CN117164075A - Evaluation method of oilfield produced water treatment system - Google Patents
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Abstract
本发明涉及油田采出水处理技术中一种油田采出水处理系统的评价方法,通过现场定期抽取采出水处理系统各单元的水样,进行透光率和电位值的检测,设计评价模型和评价方法,实现对采出水处理系统各处理单元和处理系统整体处理效率和稳定性的评价,解决采出水处理过程中,脱稳处理等化学药剂,难以快捷量化现场评价的难题。The invention relates to an evaluation method of an oilfield produced water treatment system in oilfield produced water treatment technology. Water samples from each unit of the produced water treatment system are regularly extracted on site, the transmittance and potential values are detected, and an evaluation model and evaluation method are designed. , to achieve the evaluation of the overall treatment efficiency and stability of each treatment unit and the treatment system of the produced water treatment system, and to solve the problem of difficult to quickly quantify on-site evaluation of chemical agents such as destabilization treatment during the produced water treatment process.
Description
技术领域Technical field
本发明涉及油田采出水处理过程中一种适合于在采出水处理现场对各处理单元进行快速取样检测评价的油田采出水处理系统的评价方法。The present invention relates to an evaluation method of an oilfield produced water treatment system suitable for rapid sampling, detection and evaluation of each treatment unit at the produced water treatment site during the oilfield produced water treatment process.
背景技术Background technique
油田投入开发后,随着开采时间的增加,油层本身能量将不断地被消耗,开采的油层压力持续下降,油井产量大幅下降,造成剩余油无法开采出来。为了弥补原油采出后所造成的地下亏空,保持或提高油层压力,并获得较高的采收率,必须对地下储层采取增加地层压力方式的开发。油田注水目前仍然是油田开发过程中,向地层补充能量、提高油田采收率的最重要手段之一。注水的对象是由不同渗透率的致密岩石组成的油层,因此要求注水水质达到一定的指标要求,注入水水质的好坏是决定油田注水开发效果好坏的重要因素,同时也决定着油田整体开发寿命的长短。After an oil field is put into development, as the exploitation time increases, the energy of the oil layer itself will continue to be consumed, the pressure of the exploited oil layer will continue to decrease, and the output of the oil well will drop significantly, resulting in the remaining oil being unable to be extracted. In order to make up for the underground deficit caused by the extraction of crude oil, maintain or increase reservoir pressure, and obtain higher recovery rates, underground reservoirs must be developed by increasing formation pressure. Oilfield water injection is still one of the most important means to replenish energy to the formation and improve oil field recovery during the oilfield development process. The object of water injection is an oil layer composed of dense rocks with different permeabilities. Therefore, the quality of water injection is required to meet certain index requirements. The quality of injected water is an important factor that determines the effectiveness of oil field water injection development. It also determines the overall development of the oil field. The length of life.
水质好坏的评价标准,通常由相应开发层系的储层类别与渗透率物性决定,行业上常常采用相应的行业技术标准中的测试方法来测试分析;用行业标准中的推荐指标来评价水质,比如适用于碎屑岩油藏的《碎屑岩油藏注水水质指标及分析方法》SY/T5329-2012,该标准水质主要控制指标包括悬浮固体、颗粒直径中值、含油量、SRB、TGB、IB等7个检测项目,辅助性控制指标包括溶解氧、硫化氢、侵蚀性二氧化碳、铁、pH值等5个检测项目。注水水质的基本要求一般是水质稳定与油层水相混合不产生明显沉淀,同时水中不得携带大量的悬浮物,防止出现对地层的堵塞,造成水井注不进水或注水井的注水压力持续上升的恶果。从油田采出水处理处理的核心要求看,水质12项指标中,最重要、最核心的指标为悬浮物固体含量,其变化因素与其余11项控制指标均高度关联,同时在上游行业采出水处理的生产管理中,达标率最低、控制难度最大的单项指标也为悬浮物固体含量,但在实际生产中,尚缺乏适于现场使用与悬浮物固体含量对应的针对性评价装置与可重复性较高的量化评价分析方法。The evaluation standards for water quality are usually determined by the reservoir category and permeability physical properties of the corresponding developed strata. The industry often uses the testing methods in the corresponding industry technical standards for testing and analysis; the recommended indicators in the industry standards are used to evaluate water quality. , such as "Clastic Rock Reservoir Water Injection Water Quality Indicators and Analysis Methods" SY/T5329-2012, which is applicable to clastic rock reservoirs. The main control indicators of water quality in this standard include suspended solids, median particle diameter, oil content, SRB, TGB , IB and other 7 testing items, and the auxiliary control indicators include 5 testing items such as dissolved oxygen, hydrogen sulfide, corrosive carbon dioxide, iron, and pH value. The basic requirements for water injection water quality are generally that the water quality is stable and does not cause obvious precipitation when mixed with the oil layer water. At the same time, the water must not carry a large amount of suspended solids to prevent clogging of the formation, causing the water well to fail to inject water or the water injection pressure of the water injection well to continue to rise. Bad consequences. From the perspective of the core requirements for oilfield produced water treatment, among the 12 indicators of water quality, the most important and core indicator is suspended solids content, and its changing factors are highly correlated with the other 11 control indicators. At the same time, produced water treatment in the upstream industry In production management, the single indicator with the lowest compliance rate and the most difficult control is also the suspended solids content. However, in actual production, there is still a lack of targeted evaluation devices suitable for on-site use and corresponding to the suspended solids content and with relatively high repeatability. High quantitative evaluation and analysis methods.
现有技术中,油田采出水处理过程中的水质评价与管理,目前主要依托于以下两项工作。In the existing technology, water quality evaluation and management in the oilfield produced water treatment process currently mainly rely on the following two tasks.
