CN117002815A - Automatic box supporting device - Google Patents
Automatic box supporting device Download PDFInfo
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- CN117002815A CN117002815A CN202311155187.8A CN202311155187A CN117002815A CN 117002815 A CN117002815 A CN 117002815A CN 202311155187 A CN202311155187 A CN 202311155187A CN 117002815 A CN117002815 A CN 117002815A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/26—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks
- B65B43/34—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks by internal pressure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
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Abstract
Description
技术领域Technical field
本申请涉及包装设备的技术领域,尤其涉及一种自动撑箱装置。The present application relates to the technical field of packaging equipment, and in particular to an automatic box supporting device.
背景技术Background technique
纸箱在包装领域很常用,日常生活或者工业领域的绝大部分产品均是靠纸箱进行搬运,在自动化包装生产线上,为了便于产品装入,需要将纸箱的侧翼向外翻折。Cartons are commonly used in the field of packaging. Most products in daily life or industry are transported in cartons. In automated packaging production lines, in order to facilitate the loading of products, the sides of the cartons need to be folded outwards.
在汽车售后零部件大批量装箱的生产流程中,由于生产过程中存在有产品型号多、定单批量少、纸箱换型频繁的特点,因此纸箱口侧翼的撑开操作通常是手工完成的,这样工作效率较低,也浪费人力资源。In the production process of mass boxing of automobile after-sales parts, due to the characteristics of many product models, small order batches, and frequent carton changes during the production process, the opening of the side wings of the carton is usually done manually, so that The work efficiency is low and human resources are wasted.
发明内容Contents of the invention
本申请针对现有技术存在的不足,提供一种自动撑箱装置,实现纸箱的自动撑开功能。In view of the shortcomings of the existing technology, this application provides an automatic box opening device to realize the automatic opening function of cartons.
本申请解决上述技术问题的技术方案如下:The technical solutions of this application to solve the above technical problems are as follows:
一种自动撑箱装置,包括支撑架以及设置在所述支撑架上端的输送滚筒,所述支撑架上设有升降组件、四个撑箱叶片、四个伸缩气缸以及间距调节组件,所述升降组件用于带动撑箱叶片升降,所述间距调节组件用于调节伸缩气缸之间的间距,所述伸缩气缸的输出轴与撑箱叶片连接。An automatic box supporting device includes a support frame and a conveying roller provided at the upper end of the support frame. The support frame is provided with a lifting component, four box supporting blades, four telescopic cylinders and a spacing adjustment component. The lifting component The component is used to drive the box support blades to rise and fall, the distance adjustment component is used to adjust the distance between the telescopic cylinders, and the output shaft of the telescopic cylinder is connected to the box support blades.
通过采用上述技术方案,输送滚筒对纸箱进行输送,间距调节组件调节伸缩气缸之间的间距,使相邻撑箱叶片之间的间距小于纸箱的边长,当纸箱移动至撑箱叶片下方时,升降组件带动撑箱叶片以及伸缩气缸一同下降,使四个撑箱叶片位于纸箱侧翼之间,而后伸缩气缸运作使撑箱叶片相互远离,撑箱叶片在移动过程中将纸箱侧翼撑开,便于将相关产品装箱,装箱操作完成后,升降组件带动撑箱叶片以及伸缩气缸一同上升,输送滚筒将纸箱输送至后续工序,进而实现纸箱的自动撑开功能,节约人力物力,提高工作效率。By adopting the above technical solution, the conveying roller transports the cartons, and the spacing adjustment component adjusts the spacing between the telescopic cylinders so that the spacing between adjacent carton support blades is smaller than the side length of the carton. When the carton moves below the carton support blades, The lifting assembly drives the box support blades and the telescopic cylinder to descend together, so that the four box support blades are located between the carton side wings. Then the telescopic cylinder operates to move the box support blades away from each other. The carton support blades spread the carton side wings during the movement, making it easier to move the carton. Related products are packed into boxes. After the boxing operation is completed, the lifting assembly drives the box-supporting blades and the telescopic cylinder to rise together. The conveying roller transports the cartons to subsequent processes, thereby realizing the automatic opening function of the cartons, saving manpower and material resources, and improving work efficiency.
