CN117179494A - Full-automatic multi-station traditional Chinese medicine granule dispensing system and dispensing method - Google Patents
Full-automatic multi-station traditional Chinese medicine granule dispensing system and dispensing method Download PDFInfo
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Abstract
Description
技术领域Technical field
本发明涉及物料调剂、配给自动化技术领域,特别是一种全自动多工位中药颗粒调剂系统及调剂方法。The invention relates to the technical field of material dispensing and distribution automation, in particular to a fully automatic multi-station traditional Chinese medicine granule dispensing system and dispensing method.
背景技术Background technique
随着社会及现代中医药科学的快速发展,传统熬制中药剂已经难以满足和适应人们日益加快的生活节奏,越来越多的医务人员和患者更多的选择使用中药配方颗粒,即俗称的免煎中药作为中药服药方式,将每味已颗粒制剂化后的成品中药药材按照处方的配比要求调剂组合成患者可直接冲服的中药汤剂。With the rapid development of society and modern Chinese medicine science, traditional boiled Chinese medicines have been unable to meet and adapt to people's ever-accelerating pace of life. More and more medical staff and patients are choosing to use Chinese medicine formula granules, commonly known as Non-decoction Chinese medicine is a way of taking Chinese medicine. Each finished Chinese medicine that has been prepared into granules is adjusted and combined according to the proportion requirements of the prescription to form a Chinese medicine decoction that the patient can directly take.
为提高中药颗粒调剂效率,目前各大医院和药房通常会使用调剂机依照处方对中药颗粒进行自动调剂。在调剂过程中,每味已颗粒制剂化的中药药品通常会预先分别存储于药瓶等规格化容器中,药瓶放置于药柜上,瓶口设置有可调开关式计量器用于控制出药剂量。下药调剂时,首先需要按照处方要求将存储各味指定药品的药瓶从药柜上取下并安置在调剂机的调剂工位上。药瓶放置完成后,调剂机读取各个药瓶工位位置信息,开始下药调剂操作。下药过程中,每个调剂工位下方放置有盛放药品的药盒,所有药盒均固定放置在药盒托盘上,药盒托盘可以通过旋转或者直线位移等运动方式将各个药盒置于不同的调剂工位下方,以便接收盛放不同的药品。实际下药时,调剂机根据每味中药药品的处方重量与其理论密度值之比,计算得到每味药品所需的中药颗粒体积,并以药品体积作为理论下药计量值,通过控制计量器的开合将存储于药瓶中的药品按计量值释放至药盒中。每个药盒均盛装完全部处方药品后,药盒托盘将药盒传送至封口工位进行密封,完成处方中药颗粒的调剂。In order to improve the efficiency of dispensing traditional Chinese medicine granules, major hospitals and pharmacies currently usually use dispensing machines to automatically dispense traditional Chinese medicine granules according to prescriptions. During the dispensing process, each granulated traditional Chinese medicine is usually stored in standardized containers such as medicine bottles in advance. The medicine bottles are placed on the medicine cabinet, and the mouth of the bottle is equipped with an adjustable switch meter to control the dosage of the medicine. . When dispensing medicine, you first need to remove the medicine bottles storing each designated medicine from the medicine cabinet and place them on the dispensing station of the medicine dispensing machine according to the prescription requirements. After the placement of the medicine bottles is completed, the dispensing machine reads the position information of each medicine bottle station and starts the medicine dispensing operation. During the process of dispensing medicine, a medicine box containing medicine is placed under each dispensing station. All medicine boxes are fixedly placed on the medicine box tray. The medicine box tray can move each medicine box in different positions through rotation or linear displacement. under the dispensing station to receive and hold different medicines. When actually dispensing medicine, the dispensing machine calculates the volume of Chinese medicine particles required for each medicine based on the ratio of the prescription weight of each medicine to its theoretical density value, and uses the volume of the medicine as the theoretical medicine dosage value by controlling the opening and closing of the meter. The medicine stored in the medicine bottle is released into the medicine box according to the measured value. After each medicine box contains all the prescribed medicines, the medicine box tray will transfer the medicine box to the sealing station for sealing to complete the dispensing of the prescription Chinese medicine granules.
现有的中药颗粒调剂机在每次药品调剂前,都需要药房操作人员将已置于调剂工位的上一个处方指定的药品取下并放回药柜,再根据当前处方从药柜上取下相应的药瓶,按照特定的顺序或者其他预设的指定方式放置在调剂机的调剂工位上,由此依次处理每一个处方。每次放置或取下药瓶时,还需要将药瓶放置在称重台上称重计量,以便于对每味药品的实际下药重量进行监测,及时根据实际下药量和理论下药量之间的误差修正药品的理论密度值,提高药品下药量的准确性。The existing traditional Chinese medicine granule dispensing machine requires the pharmacy operator to remove the medicine specified by the previous prescription that has been placed at the dispensing station and put it back into the medicine cabinet before each medicine is dispensed, and then remove it from the medicine cabinet according to the current prescription. The corresponding medicine bottles are placed on the dispensing station of the dispensing machine in a specific order or in other preset designated ways, so that each prescription is processed in turn. Every time a medicine bottle is placed or removed, it is also necessary to place the medicine bottle on the weighing platform and weigh it, so that the actual dosage weight of each medicine can be monitored, and the error between the actual dosage and the theoretical dosage can be measured in a timely manner. Correct the theoretical density value of drugs to improve the accuracy of drug dosage.
然而,现有的常规中药颗粒调剂机需要依次顺序处理每一个处方,且重复及人工操作繁多,调剂效率较低,难以满足医院及各大药房日益增长的配药需求。However, the existing conventional traditional Chinese medicine granule dispensing machines need to process each prescription in sequence, and there are many repetitive and manual operations. The dispensing efficiency is low, and it is difficult to meet the growing dispensing needs of hospitals and major pharmacies.
因此,希望提供一种自动、高效的全自动多工位中药颗粒调剂系统及调剂方法。Therefore, it is hoped to provide an automatic and efficient fully automatic multi-station traditional Chinese medicine granule dispensing system and dispensing method.
