CN117166236A - Preparation process of low-loss water-repellent ultraviolet-resistant polyester fabric - Google Patents
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Abstract
本发明属于涤纶面料制备领域,尤其是一种低损耗拒水抗紫外涤纶面料制备工艺,针对现有的不便于根据涤纶面料的量自动调整NaOH溶液、超疏水抗紫外功能性整理液的容量,过多容易造成损耗的问题,现提出如下方案,其包括以下步骤:S1、模拟涤纶面料整个处理工艺,根据涤纶面料的量,确定最佳的NaOH溶液、超疏水抗紫外功能性整理液的量;S2、将模拟得到的数据导出,并将数据输入至控制系统中;S3、将涤纶织物放入容器中,对涤纶织物进行计量,计量数据反馈至控制系统中,本发明可以根据涤纶织物的量,自动匹配相应的NaOH溶液、超疏水抗紫外功能性整理液的容量数据,并进行添加,减少损耗。
The invention belongs to the field of polyester fabric preparation, especially a low-loss, water-repellent and UV-resistant polyester fabric preparation process. In view of the existing inconvenience in automatically adjusting the capacity of NaOH solution and super-hydrophobic and UV-resistant functional finishing liquid according to the amount of polyester fabric, Too much water can easily cause loss. The following plan is proposed, which includes the following steps: S1. Simulate the entire processing process of polyester fabric, and determine the optimal amount of NaOH solution and super-hydrophobic anti-UV functional finishing liquid according to the amount of polyester fabric. ; S2. Export the simulated data and input the data into the control system; S3. Put the polyester fabric into the container, measure the polyester fabric, and feed the measurement data back to the control system. The present invention can be based on the polyester fabric. volume, automatically match the capacity data of the corresponding NaOH solution and superhydrophobic anti-UV functional finishing fluid, and add them to reduce losses.
Description
技术领域Technical field
本发明涉及涤纶面料制备技术领域,尤其涉及一种低损耗拒水抗紫外涤纶面料制备工艺。The invention relates to the technical field of polyester fabric preparation, and in particular to a low-loss, water-repellent and ultraviolet-resistant polyester fabric preparation process.
背景技术Background technique
涤纶面料是日常生活中用的非常多的一种化纤服装面料。其最大的优点是抗皱性和保形性很好,因此,适合做外套服装、各类箱包和帐篷等户外用品;Polyester fabric is a chemical fiber clothing fabric that is widely used in daily life. Its biggest advantage is that it has good wrinkle resistance and shape retention, so it is suitable for outerwear, various types of bags, tents and other outdoor products;
现有的拒水抗紫外涤纶面料制备工艺:Existing preparation technology for water-repellent and UV-resistant polyester fabrics:
公开号:CN109112821B的专利文件公开了一种拒水拒油防污抗紫外涤纶面料的制备方法,该方法包括如下步骤:将涤纶织物放入NaOH溶液中,进行碱减量处理;将涤纶织物在常压介质阻挡放电等离子体装置中进行表面改性处理;将涤纶织物在超疏水抗紫外功能性整理液中充分浸渍,轧液;步骤四,将涤纶织物经过烘箱预烘焙烘制得最终成品。本发明所制得的涤纶面料应用广泛,成品具有优良的拒水拒油防污抗紫外功能,且整理效果具备较优的耐水洗牢度和耐摩擦牢度。The patent document with publication number: CN109112821B discloses a method for preparing a water-repellent, oil-repellent, anti-fouling, and UV-resistant polyester fabric. The method includes the following steps: putting the polyester fabric into a NaOH solution and performing alkali reduction treatment; Surface modification treatment is carried out in an atmospheric pressure dielectric barrier discharge plasma device; the polyester fabric is fully immersed in the super-hydrophobic and anti-UV functional finishing liquid and rolled out; in step four, the polyester fabric is pre-baked in an oven to obtain the final product. The polyester fabric produced by the invention is widely used, and the finished product has excellent water-repellent, oil-repellent, anti-fouling and anti-ultraviolet functions, and the finishing effect has excellent washing fastness and rubbing fastness.
现有的拒水拒油防污抗紫外涤纶面料制备时,不便于根据涤纶面料的量自动调整NaOH溶液、超疏水抗紫外功能性整理液的容量,过多容易造成损耗,因此我们提出了一种低损耗拒水抗紫外涤纶面料制备工艺,用来解决上述问题。When preparing existing water-repellent, oil-repellent, anti-fouling and anti-UV polyester fabrics, it is inconvenient to automatically adjust the volume of NaOH solution and super-hydrophobic anti-UV functional finishing liquid according to the amount of polyester fabric. Too much will easily cause loss, so we proposed a method. A low-loss, water-repellent and UV-resistant polyester fabric preparation process is used to solve the above problems.
