Metal steel ring in steel belt assembly for continuously variable transmission and preparation method thereof
Technical Field
The invention relates to a metal steel ring in a steel belt component for a continuously variable transmission and a preparation method thereof.
Background
The stepless speed changer has the advantages of good stability, no uncomfortable feeling of abrupt acceleration and light weight, but also has the problem of great manufacturing difficulty. The steel belt assembly is one of the core components of the continuously variable transmission and consists of a push plate and metal steel rings placed on two sides. The metal steel ring is formed by superposing a certain number of annular thin steel sheets, and the number is changed according to the model, and is generally 6, 10 and 12. The mass of the steel ring affects not only the transmission torque of the transmission, but also its service life. When the continuously variable transmission works, the metal steel ring is subjected to alternating stress and is worn with the pushing piece, so that the main failure modes of the metal steel ring are fatigue fracture and wear. Therefore, it has been studied to improve the wear resistance and fatigue strength.
Disclosure of Invention
The invention provides a metal steel ring in a steel belt component for a continuously variable transmission and a preparation method thereof, and aims to solve the problems that the abrasion resistance between the metal steel ring and a push plate in the steel belt component for the continuously variable transmission is insufficient and fatigue damage is easy to occur in the prior art.
The technical scheme of the invention is as follows:
a metal steel ring in a steel belt assembly for a continuously variable transmission is formed by welding a general 18 Ni-series maraging steel having a laser-textured pattern on both surfaces in a strip shape into a ring shape, and depositing (CoCrFeNiAl X Ta Y )N Z The high-entropy alloy film is manufactured;
the general 18Ni series maraging steel comprises the following specific components in percentage by mass: 16-19% of nickel, 10-13% of cobalt, 4-6% of molybdenum, 1-2% of titanium, less than 0.2% of aluminum, less than 0.02% of carbon, less than 0.01% of silicon, less than 0.001% of sulfur, less than 0.001% of phosphorus and the balance of iron;
laser texturing patterns such as: geometric patterns such as grooves, circles or diamonds;
(CoCrFeNiAl X Ta Y )N Z the thickness of the high-entropy alloy film is 4-6 mu m, (CoCrFeNiAl) X Ta Y )N Z Wherein X, Y, Z represents an atomic ratio of x=0.3 to 0.9, y=0.4 to 0.8, and z=0.3 to 0.5, and co, cr, fe, ni are equal to an atomic ratio of 1.
(CoCrFeNiAl X Ta Y )N Z In the high-entropy alloy film, the atomic ratio of Al, ta and N is respectively X=0.3-0.9, Y=0.4-0.8 and Z=0.3-0.5. If X is less than 0.3, the film hardness is low, the wear resistance is poor, and the wear resistance of the prepared metal steel ring is poor; if X>And 0.9, the film has poor ductility and toughness, and the prepared metal steel ring has poor fatigue strength. If Y < 0.4, no phase transition occurs, which results in low film hardness; if Y is more than 0.8, the film is liable to be cracked due to the large brittleness. If Z is less than 0.3, the number of metal nitride phases in the film is small, and the effect of improving the hardness and the wear resistance of the film is not obvious; if Z is more than 0.5, the number of metal nitride phases in the film is rapidly increased, so that defects such as columnar coarse crystals, air holes and the like are formed in the film, the film is easy to crack, the hardness and the elastic modulus of the film are reduced, and the wear resistance of the metal steel ring is deteriorated.
The invention relates to a preparation method of a metal steel ring in a steel belt component for a continuously variable transmission, which comprises the following steps:
(1) Preparing textured patterns on two surfaces of the strip-shaped general 18Ni series maraging steel by utilizing laser;
(2) Welding the strip-shaped general 18Ni series maraging steel treated in the step (1) into a metal steel ring;
(3) Depositing (CoCrFeNiAl) on the inner wall and the outer wall of the metal steel ring obtained in the step (2) by magnetron sputtering X Ta Y )N Z High entropy alloy film.
