CN117308501A - Real-time monitoring system and method for refrigerator based on Internet of things - Google Patents
Real-time monitoring system and method for refrigerator based on Internet of things Download PDFInfo
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- 238000012544 monitoring process Methods 0.000 title claims abstract description 78
- 238000000034 method Methods 0.000 title claims abstract description 19
- 238000003860 storage Methods 0.000 claims abstract description 115
- 230000007613 environmental effect Effects 0.000 claims abstract description 105
- 235000013399 edible fruits Nutrition 0.000 claims abstract description 94
- 238000011156 evaluation Methods 0.000 claims abstract description 39
- 238000012545 processing Methods 0.000 claims abstract description 23
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 22
- 229910052760 oxygen Inorganic materials 0.000 claims description 22
- 239000001301 oxygen Substances 0.000 claims description 22
- 230000000007 visual effect Effects 0.000 claims description 15
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- QVFWZNCVPCJQOP-UHFFFAOYSA-N chloralodol Chemical compound CC(O)(C)CC(C)OC(O)C(Cl)(Cl)Cl QVFWZNCVPCJQOP-UHFFFAOYSA-N 0.000 claims description 3
- 238000012821 model calculation Methods 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
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Abstract
本发明公开了基于物联网的冷库实时监测系统及方法,涉及冷库监测技术领域,该系统包括环境数据采集模块、中控模块、云端服务器处理模块以及后台管理模块,环境数据采集模块可在冷库内多个关键点安装环境监测设备,以获取环境数据值;中控模块接收来自环境监测设备采集到的环境数据值,对环境数据值进行预处理后得到环境参数;其技术要点为:利用搭建的相应模型,对各个参数进行多级处理,结合环境因素和水果自身因素,生成并依据冷库存储预警评估值Ypgs,可切换不同的工作模式,一方面通过定期的进行数据采集能够降低整体系统的能耗,另一方面通过改变检查频次和数据采集频率,有助于及时发现问题并采取相应的措施来保护水果的品质。
The invention discloses a cold storage real-time monitoring system and method based on the Internet of Things, and relates to the technical field of cold storage monitoring. The system includes an environmental data collection module, a central control module, a cloud server processing module and a background management module. The environmental data collection module can be installed in the cold storage. Environmental monitoring equipment is installed at multiple key points to obtain environmental data values; the central control module receives the environmental data values collected from the environmental monitoring equipment, preprocesses the environmental data values to obtain environmental parameters; the technical points are: using the built-in Corresponding model, multi-level processing of each parameter, combined with environmental factors and fruit's own factors, generates and based on the cold storage storage early warning evaluation value Ypgs, can switch to different working modes, on the one hand, through regular data collection, it can reduce the overall system performance On the other hand, by changing the frequency of inspections and data collection, it helps to detect problems in time and take corresponding measures to protect the quality of the fruit.
Description
技术领域Technical field
本发明涉及冷库监测技术领域,具体为基于物联网的冷库实时监测系统及方法。The present invention relates to the technical field of cold storage monitoring, specifically a cold storage real-time monitoring system and method based on the Internet of Things.
背景技术Background technique
冷库监测是指对冷库环境参数进行实时监测和记录,以确保冷库内部的温度、湿度和其他相关参数处于良好的状态,冷库是一种用于储存和保鲜冷藏食品、药品和其他易腐物品的设施,因此对冷库环境的监测非常重要,对于冷库监测的内容通常包括:冷库内的温度、湿度以及开关的情况,冷库监测的目的是确保冷库内部环境参数的稳定和可控,以保证储存物品的质量和安全,通过实时的监测、记录和报警系统,可以及时发现并处理问题,以防止物品损坏或变质。Cold storage monitoring refers to the real-time monitoring and recording of the environmental parameters of the cold storage to ensure that the temperature, humidity and other related parameters inside the cold storage are in good condition. The cold storage is used to store and preserve fresh refrigerated food, medicine and other perishable items. facilities, so monitoring the cold storage environment is very important. The content of cold storage monitoring usually includes: temperature, humidity and switch conditions in the cold storage. The purpose of cold storage monitoring is to ensure the stability and controllability of the internal environmental parameters of the cold storage to ensure that the stored items For quality and safety, through real-time monitoring, recording and alarm systems, problems can be discovered and dealt with in time to prevent items from being damaged or deteriorating.
现有公开号为CN116538740A,名称为一种基于物联网的冷库监控方法及系统的中国发明专利中指出:根据第一传感器的第一监测数据确定冷库的温度监测结果;所述第一监测数据为第一预设时长内冷库的温度监测数据;若根据所述温度监测结果确定所述冷库的温度异常,根据第二传感器的第二监测数据确定所述冷库的温度异常是否为人为控制;若确定所述冷库的温度异常为人为控制,根据第三传感器的第三监测数据确定所述冷库的安全监控结果。The existing publication number is CN116538740A, and the Chinese invention patent titled a cold storage monitoring method and system based on the Internet of Things points out that: the temperature monitoring result of the cold storage is determined based on the first monitoring data of the first sensor; the first monitoring data is Temperature monitoring data of the cold storage within the first preset time period; if it is determined that the temperature abnormality of the cold storage is based on the temperature monitoring result, determine whether the temperature abnormality of the cold storage is artificially controlled based on the second monitoring data of the second sensor; if it is determined The temperature anomaly of the cold storage is manually controlled, and the safety monitoring result of the cold storage is determined based on the third monitoring data of the third sensor.
通过上述文件及相关的现有技术可以得知:在对冷库内的刚采摘下的水果进行监测时,需要保证其环境数据的稳定性,只是通过采集温度信息无法实现对环境的全面监测,一方面仅仅考虑环境因素也无法确保刚采摘下水果在冷库中的保存良好性和品质,另一方面对于相关采集信息时使用的传感器而言,在设定实时数据采集时则会增加系统的能耗,在设定定期数据采集时则可能无法及时的发现水果保存问题,故单一模式下进行的数据采集实用性极差。From the above documents and related existing technologies, it can be known that when monitoring freshly picked fruits in cold storage, it is necessary to ensure the stability of the environmental data. However, comprehensive monitoring of the environment cannot be achieved only by collecting temperature information. On the one hand, only considering environmental factors cannot ensure the good preservation and quality of freshly picked fruits in the cold storage. On the other hand, for the sensors used to collect relevant information, when setting up real-time data collection, it will increase the energy consumption of the system. , when setting up regular data collection, it may not be possible to detect fruit preservation problems in time, so data collection in a single mode has extremely poor practicality.
