion downward. Through the cooperation of the first blade and the second blade, after cutting the decorative piece on the dough, the decal driving mechanism drives the ejector rod to make a linear motion downward. The ejector pin extends downward from the lower end of the cutter to press the decorative piece onto the top of the dumpling to form an appliqued dumpling;

S3,贴花驱动机构驱动顶杆向上做直线运动,使顶杆的下端复位至刀具中;切皮驱动机构驱动切皮贴花组件向上做直线运动,使切皮贴花组件复位至模座的上方;S3, the decal driving mechanism drives the ejector pin to move upward in a straight line, so that the lower end of the ejector pin is reset to the tool; the skin cutting drive mechanism drives the skin cutting and applique component to make an upward linear motion, so that the skin cutting and decal component is reset to the top of the mold base;

S4,贴花汤圆通过汤圆整形装置的成型面整形,使装饰片与汤圆粘接。S4, the decal glutinous rice balls are shaped through the forming surface of the glutinous rice balls shaping device, so that the decorative pieces and glutinous rice balls are bonded.

与现有技术相比,本发明的有益效果是:本发明提供一种汤圆切皮贴花生产线及生产工艺,实现面皮制作、在面皮上切出装饰片、以及将装饰片贴在汤圆上的全自动化操作。还能实现对贴花汤圆的自动化整形和残皮的自动化回收,具有提高生产效率、提高贴花汤圆成品的一致性、节约劳动成本等优势。Compared with the existing technology, the beneficial effects of the present invention are: the invention provides a glutinous rice ball cutting and appliqué production line and a production process, which realizes the complete process of making dough, cutting decorative pieces on the dough, and affixing the decorative pieces to the glutinous rice balls. Automated operations. It can also realize automatic shaping of decaled glutinous rice balls and automatic recycling of residual skin, which has the advantages of improving production efficiency, improving the consistency of finished decaled glutinous rice balls, and saving labor costs.

附图说明Description of the drawings

图1是本发明的主视结构示意图;Figure 1 is a schematic front view of the structure of the present invention;

图2是本发明的立体结构示意图;Figure 2 is a schematic three-dimensional structural diagram of the present invention;

图3是本发明中切皮贴花装置的立体结构示意图(其中,切皮驱动机构未示出);Figure 3 is a schematic three-dimensional structural view of the skin-cutting and applique device of the present invention (the skin-cutting driving mechanism is not shown);

图4是本发明中切皮贴花装置的主视结构示意图;Figure 4 is a schematic front structural view of the skin cutting and applique device of the present invention;

图5是本发明中切皮贴花装置的侧视结构示意图(其中,切皮驱动机构未示出);Figure 5 is a schematic side view of the skin cutting and applique device of the present invention (the skin cutting driving mechanism is not shown);

图6是图4中沿剖视线A-A的结构示意图(其中,切皮驱动机构未示出);Figure 6 is a schematic structural diagram along the cross-sectional line A-A in Figure 4 (the skin cutting driving mechanism is not shown);

图7是图4中沿剖视线B-B的结构示意图;Figure 7 is a schematic structural diagram along the cross-section line B-B in Figure 4;

图8是图6中的C部放大图;Figure 8 is an enlarged view of part C in Figure 6;

图9是图6中的D部放大图;Figure 9 is an enlarged view of part D in Figure 6;

图10是本发明中刀具的立体图;Figure 10 is a perspective view of the tool of the present invention;

图11是本发明中汤圆整形装置的主视结构示意图;Figure 11 is a schematic front structural view of the glutinous rice dumpling shaping device in the present invention;

图12是图11中沿剖视线E-E的剖视结构示意图;Figure 12 is a schematic cross-sectional structural diagram along the cross-section line E-E in Figure 11;

图13是本发明中汤圆整形装置中成型压模的结构示意图;Figure 13 is a schematic structural diagram of the forming die in the glutinous rice dumpling shaping device of the present invention;

图14是本发明中汤圆整形装置的使用结构示意图;Figure 14 is a schematic diagram of the usage structure of the dumpling shaping device in the present invention;

附图标记:Reference signs:

1-机架;1-rack;

2-制皮装置;2-Leather making device;

3-面皮进料输送装置;3-Dough feeding and conveying device;

4-汤圆输送装置;4-Tangyuan conveying device;

5-切皮贴花装置;5-Skin cutting and applique device;

510-切皮驱动机构;511-贴花驱动机构;512-安装座;5121-第一安装架;5122-第二安装架;513-支撑座;5131-提手;514-刀座;515-卸料座;5151-卸料基板;5152-卸料板;5153-第一通孔;5154-卸料孔;516-模座;5161-模板;5162-承托基板;5163-面板;5164-落料孔;5165-第二通孔;5166-第三通孔;5167-安装槽;5168-第二刀刃;517-立柱;518-直线轴承;519-顶杆;520-刀具;5201-第一刀刃;521-连接座;522-支撑件;523-面皮输送空间;510-Skin cutting drive mechanism; 511-Applique drive mechanism; 512-Mounting seat; 5121-First mounting bracket; 5122-Second mounting bracket; 513-Support seat; 5131-Handle; 514-Knife holder; 515-Removal Material seat; 5151-unloading base plate; 5152-unloading plate; 5153-first through hole; 5154-unloading hole; 516-mold base; 5161-template; 5162-supporting base plate; 5163-panel; 5164-drop Material hole; 5165-second through hole; 5166-third through hole; 5167-mounting slot; 5168-second blade; 517-column; 518-linear bearing; 519-ejector rod; 520-tool; 5201-first Blade; 521-connecting seat; 522-support; 523-dough transport space;

6-残皮出料输送装置;6-Remnant skin discharging and conveying device;

7-汤圆整形装置;7-Tangyuan shaping device;

710-支架;720-升降机构;730-成型压模;731-成型面;732-压紧件;740-高度调节机构;710-bracket; 720-lifting mechanism; 730-forming die; 731-forming surface; 732-pressing parts; 740-height adjustment mechanism;

8-残皮回收输送装置;8-Remnant skin recovery and conveying device;

9-面皮悬挑输送装置;901-悬挑输送面;9-Dough overhang conveying device; 901-Overhang conveying surface;

10-汤圆;10-glutinous rice balls;

11-装饰片。11- Decorative piece.

具体实施方式Detailed ways

下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and examples.

本申请文件中的汤圆10为未经过贴花的汤圆,为球状造型。本申请文件中的贴花汤圆指的是将装饰片11压在汤圆10上所形成的半成品。The glutinous rice balls 10 in this application document are glutinous rice balls without decals and have a spherical shape. The decal glutinous rice balls in this application document refer to the semi-finished product formed by pressing the decorative sheet 11 on the glutinous rice balls 10 .

汤圆切皮贴花生产线,包括机架1、制皮装置2、汤圆输送装置4,还包括面皮进料输送装置3、切皮贴花装置5和汤圆整形装置7;所述切皮贴花装置5和汤圆整形装置7沿所述汤圆输送装置4的输送方向L1依次设置,所述汤圆整形装置7的成型面731和切皮贴花装置5位于所述汤圆输送装置4的输送面上方;所述切皮贴花装置5包括切皮驱动机构510、贴花驱动机构511、安装座512、支撑座513、刀座514、模座516和至少一组切皮贴花组件;所述支撑座513、刀座514和模座516从上至下依次布置;所述支撑座513与机架1相连,所述支撑座513与模座516通过连接件相连,所述安装座512与刀座514相连;所述切皮贴花组件包括配合使用的刀具520和顶杆519;所述刀具520安装于所述刀座514上、且位于所述刀座514的下方;所述刀具520的下端具有闭合形状的第一刀刃5201;竖向设置的所述顶杆519依次穿过所述刀座514和刀具520,且滑动配合;所述贴花驱动机构511安装于所述安装座512上,所述顶杆519通过所述贴花驱动机构511做上下直线运动;所述切皮贴花组件通过所述切皮驱动机构510做上下直线运动;所述模座516上的切皮加工面与刀座514之间具有供面皮通过的面皮输送空间523;所述模座516上设置有与所述面皮输送空间523相连通的落料通道,所述落料通道与所述第一刀刃5201同轴布置;所述落料通道的上端设置有与所述第一刀刃5201相适配的第二刀刃5168,所述第一刀刃5201与第二刀刃5168同轴布置、且配合使用;所述面皮进料输送装置3的进料端与所述制皮装置2的出料端相对应布置,所述面皮进料输送装置3的出料端与所述面皮输送空间523的进料端相邻布置。The glutinous rice ball cutting and applique production line includes a frame 1, a leather making device 2, a glutinous rice dumpling conveying device 4, and also includes a dough feeding and conveying device 3, a peeling and appliqué device 5 and a glutinous rice dumpling shaping device 7; The devices 7 are arranged sequentially along the conveying direction L1 of the glutinous rice dumpling conveying device 4. The shaping surface 731 of the glutinous rice dumpling shaping device 7 and the skin-cutting and applique device 5 are located above the conveying surface of the glutinous rice dumpling conveying device 4; the skin-cutting and applique device 5 includes a skin cutting driving mechanism 510, an applique driving mechanism 511, a mounting base 512, a support base 513, a knife base 514, a mold base 516 and at least one set of skin cutting and applique components; the support base 513, the knife base 514 and the mold base 516 Arranged in order from top to bottom; the support base 513 is connected to the frame 1, the support base 513 is connected to the mold base 516 through a connector, the mounting base 512 is connected to the knife base 514; the skin cutting applique assembly includes The tool 520 and the ejector pin 519 are used together; the tool 520 is installed on the tool seat 514 and is located below the tool seat 514; the lower end of the tool 520 has a closed-shaped first blade 5201; vertically The ejector pin 519 is arranged to pass through the knife seat 514 and the cutter 520 in sequence, and is in sliding fit; the decal driving mechanism 511 is installed on the mounting base 512, and the ejector pin 519 passes through the decal driving mechanism 511 Make an up and down linear motion; the skin cutting applique component makes an up and down linear motion through the skin cutting driving mechanism 510; there is a dough transport space 523 between the skin cutting processing surface on the mold base 516 and the knife base 514 for the dough to pass. ; The mold base 516 is provided with a blanking channel connected to the dough conveying space 523, and the blanking channel is coaxially arranged with the first blade 5201; the upper end of the blanking channel is provided with a The second blade 5168 is adapted to the first blade 5201. The first blade 5201 and the second blade 5168 are coaxially arranged and used in conjunction; the feeding end of the dough feeding and conveying device 3 and the leather making device 2 are arranged correspondingly, and the discharge end of the dough feeding and conveying device 3 is arranged adjacent to the feeding end of the dough conveying space 523 .

