CN117107136A - A low-density refractory high-entropy alloy and its preparation method and application - Google Patents
A low-density refractory high-entropy alloy and its preparation method and application Download PDFInfo
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Abstract
Description
技术领域Technical field
本发明属于高温用合金领域,尤其涉及一种低密度难熔高熵合金及制备方法和应用。The invention belongs to the field of high-temperature alloys, and in particular relates to a low-density refractory high-entropy alloy and its preparation method and application.
背景技术Background technique
随着航空航天工业的不断发展,迫切需要高温力学性能优异的金属结构材料。镍基高温合金具有高温强度、高温抗氧化性、耐热腐蚀性与高温抗疲劳性等优点,在航空航天和能源存储领域具有广阔的应用前景,如喷气发动机和涡轮机;虽然在镍基高温合金的组织成分控制与性能改善等方面取得了很大的进步,并在航空航天和能源存储等领域得到了一些应用,但远未达到大规模工程化应用程度。究其原因,主要存在两方面问题:一是密度较高(8.5g/cm3左右);二是在较高工作温度下的使用受到其固溶线和熔化温度的限制。与镍基高温合金相比,使用高熔点耐火元素的高熵合金具有优异的高温机械性能,在耐高温结构材料方向占着举足轻重的地位。但是高熵合金含有5种及以上的主要金属元素,且每种元素的原子比在5%-35%之间,其本身具有传统合金不具备的四大效应:高熵效应,晶格畸变效应,缓慢扩散效应,“鸡尾酒”效应。合理的元素设计可以使高熵合金具备超越传统合金的性能,例如硬度、高温性能等。近年来,高熵合金已经得到了很多研究,人们已经初步认识到主要元素对合金物理和机械性能的部分影响。基于熔点很高的难熔金属元素的高熵合金,称为难熔高熵合金。难熔高熵合金主要由高熔点元素作为组成元素,熔点因此更高,耐高温性能更好,同时合金还具有高熵合金共有的效应,在高温下能表现出更加优异的综合性能,是一类发展前景广阔的高温合金。难熔高熵合金的出现为新一代高温材料的开发提供了新的思路,有望在更高的工况温度满足日益增长的性能需求。With the continuous development of the aerospace industry, there is an urgent need for metal structural materials with excellent high-temperature mechanical properties. Nickel-based superalloys have the advantages of high-temperature strength, high-temperature oxidation resistance, hot corrosion resistance and high-temperature fatigue resistance, and have broad application prospects in the fields of aerospace and energy storage, such as jet engines and turbines; although in nickel-based superalloys Great progress has been made in the control of tissue composition and performance improvement, and has been used in some fields such as aerospace and energy storage, but it is far from reaching the level of large-scale engineering application. The reason is that there are two main problems: first, the density is relatively high (about 8.5g/cm3); second, its use at higher operating temperatures is limited by its solid solution line and melting temperature. Compared with nickel-based high-temperature alloys, high-entropy alloys using high-melting-point refractory elements have excellent high-temperature mechanical properties and occupy a pivotal position in the direction of high-temperature-resistant structural materials. However, high-entropy alloys contain 5 or more major metal elements, and the atomic ratio of each element is between 5% and 35%. They themselves have four major effects that traditional alloys do not have: high-entropy effect, lattice distortion effect , slow diffusion effect, "cocktail" effect. Reasonable element design can enable high-entropy alloys to have properties beyond traditional alloys, such as hardness, high-temperature performance, etc. In recent years, high-entropy alloys have received a lot of research, and people have initially recognized the partial influence of major elements on the physical and mechanical properties of alloys. High-entropy alloys based on refractory metal elements with very high melting points are called refractory high-entropy alloys. Refractory high-entropy alloys are mainly composed of high-melting-point elements. Therefore, the melting point is higher and the high-temperature resistance is better. At the same time, the alloy also has the effects common to high-entropy alloys and can show more excellent comprehensive properties at high temperatures. It is a High-temperature alloys with broad development prospects. The emergence of refractory high-entropy alloys provides new ideas for the development of a new generation of high-temperature materials, which are expected to meet the growing performance requirements at higher operating temperatures.
发明内容Contents of the invention
本发明公开了一种低密度难熔高熵合金及制备方法和应用,以解决现有技术中上述以及潜在的任一问题。The invention discloses a low-density refractory high-entropy alloy, its preparation method and application, so as to solve any of the above and potential problems in the prior art.
为达到上述目的,本发明提供的技术方案为:一种低密度难熔高熵合金,该低密度难熔高熵合金的各个组分的原子百分比为:Al:10.0-11.0at%;Mo:10.0-11.0at%;Nb:20.5-21.5at%;Ti:25.5-27.0at%;V:10.0-11.0at%;Zr:20.4-21.5at%。In order to achieve the above object, the technical solution provided by the present invention is: a low-density refractory high-entropy alloy. The atomic percentages of each component of the low-density refractory high-entropy alloy are: Al: 10.0-11.0at%; Mo: 10.0-11.0at%; Nb: 20.5-21.5at%; Ti: 25.5-27.0at%; V: 10.0-11.0at%; Zr: 20.4-21.5at%.