发明内容Contents of the invention
现有的中药颗粒调剂机存在效率低下、操作繁琐等问题,不能满足医院及大型药房的配药需求。为解决上述现有技术中存在的问题,本发明提出一种全自动多工位中药颗粒调剂系统,所述系统包括调剂平台、下药装置、药柜、机械臂、供盒装置、载盒转盘、封口装置、出盒装置、称重装置以及剂量视觉监测装置。其中,Existing traditional Chinese medicine granule dispensing machines have problems such as low efficiency and cumbersome operation, and cannot meet the dispensing needs of hospitals and large pharmacies. In order to solve the problems existing in the above-mentioned prior art, the present invention proposes a fully automatic multi-station traditional Chinese medicine granule dispensing system. The system includes a dispensing platform, a medicine dispensing device, a medicine cabinet, a robotic arm, a box feeding device, a box loading turntable, Sealing device, box out device, weighing device and dose visual monitoring device. in,
所述调剂平台为正六边形布局,为所述调剂系统的工作平台。The adjustment platform has a regular hexagonal structure and is the working platform of the adjustment system.
所述下药装置以所述调剂平台的中心为圆心环形分布在所述调剂平台上,用于驱动药瓶上的计量器将药瓶中的药品按照处方要求释放至药盒中,每一个下药装置即对应一个调剂工位。The medication dispensing device is annularly distributed on the dispensing platform with the center of the dispensing platform as the center, and is used to drive the meter on the medicine bottle to release the medicine in the medicine bottle into the medicine box according to the prescription requirements. Each medicine dispensing device That is to say, it corresponds to an adjustment station.
进一步的,所述下药装置包括用于驱动药瓶计量器的驱动机构,所述驱动机构设置于调剂工位的侧面横向水平放置。Further, the medicine dispensing device includes a driving mechanism for driving the medicine bottle meter, and the driving mechanism is arranged on the side of the dispensing station and placed horizontally.
所述药柜设置在所述调剂平台的五侧边沿,其上设置有阵列式药瓶插槽,用于放置药瓶,所述调剂平台未设置所述药柜的一侧边沿用于人工监测和操作。The medicine cabinet is arranged on five sides of the dispensing platform, and an array of medicine bottle slots is provided thereon for placing medicine bottles. The medicine cabinet is not provided on one edge of the dispensing platform for manual monitoring. and operations.
所述机械臂设置在所述调剂平台的中心,用于抓取和放置药瓶。The robotic arm is arranged in the center of the dispensing platform and is used to grab and place medicine bottles.
所述供盒装置设置在所述调剂平台下方,用于将单个药盒从多个叠放药盒堆栈中分离,并传送至所述载盒转盘。The box supply device is disposed below the dispensing platform and is used to separate a single medicine box from a plurality of stacked medicine box stacks and transfer it to the box-carrying turntable.
所述载盒转盘设置在所述调剂平台下方,其上设置有与所述下药装置相对应的用于放置并固定药盒的卡槽,所述载盒转盘可以通过旋转将其上放置的药盒传送至各个调剂工位。The box-carrying turntable is arranged below the dispensing platform, and has a slot corresponding to the medicine dispensing device for placing and fixing the medicine box. The box-carrying turntable can rotate the medicine placed on it. The boxes are sent to each dispensing station.
所述封口装置设置在所述调剂平台下方,用于将完成下药调剂的药盒进行封口处理,所述载盒转盘将完成下药调剂的药盒传送至所述封口装置。The sealing device is arranged below the dispensing platform and is used to seal the medicine box after the dispensing is completed. The box-carrying turntable transmits the medicine box after the dispensing is completed to the sealing device.
所述出盒装置设置在所述调剂平台下方,用于与所述封口装置联动,将完成封口的药盒传送至取药处。The box-out device is disposed below the dispensing platform and is used to link with the sealing device to transport the sealed medicine box to the medicine taking place.
所述称重装置设置在所述调剂平台适当的位置,用于对药瓶中的药品进行精确称重计量;优选的,所述称重装置设置在所述调剂平台未设置所述药柜的一侧。The weighing device is disposed at an appropriate position on the dispensing platform for accurately weighing and measuring the medicines in the medicine bottles; preferably, the weighing device is disposed on a portion of the dispensing platform where the medicine cabinet is not provided. one side.
所述剂量视觉监测装置设置在调剂平台上,用于对置于调剂工位的药品进行实时动态计量监测。The dose visual monitoring device is installed on the dispensing platform and is used for real-time dynamic measurement monitoring of the medicines placed at the dispensing station.
进一步的,所述调剂平台可以为任意正多边形布局,所述调剂平台的一侧用于人工监测和操作,不设置药柜。Further, the dispensing platform can have an arbitrary regular polygonal structure. One side of the dispensing platform is used for manual monitoring and operation, and no medicine cabinet is provided.
进一步的,本发明还提出了一种全自动多工位中药颗粒调剂方法,所述方法包括:机械臂根据第一处方自动从药柜抓取盛装所需中药颗粒药品的药瓶并放置于调剂工位;供盒装置根据所述第一处方将所需的药盒从叠放药盒堆栈分离并置于载盒转盘上;所述载盒转盘将药盒依次传送至各个放置所需药品的调剂工位,下药装置驱动设置在药瓶上的计量器按照所述第一处方要求将所需剂量的药品释放至处于该调剂工位的药盒中。Further, the present invention also proposes a fully automatic multi-station traditional Chinese medicine granule dispensing method. The method includes: a robotic arm automatically grabs a medicine bottle containing the required traditional Chinese medicine granules from the medicine cabinet according to the first prescription and places it on the dispensing machine. Work station; the box supply device separates the required medicine boxes from the stack of stacked medicine boxes according to the first prescription and places them on the box-carrying turntable; the box-carrying turntable sequentially transfers the medicine boxes to each place where the required medicines are placed. At the dispensing station, the medicine dispensing device drives the meter provided on the medicine bottle to release the required dose of medicine into the medicine box at the dispensing station according to the first prescription requirement.