发明内容Contents of the invention
本发明的目的是为了解决现有技术中存在不便于根据涤纶面料的量自动调整NaOH溶液、超疏水抗紫外功能性整理液的容量,过多容易造成损耗的缺点,而提出的一种低损耗拒水抗紫外涤纶面料制备工艺。The purpose of this invention is to solve the shortcomings in the existing technology that it is inconvenient to automatically adjust the capacity of NaOH solution and super-hydrophobic anti-UV functional finishing liquid according to the amount of polyester fabrics, and excessive amounts can easily cause losses, and a low-loss proposed method Preparation process of water-repellent and UV-resistant polyester fabric.
为了实现上述目的,本发明采用了如下技术方案:In order to achieve the above objects, the present invention adopts the following technical solutions:
一种低损耗拒水抗紫外涤纶面料制备工艺,包括以下步骤:A low-loss, water-repellent and UV-resistant polyester fabric preparation process includes the following steps:
S1、模拟涤纶面料整个处理工艺,根据涤纶面料的量,确定最佳的NaOH溶液、超疏水抗紫外功能性整理液的量;S1. Simulate the entire processing process of polyester fabric, and determine the optimal amount of NaOH solution and super-hydrophobic and anti-UV functional finishing liquid according to the amount of polyester fabric;
S2、将模拟得到的数据导出,并将数据输入至控制系统中;S2. Export the simulated data and input the data into the control system;
S3、将涤纶织物放入容器中,对涤纶织物进行计量,计量数据反馈至控制系统中;S3. Put the polyester fabric into the container, measure the polyester fabric, and feed the measurement data back to the control system;
S4、控制系统根据接收的计量的数据,提取与该计量数据相对应的数据,即NaOH溶液、超疏水抗紫外功能性整理液的容量数据;S4. Based on the received measurement data, the control system extracts the data corresponding to the measurement data, that is, the capacity data of the NaOH solution and the superhydrophobic anti-UV functional finishing liquid;
S5、根据提取的数据向相应的容器内添加NaOH溶液、超疏水抗紫外功能性整理液;S5. Add NaOH solution and superhydrophobic anti-UV functional finishing solution to the corresponding container according to the extracted data;
S6、将涤纶织物放入NaOH溶液中,进行碱减量处理,将涤纶织物在常压介质阻挡放电等离子体装置中进行表面改性处理;S6. Put the polyester fabric into the NaOH solution, perform alkali reduction treatment, and perform surface modification treatment on the polyester fabric in a normal pressure dielectric barrier discharge plasma device;
S7、将涤纶织物在超疏水抗紫外功能性整理液中充分振荡浸轧,将涤纶织物经过烘箱预烘,焙烘制得拒水抗紫外涤纶面料。S7. Fully oscillate and pad the polyester fabric in the super-hydrophobic and anti-UV functional finishing solution, pre-bake the polyester fabric in an oven, and bake to obtain a water-repellent and anti-UV polyester fabric.
优选的,所述超疏水抗紫外功能性整理液包括以下重量份的原料:氟硅烷整理剂5-10份、去离子水20-30份、纳米二氧化钛粉末1-5份、聚氨酯1-5份、紫外线吸收剂1-5份、聚丙烯酸2-7份。Preferably, the superhydrophobic anti-UV functional finishing liquid includes the following raw materials in parts by weight: 5-10 parts by weight of fluorosilane finishing agent, 20-30 parts by deionized water, 1-5 parts by nanometer titanium dioxide powder, and 1-5 parts by polyurethane. , 1-5 parts of UV absorber, 2-7 parts of polyacrylic acid.
优选的,所述超疏水抗紫外功能性整理液由氟硅烷整理剂、去离子水、纳米二氧化钛粉末、聚氨酯、紫外线吸收剂、聚丙烯酸搅拌混合制得,搅拌时间5-10min。Preferably, the superhydrophobic anti-UV functional finishing liquid is prepared by stirring and mixing fluorosilane finishing agent, deionized water, nano-titanium dioxide powder, polyurethane, ultraviolet absorber, and polyacrylic acid for 5-10 minutes.
优选的,所述S5中,根据提取的数据向相应的容器内添加NaOH溶液、超疏水抗紫外功能性整理液,NaOH溶液的质量分数为5%。Preferably, in S5, NaOH solution and superhydrophobic anti-UV functional finishing solution are added to the corresponding container according to the extracted data, and the mass fraction of the NaOH solution is 5%.
优选的,所述S7中,将涤纶织物在超疏水抗紫外功能性整理液中充分振荡浸轧,浸轧后将涤纶织物打捞起,进行挤压脱水。Preferably, in S7, the polyester fabric is fully oscillated and padded in the superhydrophobic and anti-UV functional finishing liquid. After padding, the polyester fabric is scooped up and squeezed and dehydrated.
优选的,所述S7中,将涤纶织物经过烘箱预烘,焙烘制得拒水抗紫外涤纶面料,焙烘的温度为158℃。Preferably, in S7, the polyester fabric is pre-baked in an oven to obtain a water-repellent and UV-resistant polyester fabric. The baking temperature is 158°C.
优选的,所述S5中,根据提取的数据向相应的容器内添加NaOH溶液,通过流量计对NaOH溶液的量进行监测,达到预定量时,停止。Preferably, in S5, add NaOH solution to the corresponding container according to the extracted data, monitor the amount of NaOH solution through a flow meter, and stop when it reaches a predetermined amount.
