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CN1176161C - Preparation of dispersed slurry of nano rutile titanium dioxide - Google Patents

Preparation of dispersed slurry of nano rutile titanium dioxide Download PDF

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CN1176161C
CN1176161C CNB021521867A CN02152186A CN1176161C CN 1176161 C CN1176161 C CN 1176161C CN B021521867 A CNB021521867 A CN B021521867A CN 02152186 A CN02152186 A CN 02152186A CN 1176161 C CN1176161 C CN 1176161C
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titanium dioxide
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rutile
rutile phase
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CN1424363A (en
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峰 彭
彭峰
袁国伟
梁国柱
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South China University of Technology SCUT
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Abstract

本发明提供一种金红石相纳米二氧化钛分散浆料的制备方法,包括下述步骤:(1)在0℃的水中,搅拌下加入四氯化钛;(2)室温下电磁搅拌水解,得到水解浆料;(3)将水解浆料晶化转变成金红石相结构;(4)将转变成金红石相结构的水解浆料静置后倾倒上层清液,下层浆液用水洗涤直至pH值为1~4;(5)将下层浆液加水电磁搅拌分散后进行超声分散,即可得金红石相纳米二氧化钛分散浆料。本方法不经高温热处理,在液相中可以一步低温水解制备金红石相纳米二氧化钛分散浆料,所制得的浆料稳定性好、固体含量高,使用较为简单方便;本方法与现有技术相比具有制备工艺简单,便于工业化生成,生产成本较低的优点,具有明显经济效益。

The invention provides a method for preparing a rutile phase nano-titanium dioxide dispersion slurry, which comprises the following steps: (1) adding titanium tetrachloride under stirring in water at 0°C; (2) hydrolyzing with electromagnetic stirring at room temperature to obtain a hydrolyzed slurry (3) convert the hydrolyzed slurry into a rutile phase structure by crystallization; (4) pour the supernatant liquid after the hydrolyzed slurry transformed into a rutile phase structure is allowed to stand, and wash the lower layer slurry with water until the pH value is 1~ 4; (5) adding water to the slurry in the lower layer, electromagnetically stirring and dispersing, and then ultrasonically dispersing to obtain the rutile phase nano-titanium dioxide dispersion slurry. This method does not undergo high-temperature heat treatment, and can prepare rutile phase nano-titanium dioxide dispersion slurry in one step of low-temperature hydrolysis in the liquid phase. The prepared slurry has good stability, high solid content, and is relatively simple and convenient to use; this method is comparable to the prior art. The invention has the advantages of simple preparation process, convenient industrial production and low production cost, and has obvious economic benefits.

Description

金红石相纳米二氧化钛分散浆料的制备方法Preparation method of rutile phase nano titanium dioxide dispersion slurry

                        技术领域Technical field

本发明涉及一种金红石相纳米二氧化钛分散浆料的制备方法,属于精细化工领域。The invention relates to a preparation method of rutile phase nano-titanium dioxide dispersion slurry, which belongs to the field of fine chemical industry.

                        背景技术 Background technique

纳米二氧化钛(TiO2)问世于20世纪80年代后期,是一种重要的无机材料,由于具有许多独特的物理化学性质,如比表面积大、表面活性高、热导性好、光吸收性能好、分散性好等,因而广泛应用于涂料、造纸、塑料、印刷、化纤、橡胶、化妆品、催化剂、抗菌剂、污水处理等行业。二氧化钛在自然界中存在三种结晶形态:金红石型、锐钛矿型和板钛矿型。一般在低温时形成锐钛矿相,高温时形成金红石相,因此要制得小尺度的纳米金红石相显得较困难。由于金红石型TiO2其折射率高、稳定性好、性能优越,因而在涂料等方面得到广泛的应用,其用途比锐钛矿多,如何控制纳米金红石TiO2成了科研工作者极为重视的问题。Nanometer titanium dioxide (TiO 2 ) came out in the late 1980s and is an important inorganic material. Due to its many unique physical and chemical properties, such as large specific surface area, high surface activity, good thermal conductivity, good light absorption performance, Good dispersibility, etc., so it is widely used in coatings, paper making, plastics, printing, chemical fiber, rubber, cosmetics, catalysts, antibacterial agents, sewage treatment and other industries. Titanium dioxide exists in three crystalline forms in nature: rutile, anatase and brookite. Generally, the anatase phase is formed at low temperature, and the rutile phase is formed at high temperature, so it is difficult to produce small-scale nano-rutile phase. Due to its high refractive index, good stability and superior performance, rutile TiO 2 has been widely used in coatings and other aspects. It has more uses than anatase. How to control nano-rutile TiO 2 has become a problem that researchers attach great importance to. .

