CN117001234A - Welding systems, methods, equipment and storage media based on holographic imaging - Google Patents
Welding systems, methods, equipment and storage media based on holographic imaging Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/02—Carriages for supporting the welding or cutting element
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Abstract
本发明实施例提供一种基于全息成像的焊接系统、方法、设备及存储介质,属于焊接技术领域。基于全息成像的焊接系统,包括:扫描识别模块,用于获取缺陷组件的扫描数据,并基于扫描数据建立缺陷组件的缺陷三维影像;指令生成模块,用于基于缺陷三维影像,生成操作指令;焊接修复模块,用于基于操作指令对缺陷组件进行对应的操作。即本发明实施例利用全息成像技术,对缺陷组件进行三维成像,以获得缺陷组件的具体缺陷信息,避免了在组件内部出现缺陷时,无法识别内部缺陷的问题,提高了缺陷修复的准确性,保证了修复效果。
Embodiments of the present invention provide a welding system, method, equipment and storage medium based on holographic imaging, which belong to the field of welding technology. The welding system based on holographic imaging includes: a scanning identification module, used to obtain scanning data of defective components, and to establish a three-dimensional defect image of the defective component based on the scanning data; an instruction generation module, used to generate operation instructions based on the three-dimensional defect image; welding The repair module is used to perform corresponding operations on defective components based on operating instructions. That is, embodiments of the present invention use holographic imaging technology to perform three-dimensional imaging of defective components to obtain specific defect information of the defective components, avoid the problem of being unable to identify internal defects when defects occur inside the components, and improve the accuracy of defect repair. The repair effect is guaranteed.
Description
技术领域Technical field
本发明涉及焊接技术领域,具体地涉及一种基于全息成像的焊接系统、一种基于全息成像的焊接方法、一种电子设备及一种可读存储介质。The present invention relates to the field of welding technology, and specifically to a welding system based on holographic imaging, a welding method based on holographic imaging, an electronic device and a readable storage medium.
背景技术Background technique
随着高参数、大容量超超临界机组的部件集成度越来越高,机组组件的结构样式日益复杂,在机组安全运行条件较为苛刻、要求更高的发展情况下,复杂结构部件一旦出现缺陷,更换或修复的难度大大增加。As the components of high-parameter, large-capacity ultra-supercritical units become more and more integrated, the structural styles of unit components become increasingly complex. In the development situation where the safe operating conditions of the unit are more stringent and the requirements are higher, once defects appear in complex structural components , the difficulty of replacement or repair is greatly increased.
传统的修复缺陷方法通常采用两种修复方法,一种是采用人工焊接修复技术,但人工焊接对于复杂结构部件的狭小空间难以使用,且工艺精度无法保障;另一种是采用自动焊接机器人来对缺陷组件进行修复,但由于施工人员无法对缺陷信息全面掌握,使得修复效果不能保障。Traditional methods of repairing defects usually use two repair methods. One is to use manual welding repair technology, but manual welding is difficult to use in the small space of complex structural components, and the process accuracy cannot be guaranteed; the other is to use automatic welding robots to repair defects. Defective components are repaired, but because the construction workers cannot fully grasp the defect information, the repair effect cannot be guaranteed.
发明内容Contents of the invention
本发明实施例的目的是提供一种基于全息成像的焊接系统、方法、设备及存储介质,以解决上述技术问题。The purpose of the embodiments of the present invention is to provide a welding system, method, equipment and storage medium based on holographic imaging to solve the above technical problems.
为了实现上述目的,本发明实施例提供一种基于全息成像的焊接系统,所述系统包括:In order to achieve the above objectives, embodiments of the present invention provide a welding system based on holographic imaging, which system includes:
扫描识别模块,用于获取缺陷组件的扫描数据,并基于所述扫描数据建立缺陷组件的缺陷三维影像;A scanning identification module is used to obtain scanning data of defective components and establish a defective three-dimensional image of the defective component based on the scanning data;
指令生成模块,用于基于缺陷三维影像,生成操作指令;The instruction generation module is used to generate operation instructions based on the three-dimensional defect image;
焊接修复模块,用于基于所述操作指令对缺陷组件进行对应的操作。The welding repair module is used to perform corresponding operations on defective components based on the operation instructions.
可选地,所述扫描识别模块具体用于:Optionally, the scanning identification module is specifically used for:
获取被测组件的扫描数据;Obtain scan data of the component under test;
从被测组件的扫描数据中确定缺陷组件的扫描数据;Determine the scan data of the defective component from the scan data of the component under test;
基于缺陷组件的扫描数据,建立缺陷组件的缺陷三维影像。Based on the scan data of the defective component, a defective three-dimensional image of the defective component is established.
可选地,所述系统还包括:Optionally, the system also includes:
监测反馈模块,用于:Monitoring feedback module, used for:
监测对缺陷组件的操作过程,得到操作监测数据;Monitor the operation process of defective components and obtain operation monitoring data;
基于所述操作监测数据,生成操作结果信息;Based on the operation monitoring data, generate operation result information;
所述指令生成模块还用于:The instruction generation module is also used to:
基于所述操作结果信息,生成操作指令。Based on the operation result information, an operation instruction is generated.
