CN117505817A - Vacuum die-casting waste material processing system - Google Patents
Vacuum die-casting waste material processing system Download PDFInfo
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- CN117505817A CN117505817A CN202311606433.7A CN202311606433A CN117505817A CN 117505817 A CN117505817 A CN 117505817A CN 202311606433 A CN202311606433 A CN 202311606433A CN 117505817 A CN117505817 A CN 117505817A
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- 238000004512 die casting Methods 0.000 title claims abstract description 152
- 239000002699 waste material Substances 0.000 title claims abstract description 54
- 239000000463 material Substances 0.000 claims abstract description 25
- 238000001816 cooling Methods 0.000 claims abstract description 21
- 229910052705 radium Inorganic materials 0.000 claims abstract description 17
- HCWPIIXVSYCSAN-UHFFFAOYSA-N radium atom Chemical compound [Ra] HCWPIIXVSYCSAN-UHFFFAOYSA-N 0.000 claims abstract description 17
- 238000007664 blowing Methods 0.000 claims abstract description 5
- 238000004080 punching Methods 0.000 claims description 58
- 238000010147 laser engraving Methods 0.000 claims description 11
- 230000000903 blocking effect Effects 0.000 claims description 5
- 230000008901 benefit Effects 0.000 abstract description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 5
- 238000001035 drying Methods 0.000 abstract description 4
- 230000007306 turnover Effects 0.000 abstract description 4
- 238000005406 washing Methods 0.000 abstract description 4
- 238000005516 engineering process Methods 0.000 abstract description 2
- 239000010814 metallic waste Substances 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 16
- 238000005266 casting Methods 0.000 description 8
- 238000005520 cutting process Methods 0.000 description 8
- 230000008569 process Effects 0.000 description 8
- 230000002950 deficient Effects 0.000 description 7
- 230000009286 beneficial effect Effects 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 239000007789 gas Substances 0.000 description 4
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 3
- 230000009471 action Effects 0.000 description 3
- 238000005282 brightening Methods 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- 239000012141 concentrate Substances 0.000 description 3
- 230000002349 favourable effect Effects 0.000 description 3
- 239000003546 flue gas Substances 0.000 description 3
- 238000003698 laser cutting Methods 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 239000002893 slag Substances 0.000 description 3
- 239000011324 bead Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 210000003141 lower extremity Anatomy 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000010926 purge Methods 0.000 description 2
- 238000012797 qualification Methods 0.000 description 2
- 230000005855 radiation Effects 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D18/00—Pressure casting; Vacuum casting
- B22D18/06—Vacuum casting, i.e. making use of vacuum to fill the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D18/00—Pressure casting; Vacuum casting
- B22D18/02—Pressure casting making use of mechanical pressure devices, e.g. cast-forging
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D31/00—Cutting-off surplus material, e.g. gates; Cleaning and working on castings
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Laser Beam Processing (AREA)
Abstract
The application discloses vacuum die-casting waste material processing system relates to the field of metal waste material processing technology, and it includes conveying equipment, radiator fan, radium carving machine and crushing apparatus, conveying equipment's feed end is used for accepting the die casting of vacuum die casting machine output, radium carving machine is located conveying equipment's side, radiator fan is used for blowing conveying equipment carries die casting, radiator fan is relative radium carving machine is close to conveying equipment's feed end, crushing apparatus is located conveying equipment's discharge end. According to the die casting conveying device, the conveying equipment is used for conveying the die casting, the cooling fan can sufficiently sweep and cool the die casting, the die casting does not need to be cooled in a collecting and turnover mode, or is cooled in a water washing and drying mode, and the die casting can be directly cut after being observed and judged, so that the working benefit of die casting waste treatment is improved.
Description
Technical Field
The application relates to the field of metal waste treatment technology, in particular to a vacuum die casting waste treatment system.
Background
The vacuum die casting method is a die casting process which eliminates or obviously reduces air holes and dissolved gas in a die casting by pumping gas in a die cavity of a die casting die in the die casting process, thereby improving the mechanical property and the surface quality of the die casting die.
The die casting produced by vacuum die casting comprises a casting remainder formed after solidification in a mold runner besides a target product. The current processing work of the vacuum die casting mainly comprises the following procedures: firstly, the die casting is cooled by water after being discharged from a vacuum die casting machine, then the die casting is dried and blown out, then the quality of the die casting is checked, qualified products on the die casting are cut and separated, defective products are identified, and the defective products are reserved on casting remainder. And (3) recycling the casting remainder with the defective products and the casting remainder cut and separated from the qualified products as die casting waste.