如附图1、2所示,机架1为制皮装置2、面皮进料输送装置3、汤圆输送装置4和切皮贴花装置5提供安装支撑。制皮装置2和面皮进料输送装置3位于汤圆输送装置4的侧方。优选的,制皮装置2的出料端位于面皮进料输送装置3的进料端的上方,以便于从制皮装置2的出料端出来的面皮能落至面皮进料输送装置3的进料输送面上。如附图3~10所示的切皮贴花装置5。支撑座513安装于机架1上,支撑座513与模座516通过连接件相连,切皮驱动机构510安装于机架1上,切皮驱动机构510与安装座512相连,安装座512安装于刀座514上。贴花驱动机构511安装于安装座512上,贴花驱动机构511与顶杆519的上端相连。刀具520安装于刀座514上,顶杆519依次穿过刀座514和刀具520,且滑动配合。As shown in Figures 1 and 2, the frame 1 provides installation support for the leather making device 2, the dough feeding and conveying device 3, the glutinous rice dumpling conveying device 4 and the skin cutting and appliqué device 5. The leather making device 2 and the dough feeding and conveying device 3 are located on the side of the dumpling conveying device 4. Preferably, the discharging end of the leather making device 2 is located above the feeding end of the dough feeding and conveying device 3, so that the dough coming out of the discharging end of the leather making device 2 can fall to the feeding conveying surface of the dough feeding and conveying device 3. superior. The skin cutting and applique device 5 is shown in Figures 3 to 10. The support base 513 is installed on the frame 1. The support base 513 and the mold base 516 are connected through connectors. The skin cutting drive mechanism 510 is installed on the frame 1. The skin cutting drive mechanism 510 is connected to the mounting base 512. The mounting base 512 is installed on the frame 1. On the knife holder 514. The decal driving mechanism 511 is installed on the mounting base 512, and the decal driving mechanism 511 is connected to the upper end of the push rod 519. The cutter 520 is installed on the cutter holder 514, and the ejector pin 519 passes through the cutter holder 514 and the cutter 520 in sequence and is slidably fitted.

第一刀刃5201与第二刀刃5168相适配,具体是指第一刀刃5201与第二刀刃5168形状一致、且二者间隙配合。切皮贴花装置5位于汤圆输送装置4的输送面上方,具体是指模座516位于汤圆输送装置4的输送面上方。The first blade 5201 and the second blade 5168 are adapted to each other, which specifically means that the shapes of the first blade 5201 and the second blade 5168 are consistent and there is a clearance between them. The skin cutting and appliqué device 5 is located above the conveying surface of the glutinous rice dumpling conveying device 4 . Specifically, the mold base 516 is located above the conveying surface of the glutinous rice dumpling conveying device 4 .

汤圆托盘中设置有用于放置单个汤圆的凹槽,凹槽的个数根据实际需要自行设置。汤圆10放置于汤圆托盘上的凹槽中,汤圆托盘放置于汤圆输送装置4的输送面上进行输送。当面皮被输送至切皮加工面上、且汤圆托盘被输送至模座516的下方时,停止输送面皮和汤圆托盘,汤圆托盘中的汤圆10位于落料通道的正下方。具体来说,是一个汤圆对应一个落料通道放置,以保证一组切皮贴花组件对应一个汤圆布置。此时,顶杆519的下端位于刀具520中,切皮驱动机构510驱动切皮贴花组件向下做直线运动,通过第一刀刃5201与第二刀刃5168的配合,在面皮上切出符合要求的装饰片11。再通过贴花驱动机构511驱动顶杆519从刀具520的下端向下伸出,将装饰片11压在汤圆10的顶部上,以形成贴花汤圆。能避免装饰片粘歪,通过设置贴花驱动机构511的向下驱动行程,使顶杆519每次向下做直线运动的行程保持一致,进而使顶杆519对装饰片11的按压力度一致,避免将压坏汤圆,提高产品的一致性。贴花驱动机构511驱动顶杆519向上做直线运动,使顶杆519的下端复位至刀具520中;切皮驱动机构510驱动切皮贴花组件向上做直线运动,使切皮贴花组件复位至模座516的上方。顶杆519的下端面设置为平面。汤圆输送装置4继续输送汤圆托盘,等汤圆托盘被输送至汤圆整形装置7处,且汤圆整形装置7的成型面731位于贴花汤圆的正上方时,汤圆整形装置7停止输送,汤圆整形装置7的成型面731压下使装饰片11与汤圆10粘接,以形成贴花汤圆成品。实现面皮制作、在面皮上切出装饰片11、以及将装饰片11贴在汤圆10上的全自动化操作。The glutinous rice dumpling tray is provided with grooves for placing individual glutinous rice balls, and the number of grooves is set according to actual needs. The glutinous rice balls 10 are placed in the grooves on the glutinous rice balls tray, and the glutinous rice balls tray is placed on the conveying surface of the glutinous rice balls conveying device 4 for transportation. When the dough is conveyed to the cutting processing surface and the glutinous rice dumpling tray is conveyed to the bottom of the mold base 516, the conveying of the dough and the glutinous rice dumpling tray is stopped, and the glutinous rice dumplings 10 in the glutinous rice dumpling tray are located directly below the blanking channel. Specifically, one glutinous rice ball is placed corresponding to a blanking channel to ensure that a set of skin-cut and decal components is arranged corresponding to one glutinous rice ball. At this time, the lower end of the ejector pin 519 is located in the cutter 520, and the skin cutting drive mechanism 510 drives the skin cutting applique assembly to move downward in a straight line, and through the cooperation of the first blade 5201 and the second blade 5168, the required pieces are cut on the dough. Decorative piece 11. Then, the decal driving mechanism 511 drives the ejector pin 519 to extend downward from the lower end of the cutter 520, and presses the decorative piece 11 on the top of the glutinous rice balls 10 to form decaled glutinous rice balls. It can prevent the decorative sheet from sticking. By setting the downward driving stroke of the decal drive mechanism 511, the stroke of the ejector pin 519 making downward linear motion is consistent each time, so that the pressing force of the ejector pin 519 on the decorative sheet 11 is consistent, thus preventing the decorative sheet from sticking. Will crush the glutinous rice balls and improve the consistency of the product. The decal driving mechanism 511 drives the ejector pin 519 to make an upward linear motion, so that the lower end of the ejector pin 519 is reset to the tool 520; the skin cutting drive mechanism 510 drives the skin cutting and applique component to make an upward linear motion, so that the skin cutting and applique component is reset to the mold base 516 above. The lower end surface of the push rod 519 is set as a flat surface. The dumpling conveying device 4 continues to convey the dumpling tray. When the dumpling tray is transported to the dumpling shaping device 7 and the molding surface 731 of the dumpling shaping device 7 is located directly above the decaled dumpling, the dumpling shaping device 7 stops conveying, and the dumpling shaping device 7 The molding surface 731 is pressed down to bond the decorative piece 11 to the glutinous rice balls 10 to form a finished decaled glutinous rice dumpling. The fully automated operation of making the dough, cutting the decorative sheet 11 on the dough, and attaching the decorative sheet 11 to the glutinous rice balls 10 is realized.

支撑座513具有多种结构形式,优选的,支撑座513为水平布置的板状结构,其中心处开设有安装窗口,安装座512位于安装窗口中。支撑座513的上表面连接有提手5131,提手5131设置有两个,安装窗口位于两个提手5131之间。The support base 513 has various structural forms. Preferably, the support base 513 is a horizontally arranged plate-like structure with an installation window at its center, and the installation base 512 is located in the installation window. The upper surface of the support base 513 is connected with handles 5131. There are two handles 5131, and the installation window is located between the two handles 5131.