进一步的,所述升降组件包括升降板、升降电机以及升降螺杆,所述升降电机设置在升降板上且用于驱动升降螺杆转动,所述升降螺杆贯穿升降板且与升降板螺纹连接。Further, the lifting assembly includes a lifting plate, a lifting motor and a lifting screw. The lifting motor is arranged on the lifting plate and is used to drive the lifting screw to rotate. The lifting screw penetrates the lifting plate and is threadedly connected to the lifting plate.
进一步的,所述间距调节组件通过支撑杆、支撑板与升降板连接,所述支撑板设置有两个,两个支撑板分别位于升降板的两端,每个支撑板上均连接有多个支撑杆,支撑杆从输送滚筒的间隙中穿出并与间距调节组件连接,间距调节组件包括用于调节两个支撑板之间间距的移位部件。Further, the distance adjustment component is connected to the lifting plate through a support rod and a support plate. There are two support plates. The two support plates are located at both ends of the lifting plate. Each support plate is connected to a plurality of The support rod passes through the gap of the conveying roller and is connected with the spacing adjustment assembly. The spacing adjustment assembly includes a displacement component for adjusting the spacing between the two support plates.
进一步的,所述间距调节组件还包括两个与支撑杆相连接的调节板,每个调节板相对的同一端均与一个伸缩气缸固定连接,调节板上设有调节齿条、调节齿轮以及调节电机,所述调节齿轮在调节电机的驱动下转动且与调节齿条啮合连接,每个调节齿条均与一个伸缩气缸固定连接,所述调节齿条用于带动伸缩气缸沿调节板的长度方向移动。Further, the distance adjustment assembly also includes two adjustment plates connected to the support rods. The opposite ends of each adjustment plate are fixedly connected to a telescopic cylinder. The adjustment plates are provided with an adjustment rack, an adjustment gear and an adjustment plate. Motor, the adjusting gear rotates under the driving of the adjusting motor and is meshed with the adjusting rack. Each adjusting rack is fixedly connected to a telescopic cylinder. The adjusting rack is used to drive the telescopic cylinder along the length direction of the adjusting plate. move.
进一步的,所述输送滚筒上设有挡板,所述挡板的一端位于撑箱叶片的下方,所述挡板的另一端固设有汇聚板。Further, the conveying roller is provided with a baffle, one end of the baffle is located below the box-supporting blade, and the other end of the baffle is fixed with a gathering plate.
进一步的,所述挡板远离汇聚板的端部固设有限位板。Further, a limiting plate is fixed at the end of the baffle away from the convergence plate.
进一步的,所述挡板外侧设有与所述移位部件相连接的连接杆。Further, a connecting rod connected to the displacement component is provided on the outside of the baffle.
进一步的,所述支撑架上设有分别与移位部件以及调节电机相连接的扫描模块,所述扫描模块扫描纸箱上的工票条形码后,查询数据库中的预设纸箱数据,并根据预设纸箱数据控制移位部件以及调节电机运作,以调整四个撑箱叶片的撑箱间距。Furthermore, the support frame is provided with a scanning module that is connected to the shifting component and the adjusting motor respectively. After scanning the work ticket barcode on the carton, the scanning module queries the preset carton data in the database and adjusts the carton according to the preset The carton data controls the shifting components and adjusts the operation of the motor to adjust the box spacing of the four box supporting blades.
进一步的,所述输送滚筒下方设有翻转气缸,所述翻转气缸的输出轴设有翻转板,所述输送滚筒中部开设有容纳槽,所述翻转气缸的一端以及翻转板能够通过容纳槽穿出输送滚筒。Furthermore, a flipping cylinder is provided below the conveying drum, the output shaft of the flipping cylinder is provided with a flipping plate, and a receiving groove is provided in the middle of the conveying drum. One end of the flipping cylinder and the flipping plate can pass through the receiving groove. Conveyor roller.
进一步的,所述支撑架上设有分别与输送滚筒以及翻转气缸相连接的计时器,当纸箱与限位板抵接时,所述计时器开始计时,当计时器的计时值达到预设的时长时,计时器生成控制信号,所述输送滚筒响应于计时器的控制信号而中止运作,所述翻转气缸响应于计时器的控制信号而带动翻转板与纸箱抵接。Furthermore, the support frame is provided with a timer that is connected to the conveying roller and the flip cylinder respectively. When the carton comes into contact with the limit plate, the timer starts timing. When the timer value reaches the preset value, When the timer expires, the timer generates a control signal, the conveying roller stops operating in response to the control signal of the timer, and the flipping cylinder drives the flipping plate to contact the carton in response to the control signal of the timer.