Further, the operation method of the step (1) is as follows:
polishing the surface of the strip-shaped general 18Ni series maraging steel by using silicon carbide sand paper sequentially according to the sequence of 320#, 600#, 1000#, 1500# and 2000#, placing the strip-shaped general 18Ni series maraging steel in acetone after polishing, performing ultrasonic vibration for 15min to wash out impurities on the surface, placing the strip-shaped general 18Ni series maraging steel in absolute ethyl alcohol, performing ultrasonic vibration for 15min to wash out residual acetone solution, and finally taking out and drying the strip-shaped general 18Ni series maraging steel; fixing the pretreated strip universal 18Ni series maraging steel on a laser processing working platform, opening a laser switch, and inputting laser technological parameters: laser power 60-80W, scanning speed 5-20mm/s, spot diameter 10-30 μm, pulse width 0.2-0.6ms, pulse frequency 15-30Hz, and scanning times 2-4 times; and processing the two surfaces of the steel material into texture patterns, wherein the texture sizes are 10-40 mu m in width, 5-20 mu m in depth and 100-300 mu m in interval between textures, the texture occupies 20-40% of the area, and taking out the steel material after the processing is finished, and closing a laser switch.
The invention uses laser to prepare textures with different shapes, which aims at: (1) in order to improve the bonding force between the substrate and the film; (2) increasing the wear resistance of the metal steel ring. The occupied areas of textures with different shapes are 20-40%, and the occupied areas refer to the proportion of the areas of the textures in the total area of the matrix. If the texture is less than 20% by area, the lubricant will have less storage and less wear resistance. If the texture is greater than 40% by area, too small a pit spacing causes a rapid increase in the surface roughness of the friction pair, thereby affecting the wear resistance of the metal steel ring.
In the step (2), welding modes such as laser welding and argon arc welding can be adopted. The specific operation method is as follows:
placing the strip-shaped general 18 Ni-series maraging steel with the texture morphology into acetone, performing ultrasonic vibration for 15min, washing off oxide on the surface, placing the strip-shaped general 18 Ni-series maraging steel into absolute ethyl alcohol, performing ultrasonic vibration for 15min, washing off residual acetone solution, and finally taking out and drying; opening a welding equipment switch, placing the pretreated steel on a welding fixture, and welding the rolled round edge after the steel is rounded, wherein welding parameters are set as follows: the welding power is 180-200W, the welding speed is 4-8mm/s, and the welding beam spot is 0.5-1.2mm; and after the welding is finished, closing the equipment switch, and taking out the metal steel ring.
Further, the apparatus for magnetron sputtering in the step (3) includes: the device comprises a cavity, a frame, a substrate heating self-rotating table, a magnetic control target, a vacuum air extraction system, a cooling water unit and a computer control platform; the cavity is arranged on the frame and connected with a vacuum pumping system positioned in the frame, a plurality of magnetic control targets and magnetic control target baffles are uniformly distributed on the inner wall of the cavity, and a plurality of gas channels are distributed on the outer wall of the cavity; the substrate heating self-rotating table is arranged in the cavity and is divided into a sample table and a self-rotating table upper part and a self-rotating table lower part; the sample table comprises a roller, a rotating motor, a rotating shaft, an adjustable connecting rod and a sample table base, the bottom end of the connecting rod is connected with the rotating disc, the top end of the connecting rod is connected with the sample table base, and the position direction and the angle of the sample table can be adjusted by adjusting the radian of the connecting rod; two circular holes are distributed on the sample table base and are used for being connected with a rotating shaft, a rotating motor and rollers are connected to the rotating shaft, a heat insulation box is arranged outside the rotating motor, a heating device is arranged inside the rollers, a sample is placed on the two rollers, and the rollers are driven to rotate through the rotating motor to drive the sample to do rotary motion; the working principle of the self-rotating disc is as follows: the output end of the self-rotating motor is connected with a pinion meshed with a self-rotating gear in the machine table, the self-rotating gear is provided with a self-rotating shaft, and the top end of the self-rotating shaft is connected with a self-rotating disc, so that the self-rotating disc is driven by the gear to do self-rotating motion; a plurality of mounting positions for mounting the sample stage connecting rods are arranged on the self-rotating disc in an annular array manner; the vacuum pumping system comprises a mechanical pump and a molecular pump; the cooling water unit is provided with a molecular pump cooling water inlet, a molecular pump cooling water outlet, a magnetic control target cooling water inlet and a magnetic control target cooling water outlet, and mainly plays a role in cooling the magnetic control target and the molecular pump; the computer control platform controls the heating device in the substrate heating self-rotating table and the self-rotating disk to rotate.