In the process, different working staff are required to carry out operations on the die castings in different working procedures, and the working quantity of the working procedures is small, but the working efficiency of die casting waste treatment is low, so that the overall economic benefit of die casting work is affected.
Disclosure of Invention
In order to improve the problem that the working benefit of die casting waste treatment is low in the vacuum die casting production process, the application provides a vacuum die casting waste treatment system.
The application provides a vacuum die-casting waste material processing system adopts following technical scheme:
the utility model provides a vacuum die-casting waste material processing system, includes conveying equipment, radiator fan, radium carving machine and crushing equipment, conveying equipment's feed end is used for accepting the die casting of vacuum die casting machine output, radium carving machine is located conveying equipment's side, radiator fan is used for blowing conveying equipment carries die casting, radiator fan is relative radium carving machine is close to conveying equipment's feed end, crushing equipment is located conveying equipment's discharge end.
Through adopting above-mentioned technical scheme, the die casting of vacuum die casting machine production is unloaded to conveying equipment's feed end from the discharge gate, conveying equipment carries the die casting to being close to crushing apparatus's direction, at this in-process, radiator fan sweeps the die casting, make die casting surface cooling, when the die casting reachs near radium carving machine, the staff can directly take the die casting, the staff is after observing the quality of judging the pressure casting, utilize radium carving machine to cut the qualification product from the die casting and leave, will remain the foundry goods clout of defective products and the foundry goods clout that cut separation passed the qualification product all regard as the die casting waste material, the die casting waste material utilizes crushing apparatus to carry out broken recovery. In the process, the conveying equipment is used for conveying the die castings, and as the time interval of taking the die castings twice by a worker is equivalent to the time interval of discharging the die castings twice in vacuum, in the time interval, the cooling fan can have time for fully purging and cooling the die castings, so that the die castings do not need to be cooled in a collecting and turnover mode or in a water washing and drying mode, and the die castings can be directly cut after being observed and judged.
Moreover, compared with a conventional laser cutting mode, the laser carving machine is utilized to cut the die casting, so that the cut of the die casting can be kept smooth on the premise that the surface of the die casting is not coated with the brightening agent, cutting slag is not easy to generate, and the die casting waste is not required to be cleaned after being crushed and can be directly fed to crushing equipment, thereby being beneficial to improving the working benefit of die casting waste treatment.
Optionally, the crushing device comprises a punching machine, wherein the punching machine is provided with a punching die, and the punching die comprises an upper die and a lower die; the punching machine with be equipped with material piece transfer device between conveying equipment's the output, material piece transfer device is including transporting workstation, material piece and place tool and manipulator, material piece place the tool with the manipulator install respectively in transport the workstation, material piece place the tool and be used for the location to place die casting waste material, the manipulator be used for with place in die casting waste material transport of material piece place the tool to the lower mould.
Through adopting above-mentioned technical scheme, because remain the foundry goods clout of defective products and the foundry goods clout that the cutting separation passed qualified product have partial the same structure, consequently the material piece is placed the tool and can be positioned different die casting waste materials, and the manipulator can snatch different die casting waste materials simultaneously. After the worker places the die casting waste material into the material placing jig, the manipulator places the die casting defective products or casting excess materials into the lower die installed on the punching machine, and the punching machine drives the upper die to descend, so that the upper die and the lower die crush the die casting waste material together.
Optionally, a blocking curtain is arranged around the machine body of the punching machine, and the blocking curtain is used for shielding a punching working area of the punching machine.
Through adopting above-mentioned technical scheme, can produce the crushed aggregates when the broken die casting waste material's of punching machine drive stamping die in-process and splash, at this moment, the curtain can hide the crushed aggregates that splashes, is favorable to protecting personnel's around the safety to and reduce the condition that the crushed aggregates splashes everywhere.