发明内容Contents of the invention
(一)解决的技术问题(1) Technical problems solved
针对现有技术的不足,本发明提供了基于物联网的冷库实时监测系统及方法,利用搭建的相应模型,对各个参数进行多级处理,结合环境因素和水果自身因素,生成并依据冷库存储预警评估值Ypgs,可切换不同的工作模式,一方面通过定期的进行数据采集能够降低整体系统的能耗,另一方面通过改变检查频次和数据采集频率,有助于及时发现问题并采取相应的措施来保护水果的品质,解决了背景技术中提出的问题。In view of the shortcomings of the existing technology, the present invention provides a real-time monitoring system and method for cold storage based on the Internet of Things. It uses the corresponding model to perform multi-level processing on each parameter, combines environmental factors and the factors of the fruit itself, and generates and based on cold storage early warning The evaluation value Ypgs can switch between different working modes. On the one hand, regular data collection can reduce the energy consumption of the overall system. On the other hand, by changing the inspection frequency and data collection frequency, it can help to detect problems in time and take corresponding measures. To protect the quality of fruits and solve the problems raised in the background technology.
(二)技术方案(2) Technical solutions
为实现以上目的,本发明通过以下技术方案予以实现:In order to achieve the above objectives, the present invention is achieved through the following technical solutions:
基于物联网的冷库实时监测系统,该系统包括:A real-time monitoring system for cold storage based on the Internet of Things, which includes:
环境数据采集模块,通过在冷库内多个关键点安装环境监测设备,以获取环境数据值;The environmental data acquisition module obtains environmental data values by installing environmental monitoring equipment at multiple key points in the cold storage;
中控模块,接收来自环境监测设备采集到的环境数据值,对环境数据值进行预处理后得到环境参数,并将环境参数控制在水果所需要的参数区间范围内;The central control module receives environmental data values collected from environmental monitoring equipment, preprocesses the environmental data values to obtain environmental parameters, and controls the environmental parameters within the parameter range required by the fruit;
云端服务器处理模块,将环境参数和环境数据值上传至云端服务器,在云端服务器中包括样本组建单元、信息收集单元和评估分析单元;The cloud server processing module uploads environmental parameters and environmental data values to the cloud server. The cloud server includes a sample construction unit, an information collection unit and an evaluation analysis unit;
在样本组建单元中人工挑选任意同类型的三个水果,并将其组合成并列间隔式分布的样本,通过信息收集单元获取不同类型下水果的水果指标信息参数,在评估分析单元中分别获取环境参数和水果指标信息参数,搭建并行式运行的两组数据分析模型,生成综合环境评估系数Pxs和水果品质评估系数Spx,并通过在评估分析单元内设置判定控制子单元,获取综合环境评估系数Pxs和水果品质评估系数Spx,搭建数据处理中心模型,生成冷库存储预警评估值Ypgs;In the sample construction unit, three fruits of the same type are manually selected and combined into parallel and spaced distributed samples. The fruit indicator information parameters of different types of fruits are obtained through the information collection unit, and the environment is obtained separately in the evaluation and analysis unit. parameters and fruit index information parameters, build two sets of data analysis models running in parallel, generate the comprehensive environmental assessment coefficient Pxs and fruit quality assessment coefficient Spx, and obtain the comprehensive environmental assessment coefficient Pxs by setting the judgment control sub-unit in the assessment analysis unit and fruit quality evaluation coefficient Spx, build a data processing center model, and generate cold storage storage early warning evaluation value Ypgs;
后台管理模块,搭建保鲜模型以设置预警阈值Ypgzρ和Ypgzω,且Ypgzρ<Ypgzω,将冷库存储预警评估值Ypgs与预警阈值Ypgzρ进行对比,根据对比结果来判断预警的程度,并依据预警程度来执行对应的策略。The background management module builds a preservation model to set the early warning thresholds Ypgz ρ and Ypgz ω , and Ypgz ρ < Ypgz ω . It compares the cold storage storage early warning evaluation value Ypgs with the early warning threshold Ypgz ρ , and judges the degree of early warning based on the comparison results. to implement corresponding strategies based on the level of early warning.
进一步的,多个关键点的位置位于冷库四个侧壁中心的位置,将环境监测设备嵌入式装配于对应侧壁的中心,且环境监测设备至少包括:温度传感器、湿度传感器以及氧气浓度传感器,通过环境监测设备获取到的环境数据值为:在同一时间节点下,各个侧壁相对应区域的实际温度Cr、实际湿度Hr以及实际氧气浓度Or;所述中控模块与环境监测设备之间采用物联网技术进行通信,且采用的物联网技术包括Lora、WiFi或4G/5G。Further, the locations of multiple key points are located at the centers of the four side walls of the cold storage, and the environmental monitoring equipment is embedded in the center of the corresponding side walls, and the environmental monitoring equipment at least includes: a temperature sensor, a humidity sensor and an oxygen concentration sensor. The environmental data values obtained through the environmental monitoring equipment are: at the same time node, the actual temperature Cr, the actual humidity Hr and the actual oxygen concentration Or in the corresponding areas of each side wall; the central control module and the environmental monitoring equipment adopt IoT technology communicates, and the IoT technology used includes Lora, WiFi or 4G/5G.