一是采出水处理系统的水质监测分析与管理。即通过部分数据现场检测、部分数据现场取样后的室内检测,得到12个项目的水质检测数据,并基于此,对地面采出水处理系统各单元的运行状况,做出客观的评估。具体来说,目前油田行业普遍采用的方式为,依托油田内部的专业检测单位,开展每季度一次的水质监测,来评估采出水处理各单元与整体系统的运行状况,一般在现场取样测试后的1-2月内,根据检测数据,对本季度水质监测各站点的实际运行情况,进行整体系统运行状况评估与水质达标率分析,编制水质监测公报,并提出措施建议,经上级部门审核后下,水质监测公报在水质监测后1-2月后,下发至采油厂管理部门、采油厂技术管理部门,由后者根据公报的水质情况和措施建议,对采出水处理系统做出生产参数调整或问题整改。这一监测评估和管理方式,存在以下三个问题,①测试周期过长,测试数据难以快速应用,现场问题难以快速反馈并整改,水质监测包括12项指标,一个站点的各监测点位,从开始检测到拿到测试结果,一般需耗时7-15天(SRB培养周期一般为7-15天),同一站点再次测试一般间隔90天;②测试成本较高,部分测试项目周期长、费用高,比如三项细菌监测中二次稀释法或三次稀释法,需要大量消耗测试瓶,成本费用逐年上升,且测试周期均需要7天;③按照SY/T5329对标采样测试过程中,会产生大量的含油危险废弃物及固体废弃物,即影响环境安全,又增加企业生产成本。The first is water quality monitoring, analysis and management of the produced water treatment system. That is, through on-site testing of some data and indoor testing after on-site sampling of some data, water quality testing data for 12 items were obtained. Based on this, an objective assessment was made of the operating status of each unit of the surface produced water treatment system. Specifically, the current method commonly used in the oilfield industry is to rely on professional testing units within the oilfield to carry out quarterly water quality monitoring to evaluate the operation status of each unit and the overall system of produced water treatment. Generally, after on-site sampling and testing, Within 1-2 months, based on the testing data, conduct an overall system operation status assessment and water quality compliance rate analysis on the actual operation of each water quality monitoring station this quarter, compile a water quality monitoring bulletin, and propose measures, which will be issued after review by the superior department. The water quality monitoring bulletin will be sent to the oil production plant management department and the oil production plant technical management department 1-2 months after the water quality monitoring. The latter will make production parameter adjustments or adjustments to the produced water treatment system based on the water quality conditions and measure suggestions in the bulletin. Problem rectification. This monitoring, evaluation and management method has the following three problems. ① The test cycle is too long, the test data is difficult to apply quickly, and on-site problems are difficult to quickly feedback and rectify. Water quality monitoring includes 12 indicators, and each monitoring point at a site is from It usually takes 7-15 days to get the test results from the beginning (the SRB culture cycle is generally 7-15 days), and the interval between repeated tests at the same site is generally 90 days; ② The cost of testing is relatively high, and some test projects have long cycles and high costs High. For example, the secondary dilution method or the triple dilution method in the three bacterial monitoring methods requires a large amount of test bottles, the cost increases year by year, and the test cycle takes 7 days; ③ During the benchmark sampling and testing process in accordance with SY/T5329, there will be A large amount of oily hazardous waste and solid waste not only affects environmental safety, but also increases enterprise production costs.
二是日常的采出水处理药剂的投加管理。由于油田采出水处理过程中普遍存在的腐蚀、结垢等问题及处理过程中降低或有效控制12项水质指标的目的,需要在油田采出水处理过程中,不同位置投加及动态调整不同类别的化学药剂,因此日常采出水处理药剂的保质保量的有效投加是现场采出水处理工作的另一项重要的工作内容。由于油田生产过程中采出水层系变化或不同采出水的混合变化的现状,使得油田采出水处理化学药剂需要周期性评估,并监控药剂处理采出水效果的好坏,这与采出水处理水质达标率的高低高度相关。目前,采出水处理用化学药剂的评价,我们常常利用模拟装置现场采集水样,室内评价的方式,进行周期性评估。The second is the daily management of the dosage of produced water treatment chemicals. Due to the common problems such as corrosion and scaling in the oilfield produced water treatment process and the purpose of reducing or effectively controlling 12 water quality indicators during the treatment process, it is necessary to add and dynamically adjust different types of water at different locations during the oilfield produced water treatment process. Chemical agents, so the effective addition of daily produced water treatment agents to ensure quality and quantity is another important part of on-site produced water treatment work. Due to changes in produced water formations or changes in the mixing of different produced waters during oilfield production, oilfield produced water treatment chemicals need to be periodically evaluated and the effectiveness of chemicals in treating produced water needs to be monitored. This is in line with the quality standards of produced water treatment. The level of the rate is highly correlated. At present, for the evaluation of chemicals used in produced water treatment, we often use simulation devices to collect water samples on site and evaluate them indoors to conduct periodic evaluations.
油田采出水处理系统,一般有以下特点,一是处理站点多面广较为分散,站点之间常常相距百多公里,高昂的采出水运输成本与实际注水增压的现实需求,使得油田行业一般采用采出液就近处理就地回注的工艺方式;二是采出水处理量差异较大,每天的采出水处理量从数十方到数万方(站点进水量波动超过30%);三是采出水处理站点进液水量水质变化大(单项测试参数变化超过50%)。总体看,对于油田采出水处理系统运行状况,整体及单元的动态评价领域,目前仍然缺乏简单、有效的、低成本的现场快速评价装置与方法。Oilfield produced water treatment systems generally have the following characteristics. First, the treatment sites are widely spread and scattered. The sites are often more than 100 kilometers apart. The high cost of producing water transportation and the actual demand for actual water injection and pressurization make the oil field industry generally use production water treatment systems. The process method of treating the effluent nearby and reinjecting it on site; secondly, the produced water treatment volume varies greatly, and the daily produced water treatment volume ranges from dozens to tens of thousands of cubic meters (site water inlet volume fluctuates by more than 30%); thirdly, the produced water treatment volume varies by more than 30%. The amount and quality of the incoming liquid water at the treatment site changes greatly (a single test parameter changes by more than 50%). Overall, there is still a lack of simple, effective, low-cost on-site rapid evaluation devices and methods for the operating status of the oilfield produced water treatment system and the overall and unit dynamic evaluation.