In particular, on the inner and outer walls of the metal steel ring (CoCrFeNiAl X Ta Y )N Z The method for the high-entropy alloy film comprises the following steps:
placing the metal steel ring with the texture morphology into absolute ethyl alcohol, ultrasonically cleaning for 15min, washing off impurities remained on the surface, and drying by a blowerThe method comprises the steps of carrying out a first treatment on the surface of the Placing a CoCrFeNi high-entropy alloy target, a Ta target and an Al target on a magnetic control target, mounting the cleaned metal steel ring on two rollers of a sample stage, adjusting the angle of a connecting rod and fixing the connecting rod to ensure that the metal steel ring is perpendicular to the magnetic control target, and enabling sputtered atoms in the target to be deposited on the inner surface and the outer surface of the metal steel ring; after the sample loading is finished, closing a cavity chamber door and closing a gas release valve; opening a mechanical pump and an extraction valve, vacuumizing to below 8.0Pa, and closing the extraction valve; opening a switch of a cooling water unit, opening a molecular pump and a gate valve, and vacuumizing to 3.0X10 -3 Pa or less; regulating the air pressure to be between 0.8 and 1Pa by using a gate valve; turning on a heating switch, a rotation switch and a rotary switch on a computer control platform, wherein the substrate temperature is 400-600 ℃, the rotation speed of a rotation disc is 10-20r/min, and the rotation speed of a roller is 5-10r/min; opening an argon valve switch, wherein the argon flow is 10-30sccm; turning on a bias switch, wherein the bias voltage is 80-120V; sequentially starting a CoCrFeNi alloy target, an Al target and a Ta target, adjusting the deposition power of the CoCrFeNi alloy target to 150W, adjusting the deposition power of the Al target to 30-90W, adjusting the deposition power of the Ta target to 40-80W, pre-sputtering the target for 10min, and removing pollutants on the surface of the target; opening a nitrogen valve switch, wherein the nitrogen flow is 10-20sccm; the magnetic control target baffle plate is opened, and the metal steel ring (CoCrFeNiAl X Ta Y )N Z Sputtering the high-entropy alloy film for 140-220min; after the film deposition is finished, sequentially closing the magnetic control target power, a magnetic control target baffle plate, a nitrogen valve, an argon valve, a heating and autorotation switch, a gate valve, a molecular pump, a mechanical pump and a cooling water unit; cooling to 25deg.C under vacuum, opening the air release valve to allow the cavity to be air-released to atmospheric pressure, opening the cavity door, and taking out the deposited (CoCrFeNiAl X Ta Y )N Z A metal steel ring of the high-entropy alloy film.
In the invention, the temperature of the magnetron sputtering deposition film is 400-600 ℃, and in the temperature range, the method is not only beneficial to the mutual diffusion of atoms between the high-entropy alloy film and the substrate to form chemical bonds and increase the binding force, but also can age the substrate 18Ni maraging steel, enhance the hardness of the substrate, save the aging process in a box-type resistance furnace and improve the efficiency.
The invention has the beneficial effects that:
(1) The invention adopts general 18Ni maraging steel instead of special maraging steel, and raw materials are easy to obtain;
(2) The fatigue strength of the metal steel ring prepared by the method is improved by more than 30%, and the abrasion depth is reduced by more than 70% under the same experimental conditions of pin disc abrasion.