可选地,所述操作指令包括修磨指令和修复指令;所述操作结果信息包括修磨结果信息和修复结果信息;Optionally, the operation instructions include grinding instructions and repair instructions; the operation result information includes grinding result information and repair result information;
所述焊接修复模块具体用于:The welding repair module is specifically used for:
基于修磨指令对缺陷组件进行修磨操作;以及基于修复指令对缺陷组件进行修复操作;Perform grinding operations on defective components based on grinding instructions; and perform repair operations on defective components based on repair instructions;
所述指令生成模块具体用于:The instruction generation module is specifically used for:
基于所述缺陷三维影像,生成修磨指令;以及Generate grinding instructions based on the three-dimensional image of the defect; and
基于修磨结果信息,判断当前缺陷组件是否需要继续修磨,若判定需要继续修磨,则生成修磨指令,再次对缺陷组件进行修磨操作,直至确定不需要继续修磨,生成修复指令。Based on the grinding result information, it is determined whether the current defective component needs to be continued grinding. If it is determined that continued grinding is needed, a grinding instruction is generated, and the defective component is grinded again until it is determined that no further grinding is required, and a repair instruction is generated.
可选地,所述指令生成模块还用于:Optionally, the instruction generation module is also used to:
基于修复结果信息,判断当前缺陷组件的修复结果是否满足预设修复标准;Based on the repair result information, determine whether the repair result of the current defective component meets the preset repair standards;
若判定不满足预设修复标准,则生成修复指令,再次对缺陷组件进行修复操作,直至当前缺陷组件的修复结果满足预设修复标准。If it is determined that the preset repair standards are not met, a repair instruction is generated and the defective component is repaired again until the repair result of the current defective component meets the preset repair standards.
在本发明实施方式的第二方面,提供一种基于全息成像的焊接方法,所述方法基于第一方面的一种基于全息成像的焊接系统实现,所述方法包括:In a second aspect of the embodiment of the present invention, a holographic imaging-based welding method is provided. The method is implemented based on the holographic imaging-based welding system of the first aspect. The method includes:
获取缺陷组件的扫描数据,并基于所述扫描数据建立缺陷组件的缺陷三维影像;Obtain scanning data of the defective component and establish a defective three-dimensional image of the defective component based on the scanning data;
基于缺陷三维影像,生成操作指令;Generate operation instructions based on the three-dimensional image of the defect;
基于所述操作指令对缺陷组件进行对应的操作。Perform corresponding operations on the defective component based on the operation instructions.
可选地,所述获取缺陷组件的扫描数据,并基于所述扫描数据建立缺陷组件的缺陷三维影像,包括:Optionally, obtaining scan data of the defective component and establishing a defective three-dimensional image of the defective component based on the scan data includes:
获取被测组件的扫描数据;Obtain scan data of the component under test;
从被测组件的扫描数据中确定缺陷组件的扫描数据;Determine the scan data of the defective component from the scan data of the component under test;
基于缺陷组件的扫描数据,建立缺陷组件的缺陷三维影像。Based on the scan data of the defective component, a defective three-dimensional image of the defective component is established.
可选地,所述方法还包括:Optionally, the method also includes:
监测对缺陷组件的操作过程,得到操作监测数据;Monitor the operation process of defective components and obtain operation monitoring data;
基于所述操作监测数据,生成操作结果信息;Based on the operation monitoring data, generate operation result information;
基于所述操作结果信息,生成操作指令。Based on the operation result information, an operation instruction is generated.
可选地,所述操作指令包括修磨指令和修复指令;所述操作结果信息包括修磨结果信息和修复结果信息;Optionally, the operation instructions include grinding instructions and repair instructions; the operation result information includes grinding result information and repair result information;
所述基于缺陷三维影像,生成操作指令,包括:The operation instructions generated based on the three-dimensional image of the defect include:
基于所述缺陷三维影像,生成修磨指令;Based on the three-dimensional image of the defect, generate grinding instructions;
所述基于所述操作结果信息,生成操作指令,包括:Generating operation instructions based on the operation result information includes:
基于修磨结果信息,判断当前缺陷组件是否需要继续修磨,若判定需要继续修磨,则生成修磨指令,再次对缺陷组件进行修磨操作,直至确定不需要继续修磨,生成修复指令。Based on the grinding result information, it is determined whether the current defective component needs to be continued grinding. If it is determined that continued grinding is needed, a grinding instruction is generated, and the defective component is grinded again until it is determined that no further grinding is required, and a repair instruction is generated.
可选地,所述基于所述操作结果信息,生成操作指令,还包括:Optionally, generating an operation instruction based on the operation result information further includes:
基于修复结果信息,判断当前缺陷组件的修复结果是否满足预设修复标准;Based on the repair result information, determine whether the repair result of the current defective component meets the preset repair standards;
若判定不满足预设修复标准,则生成修复指令,再次对缺陷组件进行修复操作,直至当前缺陷组件的修复结果满足预设修复标准。If it is determined that the preset repair standards are not met, a repair instruction is generated and the defective component is repaired again until the repair result of the current defective component meets the preset repair standards.
本申请第三方面提供一种电子设备,被配置成执行上述的基于全息成像的焊接方法。A third aspect of the present application provides an electronic device configured to perform the above-mentioned holographic imaging-based welding method.