在纳米粉末材料的应用中,目前分散技术是影响纳米材料性能的关键,纳米TiO2在水溶液中的分散状况直接影响其在纳米电镀、光催化涂料等工业上的实际应用。在纳米TiO2颗粒的水悬浮液中,由于颗粒表面的活性使它们很容易团聚在一起,形成带有若干连接面的较大团聚体,使其利用率减少、纳米性能大大降低。使纳米颗粒均匀稳定地分散在液体介质中,通常使用以下三种稳定机制:1)静电稳定机制;2)空间位阻稳定机制;3)电空间稳定机制。研究发现采用高温处理制备的金红石TiO2粉末,由于纳米颗粒较大,而且粉末本身存在硬团聚,很难制备高分散稳定的纳米浆料。In the application of nano-powder materials, the current dispersion technology is the key to the performance of nano-materials. The dispersion of nano-TiO 2 in aqueous solution directly affects its practical application in nano-electroplating, photocatalytic coatings and other industries. In the aqueous suspension of nano- TiO2 particles, due to the activity of the particle surface, they are easily agglomerated together to form larger aggregates with several connecting surfaces, which reduces the utilization rate and greatly reduces the nano-performance. To disperse nanoparticles uniformly and stably in the liquid medium, the following three stabilization mechanisms are usually used: 1) electrostatic stabilization mechanism; 2) steric stabilization mechanism; 3) electrical steric stabilization mechanism. The study found that the rutile TiO 2 powder prepared by high temperature treatment is difficult to prepare a highly dispersed and stable nano slurry due to the large size of the nanoparticles and the hard agglomeration of the powder itself.