优选的,所述S5中,根据提取的数据向相应的容器内添加超疏水抗紫外功能性整理液,通过计量传感器对超疏水抗紫外功能性整理液的添加量进行监测,将监测的数据与提取的数据进行比对,一致时,停止添加。Preferably, in S5, the superhydrophobic anti-UV functional finishing liquid is added to the corresponding container according to the extracted data, the added amount of the superhydrophobic anti-UV functional finishing liquid is monitored through a metering sensor, and the monitored data is compared with Compare the extracted data and stop adding when they are consistent.
优选的,所述超疏水抗紫外功能性整理液包括以下重量份的原料:氟硅烷整理剂6-9份、去离子水22-28份、纳米二氧化钛粉末2-4份、聚氨酯2-4份、紫外线吸收剂2-4份、聚丙烯酸3-6份。Preferably, the superhydrophobic anti-UV functional finishing liquid includes the following parts by weight of raw materials: 6-9 parts by weight of fluorosilane finishing agent, 22-28 parts by deionized water, 2-4 parts by nanometer titanium dioxide powder, and 2-4 parts by polyurethane. , 2-4 parts of UV absorber, 3-6 parts of polyacrylic acid.
优选的,所述超疏水抗紫外功能性整理液包括以下重量份的原料:氟硅烷整理剂7份、去离子水25份、纳米二氧化钛粉末3份、聚氨酯3份、紫外线吸收剂3份、聚丙烯酸4份。Preferably, the superhydrophobic anti-UV functional finishing liquid includes the following raw materials in parts by weight: 7 parts of fluorosilane finishing agent, 25 parts of deionized water, 3 parts of nano titanium dioxide powder, 3 parts of polyurethane, 3 parts of ultraviolet absorber, polyurethane. 4 parts acrylic.
本发明中,所述一种低损耗拒水抗紫外涤纶面料制备工艺的有益效果:In the present invention, the beneficial effects of the preparation process of the low-loss, water-repellent and UV-resistant polyester fabric are:
本方案模拟涤纶面料整个处理工艺,根据涤纶面料的量,确定最佳的NaOH溶液、超疏水抗紫外功能性整理液的量,将模拟得到的数据导出,并将数据输入至控制系统中,将涤纶织物放入容器中,对涤纶织物进行计量,计量数据反馈至控制系统中,控制系统根据接收的计量的数据,提取与该计量数据相对应的数据,即NaOH溶液、超疏水抗紫外功能性整理液的容量数据,根据提取的数据向相应的容器内添加NaOH溶液、超疏水抗紫外功能性整理液;This program simulates the entire processing process of polyester fabrics. Based on the amount of polyester fabric, determine the optimal amount of NaOH solution and super-hydrophobic anti-UV functional finishing liquid. Export the simulated data and input the data into the control system. The polyester fabric is put into the container, and the polyester fabric is measured. The measurement data is fed back to the control system. The control system extracts the data corresponding to the measurement data based on the received measurement data, that is, NaOH solution, superhydrophobic anti-UV functionality For the capacity data of the finishing fluid, add NaOH solution and superhydrophobic anti-UV functional finishing fluid to the corresponding container based on the extracted data;
本发明可以根据涤纶织物的量,自动匹配相应的NaOH溶液、超疏水抗紫外功能性整理液的容量数据,并进行添加,减少损耗。The invention can automatically match the capacity data of the corresponding NaOH solution and super-hydrophobic anti-UV functional finishing liquid according to the amount of polyester fabric, and add them to reduce losses.
附图说明Description of drawings
图1为本发明提出的一种低损耗拒水抗紫外涤纶面料制备工艺的流程图。Figure 1 is a flow chart of the preparation process of a low-loss, water-repellent and UV-resistant polyester fabric proposed by the present invention.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, of the embodiments of the present invention.
实施例一Embodiment 1
参照图1,一种低损耗拒水抗紫外涤纶面料制备工艺,包括以下步骤:Referring to Figure 1, a low-loss, water-repellent and UV-resistant polyester fabric preparation process includes the following steps:
S1、模拟涤纶面料整个处理工艺,根据涤纶面料的量,确定最佳的NaOH溶液、超疏水抗紫外功能性整理液的量;S1. Simulate the entire processing process of polyester fabric, and determine the optimal amount of NaOH solution and super-hydrophobic and anti-UV functional finishing liquid according to the amount of polyester fabric;
S2、将模拟得到的数据导出,并将数据输入至控制系统中;S2. Export the simulated data and input the data into the control system;
S3、将涤纶织物放入容器中,对涤纶织物进行计量,计量数据反馈至控制系统中;S3. Put the polyester fabric into the container, measure the polyester fabric, and feed the measurement data back to the control system;
S4、控制系统根据接收的计量的数据,提取与该计量数据相对应的数据,即NaOH溶液、超疏水抗紫外功能性整理液的容量数据;S4. Based on the received measurement data, the control system extracts the data corresponding to the measurement data, that is, the capacity data of the NaOH solution and the superhydrophobic anti-UV functional finishing liquid;
S5、根据提取的数据向相应的容器内添加NaOH溶液、超疏水抗紫外功能性整理液;S5. Add NaOH solution and superhydrophobic anti-UV functional finishing solution to the corresponding container according to the extracted data;
S6、将涤纶织物放入NaOH溶液中,进行碱减量处理,将涤纶织物在常压介质阻挡放电等离子体装置中进行表面改性处理;S6. Put the polyester fabric into the NaOH solution, perform alkali reduction treatment, and perform surface modification treatment on the polyester fabric in a normal pressure dielectric barrier discharge plasma device;
S7、将涤纶织物在超疏水抗紫外功能性整理液中充分振荡浸轧,将涤纶织物经过烘箱预烘,焙烘制得拒水抗紫外涤纶面料。S7. Fully oscillate and pad the polyester fabric in the super-hydrophobic and anti-UV functional finishing solution, pre-bake the polyester fabric in an oven, and bake to obtain a water-repellent and anti-UV polyester fabric.