Optionally, baffles are arranged around the machine body of the punching machine, the baffles at the feeding side of the punching machine are movable baffles, a sliding component is connected between the movable baffles and the machine body of the punching machine, the sliding direction of the sliding component is obliquely arranged, and the sliding path of the movable baffles gradually rises along the direction close to the punching working area of the punching machine; the manipulator can promote the movable baffle is close to the punching press work area of punching machine, when the movable baffle removes to the punching press work area of punching machine, the lower limb of movable baffle is higher than the lower mould, when the manipulator leaves the movable baffle, the lower limb of movable baffle is lower than the upper surface of lower mould.
By adopting the technical scheme, the baffle plates around the punching machine body can shield splashed crushed aggregates. The movable baffle plate in the baffle plate can slide to avoid the manipulator, so that the manipulator can push away the movable baffle plate to transfer die casting waste materials from the positioning jig to the lower die. When the manipulator leaves the lower die, the movable baffle plate slides and resets under the action of dead weight, so that the movable baffle plate automatically leaves the stamping working area of the stamping machine, and the stamping machine can conveniently execute stamping action.
Optionally, the baffle further includes a grating plate, the grating plate includes a frame and vertical parting strips fixed on the inner side of the frame, the vertical parting strips are in a flat structure, the width direction of the vertical parting strips is inclined relative to the shielding surface of the grating plate, and the projection whole surface of each vertical parting strip on the shielding surface of the grating plate covers the shielding surface of the grating plate.
Through adopting above-mentioned technical scheme, have the clearance between the vertical parting bead of grid board, make the punching press work area of punching machine can observe with the inclination who is on a parallel with vertical parting bead width direction in the punching machine outside. Meanwhile, the projection whole surface of the shielding surface of the grid plate is covered by the vertical parting strips, and the splashing direction of the crushed aggregates generated when the die casting waste is pressed is generally perpendicular to the shielding surface of the grid plate, so that the crushed aggregates are not easy to fly outwards from the gaps between the vertical parting strips.
Optionally, the machine body of the punching machine is provided with a fixing plate, the fixing plate is located above the movable baffle, and when the movable baffle is located far away from a punching working area of the punching machine, the upper edge of the movable baffle is grounded to the lower edge of the fixing plate.
Through adopting above-mentioned technical scheme, movable baffle can shelter from the crushed aggregates that splashes to can dodge the manipulator through the mode of sliding. Because the sliding path of the movable baffle gradually rises along the direction close to the punching area of the punching machine, the movable baffle can automatically slide and reset under the action of gravity in the process that the manipulator leaves the punching area of the punching machine. Because the movable baffle needs to adapt to the height space between the upper die and the lower die, the height dimension of the movable baffle is limited, and the shielding effect on the splashed particles can be improved by arranging the fixing plate on the machine body of the punching machine and utilizing the fixing plate to assist shielding the splashed waste.
The movable baffle produces the difference in height in the process of sliding motion, and wherein, the position when the movable baffle kept away from the position of punching press work area of punching machine is lower for the height position of movable baffle upper edge is lower, and the fixed plate can shelter from the space of movable baffle top, makes the punching machine be close to one side of manipulator receive more abundant shielding, in order to further reduce the die casting waste crushing in-process crushed aggregates and splash the condition outside crushing equipment.
Optionally, the conveying equipment is fixedly provided with a wind scooper, the wind scooper has two lateral walls and roof, the wind scooper with form the wind channel between conveying equipment's the transport working face, the roof of wind scooper includes dull and stereotyped portion and tilting portion, dull and stereotyped portion is located tilting portion is close to one side of conveying equipment's feed end, dull and stereotyped portion with conveying equipment's transport working face is parallel, tilting portion is followed to keep away from dull and stereotyped portion's direction is upwards inclined gradually, radiator fan installs in tilting portion's below.
Through adopting above-mentioned technical scheme, form the wind channel between wind scooper and the conveying face of conveying equipment, the wind that wind channel can concentrate the radiator fan during operation and produce near the die casting, be favorable to improving radiator fan to the radiating efficiency of die casting. The lower part of the inclined part of the top wall of the wind scooper is provided with a larger space, so that sufficient installation space is conveniently provided for the cooling fan, the space below the flat plate part of the top wall of the wind scooper is smaller, and wind generated by the operation of the cooling fan is conveniently restrained near the die casting.
Optionally, the air exhaust device is further included, the air exhaust device comprises a wind gathering cover and an air guide pipe, one end of the air guide pipe is connected with the wind gathering cover, the other end of the air guide pipe is connected with the air guide cover, the wind gathering cover is located above a working area of the laser engraving machine, an opening of the wind gathering cover faces downwards, an exhaust fan is arranged on the inner side of the wind gathering cover, and the exhaust fan is used for exhausting air below the wind gathering cover.