进一步的,所述调剂方法还包括,所述第一处方指定的药品全部放置完成后,机械臂自动根据第二处方抓取盛装所需药品的药瓶并放置于空闲的调剂工位;所述供盒装置根据所述第二处方将所需的药盒从所述叠放药盒堆栈分离并置于所述载盒转盘上;所述载盒转盘将药盒依次传送至各个放置所需药品的调剂工位,所述下药装置驱动设置在药瓶上的计量器按照所述第二处方要求将所需剂量的药品释放至处于该调剂工位的药盒中。优选的,所述第二处方包括部分或全部已置于调剂工位的药品。Further, the dispensing method also includes that after all the medicines specified in the first prescription are placed, the robot arm automatically grabs the medicine bottle containing the required medicine according to the second prescription and places it in an idle dispensing station; The box supply device separates the required medicine boxes from the stack of stacked medicine boxes according to the second prescription and places them on the box-carrying turntable; the box-carrying turntable sequentially transfers the medicine boxes to each place where the required medicines are placed At the dispensing station, the medicine dispensing device drives the meter provided on the medicine bottle to release the required dose of medicine into the medicine box at the dispensing station according to the second prescription requirement. Preferably, the second prescription includes part or all of the medicines that have been placed at the dispensing station.
进一步的,所述调剂方法还包括,当前正在调剂的处方所需药品放置完成后,检测是否存在未放置药品的调剂工位,如果存在未放置药品的调剂工位,则根据下一处方抓取并放置所需药品;如果所有调剂工位均已放置药品,则根据下一处方将已完成调剂的药品替换为所述下一处方所需药品。优选的,所述下一处方包括部分或全部已置于调剂工位的药品。优选的,所述将已完成调剂的药品替换为所述下一处方所需药品还包括优先替换非常用药品。Further, the dispensing method also includes, after placing the drugs required for the prescription currently being dispensed, detecting whether there is a dispensing station where no drugs are placed, and if there is a dispensing station where no drugs are placed, grabbing the next prescription. And place the required drugs; if all the dispensing stations have placed the drugs, the drugs that have been dispensed will be replaced with the drugs required for the next prescription according to the next prescription. Preferably, the next prescription includes part or all of the medicines that have been placed at the dispensing station. Preferably, said replacing the medicines that have been dispensed with medicines required for the next prescription also includes giving priority to replacing uncommon medicines.
进一步的,所述调剂方法还包括,所述载盒转盘将完成药品调剂的药盒传送至封口工位对药盒进行封口操作。Further, the dispensing method further includes that the box-carrying turntable transfers the drug box after the drug dispensing is completed to a sealing station to perform a sealing operation on the drug box.
进一步的,所述调剂方法还包括,药瓶在放置或取离调剂工位时,对药瓶中剩余药品剂量进行自动监测;优选的,所述对药瓶中剩余药品剂量进行自动监测包括利用光学图形影像获取药瓶中药品的实际剩余数量,并根据药品的实际剩余数量和理论剩余数量的误差,监控及修正调剂计量控制参数。Further, the dispensing method also includes automatically monitoring the remaining drug dose in the drug bottle when the drug bottle is placed or removed from the dispensing station; preferably, the automatic monitoring of the remaining drug dose in the drug bottle includes using The optical graphic image obtains the actual remaining quantity of the medicine in the medicine bottle, and monitors and corrects the dispensing and metering control parameters based on the error between the actual remaining quantity of the medicine and the theoretical remaining quantity.
本发明提供的全自动多工位中药颗粒调剂系统和方法,通过药柜和调剂平台一体化正多边形布局,实现中药颗粒药品的快速自动化抓取和多处方并行流水化调剂,减少了繁杂的重复性机械和人工操作,显著提高了调剂效率。The fully automatic multi-station traditional Chinese medicine granule dispensing system and method provided by the present invention realizes the rapid automatic grabbing of traditional Chinese medicine granules and the parallel streamlined dispensing of multiple prescriptions through the integrated regular polygon layout of the medicine cabinet and the dispensing platform, reducing complicated duplication. The combination of mechanical and manual operation significantly improves the adjustment efficiency.
附图说明Description of the drawings
图1a本发明一实施例提供的一种全自动多工位中药颗粒调剂系统的示意图;Figure 1a is a schematic diagram of a fully automatic multi-station traditional Chinese medicine granule dispensing system provided by an embodiment of the present invention;
图1b本发明一实施例提供的一种全自动多工位中药颗粒调剂系统的示意图;Figure 1b is a schematic diagram of a fully automatic multi-station traditional Chinese medicine granule dispensing system provided by an embodiment of the present invention;
图2本发明一实施例提供的下药装置的示意图;Figure 2 is a schematic diagram of a drug dispensing device provided by an embodiment of the present invention;
图3本发明一实施例提供的机械臂的示意图;Figure 3 is a schematic diagram of a robotic arm provided by an embodiment of the present invention;
图4本发明一实施例提供的供盒装置的示意图;Figure 4 is a schematic diagram of a box supply device provided by an embodiment of the present invention;
图5本发明一实施例提供的载盒转盘的示意图;Figure 5 is a schematic diagram of a cartridge loading turntable provided by an embodiment of the present invention;
图6本发明另一实施例提供的一种中药颗粒调剂方法的流程示意图;Figure 6 is a schematic flow chart of a traditional Chinese medicine granule dispensing method provided by another embodiment of the present invention;
图7本发明另一实施例提供的一种中药颗粒调剂方法的流程示意图。Figure 7 is a schematic flow chart of a method for dispensing traditional Chinese medicine granules provided by another embodiment of the present invention.
具体实施方式Detailed ways
为使所属领域的技术人员能够更好地理解本发明的技术方案,以下结合随说明书所附的说明书附图,对本发明的技术方案进行清楚、完整的描述。显然,以下具体实施方式仅仅只是本发明的部分实施方式,所属领域的技术人员在理解以下具体实施方式的基础上,不付出创造性劳动所获得的其它实施方式或其组合,均属于本发明的技术构思和保护范围。In order to enable those skilled in the art to better understand the technical solutions of the present invention, the technical solutions of the present invention are clearly and completely described below in conjunction with the accompanying drawings. Obviously, the following specific embodiments are only some of the embodiments of the present invention. On the basis of understanding the following specific embodiments, those skilled in the art can obtain other embodiments or combinations thereof without exerting creative efforts, which all belong to the technology of the present invention. Conception and scope of protection.