本实施例中,超疏水抗紫外功能性整理液包括以下重量份的原料:氟硅烷整理剂5份、去离子水20份、纳米二氧化钛粉末1份、聚氨酯1份、紫外线吸收剂1份、聚丙烯酸2份。In this embodiment, the superhydrophobic anti-UV functional finishing liquid includes the following raw materials in parts by weight: 5 parts of fluorosilane finishing agent, 20 parts of deionized water, 1 part of nano titanium dioxide powder, 1 part of polyurethane, 1 part of ultraviolet absorber, 1 part of polyurethane 2 parts acrylic.
本实施例中,超疏水抗紫外功能性整理液由氟硅烷整理剂、去离子水、纳米二氧化钛粉末、聚氨酯、紫外线吸收剂、聚丙烯酸搅拌混合制得,搅拌时间5min。In this embodiment, the superhydrophobic anti-UV functional finishing liquid is prepared by stirring and mixing fluorosilane finishing agent, deionized water, nano-titanium dioxide powder, polyurethane, ultraviolet absorber, and polyacrylic acid for 5 minutes.
本实施例中,S5中,根据提取的数据向相应的容器内添加NaOH溶液、超疏水抗紫外功能性整理液,NaOH溶液的质量分数为5%。In this embodiment, in S5, NaOH solution and superhydrophobic anti-UV functional finishing liquid are added to the corresponding container according to the extracted data. The mass fraction of the NaOH solution is 5%.
本实施例中,S7中,将涤纶织物在超疏水抗紫外功能性整理液中充分振荡浸轧,浸轧后将涤纶织物打捞起,进行挤压脱水。In this embodiment, in S7, the polyester fabric is fully oscillated and padded in the superhydrophobic and anti-UV functional finishing liquid. After padding, the polyester fabric is scooped up and squeezed and dehydrated.
本实施例中,S7中,将涤纶织物经过烘箱预烘,焙烘制得拒水抗紫外涤纶面料,焙烘的温度为158℃。In this embodiment, in S7, the polyester fabric is pre-baked in an oven to obtain a water-repellent and UV-resistant polyester fabric. The baking temperature is 158°C.
本实施例中,S5中,根据提取的数据向相应的容器内添加NaOH溶液,通过流量计对NaOH溶液的量进行监测,达到预定量时,停止。In this embodiment, in S5, NaOH solution is added to the corresponding container according to the extracted data, the amount of NaOH solution is monitored through a flow meter, and stops when the predetermined amount is reached.
本实施例中,S5中,根据提取的数据向相应的容器内添加超疏水抗紫外功能性整理液,通过计量传感器对超疏水抗紫外功能性整理液的添加量进行监测,将监测的数据与提取的数据进行比对,一致时,停止添加。In this embodiment, in S5, the superhydrophobic anti-UV functional finishing liquid is added to the corresponding container according to the extracted data, the added amount of the superhydrophobic anti-UV functional finishing liquid is monitored through a metering sensor, and the monitored data is compared with Compare the extracted data and stop adding when they are consistent.
