CN1176859C - Coagulation and dehydration treatment method of waste drilling fluid - Google Patents
Coagulation and dehydration treatment method of waste drilling fluidInfo
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- CN1176859C CN1176859C CNB021173257A CN02117325A CN1176859C CN 1176859 C CN1176859 C CN 1176859C CN B021173257 A CNB021173257 A CN B021173257A CN 02117325 A CN02117325 A CN 02117325A CN 1176859 C CN1176859 C CN 1176859C
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Abstract
Description
技术领域:Technical field:
本发明涉及一种油气田废弃钻井液的处理方法,特别是废弃钻井液的脱水处理方法。The invention relates to a treatment method for waste drilling fluid in oil and gas fields, in particular to a dehydration treatment method for waste drilling fluid.
背景技术:Background technique:
油气田钻井过程中钻井液泄漏、更换钻井液、清洗钻台、清除钻屑以及井喷事故等都会产生大量废弃钻井液和污水。根据钻机大小和钻井深浅其产生的废物量不等,一般每口井产生的废弃钻井液约为200~300方。因此,对废弃钻井液的处理已成为环境保护的一项重要研究内容。中国专利《钻井完井泥浆回收处理装置》(88218926.3)介绍用加热干燥和固化系统处理废泥浆,该装置存在能耗大及处理速度慢的缺点,不适合用来大批量处理废弃钻井液。专利《浆体固液分离方法和设备》(98104310)提出依靠自然沉降法和采用活动过滤器来分离让浆体中所含的固体物质,但不适合胶体稳定性很好的钻井泥浆,泥浆静止放置数月也不会沉降分离。专利《处理泥浆水的方法》(90101597.0)提出向泥浆水中加入碱土金属氧化物或氢氧化物和阴离子多聚物凝结剂,随后再加入硫酸和阴离子多聚物凝结剂,而产生大块的絮凝物,用此方法处理废弃钻井液所得到的絮凝物稳定性差,遇水长时间浸泡后又可返胶成泥浆,存在潜在的二次污染。专利《废钻井液的处理方法及存放结构》(92108103.0)和专利《复合高效钻井泥浆废水处理剂》(91102191)都提出向废钻井液中加入硫酸铝等无机絮凝剂和水解聚丙烯酰胺等有机絮凝剂,絮凝沉降后抽出上层清液,在浓缩絮凝沉淀物上加盖一层纤维物,再用水泥等混凝土密封覆盖。由于水解聚丙烯酰胺是阴离子型的高分子絮凝剂,对泥浆粘土颗粒的絮凝是通过架桥吸附作用形成的,用这种方法处理废弃钻井液所产生的絮凝物稳定性差,水中长时间浸泡就自动返胶形成泥浆。虽然絮凝物顶面的混凝土覆盖层将其与空气隔绝,但返胶泥浆可以沿着土坑的四周和底层向周围土壤中扩散渗漏,继续造成环境污染。During the drilling process of oil and gas fields, drilling fluid leakage, replacement of drilling fluid, cleaning of drilling platform, removal of cuttings and blowout accidents will generate a large amount of waste drilling fluid and sewage. According to the size of the drilling rig and the drilling depth, the amount of waste produced varies. Generally, the waste drilling fluid produced by each well is about 200 to 300 cubic meters. Therefore, the treatment of waste drilling fluid has become an important research content of environmental protection. The Chinese patent "Drilling and Completion Mud Recovery and Treatment Device" (88218926.3) introduces a heating, drying and curing system to treat waste mud. This device has the disadvantages of high energy consumption and slow processing speed, and is not suitable for mass processing of waste drilling fluid. The patent "Slurry Solid-Liquid Separation Method and Equipment" (98104310) proposes to rely on natural sedimentation and use movable filters to separate the solid matter contained in the slurry, but it is not suitable for drilling mud with good colloidal stability, and the mud is static It will not settle and separate after being placed for several months. The patent "Method of Treating Mud Water" (90101597.0) proposes to add alkaline earth metal oxide or hydroxide and anionic polymer coagulant to mud water, and then add sulfuric acid and anionic polymer coagulant to produce large flocculation The flocs obtained by using this method to treat waste drilling fluid have poor stability, and can return to gel and form mud after soaking in water for a long time, which has potential secondary pollution. The patent "Treatment Method and Storage Structure of Waste Drilling Fluid" (92108103.0) and the patent "Composite Efficient Drilling Mud Wastewater Treatment Agent" (91102191) both propose adding inorganic flocculants such as aluminum sulfate and organic flocculants such as hydrolyzed polyacrylamide to the waste drilling fluid. Flocculant: After flocculation and settlement, the supernatant is drawn out, and a layer of fiber is added to the concentrated flocculation sediment, and then sealed with concrete such as cement. Since hydrolyzed polyacrylamide is an anionic polymer flocculant, the flocculation of mud clay particles is formed by bridging adsorption, and the flocs produced by this method of treating waste drilling fluid are poor in stability, and the long-term immersion in water Automatic back glue to form mud. Although the concrete cover layer on the top surface of the flocs isolates it from the air, the back-glued mud can diffuse and leak into the surrounding soil along the surrounding and bottom layers of the pit, and continue to cause environmental pollution.