参考图1a、1b,本发明一实施例提供了一种全自动多工位中药颗粒调剂系统1,所述调剂系统1包括:调剂平台100、药柜110、下药装置120、机械臂130、供盒装置140、载盒转盘150、封口装置160以及出盒装置170。其中,Referring to Figures 1a and 1b, one embodiment of the present invention provides a fully automatic multi-station traditional Chinese medicine granule dispensing system 1. The dispensing system 1 includes: a dispensing platform 100, a medicine cabinet 110, a medicine dispensing device 120, a robotic arm 130, and a supply. The box device 140, the box loading turntable 150, the sealing device 160 and the box out device 170. in,
所述调剂平台100为所述调剂系统1的工作平台,中药颗粒调剂操作均在调剂平台100上完成。在一些实施例中,所述调剂平台100呈六边形布局,包括正六边形操作面板101,所述操作面板101可以防止药品残渣进入、污染所述调剂平台100的内部,同时还便于布置、指示各个工位,提高所述调剂系统1的外观视觉效果。为便于更好的说明本发明的技术方案,本实施例以所述调剂平台100包括所述操作面板101为例,但本发明并不以此为限,在另一些实施例中,所述调剂平台100可以不具有操作面板。所述操作面板101上设置有调剂工位102,所述调剂工位102以操作面板101的中心为圆心呈环形分布。根据一般中药处方的药品味数和种类,为实现三个以上多处方并行流水药品调剂,提高药品调剂的效率,调剂工位102的数量可根据实际业务需要和药房空间大小等因素合理确定;优选的,在本实施例中,调剂工位102的数量为10个以上,但本发明并不以此为限。在另一些实施例中,所述调剂平台100可以根据实际需要呈其他正多边形布局。The dispensing platform 100 is the working platform of the dispensing system 1, and the dispensing operations of traditional Chinese medicine granules are completed on the dispensing platform 100. In some embodiments, the dispensing platform 100 has a hexagonal layout and includes a regular hexagonal operation panel 101. The operation panel 101 can prevent drug residues from entering and contaminating the interior of the dispensing platform 100, and at the same time facilitates layout. Instruct each work station to improve the visual appearance of the dispensing system 1. In order to better illustrate the technical solution of the present invention, this embodiment takes the dispensing platform 100 including the operation panel 101 as an example, but the present invention is not limited to this. In other embodiments, the dispensing platform 100 includes the operation panel 101 as an example. The platform 100 may not have an operation panel. The operation panel 101 is provided with an adjustment station 102, and the adjustment stations 102 are distributed in an annular shape with the center of the operation panel 101 as the center. According to the number and types of medicines in general traditional Chinese medicine prescriptions, in order to achieve parallel flow medicine dispensing of more than three prescriptions and improve the efficiency of medicine dispensing, the number of dispensing stations 102 can be reasonably determined based on factors such as actual business needs and pharmacy space size; preferred , in this embodiment, the number of adjustment stations 102 is more than 10, but the invention is not limited thereto. In other embodiments, the dispensing platform 100 may be in other regular polygonal layouts according to actual needs.
所述药柜110与所述调剂平台100呈相同的正多边形布局,在本实施例中以正六边形为例。所述药柜110环绕所述调剂平台100设置,具体的,所述药柜110设置在所述操作面板101的各条边沿。所述药柜110上设置有阵列式药瓶插槽111,用于放置药瓶112。药瓶112的瓶口设置有计量器113,计量器113可以通过精准控制其开合从而定量释放其中盛装的药品。优选的,所述药瓶112上还附有所盛装药品的标识,例如标签或者RFID等。在一些实施例中,所述药瓶插槽111内部设置有套筒,用于对药瓶112进行限位和固定。优选的,所述操作面板101的一侧边沿不设置药柜110,便于在必要时进行人工监控和操作。在另一些实施例中,根据实际应用需要或者客观条件限制,所述药柜110可以选择性设置在所述操作面板101的部分或全部边沿。在本发明的实施例中,所述药柜110采用正多边形的布局形式,可以实现在有限的调剂系统空间内存放更多的药瓶,同时,与现有的圆形药柜布局形式相比,正多边形布局更加有利于药瓶的定位和抓取,从而显著提高药品调剂的效率和准确性。The medicine cabinet 110 and the dispensing platform 100 have the same regular polygonal structure. In this embodiment, a regular hexagon is used as an example. The medicine cabinet 110 is arranged around the dispensing platform 100 . Specifically, the medicine cabinet 110 is arranged on each edge of the operation panel 101 . The medicine cabinet 110 is provided with an array of medicine bottle slots 111 for placing medicine bottles 112 . A meter 113 is provided at the mouth of the medicine bottle 112, and the meter 113 can quantitatively release the medicine contained therein by precisely controlling its opening and closing. Preferably, the medicine bottle 112 is also attached with an identification of the medicine contained, such as a label or RFID. In some embodiments, a sleeve is provided inside the medicine bottle slot 111 for limiting and fixing the medicine bottle 112 . Preferably, a medicine cabinet 110 is not provided on one edge of the operation panel 101 to facilitate manual monitoring and operation when necessary. In other embodiments, the medicine cabinet 110 may be selectively disposed on part or all of the edges of the operation panel 101 according to actual application requirements or objective conditions. In the embodiment of the present invention, the medicine cabinet 110 adopts a regular polygonal layout, which can store more medicine bottles in a limited dispensing system space. At the same time, compared with the existing circular medicine cabinet layout, , the regular polygon layout is more conducive to the positioning and grabbing of medicine bottles, thereby significantly improving the efficiency and accuracy of medicine dispensing.