本申请第四方面提供一种机器可读存储介质,该机器可读存储介质上存储有指令,该指令在被处理器执行时以由所述处理器被配置成执行上述的基于全息成像的焊接方法。A fourth aspect of the present application provides a machine-readable storage medium that stores instructions on the machine-readable storage medium. When executed by a processor, the instructions are configured by the processor to perform the above-mentioned holographic imaging-based welding. method.
本发明实施例通过设置扫描识别模块获取缺陷组件的扫描数据,并基于扫描数据建立缺陷组件的缺陷三维影像,设置指令生成模块基于缺陷三维影像,生成操作指令,还设置了焊接修复模块基于操作指令对缺陷组件进行对应的操作。即本发明实施例利用全息成像技术,对缺陷组件进行三维成像,以获得缺陷组件的具体缺陷信息,避免了在组件内部出现缺陷时,无法识别内部缺陷的问题,提高了缺陷修复的准确性,保证了修复效果。The embodiment of the present invention obtains the scanning data of the defective component by setting up a scanning identification module, and establishes a defective three-dimensional image of the defective component based on the scanning data. The setting instruction generation module generates an operation instruction based on the defective three-dimensional image, and a welding repair module is also provided based on the operation instruction. Perform corresponding operations on defective components. That is, embodiments of the present invention use holographic imaging technology to perform three-dimensional imaging of defective components to obtain specific defect information of the defective components, avoid the problem of being unable to identify internal defects when defects occur inside the components, and improve the accuracy of defect repair. The repair effect is guaranteed.
本发明实施例的其它特征和优点将在随后的具体实施方式部分予以详细说明。Other features and advantages of embodiments of the present invention will be described in detail in the detailed description that follows.
附图说明Description of the drawings
附图是用来提供对本发明实施例的进一步理解,并且构成说明书的一部分,与下面的具体实施方式一起用于解释本发明实施例,但并不构成对本发明实施例的限制。在附图中:The drawings are used to provide a further understanding of the embodiments of the present invention and constitute a part of the description. Together with the following specific implementation modes, they are used to explain the embodiments of the present invention, but do not constitute a limitation to the embodiments of the present invention. In the attached picture:
图1是本实施例提供的一种基于全息成像的焊接系统的架构示意图;Figure 1 is a schematic structural diagram of a holographic imaging-based welding system provided in this embodiment;
图2是六轴工业机器人的结构示意图;Figure 2 is a schematic structural diagram of a six-axis industrial robot;
图3为本实施例提供的一种基于全息成像的焊接方法的流程示意图;Figure 3 is a schematic flow chart of a welding method based on holographic imaging provided in this embodiment;
图4为本实施例提供的一种基于全息成像的焊接方法的整体功能示意图。Figure 4 is an overall functional diagram of a welding method based on holographic imaging provided in this embodiment.
附图标记说明Explanation of reference signs
10扫描识别模块;20指令生成模块;30焊接修复模块;10 scanning identification module; 20 instruction generation module; 30 welding repair module;
40监测反馈模块;50操作显示模块;31机械手;40 monitoring feedback module; 50 operation display module; 31 manipulator;
32缺陷处理角磨装置;33冷金属过渡焊焊机;11激光投影捕获相机;12全息三维扫描装置;41高温红外成像仪。32 defect treatment angle grinding device; 33 cold metal transition welding machine; 11 laser projection capture camera; 12 holographic three-dimensional scanning device; 41 high temperature infrared imager.
具体实施方式Detailed ways
以下结合附图对本发明实施例的具体实施方式进行详细说明。应当理解的是,此处所描述的具体实施方式仅用于说明和解释本发明实施例,并不用于限制本发明实施例。Specific implementation modes of the embodiments of the present invention will be described in detail below with reference to the accompanying drawings. It should be understood that the specific implementations described here are only used to illustrate and explain the embodiments of the present invention, and are not used to limit the embodiments of the present invention.
除非另有定义,本文所使用的所有的技术和科学术语与属于本申请的技术领域的技术人员通常理解的含义相同;本文中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本申请。Unless otherwise defined, all technical and scientific terms used herein have the same meanings as commonly understood by those skilled in the technical field belonging to this application; the terms used herein are for the purpose of describing specific embodiments only and are not intended to be used in LIMITATIONS ON THIS APPLICATION.
在本申请实施例的描述中,技术术语“第一”、“第二”等仅用于区别不同对象,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量、特定顺序或主次关系。在本申请实施例的描述中,“多个”的含义是两个以上,除非另有明确具体的限定。In the description of the embodiments of this application, the technical terms "first", "second", etc. are only used to distinguish different objects, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of indicated technical features. A specific order or priority relationship. In the description of the embodiments of this application, "plurality" means two or more, unless otherwise explicitly and specifically limited.
实施例一Embodiment 1
请参照图1,图1是本实施例提供的一种基于全息成像的焊接系统的架构示意图。Please refer to FIG. 1 , which is a schematic structural diagram of a holographic imaging-based welding system provided in this embodiment.
一种基于全息成像的焊接系统包括:扫描识别模块10、指令生成模块20、焊接修复模块30以及监测反馈模块40。A welding system based on holographic imaging includes: a scanning identification module 10, an instruction generation module 20, a welding repair module 30 and a monitoring feedback module 40.