综上所述,与现有技术相比,上述技术方案的有益效果是:To sum up, compared with the existing technology, the beneficial effects of the above technical solution are:
本申请所述的一种自动撑箱装置,输送滚筒对纸箱进行输送,间距调节组件调节伸缩气缸之间的间距,使相邻撑箱叶片之间的间距小于纸箱的边长,当纸箱移动至撑箱叶片下方时,升降组件带动撑箱叶片以及伸缩气缸一同下降,使四个撑箱叶片位于纸箱侧翼之间,而后伸缩气缸运作使撑箱叶片相互远离,撑箱叶片在移动过程中将纸箱侧翼撑开,便于将相关产品装箱,装箱操作完成后,升降组件带动撑箱叶片以及伸缩气缸一同上升,输送滚筒将纸箱输送至后续工序,进而实现纸箱的自动撑开功能,节约人力物力,提高工作效率。In the automatic box supporting device described in this application, the conveying roller transports the cartons, and the spacing adjustment component adjusts the spacing between the telescopic cylinders so that the spacing between adjacent carton bracing blades is smaller than the side length of the carton. When the carton moves to When the box support blades are under the bottom, the lifting assembly drives the box support blades and the telescopic cylinder to descend together, so that the four box support blades are located between the carton side wings. Then the telescopic cylinder operates to make the box support blades move away from each other. The carton support blades move the cartons during the movement. The side wings are opened to facilitate the packing of related products. After the packing operation is completed, the lifting assembly drives the box supporting blades and the telescopic cylinder to rise together. The conveying roller transports the cartons to subsequent processes, thereby realizing the automatic opening function of the cartons and saving manpower and material resources. ,Improve work efficiency.
附图说明Description of the drawings
图1为本申请实施例的整体结构示意图;Figure 1 is a schematic diagram of the overall structure of an embodiment of the present application;
图2为本申请实施例中升降组件和挡板的结构示意图Figure 2 is a schematic structural diagram of the lifting assembly and baffle in the embodiment of the present application.
图3为图1中A的局部放大图;Figure 3 is a partial enlarged view of A in Figure 1;
图4为本申请实施例中翻转气缸和翻转板的结构示意图。Figure 4 is a schematic structural diagram of the flip cylinder and the flip plate in the embodiment of the present application.
附图标记说明:1、支撑架;2、输送滚筒;3、升降组件;31、升降板;32、升降电机;33、升降螺杆;4、撑箱叶片;5、伸缩气缸;6、间距调节组件;61、移位部件;62、调节板;63、调节齿条;64、调节齿轮;65、调节电机;7、支撑杆;8、支撑板;9、挡板;10、汇聚板;11、限位板;12、连接杆;13、翻转气缸;14、翻转板;15、导向轨;16、导向块。Explanation of reference signs: 1. Support frame; 2. Conveying roller; 3. Lifting assembly; 31. Lifting plate; 32. Lifting motor; 33. Lifting screw; 4. Box support blade; 5. Telescopic cylinder; 6. Spacing adjustment Components; 61. Shifting parts; 62. Adjustment plate; 63. Adjustment rack; 64. Adjustment gear; 65. Adjustment motor; 7. Support rod; 8. Support plate; 9. Baffle; 10. Gathering plate; 11 , limit plate; 12. connecting rod; 13. flip cylinder; 14. flip plate; 15. guide rail; 16. guide block.
具体实施方式Detailed ways
以下结合附图对本申请的原理和特征进行描述,所举实例只用于解释本申请,并非用于限定本申请的范围。The principles and features of the present application are described below with reference to the accompanying drawings. The examples cited are only used to explain the present application, but are not used to limit the scope of the present application.
本申请实施例公开一种自动撑箱装置。The embodiment of the present application discloses an automatic box supporting device.
参照图1-图4,一种自动撑箱装置,包括支撑架1以及设置在支撑架1上端的输送滚筒2,支撑架1上设有升降组件3、四个撑箱叶片4、四个伸缩气缸5以及间距调节组件6,升降组件3用于带动撑箱叶片4升降,间距调节组件6用于调节伸缩气缸5之间的间距,伸缩气缸5的输出轴与撑箱叶片4连接。Referring to Figures 1-4, an automatic box-supporting device includes a support frame 1 and a conveying roller 2 arranged at the upper end of the support frame 1. The support frame 1 is provided with a lifting assembly 3, four box-supporting blades 4, and four telescopic Cylinder 5 and spacing adjustment component 6. The lifting component 3 is used to drive the box support blades 4 to rise and fall. The spacing adjustment component 6 is used to adjust the spacing between the telescopic cylinders 5. The output shaft of the telescopic cylinder 5 is connected to the box support blades 4.