TiO2纳米级材料一直是国内外近来最为热门的研究领域之一。研究的大部分都集中于探索各种新的技术来制备纳米级TiO2。研究业已表明,TiO2可采用溶胶凝胶法、胶溶法、氧化法等液相法及惰性气体原位加压法、气相水解法、热裂解CVD法等气相法来制取。在公开的已知技术中,中国专利CN1217297中公开了一种“制备纳米级金红石型二氧化钛的方法”,这种方法以硫酸钛,硫酸氧钛或偏钛酸为原料,经过沉淀、包覆,500~650℃度焙解,然后溶解,最后还需在800~900℃进行晶型转化;这种方法工艺复杂,需要高温煅烧才能得到金红石相二氧化钛,并且制得的二氧化钛纯度低。中国专利CN1343745中公开了“一种制备金红石型二氧化钛的方法”,这种方法以四价钛液为主要原料,经水解、选分及洗涤、分散、焙烧制备出金红石型纳米二氧化钛;这种方法亦需要经过焙烧热处理的操作步骤,工艺亦比较复杂;中国专利CN1289724中公开了一种“由四氯化钛常温水解合成大比表面积纳米金红石型二氧化钛的方法”,这种方法以TiCl4为原料水解得到前驱体,并以β-环糊精、SiO2、Al2O3或不同晶型的TiO2,室温下一步直接制得大比表面积纳米金红石型TiO2。这种方法虽然不需经过高温焙烧的工艺,但需要添加β-环糊精交联剂,成本高,并且引入了有机杂质吸附在颗粒中,如果不经高温焙烧,不可能得到纯的金红石型TiO2,另外引入SiO2、Al2O3或不同晶型的TiO2等“晶种”,会使制备的金红石型TiO2混入杂晶,对需要高纯金红石型TiO2的应用领域不适宜。上述几种技术中公开的方法都只是制备金红石型二氧化钛粉料,在实际应用中常常用到的是金红石型二氧化钛分散浆料,分散技术是影响纳米材料性能的关键。由于颗粒表面的活性使纳米颗粒很容易团聚在一起,形成带有若干连接面的较大团聚体,使其利用率减少、纳米性能大大降低;使纳米颗粒均匀稳定地分散在液体介质中,往往要通过表面改性,分散剂的选择,超声分散等复杂过程实现,而目前效果都不太理想,一方面由于高温处理后纳米颗粒本身严重团聚给分散带来困难;另一方面由于添加各种有机分散剂、表面活性剂等不适合特殊应用领域。TiO 2 nanoscale materials have been one of the most popular research fields at home and abroad recently. Most of the research is focused on exploring various new techniques to prepare nanoscale TiO 2 . Research has shown that TiO 2 can be prepared by liquid-phase methods such as sol-gel method, peptization method, oxidation method, and gas-phase methods such as inert gas in-situ pressurization method, gas-phase hydrolysis method, and thermal cracking CVD method. Among the disclosed known technologies, Chinese patent CN1217297 discloses a "method for preparing nano-scale rutile titanium dioxide". Roasting at 500-650°C, then dissolving, and finally crystal transformation at 800-900°C; this method is complex and requires high-temperature calcination to obtain rutile phase titanium dioxide, and the obtained titanium dioxide has low purity. Chinese patent CN1343745 discloses "a method for preparing rutile-type titanium dioxide". This method uses tetravalent titanium liquid as the main raw material, and prepares rutile-type nano-titanium dioxide through hydrolysis, sorting, washing, dispersion and roasting; this method It also needs to go through the operation steps of roasting heat treatment, and the process is also more complicated; a kind of "method for synthesizing nano-rutile titanium dioxide with large specific surface area by hydrolysis of titanium tetrachloride at room temperature" is disclosed in Chinese patent CN1289724. This method uses TiCl4 as raw material The precursor is obtained by hydrolysis, and the nano-rutile TiO 2 with large specific surface area is directly prepared in the next step at room temperature with β-cyclodextrin, SiO 2 , Al 2 O 3 or TiO 2 of different crystal forms. Although this method does not require a high-temperature roasting process, it needs to add a β-cyclodextrin cross-linking agent, which is costly and introduces organic impurities to be adsorbed in the particles. If it is not roasted at a high temperature, it is impossible to obtain pure rutile-type TiO 2 , the introduction of "seeds" such as SiO 2 , Al 2 O 3 or TiO 2 of different crystal forms will make the prepared rutile TiO 2 mixed with mixed crystals, which is not suitable for applications that require high-purity rutile TiO 2 . The methods disclosed in the above-mentioned technologies are only for the preparation of rutile titanium dioxide powder, and rutile titanium dioxide dispersion slurry is often used in practical applications. Dispersion technology is the key to the performance of nanomaterials. Due to the activity of the particle surface, the nanoparticles are easily agglomerated together to form larger aggregates with several connecting surfaces, which reduces the utilization rate and greatly reduces the nano-performance; the nanoparticles are uniformly and stably dispersed in the liquid medium, often It needs to be realized through complex processes such as surface modification, selection of dispersant, and ultrasonic dispersion, but the current results are not ideal. On the one hand, it is difficult to disperse due to the severe agglomeration of the nanoparticles themselves after high temperature treatment; Organic dispersants, surfactants, etc. are not suitable for special applications.

                        发明内容Contents of the invention

本发明的目的在于克服现有技术的缺点,避开由锐钛矿TiO2高温处理制备金红石相TiO2的固相反应过程,并且解决由于纳米粉体的团聚难以制备高分散浆料的问题,研究发明一种低温下一步直接由四氯化钛水解制备高分散的、高稳定的金红石相纳米二氧化钛分散浆料的制备方法。The purpose of the present invention is to overcome the shortcoming of prior art, avoid preparing rutile phase TiO by anatase TiO 2 high-temperature treatment solid phase reaction process, and solve the problem that is difficult to prepare highly dispersed slurry due to the agglomeration of nanopowder, Research and invention of a preparation method for preparing highly dispersed and highly stable rutile phase nano-titanium dioxide dispersion slurry directly by hydrolyzing titanium tetrachloride in the next step at low temperature.