安装座512可以为一体成型的整体结构,优选的,安装座512包括第一安装架5121和第二安装架5122,第一安装架5121和第二安装架5122均安装于刀座514上,切皮驱动机构510与第一安装架5121相连,贴花驱动机构511安装于第二安装架5122上。The mounting seat 512 can be an integral structure. Preferably, the mounting seat 512 includes a first mounting bracket 5121 and a second mounting bracket 5122. The first mounting bracket 5121 and the second mounting bracket 5122 are both installed on the knife seat 514. The leather driving mechanism 510 is connected to the first mounting bracket 5121, and the decal driving mechanism 511 is installed on the second mounting bracket 5122.

制皮装置2可采用饺子机中的制皮机构,包括多级压面机构。面皮进料输送装置3采用主动式皮带输送机构,面皮进料输送装置3包括水平布置的进料输送面,以及驱动进料输送面朝靠近面皮输送空间523的方向运动的进料驱动电机。汤圆输送装置4采用主动式皮带输送机构或主动式辊子输送机构。制皮装置2、面皮进料输送装置3和汤圆输送装置4均为现有技术。The skin-making device 2 can adopt the skin-making mechanism in the dumpling machine, including a multi-stage noodle pressing mechanism. The dough feeding and conveying device 3 adopts an active belt conveying mechanism. The dough feeding and conveying device 3 includes a horizontally arranged feeding conveying surface and a feeding drive motor that drives the feeding conveying surface to move in a direction close to the dough conveying space 523 . The rice dumpling conveying device 4 adopts an active belt conveying mechanism or an active roller conveying mechanism. The leather making device 2, the dough feeding and conveying device 3 and the glutinous rice dumpling conveying device 4 are all existing technologies.

连接件具有多种结构形式,连接件可以为板状结构。具体的,所述连接件包括立柱517,所述立柱517至少设置有两根,至少两根所述立柱517均布于所述支撑座513与模座516之间。The connector has various structural forms, and the connector can be a plate-like structure. Specifically, the connecting member includes at least two upright columns 517 , and at least two upright columns 517 are evenly distributed between the support base 513 and the mold base 516 .

为了提高切皮贴花组件上下运动的可靠性。优选的,还包括竖直运动导向机构,所述刀座514与连接件通过所述竖直运动导向机构传动连接。In order to improve the reliability of the up and down movement of the skin-cut applique assembly. Preferably, a vertical movement guide mechanism is also included, and the tool holder 514 and the connecting piece are drivingly connected through the vertical movement guide mechanism.

竖直运动导向机构具有多种具体实施方式,可以为滑块滑槽结构、齿轮齿条结构等。优选的,所述竖直运动导向机构包括滑动安装于所述立柱517上的直线轴承518,所述直线轴承518与所述刀座514固定连接。通过直线轴承518与立柱517的滑动配合,提高刀座514上下运动的可靠性,进而提高切皮贴花组件上下运动的可靠性。The vertical motion guide mechanism has a variety of specific implementation modes, which can be a slider chute structure, a gear rack structure, etc. Preferably, the vertical movement guide mechanism includes a linear bearing 518 slidably installed on the upright column 517 , and the linear bearing 518 is fixedly connected to the tool seat 514 . Through the sliding fit between the linear bearing 518 and the column 517, the reliability of the up and down movement of the knife holder 514 is improved, thereby improving the reliability of the up and down movement of the skin cutting applique component.

由于面皮具有一定的粘黏性,切下装饰片11后的残皮容易粘在刀具520的第一刀刃5201上。为了解决上述技术问题,优选的,还包括位于所述刀座514与模座516之间的卸料座515,所述卸料座515的底部具有卸料面;所述卸料座515上设置有供所述刀具520通过的通孔结构,所述通孔结构与落料通道同轴布置;所述通孔结构的下端具有卸料孔5154,所述卸料孔5154与所述第一刀刃5201相适配;所述卸料座515与模座516通过支撑件522相连。通过设置卸料座515,当残皮粘在第一刀刃5201上、且切皮驱动机构510驱动切皮贴花组件向上运动复位时,卸料座515底部的卸料面阻碍残皮随刀具520向上运动,使残皮脱离刀具520。卸料孔5154与第一刀刃5201相适配,具体是指,卸料孔5154与第一刀刃5201的形状相同、二者间隙配合,且不影响刀具520的上下运动。使残皮脱离刀具520的效果更好,避免出现卸料不干净的情况出现。卸料面优选为水平布置的平面结构。支撑件522可以为柱状结构、竖向设置的板状结构等。Since the dough has a certain stickiness, the remaining dough after cutting off the decorative piece 11 is easy to stick to the first blade 5201 of the knife 520 . In order to solve the above technical problem, it is preferable to further include a discharge seat 515 located between the knife seat 514 and the mold base 516. The bottom of the discharge seat 515 has a discharge surface; the discharge seat 515 is provided with There is a through hole structure for the cutter 520 to pass through, and the through hole structure is coaxially arranged with the blanking channel; the lower end of the through hole structure has a discharge hole 5154, and the discharge hole 5154 is connected to the first blade 5201; the discharge seat 515 and the mold base 516 are connected through the support member 522. By providing the discharge seat 515, when the residual skin sticks to the first blade 5201 and the skin cutting drive mechanism 510 drives the skin cutting applique component to move upward to reset, the discharge surface at the bottom of the discharge seat 515 prevents the residual skin from moving upward with the cutter 520. Movement to make the residual skin escape from the cutter 520. The discharge hole 5154 is adapted to the first blade 5201. Specifically, it means that the discharge hole 5154 and the first blade 5201 have the same shape, and they have a clearance fit and do not affect the up and down movement of the tool 520. The effect of making the residual skin separate from the cutter 520 is better and avoids the situation of unclean discharge. The discharge surface is preferably a horizontally arranged planar structure. The support member 522 may be a columnar structure, a vertically arranged plate structure, or the like.

卸料座515可以为一体成型的整体结构,优选的,所述卸料座515包括上下布置的卸料基板5151和卸料板5152;所述卸料基板5151和卸料板5152均水平布置、且可拆卸连接,所述卸料板5152的底面作为所述卸料面;所述支撑件522连接所述卸料基板5151与模座516;所述通孔结构包括上下且同轴布置的第一通孔5153和卸料孔5154,在水平投影面上,所述卸料孔5154位于所述第一通孔5153之内;所述第一通孔5153设置于所述卸料基板5151上,所述卸料孔5154设置于所述卸料板5152上。卸料板5152与卸料基板5151通过螺栓可拆卸连接。更换不同刀具520的同时,更换与该刀具520配合使用的卸料板5152,既保证刀具520能经卸料孔5154向下伸出,又保证残皮能脱离刀具520。卸料基板5151上的第一通孔5153,则能与不同大小的卸料孔5154配合使用,用于大小不同的装饰片11加工。The discharge seat 515 can be an integral structure. Preferably, the discharge seat 515 includes a discharge base plate 5151 and a discharge plate 5152 arranged up and down; the discharge base plate 5151 and the discharge plate 5152 are both arranged horizontally. And detachably connected, the bottom surface of the unloading plate 5152 serves as the unloading surface; the support 522 connects the unloading base plate 5151 and the mold base 516; the through-hole structure includes an up-down and coaxially arranged third A through hole 5153 and a discharge hole 5154. On the horizontal projection plane, the discharge hole 5154 is located within the first through hole 5153; the first through hole 5153 is provided on the discharge base plate 5151, The discharge hole 5154 is provided on the discharge plate 5152. The discharge plate 5152 and the discharge base plate 5151 are detachably connected by bolts. When replacing different cutters 520, the discharge plate 5152 used in conjunction with the cutter 520 is also replaced, which not only ensures that the cutter 520 can extend downward through the discharge hole 5154, but also ensures that the residual skin can escape from the cutter 520. The first through hole 5153 on the discharge base plate 5151 can be used in conjunction with discharge holes 5154 of different sizes for processing decorative pieces 11 of different sizes.

模座516上设置有水平布置的切皮加工面,切皮加工面与卸料面之间的空间作为面皮输送空间523。面皮被输送至切皮加工面上后暂停输送,再执行切皮动作。切皮动作完成后执行压皮动作,等切皮贴花组件复位之后,再继续向面皮输送空间523中输送面皮。The mold base 516 is provided with a horizontally arranged skin-cutting processing surface, and the space between the skin-cutting processing surface and the discharge surface serves as the dough transport space 523. After the dough is transported to the cutting processing surface, the transportation is paused and then the cutting action is performed. After the skin cutting action is completed, the skin pressing action is performed, and after the skin cutting and applique components are reset, the dough continues to be transported into the dough transport space 523.

