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CN117707006A - Portable control device for controlling traveling crane and traveling crane control system - Google Patents

Portable control device for controlling traveling crane and traveling crane control system Download PDF

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Publication number
CN117707006A
CN117707006A CN202311747053.5A CN202311747053A CN117707006A CN 117707006 A CN117707006 A CN 117707006A CN 202311747053 A CN202311747053 A CN 202311747053A CN 117707006 A CN117707006 A CN 117707006A
Authority
CN
China
Prior art keywords
data
driving
module
information
control
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202311747053.5A
Other languages
Chinese (zh)
Inventor
吴振飞
凌辉
徐焱
王传斌
张健鹏
秦鹏
王致远
张群峰
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangsu Zhenan Power Equipment Co Ltd
Original Assignee
Jiangsu Zhenan Power Equipment Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jiangsu Zhenan Power Equipment Co Ltd filed Critical Jiangsu Zhenan Power Equipment Co Ltd
Priority to CN202311747053.5A priority Critical patent/CN117707006A/en
Publication of CN117707006A publication Critical patent/CN117707006A/en
Pending legal-status Critical Current

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Classifications

    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/04Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/042Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
    • G05B19/0423Input/output
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/20Pc systems
    • G05B2219/25Pc structure of the system
    • G05B2219/25257Microcontroller

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Automation & Control Theory (AREA)
  • Control And Safety Of Cranes (AREA)

Abstract

The portable control device comprises an interaction module, a control module and a control module, wherein the interaction module is used for receiving user operation and sending a control instruction corresponding to the user operation, and the control instruction is used for controlling driving; the communication module is used for sending the control instruction from the interaction module to the traveling crane and receiving traveling crane data, wherein the traveling crane data comprise traveling crane operation data and/or surrounding environment data; the control module is used for receiving the driving data acquired by the communication module, analyzing and judging the acquired driving data, and indicating the alarm module to alarm when judging that the driving is in a state to be early-warned; and the alarm module is used for sending an alarm signal according to the indication of the control module. The technical scheme of the invention solves the problems of traffic safety operation control, safety data, history numerical control monitoring and the like in the operation process of the traffic, thereby improving the traffic use safety.