进行撑箱操作时,输送滚筒2对纸箱进行输送,间距调节组件6调节伸缩气缸5之间的间距,使相邻撑箱叶片4之间的间距小于纸箱的边长,当纸箱移动至撑箱叶片4下方时,升降组件3带动撑箱叶片4以及伸缩气缸5一同下降,使四个撑箱叶片4位于纸箱侧翼之间,而后伸缩气缸5缩回,带动箱叶片4相互远离,撑箱叶片4在移动过程中将纸箱侧翼撑开,便于将相关产品装箱,装箱操作完成后,升降组件3带动撑箱叶片4以及伸缩气缸5一同上升,输送滚筒2将纸箱输送至后续工序,进而实现纸箱的自动撑开功能,节约人力物力,提高工作效率。During the carton support operation, the conveyor roller 2 transports the cartons, and the spacing adjustment component 6 adjusts the spacing between the telescopic cylinders 5 so that the spacing between adjacent carton support blades 4 is smaller than the side length of the carton. When the carton moves to the carton supporter, When the blades 4 are below, the lifting assembly 3 drives the box support blades 4 and the telescopic cylinder 5 to descend together, so that the four box support blades 4 are located between the carton side wings, and then the telescopic cylinder 5 retracts, driving the box blades 4 away from each other, and the box support blades 4. During the movement, the side wings of the carton are opened to facilitate the packing of related products. After the packing operation is completed, the lifting component 3 drives the box support blade 4 and the telescopic cylinder 5 to rise together, and the conveying roller 2 transports the carton to the subsequent process, and then Realize the automatic opening function of cartons, save manpower and material resources, and improve work efficiency.
撑箱叶片4倾斜设置,每个撑箱叶片4的下端部均向相互靠近的方向延伸,使撑箱叶片4在下移时,下端撑箱间距较窄,能够更加顺畅的移动至纸箱内,以便执行后续的撑箱操作。The box-supporting blades 4 are arranged at an angle, and the lower ends of each box-supporting blade 4 extend in the direction of approaching each other, so that when the box-supporting blades 4 move downward, the distance between the lower ends of the box-supporting blades is narrower, and the box-supporting blades 4 can move more smoothly into the carton. Perform subsequent box support operations.
撑箱叶片4包括两个撑箱板,两个撑箱板之间存在有斜向上设置的夹角,撑箱板下端部的宽度由上至下逐渐减小。进行撑箱操作时,夹角使两个撑箱板能够更好的配合纸箱侧翼的撑开形状;撑箱板的底端宽度较窄,与倾斜的夹角共同起到一定的导向作用,使撑箱叶片4能够更加顺畅的移动至纸箱内。The box-supporting blade 4 includes two box-supporting plates. There is an angle set obliquely upward between the two box-supporting plates. The width of the lower end of the box-supporting plates gradually decreases from top to bottom. When carrying out the carton support operation, the included angle enables the two carton support plates to better match the opening shape of the carton side wings; the width of the bottom end of the carton support plate is narrow, and together with the inclined included angle, it plays a certain guiding role, so that The box support blade 4 can move into the carton more smoothly.
支撑架1上设有与间距调节组件6相连接的扫描模块,扫描模块扫描纸箱上的工票条形码后,查询数据库中的预设纸箱数据,并根据预设纸箱数据控制间距调节组件6运作,以调整四个撑箱叶片4的撑箱间距。The support frame 1 is provided with a scanning module connected to the spacing adjustment component 6. After scanning the work ticket barcode on the carton, the scanning module queries the preset carton data in the database and controls the operation of the spacing adjustment component 6 based on the preset carton data. To adjust the box-supporting spacing of the four box-supporting blades 4.