实施例二Embodiment 2
一种低损耗拒水抗紫外涤纶面料制备工艺,包括以下步骤:A low-loss, water-repellent and UV-resistant polyester fabric preparation process includes the following steps:
S1、模拟涤纶面料整个处理工艺,根据涤纶面料的量,确定最佳的NaOH溶液、超疏水抗紫外功能性整理液的量;S1. Simulate the entire processing process of polyester fabric, and determine the optimal amount of NaOH solution and super-hydrophobic and anti-UV functional finishing liquid according to the amount of polyester fabric;
S2、将模拟得到的数据导出,并将数据输入至控制系统中;S2. Export the simulated data and input the data into the control system;
S3、将涤纶织物放入容器中,对涤纶织物进行计量,计量数据反馈至控制系统中;S3. Put the polyester fabric into the container, measure the polyester fabric, and feed the measurement data back to the control system;
S4、控制系统根据接收的计量的数据,提取与该计量数据相对应的数据,即NaOH溶液、超疏水抗紫外功能性整理液的容量数据;S4. Based on the received measurement data, the control system extracts the data corresponding to the measurement data, that is, the capacity data of the NaOH solution and the superhydrophobic anti-UV functional finishing liquid;
S5、根据提取的数据向相应的容器内添加NaOH溶液、超疏水抗紫外功能性整理液;S5. Add NaOH solution and superhydrophobic anti-UV functional finishing solution to the corresponding container according to the extracted data;
S6、将涤纶织物放入NaOH溶液中,进行碱减量处理,将涤纶织物在常压介质阻挡放电等离子体装置中进行表面改性处理;S6. Put the polyester fabric into the NaOH solution, perform alkali reduction treatment, and perform surface modification treatment on the polyester fabric in a normal pressure dielectric barrier discharge plasma device;
S7、将涤纶织物在超疏水抗紫外功能性整理液中充分振荡浸轧,将涤纶织物经过烘箱预烘,焙烘制得拒水抗紫外涤纶面料。S7. Fully oscillate and pad the polyester fabric in the super-hydrophobic and anti-UV functional finishing solution, pre-bake the polyester fabric in an oven, and bake to obtain a water-repellent and anti-UV polyester fabric.
本实施例中,超疏水抗紫外功能性整理液包括以下重量份的原料:氟硅烷整理剂6份、去离子水22份、纳米二氧化钛粉末2份、聚氨酯2份、紫外线吸收剂2份、聚丙烯酸3份。In this embodiment, the superhydrophobic anti-UV functional finishing liquid includes the following raw materials in parts by weight: 6 parts of fluorosilane finishing agent, 22 parts of deionized water, 2 parts of nano titanium dioxide powder, 2 parts of polyurethane, 2 parts of ultraviolet absorber, 2 parts of polyurethane 3 parts acrylic.
本实施例中,超疏水抗紫外功能性整理液由氟硅烷整理剂、去离子水、纳米二氧化钛粉末、聚氨酯、紫外线吸收剂、聚丙烯酸搅拌混合制得,搅拌时间6min。In this embodiment, the superhydrophobic anti-UV functional finishing liquid is prepared by stirring and mixing fluorosilane finishing agent, deionized water, nano-titanium dioxide powder, polyurethane, ultraviolet absorber, and polyacrylic acid for 6 minutes.
本实施例中,S5中,根据提取的数据向相应的容器内添加NaOH溶液、超疏水抗紫外功能性整理液,NaOH溶液的质量分数为5%。In this embodiment, in S5, NaOH solution and superhydrophobic anti-UV functional finishing liquid are added to the corresponding container according to the extracted data. The mass fraction of the NaOH solution is 5%.
本实施例中,S7中,将涤纶织物在超疏水抗紫外功能性整理液中充分振荡浸轧,浸轧后将涤纶织物打捞起,进行挤压脱水。In this embodiment, in S7, the polyester fabric is fully oscillated and padded in the superhydrophobic and anti-UV functional finishing liquid. After padding, the polyester fabric is scooped up and squeezed and dehydrated.
本实施例中,S7中,将涤纶织物经过烘箱预烘,焙烘制得拒水抗紫外涤纶面料,焙烘的温度为158℃。In this embodiment, in S7, the polyester fabric is pre-baked in an oven to obtain a water-repellent and UV-resistant polyester fabric. The baking temperature is 158°C.
本实施例中,S5中,根据提取的数据向相应的容器内添加NaOH溶液,通过流量计对NaOH溶液的量进行监测,达到预定量时,停止。In this embodiment, in S5, NaOH solution is added to the corresponding container according to the extracted data, the amount of NaOH solution is monitored through a flow meter, and stops when the predetermined amount is reached.
本实施例中,S5中,根据提取的数据向相应的容器内添加超疏水抗紫外功能性整理液,通过计量传感器对超疏水抗紫外功能性整理液的添加量进行监测,将监测的数据与提取的数据进行比对,一致时,停止添加。In this embodiment, in S5, the superhydrophobic anti-UV functional finishing liquid is added to the corresponding container according to the extracted data, the added amount of the superhydrophobic anti-UV functional finishing liquid is monitored through a metering sensor, and the monitored data is compared with Compare the extracted data and stop adding when they are consistent.