Description

Portable control device for controlling traveling crane and traveling crane control system
Technical Field
The invention relates to the field of driving safety operation control, in particular to a portable control device for controlling driving and a driving control system.
Background
With the wide use of travelling cranes in more and more fields, however, certain potential safety hazards such as overturning, collision, falling and the like exist in the use process of travelling cranes. The existing traveling crane operating system is additionally provided with wired or wireless handheld control equipment on the original motion control system, so that a field worker can select a proper position, monitor and operate the motion of the traveling crane according to the information such as the starting and ending position, the height and the angle of the traveling crane, and the convenience of construction is improved. However, in the existing operating system, under the condition that the running abnormality occurs in the running process, on-site workers cannot find out in time often, and further measures are taken to avoid danger, so that certain potential safety hazards still exist.
Disclosure of Invention
The invention provides a portable control device for controlling a traveling crane and a traveling crane control system, which are used for solving the problems of traveling crane safety operation control, safety data, history numerical control monitoring and the like in the operation process of the traveling crane, thereby improving the use safety of the traveling crane and guaranteeing the life safety and property safety of workers.
Specifically, a portable control device is provided for controlling a traveling crane, comprising; the interaction module is used for receiving user operation and sending a control instruction corresponding to the user operation, wherein the control instruction is used for controlling driving; the communication module is used for sending the control instruction from the interaction module to the traveling crane and receiving traveling crane data, wherein the traveling crane data comprise traveling crane operation data and/or surrounding environment data; the control module is used for receiving the driving data acquired by the communication module, analyzing and judging the acquired driving data, and indicating the alarm module to alarm when judging that the driving is in a state to be early-warned; and the alarm module is used for sending an alarm signal according to the indication of the control module.
Optionally, the method further comprises: and the display module is used for displaying the early warning information and/or the fault information.
Optionally, the running data of the driving vehicle includes one or a combination of several of equipment parameters, current working state and working time of the driving vehicle.
Optionally, the driving surrounding environment data includes one or a combination of several of driving information, hanging information and surrounding information.
Optionally, the driving information comprises driving weighing data and current azimuth information of the lifting hook, the hanging object information comprises the volume and the weight of the hanging object, and the surrounding information comprises hanging object position information and surrounding personnel information.
Optionally, the portable control device further includes a verification module, configured to unlock or unlock the portable control device through one or a combination of several of a password, a fingerprint, and face information.
Optionally, the analyzing and judging the acquired driving data by the control module includes: the control module sends driving data to the cloud server through the communication module; and the cloud server judges whether the driving is in a state to be early-warned or not according to the driving data, and sends a reminding signal to the control module when the driving is in the state to be early-warned.
Optionally, the cloud server further records and stores the driving data.
Specifically, a driving control system is also provided, which comprises the portable control device.
Optionally, the driving side further includes: the sensing device is used for acquiring driving data and transmitting the driving data to the portable control device; and the motion control device is used for controlling the travelling motion according to the control instruction of the portable control device.
According to the method and the device, the running state of the running vehicle is monitored in real time, the early warning signals are timely sent out according to the running data of the running vehicle and the surrounding environment data, the safety hidden danger caused by manual negligence or vision blind areas is avoided while convenience is guaranteed, the life and property safety is guaranteed, and therefore the running vehicle control safety is improved.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions of the prior art, the drawings which are used in the description of the embodiments or the prior art will be briefly described, it being obvious that the drawings in the description below are only some embodiments of the invention, and that other drawings can be obtained according to these drawings without inventive faculty for a person skilled in the art.
FIG. 1 is a schematic view of a portable operating device according to an embodiment of the present invention;
FIG. 2 is another schematic view of a portable operating device according to an embodiment of the present invention;
FIG. 3 is a schematic diagram of a driving control system according to an embodiment of the present invention;
FIG. 4 is a schematic diagram illustrating a communication operation of a portable operating device according to an embodiment of the present invention;
FIG. 5 is a schematic diagram of an alarm operation of a portable operating device according to an embodiment of the present invention;
fig. 6 is a schematic illustration of a driving scheme in an embodiment of the present invention.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The terms "first," "second," "third," "fourth" and the like in the description and in the claims and in the above drawings, if any, are used for distinguishing between similar objects and not necessarily for describing a particular sequential or chronological order. It is to be understood that the data so used may be interchanged where appropriate such that the embodiments of the invention described herein may be implemented in sequences other than those illustrated or otherwise described herein. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.
The technical scheme of the invention is described in detail below by specific examples. The following embodiments may be combined with each other, and some embodiments may not be repeated for the same or similar concepts or processes.
Fig. 1 is a schematic diagram of a portable operating device according to an embodiment of the present invention, which includes:
the interaction module 10 is configured to receive a user operation and send a control instruction corresponding to the user operation. The control instructions are used to steer the vehicle, such as forward, reverse, raise, lower, etc.
The communication module 40 is configured to send a control instruction from the interaction module 10 to the driving vehicle and receive driving data. Among them, the communication module 40 may transmit and receive data information through various communication protocols of 4G, 5G, etc.
In one embodiment, the driving data may include driving operation data, for example, may include one or a combination of several of device parameters, current working state and working duration of the driving. Specifically, the driving operation data may include one or more data fields of a model number, a core weight, a load, a number of load carriers, whether the driving is currently operated, a working time period, and the like.