进一步,所述低密度难熔高熵合金具有BCC1+BCC2+AlZr2的多相结构,且合金的熔点不低于1400℃;密度为6.35-6.55g/cm3。Furthermore, the low-density refractory high-entropy alloy has a multi-phase structure of BCC1+BCC2+ AlZr2 , and the melting point of the alloy is not lower than 1400°C; the density is 6.35-6.55g/ cm3 .
进一步,所述低密度难熔高熵合金的各个组分的原子百分比为:Al:10.12at%;Mo:10.20at%;Nb:21.48at%;Ti:25.64at%;V:10.98at%;Zr:21.50at%;合金密度为6.38g/cm3。Further, the atomic percentages of each component of the low-density refractory high-entropy alloy are: Al: 10.12at%; Mo: 10.20at%; Nb: 21.48at%; Ti: 25.64at%; V: 10.98at%; Zr: 21.50at%; alloy density is 6.38g/cm 3 .
进一步,所述低密度难熔高熵合金的各个组分的原子百分比为:Al:10.53at%;Mo:10.53at%;Nb:21.06at%;Ti:26.31at%;V:10.53at%;Zr:21.04at%;合金密度为6.36g/cm3。Further, the atomic percentages of each component of the low-density refractory high-entropy alloy are: Al: 10.53at%; Mo: 10.53at%; Nb: 21.06at%; Ti: 26.31at%; V: 10.53at%; Zr: 21.04at%; alloy density is 6.36g/cm 3 .
进一步,所述低密度难熔高熵合金的各个组分的原子百分比为:Al:10.99at%;Mo:10.99at%;Nb:20.5at%;Ti:25..59at%;V:10.99at%;Zr:20.94at%;合金密度为6.36g/cm3。Further, the atomic percentages of each component of the low-density refractory high-entropy alloy are: Al: 10.99at%; Mo: 10.99at%; Nb: 20.5at%; Ti: 25..59at%; V: 10.99at% %; Zr: 20.94at%; alloy density is 6.36g/cm 3 .
本发明的另一目的是提供一种制备如上述的低密度难熔高熵合金的方法,该方法具体包括下述制备步骤:Another object of the present invention is to provide a method for preparing the above-mentioned low-density refractory high-entropy alloy, which method specifically includes the following preparation steps:
S1)原料准备:按照原子百分比计算取定量Al、Mo、Nb、Ti、V、Zr原材料块体,并进行预处理;S1) Raw material preparation: Calculate quantitative Al, Mo, Nb, Ti, V, Zr raw material blocks based on atomic percentage, and perform preprocessing;
S2)熔炼制备:将S1)处理后的原材料块采用真空熔炼工艺进行熔炼多次,经过均匀化热处理后,即获得低密度难熔高熵合金。S2) Smelting preparation: The raw material block processed in S1) is smelted multiple times using a vacuum smelting process. After homogenization heat treatment, a low-density refractory high-entropy alloy is obtained.
进一步,所述S1)的具体工艺为:Further, the specific process of S1) is:
S1.1)将原材料块体表面杂质和氧化皮去除,随后精确称量所需要的原材料质量;S1.1) Remove impurities and scale from the surface of the raw material block, and then accurately weigh the required raw material mass;
S1.2)随后所有称量好的原材料都放置在无水乙醇中进行超声波震荡清洗,以便除掉表面的杂质,并进行干燥处理。S1.2) All weighed raw materials are then placed in absolute ethanol for ultrasonic cleaning to remove surface impurities and dried.
进一步,所述S2)的具体工艺为:Further, the specific process of S2) is:
S2.1)熔炼前将真空度抽至5×10-3Pa以下,熔炼时的电流为380A-400A;每完成一次熔炼时需翻面,且反复熔炼至少8次。S2.1) Before smelting, pump the vacuum to below 5×10 -3 Pa, and the current during smelting is 380A-400A; it must be turned over after each smelting is completed, and the smelting must be repeated at least 8 times.
S2.2)再进行均匀化热处理,具体工艺为:1190℃~1210℃,24小时,随炉冷却。S2.2) Then perform homogenization heat treatment. The specific process is: 1190℃~1210℃, 24 hours, and then cooled with the furnace.
进一步,所述低密度难熔高熵合金的应变速率为0.001s-1,其室温屈服强度不低于1733MPa,抗压强度不低于1781MPa;在800℃时屈服强度不低于921MPa,抗压强度不低987MPa;在1000℃时屈服强度不低于338MPa,抗压强度不低448MPa。Further, the strain rate of the low-density refractory high-entropy alloy is 0.001s -1 , its room temperature yield strength is not less than 1733MPa, and its compressive strength is not less than 1781MPa; its yield strength at 800°C is not less than 921MPa, and its compressive strength is not less than 921MPa. The strength is not less than 987MPa; the yield strength at 1000℃ is not less than 338MPa, and the compressive strength is not less than 448MPa.