Drawings
Fig. 1: the preparation process of the metal steel ring is schematically shown in the invention.
Fig. 2: the invention discloses a schematic diagram of different morphology texture patterns.
Fig. 3: the magnetron sputtering equipment structure of the invention is schematically shown.
Fig. 4: the invention discloses a magnetic control target cross-section.
In FIGS. 3-4, 1-rack, 2-rotation motor, 3-pinion, 4-mechanical pump, 5-electromagnetic differential pressure valve, 6-rotation shaft, 7-rotation gear, 8-high vacuum electromagnetic baffle valve, 9-self-rotating disk, 10-molecular pump, 11-gate valve, 12-molecular pump cooling water inlet, 13-molecular pump cooling water outlet, 14-cooling water set, 15-magnetic target cooling water inlet, 16-magnetic target cooling water outlet, 17-nitrogen valve, 18-third gas valve, 19-magnetic target, 20-magnetic target baffle plate, 21-roller, 22-heating device, 23-rotation shaft, 24-rotation motor, 25-heat insulation box, 26-metal steel ring, 27-sputtering cavity, 28-sample stage base, 29-air release valve, 30-argon valve, 31-adjustable connecting rod, 32-fourth gas valve, 33-air extraction valve, 34-computer control platform.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings. The embodiments described below by referring to the drawings are illustrative and intended to explain the present invention and should not be construed as limiting the invention. The present invention provides a metal steel ring in a steel belt assembly for a continuously variable transmission and a method for manufacturing the same, and the present invention is further described below with reference to specific examples, but the scope of the present invention is not limited thereto.
Example 1: as shown in fig. 1, the preparation of the metal steel ring in the steel belt assembly for the continuously variable transmission includes the following steps:
step one: the groove-shaped texture prepared on the inner and outer surfaces of the general 18 Ni-series maraging steel is shown in FIG. 2, and comprises the following steps:
in the embodiment, a metal steel ring (with the diameter of 90.7+/-0.1 mm) is prepared by adopting an 18Ni (350) maraging steel plate (with the length of 285mm, the width of 12mm and the thickness of 0.2 mm), and the mass percentages of the components are nickel: 18.5%, cobalt: 12.1%, molybdenum: 5.3%, titanium: 1.3%, aluminum: 0.15%, carbon: less than 0.02%, silicon: less than 0.01%, sulfur: less than 0.001%, phosphorus: less than 0.001%, the balance being iron.
The pretreatment comprises the steps of polishing the surface of a plate by using silicon carbide sand paper according to the sequence of 320#, 600#, 1000#, 1500# and 2000# in sequence, carrying out ultrasonic vibration in acetone for 15min after polishing is finished, and washing impurities on the surface; then carrying out ultrasonic vibration in absolute ethyl alcohol for 15min, and washing off residual acetone solution; finally, taking out the sample, and drying. Fixing the plate on a laser processing working platform, opening a Nd-YAG pulse laser switch, and inputting laser process parameters: the laser power was 70W, the scanning speed was 10mm/s, the spot diameter was 20 μm, the pulse width was 0.4ms, the pulse frequency was 25Hz, and the number of scans was 3. Textured patterns with different shapes are processed on the inner surface and the outer surface of the plate, the specific dimensions are 20 mu m in width, 10 mu m in depth and 200 mu m in interval between textures, the occupied area of the textures is 30%, and after the processing is finished, a sample is taken out, and a laser switch is turned off.
Step two, welding treatment, comprising the following steps:
placing the plate with the texture morphology into acetone, carrying out ultrasonic vibration for 15min, and washing off oxides on the surface; then carrying out ultrasonic vibration in absolute ethyl alcohol for 15min, and washing off residual acetone solution; finally, taking out the sample, and drying. And opening a welding equipment switch, placing the plate on a welding fixture, and welding the plate by tightly rolling round edges after the plate is subjected to round punching treatment, wherein welding parameters are set to be 190W in welding power, 6mm/s in welding speed and 0.8mm in welding beam spot. And after the welding is finished, closing the equipment switch, and taking out the metal steel ring with the groove-shaped texture.
