CN1170966A - Group of winding pole plates having end-taped cathode and process for preparing the same - Google Patents
Group of winding pole plates having end-taped cathode and process for preparing the same Download PDFInfo
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Abstract
具有用耐碱材料贴封的阴极极板端的一组卷绕极板能防止电池短路,降低装配比,并提高电池生产率、容量和循环寿命。
A set of coiled pole plates with cathode plate ends sealed with alkali-resistant materials can prevent battery short circuit, reduce assembly ratio, and improve battery productivity, capacity and cycle life.
Description
本发明涉及一组具有用带子贴封的阴极极板端的卷绕极板及其制备方法,尤其是涉及具有用耐碱材料贴封在其上的阴极极板端的一组卷绕极板。具有被贴封的阴极端的此组卷绕极板能防止电池内短路、降低装配比、并提高电池生产效率、容量和循环寿命。The invention relates to a set of coiled pole plates with cathode plate ends sealed with tape and a preparation method thereof, in particular to a set of wound pole plates with cathode plate ends sealed with alkali-resistant materials. The set of winding pole plates with sealed cathode ends can prevent short circuit in the battery, reduce the assembly ratio, and improve the production efficiency, capacity and cycle life of the battery.
一组卷绕极板定义为具有卷绕成螺旋形的一极板和隔板的成品。电池和电解电容器是卷绕极板组的典型例子。下面将描述卷绕极板组的一典型例子-电池。A set of wound plates is defined as a finished product having a plate and a separator wound in a helical shape. Batteries and electrolytic capacitors are typical examples of wound plate packs. A typical example of a wound plate group - a battery will be described below.
如今,随着各种便携式电子装置的广泛使用,例如摄像机、摄录一体机、便携式CDP、收音机、盒式磁带机、笔记本电脑、寻呼机和蜂窝式电话等,这些装置要求具有更高容量和更长寿命的电池。Today, with the widespread use of various portable electronic devices, such as video cameras, camcorders, portable CDPs, radios, cassette players, notebook computers, pagers, and cellular phones, these devices require higher capacity and more Long life battery.
一般地讲,电池是把化学能转换成电能的装置并且已研制了各种电池。电化学电池一般分成不可充电的原电池、可充电的二次电池、把碳氢化合物的燃烧热量转换成电能的燃料电池以及转换光能成电能的太阳能电池。电化学电池由电解质的组成和电池的形状分类。电解质的组成和形状分别是碱性、固体或非水溶液电池和圆柱、扭扣或硬币形。In general, a battery is a device that converts chemical energy into electrical energy and various batteries have been developed. Electrochemical cells are generally classified into non-rechargeable primary batteries, rechargeable secondary batteries, fuel cells that convert the combustion heat of hydrocarbons into electrical energy, and solar cells that convert light energy into electrical energy. Electrochemical cells are classified by the composition of the electrolyte and the shape of the cell. The composition and shape of the electrolyte are alkaline, solid or non-aqueous solution battery and cylinder, button or coin shape respectively.
在这些种类电池中,圆柱形电池(胶体—圆筒形)释放电流,并且由阴极、阳极、防止阴阳极短路的隔板、电解质、正极端子和负极端子构成。为具体说明,图5表示了镍氢电池的结构。Among these kinds of batteries, a cylindrical battery (colloid—cylindrical shape) discharges electric current, and consists of a cathode, an anode, a separator to prevent short-circuiting of the cathode and anode, an electrolyte, a positive terminal, and a negative terminal. For specific illustration, FIG. 5 shows the structure of a nickel-metal hydride battery.
圆柱形镍氢电池由涂覆有正极活性材料Ni(OH)2的阴极(13)、涂覆有主要由LaNi5、MnNi5、Ti-Fe或Ti-Ni合金组成的负极活性材料的氢化合金阳极(15)、防止阴极(13)和阳极(15)短路的由无纺织物和玻璃纸带制成的隔板(17)、作为正极端子的盖帽(19)、和作为负极端子及包装装置的外壳(11)组成,以及垫圈(21)、安全孔(23)、盖板(25)、绝缘管(27)和绝缘片(29)。Cylindrical Ni-MH batteries consist of a cathode (13) coated with a positive active material Ni(OH) 2 , a hydrogenated alloy coated with a negative active material mainly composed of LaNi 5 , MnNi 5 , Ti-Fe or Ti-Ni alloy Anode (15), separator (17) made of non-woven fabric and cellophane tape to prevent short circuit of cathode (13) and anode (15), cap (19) as positive terminal, and as negative terminal and packaging device The shell (11) consists of a gasket (21), a safety hole (23), a cover plate (25), an insulating tube (27) and an insulating sheet (29).