一种上述的方法制备得到的低密度难熔高熵合金在中高温结构材料领域应用。A low-density refractory high-entropy alloy prepared by the above method is used in the field of medium and high temperature structural materials.
本发明的有益效果:由于采用上述技术方案,本发明的低密度难熔高熵合金,密度为6.35~6.55g/cm3,属于低密度难熔高熵高温合金。Beneficial effects of the present invention: Due to the adoption of the above technical solution, the low-density refractory high-entropy alloy of the present invention has a density of 6.35-6.55g/cm 3 and belongs to the low-density refractory high-entropy high-temperature alloy.
经真空非自耗电弧炉制备的合金,铸态合金为BCC结构,显微组织呈现枝晶形貌;1200℃均匀化处理24小时随炉冷却后,合金的枝晶组织消失,大量析出相出现,为BCC1+BCC2+AlZr2多相结构。The alloy prepared by a vacuum non-consumable electric arc furnace has a BCC structure as cast, and the microstructure shows a dendrite morphology; after homogenization treatment at 1200°C for 24 hours and cooling in the furnace, the dendrite structure of the alloy disappears and a large number of precipitated phases It appears that it is a BCC1+BCC2+AlZr 2 multiphase structure.
该合金的熔点大于1400℃,具有较高的室温压缩力学性能,其铸态室温压缩屈服强度可达1631MPa,抗压强度可达1798MPa,800℃时屈服强度和抗压强度分别达到561MPa和608MPa,1000℃时则分别达到144MPa和166MPa,平均维氏显微硬度达474;经1200℃均匀化处理24小时随炉冷却后室温屈服强度可达1733MPa,抗压强度达1781MPa,800℃时屈服强度和抗压强度分别达到921MPa和987MPa,1000℃时则分别达到338MPa和448MPa,平均维氏显微硬度达458。The alloy has a melting point greater than 1400°C and has high room temperature compression mechanical properties. Its cast room temperature compression yield strength can reach 1631MPa and the compressive strength can reach 1798MPa. The yield strength and compressive strength at 800°C reach 561MPa and 608MPa respectively. At 1000℃, they reach 144MPa and 166MPa respectively, and the average Vickers microhardness reaches 474; after homogenization treatment at 1200℃ for 24 hours and cooling in the furnace, the room temperature yield strength can reach 1733MPa, the compressive strength reaches 1781MPa, and the yield strength at 800℃ and The compressive strength reaches 921MPa and 987MPa respectively, and reaches 338MPa and 448MPa respectively at 1000℃. The average Vickers microhardness reaches 458.
附图说明Description of drawings
图1为采用本发明的制备方法制备的低密度难熔高熵合金的铸态组织形貌图。(a)为500x(b)为10000x。Figure 1 is a morphology diagram of the as-cast structure of a low-density refractory high-entropy alloy prepared using the preparation method of the present invention. (a) is 500x (b) is 10000x.
图2为低密度难熔高熵合金的铸态XRD分析结果示意图。Figure 2 is a schematic diagram of the as-cast XRD analysis results of low-density refractory high-entropy alloy.
图3为低密度难熔高熵合金的DSC实验测试结果示意图。Figure 3 is a schematic diagram of the DSC experimental test results of low-density refractory high-entropy alloy.
图4为低密度难熔高熵合金在均匀化热处理24小时随炉冷却后的组织形貌示意图。(a)100x(b)200x(c)500x(d)1000x。Figure 4 is a schematic diagram of the microstructure of a low-density refractory high-entropy alloy after homogenization heat treatment for 24 hours and cooling in the furnace. (a) 100x (b) 200x (c) 500x (d) 1000x.
图5为低密度难熔高熵合金的均匀化后的XRD测试结果示意图。Figure 5 is a schematic diagram of the XRD test results of a low-density refractory high-entropy alloy after homogenization.
图6为低密度难熔高熵合金的铸态压缩试验应力-应变曲线对比示意图;(a)为室温(b)为高温800℃、1000℃。Figure 6 is a schematic diagram comparing stress-strain curves of as-cast compression tests of low-density refractory high-entropy alloys; (a) is room temperature (b) is high temperature 800°C and 1000°C.
图7为低密度难熔高熵合金在均匀化热处理24小时随炉冷却后的压缩试验应力-应变曲线对比示意图;(a)为室温(b)为高温800℃、1000℃。Figure 7 is a schematic diagram comparing the stress-strain curves of the compression test of low-density refractory high-entropy alloy after homogenization heat treatment for 24 hours and cooling in the furnace; (a) is at room temperature (b) is at high temperature of 800°C and 1000°C.