Through adopting above-mentioned technical scheme, the in-process of radium carving machine cutting die casting can produce a small amount of harmful gas, and exhaust device can follow down up the air around the pump drainage radium carving machine, makes the harmful gas that radium carving machine cutting produced get into the wind scooper through exhaust device, then keeps away from the staff under radiator fan's wind-force effect, is favorable to protecting the staff.
Optionally, the conveying device is a chain plate machine, the chain plate machine is provided with a chain plate conveying belt, the part of the chain plate conveying belt for conveying die castings is used as a working section, the chain plate machine is fixedly provided with a wind shielding plate, and the wind shielding plate is positioned below the working section of the chain plate conveying belt; the port of the air guide pipe connected with one end of the air guide cover is positioned above the air shielding plate and is inclined towards the feeding end of the chain plate machine.
By adopting the technical scheme, the chain plate machine is used as conveying equipment for conveying the die castings, the chain plate conveying belt structure of the chain plate machine is stable, and the chain plate conveying belt is not easy to be influenced by the high temperature of the die castings. The link plate gap of the link plate conveyer belt can move along with the link plate conveyer belt, and the wind shielding plate is arranged below the working section of the link plate conveyer belt to shield the wind discharged into the inner side of the wind scooper by the wind shielding device, so that the wind generated by the wind shielding device is kept in the wind channel. One end of the air guide pipe far away from the wind gathering cover is inclined towards the feeding end of the conveying equipment, so that the wind direction of the inner side of the air guide cover, which is discharged by the air exhaust device, is relatively close to the wind direction of the heat radiation fan during working, and the air flow rate in the air channel is increased.
Optionally, the fixed limit baffle that is provided with of conveying equipment, limit baffle is located conveying equipment's transport working face's top, limit baffle is used for hindering die casting on the conveying equipment keeps away from the radium carving machine.
Through adopting above-mentioned technical scheme, limit baffle can intercept the die casting that does not inspect on the conveying equipment near the radium carving machine.
In summary, the present application includes at least one of the following beneficial technical effects:
1. the conveying equipment conveys the die castings, the cooling fan can sufficiently purge and cool the die castings, the die castings do not need to be cooled in a collecting and turnover mode, or cooled in a water washing and drying mode, and the die castings can be directly cut after being observed and judged. Compared with the conventional laser cutting mode, the laser carving machine is used for cutting the die casting, so that the notch of the die casting can be kept smooth on the premise that the surface of the die casting is not coated with the brightening agent, cutting slag is not easy to generate, cleaning is not needed after the die casting waste is crushed, the die casting waste can be directly fed into crushing equipment, and the improvement of the working benefit of the die casting waste treatment is facilitated.
2. An air duct is formed between the air guide cover and the conveying working surface of the conveying equipment, and can concentrate wind generated when the cooling fan works near the die casting, so that the cooling efficiency of the cooling fan to the die casting is improved.
Drawings
Fig. 1 is a schematic overall structure of embodiment 1.
Fig. 2 is a schematic diagram of the state of removing the curtain in embodiment 1.
Fig. 3 is a schematic overall structure of embodiment 2.
Fig. 4 is a schematic view of the state in which the punch removes the grid plate in embodiment 2.
Fig. 5 is a schematic diagram of embodiment 2 for showing the positional relationship between the air guide pipe and the air shielding plate.
Reference numerals illustrate:
1. a conveying device; 101. a feed end; 102. a discharge end; 11. a frame; 111. a wind shielding plate; 12. a link plate conveyor belt; 2. a heat radiation fan; 3. a laser carving machine; 5. a crushing device; 50. a punching machine; 51. stamping die; 511. an upper die; 512. a lower die; 52. a curtain; 53. a baffle; 531. a movable baffle; 532. a grating plate; 5321. a frame; 5322. vertical parting strips; 54. a slip assembly; 541. a guide rod; 542. guide sleeve; 55. a fixing plate; 6. a material transfer device; 61. a transfer workbench; 62. placing a material part into a jig; 63. a manipulator; 64. a linear module; 7. a wind scooper; 70. an air duct; 71. a sidewall; 72. a top wall; 721. a flat plate portion; 722. an inclined portion; 8. a limit baffle; 9. an exhaust device; 91. a wind collecting hood; 92. an air guide pipe; 93. and a fan.