下面详细描述根据上述方法制造的圆柱形镍氢电池的充放电反应。The charging and discharging reactions of the cylindrical nickel hydrogen battery manufactured according to the above method will be described in detail below.
氢化合金用作负极活性材料,氢氧化镍用作正极活性材料以及氢氧化钾水溶液用作电解质。氢化合金在充电过程期间存储电解质中由水离解所产生的氢离子,并且在放电过程期间释放氢离子到电解质中。充放电反应如下。A hydrogenated alloy was used as a negative electrode active material, nickel hydroxide was used as a positive electrode active material, and an aqueous potassium hydroxide solution was used as an electrolyte. The hydrogenated alloy stores hydrogen ions generated by water dissociation in the electrolyte during a charge process, and releases hydrogen ions into the electrolyte during a discharge process. The charge and discharge reactions are as follows.
放电Discharge
→ →
在阴极:Ni(OH)2+OH- NiOOH+H2OAt the cathode: Ni(OH) 2 +OH - NiOOH+H 2 O
←←
充电 Charge
放电Discharge
→ →
在阳极:M+H2O MH+OH- At the anode: M+H 2 O MH+OH -
←←
充电 Charge
放电Discharge
→ →
总反应:MH+NiOOH M+Ni(OH)2 Total reaction: MH+NiOOH M+Ni(OH) 2
←←
充电 Charge
在上述反应中,M是能吸收和放出氢离子的氢化合金,指由稀土元素构成的AB5系或由Ti、Zr、V等构成的AB2系。根据上述反应,电池进行充放电超过数百次。In the above reaction, M is a hydrogenated alloy capable of absorbing and releasing hydrogen ions, and refers to the AB 5 series composed of rare earth elements or the AB 2 series composed of Ti, Zr, V, etc. Based on the above reactions, the battery is charged and discharged more than hundreds of times.
下面是制造圆柱形镍氢电池的工艺。首先,通过在金属支承件(栅格)上涂覆正极活性材料膏剂、干燥和辊压来制造阴极,然后通过在金属支承件上涂覆负极活性材料膏剂、干燥和辊压来制造阳极。此后,隔板置于阴极和阳极之间并卷绕。在卷绕中极板和隔板的组件插入一容器外壳内。此后,电解质注入该容器外壳内并且盖帽组件固定在上部开口中。The following is the process of manufacturing a cylindrical NiMH battery. First, a cathode was fabricated by coating a positive active material paste on a metal support (grid), dried, and rolled, and then an anode was fabricated by coating a negative active material paste on a metal support, dried, and rolled. Thereafter, the separator was placed between the cathode and anode and wound. The plate and separator assembly is inserted into a container shell during winding. Thereafter, electrolyte is injected into the container shell and the cap assembly is secured in the upper opening.
如图1所示,由隔板(17)分开的阴极板(13)和阳极板(15)用Mandrell卷绕法卷绕成螺旋形。卷绕极板插入一容器外壳,电解质注入该容器壳内及盖帽组件固定在上部开口中。因为用一层隔板绝缘并卷绕的镍氢电池具有低装配比(packing ratio),所以表现出高容量。然而,因为隔板由于阴极板的毁损或顶凸而被撕下,在中心,即卷绕期间卷绕极板的末端处存在短路问题。As shown in Fig. 1, the cathode plate (13) and the anode plate (15) separated by the separator (17) are wound in a spiral shape by the Mandrell winding method. The coiled plate is inserted into a container shell into which electrolyte is injected and a cap assembly is secured in the upper opening. Since the nickel-metal hydride battery insulated with a separator and wound has a low packing ratio, it exhibits a high capacity. However, since the separator is torn off due to damage or protrusion of the cathode plate, there is a short circuit problem at the center, that is, the end of the wound plate during winding.
近来,为解决由图1所示的一层隔板绝缘和卷绕的卷绕极板组的问题,如图2所示,由具有隔板部分(31)的两层隔板绝缘和卷绕的卷绕极板组降低短路的发生约30%。然而,此组卷绕极板存在增加装配比的问题。Recently, in order to solve the problem of the coiled plate group insulated and wound by one layer of separator as shown in Fig. 1, as shown in Fig. The wound plate set reduces the occurrence of short circuit by about 30%. However, this set of wound plates has a problem of increasing the assembly ratio.
本发明目的是提供一组卷绕极板,能防止内部短路、降低装配比、以及提高生产率、容量和循环寿命。The object of the present invention is to provide a set of wound pole plates capable of preventing internal short circuit, reducing assembly ratio, and improving productivity, capacity and cycle life.
包括并构成本说明书一部分的附图示意性地表示本发明实施例,并且和说明书一同用于说明本发明目的、优点和原理。The accompanying drawings, which are included in and constitute a part of this specification, schematically illustrate embodiments of the invention, and together with the description serve to explain the objects, advantages and principles of the invention.