进行撑箱操作时,扫描模块预先扫描纸箱上的工票条形码,而后查询与当前工票条形码对应的纸箱数据,纸箱数据具体为当前纸箱的长宽高参数,而后扫描模块控制间距调节组件6运作,以调整四个撑箱叶片4的撑箱间距,使相邻撑箱叶片4之间的间距小于纸箱的边长,此时四个撑箱叶片4均位于纸箱上侧,以便于后续对纸箱执行撑箱操作,实现对不同型号纸箱的自适应撑箱功能,提高了撑箱功能的灵活性。When performing the carton support operation, the scanning module pre-scans the work ticket barcode on the carton, and then queries the carton data corresponding to the current work ticket barcode. The carton data is specifically the length, width and height parameters of the current carton, and then the scanning module controls the operation of the spacing adjustment component 6 , to adjust the box-supporting spacing of the four box-supporting blades 4 so that the distance between adjacent box-supporting blades 4 is smaller than the side length of the carton. At this time, the four box-supporting blades 4 are located on the upper side of the carton to facilitate subsequent carton alignment. Execute the carton support operation to realize the adaptive carton support function for different types of cartons, which improves the flexibility of the carton support function.
输送滚筒2上设有两个正对设置的挡板9,挡板9沿竖直方向设置,挡板9的一端位于撑箱叶片4的下方且固设有限位板11,限位板11沿竖直方向设置且与挡板9相互垂直;挡板9的另一端固设有汇聚板10,汇聚板10远离挡板9端部之间的宽度逐渐变大。The conveying roller 2 is provided with two baffles 9 facing each other. The baffles 9 are arranged in the vertical direction. One end of the baffle 9 is located below the box support blade 4 and has a fixed limit plate 11. The limit plate 11 is installed along the It is arranged in a vertical direction and is perpendicular to the baffle 9; a converging plate 10 is fixed at the other end of the baffle 9, and the width of the converging plate 10 between the ends away from the baffle 9 gradually becomes larger.
当输送滚筒2对纸箱进行输送时,汇聚板10对移动过来的纸箱进行导向,使纸箱能够顺利移入两个挡板9之间,挡板9对纸箱的移动轨迹进行限定,使纸箱能够稳定移动至撑箱叶片4的下方,当纸箱移动就位时,纸箱与限位板11相抵接,纸箱与撑箱叶片4的相对位置较为固定,便于执行后续的撑箱操作。When the conveying roller 2 transports the cartons, the convergence plate 10 guides the moving cartons so that the cartons can move smoothly between the two baffles 9. The baffles 9 limit the movement trajectory of the cartons so that the cartons can move stably. Below the box-supporting blade 4, when the carton moves into position, the carton abuts the limiting plate 11, and the relative position of the carton and the box-supporting blade 4 is relatively fixed, making it easier to perform subsequent carton-supporting operations.
输送滚筒2下方设有翻转气缸13,翻转气缸13的输出轴设有翻转板14,输送滚筒2中部开设有容纳槽,翻转气缸13的一端以及翻转板14能够通过容纳槽穿出输送滚筒2。当输送滚筒2对纸箱进行输送时,翻转气缸13与翻转板14均位于输送滚筒2下方,当纸箱与限位板11相抵接后,翻转气缸13带动翻转板14上移,此时翻转气缸13的一端以及翻转板14通过容纳槽穿出输送滚筒2,直至翻转板14与纸箱相抵接,此时翻转板14与限位板11分别对纸箱的两侧进行抵接限位,纸箱能够稳定置于撑箱叶片4的下方,使撑箱叶片4执行后续的撑箱操作时,纸箱位置不易发生偏移。A flipping cylinder 13 is provided below the conveying drum 2. The output shaft of the flipping cylinder 13 is provided with a flipping plate 14. A receiving groove is provided in the middle of the conveying drum 2. One end of the flipping cylinder 13 and the flipping plate 14 can pass through the conveying drum 2 through the receiving groove. When the conveying roller 2 transports cartons, the overturning cylinder 13 and the overturning plate 14 are both located below the conveying roller 2. When the cartons are in contact with the limiting plate 11, the overturning cylinder 13 drives the overturning plate 14 to move upward. At this time, the overturning cylinder 13 One end of the flipping plate 14 and the flipping plate 14 pass through the conveying roller 2 through the accommodating groove until the flipping plate 14 contacts the carton. At this time, the flipping plate 14 and the limiting plate 11 contact and limit the two sides of the carton respectively, so that the carton can be stably placed. Below the carton-supporting blade 4, the carton position is less likely to shift when the carton-supporting blade 4 performs subsequent carton-supporting operations.