结合图2,所述下药装置120包括驱动机构121、传动机构122、控制机构123以及药瓶插口124。其中,驱动机构121通过传动机构122与控制机构123连接,控制机构123置于药瓶插口124中,每个药瓶插口124对应一个调剂工位102。所述计量器113插入药瓶插口124,驱动机构121驱动控制机构123控制计量器113的开合,按体积对药瓶112内的药品进行定量释放。本发明实施例中,所述下药装置120的横向布置结构,可以在有限的空间范围内,以水平环形的方式紧密排列,从而能够布置更多数量的下药装置和调剂工位,实现多处方并行流水处理,显著提高药品调剂的效率。Referring to FIG. 2 , the medicine dispensing device 120 includes a driving mechanism 121 , a transmission mechanism 122 , a control mechanism 123 and a medicine bottle socket 124 . Among them, the driving mechanism 121 is connected to the control mechanism 123 through the transmission mechanism 122. The control mechanism 123 is placed in the medicine bottle socket 124, and each medicine bottle socket 124 corresponds to a dispensing station 102. The meter 113 is inserted into the medicine bottle socket 124, and the driving mechanism 121 drives the control mechanism 123 to control the opening and closing of the meter 113 to quantitatively release the medicine in the medicine bottle 112 according to the volume. In the embodiment of the present invention, the transverse arrangement structure of the medicine dispensing devices 120 can be closely arranged in a horizontal ring shape within a limited space, so that a larger number of medicine dispensing devices and dispensing stations can be arranged, and multiple prescriptions can be processed in parallel. Streamlined water treatment significantly improves the efficiency of drug dispensing.
结合图3,所述机械臂130设置于所述操作面板101的中心,包括运动机构131和夹持机构132。所述运动机构131驱动所述夹持机构132运动至指定位置,抓取或放置目标药瓶112。具体的,以所述操作面板101的中心为原点构建三维坐标系,以所述的三维坐标系作为整个调剂系统1的参考坐标系获取药柜110上各个药瓶插槽111以及调剂工位102的位置坐标。机械臂130根据系统指令,从指定的药瓶插槽111抓取目标药瓶112放置于指定的调剂工位102,或者,从指定的调剂工位102抓取目标药瓶112放置回指定的药瓶插槽111。由于所述操作面板101及所述药柜110均采用了正多边形布局,相比圆形布局具有如下好处:Referring to FIG. 3 , the mechanical arm 130 is disposed at the center of the operation panel 101 and includes a movement mechanism 131 and a clamping mechanism 132 . The movement mechanism 131 drives the clamping mechanism 132 to move to a designated position to grab or place the target medicine bottle 112 . Specifically, a three-dimensional coordinate system is constructed with the center of the operation panel 101 as the origin, and the three-dimensional coordinate system is used as the reference coordinate system of the entire dispensing system 1 to obtain each medicine bottle slot 111 and the dispensing station 102 on the medicine cabinet 110 location coordinates. According to the system instructions, the robot arm 130 grabs the target medicine bottle 112 from the designated medicine bottle slot 111 and places it in the designated dispensing station 102, or grabs the target medicine bottle 112 from the designated dispensing station 102 and places it back in the designated medicine station. Bottle slot 111. Since both the operation panel 101 and the medicine cabinet 110 adopt a regular polygonal layout, they have the following advantages compared to a circular layout:
1、正多边形布局比圆形布局整体上更加节省空间,且设计、制造的难度和成本更低;1. The regular polygonal layout saves more space overall than the circular layout, and is less difficult and cost-effective to design and manufacture;
2、正多边形布局的药柜的各个面均为正四边形平面,因而能够阵列式紧密排列更多数量的药瓶,且更易于机械臂或其他类似自动化设备抓取目标药瓶;2. Each side of the medicine cabinet with a regular polygon layout is a regular quadrilateral plane, so a larger number of medicine bottles can be arranged closely in an array, and it is easier for a robot arm or other similar automated equipment to grab the target medicine bottles;
3、正多边形布局的坐标定位更为简单,能够更加快速且准确的获取目标位置的坐标。3. The coordinate positioning of the regular polygon layout is simpler, and the coordinates of the target position can be obtained more quickly and accurately.
结合图4、图5,所述供盒装置140设置在所述操作面板101的下方。所述操作面板101设置有供盒工位103,所述供盒装置140与所述供盒工位相对应。具体的,所述供盒装置140包括驱动机构141、传动机构142以及分割机构143。叠放药盒堆栈144经供盒工位103插入所述供盒装置140,所述驱动机构141通过所述传动机构142驱动所述分割机构143转动,将单个药盒从所述叠放药盒堆栈144中分离并传送至所述载盒转盘150。4 and 5 , the box feeding device 140 is provided below the operation panel 101 . The operation panel 101 is provided with a box feeding station 103, and the box feeding device 140 corresponds to the box feeding station. Specifically, the box feeding device 140 includes a driving mechanism 141, a transmission mechanism 142 and a dividing mechanism 143. The stack 144 of stacked medicine boxes is inserted into the box supply device 140 through the box supply station 103. The driving mechanism 141 drives the dividing mechanism 143 to rotate through the transmission mechanism 142 to remove a single medicine box from the stacked medicine box. Stack 144 is separated and transferred to the carton carousel 150 .
所述载盒转盘150设置在所述供盒装置140的下方。所述载盒转盘上设置有用于放置和固定药盒的药盒卡槽151,所述药盒卡槽151的位置与所述调剂工位102以及所述供盒工位103的位置相对应。当所述载盒转盘150将空置的药盒卡槽151转动至所述供盒工位103下方时,所述供盒装置140将单个药盒从所述药盒堆栈144中分离并将分离后的药盒传送至其下方的空置药盒卡槽151;当所述载盒转盘将放置有药盒的药盒卡槽151转动至目标调剂工位102时,所述下药装置120控制置于该调剂工位的药瓶的计量器开合,根据处方要求释放指定剂量的药品至药盒中,完成该味药品的下药调剂。The box loading turntable 150 is provided below the box supply device 140 . The box-carrying turntable is provided with a medicine box clamping slot 151 for placing and fixing medicine boxes. The position of the medicine box clamping slot 151 corresponds to the positions of the dispensing station 102 and the box supplying station 103 . When the box loading turntable 150 rotates the empty medicine box slot 151 to below the box feeding station 103, the box feeding device 140 separates a single medicine box from the medicine box stack 144 and separates the separated medicine box. The medicine box is transferred to the empty medicine box slot 151 below it; when the box carrying turntable rotates the medicine box slot 151 in which the medicine box is placed to the target dispensing station 102, the medicine dispensing device 120 is controlled to be placed in the The meter of the medicine bottle at the dispensing station opens and closes, releasing the specified dose of medicine into the medicine box according to the prescription requirements, completing the dispensing of the medicine.