进一步的,所述中控模块对环境数据值进行预处理时使用到内置的单片机,且预处理的步骤为:Furthermore, the central control module uses the built-in microcontroller when preprocessing the environmental data values, and the preprocessing steps are:
S101、按照顺时针顺序,对冷库的侧壁进行编号,对同类型数据建立数据集{Cr1、Cr2、...、Crn}、{Hr1、Hr2、...、Hrn}、{Or1、Or2、...、Orn},n取正整数,且n≤4;S101. Number the side walls of the cold storage in clockwise order, and establish data sets {Cr 1 , Cr 2 ,..., Cr n }, {Hr 1 , Hr 2 ,..., Hr n for the same type of data }, {Or 1 , Or 2 ,..., Or n }, n is a positive integer, and n≤4;
S102、利用单元机内置计算程序获取各个同类型数据集内的平均值,将得到的平均温度平均湿度/>以及平均氧气浓度/>作为环境参数;S102. Use the built-in calculation program of the unit computer to obtain the average value in each data set of the same type, and convert the obtained average temperature Average humidity/> and average oxygen concentration/> as environmental parameters;
S103、使用中控模块内置的可视化动态调节单元,对环境参数通过可视化工具进行实时展示,同时调控冷库内的相关设备,相关设备至少包括温湿度调节器和制氧通风机,按照规则引擎中制定的规格进行调控,进行持续保温、加湿以及供氧通风操作,使得冷库中的平均温度保持在0℃~4℃,平均湿度/>保持在70%RH~90%RH,平均氧气浓度/>保持在1%~5%,以匹配刚采摘后水果所需要的保存环境。S103. Use the visual dynamic adjustment unit built into the central control module to display environmental parameters in real time through visual tools, and at the same time control related equipment in the cold storage. Related equipment at least includes temperature and humidity regulators and oxygen generators, as formulated in the rule engine. Specifications are controlled, and continuous insulation, humidification, and oxygen supply and ventilation operations are performed to ensure that the average temperature in the cold storage Keep at 0℃~4℃, average humidity/> Maintain at 70%RH~90%RH, average oxygen concentration/> Keep it at 1% to 5% to match the storage environment required for freshly picked fruits.
进一步的,在所述可视化动态调节单元内配置有报警子单元,若是监测到对应的某一环境参数超过刚采摘后水果所需要的保存环境,则进行如下操作:Further, an alarm subunit is configured in the visual dynamic adjustment unit. If a corresponding environmental parameter is detected to exceed the storage environment required for the fruit just after picking, the following operations will be performed:
S201、调节相关设备的功率,按照保存环境的需要进行操作,若是在响应时间T内,还是无法达到保存环境所规定的范围,则进行下一步操作;S201. Adjust the power of the relevant equipment and operate according to the needs of the storage environment. If the range specified by the storage environment cannot be reached within the response time T, proceed to the next step;
S202、在S201中进行的操作超过响应时间T后,则进行报警操作,表示的形式通过可视化动态调节单元中的可视化工具进行展示,可视化工具上频闪不同颜色的报警灯光,以提示工作人员对不同的相关设备进行维修。S202. After the operation performed in S201 exceeds the response time T, an alarm operation is performed. The representation is displayed through the visual tool in the visual dynamic adjustment unit. The alarm lights of different colors flash on the visual tool to prompt the staff to respond. Perform maintenance on different related equipment.
进一步的,所述云端服务器处理模块采用云端服务器,中控模块处理后的数据通过mqtt协议上传至云端服务器,且云端服务器实现对数据的处理和存储。Furthermore, the cloud server processing module adopts a cloud server. The data processed by the central control module is uploaded to the cloud server through the mqtt protocol, and the cloud server implements data processing and storage.
进一步的,在所述信息收集单元中获取的水果指标信息至少包括:糖度Td、硬度Yr以及含水量Hs,并计算得到不同类型下水果的水果指标信息参数,且水果指标信息参数包括:平均糖度平均硬度/>以及平均含水量/> Further, the fruit index information obtained in the information collection unit at least includes: sugar content Td, hardness Yr and water content Hs, and the fruit index information parameters of different types of fruits are calculated, and the fruit index information parameters include: average sugar content. Average hardness/> and average moisture content/>
进一步的,在运行两组数据分析模型过程中,生成综合环境评估系数Pxs所依据的公式为:Furthermore, during the process of running the two sets of data analysis models, the formula based on generating the comprehensive environmental assessment coefficient Pxs is:
式中,参数意义为:平均温度影响因子α,0.38≤α≤0.97,平均湿度影响因子β,0.12≤β≤0.88,平均氧气浓度影响因子γ,0.69≤γ≤1.21,H1=1,且H1为修正系数;In the formula, the parameter meanings are: average temperature influence factor α, 0.38≤α≤0.97, average humidity influence factor β, 0.12≤β≤0.88, average oxygen concentration influence factor γ, 0.69≤γ≤1.21, H 1 =1, and H 1 is the correction coefficient;
水果品质评估系数Spx所依据的公式为:The formula based on the fruit quality evaluation coefficient Spx is:
式中,参数意义为:o1、o2、o3分别为平均糖度平均硬度/>以及平均含水量/>的预设比例系数,且o1、o2、o3均大于0,H2为修正系数;In the formula, the meaning of the parameters is: o 1 , o 2 , o 3 are the average sugar content respectively. Average hardness/> and average moisture content/> The preset proportional coefficient of , and o 1 , o 2 , o 3 are all greater than 0, H 2 is the correction coefficient;
在运行数据处理中心模型过程中,生成冷库存储预警评估值Ypgs所依据的公式为:In the process of running the data processing center model, the formula based on generating the cold storage early warning evaluation value Ypgs is:
式中,参数意义为:H3为修正系数。In the formula, the parameter meaning is: H 3 is the correction coefficient.