实施例三Embodiment 3
一种低损耗拒水抗紫外涤纶面料制备工艺,包括以下步骤:A low-loss, water-repellent and UV-resistant polyester fabric preparation process includes the following steps:
S1、模拟涤纶面料整个处理工艺,根据涤纶面料的量,确定最佳的NaOH溶液、超疏水抗紫外功能性整理液的量;S1. Simulate the entire processing process of polyester fabric, and determine the optimal amount of NaOH solution and super-hydrophobic and anti-UV functional finishing liquid according to the amount of polyester fabric;
S2、将模拟得到的数据导出,并将数据输入至控制系统中;S2. Export the simulated data and input the data into the control system;
S3、将涤纶织物放入容器中,对涤纶织物进行计量,计量数据反馈至控制系统中;S3. Put the polyester fabric into the container, measure the polyester fabric, and feed the measurement data back to the control system;
S4、控制系统根据接收的计量的数据,提取与该计量数据相对应的数据,即NaOH溶液、超疏水抗紫外功能性整理液的容量数据;S4. Based on the received measurement data, the control system extracts the data corresponding to the measurement data, that is, the capacity data of the NaOH solution and the superhydrophobic anti-UV functional finishing liquid;
S5、根据提取的数据向相应的容器内添加NaOH溶液、超疏水抗紫外功能性整理液;S5. Add NaOH solution and superhydrophobic anti-UV functional finishing solution to the corresponding container according to the extracted data;
S6、将涤纶织物放入NaOH溶液中,进行碱减量处理,将涤纶织物在常压介质阻挡放电等离子体装置中进行表面改性处理;S6. Put the polyester fabric into the NaOH solution, perform alkali reduction treatment, and perform surface modification treatment on the polyester fabric in a normal pressure dielectric barrier discharge plasma device;
S7、将涤纶织物在超疏水抗紫外功能性整理液中充分振荡浸轧,将涤纶织物经过烘箱预烘,焙烘制得拒水抗紫外涤纶面料。S7. Fully oscillate and pad the polyester fabric in the super-hydrophobic and anti-UV functional finishing solution, pre-bake the polyester fabric in an oven, and bake to obtain a water-repellent and anti-UV polyester fabric.
本实施例中,超疏水抗紫外功能性整理液包括以下重量份的原料:氟硅烷整理剂7份、去离子水25份、纳米二氧化钛粉末3份、聚氨酯3份、紫外线吸收剂3份、聚丙烯酸5份。In this embodiment, the superhydrophobic anti-UV functional finishing liquid includes the following raw materials by weight: 7 parts of fluorosilane finishing agent, 25 parts of deionized water, 3 parts of nano-titanium dioxide powder, 3 parts of polyurethane, 3 parts of ultraviolet absorber, polyurethane 5 parts acrylic.
本实施例中,超疏水抗紫外功能性整理液由氟硅烷整理剂、去离子水、纳米二氧化钛粉末、聚氨酯、紫外线吸收剂、聚丙烯酸搅拌混合制得,搅拌时间7min。In this embodiment, the superhydrophobic anti-UV functional finishing liquid is prepared by stirring and mixing fluorosilane finishing agent, deionized water, nano-titanium dioxide powder, polyurethane, ultraviolet absorber, and polyacrylic acid for 7 minutes.
本实施例中,S5中,根据提取的数据向相应的容器内添加NaOH溶液、超疏水抗紫外功能性整理液,NaOH溶液的质量分数为5%。In this embodiment, in S5, NaOH solution and superhydrophobic anti-UV functional finishing liquid are added to the corresponding container according to the extracted data. The mass fraction of the NaOH solution is 5%.
本实施例中,S7中,将涤纶织物在超疏水抗紫外功能性整理液中充分振荡浸轧,浸轧后将涤纶织物打捞起,进行挤压脱水。In this embodiment, in S7, the polyester fabric is fully oscillated and padded in the superhydrophobic and anti-UV functional finishing liquid. After padding, the polyester fabric is scooped up and squeezed and dehydrated.
本实施例中,S7中,将涤纶织物经过烘箱预烘,焙烘制得拒水抗紫外涤纶面料,焙烘的温度为158℃。In this embodiment, in S7, the polyester fabric is pre-baked in an oven to obtain a water-repellent and UV-resistant polyester fabric. The baking temperature is 158°C.
本实施例中,S5中,根据提取的数据向相应的容器内添加NaOH溶液,通过流量计对NaOH溶液的量进行监测,达到预定量时,停止。In this embodiment, in S5, NaOH solution is added to the corresponding container according to the extracted data, the amount of NaOH solution is monitored through a flow meter, and stops when the predetermined amount is reached.
本实施例中,S5中,根据提取的数据向相应的容器内添加超疏水抗紫外功能性整理液,通过计量传感器对超疏水抗紫外功能性整理液的添加量进行监测,将监测的数据与提取的数据进行比对,一致时,停止添加。In this embodiment, in S5, the superhydrophobic anti-UV functional finishing liquid is added to the corresponding container according to the extracted data, the added amount of the superhydrophobic anti-UV functional finishing liquid is monitored through a metering sensor, and the monitored data is compared with Compare the extracted data and stop adding when they are consistent.