在附图中:In the attached picture:
图1是用一层隔板绝缘的一组卷绕极板的传统的电极部分的横截面图;Figure 1 is a cross-sectional view of a conventional electrode portion of a set of wound plates insulated with a layer of separator;
图2是在极板末端用两层隔板绝缘的一组卷绕极板的传统的电极部分的横截面图;Figure 2 is a cross-sectional view of a conventional electrode portion of a set of wound plates insulated at the ends of the plates by two layers of separators;
图3是根据本发明具有用耐碱材料贴封的阴极极板端的一组卷绕极板的电极部分的横截面图;Figure 3 is a cross-sectional view of the electrode portion of a set of wound plates having cathode plate ends sealed with an alkali-resistant material according to the present invention;
图4(a)是根据本发明具有用耐碱材料贴封的阴极极板端的一组卷绕极板的电极部分的主视图;Fig. 4 (a) is the front view of the electrode portion of a group of coiled pole plates with the cathode plate end sealed with alkali-resistant material according to the present invention;
图4(b)是根据本发明具有用耐碱材料贴封的阴极极板端的一组卷绕极板的电极部分的平面图;Fig. 4 (b) is according to the plan view of the electrode portion of a group of coiled pole plates with the cathode plate end of alkali-resistant material sticking seal according to the present invention;
图5是表示传统的镍氢电池、一组卷绕极板的结构的部分图。Fig. 5 is a partial view showing the structure of a conventional nickel metal hydride battery and a set of wound plates.
为实现上述目的,本发明提供一组卷绕极板,它包括阴极板、阳极板、阴极端子、阳极端子、位于阴极板和阳极板之间的隔板、电解质、贴封在阴极极板一端上的耐碱材料,其中卷绕过程从该端开始。In order to achieve the above object, the present invention provides a group of coiled pole plates, which include a cathode plate, an anode plate, a cathode terminal, an anode terminal, a separator between the cathode plate and the anode plate, an electrolyte, and one end of the cathode plate. Alkali-resistant material on the end where the winding process starts.
本发明也提供一方法,包括步骤:涂覆正极活性材料膏剂在金属支承件上;干燥并辊压以产生阴极极板;贴封耐碱材料在阴极极板的末端上,其中卷绕工艺在此末端开始;涂覆负极活性材料膏剂在金属支承件上;干燥并辊压以产生阳极极板;插入和卷绕位于阴极极板和阳极极板之间的隔板以产生电极部分;把电极部分插入一容器外壳内;注入电解质到该容器外壳内并固定盖帽组件在卷绕极板和隔板上。The present invention also provides a method, comprising the steps of: coating a positive electrode active material paste on a metal support; drying and rolling to produce a cathode plate; affixing an alkali-resistant material on the end of the cathode plate, wherein the winding process is Beginning at this end; coating negative active material paste on metal support; drying and rolling to produce anode plate; inserting and winding separator between cathode plate and anode plate to produce electrode part; Partially inserted into a container casing; injecting electrolyte into the container casing and fixing the cap assembly on the wound plate and the separator.
耐碱材料最好是聚丙烯或聚乙烯并且耐碱材料在阴极极板末端有2-5mm宽。卷绕极板组也最好是电池或电解电容器。The alkali resistant material is preferably polypropylene or polyethylene and the alkali resistant material is 2-5 mm wide at the end of the cathode plate. The wound plate pack is also preferably a battery or electrolytic capacitor.
典型例子:typical example:
如图4(a)、(b)所示,耐碱材料(51)以相等宽度贴封在阴极极板末端的两面上,卷绕工艺在此末端开始。As shown in Figure 4(a) and (b), the alkali-resistant material (51) is pasted and sealed on both sides of the end of the cathode plate with equal width, and the winding process starts at this end.
如图3所示,用隔板分开的贴封有耐碱材料的阴极极板和阳极极板用Mandrell卷绕法卷绕成螺旋形。此卷绕极板插入一容器外壳,电解质注入该容器外壳内,并把盖帽组件固定在上部开口中以制备本发明的卷绕极板组。As shown in FIG. 3 , the cathode plate and the anode plate, which are separated by a separator and sealed with an alkali-resistant material, are wound into a spiral shape by a Mandrell winding method. The wound electrode plate is inserted into a container casing, the electrolyte is injected into the container casing, and the cap assembly is fixed in the upper opening to prepare the wound electrode plate assembly of the present invention.
优选例子:Preferred example:
下面描述优选实施例和参考例。这些例子仅是示范性的,而本发明不局限于这些例子的范围。Preferred embodiments and reference examples are described below. These examples are exemplary only, and the present invention is not limited to the scope of these examples.