进一步的,将冷库存储预警评估值Ypgs与预警阈值Ypgzρ进行对比;Further, compare the cold storage storage early warning evaluation value Ypgs with the early warning threshold Ypgz ρ ;
若是冷库存储预警评估值Ypgs<预警阈值Ypgzρ时,则表示一级预警程度,执行的策略为:环境监测设备定期唤醒,在预定的时间周期内工作,而后进行休眠状态,进行周期性的采集数据,并定期检查抽查样本外的水果品质;If the cold storage storage early warning evaluation value Ypgs < the early warning threshold Ypgz ρ , it represents the level of early warning. The implementation strategy is: the environmental monitoring equipment wakes up regularly, works within a predetermined time period, and then enters a dormant state to perform periodic collection. data, and regularly check the quality of fruits outside the sample;
若是预警阈值Ypgzρ≤冷库存储预警评估值Ypgs<预警阈值Ypgzω时,则表示二级预警程度,执行的策略为:环境监测设备定期唤醒,减小预定的时间周期,增加数据采集的频率,并同步增加抽查样本外的水果品质的频次;If the early warning threshold Ypgz ρ ≤ cold storage storage early warning evaluation value Ypgs < the early warning threshold Ypgz ω , it represents the level of secondary warning. The implementation strategy is: the environmental monitoring equipment wakes up regularly, reduces the predetermined time period, and increases the frequency of data collection. And simultaneously increase the frequency of random inspections of fruit quality outside the sample;
若是预警阈值Ypgzω≤冷库存储预警评估值Ypgs时,则表示三级预警程度,执行的策略为:环境监测设备定期唤醒,将预定的时间周期记为0,进行实时数据采集操作,并成倍增加抽查样本外的水果品质的频次。If the early warning threshold Ypgz ω ≤ the cold storage storage early warning evaluation value Ypgs, it indicates the level of three-level early warning. The implementation strategy is: the environmental monitoring equipment wakes up regularly, records the predetermined time period as 0, performs real-time data collection operations, and doubles Increase the frequency of spot checks on the quality of fruits outside the sample.
基于物联网的冷库实时监测方法,包括如下步骤:The real-time monitoring method for cold storage based on the Internet of Things includes the following steps:
步骤一、在冷库内多个关键点安装环境监测设备,以获取环境数据值;Step 1. Install environmental monitoring equipment at multiple key points in the cold storage to obtain environmental data values;
步骤二、接收来自环境监测设备采集到的环境数据值,对环境数据值进行预处理后得到环境参数,并将环境参数控制在水果所需要的参数区间范围内;Step 2: Receive the environmental data values collected from the environmental monitoring equipment, preprocess the environmental data values to obtain the environmental parameters, and control the environmental parameters within the parameter range required by the fruit;
步骤三、在进行监测操作前即挑选任意同类型的三个水果,并将其组合成并列间隔式分布的样本,将环境参数和环境数据值上传至云端服务器,在云端服务器中获取不同类型下水果的水果指标信息参数,获取环境参数和水果指标信息参数,通过模型计算生成并依据综合环境评估系数Pxs和水果品质评估系数Spx,得到冷库存储预警评估值Ypgs;Step 3: Before performing the monitoring operation, select any three fruits of the same type and combine them into parallel and spaced distributed samples. Upload the environmental parameters and environmental data values to the cloud server, and obtain different types of fruits in the cloud server. The fruit index information parameters of fruits are obtained, and the environmental parameters and fruit index information parameters are obtained through model calculation and based on the comprehensive environmental assessment coefficient Pxs and fruit quality assessment coefficient Spx, the cold storage storage early warning assessment value Ypgs is obtained;
步骤四、搭建保鲜模型以设置预警阈值Ypgzρ和Ypgzω,且Ypgzρ<Ypgzω,将冷库存储预警评估值Ypgs与预警阈值Ypgzρ进行对比,根据对比结果来判断预警的程度,并依据预警程度来执行对应的策略。Step 4: Build a preservation model to set the early warning thresholds Ypgz ρ and Ypgz ω , and Ypgz ρ < Ypgz ω . Compare the cold storage storage early warning evaluation value Ypgs with the early warning threshold Ypgz ρ . Based on the comparison results, determine the degree of early warning, and based on the early warning to implement corresponding strategies.
(三)有益效果(3) Beneficial effects
本发明提供了基于物联网的冷库实时监测系统及方法,具备以下有益效果:The present invention provides a cold storage real-time monitoring system and method based on the Internet of Things, which has the following beneficial effects:
通过在系统中设计环境数据采集模块和中控模块,可对冷库内的环境进行定期的获取,初步对不符合刚采摘下水果所需保存环境的调控及报警,以保证冷库内环境的稳定,而后增加云端服务器处理模块和后台管理模块,监测样品的水果指标信息参数,利用搭建的相应模型,对各个参数进行多级处理,结合环境因素和水果自身因素,生成并依据冷库存储预警评估值Ypgs,判定预警程度,并执行相应的检查策略;By designing the environmental data collection module and the central control module in the system, the environment in the cold storage can be obtained regularly, and preliminary regulation and alarm can be carried out to control and alarm the storage environment that does not meet the requirements of freshly picked fruits to ensure the stability of the environment in the cold storage. Then a cloud server processing module and a backend management module are added to monitor the fruit indicator information parameters of the samples, and the corresponding model is used to perform multi-level processing of each parameter. Combined with environmental factors and the fruit's own factors, the cold storage storage early warning evaluation value Ypgs is generated and based on , determine the degree of early warning and implement corresponding inspection strategies;
根据冷库存储预警评估值Ypgs大小,切换不同的工作模式,一方面通过定期的进行数据采集能够降低整体系统的能耗,以延长相关传感器的寿面,另一方面通过改变检查频次和数据采集频率,有助于及时发现问题并采取相应的措施来保护水果的品质,具体的策略需要根据预警程度的不同以及实际情况来确定,确保刚采摘水果在冷库中的良好保存和品质。According to the size of the cold storage early warning evaluation value Ypgs, different working modes can be switched. On the one hand, regular data collection can reduce the energy consumption of the overall system to extend the life of related sensors. On the other hand, by changing the inspection frequency and data collection frequency , helps to detect problems in time and take corresponding measures to protect the quality of fruits. Specific strategies need to be determined according to different levels of early warning and actual conditions to ensure good preservation and quality of freshly picked fruits in cold storage.