扫描识别模块10可以为结构优化的全息三维扫描装置12,利用三束平行线性激光对被测组件扫描,扫描精度可不小于0.03mm,分辨率可不低于0.05mm,体积精度可不小于0.02mm+0.025mm/m,扫描速度可不低于20000次/s,通过2组或3组激光投影捕获相机11获取投影到组件上的激光,确定出被测组件中的缺陷组件,并生成缺陷三维影像。The scanning identification module 10 can be a structurally optimized holographic three-dimensional scanning device 12 that uses three parallel linear laser beams to scan the component under test. The scanning accuracy can be no less than 0.03mm, the resolution can be no less than 0.05mm, and the volume accuracy can be no less than 0.02mm+0.025. mm/m, the scanning speed can be no less than 20,000 times/s, and the laser projected onto the component is acquired through 2 or 3 sets of laser projection capture cameras 11, the defective component in the component under test is determined, and a three-dimensional image of the defect is generated.
指令生成模块20可以为以MSComm(Microsoft Communication Control串行通信控件)中提供的事件驱动方式开发的串行通信程序,用于基于缺陷三维影像,生成操作指令,指令生成模块20可采用VC++开发上位机软件控制焊接修复模块30。可以理解的是,在对缺陷组件进行焊接修复之前,需要对缺陷部位进行打磨,以保证修复效果,故操作指令包括修磨指令和修复指令,修磨指令用于控制焊接修复模块30对缺陷组件进行修磨,修复指令用于控制焊接修复模块30对缺陷组件进行修复焊接。The instruction generation module 20 can be a serial communication program developed in an event-driven manner provided in MSComm (Microsoft Communication Control serial communication control), and is used to generate operation instructions based on defective three-dimensional images. The instruction generation module 20 can be developed using VC++. Computer software controls the welding repair module 30. It can be understood that before welding and repairing a defective component, the defective part needs to be polished to ensure the repair effect. Therefore, the operation instructions include a grinding instruction and a repair instruction. The grinding instruction is used to control the welding repair module 30 to perform the welding repair on the defective component. Grinding is performed, and the repair instruction is used to control the welding repair module 30 to repair and weld the defective component.
焊接修复模块30用于基于操作指令对缺陷组件进行对应的修磨操作或修复操作,焊接修复模块30可以为六轴工业机器人。The welding repair module 30 is used to perform corresponding grinding operations or repair operations on defective components based on operating instructions. The welding repair module 30 may be a six-axis industrial robot.
监测反馈模块40用于监测操作过程,得到操作监测数据,再基于操作监测数据,生成操作结果信息,且监测反馈模块40还将该操作结果信息反馈至指令生成模块20。监测反馈模块40利用高温红外成像仪41实时监测焊接修复模块30操作的全过程,红外图像分辨率可不低于160×120像素,图像帧频可不小于30Hz,以实现缺陷焊接的在线检测。The monitoring feedback module 40 is used to monitor the operation process, obtain operation monitoring data, and then generate operation result information based on the operation monitoring data, and the monitoring feedback module 40 also feeds back the operation result information to the instruction generation module 20 . The monitoring feedback module 40 uses a high-temperature infrared imager 41 to monitor the entire operation process of the welding repair module 30 in real time. The infrared image resolution can be no less than 160×120 pixels, and the image frame rate can be no less than 30 Hz to achieve online detection of defective welding.
如图2所示,本实施例提供了一种结合扫描、修复和监测功能为一体的六轴工业机器人,该六轴工业机器人设置有多角度自由旋转的机械手31、缺陷处理角磨装置32和冷金属过渡焊焊机33,缺陷处理角磨装置32可控制修复处理的深度和宽度,冷金属过渡焊焊机33的焊接电流可为10A-100A,需要说明的是,该六轴工业机器人上还设置了高温红外成像仪41、激光投影捕获相机11以及全息三维扫描装置12,用以实现对缺陷组件的进行扫描、三维投影以及对机械手31的操作监测。As shown in Figure 2, this embodiment provides a six-axis industrial robot that combines scanning, repair and monitoring functions. The six-axis industrial robot is equipped with a multi-angle freely rotating manipulator 31, a defect processing angle grinding device 32 and The cold metal transfer welding machine 33 and the defect processing angle grinding device 32 can control the depth and width of the repair process. The welding current of the cold metal transfer welding machine 33 can be 10A-100A. It should be noted that the six-axis industrial robot has A high-temperature infrared imager 41 , a laser projection capture camera 11 and a holographic three-dimensional scanning device 12 are also provided to realize scanning of defective components, three-dimensional projection and operation monitoring of the manipulator 31 .
可以理解的是,单次修磨或单次修复可能并不能达到预期效果,故本实施例通过循环打磨以及循环修复,提高缺陷修复效果。It can be understood that a single grinding or a single repair may not achieve the expected effect, so this embodiment improves the defect repair effect through cyclic grinding and cyclic repair.
