CN117004476A - Nucleic acid extraction device, method and film tearing mechanism for molecular testing - Google Patents
Nucleic acid extraction device, method and film tearing mechanism for molecular testing Download PDFInfo
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- 238000000605 extraction Methods 0.000 title claims abstract description 222
- 230000007246 mechanism Effects 0.000 title claims abstract description 138
- 150000007523 nucleic acids Chemical class 0.000 title claims abstract description 63
- 102000039446 nucleic acids Human genes 0.000 title claims abstract description 63
- 108020004707 nucleic acids Proteins 0.000 title claims abstract description 63
- 238000000034 method Methods 0.000 title claims abstract description 7
- 238000012360 testing method Methods 0.000 title claims description 35
- 238000005070 sampling Methods 0.000 claims abstract description 82
- 238000007789 sealing Methods 0.000 claims abstract description 55
- 238000012546 transfer Methods 0.000 claims abstract description 37
- 239000012528 membrane Substances 0.000 claims abstract description 9
- 238000007689 inspection Methods 0.000 claims abstract description 7
- 210000000078 claw Anatomy 0.000 claims description 26
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- 230000008569 process Effects 0.000 claims description 3
- 239000007788 liquid Substances 0.000 abstract description 6
- 230000007306 turnover Effects 0.000 abstract description 2
- 238000005516 engineering process Methods 0.000 description 3
- 238000002347 injection Methods 0.000 description 3
- 239000007924 injection Substances 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
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- 239000000243 solution Substances 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 241000711573 Coronaviridae Species 0.000 description 1
- 238000001190 Q-PCR Methods 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 238000012864 cross contamination Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 239000002906 medical waste Substances 0.000 description 1
- 238000003753 real-time PCR Methods 0.000 description 1
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Abstract
Description
技术领域Technical field
本发明涉及一种生化实验室的自动化设备,尤指一种用于进行分子检验的核酸萃取装置。The invention relates to an automated equipment for a biochemical laboratory, in particular to a nucleic acid extraction device for molecular testing.
先前技术prior art
目前在进行分子检验作业,例如新型冠状病毒的核糖核酸检测时,首先须先将采集到的检体进行核酸萃取作业。核酸萃取作业具体来说是先将一个具有96个深孔的核酸萃取盘顶面的封口膜撕开,然后进行检体分注,也就是将96个采检送验的采检容器逐一打开并将采检容器内的检体注入核酸萃取盘的其中一深孔内;检体注入完成后将采检容器仔细密封并比照医疗废弃物处理。而注入有检体的核酸萃取盘则放置于一核酸萃取模组内进行核酸萃取,待萃取完成后才能继续进行后续的即时定量聚合酶连锁反应(Real-timeQuantitative Polymerase.Chain Reaction,简称Q-PCR)检测。Currently, when conducting molecular testing operations, such as RNA testing of the new coronavirus, the collected specimens must first be subjected to nucleic acid extraction. Specifically, the nucleic acid extraction operation involves tearing off the sealing film on the top of a nucleic acid extraction plate with 96 deep holes, and then dispensing the samples, that is, opening the 96 inspection containers one by one and dispensing them. Inject the specimen in the collection container into one of the deep holes of the nucleic acid extraction tray; after the specimen injection is completed, carefully seal the collection container and dispose of it as medical waste. The nucleic acid extraction tray injected with the specimen is placed in a nucleic acid extraction module for nucleic acid extraction. After the extraction is completed, the subsequent real-time quantitative polymerase chain reaction (Real-time Quantitative Polymerase.Chain Reaction, Q-PCR for short) can be continued. ) detection.
然而,现有的核酸萃取作业过程为全手动,其中检体分注作业和撕开封口膜过程繁琐而费时费力,且操作过程中容易产生人为疏失及交叉污染,影响检测准确度及检测人员安全性。However, the existing nucleic acid extraction process is fully manual, in which the specimen dispensing operation and the tearing of the sealing film are cumbersome, time-consuming and labor-intensive. Moreover, human error and cross-contamination are prone to occur during the operation, which affects the detection accuracy and the safety of the testing personnel. sex.
因此,现有技术的分子检验的核酸萃取装置及方法实有待加以改良。Therefore, the existing nucleic acid extraction devices and methods for molecular testing need to be improved.
发明内容Contents of the invention
有鉴于前述的现有技术的缺点及不足,本发明提供一种用于分子检验的核酸萃取装置、方法及撕膜机构以将分子检验的核酸萃取作业自动化,借此大量减少人力并提高作业品质。In view of the aforementioned shortcomings and shortcomings of the prior art, the present invention provides a nucleic acid extraction device, method and film tearing mechanism for molecular testing to automate the nucleic acid extraction operation of molecular testing, thereby greatly reducing manpower and improving work quality. .