附图说明Description of the drawings
图1为本发明基于物联网的冷库实时监测系统的模块化框图。Figure 1 is a modular block diagram of the cold storage real-time monitoring system based on the Internet of Things according to the present invention.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整的描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.
实施例1:请参阅图1,本发明提供基于物联网的冷库实时监测系统,该系统包括:Embodiment 1: Please refer to Figure 1. The present invention provides a cold storage real-time monitoring system based on the Internet of Things. The system includes:
环境数据采集模块,通过在冷库内多个关键点安装环境监测设备,以获取环境数据值;The environmental data acquisition module obtains environmental data values by installing environmental monitoring equipment at multiple key points in the cold storage;
多个关键点的位置位于冷库四个侧壁中心的位置,将环境监测设备嵌入式装配于对应侧壁的中心,且环境监测设备至少包括:温度传感器、湿度传感器以及氧气浓度传感器,通过环境监测设备定期获取到的环境数据值为:在同一时间节点下,各个侧壁相对应区域的实际温度Cr、实际湿度Hr以及实际氧气浓度Or;Multiple key points are located at the centers of the four side walls of the cold storage. Environmental monitoring equipment is embedded in the center of the corresponding side walls. The environmental monitoring equipment at least includes: temperature sensor, humidity sensor and oxygen concentration sensor. Through environmental monitoring The environmental data values regularly obtained by the equipment are: the actual temperature Cr, the actual humidity Hr and the actual oxygen concentration Or in the corresponding areas of each side wall at the same time node;
中控模块,与环境监测设备之间采用物联网技术进行通信,接收来自环境监测设备采集到的环境数据值,且采用的物联网技术包括Lora、WiFi或4G/5G,中控模块内置单片机,用于对环境数据值进行预处理,预处理的步骤为:The central control module uses Internet of Things technology to communicate with the environmental monitoring equipment, and receives environmental data values collected from the environmental monitoring equipment. The Internet of Things technology used includes Lora, WiFi or 4G/5G. The central control module has a built-in microcontroller. Used to preprocess environmental data values. The preprocessing steps are:
S101、按照顺时针顺序,对冷库的侧壁进行编号,对同类型数据建立数据集{Cr1、Cr2、...、Crn}、{Hr1、Hr2、...、Hrn}、{Or1、Or2、...、Orn},n取正整数,且n≤4;S101. Number the side walls of the cold storage in clockwise order, and establish data sets {Cr 1 , Cr 2 ,..., Cr n }, {Hr 1 , Hr 2 ,..., Hr n for the same type of data }, {Or 1 , Or 2 ,..., Or n }, n is a positive integer, and n≤4;
S102、利用单元机内置计算程序获取各个同类型数据集内的平均值,将得到的平均温度平均湿度/>以及平均氧气浓度/>作为环境参数,内置的计算程序为简单计算平均值的程序,在此不多做赘述;S102. Use the built-in calculation program of the unit computer to obtain the average value in each data set of the same type, and convert the obtained average temperature Average humidity/> and average oxygen concentration/> As an environmental parameter, the built-in calculation program is a simple average calculation program, which will not be described in detail here;
例如:平均温度 For example: average temperature
S103、使用中控模块内置的可视化动态调节单元,对环境参数通过可视化工具进行实时展示,同时调控冷库内的温湿度调节器和制氧通风机,按照规则引擎中制定的规格进行调控,进行持续保温、加湿以及供氧通风操作,使得冷库中的平均温度保持在0℃~4℃之间,平均湿度/>保持在70%RH~90%RH,平均氧气浓度/>保持在1%~5%,以匹配刚采摘后水果所需要的保存环境,该处提及的数值区间为水果实际所需要的参数区间,且平均温度/>保持在0℃~4℃之间,平均湿度/>保持在70%RH~90%RH,平均氧气浓度/>保持在1%~5%均是保存环境的规定范围;S103. Use the built-in visual dynamic adjustment unit of the central control module to display the environmental parameters in real time through the visual tool. At the same time, the temperature and humidity regulator and the oxygen generating fan in the cold storage are controlled according to the specifications set in the rule engine for continuous control. Thermal insulation, humidification and oxygen supply ventilation operations make the average temperature in the cold storage Keep between 0℃~4℃, average humidity/> Maintain at 70%RH~90%RH, average oxygen concentration/> Keep it between 1% and 5% to match the storage environment required for freshly picked fruits. The numerical range mentioned here is the parameter range actually required by the fruit, and the average temperature/> Keep between 0℃~4℃, average humidity/> Maintain at 70%RH~90%RH, average oxygen concentration/> Maintaining it between 1% and 5% is within the prescribed range of the storage environment;
在可视化动态调节单元内还配置有报警子单元,若是监测到对应的平均温度超过0℃~4℃这一规定的范围后,则进行如下操作:The visual dynamic adjustment unit is also equipped with an alarm sub-unit. If the corresponding average temperature is monitored, After exceeding the specified range of 0℃~4℃, perform the following operations:
S201、调节温湿度调节器的功率,按照需要(即朝向0℃~4℃这一规定范围的方向)进行急速降温或是加温的操作,若是在响应时间T内,还是无法达到0℃~4℃这一规定的范围,则进行下一步操作;S201. Adjust the power of the temperature and humidity regulator, and perform rapid cooling or heating operations as needed (that is, in the direction of the specified range of 0°C to 4°C). If it still cannot reach 0°C to 0°C within the response time T. If the specified range is 4℃, proceed to the next step;
S202、在S201中进行的操作超过响应时间T后,则进行报警操作,表示的形式通过可视化动态调节单元中的可视化工具进行展示;S202. After the operation performed in S201 exceeds the response time T, an alarm operation is performed, and the representation is displayed through the visualization tool in the visual dynamic adjustment unit;
例如:若是冷库内室温在响应时间后还是没有达到0℃~4℃这一规定的范围,则在可视化工具上频闪红色的报警灯光,表示温湿度调节器中用于控制温度的组件损坏,提示工作人员进行后续的维修工作;可视化工具频闪橙色的报警灯光,则表示温湿度调节器中用于控制湿度的组件损坏,提示工作人员进行后续的维修工作;可视化工具频闪紫色的报警灯光,则表示制氧通风机发生损坏,提示工作人员进行后续的维修工作;该制氧通风机即在传统的通风机中加入制氧泵的组合结构,从而实现制氧+通风的作用。For example: If the room temperature in the cold storage still does not reach the specified range of 0°C to 4°C after the response time, the red alarm light will flash on the visualization tool, indicating that the components used to control the temperature in the temperature and humidity regulator are damaged. Prompt the staff to carry out subsequent maintenance work; the visual tool strobes the orange alarm light, indicating that the components used to control humidity in the temperature and humidity regulator are damaged, prompting the staff to carry out subsequent maintenance work; the visual tool strobes the purple alarm light , it means that the oxygen-generating ventilator is damaged, prompting the staff to perform subsequent maintenance work; the oxygen-generating ventilator is a combination structure of adding an oxygen-generating pump to a traditional ventilator, thereby achieving the function of oxygen production + ventilation.
