CN1170020C - A method and special device for producing graphitized carbon fiber - Google Patents
A method and special device for producing graphitized carbon fiber Download PDFInfo
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- CN1170020C CN1170020C CNB021284199A CN02128419A CN1170020C CN 1170020 C CN1170020 C CN 1170020C CN B021284199 A CNB021284199 A CN B021284199A CN 02128419 A CN02128419 A CN 02128419A CN 1170020 C CN1170020 C CN 1170020C
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Abstract
一种生产石墨化碳纤维的方法是先将冷却水和工作介质氩气通入等离子体发生器;在压力P=0.3-0.5MPa时,电流为80-100A时等离子体发生器产生2500℃~3500℃局部区域的高温,将碳纤维通过等离子体高温区,通过时的停留时间为10-20秒,从而得到石墨化碳纤维。本发明具有工艺简单、产品成本低、能耗低,热等离子体可实现瞬间高温和快速急冷,保障了材料的综合性能,整个工艺过程环境友好的优点。
A method for producing graphitized carbon fibers is to first pass cooling water and working medium argon into the plasma generator; when the pressure P=0.3-0.5MPa, the plasma generator generates 2500 ° C ~ 3500 ° C when the current is 80-100A The high temperature in the local area of ℃, the carbon fiber passes through the plasma high temperature area, and the residence time is 10-20 seconds when passing, so as to obtain the graphitized carbon fiber. The invention has the advantages of simple process, low product cost, low energy consumption, thermal plasma can realize instant high temperature and fast rapid cooling, guarantee the comprehensive performance of materials, and the whole process is environment-friendly.
Description
技术领域:Technical field:
本发明属于一种生产石墨化碳纤维的方法,具体地说涉及一种利用热等离子体高温、高反应活性的特点,在无氧环境下石墨化碳纤维的生产方法及专用装置。The invention belongs to a method for producing graphitized carbon fiber, and in particular relates to a production method and a special device for graphitizing carbon fiber in an oxygen-free environment by utilizing the characteristics of high temperature and high reactivity of thermal plasma.
背景技术:Background technique:
碳纤维一面世,即以其独特的高强、高模量、耐烧蚀、可编织、可导电等优异性能倍受青睐,成为材料世界中的一颗夺目的明星。高模量炭(石墨)纤维是炭纤维家族中的一个重要品种,是先进复合材料最重要的增强材料,在国防建设和国民经济建设中有着广泛的用途。碳纤维在2000-3000℃并施加牵引条件下加热,使纤维中石墨微晶沿轴取向度增加,尺寸增大,完善程度增高,即得到高模石墨纤维。石墨纤维是在碳纤维的基础上经过石墨化处理制备的,因而研制开发石墨纤维的关键是高温技术和高温设备,即石墨化炉。目前国际上通用的石墨化工艺都采用管状石墨化炉。这种石墨化方法不仅设备造价昂贵,而且能耗大,热效率低。As soon as carbon fiber came out, it was favored for its unique high strength, high modulus, ablation resistance, weavable, conductive and other excellent properties, and became a dazzling star in the material world. High modulus carbon (graphite) fiber is an important species in the carbon fiber family. It is the most important reinforcing material for advanced composite materials and has a wide range of uses in national defense construction and national economic construction. The carbon fiber is heated at 2000-3000°C under the condition of traction, so that the orientation degree of graphite crystallites in the fiber increases along the axis, the size increases, and the degree of perfection increases, that is, high-modulus graphite fibers are obtained. Graphite fiber is prepared by graphitization on the basis of carbon fiber. Therefore, the key to the development of graphite fiber is high-temperature technology and high-temperature equipment, that is, graphitization furnace. At present, the general graphitization process in the world adopts tubular graphitization furnace. This graphitization method is not only expensive in equipment cost, but also consumes a lot of energy and has low thermal efficiency.
发明内容;content of the invention;
本发明的目的是提供一种工艺简单、产品成本低、能耗低的制备高性能石墨纤维的方法及专用装置。The purpose of the present invention is to provide a method and special device for preparing high-performance graphite fibers with simple process, low product cost and low energy consumption.