Detailed Description
The present application is described in further detail below in conjunction with figures 1-5.
Example 1
The embodiment of the application discloses a vacuum die-casting waste material processing system. Referring to fig. 1, the vacuum die casting waste material treatment system comprises a conveying device 1, a cooling fan 2, a laser carving machine 3 and a crushing device 5, wherein a feeding end 101 of the conveying device 1 is used for receiving die castings produced by the vacuum die casting machine, the laser carving machine 3 is located at the side of the conveying device 1, the cooling fan 2 is used for blowing the die castings conveyed by the conveying device 1, the cooling fan 2 is close to the feeding end 101 of the conveying device 1 relative to the laser carving machine 3, and the crushing device 5 is located at a discharging end 102 of the conveying device 1.
The conveying equipment 1 receives and conveys the die castings produced by the vacuum die casting machine, the conveying equipment 1 conveys the die castings, the die castings are subjected to the blowing and cooling effects of the cooling fan 2, when the die castings on the conveying equipment 1 move to the vicinity of the laser engraving machine 3, workers take down the die castings from the conveying equipment 1 for observation, after the workers observe and judge the quality of the die castings, the qualified products are cut and left from the die castings by the laser engraving machine 3, casting residues with defective products and casting residues with cut and separated qualified products are all used as die casting waste, and the die casting waste is crushed and recycled by the crushing equipment 5.
Referring to fig. 1, a conveying apparatus 1 is a chain scraper, which includes a frame 11 and a chain scraper conveying belt 12 mounted to the frame 11, and a cooling fan 2 is fixedly mounted to the frame 11 of the chain scraper. In other embodiments, the conveyor apparatus 1 may also use a mesh belt conveyor.
Referring to fig. 1 and 2, the crushing apparatus 5 includes a punch 50, the punch 50 is mounted with a punch die 51, and the punch die 51 includes an upper die 511 and a lower die 512; be equipped with material piece transfer device 6 between punching machine 50 and the output of conveying equipment 1, material piece transfer device 6 is including transporting workstation 61, material piece placing jig 62 and manipulator 63, manipulator 63 fixed mounting is in transporting workstation 61, material piece placing jig 62 is installed in transporting workstation 61 through sharp module 64, the direction of movement of sharp module 64 is parallel with the direction of conveyance of conveying equipment 1, material piece placing jig 62 is used for the location to place die casting waste, manipulator 63 is used for transporting the die casting waste of placing in material piece placing jig 62 to lower mould 512.
The worker places the die-casting scraps in the positioning jig, then the linear die set 64 drives the die-casting scraps to move closer to the crushing apparatus, and then the manipulator 63 transfers the die-casting scraps to the lower die 512, and the punch 50 drives the upper die 511 to descend, so that the upper die 511 and the lower die 512 crush the die-casting scraps together.
Referring to fig. 1, a blocking curtain 52 is provided around the machine body of the punch 50, and the blocking curtain 52 is used for shielding a punching working area of the punch 50, so that the situation that scraps splash outside the punch 50 when die casting scraps are crushed is reduced.
In addition to crushing using the punch 50 equipped with the punch die 51, further crushing work may be performed in combination with a biaxial crusher for crushing the die casting scraps, and the crushed aggregates of the die casting scraps may be reduced in particle size. Alternatively, the crushing work is performed by only the twin-shaft crusher, and when the crushing apparatus 5 is replaced with the twin-shaft crusher, the material transfer device 6 may be omitted, so that the die casting waste is directly thrown into the twin-shaft crusher through the conveying apparatus 1.
The implementation principle of the vacuum die-casting waste material treatment system provided by the embodiment of the application is as follows: the conveying equipment 1 conveys the die castings to a direction close to the crushing equipment 5, in the process, the cooling fan 2 can cool the die castings, and when the die castings reach the vicinity of the laser carving machine 3, workers can directly pick up the die castings for treatment; the die castings do not need to be cooled in a collecting and turnover mode or in a water washing and drying mode, and the die castings can be directly cut after being observed and judged. Moreover, compared with the conventional laser cutting mode, the laser carving machine 3 is utilized to cut the die casting, so that the cut of the die casting can be kept smooth on the premise that the surface of the die casting is not coated with the brightening agent, cutting slag is not easy to generate, and the die casting waste is not required to be cleaned after being crushed and can be directly fed to crushing equipment, thereby being beneficial to improving the working benefit of die casting waste treatment.