支撑架1上设有分别与输送滚筒2以及翻转气缸13相连接的计时器,当纸箱与限位板11抵接时,计时器开始计时,在本申请实施例中,通过设置在支撑架1上的传感器检测纸箱与限位板11的相对位置关系。当计时器的计时值达到预设的时长时,计时器生成控制信号,输送滚筒2响应于计时器的控制信号而中止运作,翻转气缸13响应于计时器的控制信号而带动翻转板14与纸箱抵接。The support frame 1 is provided with a timer connected to the conveying roller 2 and the flip cylinder 13 respectively. When the carton comes into contact with the limiting plate 11, the timer starts timing. In the embodiment of the present application, the timer is set on the support frame 1 The sensor on the carton detects the relative position relationship between the carton and the limiting plate 11. When the timer value reaches the preset duration, the timer generates a control signal, the conveying roller 2 stops operating in response to the timer control signal, and the flipping cylinder 13 drives the flipping plate 14 and the carton in response to the timer control signal. Abut.
当纸箱与限位板11抵接时,计时器使输送滚筒2在1秒后停止运作,紧接着翻转气缸13带动翻转板14上移,使纸箱能够稳定置于撑箱工位上,使纸箱的撑箱操作更加稳定且便于操作。When the carton is in contact with the limit plate 11, the timer causes the conveying roller 2 to stop operating after 1 second, and then the flip cylinder 13 drives the flip plate 14 to move upward, so that the carton can be stably placed on the carton support station, and the carton The box-supporting operation is more stable and easy to operate.
升降组件3包括升降板31、升降电机32以及升降螺杆33,升降电机32设置在升降板31上且用于驱动升降螺杆33转动,升降螺杆33贯穿升降板31且与升降板31螺纹连接。具体的,升降电机32通过联轴器连接“蜗轮丝杆升降结构”,升降螺杆33作为“蜗轮丝杆升降结构”的组成部分,可以配合升降电机32实现升降板31的升降功能。升降螺杆33底端与支撑架1底端转动连接、升降电机32设置在升降板31上,升降螺杆33与“蜗轮丝杆升降结构”转动连接,“蜗轮丝杆升降结构”与升降板31固定连接,进而带动升降板31升降。The lifting assembly 3 includes a lifting plate 31 , a lifting motor 32 and a lifting screw 33 . The lifting motor 32 is arranged on the lifting plate 31 and is used to drive the lifting screw 33 to rotate. The lifting screw 33 penetrates the lifting plate 31 and is threadedly connected to the lifting plate 31 . Specifically, the lifting motor 32 is connected to the "worm gear screw lifting structure" through a coupling. As a component of the "worm gear screw lifting structure", the lifting screw 33 can cooperate with the lifting motor 32 to realize the lifting function of the lifting plate 31. The bottom end of the lifting screw 33 is rotationally connected to the bottom end of the support frame 1. The lifting motor 32 is arranged on the lifting plate 31. The lifting screw 33 is rotationally connected to the "worm gear screw lifting structure", and the "worm gear screw lifting structure" is fixed to the lifting plate 31. connection, thereby driving the lifting plate 31 to rise and fall.
升降电机32转动,进而带动“蜗轮丝杆升降结构”转动,由于“蜗轮丝杆升降结构”整体设置在升降板31上,因此升降螺杆33转动使升降板31可以上下移动。The lifting motor 32 rotates, thereby driving the "worm gear screw lifting structure" to rotate. Since the "worm gear screw lifting structure" is integrally arranged on the lifting plate 31, the lifting screw 33 rotates so that the lifting plate 31 can move up and down.
间距调节组件6通过支撑杆7、支撑板8与升降板31连接,支撑板8沿水平方向设置有两个,两个支撑板8分别位于升降板31的两端,升降板31两侧均固设有导向轨15,支撑板8的底端设有与导向轨15适配的导向块16,导向块16沿导向轨15的长度方向与导向轨15滑动连接。The spacing adjustment component 6 is connected to the lifting plate 31 through the support rod 7 and the support plate 8. There are two support plates 8 arranged in the horizontal direction. The two support plates 8 are respectively located at both ends of the lifting plate 31. Both sides of the lifting plate 31 are fixed. A guide rail 15 is provided, and the bottom end of the support plate 8 is provided with a guide block 16 adapted to the guide rail 15 . The guide block 16 is slidably connected to the guide rail 15 along the length direction of the guide rail 15 .