具体在进行冷库保存操作时,环境参数的实时具体数据可在可视化工具上进行展示,且用到的可视化工具采用液晶显示屏,上述提及的响应时间T也可根据需要进行设定。Specifically, when performing cold storage storage operations, real-time specific data of environmental parameters can be displayed on the visualization tool, and the visualization tool used uses an LCD display. The above-mentioned response time T can also be set as needed.
云端服务器处理模块,通过mqtt协议将中控模块处理后的数据上传至云端服务器,在云端服务器中包括样本组建单元、信息收集单元和评估分析单元,且云端服务器实现对数据的处理和存储;The cloud server processing module uploads the data processed by the central control module to the cloud server through the mqtt protocol. The cloud server includes a sample construction unit, an information collection unit and an evaluation analysis unit, and the cloud server implements data processing and storage;
在样本组建单元中人工挑选任意同类型的三个水果,并将其组合成并列间隔式分布的样本,通过信息收集单元获取同一类型下三个水果的糖度Td、硬度Yr以及含水量Hs,并计算得到不同类型下水果的水果指标信息参数,计算的过程与利用单元机内置计算程序获取各个同类型数据集内的平均值所采用的方式相同,故在此不多做赘述,且水果指标信息参数包括:平均糖度平均硬度/>以及平均含水量/>在评估分析单元中分别获取环境参数和水果指标信息参数,搭建并行式运行的两组数据分析模型,生成综合环境评估系数Pxs和水果品质评估系数Spx,并通过在评估分析单元内设置判定控制子单元,用于获取综合环境评估系数Pxs和水果品质评估系数Spx,搭建数据处理中心模型,生成冷库存储预警评估值Ypgs;Manually select three fruits of the same type in the sample assembly unit and combine them into parallel and spaced samples. Obtain the sugar content Td, hardness Yr and water content Hs of the three fruits of the same type through the information collection unit, and Calculate the fruit index information parameters of different types of fruits. The calculation process is the same as using the built-in calculation program of the unit computer to obtain the average value in each data set of the same type. Therefore, we will not go into details here. The fruit index information Parameters include: Average Brix Average hardness/> and average moisture content/> The environmental parameters and fruit indicator information parameters are obtained in the assessment and analysis unit respectively, and two sets of data analysis models are built in parallel operation to generate the comprehensive environmental assessment coefficient Pxs and the fruit quality assessment coefficient Spx, and by setting the decision control sub-unit in the assessment and analysis unit Unit is used to obtain the comprehensive environmental assessment coefficient Pxs and fruit quality assessment coefficient Spx, build a data processing center model, and generate the cold storage early warning assessment value Ypgs;
需要说明的是:信息收集单元中可采用红外无损糖度仪,通过托普云农TPF-750无损糖度计可直接对着果实表面进行检测,4-6s内即可测定糖度、颜色、总酸度、成熟度、含水量、硬度等相关指标,内置GPS定位系统,可对刚采摘的水果进行无接触式的测量;It should be noted that an infrared non-destructive sugar meter can be used in the information collection unit. Top Yunnong TPF-750 non-destructive sugar meter can be used to directly detect the fruit surface. Sugar content, color, total acidity, etc. can be measured within 4-6 seconds. Ripeness, moisture content, hardness and other related indicators, built-in GPS positioning system, can conduct non-contact measurement of freshly picked fruits;
并行式运行的两组数据分析模型有很多种,本申请中使用的为并行分布式数据处理模型,其中的MapReduce是一种由Google提出的并行计算模型,通过将数据分成多个小块进行并行处理,再将结果进行合并,实现大规模数据的处理与分析,它适用于处理大规模数据集,具有高可扩展性和容错性;Apache Spark是一个快速而通用的分布式计算系统,支持多种数据处理任务,包括批处理、交互式查询、流式处理以及机器学习,它通过内存计算和任务调度优化,大大加快了数据处理速度。There are many two sets of data analysis models running in parallel. The model used in this application is a parallel distributed data processing model. MapReduce is a parallel computing model proposed by Google. It divides the data into multiple small blocks for parallel processing. Process, and then merge the results to achieve large-scale data processing and analysis. It is suitable for processing large-scale data sets and has high scalability and fault tolerance; Apache Spark is a fast and versatile distributed computing system that supports multiple A variety of data processing tasks, including batch processing, interactive query, streaming processing and machine learning, which greatly speeds up data processing through memory computing and task scheduling optimization.