具体实施方式Detailed ways
下面结合具体实施例和附图对本发明的技术方案做进一步说明。The technical solution of the present invention will be further described below with reference to specific embodiments and drawings.
本发明实施例提供了一种难熔高熵合金的设计、制备和性能,包括以下过程:The embodiment of the present invention provides the design, preparation and performance of a refractory high-entropy alloy, including the following processes:
成分设计:Ingredients Design:
为了得到具有低密度的难熔高熵合金材料,首先选取密度较低的难熔合金元素的低密度难熔合金元素,包括钛(ρ=4.54g/cm3)、钒(ρ=6.11g/cm3)、锆(ρ=6.50g/cm3)、铌(ρ=8.57g/cm3)和钼(ρ=10.22g/cm3)。其次,为了进一步降低合金密度,添加了铝(ρ=2.70g/cm3)。最后对高熵合金热力学及经验判据进行了详细计算分析,可判断合金的体系稳定性、金属间化合物的形成趋势、固溶体相形成倾向等。In order to obtain refractory high-entropy alloy materials with low density, low-density refractory alloy elements with lower density are first selected, including titanium (ρ=4.54g/cm 3 ), vanadium (ρ=6.11g/ cm 3 ), zirconium (ρ = 6.50 g/cm 3 ), niobium (ρ = 8.57 g/cm 3 ) and molybdenum (ρ = 10.22 g/cm 3 ). Secondly, in order to further reduce the alloy density, aluminum (ρ=2.70g/cm 3 ) was added. Finally, a detailed calculation and analysis of the thermodynamics and empirical criteria of high-entropy alloys can be performed to determine the system stability of the alloy, the formation tendency of intermetallic compounds, and the formation tendency of solid solution phases, etc.
判断一个合金体系的稳定性,可以通过计算式(1)。吉布斯自由能ΔGmix的值越小,合金体系越稳定。当ΔHmix相同的前提下,ΔSmix越大,ΔGmix越小,体系越趋于稳定。当ΔHmix的值远高于形成金属间化合物所需的熵值时,体系生成简单固溶体的趋势就较强。当绝对温度T增大时,ΔGmix减小,体系稳定性增强。ΔHmix为正时,其值越大,元素之间的排斥作用越显著;反之,ΔHmix为负时,其值越小,元素之间的吸引作用越大,金属间化合物的形成就会更加容易。ΔHmix、ΔSmix的计算公式如式(2)和(3)所示。The stability of an alloy system can be judged by calculating formula (1). The smaller the value of Gibbs free energy ΔG mix , the more stable the alloy system is. When ΔH mix is the same, the larger the ΔS mix and the smaller the ΔG mix , the more stable the system becomes. When the value of ΔH mix is much higher than the entropy value required to form intermetallic compounds, the system has a strong tendency to form a simple solid solution. When the absolute temperature T increases, ΔG mix decreases and the system stability is enhanced. When ΔH mix is positive, the greater the value, the more significant the repulsion between elements; conversely, when ΔH mix is negative, the smaller the value, the greater the attraction between elements, and the formation of intermetallic compounds will be more easy. The calculation formulas of ΔH mix and ΔS mix are shown in equations (2) and (3).
ΔGmix=ΔHmix-TΔSmix (1)ΔG mix =ΔH mix -TΔS mix (1)
其中ci为元素原子比,R(8.314J·k-1·mol-1)是气体常数,Ωij是第i个和第j个元素之间的正则溶液相互作用参数。where c i is the element atomic ratio, R (8.314J·k -1 ·mol -1 ) is the gas constant, and Ω ij is the canonical solution interaction parameter between the i-th and j-th elements.
另一个判据是熵作用判据,如式(4)所示:Another criterion is the entropy effect criterion, as shown in equation (4):
Ω是元素之间的交互参数,定义Ω是为了比较ΔHmix混合和ΔSmix对相形成的综合影响。当Ω>1时,表明混合熵给予的驱动力大于混合焓造成的阻力,体系容易形成简单固溶体;反之,当Ω≤1时,驱动力小于阻力,体系中容易产生金属间化合物,同时也能导致成分偏析。Ω is the interaction parameter between elements, and Ω is defined to compare the comprehensive effects of ΔH mix and ΔS mix on phase formation. When Ω>1, it indicates that the driving force given by the mixing entropy is greater than the resistance caused by the mixing enthalpy, and the system is easy to form a simple solid solution; conversely, when Ω≤1, the driving force is less than the resistance, and intermetallic compounds are easily produced in the system, and at the same time, Cause component segregation.
此外还有固溶判据,如式(5)所示;In addition, there are solid solution criteria, as shown in equation (5);
其中δ为原子尺寸差,ci为元素原子比,ri为元素原子半径,为平均原子半径。大量的实验测试结果表明,当Ω≥1.1、δ≤6.6时,高熵合金体系倾向于形成简单固溶体。where δ is the atomic size difference, c i is the element atomic ratio, r i is the element atomic radius, is the average atomic radius. A large number of experimental test results show that when Ω ≥ 1.1 and δ ≤ 6.6, the high-entropy alloy system tends to form a simple solid solution.