具体的,针对循环打磨过程,指令生成模块20基于缺陷三维影像,生成修磨指令,焊接修复模块30基于该修磨指令对缺陷组件进行修磨操作,监测反馈模块40实时监测修磨过程,得到修磨结果信息,再将修磨结果信息反馈至指令生成模块20,指令生成模块20再基于修磨结果信息,判断当前缺陷组件是否需要修磨,若否,则表明缺陷组件已修磨完成,可以进行缺陷修复了,即基于操作结果进行,生成修复指令;若是,则表明缺陷组件的还需进行修磨,基于修磨结果信息,再次生成修磨指令,使得焊接修复模块30再次对缺陷组件进行修磨,整个循环修磨过程截止至指令生成模块20判定出当前缺陷组件无需修磨为止。Specifically, for the cyclic grinding process, the instruction generation module 20 generates a grinding instruction based on the three-dimensional image of the defect. The welding repair module 30 performs a grinding operation on the defective component based on the grinding instruction. The monitoring feedback module 40 monitors the grinding process in real time, and obtains The grinding result information is then fed back to the instruction generation module 20. The instruction generation module 20 then determines whether the current defective component needs to be grinded based on the grinding result information. If not, it indicates that the defective component has been grinded. Defect repair can be carried out, that is, based on the operation results, a repair instruction is generated; if so, it indicates that the defective component still needs to be repaired. Based on the grinding result information, a grinding instruction is generated again, so that the welding repair module 30 can repair the defective component again. Grinding is performed, and the entire cyclic grinding process ends until the instruction generation module 20 determines that the current defective component does not need to be grinded.
针对循环修复过程,指令生成模块20基于修磨结果信息,生成修复指令,使得焊接修复模块30基于修复指令对缺陷组件进行修复操作,监测反馈模块40实时监测修复过程,得到修复结果信息,再将修复结果信息反馈至指令生成模块20,指令生成模块20再基于修复结果信息,判断当前缺陷组件的修复结果是否满足预设修复标准,若是,则判定当前缺陷组件修复完成;若否,则说明当前缺陷组件还需修复,即基于修复结果信息,再次生成修复指令,使得焊接修复模块30再次对缺陷组件进行修复,整个循环修复过程截止至指令生成模块20判定出当前缺陷组件的修复结果满足预设修复标准为止,预设修复标准可以由实际需要设定,在本实施例中不进行限定。For the cyclic repair process, the instruction generation module 20 generates a repair instruction based on the grinding result information, so that the welding repair module 30 performs a repair operation on the defective component based on the repair instruction. The monitoring feedback module 40 monitors the repair process in real time, obtains the repair result information, and then The repair result information is fed back to the instruction generation module 20. The instruction generation module 20 then determines whether the repair result of the current defective component meets the preset repair standard based on the repair result information. If so, it is determined that the repair of the current defective component is completed; if not, it indicates that the current defective component is repaired. The defective component still needs to be repaired, that is, based on the repair result information, the repair instruction is generated again, so that the welding repair module 30 repairs the defective component again. The entire cycle repair process ends until the instruction generation module 20 determines that the repair result of the current defective component meets the preset Up to the repair standard, the preset repair standard can be set according to actual needs, and is not limited in this embodiment.
需要理解的是,本实施例提出的基于全息成像的焊接系统不光能够提供自动缺陷焊接功能,为提高缺陷焊接的灵活性,本系统中还包括操作显示模块50,操作显示模块50与焊接修复模块30相连,用于将焊接过程进行显示,且作业人员可利用在显示界面对缺陷焊接进行在线操作,例如,操作显示模块50可在显示界面显示焊接操作的功能按钮,作业人员可通过点击各个焊接操作的功能按钮,实现对缺陷焊接的在线操作,以更加灵活的控制焊接操作。It should be understood that the welding system based on holographic imaging proposed in this embodiment can not only provide automatic defect welding function, but also includes an operation display module 50, an operation display module 50 and a welding repair module in order to improve the flexibility of defect welding. 30 is connected to the display interface for displaying the welding process, and the operator can use the display interface to perform online operations on defective welding. For example, the operation display module 50 can display the function buttons of the welding operation on the display interface, and the operator can click on each welding operation. The operation function buttons realize online operation of defective welding and control the welding operation more flexibly.
应理解的是,该系统与下述的基于全息成像的焊接方法实施例对应,能够执行上述方法实施例涉及的各个步骤,该装置具体的功能可以参见上文中的描述,为避免重复,此处适当省略详细描述。该装置包括至少一个能以软件或固件(firmware)的形式存储于存储器中或固化在装置的操作系统(operating system,OS)中的软件功能模块。It should be understood that this system corresponds to the following holographic imaging-based welding method embodiments and can perform various steps involved in the above method embodiments. For the specific functions of the device, please refer to the above description. To avoid repetition, here Detailed descriptions are omitted as appropriate. The device includes at least one software function module that can be stored in a memory in the form of software or firmware or solidified in an operating system (OS) of the device.
实施例二Embodiment 2
请参照图3,图3是本申请实施例提供的一种基于全息成像的焊接方法的流程示意图,本实施例基于实施例一提供的一种基于全息成像的焊接系统实现。Please refer to Figure 3. Figure 3 is a schematic flow chart of a holographic imaging-based welding method provided in an embodiment of the present application. This embodiment is implemented based on a holographic imaging-based welding system provided in Embodiment 1.