通过文献检索及专利查询,对于油田采出水处理过程中的水质评价与管理中遇到的,采出水处理系统与单元运行状况、采出水处理系统中,沉降单元用的化学药剂的效果,缺乏有效评估方法手段的问题,行业内外的主要的解决方式,主要有以下几个方面:Through literature search and patent inquiry, there is a lack of effective water quality evaluation and management encountered in the oilfield produced water treatment process, the operating status of the produced water treatment system and unit, and the effect of chemicals used in the settlement unit in the produced water treatment system. The main solutions to the problem of assessment methods and means, both inside and outside the industry, mainly include the following aspects:
对于基于水质评价基础上的现场生产管理技术领域,国内外油田采出水大多数站点的运行模式,仍然主要是依靠周期性的按照行业标准开展的水质检测评价,来实现油田采出水处理系统的生产维护管理;存在测试及反馈周期过长、测试成本过高、现场调整响应滞后等问题,缺乏简便、快速、低成本的评价方法。查询相关资料,对于与油田采出水相类似的包括石化、炼化、化工等废水的处理技术领域中,采出水水质评价分析的方法,有采用在线采出水监测评价警报的专利技术,尤其是采用在线浊度测试方式,如专利号ZL2018206300840的污水在线浊度检测系统,利用光电系统建立光电平衡,在预处理系统出水端的进水口,之后的管道混合器出口的输出管道上安装,采集浊度变化数据,实现超标预警分流的效果。检测系统的采集水样位置在预处理后端位置,无法实现采出水处理系统全流程,尤其是采出水处理前端来水端的采出水水质测试与评价分析;同时由于油田采出水处理系统进水水量、水质的极不稳定导致在线测试系统的传感器易受到污染,测试常常无法稳定运行,整体工作程序复杂,维护困难。专利号为ZL2017800838595的专利,公开一种抚浊度计装置、污泥浓缩装置和用浊度计装置确定液体样本的浊度的方法利用真空泵填充浊度计测试腔体容器同时生成低压实现液体样本脱气。专利实现自动进液、排气、排液,但装置复杂,主要用于活性污泥系统中的污泥浊度测试。但此系统只适用于污水处理系统中的活性污泥处理工艺方式,目前油田采出水处理系统中大多数采用常规絮凝沉降过滤的物化工艺方式,其余采用的生物采出水处理技术中90%以上采用接触氧化方式处理。本专利利用真空泵填充浊度计测试腔体容器同时形成低压实现液体样本脱气。但装置复杂,主要用于活性污泥系统中的污泥浊度测试,不适于油田采出水系统使用,费用高昂,维护困难。公开号CN114690700 A的专利中,一种基于PLC的智能污水处理决策优化方法及系统:采集污水质量评价指标数据,并对评价指标数据进行预处理,构建混合污水处理决策优化模型,将预处理后的污水质量评价指标数据输入到混合污水处理决策优化模型中,得到混合污水处理决策的PLC参数配置,将最终的PLC参数配置反馈到PLC控制台,PLC控制台依据PLC参数配置进行采出水处理参数的修改,最终实现控制污水处理系统进行采出水优化处理。需要在沿程各节点位置大量安装传感器,通过PLV系统决策、参数配置,实现污水优化处理;此技术相关水质传感器的抗污染性、可再生性及在油田废水适应性,仍然是此类技术难以逾越的技术难题。公开号CN109853704 A的专利中:一种城市污水系统问题诊断方法以污水提升泵站为节点,诊断污水处理水量、水质、达标率等资料,结合采出水处理水量与进出水的水质数据指标进行诊断,为市政排水系统管理提供一种有效的技术支持与数据支撑。诊断与评估取决于现场大量的采出水处理系统水量、水质传感器测试单元的基本数据,此诊断方法设计参数均为常规外排水处理技术领域相关指标,诊断的计算方法过于繁琐,适于常规市政采出水,难以适应油田采出水处理系统,点多面广的特点下所需要的的简单快速的解决技术路线,也无法解决油田采出水的污油冲击污染造成的传感器无法正常使用及测试错误的问题。专利5:中国发明专利一种综合性水质评价方法(申请公布号为CN108470234A),采用了一种将多种污染因子整合计算的方式来评价水质,通过不同污染因子所占成分比例分配权重来计算其整体污染程度。与许多同类专利相似,该申请中主要是对于某一地区外排水的水质进行综合性评价,而不是针对油田采出水处理系统考察对象、控制标准差异巨大,且其提出的水质评价方法,适于整体评估,对采出水处理系统单元运行状况及处理效果的影响因素没有直观数据,无量化标准,无法实现油田采出水处理系统的直接生产管理与水质持续提升。In the field of on-site production management technology based on water quality evaluation, the operation mode of most oilfield produced water stations at home and abroad still mainly relies on periodic water quality testing and evaluation carried out in accordance with industry standards to realize the production of oilfield produced water treatment systems. Maintenance management; there are problems such as too long test and feedback cycles, too high test costs, lagging on-site adjustment responses, and the lack of simple, fast, and low-cost evaluation methods. After searching for relevant information, we found that in the technical field of wastewater treatment including petrochemical, refining, chemical and other wastewater similar to oilfield produced water, there are patented technologies for online produced water monitoring and evaluation alarms, especially the use of produced water quality evaluation and analysis methods. Online turbidity testing methods, such as the sewage online turbidity detection system with patent number ZL2018206300840, use photoelectric systems to establish photoelectric balance, and install them on the water inlet of the pretreatment system and the output pipe of the subsequent pipeline mixer outlet to collect turbidity changes Data to achieve the effect of early warning and diversion of exceeded standards. The water sample collection position of the detection system is at the back end of pretreatment, and it is impossible to realize the entire process of the produced water treatment system, especially the produced water quality testing and evaluation analysis at the front end of the produced water treatment; at the same time, due to the amount of water entering the oilfield produced water treatment system , The extremely unstable water quality makes the sensors of the online test system susceptible to contamination, and the test often cannot run stably. The overall work procedure is complex and maintenance is difficult. The patent number is ZL2017800838595, which discloses a turbidimeter device, a sludge concentration device and a method for determining the turbidity of a liquid sample using a turbidimeter device. A vacuum pump is used to fill the turbidimeter test chamber container while generating low pressure to realize the liquid sample. Degas. The patent realizes automatic liquid inlet, exhaust, and liquid discharge, but the device is complex and is mainly used for sludge turbidity testing in activated sludge systems. However, this system is only suitable for activated sludge treatment processes in sewage treatment systems. Currently, most oilfield produced water treatment systems use conventional flocculation, sedimentation and filtration physical and chemical processes, and more than 90% of the remaining biological produced water treatment technologies use Contact oxidation treatment. This patent uses a vacuum pump to fill the turbidimeter test chamber container while creating a low pressure to degas the liquid sample. However, the device is complex and is mainly used for sludge turbidity testing in activated sludge systems. It is not suitable for use in oilfield produced water systems. It is expensive and difficult to maintain. In the patent with publication number CN114690700 A, an intelligent sewage treatment decision-making optimization method and system based on PLC: collects sewage quality evaluation index data, preprocesses the evaluation index data, builds a mixed sewage treatment decision-making optimization model, and combines the preprocessed The sewage quality evaluation index data is input into the mixed sewage treatment decision optimization model to obtain the PLC parameter configuration of