发明内容:Invention content:
本发明的目的,是为了克服现有处理方法的不足,提供一种耗能低,处理速度快,絮凝物稳定性好、有利于环保的废弃钻井液的脱水处理方法。The purpose of the present invention is to overcome the shortcomings of the existing treatment methods and provide a dehydration treatment method for waste drilling fluids with low energy consumption, high treatment speed, good stability of flocs and environmental protection.
本发明的处理方法由凝聚与絮凝、化学脱稳脱水、固液分离几部分组成,具体方法是:在废弃钻井液中加入无机凝聚剂和有机絮凝剂溶液,搅拌均匀后静止混凝10~15分钟。待废弃钻井液完全化学脱稳脱水后,再将团块絮凝物和部分絮出水离心脱水,离心机转速可选择在2000~5000转/分。The treatment method of the present invention is composed of coagulation and flocculation, chemical destabilization and dehydration, and solid-liquid separation. minute. After the waste drilling fluid is completely chemically destabilized and dehydrated, the agglomerated flocs and part of the flocculated water are centrifuged and dehydrated. The centrifuge speed can be selected at 2000-5000 rpm.
本发明提供了新型的无机铝盐凝聚剂和有机阳离子聚电解质絮凝剂;The invention provides a novel inorganic aluminum salt flocculant and an organic cationic polyelectrolyte flocculant;
上述无机铝盐凝聚剂由硫酸铝、三氯化铝、十二水合硫酸铝钾、聚合氯化铝、聚合硫酸铝、铁铝共聚物等其中一种或多种组成;The above-mentioned inorganic aluminum salt coagulant is composed of one or more of aluminum sulfate, aluminum trichloride, potassium aluminum sulfate dodecahydrate, polyaluminum chloride, polyaluminum sulfate, iron-aluminum copolymer, etc.;
优选无机铝盐凝聚剂是三氯化铝,其使用量为2000~3500mg/L。Preferably, the inorganic aluminum salt coagulant is aluminum trichloride, and its usage amount is 2000-3500 mg/L.
上述有机阳离子聚电解质絮凝剂是带有季铵盐阳离子官能团的有机阳离子聚电解质,如二烯丙基二甲基氯化铵-丙烯酰胺共聚物、丙烯酰胺-丙烯酸乙酯基三甲基氯化铵共聚物、丙烯酰胺-甲基丙烯酸乙酯基三甲基氯化铵共聚物、丙烯酰胺-丙烯酸乙酯基三甲基铵硫酸甲酯共聚物、丙烯酰胺-甲基丙烯酸乙酯基三甲基铵硫酸甲酯共聚物等一种或多种。The above-mentioned organic cationic polyelectrolyte flocculants are organic cationic polyelectrolytes with quaternary ammonium salt cationic functional groups, such as diallyl dimethyl ammonium chloride-acrylamide copolymer, acrylamide-ethyl acrylate trimethyl chloride Ammonium Copolymer, Acrylamide-Ethyl Methacrylate Trimethylammonium Chloride Copolymer, Acrylamide-Ethyl Acrylate Trimethylammonium Methyl Sulfate Copolymer, Acrylamide-Ethyl Methacrylate Trimethylammonium One or more such as ammonium methyl sulfate copolymer.