为达到上述目的,本发明所采用的技术手段为设计一种用于分子检验的撕膜机构,用以将一封口膜从一萃取盘上移除,该萃取盘的顶部的外环面上突出有一凸缘;该封口膜贴附于该萃取盘的顶面,该封口膜的一反折周部于该萃取盘的该凸缘处反折,而使该反折周部位于该萃取盘的该凸缘的下方;该撕膜机构包含:In order to achieve the above object, the technical means used in the present invention is to design a film tearing mechanism for molecular testing, which is used to remove the sealing film from an extraction disk, and the outer ring surface of the top of the extraction disk protrudes There is a flange; the sealing film is attached to the top surface of the extraction plate, and a folded peripheral portion of the sealing film is folded at the flange of the extraction plate, so that the folded peripheral portion is located on the extraction plate. Below the flange; the film tearing mechanism includes:
一撕膜基座,其用以固定该萃取盘;A tear-off film base used to fix the extraction tray;
一翻膜组件,其可朝该封口膜的该反折周部移动地设于该撕膜基座上,该翻膜组件具有:A film-turning component, which is movably disposed on the tear-off film base toward the folded circumferential portion of the sealing film. The film-turning component has:
一翻膜头,其突出于该翻膜组件的一顶面,并且用以抵靠该萃取盘的该凸缘的一底面;当该翻膜组件朝该封口膜的该反折周部移动时,该翻膜头的一侧面推抵该反折周部并使该反折周部从该凸缘的下方翻转至该凸缘的外侧;A film-turning head protrudes from a top surface of the film-turning component and is used to abut a bottom surface of the flange of the extraction plate; when the film-turning component moves toward the reflexed peripheral portion of the sealing film , one side of the film-turning head pushes against the reflexed circumferential portion and flips the reflexed circumferential portion from the bottom of the flange to the outside of the flange;
一撕膜夹爪,其可移动且可转动地设于该撕膜基座上;该撕膜夹爪用以夹持翻转至该凸缘的外侧的该反折周部,该撕膜夹爪的该移动及该转动用以将该封口膜与该萃取盘分离。A tearing film clamp, which is movably and rotatably provided on the tearing film base; the tearing film clamping claw is used to clamp the reflexed peripheral portion turned to the outside of the flange, the tearing film clamping claw The movement and rotation are used to separate the sealing film from the extraction disk.
为达到上述目的,本发明进一步提供一种用于分子检验的核酸萃取装置,其用以处理多个采检容器及一萃取盘;各该采检容器具有一本体及一上盖,该本体内具有一检体,该上盖将该检体密封于该本体内;各该萃取盘具有多个萃取槽及一封口膜,该封口膜贴附于该萃取盘的顶面并密封所述萃取槽;该核酸萃取装置包含:In order to achieve the above object, the present invention further provides a nucleic acid extraction device for molecular testing, which is used to process multiple sampling containers and an extraction tray; each sampling container has a body and an upper cover, and the body There is a specimen, and the upper cover seals the specimen in the body; each extraction tray has a plurality of extraction tanks and a sealing film, the sealing film is attached to the top surface of the extraction tray and seals the extraction tank ;The nucleic acid extraction device includes:
一底座,以及设置于该底座上的一撕膜机构、一上盖机构、一移液机构、一萃取盘移载机构及一核酸萃取模组;其中A base, and a film tearing mechanism, a cover mechanism, a pipetting mechanism, an extraction plate transfer mechanism and a nucleic acid extraction module provided on the base; wherein
该撕膜机构用以将该封口膜从该萃取盘上移除,该萃取盘的顶部的外环面上突出有一凸缘;该封口膜的一反折周部于该萃取盘的该凸缘处反折,而使该反折周部位于该萃取盘的该凸缘的下方;该撕膜机构包含:The film tearing mechanism is used to remove the sealing film from the extraction plate. A flange protrudes from the outer ring surface of the top of the extraction plate; a folded peripheral portion of the sealing film is on the flange of the extraction plate. The film tearing mechanism includes:
一撕膜基座,其设于该底座,并且用以固定该萃取盘;A tear-off film base, which is located on the base and used to fix the extraction plate;
一翻膜组件,其可朝该封口膜的该反折周部移动地设于该撕膜基座上,该翻膜组件具有:A film-turning component, which is movably disposed on the tear-off film base toward the folded circumferential portion of the sealing film. The film-turning component has:
一翻膜头,其突出于该翻膜组件的一顶面,并且用以抵靠该萃取盘的该凸缘的一底面;当该翻膜组件朝该封口膜的该反折周部移动时,该翻膜头的一侧面推抵该反折周部并使该反折周部从该凸缘的下方翻转至该凸缘的外侧;A film-turning head protrudes from a top surface of the film-turning component and is used to abut a bottom surface of the flange of the extraction plate; when the film-turning component moves toward the reflexed peripheral portion of the sealing film , one side of the film-turning head pushes against the reflexed circumferential portion and flips the reflexed circumferential portion from the bottom of the flange to the outside of the flange;
一撕膜夹爪,其可移动且可转动地设于该撕膜基座上;该撕膜夹爪用以夹持翻转至该凸缘的外侧的该反折周部,该撕膜夹爪的该移动及该转动用以将该封口膜与该萃取盘分离;A tearing film clamp, which is movably and rotatably provided on the tearing film base; the tearing film clamping claw is used to clamp the reflexed peripheral portion turned to the outside of the flange, the tearing film clamping claw The movement and rotation are used to separate the sealing film from the extraction disk;
该上盖机构用以将各该采检容器的该上盖与该本体分离;The upper cover mechanism is used to separate the upper cover of each sampling container from the main body;
该移液机构包含The pipetting mechanism contains
至少一移液器;各该至少一移液器用以吸取其中一该采检容器内的该检体,并将所吸取的该检体注入该萃取盘的其中一该萃取槽内;At least one pipette; each of the at least one pipette is used to suck the specimen in one of the sampling containers and inject the sucked specimen into one of the extraction tanks of the extraction tray;
该萃取盘移载机构用以将注入有所述萃取槽的所述检体的该萃取盘移动至该核酸萃取模组内。The extraction disk transfer mechanism is used to move the extraction disk with the specimen injected into the extraction tank into the nucleic acid extraction module.
为达到上述目的,本发明又提供一种用于分子检验的核酸萃取方法,包含以下步骤:In order to achieve the above purpose, the present invention also provides a nucleic acid extraction method for molecular testing, which includes the following steps:
准备萃取盘及检体:准备一萃取盘,该萃取盘的顶部的外环面上突出有一凸缘,一封口膜贴附于该萃取盘的顶面并且该封口膜的一反折周部于该凸缘处反折,而使该反折周部位于该萃取盘的该凸缘的下方;一撕膜机构的一翻膜头抵靠该萃取盘的该凸缘的一底面,同时该翻膜头朝该封口膜的该反折周部移动以使该反折周部从该凸缘的下方翻转至该凸缘的外侧;一撕膜夹爪夹持被翻转至该凸缘的外侧的该反折周部,而后该撕膜夹爪转动并移动以使该封口膜与该萃取盘分离;一上盖机构将多个采检容器中的至少一该采检容器的一上盖与该采检容器的一本体分离;Prepare the extraction plate and specimen: prepare an extraction plate, with a flange protruding from the outer ring surface of the top of the extraction plate, a sealing film attached to the top surface of the extraction plate and a folded circumferential portion of the sealing film at The flange is folded so that the folded peripheral portion is located below the flange of the extraction plate; a film-turning head of a film tearing mechanism abuts a bottom surface of the flange of the extraction plate, and at the same time, the turning head The film head moves toward the folded circumferential portion of the sealing film so that the folded circumferential portion is flipped from below the flange to the outside of the flange; a film tearing claw clamps the film that is flipped to the outside of the flange. The folded circumferential portion is then rotated and moved by the tearing claw to separate the sealing film from the extraction plate; an upper cover mechanism connects an upper cover of at least one of the plurality of sampling containers to the The main body of the sampling container is separated;
分注及萃取:一移液机构的各至少一移液器吸取多个采检容器中的其中一该采检容器中的检体,并将所吸取的该检体注入该萃取盘上的多个萃取槽的其中一萃取槽内;而后该上盖机构及该移液机构持续将其余的所述采检容器中的所述检体分别注入该萃取盘上的其余的所述萃取槽内;一萃取盘移载机构将注入有所述萃取槽的所述检体的该萃取盘移动至一核酸萃取模组内。Dispensing and extraction: Each pipette of a pipetting mechanism sucks the specimen in one of the plurality of sampling containers, and injects the sucked specimen into multiple containers on the extraction plate. into one of the extraction tanks; then the cover mechanism and the pipetting mechanism continue to inject the specimens in the remaining sampling containers into the remaining extraction tanks on the extraction plate; An extraction disk transfer mechanism moves the extraction disk with the specimen injected into the extraction tank into a nucleic acid extraction module.