the mixed sewage treatment decision. The final PLC parameter configuration is fed back to the PLC console. The PLC console determines the produced water treatment parameters based on the PLC parameter configuration. Modifications were made to ultimately control the sewage treatment system for optimized treatment of produced water. It is necessary to install a large number of sensors at various nodes along the route, and optimize wastewater treatment through PLV system decision-making and parameter configuration. The anti-pollution, reproducibility and adaptability of water quality sensors related to this technology are still difficult to achieve in oilfield wastewater. Overcome technical difficulties. In the patent with publication number CN109853704 A: a method for diagnosing urban sewage system problems uses the sewage lifting pump station as a node to diagnose sewage treatment water volume, water quality, compliance rate and other data, and combines the produced water treatment water volume and the water quality data indicators of the inlet and outlet water for diagnosis. , providing an effective technical support and data support for municipal drainage system management. Diagnosis and evaluation depend on a large amount of basic data from on-site produced water treatment system water volume and water quality sensor test units. The design parameters of this diagnostic method are all relevant indicators in the field of conventional external drainage treatment technology. The diagnostic calculation method is too cumbersome and is not suitable for conventional municipal water treatment. It is difficult to adapt to the oilfield produced water treatment system. The simple and fast solution technology route required under the multi-faceted characteristics of the oilfield produced water cannot solve the problem of sensor failure and test errors caused by the impact pollution of oil field produced water. Patent 5: Chinese invention patent for a comprehensive water quality evaluation method (application publication number is CN108470234A), which uses a method that integrates multiple pollution factors to evaluate water quality, and calculates by assigning weights to the proportions of different pollution factors. its overall pollution level. Similar to many similar patents, this application mainly conducts a comprehensive evaluation of the water quality of external drainage in a certain area, rather than focusing on oilfield produced water treatment systems. The inspection objects and control standards are hugely different, and the water quality evaluation method proposed is suitable for According to the overall assessment, there is no intuitive data and no quantitative standards on the influencing factors of the unit operation status and treatment effect of the produced water treatment system. It is impossible to achieve direct production management and continuous improvement of water quality of the oilfield produced water treatment system.
对于基于现场应用的药剂效果评价技术领域,油田采出水大多数站点的药剂处理效果评价方法,仍然是在室内利用相关模拟装置的方式加以评价,只在模拟装置内部的部件、组成上有新的创新,如专利号为ZL202122957359专利:一种海上油田采出水处理系统药剂动态评价模拟装置,通过构建包含加药系统、调制罐、撇油器、气浮选器、斜板除油器、过滤装置等主要部件在内的小排量室内采出水处理系统试验装置,采集现场水以室内装置模拟的方式,实现海上油田采出水处理系统的药剂动态评价,实现了模拟现场温度、流量,动态模拟药剂的处理效果。但仍然采用采集现场采出水样品,在室内利用由各处理单元部件组成的室内小型模拟装置,模拟评价现场的药剂处理效果,需要将大量现场水样运输至实验室,试验周期长、试验费用高,同时无法实现现场药剂投加后基于现场工艺条件下的实际效果评价。For the technical field of chemical effect evaluation based on field application, the chemical treatment effect evaluation method at most sites of oilfield produced water is still evaluated indoors by using relevant simulation devices. There are only new components and compositions inside the simulation device. Innovation, such as patent number ZL202122957359: a dynamic evaluation simulation device for chemicals in offshore oilfield produced water treatment systems, which consists of a chemical dosing system, a preparation tank, an oil skimmer, an air flotation device, a sloping plate oil remover, and a filtering device The small-displacement indoor produced water treatment system test device, including other main components, collects on-site water and simulates the indoor device to realize the dynamic evaluation of chemicals in the offshore oilfield produced water treatment system, and realizes the simulation of on-site temperature and flow, and the dynamic simulation of chemicals. processing effect. However, we still collect on-site water samples and use a small indoor simulation device composed of each processing unit component to simulate and evaluate the on-site chemical treatment effect. This requires transporting a large number of on-site water samples to the laboratory, which results in a long test cycle and high test costs. , and at the same time, it is impossible to achieve actual effect evaluation based on on-site process conditions after on-site chemical addition.
综述所述,目前油田采出水处理系统现场快速评价手段缺乏,实际生产领域尤其是采出水处理系统最重要的进水位置,未见相应检测评估技术在油田采出水处理现场持续、稳定的应用,同时由于油田生产系统安全防爆的实际需求,采购与维护费用过高,客观上也限制了接触式传感器类采出水测试与决策系统,在油田采出水处理系统中的使用;采出水处理用化学剂的使用,仍缺乏简单高效便捷的现场评估技术方法。As stated in the review, there is currently a lack of on-site rapid evaluation methods for oilfield produced water treatment systems. In the actual production field, especially the most important water inlet position of the produced water treatment system, there is no continuous and stable application of corresponding detection and evaluation technology in oilfield produced water treatment sites. At the same time, due to the actual demand for safe and explosion-proof oilfield production systems, procurement and maintenance costs are too high, which objectively limits the use of contact sensor-type produced water testing and decision-making systems in oilfield produced water treatment systems; chemical agents for produced water treatment However, there is still a lack of simple, efficient and convenient on-site assessment technology methods.