模座516可以为一体成型的整体结构,优选的,所述模座516包括可拆卸连接的模板5161和承托基板5162,所述模板5161与承托基板5162均水平布置,所述模板5161位于承托基板5162之上;所述落料通道包括上下且同轴布置的落料孔5164和第二通孔5165;所述第二刀刃5168相邻设置于所述落料孔5164的上方,所述第二刀刃5168和落料孔5164设置于所述模板5161上;所述第二通孔5165设置于所述承托基板5162上;所述第一通孔5153、卸料孔5154、落料孔5164和第二通孔5165同轴布置。模板5161和承托基板5162通过螺栓可拆卸连接。此时,模板5161的上表面作为切皮加工面。更换不同刀具520的同时,更换模板5161,保证刀具520伸入落料孔5164,通过第一刀刃5201且与第二刀刃5168的配合切出装饰片11。The mold base 516 can be an integral structure. Preferably, the mold base 516 includes a detachably connected template 5161 and a supporting substrate 5162. The template 5161 and the supporting substrate 5162 are both arranged horizontally. The template 5161 is located on on the supporting base plate 5162; the blanking channel includes a blanking hole 5164 and a second through hole 5165 arranged up and down and coaxially; the second blade 5168 is adjacently arranged above the blanking hole 5164, so The second blade 5168 and the blanking hole 5164 are provided on the template 5161; the second through hole 5165 is provided on the supporting substrate 5162; the first through hole 5153, discharge hole 5154, blanking The hole 5164 and the second through hole 5165 are coaxially arranged. The template 5161 and the supporting base plate 5162 are detachably connected through bolts. At this time, the upper surface of the template 5161 serves as the skin cutting surface. When changing different cutters 520, change the template 5161 to ensure that the cutter 520 extends into the blanking hole 5164, and the decorative piece 11 is cut out through the first blade 5201 and the cooperation with the second blade 5168.

由于面皮具有一定的粘性,为了避免切后的残皮粘在落料孔5164上端的第二刀刃5168处。优选的,还包括设置于所述模座516上、且与所述落料通道同轴布置的第三通孔5166,所述第三通孔5166位于第二刀刃5168的上方,且与所述第二刀刃5168相邻布置;在水平投影面上,所述第二刀刃5168位于所述第三通孔5166之内。第三通孔5166与第二刀刃5168形成台阶结构。在面皮上切下装饰片11后,残皮的切割边缘向靠近第二刀刃5168的中心处方向倾斜向下,通过其自身的弹性形变变形,使残皮的切割边缘向远离第二刀刃5168的方向回缩,以避免残皮粘在第二刀刃5168处。优选的,第三通孔5166的形状与第二刀刃5168的形状一致。Since the dough has a certain stickiness, in order to prevent the cut residual skin from sticking to the second blade 5168 at the upper end of the blanking hole 5164. Preferably, it also includes a third through hole 5166 provided on the mold base 516 and coaxially arranged with the blanking channel. The third through hole 5166 is located above the second blade 5168 and is connected with the second blade 5168 . The second blades 5168 are arranged adjacently; on the horizontal projection plane, the second blades 5168 are located within the third through hole 5166. The third through hole 5166 and the second blade 5168 form a step structure. After the decorative piece 11 is cut off from the dough, the cutting edge of the remaining skin is inclined downward toward the center of the second blade 5168, and through its own elastic deformation, the cutting edge of the residual skin is tilted away from the second blade 5168. The direction is retracted to prevent the residual skin from sticking to the second blade 5168. Preferably, the shape of the third through hole 5166 is consistent with the shape of the second blade 5168.

第三通孔5166可以设置于模板5161上,优选的,所述模座516还包括水平布置的面板5163;所述承托基板5162上设置有开口朝上的安装槽5167,所述模板5161安装于所述安装槽5167中,所述面板5163与所述承托基板5162可拆卸连接、且遮盖所述安装槽5167的开口;所述第三通孔5166设置于面板5163上,所述第二通孔5165位于所述安装槽5167的底部。此时,面板5163的上表面作为切皮加工面。通过设置面板5163,有利于第三通孔5166的加工成型。将模板5161安装于承托基板5162上的安装槽5167中,再将面板5163与承托基板5162通过螺栓相连。The third through hole 5166 can be provided on the template 5161. Preferably, the mold base 516 also includes a horizontally arranged panel 5163; the supporting base plate 5162 is provided with a mounting slot 5167 with an upward opening, and the template 5161 is installed In the mounting slot 5167, the panel 5163 is detachably connected to the supporting base plate 5162 and covers the opening of the mounting slot 5167; the third through hole 5166 is provided on the panel 5163, and the second through hole 5166 is disposed on the panel 5163. The through hole 5165 is located at the bottom of the mounting groove 5167. At this time, the upper surface of the panel 5163 serves as the skin-cutting surface. By providing the panel 5163, the processing and shaping of the third through hole 5166 is facilitated. Install the template 5161 in the installation groove 5167 on the supporting base plate 5162, and then connect the panel 5163 and the supporting base plate 5162 through bolts.

优选的,所述面板5163向靠近所述面皮进料输送装置3的出料端方向延伸,且与所述面皮进料输送装置3的出料端相邻布置。避免面皮从面皮进料输送装置3的出料端与面皮输送空间523的进料端之间的间隙处向下塌陷,提高面皮的输送效果。Preferably, the panel 5163 extends toward the discharging end of the dough feeding and conveying device 3 and is arranged adjacent to the discharging end of the dough feeding and conveying device 3 . This prevents the dough from collapsing downward from the gap between the discharge end of the dough feeding and conveying device 3 and the feeding end of the dough conveying space 523, thereby improving the dough conveying effect.

为了避免面皮粘黏在面板5163上。优选的,面板5163上设置有防粘黏层。防粘黏层优选为铁氟龙制品。In order to prevent the dough from sticking to the panel. Preferably, the panel 5163 is provided with an anti-adhesive layer. The anti-sticking layer is preferably made of Teflon.

优选的,还包括连接座521,所述顶杆519的上端与所述连接座521相连,所述贴花驱动机构511与所述连接座521相连;所述切皮贴花组件设置有多组,每组所述切皮贴花组件中的顶杆519均与所述连接座521相连。连接座521为多组切皮贴花组件中的顶杆519提供安装支撑。Preferably, it also includes a connecting seat 521, the upper end of the push rod 519 is connected to the connecting seat 521, and the applique driving mechanism 511 is connected to the connecting seat 521; the skin cutting applique assembly is provided with multiple groups, each of which is connected to the connecting seat 521. The push rods 519 in the skin-cut applique assembly are all connected to the connecting base 521. The connecting base 521 provides installation support for the push rods 519 in the multiple sets of skin-cut applique assemblies.

当制皮装置2的出料端与面皮进料输送装置3的进料端之间具有沿水平方向的间距时,为了使从制皮装置2的出料端输出的面皮能可靠地下落至面皮进料输送装置3的进料输送面上,优选的,还包括安装于所述机架1上的面皮悬挑输送装置9,所述面皮悬挑输送装置9具有倾斜布置的悬挑输送面901,所述悬挑输送面901从其自身的低端向高端方向输送面皮,所述制皮装置2的出料端位于所述悬挑输送面901的上方,所述悬挑输送面901的高端位于所述面皮进料输送装置3的进料端的上方。面皮悬挑输送装置9采用主动式皮带输送机构,是现有技术,其包括皮带输送机构以及驱动皮带输送机构的驱动电机。面皮悬挑输送装置9的皮带输送机构通过驱动电机倾斜向上输送面皮。机架1为面皮悬挑输送装置9提供安装支撑。通过设置面皮悬挑输送装置9,从制皮装置2的出料端输出的面皮在重力的作用下下落至悬挑输送面901上,再通过悬挑输送面901高端的悬挑作用和悬挑输送面901的输送作用,使面皮能下落至面皮进料输送装置3的进料输送面上。在输送面皮的过程中,还能避免面皮从制皮装置2的出料端与面皮进料输送装置3的进料端之间的间距处向下塌陷。制皮装置2持续输出面皮,而面皮进料输送装置3间歇式输送面皮,通过设置面皮悬挑输送装置9还能有效避免面皮在面皮进料输送装置3的进料输送面上堆料。When there is a horizontal distance between the discharge end of the leather making device 2 and the feed end of the dough feeding and conveying device 3, in order to ensure that the dough output from the discharge end of the leather making device 2 can reliably fall to the dough feed The feed conveying surface of the conveying device 3 preferably also includes a dough cantilever conveying device 9 installed on the frame 1. The dough cantilever conveying device 9 has an obliquely arranged cantilever conveying surface 901, so The overhanging conveying surface 901 transports the dough from its low end to the high end. The discharge end of the leather making device 2 is located above the overhanging conveying surface 901. The high end of the overhanging conveying surface 901 is located above the cantilevered conveying surface 901. Above the feeding end of the dough feeding and conveying device 3. The cantilevered dough conveying device 9 adopts an active belt conveying mechanism, which is an existing technology and includes a belt conveying mechanism and a drive motor for driving the belt conveying mechanism. The belt conveying mechanism of the dough cantilever conveying device 9 conveys the dough upwards in an inclined manner by driving the motor. The frame 1 provides installation support for the dough cantilever conveying device 9 . By arranging the dough overhanging conveying device 9, the dough output from the discharging end of the leather making device 2 falls to the overhanging conveying surface 901 under the action of gravity, and then passes through the cantilevering effect of the high end of the overhanging conveying surface 901 and the overhanging conveying The conveying effect of the dough 901 enables the dough to fall to the feeding and conveying surface of the dough feeding and conveying device 3 . During the process of conveying the dough, it can also prevent the dough from collapsing downward from the distance between the discharge end of the leather making device 2 and the feed end of the dough feeding and conveying device 3 . The leather making device 2 continuously outputs dough, while the dough feeding and conveying device 3 conveys dough intermittently. By setting the dough cantilever conveying device 9, it can also effectively prevent the dough from piling up on the feeding and conveying surface of the dough feeding and conveying device 3.