本发明制备高性能石墨纤维的方法包括如下步骤:The method for preparing high-performance graphite fiber of the present invention comprises the steps:
一、首先将冷却水和工作介质氩气通入等离子体发生器;1. First, the cooling water and the working medium argon are passed into the plasma generator;
二、在压力P=0.3-0.5MPa时,电流为80-100A时等离子体发生器产生2500℃~3500℃局部区域的高温,在此区域以外为室温,将碳纤维通过等离子体高温区,通过时的停留时间为10-20秒,从而得到石墨化碳纤维。2. When the pressure P=0.3-0.5MPa and the current is 80-100A, the plasma generator generates a high temperature in a local area of 2500 ℃ ~ 3500 ℃, and the room temperature is outside this area. The carbon fiber passes through the plasma high temperature area. The residence time is 10-20 seconds, so as to obtain graphitized carbon fibers.
为了实现上述发明,设计了等离子体发生器专用装置,它是由阴极和阳极之间通过绝缘法兰连接;冷却水管与阳极相连。阳极和反应炉之间用法兰连接,氩气导入管与阴极相连In order to realize the above invention, a special device for the plasma generator is designed, which is connected by an insulating flange between the cathode and the anode; the cooling water pipe is connected with the anode. The anode and the reaction furnace are connected by a flange, and the argon inlet pipe is connected to the cathode
本发明与现有技术相比具有如下优点:工艺简单、产品成本低、能耗低。热等离子体可实现瞬间高温和快速急冷,保障了材料的综合性能。不仅整个工艺过程环境友好,而且可改变工艺参数控制所得碳纤维的石墨化度。Compared with the prior art, the present invention has the following advantages: simple process, low product cost and low energy consumption. Thermal plasma can achieve instantaneous high temperature and rapid rapid cooling, which ensures the comprehensive performance of materials. Not only is the whole process environmentally friendly, but also the process parameters can be changed to control the degree of graphitization of the obtained carbon fiber.
具体实施方式:Detailed ways:
下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
图1是等离子体反应器的纵剖面构造图。Fig. 1 is a longitudinal sectional structural diagram of a plasma reactor.
实施例1Example 1
如图所示阴极4和阳极3之间通过绝缘法兰7连接,冷却水管入口2以焊接方式与阳极3相连,阳极3和反应炉1之间用法兰8连接,氩气导入管5与阴极4相连。将将冷却水从冷却水管入口2通入,通过氩气导入管5通入氩气,并使压力在0.3MPa同时向阴极4和阳极3两极施加80A的直流电,使气体持续放电,形成电弧。从反应炉1通过碳纤维,控制碳纤维在炉内的停留时间为20秒。反应结束后测试其抗拉模量,其结果列于表1中。As shown in the figure, the cathode 4 and the
实施例2Example 2
调整电流为90A,反应炉内压力为0.4MPa。控制碳纤维在炉内的停留时间为15秒。其它均按实施例1同样方法和条件进行,反应结束后测试其抗拉模量,这些结果列于表1中。Adjust the current to 90A, and the pressure in the reactor to 0.4MPa. Control the residence time of carbon fiber in the furnace to be 15 seconds. Others are carried out by the same method and conditions as in Example 1, and the tensile modulus is tested after the reaction, and these results are listed in Table 1.
实施例3Example 3
调整电流为100A,反应炉内压力为0.5MPa。控制碳纤维在炉内的停留时间为10秒。其它均按实施例1同样方法和条件进行,反应结束后测试其抗拉模量,这些结果列于表1中。Adjust the current to 100A, and the pressure in the reaction furnace to 0.5MPa. Control the residence time of carbon fiber in the furnace to be 10 seconds. Others are carried out by the same method and conditions as in Example 1, and the tensile modulus is tested after the reaction, and these results are listed in Table 1.
表1
从上表可以看出:采用上述实施方案,制造出的石墨纤维的抗拉模量已经达到M40J(377GPa)的水平。It can be seen from the above table that the tensile modulus of the manufactured graphite fiber has reached the level of M40J (377GPa) by adopting the above-mentioned embodiment.
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