Example 2
This embodiment differs from embodiment 1 in that: the body peripheral curtain 52 of the press 50 in this embodiment.
Referring to fig. 3 and 4, the baffle plates 53 are provided around the body of the punch 50, wherein the baffle plates 53 on the feed side of the punch 50 are movable baffle plates 531. A sliding component 54 is connected between the movable baffle 531 and the machine body of the punching machine 50, two sliding components 54 are arranged, each sliding component 54 comprises a guide rod 541 and a guide sleeve 542, each guide sleeve 542 is fixedly arranged on the movable baffle 531, one end of each guide rod 541 is fixedly connected with the machine body of the punching machine 50, each guide rod 541 is obliquely arranged, and each guide rod 541 gradually rises along the direction close to the punching working area of the punching machine 50; the robot 63 is able to push the flapper 531 closer to the press working area of the press 50, and when the flapper 531 moves to the press working area of the press 50, the lower edge of the flapper 531 is higher than the lower die 512, and when the robot 63 leaves the flapper 531, the lower edge of the flapper 531 is lower than the upper surface of the lower die 512.
Since the height dimension of the movable shutter 531 is limited by the maximum height difference between the upper and lower molds 511 and 512, there is a disadvantage in that the movable shutter 531 shields the splashed crushed aggregates. In order to compensate for the defect that the movable baffle 531 shields the splashed crushed aggregates, a fixed plate 55 is arranged on the feeding side of the machine body of the punching machine 50, the fixed plate 55 is positioned above the movable baffle 531, the lower edge of the fixed plate 55 is abutted by the upper edge of the movable baffle 531, the fixed plate 55 and the movable baffle 531 shield the splashed crushed aggregates together, and the splashed crushed aggregates can be reduced to the outside of the punching machine 50 as much as possible.
Referring to fig. 1, three other baffles 53, except the movable plate, among the baffles 53 are grating plates 532, the grating plates 532 include a frame 5321 and vertical division bars 5322 fixed to the inner side of the frame 5321, the frame 5321 is detachably mounted on the vertical division bars 5322, the vertical division bars 5322 are in a flat structure, the width direction of the vertical division bars 5322 is inclined relative to the shielding surface of the grating plates 532, and the projection whole surface of each vertical division bar 5322 on the shielding surface of the grating plates 532 covers the shielding surface of the grating plates 532.
The vertical bars 5322 of the grid plates 532 have a gap between them, so that the stamping working area of the stamping machine 50 can be seen outside the stamping machine 50 at an oblique angle parallel to the width direction of the vertical bars 5322. Meanwhile, the projection whole surface of the shielding surface of the grid plate 532 is covered by the vertical parting strips 5322, and the splashing direction of the crushed aggregates generated when the die casting waste is pressed is generally perpendicular to the shielding surface of the grid plate 532, so that the crushed aggregates are not easy to fly outwards from the gaps between the vertical parting strips 5322.
In addition, to further reduce the passage of splashed particles past the grid plates 532, a transparent glass or plastic sheet may be provided on the side of the grid plates 532 remote from the press working area of the press 50.
Referring to fig. 3, the chain scraper is fixedly provided with a wind scooper 7, the wind scooper 7 has two side walls 71 and a top wall 72, the two side edges are fixedly connected with a frame 11 of the chain scraper respectively, an air duct 70 is formed between the wind scooper 7 and a conveying working surface of the conveying device 1, the top wall 72 of the wind scooper 7 includes a flat plate portion 721 and an inclined portion 722, the flat plate portion 721 is located at one side of the inclined portion 722 near a feeding end 101 of the conveying device 1, the flat plate portion 721 is parallel to the conveying working surface of the conveying device 1, the inclined portion 722 is gradually inclined upwards in a direction away from the flat plate portion 721, and the cooling fan 2 is mounted on the lower surface of the inclined portion 722.
The wind scooper 7 can concentrate the wind power of the cooling fan 2, and can enable hot air to be far away from the laser engraving machine 3 as far as possible, thereby being beneficial to providing a good working environment for operators near the laser engraving machine 3.