所述含有季铵盐阳离子基团的聚电解质,其特征是分子量为1×106~10×106,阳离子度为5%~80%,其中与凝聚剂三氯化铝协合使用的最佳阳离子絮凝剂丙烯酰胺-丙烯酸乙酯基三甲基氯化铵共聚物的分子量为3×106,阳离子度为15%。The polyelectrolyte containing quaternary ammonium salt cationic groups is characterized by a molecular weight of 1×10 6 to 10×10 6 and a cationic degree of 5% to 80%. The best cationic flocculant is acrylamide-ethyl acrylate trimethylammonium chloride copolymer with a molecular weight of 3×10 6 and a cationic degree of 15%.
最佳协合的无机铝盐凝聚剂和有机阳离子聚电解质絮凝剂是三氯化铝和丙烯酰胺-丙烯酸乙酯基三甲基氯化铵共聚物,能够有效絮凝废弃钻井液化学脱稳后体系中的固相颗粒,后者使用量为200~300mg/L。The best synergistic inorganic aluminum salt coagulant and organic cationic polyelectrolyte coagulant is aluminum trichloride and acrylamide-ethyl acrylate-based trimethylammonium chloride copolymer, which can effectively flocculate the waste drilling fluid system after chemical destabilization In the solid phase particles, the amount of the latter is 200-300mg/L.
在本发明的新型无机铝盐凝聚剂和有机阳离子聚电解质絮凝剂凝聚与絮凝的协同作用下,泥浆中表面呈负电性的粘土颗粒通过静电中和作用和大分子的架桥吸附作用彻底破坏其胶体体系,促使悬浮的细小颗粒聚结为大块絮凝物,经离心脱水,确保絮凝泥渣具有很好的抗水浸泡能力,分离出的水可循环再用,如配制钻井液等,脱水泥渣可直接安全埋入地下,最终达到废弃钻井液固液分离的目的。Under the synergistic effect of coagulation and flocculation of the novel inorganic aluminum salt flocculant and organic cationic polyelectrolyte flocculant of the present invention, the negatively charged clay particles on the surface of the mud are completely destroyed by electrostatic neutralization and bridging adsorption of macromolecules. Colloidal system, which promotes the coalescence of suspended fine particles into large flocs. After centrifugal dehydration, it ensures that the flocculated sludge has a good ability to resist water immersion. The separated water can be recycled and reused, such as preparing drilling fluid, etc., for decementing The slag can be directly and safely buried underground, and finally achieve the purpose of solid-liquid separation of waste drilling fluid.
附图说明:Description of drawings:
图1是废弃钻井液混凝脱水处理的工艺流程图。Fig. 1 is a flow chart of coagulation and dehydration treatment of waste drilling fluid.
具体实施方式:Detailed ways:
按照图1所示,首先将废弃钻井液用泵抽送到泥浆罐或其它容器中,再将无机凝聚剂和阳离子有机絮凝剂溶液依次加到装有废弃钻井液的容器中,开动搅拌机缓慢搅拌均匀,静止混凝10~15分钟,待废弃钻井液完全化学脱稳脱水后,再将团块絮凝物和部分絮出水用泵抽送到离心机中,经离心分离出的水可循环再用于钻井作业,脱水泥渣可直接安全埋入地下。As shown in Figure 1, first pump the waste drilling fluid into the mud tank or other containers, then add the inorganic coagulant and cationic organic flocculant solutions to the container containing the waste drilling fluid in sequence, and start the mixer to stir slowly and evenly , static coagulation for 10 to 15 minutes, after the waste drilling fluid is completely chemically destabilized and dehydrated, the agglomerate flocs and part of the flocculated water are pumped into the centrifuge, and the water separated by centrifugation can be recycled for drilling operation, the decemented slag can be directly and safely buried in the ground.