As shown in fig. 3, the magnetron sputtering apparatus in this embodiment includes a cavity 27, a frame 1, a substrate heating self-rotating table, a magnetron target 19, a vacuum air extraction system, a cooling water unit 14 and a computer control platform 34, wherein the cavity 27 is installed on the frame 1 and connected with the vacuum air extraction system located in the frame 1, a plurality of magnetron targets 19 and magnetron target baffles 20 are uniformly distributed on the inner wall of the cavity 27, and a plurality of gas channels are distributed on the outer wall of the cavity. The substrate heating self-rotating table is arranged in the cavity 27 and is divided into a sample table and a self-rotating disc 9. The sample stage comprises a roller 21, a rotating motor 24, a rotating shaft 23, an adjustable connecting rod 31 and a sample stage base 28, wherein the bottom end of the connecting rod 31 is connected with the rotating disc 9, the top end of the connecting rod is connected with the sample stage base 28, and the position direction and the angle of the sample stage can be adjusted by adjusting the radian of the connecting rod 31; two circular holes are distributed on the sample table base 28 and are used for connecting the rotating shaft 23, the rotating motor 24 and the roller 21 are connected to the rotating shaft 23, the heat insulation box 25 is arranged outside the rotating motor 24, the heating device 22 is arranged inside the roller, the sample is arranged on the two rollers 21, and the roller 21 is driven to rotate by the rotating motor 24 to drive the sample to rotate. The working principle of the self-rotating disc 9 is that the output end of the self-rotating motor 2 is connected with a pinion 3 meshed with a self-rotating gear 7 in the frame table 1, the self-rotating gear 7 is provided with a self-rotating shaft 6, the top end of the self-rotating shaft 6 is connected with the self-rotating disc 9, and the self-rotating disc 9 is driven to do self-rotating motion by gear transmission. Further, a plurality of mounting positions for mounting the sample stage connecting bars 31 are arranged in an annular array on the rotation disk 9. The vacuum pumping system comprises a mechanical pump 4 and a molecular pump 12. The cooling water unit 14 is provided with a molecular pump cooling water inlet 12, a molecular pump cooling water outlet 13, a magnetic control target cooling water inlet 15 and a magnetic control target cooling water outlet 16, and mainly plays a role in cooling the magnetic control target and the molecular pump. The computer control platform 34 controls the heating device in the substrate heating self-rotating table and the self-rotating disk to spin.
Deposited on the surface of the metal steel ring (CoCrFeNiAl 0.3 Ta 0.4 )N 0.4 A high entropy alloy film comprising the steps of:
putting a metal steel ring with a texture appearance into an anhydrous BUltrasonic cleaning in alcohol for 15min, washing off impurities remained on the surface, and drying by a blower. The CoCrFeNi high-entropy alloy target, the Ta target and the Al target are placed on the magnetron target 19, the cleaned metal steel ring 13 is arranged on two rollers 21 on a sample table, the angle of the connecting rod 31 is adjusted and fixed, the metal steel ring 13 is ensured to be perpendicular to the magnetron target 19, and atoms sputtered in the target material can be deposited on the inner surface and the outer surface of the metal steel ring. After the sample is loaded, the chamber door of the cavity 27 is closed, and the air release valve 29 is closed. The mechanical pump 4 and the air extraction valve 33 were opened, vacuum was applied to 7.0Pa, and the air extraction valve 33 was closed. The switch of the cooling water unit 14 is opened, the