Referring to fig. 3, a frame 11 of the chain plate machine is fixedly provided with a limit baffle 8, the limit baffle is located above a working section of the chain plate machine and is close to a discharge end 102 of the chain plate machine, the limit baffle 8 is used for preventing die castings on the conveying equipment 1 from being far away from the laser engraving machine 3, i.e. the limit baffle 8 can intercept the die castings which are not inspected near the laser engraving machine 3.
Referring to fig. 3, the vacuum die casting waste material treatment system further includes an exhaust device 9, the exhaust device 9 includes a wind collecting hood 91 and a wind guiding pipe 92, one end of the wind guiding pipe 92 is connected with the wind collecting hood 91, the other end of the wind guiding pipe 92 is connected with the wind guiding hood 7, the wind collecting hood 91 is located above the working area of the laser engraving machine 3, the opening of the wind collecting hood 91 faces downwards, an exhaust fan 93 is arranged on the inner side of the wind collecting hood 91, and the exhaust fan 93 is used for exhausting air below the wind collecting hood 91.
The exhaust device 9 can pump and exhaust the flue gas generated in the process of cutting the die casting by the laser engraving machine 3, and exhaust the flue gas into the wind scooper 7 so as to blow the flue gas away from staff nearby the laser engraving machine 3 by using the wind power of the cooling fan 2, thereby being beneficial to protecting the health of the staff.
Referring to fig. 3 and 5, a frame 11 of the chain plate machine is fixedly provided with a wind shielding plate 111, the wind shielding plate 111 is positioned below a working section of the chain plate conveyer 12, and an upward part of the chain plate conveyer 12 is used as the working section when in operation; the port of the air guide pipe 92 connected with one end of the air guide cover 7 is positioned above the air shielding plate 111 and is inclined towards the feeding end 101 of the chain plate machine.
The link plate conveyer 12 has link plate clearance, and the air shielding plate 111 can be from the bottom up shielding the link plate clearance of passing above it, and when the air current that produces in the operation of exhaust device 9 from top down gets into the wind scooper 7 inboard, the condition that the air current that exhaust device 9 produced leaked in can reduce from wind channel 70 to the air shielding plate 111.
The foregoing are all preferred embodiments of the present application, and are not intended to limit the scope of the present application in any way, therefore: all equivalent changes in structure, shape and principle of this application should be covered in the protection scope of this application.
Claims (10)
1. The utility model provides a vacuum die-casting waste material processing system, its characterized in that, including conveying equipment (1), radiator fan (2), radium carving machine (3) and crushing equipment (5), feed end (101) of conveying equipment (1) are used for accepting the die casting of vacuum die-casting machine output, radium carving machine (3) are located the side of conveying equipment (1), radiator fan (2) are used for blowing the die casting that conveying equipment (1) carried, radiator fan (2) are relative radium carving machine (3) are close to feed end (101) of conveying equipment (1), crushing equipment (5) are located discharge end (102) of conveying equipment (1).
2. A vacuum die casting waste treatment system as defined in claim 1, wherein: the crushing device (5) comprises a punching machine (50), wherein the punching machine (50) is provided with a punching die (51), and the punching die (51) comprises an upper die (511) and a lower die (512); the die-casting waste conveying device is characterized in that a material transfer device (6) is arranged between the punching machine (50) and the output end of the conveying equipment (1), the material transfer device (6) comprises a transfer workbench (61), a material placement jig (62) and a manipulator (63), the material placement jig (62) and the manipulator (63) are respectively installed on the transfer workbench (61), the material placement jig (62) is used for positioning and placing die-casting waste, and the manipulator (63) is used for transferring the die-casting waste placed on the material placement jig (62) to the lower die (512).
3. A vacuum die casting waste treatment system as defined in claim 2, wherein: the machine body of the punching machine (50) is provided with a baffle curtain (52) all around, and the baffle curtain (52) is used for shielding a punching working area of the punching machine (50).
4. A vacuum die casting waste treatment system as defined in claim 2, wherein: baffle plates (53) are arranged around the machine body of the punching machine (50), the baffle plates (53) on the feeding side of the punching machine (50) are movable baffle plates (531), sliding components (54) are connected between the movable baffle plates (531) and the machine body of the punching machine (50), and the sliding directions of the sliding components (54) are obliquely arranged; the sliding path of the movable baffle (531) gradually rises along the direction close to the stamping working area of the stamping machine (50), the manipulator (63) can push the movable baffle (531) to be close to the stamping working area of the stamping machine (50), when the movable baffle (531) moves to the stamping working area of the stamping machine (50), the lower edge of the movable baffle (531) is higher than the lower die (512), and when the manipulator (63) leaves the movable baffle (531), the lower edge of the movable baffle (531) is lower than the upper surface of the lower die (512).