所述封口装置160和出盒装置170设置在所述操作面板101下方,用于对所述载盒转盘150传送的药盒进行封口,以及,与所述出盒装置170联动,使得所述出盒装置170将完成封口的药盒传送至所述调剂系统1的药盒收集处。The sealing device 160 and the box-out device 170 are provided below the operation panel 101 and are used for sealing the medicine boxes conveyed by the box-carrying turntable 150, and are linked with the box-out device 170 so that the The box device 170 transfers the sealed medicine boxes to the medicine box collection place of the dispensing system 1 .
在一些实施例中,所述调剂系统1还包括称重装置180,所述操作面板101还设置有称重工位104,所述称重装置180与所述称重工位104相对应。所述称重装置包括重量感应单元,可以对置于所述称重工位104的药瓶或药盒进行称重,检测其中盛装药品的实际剂量。In some embodiments, the dispensing system 1 further includes a weighing device 180 , the operation panel 101 is also provided with a weighing station 104 , and the weighing device 180 corresponds to the weighing station 104 . The weighing device includes a weight sensing unit, which can weigh the medicine bottle or medicine box placed in the weighing station 104 and detect the actual dose of the medicine contained therein.
在一些实施例中,所述调剂系统1还包括剂量视觉监测装置190,所述剂量视觉监测装置190设置在所述操作面板101上。更具体的,所述剂量视觉监测装置190包括光学扫描单元,所述光学扫描单元可以获取置于所述调剂工位102的药瓶的光学影像,所述剂量视觉监测装置190通过分析处理所述光学影像获取所述药瓶内盛装药品的实际剂量。In some embodiments, the dispensing system 1 further includes a dose visual monitoring device 190 , which is disposed on the operation panel 101 . More specifically, the dose visual monitoring device 190 includes an optical scanning unit that can acquire an optical image of the medicine bottle placed in the dispensing station 102. The dose visual monitoring device 190 analyzes and processes the The optical image captures the actual dose of the medicine contained in the medicine bottle.
本发明的另一实施例还提供了一种全自动多工位中药颗粒调剂方法,所述调剂方法应用于中药颗粒调剂系统。需要说明的是,所属领域的普通技术人员知晓常规中药颗粒调剂系统的基本功能和工作流程,如无必要,本发明在此将不再赘述。Another embodiment of the present invention also provides a fully automatic multi-station traditional Chinese medicine granule dispensing method, which is applied to a traditional Chinese medicine granule dispensing system. It should be noted that those of ordinary skill in the art are aware of the basic functions and workflow of conventional traditional Chinese medicine granule dispensing systems. If necessary, the present invention will not repeat them here.
如图6所示,所述中药颗粒调剂方法包括:As shown in Figure 6, the traditional Chinese medicine granule dispensing method includes:
S11、根据第一处方获取所述第一处方所需的药品并置于所述调剂系统的调剂工位上,同时根据所述第一处方放置用于承载药品的药盒或药袋。S11. Obtain the medicines required for the first prescription according to the first prescription and place them on the dispensing station of the dispensing system. At the same time, place a medicine box or medicine bag for carrying medicines according to the first prescription.
中药颗粒调剂需要根据处方的要求,将多味已颗粒制剂化的中药药品置于药盒或药袋等容器中发放给患者。因此,首先需要根据处方的要求取得所有所需的药品,并将各味药品置于中药颗粒调剂系统的药品调剂工位或者下药工位。在本发明的一些实施例中,药品通常存储于适配调剂系统的药瓶或药袋中。在实际下药时,药盒或药袋会依次经过每一个下药工位,调剂系统可以将置于对应下药工位的药瓶或药袋中的药品按处方剂量要求释放至用于承载药品的药盒或药袋中。Dispensing traditional Chinese medicine granules requires placing multi-flavored granulated traditional Chinese medicines in containers such as medicine boxes or bags and dispensing them to patients according to the requirements of the prescription. Therefore, it is first necessary to obtain all the required drugs according to the prescription requirements, and place each drug at the drug dispensing station or dispensing station of the traditional Chinese medicine granule dispensing system. In some embodiments of the invention, pharmaceuticals are typically stored in vials or bags adapted to the dispensing system. When actually dispensing medicine, the medicine box or medicine bag will pass through each medicine dispensing station in turn. The dispensing system can release the medicine in the medicine bottle or medicine bag placed in the corresponding medicine dispensing station to the medicine container used to carry the medicine according to the prescribed dosage requirements. box or medicine bag.
在另一些实施例中,为提高药品调剂的整体效率,药盒或药袋的放置与药品放置同步进行,使得每一味药品放置完成后即可立即开始下药操作,下药工位处于流水下药操作状态。其中,所需的药盒或药袋的数量,根据处方要求的中药副数以及药盒或药袋的规格确定。In other embodiments, in order to improve the overall efficiency of drug dispensing, the placement of the medicine box or medicine bag is synchronized with the placement of the medicines, so that the dispensing operation can be started immediately after the placement of each medicine, and the dispensing station is in a running state of dispensing medicine. . Among them, the number of medicine boxes or medicine bags required is determined according to the number of traditional Chinese medicines required by the prescription and the specifications of the medicine boxes or medicine bags.
S12、所述第一处方所需的药品放置完成后,实时监测当前是否存在空闲的调剂工位,如果存在空闲的调剂工位,则根据下一处方获取下一处方所需的药品并置于空闲的调剂工位上;如果所有调剂工位均已放置药品,则根据预设的策略将已完成调剂的药品替换为所述下一处方所需的药品;所述下一处方所需的药品不包括已放置于调剂工位的药品。S12. After the placement of the medicines required for the first prescription is completed, monitor in real time whether there is an idle dispensing station. If there is an idle dispensing station, obtain the medicines required for the next prescription according to the next prescription and place them in the place. On the idle dispensing stations; if all the dispensing stations have placed drugs, then the drugs that have been dispensed will be replaced with the drugs required for the next prescription according to the preset strategy; the drugs required for the next prescription Excludes medicines that have been placed at the dispensing station.