其中,生成综合环境评估系数Pxs所依据的公式为:Among them, the formula based on generating the comprehensive environmental assessment coefficient Pxs is:
式中,参数意义为:平均温度影响因子α,0.38≤α≤0.97,平均湿度影响因子β,0.12≤β≤0.88,平均氧气浓度影响因子γ,0.69≤γ≤1.21,H1=1,且H1为修正系数;In the formula, the parameter meanings are: average temperature influence factor α, 0.38≤α≤0.97, average humidity influence factor β, 0.12≤β≤0.88, average oxygen concentration influence factor γ, 0.69≤γ≤1.21, H 1 =1, and H 1 is the correction coefficient;
水果品质评估系数Spx所依据的公式为:The formula based on the fruit quality evaluation coefficient Spx is:
式中,参数意义为:o1、o2、o3分别为平均糖度平均硬度/>以及平均含水量/>的预设比例系数,且o1、o2、o3均大于0,H2为修正系数;In the formula, the meaning of the parameters is: o 1 , o 2 , o 3 are the average sugar content respectively. Average hardness/> and average moisture content/> The preset proportional coefficient of , and o 1 , o 2 , o 3 are all greater than 0, H 2 is the correction coefficient;
在判定控制子单元生成冷库存储预警评估值Ypgs所依据的公式为:The formula based on which the cold storage storage early warning evaluation value Ypgs is generated in the judgment control subunit is:
式中,参数意义为:H3为修正系数。In the formula, the parameter meaning is: H 3 is the correction coefficient.
需要说明的是:本领域技术人员采集多组样本数据并对每一组样本数据设定对应的预设比例系数;将设定的预设比例系数,可以是影响因子和采集的样本数据代入公式,任意三个公式构成二元一次方程组,将计算得到的系数进行筛选并取均值,得到α、β、γ的取值;系数的大小是为了将各个参数进行量化得到的一个具体的数值,便于后续比较,关于系数的大小,取决于样本数据的多少及本领域技术人员对每一组样本数据初步设定对应的预设比例系数,也可说是根据实际进行预设规定的,只要不影响参数与量化后数值的比例关系即可,对于其他公式中说明的影响因子、预设比例系数和常数修正系数中,也同样采取上述的说明。It should be noted that those skilled in the art collect multiple sets of sample data and set a corresponding preset proportion coefficient for each set of sample data; the set preset proportion coefficient can be an influence factor and the collected sample data into the formula , any three formulas constitute a system of linear equations of two variables. The calculated coefficients are filtered and averaged to obtain the values of α, β, and γ; the size of the coefficient is a specific value obtained by quantifying each parameter. To facilitate subsequent comparison, the size of the coefficient depends on the amount of sample data and the preliminary setting of the corresponding preset proportion coefficient for each set of sample data by those skilled in the art. It can also be said to be preset according to actual conditions. As long as it is not The proportional relationship between the influencing parameters and the quantized values suffices. The above explanations are also adopted for the influencing factors, preset proportional coefficients and constant correction coefficients described in other formulas.
后台管理模块,搭建保鲜模型以设置预警阈值Ypgzρ和Ypgzω,且Ypgzρ<Ypgzω,将冷库存储预警评估值Ypgs与预警阈值Ypgzρ进行对比,若是冷库存储预警评估值Ypgs<预警阈值Ypgzρ时,则表示一级预警程度,说明冷库环境和水果品质在可接受的范围内,在该情况下执行的策略为:环境监测设备定期唤醒,在预定的时间周期内工作,而后进行休眠状态,进行周期性的采集数据,并定期检查抽查样本外的水果品质;The background management module builds a preservation model to set the early warning thresholds Ypgz ρ and Ypgz ω , and Ypgz ρ < Ypgz ω . Compare the cold storage storage early warning evaluation value Ypgs with the early warning threshold Ypgz ρ . If the cold storage storage early warning evaluation value Ypgs < early warning threshold Ypgz When ρ , it represents the first-level warning level, indicating that the cold storage environment and fruit quality are within the acceptable range. The strategy implemented in this case is: the environmental monitoring equipment wakes up regularly, works within a predetermined time period, and then enters a dormant state. , collect data periodically, and regularly check the quality of fruits outside the samples;
若是预警阈值Ypgzρ≤冷库存储预警评估值Ypgs<预警阈值Ypgzω时,则表示二级预警程度,说明冷库环境或是水果品质存在轻微的问题,在该情况下执行的策略为:环境监测设备定期唤醒,减小预定的时间周期,增加数据采集的频率,并同步增加抽查样本外的水果品质的频次;If the early warning threshold Ypgz ρ ≤ cold storage storage early warning evaluation value Ypgs < early warning threshold Ypgz ω , it indicates the level of secondary warning, indicating that there are minor problems with the cold storage environment or fruit quality. The strategy implemented in this case is: Environmental monitoring equipment Wake up regularly, reduce the predetermined time period, increase the frequency of data collection, and simultaneously increase the frequency of random inspections of fruit quality outside the sample;
若是预警阈值Ypgzω≤冷库存储预警评估值Ypgs时,则表示三级预警程度,说明冷库环境或是水果品质存在严重的问题,在该情况下执行的策略为:环境监测设备定期唤醒,将预定的时间周期记为0,进行实时数据采集操作,并成倍增加抽查样本外的水果品质的频次。If the early warning threshold Ypgz ω ≤ the cold storage storage early warning evaluation value Ypgs, it indicates the level three warning level, indicating that there are serious problems with the cold storage environment or fruit quality. The strategy implemented in this case is: the environmental monitoring equipment wakes up regularly and the scheduled The time period is recorded as 0, real-time data collection operations are performed, and the frequency of random inspections of fruit quality outside the sample is doubled.
需要说明的是:具体的策略需要根据预警程度的不同以及实际情况来确定,目的是为了确保水果在冷库中的良好保存和品质,频繁的监测和维护有助于及时发现问题并采取相应的措施来保护水果的品质。It should be noted that the specific strategy needs to be determined according to the different levels of warning and the actual situation. The purpose is to ensure the good preservation and quality of fruits in the cold storage. Frequent monitoring and maintenance can help to detect problems in time and take corresponding measures. to protect the quality of the fruit.