优选的,还包括残皮出料输送装置6,所述面皮输送空间523的出料端与所述残皮出料输送装置6的进料端相邻布置。残皮出料输送装置6安装于机架1上,残皮出料输送装置6采用主动式皮带输送机构,是现有技术。残皮出料输送装置6与面皮进料输送装置3的输送速度和启停动作保持一致,通过控制残皮出料输送装置6的出料驱动电机和面皮进料输送装置3的进料驱动电机即可实现。以避免拉扯面皮,导致面皮变形、甚至被拉断。Preferably, a residual skin discharging and conveying device 6 is also included, and the discharging end of the dough conveying space 523 is arranged adjacent to the feeding end of the residual skin discharging and conveying device 6 . The residual skin discharging and conveying device 6 is installed on the frame 1. The residual skin discharging and conveying device 6 adopts an active belt conveying mechanism, which is an existing technology. The conveying speed and start-stop action of the residual skin discharging and conveying device 6 and the dough feeding and conveying device 3 are consistent. By controlling the discharging drive motor of the residual skin discharging and conveying device 6 and the feeding drive motor of the dough feeding and conveying device 3 It can be achieved. This is to avoid pulling the dough, causing it to deform or even break.

优选的,残皮出料输送装置6具有水平布置的出料输送面,面皮进料输送装置3具有水平布置的进料输送面。作为进一步的优选,面皮进料输送装置3的进料输送面、模座516的切皮加工面、以及残皮出料输送装置6的出料输送面相齐平。Preferably, the residual skin discharging and conveying device 6 has a horizontally arranged discharging and conveying surface, and the dough feeding and conveying device 3 has a horizontally arranged feeding and conveying surface. As a further preference, the feeding and conveying surface of the dough feeding and conveying device 3, the peeling processing surface of the mold base 516, and the discharging and conveying surface of the remaining dough discharging and conveying device 6 are flush.

为了便于残皮收集和再利用,优选的,还包括残皮回收输送装置8;所述残皮回收输送装置8的进料端与残皮出料输送装置6的出料端相邻布置,所述残皮回收输送装置8的出料端对应设置于所述制皮装置2的进料端的上方。残皮回收输送装置8采用主动式皮带输送机构,是现有技术,其包括皮带输送机构以及驱动皮带输送机构的回收驱动电机。In order to facilitate the collection and reuse of residual skins, it is preferred to further include a residual skin recovery and conveying device 8; the feed end of the residual skin recovery and conveying device 8 is arranged adjacent to the discharge end of the residual skin discharging and conveying device 6, so The discharging end of the residual skin recovery and conveying device 8 is arranged correspondingly above the feeding end of the leather making device 2 . The residual skin recycling and conveying device 8 adopts an active belt conveying mechanism, which is an existing technology, and includes a belt conveying mechanism and a recycling drive motor that drives the belt conveying mechanism.

切皮驱动机构510可以为气缸、液压缸或者电动推杆,优选的,切皮驱动机构510包括安装于机架1上的驱动电机,驱动电机的轴伸端与第一安装架5121通过曲柄机构传动连接。贴花驱动机构511可以为气缸、液压缸或者电动推杆。The skin cutting driving mechanism 510 can be a cylinder, a hydraulic cylinder or an electric push rod. Preferably, the skin cutting driving mechanism 510 includes a driving motor installed on the frame 1. The shaft extension end of the driving motor and the first mounting bracket 5121 pass through a crank mechanism. Transmission connection. The decal driving mechanism 511 can be a pneumatic cylinder, a hydraulic cylinder or an electric push rod.

如附图11~14所示,所述汤圆整形装置7包括支架710,所述支架710上设有升降机构720,所述升降机构720上安装有成型压模730且可带动所述成型压模730同步升降;所述成型压模730的下表面上设有成型面731,所述成型面731为向上凹入的曲面。当所述成型压模730在下极限位置时,所述成型面731的顶端到贴花汤圆底面的距离小于贴花汤圆的原始高度。成型面731位于贴花汤圆的上方,多个贴花汤圆均匀布置在汤圆托盘内,汤圆托盘位于汤圆输送装置4的输送面上,汤圆输送装置4将贴花汤圆输送至成型面731的下方。As shown in Figures 11 to 14, the glutinous rice dumpling shaping device 7 includes a bracket 710. The bracket 710 is provided with a lifting mechanism 720. The lifting mechanism 720 is equipped with a molding die 730 and can drive the molding die. 730 rises and falls simultaneously; a molding surface 731 is provided on the lower surface of the molding die 730, and the molding surface 731 is an upwardly concave curved surface. When the forming die 730 is at the lower limit position, the distance from the top of the forming surface 731 to the bottom surface of the decaled glutinous rice balls is less than the original height of the decaled glutinous rice balls. The forming surface 731 is located above the decaled glutinous rice balls, and a plurality of decaled glutinous rice balls are evenly arranged in the glutinous rice dumpling tray. The glutinous rice dumpling tray is located on the conveying surface of the glutinous rice dumpling conveying device 4. The glutinous rice dumpling conveying device 4 transports the decaled glutinous rice balls to the bottom of the forming surface 731.

使用时,升降机构720带动成型压模730和成型面731同步下降,将装饰片11压合在汤圆10上并使汤圆10与装饰片11内表面紧密粘合,此时,成型面731与装饰片11外表面相贴合,贴花汤圆整形完成。整形后的贴花汤圆进入下一工序,升降机构720带动成型压模730复位。整形过程中的装饰片11和汤圆10会发生一定程度的塑性变形,但该变形程度不易被人眼察觉。采用可升降运动的成型面731挤压贴花汤圆使汤圆10和装饰片11的贴合更加紧密,避免二者脱开影响产品的运输和售卖,提高产品质量;提高贴花汤圆成品的造型一致性,提高贴花汤圆成品的美观度,提高生产效率,节约人力。During use, the lifting mechanism 720 drives the molding die 730 and the molding surface 731 to descend simultaneously, pressing the decorative sheet 11 onto the glutinous rice balls 10 and tightly bonding the glutinous rice balls 10 to the inner surfaces of the decorative sheets 11. At this time, the molding surface 731 and the decorative The outer surfaces of the pieces 11 are put together, and the appliqué glutinous rice balls are finished. The shaped decal glutinous rice balls enter the next process, and the lifting mechanism 720 drives the forming die 730 to reset. During the shaping process, the decorative piece 11 and the glutinous rice balls 10 will undergo a certain degree of plastic deformation, but this degree of deformation is not easily detectable by the human eye. The molding surface 731 that can move up and down is used to extrude the decaled glutinous rice balls to make the glutinous rice balls 10 and the decorative piece 11 fit more closely to avoid the separation of the two and affect the transportation and sales of the product, improve product quality; improve the shape consistency of the finished decals glutinous rice balls, Improve the aesthetics of the finished appliquéd glutinous rice balls, improve production efficiency and save manpower.

成型面731用于与贴花汤圆直接接触使贴花汤圆成型,其具有多种结构形式,成型面731的形状根据贴花汤圆成品上表面的形状来设计。优选的,所述成型面731与汤圆10上表面形状适配,所述成型面731的尺寸大于或等于贴花汤圆上装饰片11的尺寸。上述“形状适配”指的是成型面731的形状与汤圆10的上表面形状相同,即,成型面731与汤圆10上表面的曲率半径相等,一般来说,成型面731为球冠结构。当所述成型压模730在下极限位置时,成型面731与贴花汤圆上的装饰片11完全贴合,成型面731将装饰片11完全包覆,使装饰片11与汤圆10完全贴合并粘接在一起,消除装饰片11与汤圆10之间的间隙,增大装饰片11与汤圆10的接触面积,进一步提高二者之间的粘接稳固性,保证贴花汤圆成品的造型一致性,提高产品质量。The forming surface 731 is used to directly contact the decaled glutinous rice balls to form the decaled glutinous rice balls. It has a variety of structural forms. The shape of the forming surface 731 is designed according to the shape of the upper surface of the finished decaled glutinous rice balls. Preferably, the shape of the molding surface 731 is adapted to the shape of the upper surface of the glutinous rice balls 10, and the size of the molding surface 731 is greater than or equal to the size of the decorative piece 11 on the decaled glutinous rice balls. The above-mentioned "shape adaptation" means that the shape of the molding surface 731 is the same as the shape of the upper surface of the dumpling 10, that is, the curvature radius of the molding surface 731 and the upper surface of the dumpling 10 are equal. Generally speaking, the molding surface 731 has a spherical crown structure. When the molding die 730 is at the lower limit position, the molding surface 731 is completely attached to the decorative piece 11 on the decal rice dumpling. The molding surface 731 completely covers the decorative piece 11 so that the decorative piece 11 and the dumpling 10 are completely attached and bonded. Together, the gap between the decorative sheet 11 and the glutinous rice balls 10 is eliminated, the contact area between the decorative sheet 11 and the glutinous rice balls 10 is increased, the bonding stability between the two is further improved, the consistency of the finished product of the decaled glutinous rice balls is ensured, and the product is improved. quality.