不同于现有的单一处方流水中药颗粒调剂方法,本发明提出的调剂方法可以实现多处方并行流水药品调剂。具体的,所述调剂方法包括当第一处方或者当前正在进行药品放置的处方完成药品放置后,立即开始下一处方的药品放置。以此类推,所述调剂系统以流水方式根据处方要求连续不间断进行药品放置。由于每味药品置于下药工位后可以立即开始进行下药操作,故所述调剂系统可以在同时处理多个处方的药品调剂的情况下,持续流水化处理新处方,实现多处方流水化药品调剂。Different from the existing method of dispensing pharmaceutical particles in a single prescription flow, the dispensing method proposed by the present invention can realize parallel flow dispensing of medicines in multiple prescriptions. Specifically, the dispensing method includes immediately starting the placement of medicines for the next prescription after the first prescription or the prescription currently being placed is completed. By analogy, the dispensing system places medicines continuously and uninterruptedly according to prescription requirements in a streamlined manner. Since each medicine can be dispensed immediately after being placed at the dispensing station, the dispensing system can continuously process new prescriptions in a streamlined manner while processing the dispensing of multiple prescriptions at the same time, realizing streamlined dispensing of multiple prescriptions. .
由于具有相同辩证的不同疾病处方通常会使用部分相同药品,以及,部分药品本身属于常用药物,故新处方所需的药品可能存在部分已置于下药工位的情形,因此,所述调剂系统仅需放置新处方中未置于下药工位的药品。在此基础上,进一步的,放置新处方药品时,如果存在未放置药品的空闲下药工位,则直接获取所需的药品并置于空闲下药工位即可;如果没有空闲的下药工位,或者空闲的下药工位不足以放置新处方的全部所需药品时,则需要替换部分已完成调剂的药品。一般情况下,优先选择替换非常用药品以便提高整体调配效率。Since prescriptions for different diseases with the same dialectics usually use some of the same drugs, and some of the drugs themselves are commonly used drugs, some of the drugs required for the new prescription may have been placed at the dispensing station. Therefore, the dispensing system only It is necessary to place the medicines in the new prescription that are not placed in the dispensing station. On this basis, further, when placing new prescription drugs, if there is an idle dispensing station where no drugs are placed, just obtain the required drugs directly and place them in the idle dispensing station; if there is no idle dispensing station, Or when the free dispensing station is not enough to place all the required drugs for a new prescription, some of the drugs that have been dispensed need to be replaced. Under normal circumstances, priority is given to replacing uncommonly used drugs to improve overall dispensing efficiency.
在一些实施例中,未处理的处方可以按照先后顺序依次进行调剂处理;在另一些实施例中,优先选择具有最多数量的与已置于下药工位相同药品的处方,以缩短新处方药品调剂所需的取换药品的时间。In some embodiments, unprocessed prescriptions can be dispensed in sequence; in other embodiments, prescriptions with the largest number of the same drugs that have been placed at the dispensing station are prioritized to shorten the preparation of new prescriptions. The time required to replace medicines.
常见的中药颗粒处方一般包括10-20味中药,为实现多处方并行流水药品调剂以及提高调剂效率,在一些实施例中,所述调剂系统的下药工位不少于10个,在满足空间要求的情况下,下药工位的数量越多,能够并行处理的处方数量也越多。在本发明的另一些实施例中,下药工位数量设置为30个,可以同时处理5-6个处方的药品调剂,但本发明并不以此为限。Common Chinese medicine granule prescriptions generally include 10-20 Chinese medicines. In order to achieve parallel flow-through drug dispensing of multiple prescriptions and improve dispensing efficiency, in some embodiments, the dispensing system has no less than 10 dispensing stations, which can meet the space requirements. In this case, the greater the number of dispensing stations, the greater the number of prescriptions that can be processed in parallel. In other embodiments of the present invention, the number of dispensing stations is set to 30, which can process the dispensing of 5-6 prescriptions at the same time, but the present invention is not limited to this.
在本发明的实施例中,所述调剂方法还可以包括:In an embodiment of the present invention, the dispensing method may further include:
S13、对已完成全部药品调剂的药盒或药袋封口,并传送至所述调剂系统的取药处。S13. Seal the medicine box or medicine bag that has completed all medicine dispensing, and send it to the medicine collection point of the medicine dispensing system.
在药品调剂过程中的任何时刻,所述调剂系统将完成对应处方全部药品调剂的药盒或药袋传送至封口工位进行封口处理,封口后的药盒或药袋将相应的传送至取药处供医护人员或系统操作人员收集。At any time during the drug dispensing process, the dispensing system will transfer the medicine box or medicine bag that has completed all medicine dispensing corresponding to the prescription to the sealing station for sealing processing. The sealed medicine box or medicine bag will be correspondingly transferred to the medicine collection station. For collection by medical staff or system operators.
进一步的,为实现多处方并行流水药品调剂,在本发明所提供的调剂方法的任何实施例中,所需药品一但置于下药工位,则立即开始根据处方要求进行下药调剂操作。Furthermore, in order to realize parallel flow-through medicine dispensing of multiple prescriptions, in any embodiment of the dispensing method provided by the present invention, as soon as the required medicine is placed at the dispensing station, the dispensing operation according to the prescription requirements is immediately started.
优选的,所述调剂方法还包括:在药品置入或取离下药工位时,获取药品的实际剩余剂量。Preferably, the dispensing method further includes: obtaining the actual remaining dose of the drug when the drug is placed in or removed from the dispensing station.