每个支撑板8上均连接有四根支撑杆7,支撑杆7沿竖直方向设置,支撑杆7从输送滚筒2的间隙中穿出并与间距调节组件6连接,间距调节组件6包括用于调节两个支撑板8之间间距的移位部件61,移位部件61设置在支撑架1上。Four support rods 7 are connected to each support plate 8. The support rods 7 are arranged in the vertical direction. The support rods 7 pass through the gap of the conveying roller 2 and are connected to the spacing adjustment assembly 6. The spacing adjustment assembly 6 includes The displacement component 61 is provided on the support frame 1 for adjusting the distance between the two support plates 8 .
移位部件61包括伺服电机、联轴器以及正反丝滚珠丝杠,移位部件61通过支撑座连接在支撑架1上,移位部件61位于输送滚筒2下方,移位部件61通过固定座与支撑杆7连接;伺服电机转动通过联轴器带动正反丝滚珠丝杠转动,进而使两侧的固定座带动支撑杆7移动,实现间距调节功能。The displacement component 61 includes a servo motor, a coupling and a positive and negative thread ball screw. The displacement component 61 is connected to the support frame 1 through a support seat. The displacement component 61 is located below the conveying roller 2. The displacement component 61 passes through a fixed seat. Connected to the support rod 7; the rotation of the servo motor drives the forward and reverse ball screws to rotate through the coupling, and then the fixed seats on both sides drive the support rod 7 to move, realizing the spacing adjustment function.
间距调节组件6还包括两个与支撑杆7相连接的调节板62,调节板62沿竖直方向设置,每个调节板62远离汇聚板10的相对端均与一个伸缩气缸5固定连接,调节板62上设有调节齿条63、调节齿轮64以及调节电机65,调节齿轮64在调节电机65的驱动下转动且与调节齿条63啮合连接,调节齿条63沿调节板62的长度方向设置,每个调节齿条63均与一个伸缩气缸5固定连接。The spacing adjustment assembly 6 also includes two adjustment plates 62 connected to the support rod 7. The adjustment plates 62 are arranged in the vertical direction. The opposite end of each adjustment plate 62 away from the convergence plate 10 is fixedly connected to a telescopic cylinder 5. The plate 62 is provided with an adjusting rack 63, an adjusting gear 64 and an adjusting motor 65. The adjusting gear 64 rotates under the driving of the adjusting motor 65 and is meshed with the adjusting rack 63. The adjusting rack 63 is arranged along the length direction of the adjusting plate 62. , each adjusting rack 63 is fixedly connected to a telescopic cylinder 5.
调节板62的内侧固设有滑块,调节齿条63的外侧固设有导轨上,调节齿条63通过导轨、滑块与调节板62连接,当调节齿条63与调节板62相对移动时,导轨与滑块滑动连接。调节齿条63用于带动伸缩气缸5沿调节板62的长度方向移动。A slide block is fixed on the inside of the adjustment plate 62, and a guide rail is fixed on the outside of the adjustment rack 63. The adjustment rack 63 is connected to the adjustment plate 62 through the guide rail and the slide block. When the adjustment rack 63 and the adjustment plate 62 move relatively , the guide rail and the slider are slidingly connected. The adjusting rack 63 is used to drive the telescopic cylinder 5 to move along the length direction of the adjusting plate 62 .
撑箱叶片4两两一组,且分别连接在两个调节板62上,移位部件61通过调节两个支撑板8之间的间距,使支撑杆7与支撑板8一同移动,进而使支撑杆7带动调节板62移动,调节板62移动时带动其上连接的伸缩气缸5与撑箱叶片4一同移动,实现两组撑箱叶片4的间距调节功能。The supporting box blades 4 are grouped in pairs and are respectively connected to the two adjusting plates 62. The shifting component 61 adjusts the distance between the two supporting plates 8 to move the supporting rod 7 and the supporting plate 8 together, thereby making the support The rod 7 drives the adjustment plate 62 to move. When the adjustment plate 62 moves, it drives the telescopic cylinder 5 connected thereto to move together with the box support blades 4, thereby realizing the spacing adjustment function of the two sets of box support blades 4.
调节电机65运作带动调节齿轮64转动,此时调节齿轮64原地转动带动与之啮合的调节齿条63沿调节板62的长度方向移动,调节齿条63在移动过程中带动与之连接的伸缩气缸5沿调节板62的长度方向移动,进而实现同组撑箱叶片4之间的间距调节功能。The operation of the adjusting motor 65 drives the adjusting gear 64 to rotate. At this time, the adjusting gear 64 rotates in situ and drives the adjusting rack 63 meshed with it to move along the length direction of the adjusting plate 62. During the movement, the adjusting rack 63 drives the telescopic rack 63 connected to it. The cylinder 5 moves along the length direction of the adjusting plate 62 to realize the spacing adjustment function between the box support blades 4 of the same group.