支架710用于将整个装置安装在汤圆输送装置4的安装框架上,其具有多种结构形式,可以为T形支架、L形支架或者门型架等结构。支架710一般采用门型架,稳定性更好且便于安装。门型架与汤圆输送装置4的安装框架通过螺栓连接。支架710可以由铝型材和角码拼接而成,也可以由钢材焊接或者螺栓连接而成。The bracket 710 is used to install the entire device on the installation frame of the glutinous rice dumpling conveying device 4. It has a variety of structural forms, such as a T-shaped bracket, an L-shaped bracket, or a portal frame. The bracket 710 generally adopts a portal frame, which has better stability and is easy to install. The portal frame is connected to the installation frame of the dumpling conveying device 4 by bolts. The bracket 710 can be made of aluminum profiles and corner codes, or can be made of steel welded or bolted.

升降机构720用于带动成型压模730升降运动。升降机构720具有多种结构形式,其可以为气动、液压或者电动推杆,也可以为由电机驱动的丝杆副等升降结构。汤圆生产是食品制造行业,生产环境卫生要求严格,而液压推杆、电动推杆和丝杆副等升降结构均需要润滑油维护,容易漏油。故,优选的,所述升降机构720为气动推杆,结构简单且干净卫生。The lifting mechanism 720 is used to drive the forming die 730 to move up and down. The lifting mechanism 720 has a variety of structural forms. It can be a pneumatic, hydraulic or electric push rod, or a lifting structure such as a screw pair driven by a motor. The production of glutinous rice balls is a food manufacturing industry with strict production environment and hygiene requirements. Lifting structures such as hydraulic push rods, electric push rods and screw pairs all require lubricating oil maintenance and are prone to oil leakage. Therefore, preferably, the lifting mechanism 720 is a pneumatic push rod, which has a simple structure and is clean and hygienic.

成型压模730可以为一体成型的整体结构,也可以为多个相互独立的分体机构。成型压模730的材质可以为塑料、不锈钢或者其他合金等材质,考虑到工作过程中成型压模730会与贴花汤圆直接接触,优选的,所述成型压模730的材质为316不锈钢,316不锈钢为食品级不锈钢,在食品制作使用过程中不会溶出各种合金和有害物质,保证食品生产安全。The molding die 730 may be an integral structure, or may be a plurality of independent separate structures. The material of the forming die 730 can be plastic, stainless steel or other alloys. Considering that the forming die 730 will be in direct contact with the decal dumplings during the working process, preferably, the material of the forming die 730 is 316 stainless steel. It is food-grade stainless steel and will not dissolve various alloys and harmful substances during food production and use, ensuring food production safety.

实际生产中贴花汤圆种类多且尺寸不同,为生产不同高度的贴花汤圆,优选的,还包括高度调节机构740,所述高度调节机构740用于调节所述成型压模730的下极限位置。高度调节机构740可通过调节升降机构720的升降行程、改变升降机构720的位置高度或者成型压模730的位置高度等手段来调整成型面731的下极限位置高度。升降机构720的升降行程不便调节,因此,高度调节机构740一般通过升降机构720的位置高度或者成型压模730的位置高度来调整成型面731的下极限位置高度。高度调节机构740可以为支架710上沿高度方向设置的条形孔,也可以为连接升降机构720和支架710的高度调节螺杆,还可以为沿高度方向堆叠的多个垫片。优选的,所述高度调节机构740包括高度调节螺杆,所述成型压模730通过所述高度调节螺杆安装在所述升降机构720的升降端上,通过调节高度调节螺杆来改变成型压模730的下极限位置的高度,结构简单,方便调节。In actual production, there are many kinds of appliqued glutinous rice balls with different sizes. In order to produce appliqued glutinous rice balls with different heights, it is preferred to further include a height adjustment mechanism 740 , which is used to adjust the lower limit position of the forming die 730 . The height adjustment mechanism 740 can adjust the lower limit position height of the molding surface 731 by adjusting the lifting stroke of the lifting mechanism 720, changing the position height of the lifting mechanism 720, or the position height of the molding die 730. The lifting stroke of the lifting mechanism 720 is inconvenient to adjust. Therefore, the height adjustment mechanism 740 generally adjusts the lower limit position height of the molding surface 731 through the position height of the lifting mechanism 720 or the position height of the molding die 730 . The height adjustment mechanism 740 may be a strip hole provided along the height direction on the bracket 710, or may be a height adjustment screw connecting the lifting mechanism 720 and the bracket 710, or may be a plurality of spacers stacked along the height direction. Preferably, the height adjustment mechanism 740 includes a height adjustment screw, and the molding die 730 is installed on the lifting end of the lifting mechanism 720 through the height adjustment screw. The height of the molding die 730 can be changed by adjusting the height adjustment screw. The height of the lower limit position has a simple structure and is easy to adjust.

一般的,单个汤圆托盘中均匀放置有多个贴花汤圆,优选的,所述成型面731的数量与单个汤圆托盘中的贴花汤圆的数量相等,所述成型面731位置与单个汤圆托盘中的贴花汤圆的数量相等,可实现同时对多个贴花汤圆进行整形,提高生产效率。一般来说,成型面731光滑且其在压合贴合贴花汤圆时二者不会相互粘连,避免成型面731破坏贴花汤圆成品表面,保证产品的美观度,提高产品质量。Generally, a plurality of decaled glutinous rice balls are evenly placed in a single glutinous rice dumpling tray. Preferably, the number of the forming surfaces 731 is equal to the number of decaled glutinous rice balls in the single glutinous rice dumpling tray, and the position of the forming surface 731 is consistent with the number of decals in the single glutinous rice dumpling tray. The number of glutinous rice balls is equal, so multiple decaled glutinous rice balls can be shaped at the same time to improve production efficiency. Generally speaking, the molding surface 731 is smooth and will not stick to each other when the decaled glutinous rice balls are pressed together. This prevents the molding surface 731 from damaging the finished surface of the decaled glutinous rice balls, ensuring the beauty of the product and improving product quality.

为进一步保证汤圆10与装饰片11紧密粘接,优选的,所述成型面731上还设有向下凸出的压紧件732。成型压模730下降过程中,压紧件732在成型面731接触装饰片11之前先接触到装饰片11,随后压紧件732随着成型面731同步下降到下极限位置,使装饰片11发生塑性变形并嵌入汤圆10中,使汤圆10和装饰片11嵌合粘接。压紧件732在不影响贴花汤圆成品美观性的条件下,通过使装饰片11和汤圆10发生塑性变形来增大二者的接触面积,并使二者相互嵌合粘接,提高贴花汤圆成品的整体性,提高产品质量。当贴花汤圆成品的设计造型上具有下凹曲面时,压紧件732的外表面则作为成型面731的一部分,贴花汤圆上与压紧件732接触的位置就形成设计造型上的下凹曲面。为保证贴花汤圆成品的美观性,贴花汤圆上的下凹曲面一般设置在贴花汤圆上表面的中心位置,如贴花汤圆上的装饰片11为柿蒂形状时,装饰片11的中心位置设有一个下凹曲面使柿蒂仿形更加逼真。为生产该类贴花汤圆产品,具体的,所述压紧件732位于所述成型面731中心位置。作为进一步的优选,所述压紧件732设置有多个,进一步提高汤圆10与装饰片11的接触面积,提高二者之间的粘接稳固性。In order to further ensure the tight adhesion between the glutinous rice balls 10 and the decorative sheet 11, preferably, the molding surface 731 is also provided with a downwardly protruding pressing member 732. During the descending process of the molding die 730, the pressing member 732 first contacts the decorative sheet 11 before the molding surface 731 contacts the decorative sheet 11. Then the pressing member 732 synchronously descends to the lower limit position along with the molding surface 731, causing the decorative sheet 11 to collapse. Plastic deformation and embedding in the glutinous rice balls 10 make the glutinous rice balls 10 and the decorative pieces 11 fit and bond. The pressing member 732 increases the contact area between the decorative sheet 11 and the glutinous rice balls 10 by plastically deforming them without affecting the aesthetics of the finished appliqued glutinous rice balls, and makes the two fit and bond with each other, thereby improving the finished product of the decaled glutinous rice balls. integrity and improve product quality. When the design shape of the finished appliqué rice dumpling has a concave curved surface, the outer surface of the pressing member 732 serves as a part of the molding surface 731, and the position of the appliqued rice dumpling in contact with the pressing member 732 forms a concave curved surface in the design shape. In order to ensure the aesthetics of the finished appliqued rice dumplings, the concave curved surface on the appliqued rice dumplings is generally set at the center of the upper surface of the appliqued rice dumplings. For example, when the decorative piece 11 on the appliqued rice dumplings is in the shape of a persimmon stem, there is a center position of the decorative piece 11 The concave curved surface makes the persimmon stem profiling more realistic. In order to produce this type of appliqued rice dumpling product, specifically, the pressing member 732 is located at the center of the forming surface 731 . As a further preference, multiple pressing members 732 are provided to further increase the contact area between the glutinous rice balls 10 and the decorative sheet 11 and improve the bonding stability between the two.