发明内容Contents of the invention
本发明针对现有技术中油田采出水处理系统的评价参数多,现场评价方面缺少快速、即时、有效的评价手段的问题,提供一种油田采出水处理系统的评价方法主要解决以下几个方面的技术问题,一是基于对油田采出水水质主要控制指标的控制、多参数的关联性分析、油田采出水处理系统涉及的技术原理等角度,提出一种适于油田采出水处理现场水质便捷检测、快速评估的重要参数;二是适用于现场取样快速检测,实际测试数据,基于不同处理工艺下的数据归类分析,建立评估方法,对油田采出水处理系统的整体及各单元运行状况,提出具有可操作性的、有利于指导现场生产的评估方法;三是利用评估方法,解决采出水处理过程中,常常遇到脱稳处理等化学药剂,难以快捷量化现场评价的难题。The present invention is aimed at the problem that there are many evaluation parameters for oilfield produced water treatment systems in the prior art and there is a lack of fast, instant and effective evaluation means for on-site evaluation. It provides an evaluation method for oilfield produced water treatment systems that mainly solves the following aspects: Technical issues: First, based on the control of the main control indicators of oilfield produced water quality, multi-parameter correlation analysis, and the technical principles involved in the oilfield produced water treatment system, a method suitable for convenient on-site water quality detection of oilfield produced water treatment is proposed. An important parameter for rapid evaluation; second, it is suitable for rapid detection of on-site sampling. Based on actual test data, based on data classification and analysis under different treatment processes, an evaluation method is established to propose features for the overall and operating conditions of each unit of the oilfield produced water treatment system. An evaluation method that is operable and conducive to guiding on-site production; the third is to use evaluation methods to solve the problem that in the process of produced water treatment, chemical agents such as destabilization treatment are often encountered and it is difficult to quickly quantify on-site evaluation.
本发明的目的是这样实现的,一种油田采出水处理系统的评价方法,其特征在于,通过如下步骤定期提取水样检测评价:The object of the present invention is achieved in this way, an evaluation method of oilfield produced water treatment system, which is characterized in that water samples are regularly extracted for detection and evaluation through the following steps:
第1步,定期从油田采出水处理系统的进水口、每个单元的出水口处分别放水取样,封装在不同的玻璃取样桶内,并按单元标记取样;Step 1: Regularly release water samples from the water inlet of the oilfield produced water treatment system and the water outlet of each unit, seal them in different glass sampling barrels, and take samples according to unit marks;
第2步检测各水样的初始透光率T初1、T初2…T初i水,各水样静置30-60分钟后的透光率T末1、、T末2…T末i,检测各水样的电位值E0、E1…E2第3步,根据第2步的检测的透光率和电位值计算采出水处理系统各单元的处理效率Xi和整体的处理效率ηStep 2: Detect the initial light transmittance of each water sample TInitial 1 , TInitial 2... TInitial i water, and the light transmittance of each water sample after standing for 30-60 minutes TEnd1, TEnd2... TEnd i , detect the potential value E 0 , E 1... E 2 of each water sample. Step 3: Calculate the processing efficiency X i of each unit of the produced water treatment system and the overall treatment based on the light transmittance and potential value detected in step 2. Efficiency η
其中,单元处理效率为Xi,Xi=单元净化率Di+单元稳定率Ki+单元辅助净化率Fi Among them, the unit processing efficiency is Xi , Xi = unit purification rate D i + unit stability rate K i + unit auxiliary purification rate F i
Di=(T初i-T初i-1)*100/T T初i-1 式(1)D i =( TInitial i -TInitial i-1 )*100/TTInitial i-1 Formula (1)
Ki==(T末i-T初i)*100/T初i 式(2)K i ==(T the end i -T the beginning i )*100/T the beginning i Equation (2)
Fi=(Ei-1-Ei)*100/Ei-1/50 式(3)F i =(E i-1 -E i )*100/E i-1 /50 Formula (3)
其中,式(4)中50为归一调节常数,其数据根据投加脱稳类等取得明显絮凝效果药剂的水样电位与原始水样电位的差值;Qi为各单元对整体系统处理效率的贡献权重,油田目前的采出水处理流程分类,按沉降单元、过滤单元和注水单元分别取值为30%、60%、10%;Among them, 50 in formula (4) is a normalized adjustment constant, and its data is based on the difference between the water sample potential and the original water sample potential of adding destabilizing agents to achieve obvious flocculation effect; Q i is the overall system processing of each unit The contribution weight of efficiency, according to the current classification of produced water treatment processes in oil fields, is 30%, 60%, and 10% according to the settlement unit, filtration unit, and water injection unit;
第4步,计算脱稳药剂在现有沉降单元处理系统的处理效率Yi,Step 4: Calculate the processing efficiency Y i of the destabilizing agent in the existing settling unit treatment system,
Yi=(Ei-1- Ei)*100/ Ei-1 式(5);Y i =(E i-1 - E i )*100/ E i-1 Formula (5);
第5步,根据第3步η值,评价油田采出水处理系统的整体运行效果并制定处理措施;Step 5: Based on the eta value in step 3, evaluate the overall operating effect of the oilfield produced water treatment system and formulate treatment measures;
第6步,根据第4步中,沉降单元的Yi值,制定加药措施。Step 6: Based on the Y i value of the settlement unit in Step 4, formulate dosing measures.
本发明的油田采出水处理系统的评价方法,引入透光率、电位两个检测项目作为关键控制评价指标,形成了一种适于现场的快速检测的油田采出水处理系统的沿程各单元运行状况的评价方法,可实现水样中与悬浮物固体含量高度相关的透光率数据,与硫化物、二氧化碳含量、脱稳等药剂相关的电位数据等关键参数检测,通过数据的处理,计算各单元的处理效率和整体系统的效果分别对各功能单元和整体系统进行全面的快速评价,并根据评价结构快速作业决策,以确保处理系统稳定运行,水质持续平稳提高。The evaluation method of the oilfield produced water treatment system of the present invention introduces two detection items of transmittance and potential as key control evaluation indicators, forming a method suitable for rapid on-site detection of the operation of each unit along the oilfield produced water treatment system. The status evaluation method can realize the detection of key parameters such as light transmittance data that is highly related to the suspended solids content in water samples, and potential data related to sulfide, carbon dioxide content, destabilization and other chemicals. Through data processing, various calculations can be made. The processing efficiency of the unit and the effect of the overall system will be comprehensively and quickly evaluated for each functional unit and the overall system respectively, and rapid operation decisions will be made based on the evaluation structure to ensure stable operation of the treatment system and continuous and steady improvement of water quality.
进一步地,所述油田采出水处理系统包括依次连接的采出水进水、沉降单元、过滤单元和注水单元,每个单元的出口处分别设有取样口。Further, the oilfield produced water treatment system includes a produced water inlet, a settling unit, a filtering unit and a water injection unit connected in sequence, and a sampling port is provided at the outlet of each unit.