实施例1:Example 1:
本发明的镍氢电池、一组卷绕极板制作如下。The nickel-metal hydride battery of the present invention and a set of coiled pole plates are fabricated as follows.
作为耐碱材料的聚丙烯(PP)从末端开始贴封在3mm宽阴极极板末端的两面上,卷绕工艺在此末端开始。Polypropylene (PP), which is an alkali-resistant material, is pasted and sealed on both sides of the end of the 3mm-wide cathode plate from the end, and the winding process starts at this end.
用隔板分开的贴封有耐碱材料的阴极极板和阳极极板用Mandrell卷绕法卷绕成螺旋形以制作电极部分。电极部分插入一容器外壳内,电解质注入到该容器外壳内并把盖帽组件固定在上部开口中以制备本发明一组卷绕极板。The cathode plate and the anode plate, which are separated by a separator and sealed with an alkali-resistant material, are wound into a spiral shape by a Mandrell winding method to make an electrode part. The electrode part is inserted into a container casing, the electrolyte is injected into the container casing and the cap assembly is fixed in the upper opening to prepare a set of wound plates of the present invention.
实施例2:Example 2:
本发明的镍氢电池、一组卷绕极板制作如下。The nickel-metal hydride battery of the present invention and a set of coiled pole plates are fabricated as follows.
作为耐碱材料的聚乙烯(PE)在末端处贴封在3mm宽阴极极板末端的两面上,卷绕工艺在此末端开始。Polyethylene (PE), which is an alkali-resistant material, is pasted and sealed on both sides of the end of the 3mm-wide cathode plate at the end, and the winding process starts at this end.
用隔板分开的贴封有耐碱材料的阴极极板和阳极极板用Mandrell卷绕法卷绕成螺旋形以制作电极部分。电极部分插入一容器外壳内,电解质注入到该容器外壳内并把盖帽组件固定在上部开口中以制备本发明一组卷绕极板。The cathode plate and the anode plate, which are separated by a separator and sealed with an alkali-resistant material, are wound into a spiral shape by a Mandrell winding method to make an electrode part. The electrode part is inserted into a container casing, the electrolyte is injected into the container casing and the cap assembly is fixed in the upper opening to prepare a set of wound plates of the present invention.
与用隔板部分的现有圆柱形镍氢电池相比,根据上述例子的镍氢电池、一组卷绕极板能防止电池短路、降低装配比。因此,本发明的卷绕工艺用于降低产品损坏度。另外,因为阴极极板的贴封端与隔板部分相比具有更小体积,所以本发明卷绕极板组表现出提高了容量和循环寿命。根据上述优选性能,本发明卷绕极板组生产效率超过了约99%。According to the NiMH battery of the above example, a set of wound pole plates can prevent short circuit of the battery and reduce the assembly ratio compared with the existing cylindrical NiMH battery using the separator part. Therefore, the winding process of the present invention serves to reduce product damage. In addition, the wound plate assembly of the present invention exhibits improved capacity and cycle life because the sealed end of the cathode plate has a smaller volume than the separator portion. According to the above preferred properties, the production efficiency of the coiled plate assembly of the present invention exceeds about 99%.
Claims (8)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1019960016155A KR970077784A (en) | 1996-05-15 | 1996-05-15 | A group of wind-up electrode plates taped with a bipolar plate starting portion and a method of manufacturing the same |
| KR16155/96 | 1996-05-15 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN1170966A true CN1170966A (en) | 1998-01-21 |
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ID=19458737
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN97111405A Pending CN1170966A (en) | 1996-05-15 | 1997-05-15 | Group of winding pole plates having end-taped cathode and process for preparing the same |
Country Status (3)
| Country | Link |
|---|---|
| JP (1) | JPH1064577A (en) |
| KR (1) | KR970077784A (en) |
| CN (1) | CN1170966A (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100383511B1 (en) * | 2001-06-19 | 2003-05-12 | 주식회사 네스캡 | Electric energy storage device with metal layer and method for manufacturing the same |
| JP4580620B2 (en) | 2002-03-13 | 2010-11-17 | パナソニック株式会社 | Method for manufacturing spiral electrode group used in battery |
| CN105186028B (en) | 2010-02-23 | 2017-08-04 | Tdk株式会社 | Electrochemical device and method for manufacturing electrochemical device |
-
1996
- 1996-05-15 KR KR1019960016155A patent/KR970077784A/en not_active Ceased
-
1997
- 1997-05-12 JP JP9120016A patent/JPH1064577A/en active Pending
- 1997-05-15 CN CN97111405A patent/CN1170966A/en active Pending
Also Published As
| Publication number | Publication date |
|---|---|
| JPH1064577A (en) | 1998-03-06 |
| KR970077784A (en) | 1997-12-12 |
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