步骤S100:获取缺陷组件的扫描数据,并基于扫描数据建立缺陷组件的缺陷三维影像。Step S100: Obtain scanning data of the defective component, and establish a defective three-dimensional image of the defective component based on the scanning data.
本步骤利用扫描识别模块10,获取被测组件的扫描数据,再根据该扫描数据,确定出被测组件中的缺陷组件,再基于缺陷组件的扫描数据,建立缺陷组件的缺陷三维影像。In this step, the scanning identification module 10 is used to obtain the scanning data of the component being tested, and then based on the scanning data, the defective component in the component being tested is determined, and then based on the scanning data of the defective component, a defective three-dimensional image of the defective component is established.
步骤S200:基于缺陷三维影像,生成操作指令。Step S200: Generate operation instructions based on the three-dimensional image of the defect.
本步骤通过对缺陷三维影像进行分析,以确定出相应的操作指令,以控制焊接修复模块30执行对应的操作。可以理解的是,在对缺陷组件进行焊接修复之前,需要对缺陷部位进行打磨,以保证修复效果,故操作指令包括修磨指令和修复指令,修磨指令用于控制焊接修复模块30对缺陷组件进行修磨,修复指令用于控制焊接修复模块30对缺陷组件进行修复焊接。In this step, the three-dimensional image of the defect is analyzed to determine the corresponding operation instructions to control the welding repair module 30 to perform the corresponding operations. It can be understood that before welding and repairing a defective component, the defective part needs to be polished to ensure the repair effect. Therefore, the operation instructions include a grinding instruction and a repair instruction. The grinding instruction is used to control the welding repair module 30 to perform the welding repair on the defective component. Grinding is performed, and the repair instruction is used to control the welding repair module 30 to repair and weld the defective component.
步骤S300:基于操作指令对缺陷组件进行对应的操作。Step S300: Perform corresponding operations on the defective component based on the operation instructions.
本步骤基于操作指令对缺陷组件进行对应的修磨操作或修复操作。This step performs corresponding grinding or repair operations on the defective component based on the operating instructions.
为保证缺陷修复效果,本实施例还对缺陷组件的修磨过程和修复过程进行实时监测,操作监测数据,再基于操作监测数据,生成操作结果信息,在再将操作结果信息进行反馈,使得指令生成模块20基于该操作结果信息,生成磨指令和修复指令。In order to ensure the defect repair effect, this embodiment also performs real-time monitoring of the grinding and repair processes of defective components, operates the monitoring data, and then generates operation result information based on the operation monitoring data, and then feeds back the operation result information to make the instructions The generation module 20 generates grinding instructions and repair instructions based on the operation result information.
需要理解的是,单次修磨或单次修复可能并不能达到预期效果,故本实施例通过循环打磨以及循环修复,提高缺陷修复效果。具体的,针对循环打磨过程,基于缺陷三维影像,生成修磨指令,进一步基于该修磨指令对缺陷组件进行修磨操作,实时监测修磨过程,得到修磨结果信息,再基于修磨结果信息,判断当前缺陷组件是否需要修磨,若否,则表明缺陷组件已修磨完成,可以进行缺陷修复了,即基于操作结果进行,生成修复指令;若是,则表明缺陷组件的还需进行修磨,基于修磨结果信息,再次生成修磨指令,再次对缺陷组件进行修磨,整个循环修磨过程截止至判定出当前缺陷组件无需修磨为止。It should be understood that a single grinding or repair may not achieve the desired effect. Therefore, this embodiment improves the defect repair effect through cyclic grinding and cyclic repair. Specifically, for the cyclic grinding process, a grinding instruction is generated based on the three-dimensional image of the defect, and the defective component is further grinded based on the grinding instruction. The grinding process is monitored in real time to obtain the grinding result information, and then based on the grinding result information , determine whether the current defective component needs to be repaired. If not, it means that the defective component has been repaired and the defect can be repaired, that is, based on the operation results, a repair instruction is generated; if so, it means that the defective component still needs to be repaired. , based on the grinding result information, the grinding instruction is generated again, and the defective component is grinded again. The entire cyclic grinding process ends until it is determined that the current defective component does not need to be grinded.
针对循环修复过程,本实施例基于修磨结果信息,生成修复指令,进一步基于修复指令对缺陷组件进行修复操作,实时监测修复过程,得到修复结果信息,再基于修复结果信息,判断当前缺陷组件的修复结果是否满足预设修复标准,若否,则说明当前缺陷组件还需修复,即基于修复结果信息,再次生成修复指令,再次对缺陷组件进行修复,整个循环修复过程截止至判定出当前缺陷组件的修复结果满足预设修复标准为止,预设修复标准可以由实际需要设定,在本实施例中不进行限定。For the cyclic repair process, this embodiment generates repair instructions based on the grinding result information, further performs repair operations on the defective components based on the repair instructions, monitors the repair process in real time, obtains the repair result information, and then determines the current defective component based on the repair result information. Whether the repair result meets the preset repair standard. If not, it means that the current defective component still needs to be repaired. That is, based on the repair result information, a repair instruction is generated again to repair the defective component again. The entire cycle repair process ends until the current defective component is determined. until the repair result meets the preset repair standard. The preset repair standard can be set according to actual needs and is not limited in this embodiment.