中药颗粒调剂是通过每味中药颗粒的处方重量与其理论密度值之比计算得出所需的药品体积,并以药品体积作为理论下药计量值。然而,由于调剂系统无可避免的误差,以及药品的理论密度值可能在运输或使用过程中因不同程度的吸潮或振动产生难以预计的变化,导致下药计量值产生误差,降低了下药准确性,长期累计误差还会引起严重的亏库、涨库等问题,因而有必要对每味药品的实际下药重量进行监测,及时根据实际下药量和理论下药量之间的误差修正药品的理论密度值和相关系统参数,提高药品调剂的准确性。在本发明的实施例中,可以通过自动或人工称重的方式获取药品的实际剩余剂量。Traditional Chinese medicine granule dispensing is to calculate the required drug volume through the ratio of the prescription weight of each traditional Chinese medicine granule to its theoretical density value, and use the drug volume as the theoretical dosage value for dispensing. However, due to unavoidable errors in the dispensing system and the fact that the theoretical density of the drug may change unpredictably due to varying degrees of moisture absorption or vibration during transportation or use, errors in the metering value of the drug are caused, reducing the accuracy of the drug. , long-term accumulated errors will also cause serious problems such as inventory shortage and inventory expansion. Therefore, it is necessary to monitor the actual dosage weight of each drug and promptly correct the theoretical density value of the drug based on the error between the actual dosage and the theoretical dosage. and related system parameters to improve the accuracy of drug dispensing. In embodiments of the present invention, the actual remaining dose of the medicine can be obtained through automatic or manual weighing.
进一步的,本发明的另一实施例还提供了一种全自动多工位中药颗粒调剂方法。所属领域的普通技术人员所知晓的常规中药颗粒调剂系统的基本功能和工作流程,以及本发明就相同的内容已作出的说明和解释,如无必要,本发明在此将不再赘述。Furthermore, another embodiment of the present invention also provides a fully automatic multi-station traditional Chinese medicine granule dispensing method. The basic functions and work flow of the conventional traditional Chinese medicine granule dispensing system known to those of ordinary skill in the art, as well as the description and explanation of the same content have been made in the present invention. If necessary, the present invention will not repeat them here.
参考图7,所述调剂方法包括:Referring to Figure 7, the adjustment method includes:
S21、根据当前处方获取所需的药品并依次置于调剂系统的调剂工位上,同时根据所述当前处方放置用于承载药品的药盒或药袋,并在获取和放置所述当前处方所需的药品时,实时监测是否存在可供药品放置的空闲的调剂工位。S21. Obtain the required drugs according to the current prescription and place them on the dispensing station of the dispensing system in sequence. At the same time, place the medicine box or bag for carrying the medicine according to the current prescription, and place the medicine at the place where the current prescription is obtained and placed. When medicines are needed, real-time monitoring is carried out to see if there are free dispensing stations where medicines can be placed.
调剂系统的下药调剂工位数量需要根据实际应用需求合理确定,一般情况下,调剂工位的数量应尽可能满足大部分常规处方对药品种类的需要。然而,由于各个中药处方使用药品的方式和数量可能存在较大的差异,故调剂工位难以满足所有处方的需求,可能存在调剂系统无法放置单一处方全部所需药品的情况。因此,需要在放置药品时实时监测是否存在可供药品放置的调剂工位。The number of dispensing and dispensing stations in the dispensing system needs to be reasonably determined based on actual application needs. Generally speaking, the number of dispensing stations should meet the needs of most conventional prescriptions for drug types as much as possible. However, since there may be large differences in the way and quantity of drugs used in each traditional Chinese medicine prescription, the dispensing station is difficult to meet the needs of all prescriptions, and there may be situations where the dispensing system cannot place all the drugs required for a single prescription. Therefore, it is necessary to monitor in real time whether there is a dispensing station for placing drugs when placing drugs.
S22、如果存在空闲的调剂工位,则根据所述当前处方继续获取和放置下一所需的药品;如果所有调剂工位均已放置药品,则根据预设的策略将调剂工位上已完成调剂的药品替换为下一所需的药品。S22. If there is an idle dispensing station, continue to obtain and place the next required medicine according to the current prescription; if all the dispensing stations have placed medicines, then according to the preset strategy, the completed medicines at the dispensing station will be placed. The dispensed medicine is replaced with the next required medicine.
如本发明其他实施例所述的,由于具有相同辩证的不同疾病处方通常会使用部分相同药品,以及,部分药品本身属于常用药物,故在一般情况下,优先选择替换已完成调剂的非常用药品,以便提高系统整体调配效率。As described in other embodiments of the present invention, since prescriptions for different diseases with the same syndrome usually use some of the same drugs, and some of the drugs themselves are commonly used drugs, under normal circumstances, priority is given to replacing unusual drugs that have been prepared. , in order to improve the overall deployment efficiency of the system.
所属领域的普通技术人员理解,本发明所提供的部分或全部技术方案均可以通过计算机程序指令和/或相应的硬件设施实现,前述计算机程序指令可存储在任何类型的计算机可读存储介质之上。Those of ordinary skill in the art understand that some or all of the technical solutions provided by the present invention can be implemented through computer program instructions and/or corresponding hardware facilities. The aforementioned computer program instructions can be stored on any type of computer-readable storage medium. .
以上所述仅为对本发明技术方案的说明或者优选的实施方式,但并不用于限制本发明。对于所属领域的普通技术人员来说,在充分理解本发明的发明构思和技术方案的基础上,可以在不脱离本发明之本质的情况下,作出任何形式的修改,或者,对其中部分或全部技术特征进行等同替换,由此所作出的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above is only an explanation of the technical solutions or preferred embodiments of the present invention, but is not intended to limit the present invention. For those of ordinary skill in the art, on the basis of fully understanding the inventive concepts and technical solutions of the present invention, they can make any form of modifications, or modify some or all of them without departing from the essence of the present invention. The technical features are equivalently substituted, and any modifications, equivalent substitutions, improvements, etc. made thereby shall be included in the protection scope of the present invention.
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CN102491041A (en) * | 2011-12-07 | 2012-06-13 | 深圳市瑞驰智能系统有限公司 | Dispensing system, control end and dispensing method |
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CN112834004A (en) * | 2020-12-31 | 2021-05-25 | 北京恒安众生科技有限公司 | Dispensing method of medicine formula granules |
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