另外价电子浓度(VEC)能很好描述BCC和FCC固溶体的稳定性,其计算公式如式(6):In addition, the valence electron concentration (VEC) can well describe the stability of BCC and FCC solid solutions. Its calculation formula is as follows:
其中ci是每种元素的原子百分比,VECi是每种元素的价电子浓度。借助VEC能够判断预测形成相的结构,高的VEC(>8.0)将趋于形成FCC相,反之(<6.87)将趋于形成BCC相,而处于中间的值(即8.0和6.87之间)将导致形成FCC和BCC相的混合物。where c i is the atomic percentage of each element and VEC i is the valence electron concentration of each element. With the help of VEC, the structure of the predicted phase can be judged. A high VEC (>8.0) will tend to form the FCC phase, and the opposite (<6.87) will tend to form the BCC phase, while values in the middle (ie, between 8.0 and 6.87) will tend to form the BCC phase. Resulting in the formation of a mixture of FCC and BCC phases.
电负性标准偏差Δχ也是一个重要判据,越倾向于形成化合物的高熵合金,其电负性性标准偏差一般越大,Δχ的计算公式如式(7)所示,其中ci是每种元素的原子百分比;χi为元素i的鲍林电负性,是电负性的算术平均值。当合金的Δχ>0.133时,TCP相是稳定存在的。The electronegativity standard deviation Δχ is also an important criterion. The more likely a high-entropy alloy is to form a compound, the larger its electronegativity standard deviation is. The calculation formula of Δχ is as shown in formula (7), where c i is each The atomic percentage of an element; χ i is the Pauling electronegativity of element i, is the arithmetic mean of electronegativity. When the alloy's Δχ>0.133, the TCP phase exists stably.
在此基础上合理添加各合金元素,设计出一种低密度难熔高熵合金,其原子百分比为10.53Al-10.53Mo-21.06Nb-26.31Ti-10.53V-21.04Zr。表1为合金热力学参数判据计算结果,可知:该合金容易形成BCC结构,具有固溶强化效应,且具有形成固溶体+金属间化合物的倾向,很可能存在TCP相。On this basis, various alloying elements were reasonably added to design a low-density refractory high-entropy alloy with an atomic percentage of 10.53Al-10.53Mo-21.06Nb-26.31Ti-10.53V-21.04Zr. Table 1 shows the calculation results of alloy thermodynamic parameter criteria. It can be seen that the alloy is easy to form a BCC structure, has a solid solution strengthening effect, and has a tendency to form solid solution + intermetallic compounds, and a TCP phase is likely to exist.
表1低密度难熔高熵合金的热力学参数计算结果Table 1 Calculation results of thermodynamic parameters of low-density refractory high-entropy alloys
实施例1:Example 1:
一种低密度难熔高熵合金的各个组分的原子百分比为:Al:10.53at%;Mo:10.53at%;Nb:21.06at%;Ti:26.31at%;V:10.53at%;Zr:21.04at%,下面为一种新型低密度难熔高熵合金的制备步骤:The atomic percentages of each component of a low-density refractory high-entropy alloy are: Al: 10.53at%; Mo: 10.53at%; Nb: 21.06at%; Ti: 26.31at%; V: 10.53at%; Zr: 21.04at%, the following are the preparation steps of a new type of low-density refractory high-entropy alloy:
原料准备:计算取定量Al、Mo、Nb、Ti、V、Zr原材料块体,将原材料块体用砂纸打磨掉因切割产生的表面杂质和氧化皮,随后在天平上精确称量所需要的原材料质量,随后所有称量好的原材料都放置在无水乙醇中进行超声波震荡清洗,以便除掉表面的杂质,并进行干燥处理;Raw material preparation: Calculate and take a quantitative amount of Al, Mo, Nb, Ti, V, and Zr raw material blocks. Use sandpaper to polish the raw material blocks to remove surface impurities and oxide scale caused by cutting, and then accurately weigh the required raw materials on a balance. Afterwards, all weighed raw materials are placed in absolute ethanol for ultrasonic cleaning to remove surface impurities and dried;
熔炼制备:将原料置入小型真空电弧炉铜坩埚中熔炼获得新型难熔高熵合金,熔炼时的电流要求为380A-400A,熔炼前真空电弧炉需使得真空度抽至5×10-3Pa以下。每完成一次熔炼时需翻面,且反复熔炼至少8次,将得到该合金的铸锭;Smelting preparation: Put the raw materials into a small vacuum electric arc furnace copper crucible and smelt to obtain a new type of refractory high-entropy alloy. The current requirement during smelting is 380A-400A. Before smelting, the vacuum electric arc furnace must be pumped to 5×10 -3 Pa. the following. It needs to be turned over every time the smelting is completed, and the smelting is repeated at least 8 times, and an ingot of the alloy will be obtained;