molecular pump 10 and the gate valve 11 are opened, and the vacuum is pumped to 2.5 multiplied by 10 -3 Pa. The air pressure is regulated to 0.9Pa by using a gate valve 11, a heating switch, a rotation switch and a rotary switch on a computer control platform 34 are turned on, the substrate temperature is 500 ℃, the rotating speed of a rotation disc 9 is 15r/min, and the rotating speed of a roller 21 is 8r/min. The argon valve 30 switch was turned on, and the argon flow was 20sccm. The bias switch was turned on, biasing 100V. And sequentially starting the CoCrFeNi alloy target, the Al target and the Ta target, adjusting the deposition power of the CoCrFeNi alloy target to 150W, adjusting the deposition power of the Al target to 30W and adjusting the deposition power of the Ta target to 40W after successful starting, pre-sputtering the target for 10min, and removing pollutants on the surface of the target. The nitrogen valve 17 switch was turned on and the nitrogen flow was 15sccm. The magnetron target shield 20 was opened and a metal steel ring was subjected to (CoCrFeNiAl 0.3 Ta 0.4 )N 0.4 And (3) depositing the high-entropy alloy film, wherein the deposition time is 180min. After the film deposition is finished, the power of the magnetic control target 19, the magnetic control target baffle 20, the nitrogen valve 17, the argon valve 30, the heating and autorotation switch, the gate valve 11, the molecular pump 10, the mechanical pump 4 and the cooling water unit 14 are sequentially closed. Cooling to 25deg.C under vacuum, opening the air release valve 29 to allow the cavity 27 to be air-released to atmospheric pressure, opening the cavity door, and taking out the deposited (CoCrFeNiAl 0.3 Ta 0.4 )N 0.4 A metal steel ring of the high-entropy alloy film.
The metal steel ring prepared by the method is subjected to the following performance test:
(1) According to GB/T3075-2008, an INSTRON 8801 hydraulic servo fatigue testing machine is utilized to test the fatigue strength of the metal steel ring. The test conditions were: the loading frequency was 15Hz, the stress ratio was 0.1 and the temperature was 25 ℃. The test results are shown in Table 1, and the fatigue strength of the metal steel ring is 1269.+ -. 9.1MPa.
(2) The wear resistance of the metal steel ring was tested using an MFT-500 frictional wear tester. The abrasion experiment adopts a pin disc friction mode, an upper test piece is a cylindrical pin made of bearing steel materials, a lower test piece is a metal steel ring, and in the test process, the lower test piece is in a fixed state, and the upper test piece performs friction and abrasion reciprocating motion. Wherein the load is set to 80N, the travel distance is 100mm, the frequency is 2Hz, the temperature is 25 ℃, the time is 30min, the lubricating oil is CVTF-EX1, and the surface of a lower test piece needs to be covered. The test results are shown in Table 1, and the abrasion depth of the metal steel ring is 1.31.+ -. 0.47. Mu.m.
Examples 2-3:
examples 2-3 the preparation and test methods were the same as example 1, as shown in fig. 2, except that the textures in examples 2-3 were round and diamond, respectively. The results of the tests of the texture morphology, texture area, film composition atomic ratio, deposition temperature, fatigue strength and abrasion depth of the metal steel rings prepared in examples 2 to 3 are shown in table 1.
Examples 4 to 5:
examples 4-5 the preparation and test methods were the same as example 1, except that the textures in examples 4-5 were 20% and 40% respectively. The results of the tests of the texture morphology, texture area, film composition atomic ratio, deposition temperature, fatigue strength and abrasion depth of the metal steel rings prepared in examples 4 to 5 are shown in table 1.