以中原濮5123井、新疆宝101井、江苏沙7井和江苏真138井等我国四个油田四口井产生的不同类型废弃钻井液混凝脱水的处理为例,见下表。Take the treatment of coagulation and dehydration of different types of waste drilling fluids produced by four wells in four oilfields in my country, including Zhongyuan Pu 5123 Well, Xinjiang Bao 101 Well, Jiangsu Sha 7 Well and Jiangsu Zhen 138 Well, as an example, see the table below.
表1
上述四种废弃钻井液化学脱稳后都产生强烈絮凝,固相颗粒明显聚结增大,颗粒粒径均值由絮凝前的10.3μm增大到126.3~283μm;粒径中值由4.1μm增大到106.9~246.1μm,粒径小于20μm以下的颗粒数由絮凝前的85.5%减少到5.3%,并可自然分离出一部分水,进一步使用离心机可将絮凝团块孔隙中残留的自由水分离干净,从而使分离出水的浊度低脱色好,保证了废弃钻井液固液分离的质量,结果见表2、表3。再经过4000转/分离心脱水后,最终废弃钻井液离心脱水率达到59%。After the chemical destabilization of the above four waste drilling fluids, strong flocculation occurred, and the solid phase particles coalesced and increased significantly. The average particle size increased from 10.3 μm before flocculation to 126.3-283 μm; the median particle size increased from 4.1 μm to 106.9-246.1 μm, the number of particles with a particle size of less than 20 μm is reduced from 85.5% before flocculation to 5.3%, and a part of water can be separated naturally, and the remaining free water in the pores of the flocculation mass can be separated by further use of a centrifuge , so that the turbidity of the separated water is low and the decolorization is good, which ensures the quality of the solid-liquid separation of the waste drilling fluid. The results are shown in Table 2 and Table 3. After 4000 RPM/separation centrifugal dehydration, the final centrifugal dehydration rate of waste drilling fluid reaches 59%.
表2
注:①废浆粘度测试温度为25℃左右;Note: ①The viscosity test temperature of the waste slurry is about 25°C;
②钻井液所用的主要处理剂HPAN、HPAM、FCLS、CMC、FA367、XY27、SMP、SPNH、PAC142、ABSN等都是具有不同作用功能的高分子化合物的代号。② The main treatment agents used in drilling fluids, HPAN, HPAM, FCLS, CMC, FA367, XY27, SMP, SPNH, PAC142, ABSN, etc. are the code names of polymer compounds with different functions.
其中:in:
HPAN:水解聚丙烯睛。HPAN: Hydrolyzed Polyacrylonitrile.
HPAM:水解聚丙烯酰胺。HPAM: Hydrolyzed polyacrylamide.
FCLS:铁铬木质素磺酸盐。FCLS: Iron chromium lignosulfonate.
CMC:羧甲基纤维素钠盐。CMC: sodium carboxymethylcellulose.
FA367:复合离子型高分子聚合物降滤失剂。FA367: Composite ionic polymer fluid loss control agent.
XY-27:含有阴离子和阳离子基团的两性离子聚合物,属于乙烯基单体多元共聚物。XY-27: Zwitterionic polymer containing anionic and cationic groups, belonging to multi-polymer of vinyl monomers.
SMP:磺甲基酚醛树脂。SMP: sulfomethyl phenolic resin.
SPNH:以褐煤、睛纶废丝为主要原料,采用接枝共聚和磺化法制得的一种含羟基、羰基、亚甲基、磺酸基、苯环、羧基和睛基的三元以上的共聚物。SPNH: It is a ternary compound containing hydroxyl, carbonyl, methylene, sulfonic acid, benzene ring, carboxyl and nitrile group, which is obtained by grafting copolymerization and sulfonation, using lignite and kelp waste silk as the main raw materials. copolymer.
PAC142:丙烯酸、丙烯酸胺、丙烯睛、丙烯磺酸钠的多元共聚物。PAC142: Multi-polymer of acrylic acid, acrylic acid amine, acrylonitrile, sodium propylene sulfonate.
ABSN:十二烷基苯磺酸钠。ABSN: sodium dodecylbenzenesulfonate.
表3
Claims (5)
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