表2为阿基米德法测试三次密度结果,可见,合金的密度平均为6.36g/cm3,属于低密度难熔高熵合金。图1为采用真空电弧炉熔炼制备的新型难熔高熵合金的铸态组织形貌的背散射电子图像,可见明显的枝晶组织,不同的衬度反映出元素分布的不同,枝晶干富集原子序数较大的金属元素,而枝晶间则富集原子序数较小的元素;表3为EDS的点分析结果,从中可以看到Mo、Zr、Al和Nb存在偏析,枝晶干富含Mo和Nb,枝晶间富含Al和Zr,而Ti、V分布基本均匀,整体成分分析结果与设计成分非常接近,说明熔炼过程中没有发生明显的低熔点元素挥发。图2为铸态合金的XRD分析结果,结果表明,V0.5合金具有两个BCC结构峰,没有观察到除BCC以外的峰。Table 2 shows the density results of three tests by the Archimedes method. It can be seen that the average density of the alloy is 6.36g/cm 3 , which is a low-density refractory high-entropy alloy. Figure 1 is a backscattered electron image of the as-cast structure morphology of a new type of refractory high-entropy alloy prepared by vacuum electric arc furnace melting. An obvious dendrite structure can be seen. Different contrasts reflect different element distributions. The dendrite stems are rich in Metal elements with larger atomic numbers are collected, while elements with smaller atomic numbers are enriched in the dendrites. Table 3 shows the point analysis results of EDS. It can be seen that Mo, Zr, Al and Nb are segregated, and the dendrites are enriched. It contains Mo and Nb, and is rich in Al and Zr between dendrites. The distribution of Ti and V is basically uniform. The overall composition analysis results are very close to the design composition, indicating that no obvious volatilization of low-melting point elements occurs during the smelting process. Figure 2 shows the XRD analysis results of the as-cast alloy. The results show that the V0.5 alloy has two BCC structural peaks, and no peaks other than BCC are observed.
表2合金密度测试结果Table 2 Alloy density test results
表3合金EDS分析结果(at%)Table 3 Alloy EDS analysis results (at%)
图3为低密度难熔高熵合金的DSC实验测试结果,根据该结果能够看出合金熔点高于1400℃。合金的均匀化过程需要综合考虑消除偏析、低熔点区域的熔化、晶粒长大和氧化等问题,均匀化温度不能设置太高,因此均匀化温度设为1190℃~1210℃,时间为24小时,随炉冷却。图4为新型难熔高熵合金1190℃~1210℃,均匀化热处理24小时随炉冷却后的组织形貌,可见枝晶形貌消失,生成了很多衬度明显不同于基体的相,大量棒状或针状以及块状或颗粒状的相呈连续的链条状分布在基体中。图5为均匀化合金的XRD分析结果,可见均匀化合金中含有BCC1,BCC2结构的峰,以及大量的析出AlZr2相。Figure 3 shows the DSC experimental test results of low-density refractory high-entropy alloy. According to the results, it can be seen that the melting point of the alloy is higher than 1400°C. The homogenization process of the alloy needs to comprehensively consider issues such as segregation, melting in low melting point areas, grain growth and oxidation. The homogenization temperature cannot be set too high, so the homogenization temperature is set to 1190°C ~ 1210°C and the time is 24 hours. Allow to cool in the oven. Figure 4 shows the structural morphology of the new refractory high-entropy alloy after 24 hours of homogenization heat treatment at 1190°C ~ 1210°C and cooling in the furnace. It can be seen that the dendritic morphology has disappeared, and many phases with contrasts that are obviously different from the matrix have been generated. A large number of rod-shaped The needle-like, massive or granular phases are distributed in the matrix in the form of continuous chains. Figure 5 shows the XRD analysis results of the homogenized alloy. It can be seen that the homogenized alloy contains peaks of BCC1 and BCC2 structures, as well as a large amount of precipitated AlZr 2 phase.
表4为低密度难熔高熵合金铸态和1200℃均匀化处理24小时随炉冷却后不同部位三次维氏硬度(HV0.5)测试的结果,可以发现合金的硬度值较高,铸态HV0.5平均达到474以上,均匀化后则达到458。Table 4 shows the results of three Vickers hardness (HV0.5) tests on different parts of the low-density refractory high-entropy alloy as cast and after homogenization treatment at 1200°C for 24 hours and cooling in the furnace. It can be found that the hardness value of the alloy is higher. HV0.5 reaches above 474 on average, and reaches 458 after homogenization.