进一步地,第1步中,定期取样的周期为48小时。Further, in step 1, the periodic sampling period is 48 hours.
进一步地,同一功能单元包括依次串连多级单元时,每级单元的出水口均分别取样。Furthermore, when the same functional unit includes multiple levels of units connected in series, the water outlets of each level of units are sampled separately.
进一步地,第4步中,单元每级权重为此类单元权重除以单元级数。Further, in step 4, the weight of each unit level is the weight of such unit divided by the number of unit levels.
进一步地,第5步中,采出水处理系统的整体运行效果评价标准为:根据经验值设定以下单元及系统效率变化的干预阈值,出现测试单元或系统运行效率低于干预阈值时,采用干预措施。Furthermore, in step 5, the overall operating effect evaluation standard of the produced water treatment system is: set the intervention thresholds for the following unit and system efficiency changes based on empirical values. When the operating efficiency of the test unit or system is lower than the intervention threshold, intervention is adopted. measure.
进一步地,第5步中,干预措施为,缩短定期取水样检测的周期为原周期的一半,当连续两次测试出现如下情况时Further, in step 5, the intervention measure is to shorten the period of regular water sample testing to half of the original period. When the following conditions occur in two consecutive tests
η≥5,表明整体系统运行良好,单元运行良好;η≥5 indicates that the overall system is running well and the unit is running well;
Xi≥5,表明单元系统运行良好,正常定期取样;X i ≥5, indicating that the unit system is running well and sampling is normal and regular;
当-10<Xi<5,加密取样,Xi结果连续位于此区间,则需对所在单元采取措施;When -10<X i <5, encrypted sampling, and the result of
当Xi指数<-10,直接针对所在单元采取措施。When the X i index is <-10, measures are taken directly against the unit where it is located.
进一步地,第6步中,根据Yi值判定沉降单元当前现场加药效果的评价标准为:Yi≤10,需开展药剂评价筛选更换,再次判断现有药剂与水体是否匹配;Yi≥30时药剂与现场的工艺条件匹配,当10<Yi<30时,增加沉降药剂用量5%~10%。Further, in step 6, the evaluation standard for determining the current on-site dosing effect of the settlement unit based on the Y i value is: Y i ≤ 10, it is necessary to carry out drug evaluation, screening and replacement, and again determine whether the existing drugs match the water body; Y i ≥ At 30 hours, the agent matches the on-site process conditions. When 10 < Y i < 30, increase the dosage of settlement agent by 5% to 10%.
进一步地,第2步中,测试前将各水样分别封装在不同的玻璃测试管内,并于玻璃测试管内的水样分别通入氮气或懒性气体以排除管内空气。Furthermore, in the second step, each water sample is separately packaged in different glass test tubes before testing, and nitrogen or inert gas is introduced into the water samples in the glass test tubes to eliminate air in the tubes.
本发明的上述油田采出水处理系统的评价方法,基于对悬浮物固体含量的关联分析,在油田采出水处理效率评价时,引入透光率、电位值两项参数,换算为对各处理单元和整体系统效率的计算,实现油田采出水处理用脱稳等关联类别药剂的现场快捷评价,实现采出水处理系统单元及整体系统运行状况定量评价,根据处理效率变化,找出问题节点、提出针对性实施方案。The evaluation method of the above-mentioned oilfield produced water treatment system of the present invention is based on the correlation analysis of the suspended solids content. When evaluating the oilfield produced water treatment efficiency, two parameters, light transmittance and potential value, are introduced, and converted into The calculation of the overall system efficiency enables on-site rapid evaluation of related categories of chemicals such as destabilization for oilfield produced water treatment, and enables quantitative evaluation of the operating status of produced water treatment system units and the overall system. Based on changes in treatment efficiency, problem nodes can be identified and targeted solutions can be identified. implementation plan.
具体实施方式Detailed ways
根据油田采出水处理现场大量数据对比测试,分析悬浮物固体含量与各类参数的correl函数关联性,得出,悬浮物固体含量与透光率有较好的关联性如图表所述。Based on comparative testing of a large amount of data at the oilfield produced water treatment site, the correl function correlation between the suspended solids content and various parameters was analyzed, and it was concluded that the suspended solids content and light transmittance have a good correlation, as shown in the chart.
油田采出水中的主要控制指标悬浮物固体主要包括各类颗粒物等,油田采出水处理系统及各单元系统运行状况的评价,基于此类物质能够导致射入采出水中的光产生散射、透射,采出水中的颗粒物多少与透射光大小呈关联关系;辅助控制指标中硫化物含量、二氧化碳含量等辅助指标与采出水水体电性相关,油田采出水处理前,电位一般在-100到-200mv,脱稳类絮凝沉降药剂的投加,改变水体电性,测试单元电位数据的变化,可判断投加的药剂在现有工艺中的作用效果,由此判断其在现场适用性。基于上述透光率和电位值的关联显著关联关系,即透光率与悬浮物含量显著正相关,电位值与悬浮物含量显著负相关,总结得出本发明的油田采用出水处理系统的评价方法。The main control indicators in oilfield produced water are suspended solids, which mainly include various types of particulate matter. The evaluation of the operation status of the oilfield produced water treatment system and each unit system is based on the fact that such substances can cause scattering and transmission of light entering the produced water. The amount of particulate matter in the produced water is related to the size of the transmitted light; the auxiliary control indicators such as sulfide content and carbon dioxide content are related to the electrical properties of the produced water. Before the oil field produced water is treated, the potential is generally -100 to -200mv. The addition of destabilizing flocculation and sedimentation agents changes the electrical properties of the water body, and the changes in the potential data of the test unit can be used to determine the effect of the added agents in the existing process, and thereby determine its applicability on site. Based on the significant correlation between the above-mentioned light transmittance and potential value, that is, the light transmittance has a significant positive correlation with the suspended matter content, and the potential value has a significant negative correlation with the suspended matter content, it is concluded that the evaluation method of the effluent treatment system used in the oil field of the present invention is .