本实施例提供的一种基于全息成像的焊接方法的整体功能示意图如图4所示,本实施例通过扫描缺陷组件的扫描数据,生成缺陷三维影像,再基于缺陷三维影像,生成操作指令,操作指令包括修磨指令和修复指令,在修磨指令下,对缺陷组件进行修磨,对修磨过程进行实时监测,得到修磨结果信息,基于反馈的操作结果信息,生成修磨指令或修复指令,以实现对缺陷组件的循环修磨,提高后续缺陷组件的修复效果;在修复指令下,对缺陷组件进行修复,对修复过程进行实时监测,得到修复结果信息,再基于反馈的操作结果信息,生成修复指令,以完成对缺陷组件的循环修复,实现了缺陷组件的在线修复。The overall functional schematic diagram of a welding method based on holographic imaging provided by this embodiment is shown in Figure 4. This embodiment generates a three-dimensional defect image by scanning the scanning data of the defective component, and then generates operation instructions based on the three-dimensional defect image. The instructions include grinding instructions and repair instructions. Under the grinding instructions, defective components are grinded, the grinding process is monitored in real time, and grinding result information is obtained. Based on the feedback operation result information, grinding instructions or repair instructions are generated. , in order to realize the cyclic grinding of defective components and improve the repair effect of subsequent defective components; under the repair instructions, the defective components are repaired, the repair process is monitored in real time, the repair result information is obtained, and then based on the feedback operation result information, Generate repair instructions to complete the cyclic repair of defective components and realize online repair of defective components.
本实施例通过设置扫描识别模块10获取缺陷组件的扫描数据,并基于扫描数据建立缺陷组件的缺陷三维影像,设置指令生成模块20基于缺陷三维影像,生成操作指令,还设置了焊接修复模块30基于操作指令对缺陷组件进行对应的操作。即本发明实施例利用全息成像技术,对缺陷组件进行三维成像,以获得缺陷组件的具体缺陷信息,避免了在组件内部出现缺陷时,无法识别内部缺陷的问题,提高了缺陷修复的准确性,保证了修复效果。In this embodiment, the scanning identification module 10 is configured to obtain the scanning data of the defective component, and a defective three-dimensional image of the defective component is established based on the scan data. The setting instruction generation module 20 generates an operation instruction based on the defective three-dimensional image, and the welding repair module 30 is also configured to generate an operation instruction based on the defective three-dimensional image. The operation instructions perform corresponding operations on the defective component. That is, embodiments of the present invention use holographic imaging technology to perform three-dimensional imaging of defective components to obtain specific defect information of the defective components, avoid the problem of being unable to identify internal defects when defects occur inside the components, and improve the accuracy of defect repair. The repair effect is guaranteed.
实施例三Embodiment 3
在一个典型的配置中,计算设备包括一个或多个处理器(CPU)、输入/输出接口、网络接口和内存。In a typical configuration, a computing device includes one or more processors (CPUs), input/output interfaces, network interfaces, and memory.
存储器可能包括计算机可读介质中的非永久性存储器,随机存取存储器(RAM)和/或非易失性内存等形式,如只读存储器(ROM)或闪存(flash RAM)。存储器是计算机可读介质的示例。Memory may include non-volatile memory in computer-readable media, random access memory (RAM), and/or non-volatile memory in the form of read-only memory (ROM) or flash memory (flash RAM). Memory is an example of a computer-readable medium.
计算机可读介质包括永久性和非永久性、可移动和非可移动媒体可以由任何方法或技术来实现信息存储。信息可以是计算机可读指令、数据结构、程序的模块或其他数据。计算机的存储介质的例子包括,但不限于相变内存(PRAM)、静态随机存取存储器(SRAM)、动态随机存取存储器(DRAM)、其他类型的随机存取存储器(RAM)、只读存储器(ROM)、电可擦除可编程只读存储器(EEPROM)、快闪记忆体或其他内存技术、只读光盘只读存储器(CD-ROM)、数字多功能光盘(DVD)或其他光学存储、磁盒式磁带,磁带磁磁盘存储或其他磁性存储设备或任何其他非传输介质,可用于存储可以被计算设备访问的信息。按照本文中的界定,计算机可读介质不包括暂存电脑可读媒体(transitory media),如调制的数据信号和载波。Computer-readable media includes both persistent and non-volatile, removable and non-removable media that can be implemented by any method or technology for storage of information. Information may be computer-readable instructions, data structures, modules of programs, or other data. Examples of computer storage media include, but are not limited to, phase change memory (PRAM), static random access memory (SRAM), dynamic random access memory (DRAM), other types of random access memory (RAM), and read-only memory. (ROM), electrically erasable programmable read-only memory (EEPROM), flash memory or other memory technology, compact disc read-only memory (CD-ROM), digital versatile disc (DVD) or other optical storage, Magnetic tape cassettes, tape magnetic disk storage or other magnetic storage devices or any other non-transmission medium can be used to store information that can be accessed by a computing device. As defined in this article, computer-readable media does not include transitory media, such as modulated data signals and carrier waves.