本发明的技术目的通过下述技术方案实现:在0℃的蒸馏水(冰水混合)中,剧烈搅拌下慢慢加入四氯化钛,水与四氯化钛的重量比10∶(0.1~3),室温(20~30℃)下电磁搅拌水解2~5h,得到乳白色浆料;此浆料在25~80℃下晶化2~3天,可转变成金红石相结构,利用此水解浆料中氯离子浓度高、酸性强,浆料明显分层的特点,静置后倾倒上层清液,下层浆液用蒸馏水多次洗涤直至PH值为1~4,再转入烧杯中加入蒸馏水电磁搅拌分散0.5~2h,超声分散1~2h,即可得金红石相纳米二氧化钛分散浆料。控制最后蒸馏水的加入量,水与四氯化钛的重量比(1.0~8)∶1,可制备固体含量在5~30%的纳米二氧化钛分散浆料。The technical purpose of the present invention is realized by following technical scheme: in the distilled water (ice-water mixing) of 0 ℃, slowly add titanium tetrachloride under vigorous stirring, the weight ratio 10 of water and titanium tetrachloride: (0.1~3 ), electromagnetic stirring at room temperature (20-30°C) for 2-5 hours to obtain a milky white slurry; this slurry can be transformed into a rutile phase structure after crystallization at 25-80°C for 2-3 days. The concentration of chloride ions in the material is high, the acidity is strong, and the slurry has the characteristics of obvious stratification. After standing still, pour the supernatant liquid, and the lower layer slurry is washed with distilled water for many times until the pH value is 1 to 4, and then transferred to a beaker and added with distilled water. Electromagnetic stirring Disperse for 0.5 to 2 hours, and ultrasonically disperse for 1 to 2 hours to obtain a rutile phase nano-titanium dioxide dispersion slurry. By controlling the final addition of distilled water and the weight ratio of water to titanium tetrachloride (1.0-8): 1, nano-titanium dioxide dispersion slurry with a solid content of 5-30% can be prepared.

对上述制得的纳米二氧化钛分散浆料低温干燥后的粉体用日本理学D/max-IIIA型X一射线衍射仪测得其结构为纯金红石相(如图1)。本发明制备的金红石相纳米二氧化钛分散浆料,稳定性好,可放置2~4个月以上;经日本JEOL JEM-100CXII型透射电于显微镜观察,浆料中二氧化钛颗粒分散性好,团聚少,颗粒大小在10~100纳米之间(如图2);此浆料不含任何有机表面活性剂与高分子分散剂,可直接在纳米涂料、纳米电镀等实际中广泛应用。The structure of the nano-titanium dioxide dispersion slurry obtained above after low-temperature drying was measured by a Japanese Rigaku D/max-IIIA X-ray diffractometer as a pure rutile phase (as shown in Figure 1). The rutile phase nano-titanium dioxide dispersion slurry prepared by the present invention has good stability and can be placed for more than 2 to 4 months; observed by a Japanese JEOL JEM-100CXII transmission electron microscope, the titanium dioxide particles in the slurry have good dispersion and less agglomeration. The particle size is between 10 and 100 nanometers (as shown in Figure 2); this slurry does not contain any organic surfactant and polymer dispersant, and can be directly used in nano-coating, nano-plating and other practical applications.

本发明与现有技术相比具有如下的优点及效果:Compared with the prior art, the present invention has the following advantages and effects:

(1)不经高温热处理,在液相中可以一步低温水解制备金红石相纳米二氧化钛微粒。(1) Without high-temperature heat treatment, rutile phase nano-titanium dioxide particles can be prepared by one-step low-temperature hydrolysis in the liquid phase.

(2)直接利用水解产物控制PH值原位制备一定浓度的纳米二氧化钛高分散浆料,此浆料稳定性好,固体含量可高达30%。(2) Directly use the hydrolyzate to control the pH value to prepare a certain concentration of nano-titanium dioxide high-dispersion slurry in situ. The slurry has good stability and the solid content can be as high as 30%.

(3)所制得的纳米二氧化钛分散浆料可直接在PH值小于6的任何溶液中广泛使用,只需普通的混合均匀便可使二氧化钛在整个溶液中纳米分散。(3) The prepared nano-titanium dioxide dispersion slurry can be widely used directly in any solution with a pH value less than 6, and the titanium dioxide can be nano-dispersed in the whole solution only by ordinary mixing.