实施例1Example 1
本实施例以某油田采出水处理系统沿程依次包括采出水进水(也就是从地层采出的来水)、絮凝沉降单元、缓冲罐、一级过滤、二级过滤、注水罐出口水样,分别携带玻璃取样桶在各出水口处取样封装,然后在处理现场通过透光仪和电位仪分加别进行透光率的电值检测,检测前先将各水样分别装入玻璃测试管内并在管内液面上方通入氮气至少五分钟,对液面上方进行排空处理,以确保检测的稳定性,检测其各水样的初始透光率依次为73.39、74.97、77.41、92.71、98.52、97.35;静置30min后,各水样的透光率依次为75.67、79.17、92.75、98.79、98.19%;各水样的电位值依次为-108、-50、-56、-48、-45、-51mv。由此数据按照公式(1)~(5)分别计算得到沿程絮凝沉降单元、缓冲罐、一级过滤、二级过滤、注水罐单元净化率Di分别为2.15、3.25、19.76、6.27、-1.19;沿程单元稳定率Ki依次为-1.53、-0.93、-2.27、-0.04、-0.27、-0.86;沿程单元辅助净化率Fi依次为1.07、-0.24、0.29、0.13、-0.27。由此计算沿程各单元处理效率指数为2.29、0.74、20.01、6.12、-2.32;沉降单元(指的是絮凝沉降单元、缓冲罐)药剂的处理效率Yi为53.7;整体系统的处理效率η为8.06。评价该站点单元及系统运行状况良好。In this example, the produced water treatment system of an oilfield sequentially includes produced water inlet (that is, water extracted from the formation), flocculation and sedimentation unit, buffer tank, primary filtration, secondary filtration, and water injection tank outlet water sample. , carry glass sampling buckets to sample and package at each water outlet, and then use a light transmittance meter and a potentiometer to test the electrical value of the light transmittance at the processing site. Before testing, put each water sample into a glass test tube. And pass nitrogen gas above the liquid level in the tube for at least five minutes, and evacuate the liquid level to ensure the stability of the test. The initial transmittance of each water sample tested is 73.39, 74.97, 77.41, 92.71, 98.52. , 97.35; after standing for 30 minutes, the light transmittance of each water sample was 75.67, 79.17, 92.75, 98.79, 98.19%; the potential value of each water sample was -108, -50, -56, -48, -45. , -51mv. From this data, the purification rates D i of the flocculation and sedimentation unit, buffer tank, primary filtration, secondary filtration, and water injection tank units along the process are calculated respectively according to formulas (1) to (5), which are 2.15, 3.25, 19.76, 6.27, and - 1.19; the stability rate K i of the unit along the way is -1.53, -0.93, -2.27, -0.04, -0.27, -0.86; the auxiliary purification rate F i of the unit along the way is 1.07, -0.24, 0.29, 0.13, -0.27 . From this, the processing efficiency index of each unit along the process is calculated to be 2.29, 0.74, 20.01, 6.12, -2.32; the processing efficiency Y i of the sedimentation unit (referring to the flocculation sedimentation unit and buffer tank) is 53.7; the processing efficiency of the overall system η is 8.06. Evaluate that the site unit and system are in good operating condition.
实施例2Example 2
本实施例在另一油田采出水处理系统现场进行取样检测评价分析,其中采用水处理系统包括采出水来水、絮凝沉降单元、缓冲罐、一级过滤、二级过滤、注水罐,其各出口分别通过玻璃取样桶抽取水样,然后将各水样封装在玻璃测试管中,在各测试管液面上方通5分钟氮气进行排空处理,然后通过透光仪测试各水样的透光率T初i依次为73.27、74.74、75.91、85.83、91.01、78.32;静置30min各水样透光率T末i依次为75.89、76.08、85.98、91.12、92.17%;来水、絮凝沉降单元、缓冲罐、一级过滤、二级过滤、注水罐出口水样的电位值Ei依次为-122、-126、-116、-105、-102、-184mv。由此数据按照上述公式(1)~(5)分别计算得到沿程絮凝沉降单元、缓冲罐、一级过滤、二级过滤、注水罐单元净化率Di分别为2.01、1.57、13.07、6.04、-13.94;沿程单元稳定率Ki依次为-1.54、-0.22、-0.17、-0.12、-17.68;沿程单元辅助净化率Fi依次为-0.07、0.16、0.19、0.06、-1.61。由此计算沿程各单元处理效率Xi为0.40、1.50、13.08、5.97、-33.24;药剂处理效率Yi为-3.28;整体系统处理效率η为2.68。In this embodiment, sampling, testing, evaluation and analysis are carried out on-site in another oil field's produced water treatment system. The water treatment system includes produced water, flocculation and sedimentation unit, buffer tank, primary filtration, secondary filtration, water injection tank, and its outlets. Water samples were extracted through glass sampling buckets, and then each water sample was sealed in a glass test tube. Nitrogen gas was passed above the liquid level of each test tube for 5 minutes for evacuation, and then the light transmittance of each water sample was tested through a light transmittance meter. The initial i of T are 73.27, 74.74, 75.91, 85.83, 91.01, 78.32; the light transmittance of each water sample after standing for 30 minutes is 75.89, 76.08, 85.98, 91.12, 92.17%; the incoming water, flocculation sedimentation unit, buffer The potential values E i of the water samples at the outlet of the tank, primary filtration, secondary filtration, and water injection tank are -122, -126, -116, -105, -102, and -184mv in order. From this data, the purification rates D i of the flocculation and sedimentation unit, buffer tank, primary filtration, secondary filtration, and water injection tank units along the process are calculated respectively according to the above formulas (1) to (5), which are 2.01, 1.57, 13.07, 6.04, respectively. -13.94; the stability rate K i of the unit along the way is -1.54, -0.22, -0.17, -0.12, -17.68; the auxiliary purification rate F i of the unit along the way is -0.07, 0.16, 0.19, 0.06, -1.61. From this, the processing efficiency X i of each unit along the route is calculated to be 0.40, 1.50, 13.08, 5.97, and -33.24; the chemical processing efficiency Y i is -3.28; and the overall system processing efficiency η is 2.68.
根据本发明的方法预设各参数的评价标准,该站点单元及系统运行状况不佳,经分析其中主要问题为絮凝沉降单元效率低、注水罐存在二次污染、药剂效果变差。According to the preset evaluation criteria for each parameter according to the method of the present invention, the station unit and system are in poor operating condition. After analysis, the main problems are low efficiency of the flocculation and sedimentation unit, secondary pollution in the water injection tank, and deterioration of the pharmaceutical effect.