In another embodiment, the driving data may further include surrounding environment data of the driving, for example, may include one or a combination of several of driving information, suspended matter information and surrounding information. Wherein the driving information can comprise driving weighing/loading data; current orientation information of the hook, such as angle or height of the hook; the hanging information, such as the volume, weight, expected height, etc. of the hanging; the surrounding information may include crane position information and surrounding personnel information.
The control module 20 is configured to receive the driving data acquired via the communication module 40, analyze and determine the acquired driving data, and instruct the alarm module 30 to alarm when determining that the driving is in a state to be pre-warned. And the alarm module 30 is used for sending an alarm signal according to the indication of the control module. The indication may be pre-warning information and/or the fault pre-warning.
The portable control device can be a wired handheld control handle or a wireless handheld control handle, and the portable control device is further provided with a verification module, and can be unlocked or opened through one or a combination of a plurality of passwords, fingerprints and face information.
Further, fig. 2 is another schematic diagram of the portable operating device according to an embodiment of the present invention, and referring to fig. 2, the portable operating device may further include: and a display module 50 for displaying the warning information and/or the fault information.
The display module 50 may include a display screen, which may be integrally embedded in the portable control device, or may be an external display screen connected through a data line.
In some embodiments, the early warning information may include one or a combination of several of driving weighing early warning, surrounding personnel early warning, and overload early warning. Generally, the suspended objects are overweight, the travelling crane is overweight, surrounding pedestrians pass by, and the like. The fault information may include one or a combination of several of the driving fault, the portable operating device fault, and the communication signal fault. The information such as stop of driving, failure control and incapability of communication is generally adopted.
The portable control device is communicated with the cloud server, and in the implementation, the control module analyzes and judges the acquired driving data: the control module sends the driving data to a cloud server through the communication module; and the cloud server judges whether the driving is in a state to be early-warned or not according to the driving data, and sends a reminding signal to the control module when the driving is in the state to be early-warned. The cloud server further records and stores the driving data.
The crane is generally provided with a radar and/or a camera, one or more of which can be arranged at the periphery of the lifting hook or below the lifting arm, and can also be arranged on the lifting hook. The portable control device acquires data of the radar or the camera through the communication module and displays the data on the display module. The alarm module is also provided with an acousto-optic-electric module which sends out alarm signals such as acousto-optic-electric after receiving the early warning information and/or the fault early warning.
The alarm module can transmit the alarm information to an external supervision department through the communication module and/or upload the early warning information and/or the fault early warning to the cloud server.
The portable control device can be adapted to the existing travelling crane to control the travelling crane.
Fig. 3 is a schematic diagram of a driving control system according to an embodiment of the present invention, and specifically, the driving control system includes a portable control device 100, and further includes a sensing device 60 disposed on a driving vehicle, for acquiring driving data and transmitting the driving data to the portable control device; and the motion control device 70 is used for controlling the travelling motion according to the control instruction of the portable control device.
The sensing device can be one or a combination of a plurality of radars, cameras, infrared sensing devices, weight detection modules and the like. The motion control device generally controls the working operation of the travelling crane.
Fig. 4 is a schematic diagram of a communication operation of a portable control device according to an embodiment of the present invention, and specifically, a vehicle is provided with a radar and/or a camera (generally referred to as a sensing device of the vehicle), where the radar or the camera may be one or more. In practice, the radar may be a front left radar 21, a rear left radar Fang Leida, a front right radar 23, a rear right radar 24, a hook radar 25, a weight detection 26 (typically a weight detection sensor may be disposed on a hook for detecting the weight of a suspended object), a video monitor 27 (may be a camera, typically located around the hook or below a boom, or may be disposed on the hook), and the foregoing devices communicate with the monitoring service platform 30 and the client 31 through the web server 29 based on the 5G communication unit 28 (one embodiment of a communication module of the portable manipulation device).
Fig. 5 is a schematic diagram of an alarm operation of a portable control device according to an embodiment of the present invention, specifically, after the portable control device receives a radar signal 31, a weight signal 32, and a video signal 33 sent by a radar, a camera, a weight detection module, and other devices of a vehicle, the portable control device sends integrated data to a cloud 37 through a communication module. Cloud 37 typically performs cloud analysis of the data and transmits the data to database 34 via a system server for data interaction, such as data storage, or retrieval of data from database 34 for comparison analysis; the cloud end 37 also feeds data back to the operation device 100 (the cloud end server judges whether the driving is in a state to be early-warned according to the driving data, and sends a reminding signal to the control module when judging that the driving is in the state to be early-warned), so that the operation device 100 can perform data checking, alarming reminding and remote control operation; the cloud 37 also communicates with the central control room 35 to monitor and manage the driving operation and display on the video display 36.
Fig. 6 is a schematic diagram of a driving diagram of an embodiment of the present invention, in which the portable control device 100 is operated to control the driving operation, the crane 3 is lifted by the hook 4, driving information, crane information and peripheral information can be checked in real time through a display screen on the portable control device 100, and the camera 20 (which may be located below the crane arm) is used for video monitoring of the driving peripheral environment data and forming the early warning information (the early warning information includes one or a combination of several of the driving information, crane information and peripheral information) and sending the early warning information to the portable control device 100. The lifting hook 4 can be provided with a weight detection module for monitoring whether the weight of the suspended object is overweight or not. When overweight, falling, dumping, passing of people below or machine faults and other conditions occur, early warning information is formed and transmitted to an external supervision department, and/or the early warning information and/or the fault early warning is uploaded to a cloud.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present invention, and not for limiting the same; although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some or all of the technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit of the invention.