(4)本发明与目前普遍采用的金属离子表面修饰或采用有机表面活性剂和分散剂处理制备纳米分散浆料的方法不同,此纳米浆料不含有其他表面修饰的金属离子,不含有任何有机表面活性剂与高分子分散剂,对于特殊要求的应用领域,如纳米电镀,更具有优越性。(4) The present invention is different from the metal ion surface modification commonly used at present or adopts the method for preparing nano-dispersion slurry by organic surfactant and dispersant treatment, and this nano-slurry does not contain the metal ion of other surface modification, does not contain any organic Surfactants and polymer dispersants are more advantageous for applications with special requirements, such as nano-plating.

(5)本发明不经过高温处理制备二氧化钛,不采用纳米粉体制备分散浆料的复杂方法,低温一步由四氯化钛制备具有金红石相结构的纳米二氧化钛分散浆料,制备工艺简单,便于工业化生成,可降低生产成本,具有明显经济效益。(5) The present invention does not prepare titanium dioxide through high-temperature treatment, and does not use nano-powder to prepare the complicated method of dispersion slurry. The nano-titanium dioxide dispersion slurry with rutile phase structure is prepared from titanium tetrachloride in one step at low temperature, and the preparation process is simple and convenient for industrialization. Generation, can reduce production costs, and has obvious economic benefits.

                        附图说明Description of drawings

图1为本发明制得的纳米二氧化钛分散浆料的X-衍射(XRD)谱。Fig. 1 is the X-diffraction (XRD) spectrum of the nano titanium dioxide dispersion slurry that the present invention makes.

图2为本发明制得的纳米二氧化钛分散浆料的透射电镜(TEM)照片。Fig. 2 is a transmission electron microscope (TEM) photo of the nano-titanium dioxide dispersion slurry prepared in the present invention.

                       具体实施方式 Detailed ways

本发明的实施比较简单易行,只要按上面说明书所述的制备方法进行操作实施,便能很好地实施本发明。发明人经过长期研究,有许多成功的实例,下面仅列举几个实施例。The implementation of the present invention is relatively simple and easy, as long as the preparation method described in the above description is operated and implemented, the present invention can be well implemented. The inventor has obtained many successful examples through long-term research, and only enumerates a few embodiments below.

实施例1Example 1

在1000ml的烧瓶中加入500ml、0℃的蒸馏水,在剧烈搅拌下慢慢加入50gTiCl4(分析纯),水与四氯化钛的重量比10∶1,室温(20~30℃)下电磁搅拌3h;把得到的乳白色浆料在25℃下继续搅拌3天,静至后倾倒上层清液;下层浆液抽滤并用蒸馏水多次洗涤直至PH值为2;此滤饼转入烧杯中加入190ml蒸馏水,即加入的水与四氯化钛的重量比为3.8∶1,电磁搅拌分散1h,最后超声分散1.5h,即可得金红石相纳米二氧化钛分散浆料,浆料中二氧化钛含量为10%,稳定性在3个月以上。Add 500ml of distilled water at 0°C to a 1000ml flask, slowly add 50g of TiCl 4 (analytical pure) under vigorous stirring, the weight ratio of water to titanium tetrachloride is 10:1, and electromagnetically stir at room temperature (20-30°C) 3h; continue to stir the obtained milky white slurry at 25°C for 3 days, and then pour the supernatant after it is still; the lower slurry is suction filtered and washed with distilled water for several times until the pH value is 2; the filter cake is transferred to a beaker and 190ml of distilled water is added , that is, the weight ratio of added water to titanium tetrachloride is 3.8:1, electromagnetic stirring is dispersed for 1h, and finally ultrasonic dispersion is 1.5h to obtain the rutile phase nano-titanium dioxide dispersion slurry, the content of titanium dioxide in the slurry is 10%, stable Sex over 3 months.