发现这一问题后,对照开展常规评价手段评价,开展了固含等12项指标测试,验证后取得同样结论。同时该站点在采用本实施例的方法评价前1个月,常规季度水质监测未发现现场异常;未及时发现现场问题。After discovering this problem, we conducted an evaluation based on conventional evaluation methods and conducted 12 index tests including solid content. After verification, we reached the same conclusion. At the same time, one month before the site was evaluated using the method of this embodiment, no on-site abnormalities were found in routine quarterly water quality monitoring; on-site problems were not discovered in time.
根据现场评价发现的问题,1周时间内对药剂筛选更换,做出快速响应,更换新药剂体系,新药剂应用4天后做如下跟踪评价,再次采集油田采出水来水、絮凝沉降单元、缓冲罐、一级过滤、二级过滤、注水罐出口水样,封装入玻璃测试管后进行通氮气排空处理,再分别检测初始透光率依T初i次为73.83、83.43、82.48、92.37、98.59、81.25;静置30min后各水样的透光率T末依次为83.52、84.67、92.67、98.73、93.57%;各水样的电位值Ei依次为-115、-65、-61、-63、-67、-68mv。由此测试数据按照上述公式(1)~(5)分别计算得到沿程絮凝沉降单元、缓冲罐、一级过滤、二级过滤、注水罐单元净化率Di分别为13.00、-1.14、11.99、6.73、-17.59;沿程单元稳定率依Ki次为-0.11、-2.66、-0.32、-0.14、-17.68;沿程单元辅助净化率Fi依次为0.87、0.12、-0.07、-0.13、-0.03。沿程各单元处理效率Xi分别为13.76、-3.67、11.60、6.46、-35.30;药剂作用效率指Yi为43.48;整体系统处理效率η为3.40。由此评价结果可判定药剂效率明显提高,但整体系统仍需提升,重点在注水单元效率提升。Based on the problems found in the on-site evaluation, the agents were screened and replaced within 1 week, a quick response was made, and the new agent system was replaced. The following follow-up evaluation was performed 4 days after the new agent was applied, and the oil field produced water, flocculation and sedimentation unit, and buffer tank were collected again. , primary filtration, secondary filtration, and the water sample from the water injection tank outlet were packaged into a glass test tube and then subjected to nitrogen evacuation treatment. The initial light transmittance was then measured in order of 73.83, 83.43, 82.48, 92.37, and 98.59. , 81.25; after standing for 30 minutes, the light transmittance T of each water sample was 83.52, 84.67, 92.67, 98.73, 93.57%; the potential value E i of each water sample was -115, -65, -61, -63 , -67, -68mv. From this test data, the purification rates D i of the flocculation and sedimentation unit, buffer tank, primary filtration, secondary filtration, and water injection tank units along the process are calculated respectively according to the above formulas (1) to (5), which are 13.00, -1.14, 11.99, and 6.73, -17.59; the stability rate of the unit along the way K i is -0.11, -2.66, -0.32, -0.14, -17.68; the auxiliary purification rate F i of the unit along the way is 0.87, 0.12, -0.07, -0.13, -0.03. The processing efficiencies X i of each unit along the process are 13.76, -3.67, 11.60, 6.46, and -35.30 respectively; the pharmaceutical action efficiency Y i is 43.48; the overall system processing efficiency η is 3.40. From this evaluation result, it can be determined that the agent efficiency has been significantly improved, but the overall system still needs to be improved, focusing on improving the efficiency of the water injection unit.
为此开展第二步措施调整,采用两个并用的注水罐,两周内依次进行清淤清洗工作,4天后做如下跟踪评价,再次分别采集各单元系统出水口的水样分别检测初始透光率T初i依次为68.95、82.69、82.57、93.56、98.19、98.51;静置30min后各水样的透光率T末i依次为83.76、85.12、93.69、98.35、98.39%;各水样的电位数值依次为-105、-58、-61、-59、-65、-62mv。由此根据前述公式进一步计算各单元净化率Di分别为19.93、-0.15、13.31、4.95、0.33;沿程各单元稳定率Ki依次为1.29、3.09、0.14、0.16、-0.12;沿程单元辅助净化率Fi依次为0.90、-0.10、0.07、-0.20、0.09。由此计算沿程各单元处理效率Xi为22.12、2.84、13.51、4.91、0.3;沉降单元处理系统的处理效率Yi为44.76;整体系统处理效率η为9.30。据此评价药剂效率明显提高,整体系统效率指数明星提升,现场评价及相应迅速。To this end, the second step of adjustment was carried out. Two water injection tanks were used in parallel. The desilting and cleaning work was carried out sequentially within two weeks. After 4 days, the following follow-up evaluation was carried out. Water samples from the water outlets of each unit system were collected again to detect the initial light transmittance. The rate T at the beginning i was 68.95, 82.69, 82.57, 93.56, 98.19, 98.51; after standing for 30 minutes, the transmittance T of each water sample at the end i was 83.76, 85.12, 93.69, 98.35, 98.39%; the potential of each water sample The values are -105, -58, -61, -59, -65, -62mv. From this, the purification rate D i of each unit is further calculated according to the aforementioned formula to be 19.93, -0.15, 13.31, 4.95, and 0.33 respectively; the stability rate K i of each unit along the process is 1.29, 3.09, 0.14, 0.16, and -0.12 respectively; The auxiliary purification rates F i are 0.90, -0.10, 0.07, -0.20, and 0.09 in sequence. From this, the processing efficiency X i of each unit along the process is calculated to be 22.12, 2.84, 13.51, 4.91, and 0.3; the processing efficiency Yi of the settlement unit processing system is 44.76; and the overall system processing efficiency η is 9.30. According to this evaluation, the drug efficiency has been significantly improved, the overall system efficiency index has been improved, and on-site evaluation and response have been rapid.
本实施例中,通过上述现场取样、检测、评价、分析并对效率低的单元系统逐步采取相应的针对性提升措施,实现现场取样后,快速检测,评价,快速反应并提升,确保油田采出水处理系统的稳定运动。In this embodiment, through the above-mentioned on-site sampling, detection, evaluation, and analysis, and gradually taking corresponding targeted improvement measures for low-efficiency unit systems, rapid detection, evaluation, rapid response, and improvement after on-site sampling are achieved to ensure that the oil field produces water Handles the stable motion of the system.
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