表4合金维氏硬度HV0.5测试结果Table 4 Alloy Vickers hardness HV0.5 test results
铸态合金压缩试验应力-应变曲线如图6所示,应变速率为0.001s-1,其铸态室温压缩屈服强度可达1631MPa,抗压强度可达1798MPa,800℃时分别达到561MPa和608MPa,1000℃时则分别达到144MPa和166MPa;通过1200℃均匀化处理24小时随炉冷却后,压缩试验应力-应变曲线如图7所示,应变速率仍为0.001s-1,其室温屈服强度可达1733MPa,抗压强度达1781MPa,800℃时分别达到921MPa和987MPa,1000℃时则分别达到338MPa和448MPa。均匀化处理后,合金高温屈服强度显著提高。The stress-strain curve of the cast alloy compression test is shown in Figure 6. The strain rate is 0.001s -1 . The cast room temperature compression yield strength can reach 1631MPa, and the compressive strength can reach 1798MPa. At 800℃, they reach 561MPa and 608MPa respectively. At 1000°C, they reached 144MPa and 166MPa respectively; after 24 hours of furnace cooling through homogenization treatment at 1200°C, the compression test stress-strain curve is shown in Figure 7. The strain rate is still 0.001s -1 , and its room temperature yield strength can reach 1733MPa, the compressive strength reaches 1781MPa, 921MPa and 987MPa respectively at 800℃, and 338MPa and 448MPa respectively at 1000℃. After homogenization treatment, the high-temperature yield strength of the alloy is significantly improved.
实施例2:Example 2:
一种低密度难熔高熵合金的各个组分的原子百分比为:Al:10.14at%;Mo:10.22at%;Nb:21.50at%;Ti:25.66at%;V:10.98at%;Zr:21.50at%;合金密度为6.38g/cm3。The atomic percentages of each component of a low-density refractory high-entropy alloy are: Al: 10.14at%; Mo: 10.22at%; Nb: 21.50at%; Ti: 25.66at%; V: 10.98at%; Zr: 21.50at%; alloy density is 6.38g/cm 3 .
低密度难熔高熵合金的制备步骤:Preparation steps of low-density refractory high-entropy alloy:
原料准备:计算取定量Al、Mo、Nb、Ti、V、Zr原材料块体,将原材料块体用砂纸打磨掉因切割产生的表面杂质和氧化皮,随后在天平上精确称量所需要的原材料质量,随后所有称量好的原材料都放置在无水乙醇中进行超声波震荡清洗,以便除掉表面的杂质,并进行干燥处理;Raw material preparation: Calculate and take a quantitative amount of Al, Mo, Nb, Ti, V, and Zr raw material blocks. Use sandpaper to polish the raw material blocks to remove surface impurities and oxide scale caused by cutting, and then accurately weigh the required raw materials on a balance. Afterwards, all weighed raw materials are placed in absolute ethanol for ultrasonic cleaning to remove surface impurities and dried;
熔炼制备:将原料置入小型真空电弧炉铜坩埚中熔炼获得新型难熔高熵合金,熔炼时的电流要求为380A-400A,熔炼前真空电弧炉需使得真空度抽至5×10-3Pa以下。每完成一次熔炼时需翻面,且反复熔炼至少8次,将得到该合金的铸锭;合金的密度平均为6.38g/cm3,Smelting preparation: Put the raw materials into a small vacuum electric arc furnace copper crucible and smelt to obtain a new type of refractory high-entropy alloy. The current requirement during smelting is 380A-400A. Before smelting, the vacuum electric arc furnace must be pumped to 5×10 -3 Pa. the following. It needs to be turned over every time the melting is completed, and the melting is repeated at least 8 times to obtain an ingot of the alloy; the average density of the alloy is 6.38g/cm 3 ,
实施例3:Example 3:
一种低密度难熔高熵合金的各个组分的原子百分比为:Al:10.99at%;Mo:10.99at%;Nb:20.5at%;Ti:25.59at%;V:10.99at%;Zr:20.94at%;低密度难熔高熵合金的制备步骤:The atomic percentages of each component of a low-density refractory high-entropy alloy are: Al: 10.99at%; Mo: 10.99at%; Nb: 20.5at%; Ti: 25.59at%; V: 10.99at%; Zr: 20.94at%; Preparation steps of low-density refractory high-entropy alloy:
原料准备:计算取定量Al、Mo、Nb、Ti、V、Zr原材料块体,将原材料块体用砂纸打磨掉因切割产生的表面杂质和氧化皮,随后在天平上精确称量所需要的原材料质量,随后所有称量好的原材料都放置在无水乙醇中进行超声波震荡清洗,以便除掉表面的杂质,并进行干燥处理;Raw material preparation: Calculate and take a quantitative amount of Al, Mo, Nb, Ti, V, and Zr raw material blocks. Use sandpaper to polish the raw material blocks to remove surface impurities and oxide scale caused by cutting, and then accurately weigh the required raw materials on a balance. Afterwards, all weighed raw materials are placed in absolute ethanol for ultrasonic cleaning to remove surface impurities and dried;
熔炼制备:将原料置入小型真空电弧炉铜坩埚中熔炼获得新型难熔高熵合金,熔炼时的电流要求为380A-400A,熔炼前真空电弧炉需使得真空度抽至5×10-3Pa以下。每完成一次熔炼时需翻面,且反复熔炼至少8次,将得到该合金的铸锭;合金的密度平均为6.36g/cm3.Smelting preparation: Put the raw materials into a small vacuum electric arc furnace copper crucible and smelt to obtain a new type of refractory high-entropy alloy. The current requirement during smelting is 380A-400A. Before smelting, the vacuum electric arc furnace must be pumped to 5×10 -3 Pa. the following. It needs to be turned over every time the melting is completed, and the melting is repeated at least 8 times to obtain an ingot of the alloy; the average density of the alloy is 6.36g/cm 3 .