实施例2Example 2

在1000ml的烧瓶中加入500ml、0℃的蒸馏水,在剧烈搅拌下慢慢加入25gTiCl4(分析纯),水与四氯化钛的重量比10∶0.5,室温(20~30℃)下电磁搅拌3h;把得到的乳白色浆料倒入单口烧瓶中,密封后放入80℃的干燥箱中晶化2天,静至后倾倒上层清液;下层用200ml水洗后再静至倾倒上层清液,浆液抽滤并用蒸馏水多次洗涤直至PH值为3;此滤饼转入烧杯中加入200ml蒸馏水,即加入的水与四氯化钛的重量比为8∶1,电磁搅拌分散1.5h,最后超声分散1h,即可得金红石相纳米二氧化钛分散浆料,浆料中二氧化钛含量为5%,稳定性在2个月以上。Add 500ml of distilled water at 0°C to a 1000ml flask, slowly add 25g of TiCl 4 (analytical pure) under vigorous stirring, the weight ratio of water to titanium tetrachloride is 10:0.5, and electromagnetically stir at room temperature (20-30°C) 3h; Pour the obtained milky white slurry into a single-necked flask, seal it, put it in a drying oven at 80°C for crystallization for 2 days, and pour the supernatant after standing still; wash the lower layer with 200ml of water, then pour the supernatant after standing still, The slurry was suction filtered and washed with distilled water several times until the pH value was 3; the filter cake was transferred to a beaker and 200ml of distilled water was added, that is, the weight ratio of the added water to titanium tetrachloride was 8:1, dispersed by electromagnetic stirring for 1.5h, and finally ultrasonically After dispersing for 1 hour, the rutile phase nano-titanium dioxide dispersion slurry can be obtained, the content of titanium dioxide in the slurry is 5%, and the stability is more than 2 months.

实施例3Example 3

在1000ml的烧瓶中加入500ml、0℃的蒸馏水(冰水混合),在剧烈搅拌下慢慢加入100gTiCl4(分析纯),水与四氯化钛的重量比10∶2,室温(20~30℃)下电磁搅拌3h;把得到的乳白色浆料倒入单口烧瓶中,密封后放入50℃的干燥箱中晶化3天,静至后倾倒上层清液;下层用500ml水洗后再静至倾倒上层清液,浆液抽滤并用蒸馏水多次洗涤直至PH值为1.5;此滤饼转入烧杯中加入100ml蒸馏水,即加入的水与四氯化钛的重量比为1∶1,电磁搅拌分散1h,最后超声分散2h,即可得金红石相纳米二氧化钛分散浆料,浆料中二氧化钛含量为30%,稳定性在2个月以上。Add 500ml of distilled water at 0°C (mixed with ice and water) into a 1000ml flask, slowly add 100g TiCl 4 (analytical pure) under vigorous stirring, the weight ratio of water to titanium tetrachloride is 10:2, room temperature (20-30 ℃) under electromagnetic stirring for 3 hours; pour the obtained milky white slurry into a single-necked flask, seal it and put it in a drying oven at 50 ℃ for crystallization for 3 days, and then pour the supernatant liquid after static; wash the lower layer with 500ml water and then static to Pour the supernatant, filter the slurry and wash it with distilled water for several times until the pH value is 1.5; transfer the filter cake to a beaker and add 100ml of distilled water, that is, the weight ratio of the added water to titanium tetrachloride is 1:1, and disperse with electromagnetic stirring 1 hour, and finally ultrasonically disperse for 2 hours to obtain the rutile phase nano-titanium dioxide dispersion slurry, the content of titanium dioxide in the slurry is 30%, and the stability is more than 2 months.

Claims (1)

1, a kind of preparation method of rutile-phase nano-titanium dioxide dispersed paste is characterized in that comprising the steps:
(1) in 0 ℃ water, stir adding titanium tetrachloride down, the weight ratio of water and titanium tetrachloride is 10: (0.1~3);
(2) induction stirring hydrolysis 2~5h under the room temperature obtains the hydrolysis slurry;
(3) with the hydrolysis slurry 25~80 ℃ of following crystallization, crystallization time 2~3 days, its structural transformation becomes the rutile phase structure;
(4) topple over supernatant liquid after the hydrolysis slurry that will be transformed into the rutile phase structure leaves standstill, it is 1~4 that lower floor's slurries wash with water until pH value;
(5) lower floor's slurries are added water, its weight ratio that adds entry and titanium tetrachloride is (1.0~8): 1; Induction stirring is disperseed 0.5~2h, and ultra-sonic dispersion 1~2h obtains the rutile-phase nano-titanium dioxide dispersed paste then.
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