Claims (10)

1. A portable control device for controlling a vehicle, comprising;
the interaction module is used for receiving user operation and sending a control instruction corresponding to the user operation, wherein the control instruction is used for controlling the travelling crane;
the communication module is used for sending the control instruction from the interaction module to the traveling crane and receiving traveling crane data, wherein the traveling crane data comprise the running data and/or the surrounding environment data of the traveling crane; the control module is used for receiving the driving data acquired by the communication module, analyzing and judging the acquired driving data, and indicating the alarm module to alarm when judging that the driving is in a state to be early-warned;
and the alarm module is used for sending an alarm signal according to the indication of the control module.
2. The portable operating device according to claim 1, further comprising:
and the display module is used for displaying the early warning information and/or the fault information.
3. The portable operating device of claim 1, wherein the operating data of the vehicle comprises one or a combination of several of a device parameter, a current operating state, and an operating time of the vehicle.
4. The portable operating device according to claim 1, wherein the surrounding environment data of the traveling crane includes one or a combination of several of traveling crane information, suspended matter information and surrounding information.
5. The portable operating device according to claim 4, wherein the driving information comprises driving weighing data and current azimuth information of the lifting hook, the lifting object information comprises the volume and weight of the lifting object, and the surrounding information comprises lifting object position information and surrounding personnel information.
6. The portable operating device according to claim 1, further comprising: and the verification module is used for unlocking or starting the portable control device through one or a combination of more of passwords, fingerprints and face information.
7. The portable operating device according to claim 1, wherein the control module analyzing and judging the acquired driving data includes: the control module sends the driving data to a cloud server through the communication module; and the cloud server judges whether the driving is in a state to be early-warned or not according to the driving data, and sends a reminding signal to the control module when the driving is in the state to be early-warned.
8. The portable operating device according to claim 7, wherein the cloud server further records and stores driving data.
9. A drive control system comprising a portable operating device according to any one of claims 1 to 8.
10. The drive control system according to claim 10, characterized in that the drive side further comprises:
the sensing device is used for acquiring driving data and transmitting the driving data to the portable control device;
and the motion control device is used for controlling the travelling motion according to the control instruction of the portable control device.
CN202311747053.5A 2023-12-18 2023-12-18 Portable control device for controlling traveling crane and traveling crane control system Pending CN117707006A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202311747053.5A CN117707006A (en) 2023-12-18 2023-12-18 Portable control device for controlling traveling crane and traveling crane control system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202311747053.5A CN117707006A (en) 2023-12-18 2023-12-18 Portable control device for controlling traveling crane and traveling crane control system

Publications (1)

Publication Number Publication Date
CN117707006A true CN117707006A (en) 2024-03-15

Family

ID=90151235

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202311747053.5A Pending CN117707006A (en) 2023-12-18 2023-12-18 Portable control device for controlling traveling crane and traveling crane control system

Country Status (1)

Country Link
CN (1) CN117707006A (en)

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