通过采用上述技术方案:By adopting the above technical solutions:
在系统中设计环境数据采集模块和中控模块,可对冷库内的环境进行定期的获取,初步对不符合刚采摘下水果所需保存环境的调控及报警,以保证冷库内环境的稳定,而后增加云端服务器处理模块和后台管理模块,监测样品的水果指标信息参数,利用搭建的相应模型,对各个参数进行多级处理,结合环境因素和水果自身因素,生成并依据冷库存储预警评估值Ypgs,判定预警程度,并执行相应的检查策略。The environmental data acquisition module and the central control module are designed in the system to regularly obtain the environment in the cold storage, and initially regulate and alarm the environment that does not meet the required storage environment of freshly picked fruits to ensure the stability of the environment in the cold storage. Add a cloud server processing module and a backend management module to monitor the fruit indicator information parameters of the samples. Use the corresponding model to perform multi-level processing of each parameter. Combined with environmental factors and the fruit's own factors, generate and based on the cold storage early warning evaluation value Ypgs, Determine the degree of warning and implement corresponding inspection strategies.
实施例2:本发明提供基于物联网的冷库实时监测方法,包括如下步骤:Embodiment 2: The present invention provides a cold storage real-time monitoring method based on the Internet of Things, including the following steps:
步骤一、在冷库内多个关键点安装环境监测设备,以获取环境数据值;Step 1. Install environmental monitoring equipment at multiple key points in the cold storage to obtain environmental data values;
步骤二、接收来自环境监测设备采集到的环境数据值,对环境数据值进行预处理后得到环境参数,并将环境参数控制在水果所需要的参数区间范围内;Step 2: Receive the environmental data values collected from the environmental monitoring equipment, preprocess the environmental data values to obtain the environmental parameters, and control the environmental parameters within the parameter range required by the fruit;
步骤三、在进行监测操作前即挑选任意同类型的三个水果,并将其组合成并列间隔式分布的样本,将环境参数和环境数据值上传至云端服务器,在云端服务器中获取不同类型下水果的水果指标信息参数,获取环境参数和水果指标信息参数,通过模型计算生成并依据综合环境评估系数Pxs和水果品质评估系数Spx,得到冷库存储预警评估值Ypgs;Step 3: Before performing the monitoring operation, select any three fruits of the same type and combine them into parallel and spaced distributed samples. Upload the environmental parameters and environmental data values to the cloud server, and obtain different types of fruits in the cloud server. The fruit index information parameters of fruits are obtained, and the environmental parameters and fruit index information parameters are obtained through model calculation and based on the comprehensive environmental assessment coefficient Pxs and fruit quality assessment coefficient Spx, the cold storage storage early warning assessment value Ypgs is obtained;
步骤四、搭建保鲜模型以设置预警阈值Ypgzρ和Ypgzω,且Ypgzρ<Ypgzω,将冷库存储预警评估值Ypgs与预警阈值Ypgzρ进行对比,根据对比结果来判断预警的程度,并依据预警程度来执行对应的策略;Step 4: Build a preservation model to set the early warning thresholds Ypgz ρ and Ypgz ω , and Ypgz ρ < Ypgz ω . Compare the cold storage storage early warning evaluation value Ypgs with the early warning threshold Ypgz ρ . Based on the comparison results, determine the degree of early warning, and based on the early warning to implement corresponding strategies;
上述根据冷库存储预警评估值Ypgs大小,切换不同的工作模式,一方面通过定期的进行数据采集能够降低整体系统的能耗,以延长相关传感器的寿面,另一方面通过改变检查频次和数据采集频率,有助于及时发现问题并采取相应的措施来保护水果的品质,具体的策略需要根据预警程度的不同以及实际情况来确定,确保刚采摘水果在冷库中的良好保存和品质。The above-mentioned switching of different working modes is based on the size of the cold storage early warning evaluation value Ypgs. On the one hand, regular data collection can reduce the energy consumption of the overall system to extend the life of related sensors. On the other hand, by changing the inspection frequency and data collection Frequency helps to detect problems in time and take corresponding measures to protect the quality of fruits. Specific strategies need to be determined according to the different levels of warning and actual conditions to ensure good preservation and quality of freshly picked fruits in cold storage.
上述公式均是去量纲取其数值计算,公式是由采集大量数据进行软件模拟得到最近真实情况的一个公式,公式中的预设参数由本领域的技术人员根据实际情况进行设置。The above formulas are all numerical calculations without dimensions. The formula is a formula obtained by collecting a large amount of data and conducting software simulation to obtain the latest real situation. The preset parameters in the formula are set by those skilled in the field according to the actual situation.
上述实施例,可以全部或部分地通过软件、硬件、固件或其他任意组合来实现。当使用软件实现时,上述实施例可以全部或部分地以计算机程序产品的形式实现。本领域普通技术人员可以意识到,结合本文中所公开的实施例描述的各示例的单元及算法步骤,能够以电子硬件,或者计算机软件和电子硬件的结合来实现。这些功能究竟以硬件还是软件方式来执行,取决于技术方案的特定应用和设计约束条件。The above embodiments may be implemented in whole or in part by software, hardware, firmware, or any other combination. When implemented using software, the above-described embodiments may be implemented in whole or in part in the form of a computer program product. Those of ordinary skill in the art will appreciate that the units and algorithm steps of each example described in conjunction with the embodiments disclosed herein can be implemented with electronic hardware, or a combination of computer software and electronic hardware. Whether these functions are performed in hardware or software depends on the specific application and design constraints of the technical solution.
所述作为分离部件说明的单元可以是或者也可以不是物理上分开的,作为单元显示的部件可以是或者也可以不是物理单元,既可以位于一个地方,或者也可以分布到多个网络单元上。可以根据实际的需要选择其中的部分或者全部单元来实现本实施例方案的目的。The units described as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, and may be located in one place, or may be distributed to multiple network units. Some or all of the units can be selected according to actual needs to achieve the purpose of the solution of this embodiment.
以上所述,仅为本申请的具体实施方式,但本申请的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本申请揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本申请的保护范围之内。The above are only specific embodiments of the present application, but the protection scope of the present application is not limited thereto. Any person familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present application. should be covered by the protection scope of this application.
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CN118672329A (en) * | 2024-07-01 | 2024-09-20 | 泰州锦和温室设备有限公司 | Seedling raising bed regulation control system |
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