5. A vacuum die casting waste treatment system as defined in claim 4, wherein: the baffle (53) further comprises a grating plate (532), the grating plate (532) comprises a frame (5321) and vertical division bars (5322) fixed on the inner side of the frame (5321), the vertical division bars (5322) are of flat structures, the width direction of the vertical division bars (5322) is inclined relative to the shielding surface of the grating plate (532), and the projection whole surface of the shielding surface of the grating plate (532) is covered by each vertical division bar (5322).
6. A vacuum die casting waste treatment system as defined in claim 4, wherein: the machine body of the punching machine (50) is provided with a fixed plate (55), the fixed plate (55) is located above the movable baffle plate (531), and when the movable baffle plate (531) is located away from a punching working area of the punching machine (50), the upper edge of the movable baffle plate (531) is grounded to the lower edge of the fixed plate (55).
7. A vacuum die casting waste treatment system as defined in claim 1, wherein: the conveying equipment (1) is fixedly provided with a wind scooper (7), the wind scooper (7) is provided with two side walls (71) and a top wall (72), an air duct (70) is formed between the wind scooper (7) and a conveying working surface of the conveying equipment (1), the top wall (72) of the wind scooper (7) comprises a flat plate portion (721) and an inclined portion (722), the flat plate portion (721) is located on one side, close to a feeding end (101) of the conveying equipment (1), of the inclined portion (722), the flat plate portion (721) is parallel to the conveying working surface of the conveying equipment (1), the inclined portion (722) gradually inclines upwards along a direction away from the flat plate portion (721), and the cooling fan (2) is installed below the inclined portion (722).
8. A vacuum die casting waste treatment system as defined in claim 7, wherein: still include exhaust device (9), exhaust device (9) are including gathering fan housing (91) and guide duct (92), the one end of guide duct (92) is connected gather fan housing (91), the other end of guide duct (92) is connected guide duct (7), gather fan housing (91) and be located the top of the work area of radium carving machine (3), gather the opening of fan housing (91) downwards, gather fan housing (91) inboard and be equipped with exhaust fan (93), exhaust fan (93) are used for the drainage gather the air of fan housing (91) below.
9. A vacuum die casting waste treatment system as defined in claim 8, wherein: the conveying equipment (1) is a chain plate machine, the chain plate machine is provided with a chain plate conveying belt (12), the part of the chain plate conveying belt (12) for conveying die castings is used as a working section, the chain plate machine is fixedly provided with a wind shielding plate (111), and the wind shielding plate (111) is positioned below the working section of the chain plate conveying belt (12); the port of the air guide pipe (92) connected with one end of the air guide cover (7) is positioned above the air shielding plate (111) and is inclined towards the feeding end (101) of the chain plate machine.
10. A vacuum die casting waste treatment system as defined in claim 1, wherein: the conveying equipment (1) is fixedly provided with a limit baffle (8), the limit baffle (8) is located above a conveying working surface of the conveying equipment (1), and the limit baffle (8) is used for blocking die castings on the conveying equipment (1) from being far away from the laser engraving machine (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311606433.7A CN117505817A (en) | 2023-11-28 | 2023-11-28 | Vacuum die-casting waste material processing system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311606433.7A CN117505817A (en) | 2023-11-28 | 2023-11-28 | Vacuum die-casting waste material processing system |
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| CN117505817A true CN117505817A (en) | 2024-02-06 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202311606433.7A Pending CN117505817A (en) | 2023-11-28 | 2023-11-28 | Vacuum die-casting waste material processing system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119870407A (en) * | 2025-03-26 | 2025-04-25 | 池州中世汽车零部件有限公司 | Online processing device and processing method for die casting scraps |
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2023
- 2023-11-28 CN CN202311606433.7A patent/CN117505817A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119870407A (en) * | 2025-03-26 | 2025-04-25 | 池州中世汽车零部件有限公司 | Online processing device and processing method for die casting scraps |
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