实施例四Embodiment 4
本发明实施例还提供一种计算机可读存储介质,该计算器可读存储介质上存储有指令,该指令用于在被处理器执行时,适于执行有基于全息成像的焊接方法步骤的程序。Embodiments of the present invention also provide a computer-readable storage medium. The computer-readable storage medium stores instructions. The instructions are used to execute a program having steps of a welding method based on holographic imaging when executed by a processor. .
本领域内的技术人员应明白,本申请的实施例可提供为方法、系统、或计算机程序产品。因此,本申请可采用完全硬件实施例、完全软件实施例、或结合软件和硬件方面的实施例的形式。而且,本申请可采用在一个或多个其中包含有计算机可用程序代码的计算机可用存储介质(包括但不限于磁盘存储器、CD-ROM、光学存储器等)上实施的计算机程序产品的形式。Those skilled in the art will understand that embodiments of the present application may be provided as methods, systems, or computer program products. Accordingly, the present application may take the form of an entirely hardware embodiment, an entirely software embodiment, or an embodiment that combines software and hardware aspects. Furthermore, the present application may take the form of a computer program product embodied on one or more computer-usable storage media (including, but not limited to, disk storage, CD-ROM, optical storage, etc.) having computer-usable program code embodied therein.
本申请是参照根据本申请实施例的方法、设备(系统)、和计算机程序产品的流程图和/或方框图来描述的。应理解可由计算机程序指令实现流程图和/或方框图中的每一流程和/或方框、以及流程图和/或方框图中的流程和/或方框的结合。可提供这些计算机程序指令到通用计算机、专用计算机、嵌入式处理机或其他可编程数据处理设备的处理器以产生一个机器,使得通过计算机或其他可编程数据处理设备的处理器执行的指令产生用于实现在流程图一个流程或多个流程和/或方框图一个方框或多个方框中指定的功能的装置。The present application is described with reference to flowchart illustrations and/or block diagrams of methods, apparatus (systems), and computer program products according to embodiments of the application. It will be understood that each process and/or block in the flowchart illustrations and/or block diagrams, and combinations of processes and/or blocks in the flowchart illustrations and/or block diagrams, can be implemented by computer program instructions. These computer program instructions may be provided to a processor of a general purpose computer, special purpose computer, embedded processor, or other programmable data processing device to produce a machine, such that the instructions executed by the processor of the computer or other programmable data processing device produce a use A device for realizing the functions specified in one process or multiple processes of the flowchart and/or one block or multiple blocks of the block diagram.
这些计算机程序指令也可存储在能引导计算机或其他可编程数据处理设备以特定方式工作的计算机可读存储器中,使得存储在该计算机可读存储器中的指令产生包括指令装置的制造品,该指令装置实现在流程图一个流程或多个流程和/或方框图一个方框或多个方框中指定的功能。These computer program instructions may also be stored in a computer-readable memory that causes a computer or other programmable data processing apparatus to operate in a particular manner, such that the instructions stored in the computer-readable memory produce an article of manufacture including the instruction means, the instructions The device implements the functions specified in a process or processes of the flowchart and/or a block or blocks of the block diagram.
这些计算机程序指令也可装载到计算机或其他可编程数据处理设备上,使得在计算机或其他可编程设备上执行一系列操作步骤以产生计算机实现的处理,从而在计算机或其他可编程设备上执行的指令提供用于实现在流程图一个流程或多个流程和/或方框图一个方框或多个方框中指定的功能的步骤。These computer program instructions may also be loaded onto a computer or other programmable data processing device, causing a series of operating steps to be performed on the computer or other programmable device to produce computer-implemented processing, thereby executing on the computer or other programmable device. Instructions provide steps for implementing the functions specified in a process or processes of a flowchart diagram and/or a block or blocks of a block diagram.
另外需要说明的是,在上述具体实施方式中所描述的各个具体技术特征,在不矛盾的情况下,可以通过任何合适的方式进行组合。为了避免不必要的重复,本发明实施例对各种可能的组合方式不再另行说明。In addition, it should be noted that the specific technical features described in the above-mentioned specific embodiments can be combined in any suitable manner as long as there is no contradiction. In order to avoid unnecessary repetition, various possible combinations will not be further described in the embodiments of the present invention.
另外,在本申请实施例各个实施例中的各功能模块可以集成在一起形成一个独立的部分,也可以是各个模块单独存在,也可以两个或两个以上模块集成形成一个独立的部分。In addition, each functional module in each embodiment of the present application can be integrated together to form an independent part, each module can exist alone, or two or more modules can be integrated to form an independent part.
还需要说明的是,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、商品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、商品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括要素的过程、方法、商品或者设备中还存在另外的相同要素。It should also be noted that the terms "comprises," "comprises," or any other variation thereof are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements not only includes those elements, but also includes Other elements are not expressly listed or are inherent to the process, method, article or equipment. Without further limitation, an element qualified by the statement "comprises a..." does not exclude the presence of additional identical elements in the process, method, good, or device that includes the element.
以上仅为本申请的实施例而已,并不用于限制本申请。对于本领域技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原理之内所作的任何修改、等同替换、改进等,均应包含在本申请的权利要求范围之内。The above are only examples of the present application and are not used to limit the present application. To those skilled in the art, various modifications and variations may be made to this application. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of this application shall be included in the scope of the claims of this application.
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