实施例四Embodiment 4
一种低损耗拒水抗紫外涤纶面料制备工艺,包括以下步骤:A low-loss, water-repellent and UV-resistant polyester fabric preparation process includes the following steps:
S1、模拟涤纶面料整个处理工艺,根据涤纶面料的量,确定最佳的NaOH溶液、超疏水抗紫外功能性整理液的量;S1. Simulate the entire processing process of polyester fabric, and determine the optimal amount of NaOH solution and super-hydrophobic and anti-UV functional finishing liquid according to the amount of polyester fabric;
S2、将模拟得到的数据导出,并将数据输入至控制系统中;S2. Export the simulated data and input the data into the control system;
S3、将涤纶织物放入容器中,对涤纶织物进行计量,计量数据反馈至控制系统中;S3. Put the polyester fabric into the container, measure the polyester fabric, and feed the measurement data back to the control system;
S4、控制系统根据接收的计量的数据,提取与该计量数据相对应的数据,即NaOH溶液、超疏水抗紫外功能性整理液的容量数据;S4. Based on the received measurement data, the control system extracts the data corresponding to the measurement data, that is, the capacity data of the NaOH solution and the superhydrophobic anti-UV functional finishing liquid;
S5、根据提取的数据向相应的容器内添加NaOH溶液、超疏水抗紫外功能性整理液;S5. Add NaOH solution and superhydrophobic anti-UV functional finishing solution to the corresponding container according to the extracted data;
S6、将涤纶织物放入NaOH溶液中,进行碱减量处理,将涤纶织物在常压介质阻挡放电等离子体装置中进行表面改性处理;S6. Put the polyester fabric into the NaOH solution, perform alkali reduction treatment, and perform surface modification treatment on the polyester fabric in a normal pressure dielectric barrier discharge plasma device;
S7、将涤纶织物在超疏水抗紫外功能性整理液中充分振荡浸轧,将涤纶织物经过烘箱预烘,焙烘制得拒水抗紫外涤纶面料。S7. Fully oscillate and pad the polyester fabric in the super-hydrophobic and anti-UV functional finishing solution, pre-bake the polyester fabric in an oven, and bake to obtain a water-repellent and anti-UV polyester fabric.
本实施例中,超疏水抗紫外功能性整理液包括以下重量份的原料:氟硅烷整理剂9份、去离子水28份、纳米二氧化钛粉末4份、聚氨酯4份、紫外线吸收剂4份、聚丙烯酸6份。In this embodiment, the superhydrophobic anti-UV functional finishing liquid includes the following raw materials in parts by weight: 9 parts of fluorosilane finishing agent, 28 parts of deionized water, 4 parts of nano titanium dioxide powder, 4 parts of polyurethane, 4 parts of ultraviolet absorber, 4 parts of polyurethane 6 parts acrylic.
本实施例中,超疏水抗紫外功能性整理液由氟硅烷整理剂、去离子水、纳米二氧化钛粉末、聚氨酯、紫外线吸收剂、聚丙烯酸搅拌混合制得,搅拌时间9min。In this embodiment, the superhydrophobic anti-UV functional finishing liquid is prepared by stirring and mixing fluorosilane finishing agent, deionized water, nano-titanium dioxide powder, polyurethane, ultraviolet absorber, and polyacrylic acid for 9 minutes.
本实施例中,S5中,根据提取的数据向相应的容器内添加NaOH溶液、超疏水抗紫外功能性整理液,NaOH溶液的质量分数为5%。In this embodiment, in S5, NaOH solution and superhydrophobic anti-UV functional finishing liquid are added to the corresponding container according to the extracted data. The mass fraction of the NaOH solution is 5%.
本实施例中,S7中,将涤纶织物在超疏水抗紫外功能性整理液中充分振荡浸轧,浸轧后将涤纶织物打捞起,进行挤压脱水。In this embodiment, in S7, the polyester fabric is fully oscillated and padded in the superhydrophobic and anti-UV functional finishing liquid. After padding, the polyester fabric is scooped up and squeezed and dehydrated.
本实施例中,S7中,将涤纶织物经过烘箱预烘,焙烘制得拒水抗紫外涤纶面料,焙烘的温度为158℃。In this embodiment, in S7, the polyester fabric is pre-baked in an oven to obtain a water-repellent and UV-resistant polyester fabric. The baking temperature is 158°C.
本实施例中,S5中,根据提取的数据向相应的容器内添加NaOH溶液,通过流量计对NaOH溶液的量进行监测,达到预定量时,停止。In this embodiment, in S5, NaOH solution is added to the corresponding container according to the extracted data, the amount of NaOH solution is monitored through a flow meter, and stops when the predetermined amount is reached.
本实施例中,S5中,根据提取的数据向相应的容器内添加超疏水抗紫外功能性整理液,通过计量传感器对超疏水抗紫外功能性整理液的添加量进行监测,将监测的数据与提取的数据进行比对,一致时,停止添加。In this embodiment, in S5, the superhydrophobic anti-UV functional finishing liquid is added to the corresponding container according to the extracted data, the added amount of the superhydrophobic anti-UV functional finishing liquid is monitored through a metering sensor, and the monitored data is compared with Compare the extracted data and stop adding when they are consistent.