优选的,所述成型面731上还设置有成型花纹,用于在完成贴花汤圆整形的同时在装饰片11上压制花纹,进一步提高贴花汤圆成品的造型美观度。成型花纹的形状可根据需求进行设计。Preferably, the molding surface 731 is also provided with a molding pattern, which is used to press the pattern on the decorative sheet 11 while completing the shaping of the decaled glutinous rice balls, thereby further improving the aesthetics of the finished decaled glutinous rice balls. The shape of the molding pattern can be designed according to requirements.

生产工艺,采用汤圆切皮贴花生产线,包括步骤:The production process uses a glutinous rice ball cutting and appliqué production line, including steps:

S1,由制皮装置2制成的面皮通过面皮进料输送装置3向靠近汤圆输送装置4的切皮贴花工位方向输送,装有汤圆的汤圆托盘通过汤圆输送装置4沿L1的方向输送。S1, the dough made by the leather making device 2 is transported through the dough feeding and conveying device 3 to the direction of the skin cutting and appliqué station close to the glutinous rice ball conveying device 4, and the glutinous rice dumpling tray containing the glutinous rice balls is conveyed in the direction L1 by the glutinous rice ball conveying device 4.

汤圆输送装置4具有沿其自身输送方向L1依次布置的切皮贴花工位和汤圆整形工位,切皮贴花装置5与切皮贴花工位相对应布置,汤圆整形装置7与汤圆整形工位相对应布置。The glutinous rice dumpling conveying device 4 has a skin cutting and applique station and a glutinous rice dumpling shaping station arranged in sequence along its own conveying direction L1. The skin cutting and applique device 5 is arranged correspondingly to the skin cutting and applique station, and the glutinous rice dumpling shaping device 7 is arranged correspondingly to the glutinous rice dumpling shaping station. .

S2,当面皮被输送至切皮加工面上、且汤圆托盘被输送至模座516的下方时,汤圆托盘中的汤圆10位于落料通道的正下方,停止输送面皮和汤圆托盘;顶杆519的下端位于刀具520中,切皮驱动机构510驱动切皮贴花组件向下做直线运动,通过第一刀刃5201与第二刀刃5168的配合,在面皮上切出装饰片11后,贴花驱动机构511驱动顶杆519向下做直线运动,顶杆519从刀具520的下端向下伸出将装饰片11压在汤圆10的顶部上,以形成贴花汤圆;S2, when the dough is transported to the cutting surface and the dumpling tray is transported to the bottom of the mold base 516, the dumplings 10 in the dumpling tray are located directly below the blanking channel, and the transportation of the dough and dumpling tray is stopped; the push rod 519 The lower end of the cutter 520 is located in the cutter 520. The skin cutting drive mechanism 510 drives the skin cutting and decal assembly to move downward in a straight line. Through the cooperation of the first blade 5201 and the second blade 5168, after the decorative piece 11 is cut out on the dough, the decal drive mechanism 511 The ejector pin 519 is driven to move downward in a straight line, and the ejector pin 519 extends downward from the lower end of the cutter 520 to press the decorative piece 11 on the top of the glutinous rice balls 10 to form appliqued glutinous rice balls;

S3,贴花驱动机构511驱动顶杆519向上做直线运动,使顶杆519的下端复位至刀具520中;切皮驱动机构510驱动切皮贴花组件向上做直线运动,使切皮贴花组件复位至模座516的上方;S3, the decal driving mechanism 511 drives the ejector pin 519 to move upward in a straight line, so that the lower end of the ejector pin 519 is reset to the tool 520; the skin cutting drive mechanism 510 drives the skin cutting and applique component to make an upward linear motion, so that the skin cutting and applique component is reset to the mold. Above seat 516;

S4,贴花汤圆通过汤圆整形装置7的成型面731整形,使装饰面片与汤圆粘接,以形成贴花汤圆成品。S4, the decaled glutinous rice balls are shaped by the forming surface 731 of the glutinous rice dumpling shaping device 7, so that the decorative dough sheet and the glutinous rice balls are bonded to form the finished decaled glutinous rice balls.

本具体实施方式的实施例均为本发明的较佳实施例,并非依此限制本发明的保护范围。凡依本发明的结构、形状、原理所做的等效变化,均应涵盖于本发明的保护范围之内。The examples of this specific implementation mode are all preferred embodiments of the present invention, and do not limit the scope of the present invention accordingly. All equivalent changes based on the structure, shape, and principle of the present invention shall be covered by the protection scope of the present invention.

Claims (18)