以上对本申请实施例所提供的一种新型低密度难熔高熵合金,进行了详细介绍。以上实施例的说明只是用于帮助理解本申请的方法及其核心思想;同时,对于本领域的一般技术人员,依据本申请的思想,在具体实施方式及应用范围上均会有改变之处,综上所述,本说明书内容不应理解为对本申请的限制。The above is a detailed introduction to a new type of low-density refractory high-entropy alloy provided by the embodiments of the present application. The description of the above embodiments is only used to help understand the method and the core idea of the present application; at the same time, for those of ordinary skill in the art, there will be changes in the specific implementation and application scope based on the ideas of the present application. In summary, the contents of this specification should not be construed as limiting this application.
如在说明书及权利要求书当中使用了某些词汇来指称特定组件。本领域技术人员应可理解,硬件制造商可能会用不同名词来称呼同一个组件。本说明书及权利要求书并不以名称的差异来作为区分组件的方式,而是以组件在功能上的差异来作为区分的准则。如在通篇说明书及权利要求书当中所提及的“包含”、“包括”为一开放式用语,故应解释成“包含/包括但不限定于”。“大致”是指在可接收的误差范围内,本领域技术人员能够在一定误差范围内解决所述技术问题,基本达到所述技术效果。说明书后续描述为实施本申请的较佳实施方式,然所述描述乃以说明本申请的一般原则为目的,并非用以限定本申请的范围。本申请的保护范围当视所附权利要求书所界定者为准。For example, certain words are used in the description and claims to refer to specific components. Those skilled in the art will understand that hardware manufacturers may use different names to refer to the same component. This specification and the claims do not use differences in names as a means to distinguish components; rather, differences in functions of the components serve as a criterion for distinction. For example, the words "include" and "include" mentioned in the entire description and claims are open-ended terms, so they should be interpreted as "includes/includes but is not limited to." "Approximately" means that within an acceptable error range, those skilled in the art can solve the technical problem within a certain error range and basically achieve the technical effect. The following descriptions of the specification are preferred implementation modes for implementing the present application. However, the descriptions are for the purpose of illustrating the general principles of the present application and are not intended to limit the scope of the present application. The scope of protection of this application shall be determined by the appended claims.
还需要说明的是,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的商品或者系统不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种商品或者系统所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的商品或者系统中还存在另外的相同要素。It should also be noted that the terms "includes", "includes" or any other variation thereof are intended to cover a non-exclusive inclusion, such that a good or system including a list of elements includes not only those elements but also those not expressly listed other elements, or elements inherent to the product or system. Without further limitation, an element defined by the statement "comprises a..." does not exclude the presence of other identical elements in the goods or systems that include the stated element.
应当理解,本文中使用的术语“和/或”仅仅是一种描述关联对象的关联关系,表示可以存在三种关系,例如,A和/或B,可以表示:单独存在A,同时存在A和B,单独存在B这三种情况。另外,本文中字符“/”,一般表示前后关联对象是一种“或”的关系。It should be understood that the term "and/or" used in this article is only an association relationship describing related objects, indicating that there can be three relationships, for example, A and/or B, which can mean: A alone exists, and A and A exist simultaneously. B, there are three situations of B alone. In addition, the character "/" in this article generally indicates that the related objects are an "or" relationship.
上述说明示出并描述了本申请的若干优选实施例,但如前所述,应当理解本申请并非局限于本文所披露的形式,不应看作是对其他实施例的排除,而可用于各种其他组合、修改和环境,并能够在本文所述申请构想范围内,通过上述教导或相关领域的技术或知识进行改动。而本领域人员所进行的改动和变化不脱离本申请的精神和范围,则都应在本申请所附权利要求书的保护范围内。The above description shows and describes several preferred embodiments of the present application, but as mentioned above, it should be understood that the present application is not limited to the form disclosed herein, and should not be regarded as excluding other embodiments, but can be used in various Other combinations, modifications and environments, and can be modified through the above teachings or technology or knowledge in related fields within the scope of the application concept described herein. Any modifications and changes made by those skilled in the art that do not deviate from the spirit and scope of this application shall be within the protection scope of the appended claims of this application.
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