实施例五Embodiment 5
一种低损耗拒水抗紫外涤纶面料制备工艺,包括以下步骤:A low-loss, water-repellent and UV-resistant polyester fabric preparation process includes the following steps:
S1、模拟涤纶面料整个处理工艺,根据涤纶面料的量,确定最佳的NaOH溶液、超疏水抗紫外功能性整理液的量;S1. Simulate the entire processing process of polyester fabric, and determine the optimal amount of NaOH solution and super-hydrophobic and anti-UV functional finishing liquid according to the amount of polyester fabric;
S2、将模拟得到的数据导出,并将数据输入至控制系统中;S2. Export the simulated data and input the data into the control system;
S3、将涤纶织物放入容器中,对涤纶织物进行计量,计量数据反馈至控制系统中;S3. Put the polyester fabric into the container, measure the polyester fabric, and feed the measurement data back to the control system;
S4、控制系统根据接收的计量的数据,提取与该计量数据相对应的数据,即NaOH溶液、超疏水抗紫外功能性整理液的容量数据;S4. Based on the received measurement data, the control system extracts the data corresponding to the measurement data, that is, the capacity data of the NaOH solution and the superhydrophobic anti-UV functional finishing liquid;
S5、根据提取的数据向相应的容器内添加NaOH溶液、超疏水抗紫外功能性整理液;S5. Add NaOH solution and superhydrophobic anti-UV functional finishing solution to the corresponding container according to the extracted data;
S6、将涤纶织物放入NaOH溶液中,进行碱减量处理,将涤纶织物在常压介质阻挡放电等离子体装置中进行表面改性处理;S6. Put the polyester fabric into the NaOH solution, perform alkali reduction treatment, and perform surface modification treatment on the polyester fabric in a normal pressure dielectric barrier discharge plasma device;
S7、将涤纶织物在超疏水抗紫外功能性整理液中充分振荡浸轧,将涤纶织物经过烘箱预烘,焙烘制得拒水抗紫外涤纶面料。S7. Fully oscillate and pad the polyester fabric in the super-hydrophobic and anti-UV functional finishing solution, pre-bake the polyester fabric in an oven, and bake to obtain a water-repellent and anti-UV polyester fabric.
本实施例中,超疏水抗紫外功能性整理液包括以下重量份的原料:氟硅烷整理剂10份、去离子水30份、纳米二氧化钛粉末5份、聚氨酯5份、紫外线吸收剂5份、聚丙烯酸7份。In this embodiment, the superhydrophobic anti-UV functional finishing liquid includes the following raw materials in parts by weight: 10 parts of fluorosilane finishing agent, 30 parts of deionized water, 5 parts of nano-titanium dioxide powder, 5 parts of polyurethane, 5 parts of ultraviolet absorber, polyurethane 7 parts acrylic.
本实施例中,超疏水抗紫外功能性整理液由氟硅烷整理剂、去离子水、纳米二氧化钛粉末、聚氨酯、紫外线吸收剂、聚丙烯酸搅拌混合制得,搅拌时间10min。In this embodiment, the superhydrophobic anti-UV functional finishing liquid is prepared by stirring and mixing fluorosilane finishing agent, deionized water, nano-titanium dioxide powder, polyurethane, ultraviolet absorber, and polyacrylic acid for 10 minutes.
本实施例中,S5中,根据提取的数据向相应的容器内添加NaOH溶液、超疏水抗紫外功能性整理液,NaOH溶液的质量分数为5%。In this embodiment, in S5, NaOH solution and superhydrophobic anti-UV functional finishing liquid are added to the corresponding container according to the extracted data. The mass fraction of the NaOH solution is 5%.
本实施例中,S7中,将涤纶织物在超疏水抗紫外功能性整理液中充分振荡浸轧,浸轧后将涤纶织物打捞起,进行挤压脱水。In this embodiment, in S7, the polyester fabric is fully oscillated and padded in the superhydrophobic and anti-UV functional finishing liquid. After padding, the polyester fabric is scooped up and squeezed and dehydrated.
本实施例中,S7中,将涤纶织物经过烘箱预烘,焙烘制得拒水抗紫外涤纶面料,焙烘的温度为158℃。In this embodiment, in S7, the polyester fabric is pre-baked in an oven to obtain a water-repellent and UV-resistant polyester fabric. The baking temperature is 158°C.
本实施例中,S5中,根据提取的数据向相应的容器内添加NaOH溶液,通过流量计对NaOH溶液的量进行监测,达到预定量时,停止。In this embodiment, in S5, NaOH solution is added to the corresponding container according to the extracted data, the amount of NaOH solution is monitored through a flow meter, and stops when the predetermined amount is reached.
本实施例中,S5中,根据提取的数据向相应的容器内添加超疏水抗紫外功能性整理液,通过计量传感器对超疏水抗紫外功能性整理液的添加量进行监测,将监测的数据与提取的数据进行比对,一致时,停止添加。In this embodiment, in S5, the superhydrophobic anti-UV functional finishing liquid is added to the corresponding container according to the extracted data, the added amount of the superhydrophobic anti-UV functional finishing liquid is monitored through a metering sensor, and the monitored data is compared with Compare the extracted data and stop adding when they are consistent.
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above are only preferred specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any person familiar with the technical field can, within the technical scope disclosed in the present invention, implement the technical solutions of the present invention. Equivalent substitutions or changes of the inventive concept thereof shall be included in the protection scope of the present invention.
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