1. The glue pudding skin-cutting and decal production line comprises a frame (1), a skin-making device (2) and a glue pudding conveying device (4), and is characterized by further comprising a dough skin feeding conveying device (3), a skin-cutting decal device (5) and a glue pudding shaping device (7); the dough cutting Pi Tiehua device (5) and the dough shaping device (7) are sequentially arranged along the conveying direction L1 of the dough kneading conveying device (4), and the molding surface (731) and the skin cutting applique device (5) of the dough kneading shaping device (7) are positioned above the conveying surface of the dough kneading conveying device (4);
the cutting Pi Tiehua device (5) comprises a skin cutting driving mechanism (510), an applique driving mechanism (511), a mounting seat (512), a supporting seat (513), a cutter seat (514), a die holder (516) and at least one group of cutting Pi Tiehua components;
The supporting seat (513), the tool apron (514) and the die holder (516) are sequentially arranged from top to bottom; the supporting seat (513) is connected with the frame (1), the supporting seat (513) is connected with the die holder (516) through a connecting piece, and the mounting seat (512) is connected with the tool apron (514);
the cutter Pi Tiehua assembly comprises a cutter (520) and a push rod (519) which are matched to be used; the cutter (520) is mounted on the cutter holder (514) and is positioned below the cutter holder (514); the lower end of the cutter (520) is provided with a first cutting edge (5201) with a closed shape; the vertically arranged ejector rod (519) sequentially passes through the tool apron (514) and the tool (520) and is in sliding fit;
the applique driving mechanism (511) is arranged on the mounting seat (512), and the ejector rod (519) moves up and down in a straight line through the applique driving mechanism (511); the cutting Pi Tiehua component moves up and down in a straight line through the skin cutting driving mechanism (510);
a dough sheet conveying space (523) for the dough sheet to pass through is arranged between the dough sheet cutting processing surface on the die holder (516) and the tool apron (514); a blanking channel communicated with the dough sheet conveying space (523) is arranged on the die holder (516), and the blanking channel and the first cutting edge (5201) are coaxially arranged; the upper end of the blanking channel is provided with a second blade (5168) which is matched with the first blade (5201), and the first blade (5201) and the second blade (5168) are coaxially arranged and matched for use;
The feeding end of the dough sheet feeding and conveying device (3) is arranged corresponding to the discharging end of the dough making device (2), and the discharging end of the dough sheet feeding and conveying device (3) is arranged adjacent to the feeding end of the dough sheet conveying space (523).
2. The glue pudding skin-cutting applique production line according to claim 1, wherein the connecting piece comprises upright posts (517), wherein the upright posts (517) are at least two, and at least two upright posts (517) are uniformly distributed between the supporting seat (513) and the die holder (516).
3. The rice dumpling wrapper-cutting decal production line of claim 2, further comprising a vertical motion guide mechanism, wherein the tool holder (514) is drivingly connected to the connector via the vertical motion guide mechanism.
4. A rice dumpling wrapper-cutting decal production line as claimed in claim 3, characterized in that said vertical movement guiding means comprise a linear bearing (518) slidingly mounted on said upright (517), said linear bearing (518) being fixedly connected to said seat (514).
5. The rice dumpling wrapper-cutting decal production line according to claim 1, further comprising a discharge seat (515) located between the tool holder (514) and the die holder (516), the bottom of the discharge seat (515) having a discharge face;
The discharging seat (515) is provided with a through hole structure for the cutter (520) to pass through, and the through hole structure and the discharging channel are coaxially arranged; the lower end of the through hole structure is provided with a discharging hole (5154), and the discharging hole (5154) is matched with the first cutting edge (5201);
the discharging seat (515) is connected with the die holder (516) through a supporting piece (522).
6. The rice dumpling wrapper-cutting decal production line according to claim 5, characterized in that the discharge seat (515) comprises a discharge base plate (5151) and a discharge plate (5152) which are arranged up and down; the discharging base plate (5151) and the discharging plate (5152) are horizontally arranged and detachably connected, and the bottom surface of the discharging plate (5152) is used as the discharging surface;
the supporting piece (522) is connected with the unloading base plate (5151) and the die holder (516); the through hole structure comprises a first through hole (5153) and a discharging hole (5154) which are arranged up and down coaxially, and the discharging hole (5154) is positioned in the first through hole (5153) on a horizontal projection plane;
the first through hole (5153) is arranged on the unloading base plate (5151), and the unloading hole (5154) is arranged on the unloading plate (5152).
7. The glue pudding skin-cutting decal production line according to claim 6, characterized in that the die holder (516) comprises a die plate (5161) and a supporting substrate (5162) which are detachably connected, wherein the die plate (5161) and the supporting substrate (5162) are horizontally arranged, and the die plate (5161) is positioned on the supporting substrate (5162);
The supporting piece (522) is connected with the unloading substrate (5151) and the bearing substrate (5162);
the blanking channel comprises a blanking hole (5164) and a second through hole (5165) which are coaxially arranged up and down; the second cutting edge (5168) is adjacently arranged above the blanking hole (5164), and the second cutting edge (5168) and the blanking hole (5164) are arranged on the template (5161); the second through hole (5165) is arranged on the supporting substrate (5162); the first through hole (5153), the discharging hole (5154), the blanking hole (5164) and the second through hole (5165) are coaxially arranged.
8. The rice dumpling wrapper-cutting decal production line of claim 7, further comprising a third through hole (5166) provided on the die holder (516) and coaxially arranged with the blanking channel, the third through hole (5166) being located above a second blade (5168) and arranged adjacent to the second blade (5168); the second blade (5168) is located within the third through hole (5166) on a horizontal projection plane.
9. The rice dumpling wrapper-cutting decal production line of claim 8, wherein the die holder (516) further comprises a horizontally arranged panel (5163); the support substrate (5162) is provided with an upward-opening mounting groove (5167), the template (5161) is mounted in the mounting groove (5167), and the panel (5163) is detachably connected with the support substrate (5162) and covers the opening of the mounting groove (5167);
The third through hole (5166) is arranged on the panel (5163);
the second through hole (5165) is located at the bottom of the mounting groove (5167).
10. The rice dumpling and skin-cutting decal production line according to claim 1, further comprising a connecting seat (521), wherein an upper end of the ejector rod (519) is connected to the connecting seat (521), and wherein the decal driving mechanism (511) is connected to the connecting seat (521);
the cutting Pi Tiehua assembly is provided with a plurality of groups, and the ejector rod (519) in each group of the cutting Pi Tiehua assembly is connected with the connecting seat (521).
11. The rice dumpling wrapper-cutting applique production line according to claim 1, further comprising a wrapper overhanging conveying device (9) mounted on the frame (1), wherein the wrapper overhanging conveying device (9) is provided with an overhanging conveying surface (901) which is obliquely arranged, the overhanging conveying surface (901) conveys wrappers from the lower end of the wrapper making device (2) to the higher end, the discharging end of the wrapper making device (2) is positioned above the overhanging conveying surface (901), and the higher end of the overhanging conveying surface (901) is positioned above the feeding end of the wrapper feeding conveying device (3).
12. The rice dumpling wrapper-cutting decal production line according to claim 1, further comprising a wrapper-discharging conveying device (6), wherein a discharging end of the wrapper conveying space (523) is arranged adjacent to a feeding end of the wrapper-discharging conveying device (6).
13. The glue pudding skin-cutting applique production line according to claim 12, further comprising a residual skin recovery conveyor (8);
the feeding end of the residual skin recycling and conveying device (8) is arranged adjacent to the discharging end of the residual skin discharging and conveying device (6), and the discharging end of the residual skin recycling and conveying device (8) is correspondingly arranged above the feeding end of the skin making device (2).
14. The glue pudding skin-cutting decal production line according to any one of claims 1-13, characterized in that the glue pudding shaping device (7) comprises a bracket (710), a lifting mechanism (720) is arranged on the bracket (710), a shaping pressing die (730) is arranged on the lifting mechanism (720) and can drive the shaping pressing die (730) to synchronously lift; the molding surface (731) is provided on the lower surface of the molding die (730), and the molding surface (731) is a curved surface recessed upward.
15. The rice dumpling wrapper-cutting decal production line according to claim 14, characterized in that the molding surface (731) is adapted to the shape of the upper surface of the rice dumpling (10), and the size of the molding surface (731) is greater than or equal to the size of the decorative sheet (11) on the decal rice dumpling.
16. The rice dumpling wrapper-cutting decal production line of claim 14, further comprising a height adjustment mechanism (740), the height adjustment mechanism (740) being configured to adjust a lower limit position of the forming die (730).
17. The rice dumpling wrapper-cutting decal production line according to claim 14, characterized in that the shaping surface (731) is further provided with a pressing member (732) protruding downward.
18. A production process, characterized in that a glue pudding skin-cutting decal production line according to any one of claims 1-17 is adopted, and the production process comprises the following steps:
s1, conveying dough sheets made by a dough making device (2) to a dough cutting and decal station direction close to a sweet dumpling conveying device (4) through a dough sheet feeding and conveying device (3), and conveying a sweet dumpling tray filled with sweet dumplings along the direction L1 through the sweet dumpling conveying device (4);
s2, when the dough is conveyed to the dough cutting processing surface and the sweet dumpling tray is conveyed to the lower part of the die holder (516), the sweet dumpling in the sweet dumpling tray is positioned right below the blanking channel, and the dough and the sweet dumpling tray are stopped being conveyed; the lower end of the ejector rod (519) is positioned in the cutter (520), the peel cutting driving mechanism (510) drives the peel cutting Pi Tiehua component to do linear motion downwards, after the decorative sheet is cut on the dough sheet through the cooperation of the first cutting edge (5201) and the second cutting edge (5168), the applique driving mechanism (511) drives the ejector rod (519) to do linear motion downwards, and the ejector rod (519) extends downwards from the lower end of the cutter (520) to press the decorative sheet on the top of the sweet soup ball so as to form the applique sweet soup ball;
S3, the applique driving mechanism (511) drives the ejector rod (519) to move upwards in a straight line, so that the lower end of the ejector rod (519) is reset into the cutter (520); the peel cutting driving mechanism (510) drives the peel cutting Pi Tiehua component to move upwards in a straight line so as to reset the peel cutting Pi Tiehua component to the upper part of the die holder (516);
s4, shaping the applique sweet soup balls through a shaping surface (731) of a sweet soup ball shaping device (7), and bonding the decorative sheets and the sweet soup balls.
CN202410048547.2A 2024-01-11 2024-01-11 Production line and production process for cutting and decaling glutinous rice balls Pending CN117751957A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202410048547.2A CN117751957A (en) 2024-01-11 2024-01-11 Production line and production process for cutting and decaling glutinous rice balls

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202410048547.2A CN117751957A (en) 2024-01-11 2024-01-11 Production line and production process for cutting and decaling glutinous rice balls

Publications (1)

Publication Number Publication Date
CN117751957A true CN117751957A (en) 2024-03-26

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202410048547.2A Pending CN117751957A (en) 2024-01-11 2024-01-11 Production line and production process for cutting and decaling glutinous rice balls

Country Status (1)

Country Link
CN (1) CN117751957A (en)

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105265510A (en) * 2015-10-30 2016-01-27 郑州思念食品有限公司 Cartoon modeling mould for preparing pastries
JP5970139B1 (en) * 2016-01-25 2016-08-17 株式会社コバード Bread dough forming apparatus and method
CN106689251A (en) * 2017-03-03 2017-05-24 郑州思念食品有限公司 Flour slice fitting machine for carton bun
CN109006909A (en) * 2018-10-17 2018-12-18 成都松川雷博机械设备有限公司 A kind of novel face band conveying blanking units
CN111149824A (en) * 2020-01-19 2020-05-15 成都松川雷博机械设备有限公司 Food surface forming device
CN217471103U (en) * 2022-06-30 2022-09-23 河南科睿森智能科技有限公司 Pastry ornament attaching and removing mold

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105265510A (en) * 2015-10-30 2016-01-27 郑州思念食品有限公司 Cartoon modeling mould for preparing pastries
JP5970139B1 (en) * 2016-01-25 2016-08-17 株式会社コバード Bread dough forming apparatus and method
CN106689251A (en) * 2017-03-03 2017-05-24 郑州思念食品有限公司 Flour slice fitting machine for carton bun
CN109006909A (en) * 2018-10-17 2018-12-18 成都松川雷博机械设备有限公司 A kind of novel face band conveying blanking units
CN111149824A (en) * 2020-01-19 2020-05-15 成都松川雷博机械设备有限公司 Food surface forming device
CN217471103U (en) * 2022-06-30 2022-09-23 河南科睿森智能科技有限公司 Pastry ornament attaching and removing mold

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