移位部件61与调节电机65均与扫描模块相连接,扫描模块扫描纸箱上的工票条形码后,查询数据库中的预设纸箱数据,并根据预设纸箱数据控制移位部件61以及调节电机65运作,以调整四个撑箱叶片4的撑箱间距,实现撑箱叶片4间距的灵活调节功能。进而使自动撑箱装置能够实现长度300-600mm,宽度200-450mm,高度150-350mm范围内所有纸箱的自动装箱功能。The shifting component 61 and the adjusting motor 65 are both connected to the scanning module. After scanning the work ticket barcode on the carton, the scanning module queries the preset carton data in the database, and controls the shifting component 61 and the adjusting motor 65 according to the preset carton data. Operation to adjust the box-supporting spacing of the four box-supporting blades 4 to realize the flexible adjustment function of the spacing of the box-supporting blades 4. In turn, the automatic carton supporting device can realize the automatic packing function of all cartons within the range of length 300-600mm, width 200-450mm, and height 150-350mm.
挡板9外侧设有与移位部件61相连接的连接杆12。移位部件61通过连接杆12带动挡板9移动,调整挡板9间距,使挡板9能够对宽度在200-450mm范围内纸箱的进行限位夹紧操作。同时,扫描模块根据预设纸箱数据控制移位部件61运作时,移位部件61能够带动挡板9与调节板62共同运作,提高了撑箱宽度调节效率。A connecting rod 12 connected to the displacement component 61 is provided on the outside of the baffle 9 . The shifting component 61 drives the baffle 9 to move through the connecting rod 12, and adjusts the spacing between the baffles 9 so that the baffle 9 can limit and clamp cartons with a width within the range of 200-450 mm. At the same time, when the scanning module controls the operation of the shift component 61 according to the preset carton data, the shift component 61 can drive the baffle 9 and the adjustment plate 62 to operate together, thereby improving the efficiency of adjusting the width of the supporting box.
本申请实施例一种自动撑箱装置的实施原理为:输送滚筒2对纸箱进行输送,间距调节组件6调节伸缩气缸5之间的间距,使相邻撑箱叶片4之间的间距小于纸箱的边长,当纸箱移动至撑箱叶片4下方时,升降组件3带动撑箱叶片4以及伸缩气缸5一同下降,使四个撑箱叶片4位于纸箱侧翼之间,而后伸缩气缸5运作使撑箱叶片4相互远离,撑箱叶片4在移动过程中将纸箱侧翼撑开,便于将相关产品装箱,装箱操作完成后,升降组件3带动撑箱叶片4以及伸缩气缸5一同上升,输送滚筒2将纸箱输送至后续工序,进而实现纸箱的自动撑开功能,节约人力物力,提高工作效率。The implementation principle of an automatic box-supporting device in the embodiment of the present application is as follows: the conveyor roller 2 transports cartons, and the distance adjustment assembly 6 adjusts the distance between the telescopic cylinders 5 so that the distance between adjacent box-supporting blades 4 is smaller than the distance between the cartons. side length, when the carton moves below the box support blades 4, the lifting assembly 3 drives the box support blades 4 and the telescopic cylinder 5 to lower together, so that the four box support blades 4 are located between the carton side wings, and then the telescopic cylinder 5 operates to make the box support The blades 4 are far away from each other, and the box-supporting blades 4 open the sides of the carton during the movement to facilitate the packing of related products. After the boxing operation is completed, the lifting assembly 3 drives the box-supporting blades 4 and the telescopic cylinder 5 to rise together, and the conveying roller 2 The cartons are transported to subsequent processes to realize the automatic opening function of the cartons, saving manpower and material resources and improving work efficiency.
以上所述仅为本申请的较佳实施例,并不用以限制本申请,凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的保护范围之内。The above are only preferred embodiments of the present application and are not intended to limit the present application. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present application shall be included in the protection of the present application. within the range.
Claims (10)
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| CN202311155187.8A CN117002815A (en) | 2023-09-08 | 2023-09-08 | Automatic box supporting device |
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| CN202311155187.8A CN117002815A (en) | 2023-09-08 | 2023-09-08 | Automatic box supporting device |
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