Examples 6 to 11:
examples 6-11 the preparation and test methods were the same as in example 1, except that the high-entropy alloy thin films in examples 6-11 were each composed of (CoCrFeNiAl 0.3 Ta 0.4 )N 0.3 、(CoCrFeNiAl 0.3 Ta 0.4 )N 0.5 、(CoCrFeNiAl 0.3 Ta 0.6 )N 0.4 、(CoCrFeNiAl 0.3 Ta 0.8 )N 0.4 、(CoCrFeNiAl 0.6 Ta 0.4 )N 0.4 、(CoCrFeNiAl 0.9 Ta 0.4 )N 0.4 The method comprises the steps of carrying out a first treatment on the surface of the The corresponding process parameters in thin film deposition are a nitrogen flow of 10sccm, nitrogen flow of 20sccm, ta target power of 60W, ta target power 80W, al target power 60W, al target power 90W. The results of the tests of the texture morphology, texture area, film composition atomic ratio, deposition temperature, fatigue strength and abrasion depth of the metal steel rings prepared in examples 6 to 11 are shown in table 1.
Examples 12 to 13:
examples 12-13 the preparation method and the test method were the same as in example 1, except that the film deposition temperatures in examples 12-13 were 400℃and 600℃respectively. The results of the tests of the texture morphology, texture area, film composition atomic ratio, deposition temperature, fatigue strength and abrasion depth of the metal steel rings prepared in examples 12 to 13 are shown in table 1.
Comparative example 1
The preparation method and test conditions of the second and third procedures in comparative example 1 are the same as those of example 1, except that textures with different morphologies are not prepared on the inner and outer surfaces of the general 18Ni maraging steel. The results of the test of the atomic ratio of the film components, the deposition temperature, the fatigue strength and the wear depth of the metal steel ring prepared in comparative example 1 are shown in table 1.
Comparative example 2: the traditional process for preparing the metal steel ring comprises the following steps:
step one: the welding treatment of the special maraging steel comprises the following steps:
in the comparative example, a special maraging steel plate with the thickness of 0.2mm is adopted to prepare a metal steel ring, and the metal steel ring comprises the following components in percentage by mass: 18.5%, cobalt: 15.4%, molybdenum: 5.6%, carbon: less than 0.02%, silicon: less than 0.01%, sulfur: less than 0.001%, phosphorus: less than 0.001%, the balance being iron.
Placing the plate into acetone, performing ultrasonic vibration for 15min, and washing off oxides on the surface; then carrying out ultrasonic vibration in absolute ethyl alcohol for 15min, and washing off residual acetone solution; finally, taking out the sample, and drying. And opening a welding equipment switch, placing the plate on a welding fixture, and welding the plate by tightly rolling round edges after the plate is subjected to round punching treatment, wherein welding parameters are set to be 190W in welding power, 6mm/s in welding speed and 0.8mm in welding beam spot. And after the welding is finished, taking out the metal steel ring, and closing the equipment switch.
Step two, strengthening treatment is carried out on the metal steel ring, and the method comprises the following steps:
placing the metal steel ring into a box-type resistance furnace for solid solution treatment, wherein the solid solution temperature is 830 ℃, the solid solution time is 60min, and the cooling mode is air cooling; aging the metal steel ring after solid solution treatment, and placing the metal steel ring in a box-type resistance furnace, wherein the aging temperature is 500 ℃, the aging time is 180min, and the cooling mode is air cooling; polishing the surface of the metal steel ring subjected to solid solution and aging treatment by using silicon carbide abrasive paper according to the sequence of No. 600, no. 1000, no. 1500 and No. 2000, firstly carrying out ultrasonic vibration in acetone for 15min, and washing off impurities on the surface; then carrying out ultrasonic vibration in absolute ethyl alcohol for 15min, and washing off residual acetone solution; finally, taking out the sample, and drying. Putting the cleaned steel ring into a well type gas nitriding furnace, wherein the nitriding temperature is 480 ℃, the nitriding time is 12h, and the cooling mode is furnace cooling.
The performance test method is the same as in example 1, and the test results are shown in Table 1.
Table 1 shows the process parameters and the results of performance tests for the metal steel rings prepared in examples 1-13 and comparative examples 1-2 of the present invention.
The foregoing description of the preferred embodiments of the invention is not intended to limit the invention to the precise form disclosed, and any such modifications, equivalents, and alternatives falling within the spirit and scope of the invention are intended to be included within the scope of the invention.