本发明的优点在于,撕膜机构可自动将萃取盘顶面的封口膜与萃取盘分离、上盖机构可自动打开采检容器、移液机构可自动将采检容器的检体注入萃取盘、萃取盘移载机构可自动将萃取盘移动至核酸萃取模组进行萃取作业,借此使核酸萃取作业能够高度自动化以大量减少人力并提高作业品质。The advantages of the present invention are that the film tearing mechanism can automatically separate the sealing film on the top surface of the extraction tray from the extraction tray, the upper cover mechanism can automatically open the sampling container, and the pipetting mechanism can automatically inject the specimen from the sampling container into the extraction tray. The extraction tray transfer mechanism can automatically move the extraction tray to the nucleic acid extraction module for extraction operations, thereby enabling nucleic acid extraction operations to be highly automated, greatly reducing manpower and improving operation quality.
进一步而言,所述的用于分子检验的撕膜机构,其中该翻膜组件包含:一翻膜本体;该翻膜头可上下滑动地设于该翻膜本体;一举升弹性件;其设于该翻膜本体,并且向上推抵该翻膜头。Furthermore, in the film-tearing mechanism for molecular testing, the film-turning component includes: a film-turning body; the film-turning head can be slid up and down on the film-turning body; a lifting elastic member; on the film-turning body, and push upward against the film-turning head.
进一步而言,所述的用于分子检验的撕膜机构,其中:该撕膜机构具有一第一线性模组,其设于该撕膜基座,并且具有一第一滑座,该第一滑座可沿一第一方向移动;一第二线性模组,其设于该第一线性模组的该第一滑座,并且具有一第二滑座,该第二滑座可沿一第二方向移动;该第二方向与该第一方向非平行;一第三线性模组,其设于该第二线性模组的该第二滑座,并且具有一第三滑座,该第三滑座可上下移动;该翻膜组件设于该第三线性模组的该第三滑座;该撕膜夹爪可转动地设于该第三线性模组的该第三滑座。Furthermore, the film tearing mechanism for molecular testing, wherein: the film tearing mechanism has a first linear module, which is located on the film tearing base, and has a first slide seat, the first linear module The sliding seat can move along a first direction; a second linear module is provided on the first sliding seat of the first linear module and has a second sliding seat, and the second sliding seat can move along a first direction. Two-direction movement; the second direction is not parallel to the first direction; a third linear module is provided on the second sliding seat of the second linear module and has a third sliding seat, the third The sliding seat can move up and down; the film turning component is provided on the third sliding seat of the third linear module; and the tearing film clamp is rotatably provided on the third sliding seat of the third linear module.
进一步而言,所述的用于分子检验的核酸萃取装置,其中该上盖机构包含:一固定基座,其设于该底座上;一旋转台,其可以一旋转轴线为轴转动地设于该固定基座;至少一本体夹具,其设于该旋转台,各该至少一本体夹具用以夹持其中一该采检容器;一松盖组件,其包含至少一松盖夹爪,该至少一松盖夹爪用以夹持该至少一本体夹具上的该至少一该采检容器的该上盖并旋松该上盖;一移盖组件,其包含至少一移盖夹爪,该至少一移盖夹爪用以夹持该至少一本体夹具上的至少一该采检容器的该上盖,并且可将被旋松的该上盖移动至该采检容器的该本体的一侧;一关盖组件,其包含至少一关盖夹爪,该至少一关盖夹爪用以夹持该至少一本体夹具上的该至少一该采检容器的该上盖并旋紧该上盖;其中,该松盖组件、该移盖组件及该关盖组件设于该固定基座且位于该旋转台上方并且环绕该旋转轴线间隔设置;该旋转台的转动使该至少一本体夹具所夹持的该至少一该采检容器依序位置对应该至少一松盖夹爪、该至少一移盖夹爪及该至少一关盖夹爪。Furthermore, in the nucleic acid extraction device for molecular testing, the upper cover mechanism includes: a fixed base, which is provided on the base; a rotating stage, which can be rotated on a rotation axis as an axis. The fixed base; at least one body clamp, which is provided on the rotating table, and each of the at least one body clamp is used to clamp one of the sampling containers; a cap loosening assembly, which includes at least one cap loosening clamp, the at least one cap loosening clamp A cover-loosening clamp is used to clamp the upper cover of the at least one sampling container on the at least one body clamp and unscrew the upper cover; a cover-moving assembly includes at least one cover-moving clamp, which is at least A cover-moving clamp is used to clamp the upper cover of at least one sampling container on the at least one body clamp, and can move the loosened upper cover to one side of the body of the sampling container; A cover closing assembly, which includes at least one cover closing clamp, the at least one cover closing clamp is used to clamp the upper cover of the at least one sampling container on the at least one body clamp and tighten the upper cover; Wherein, the cap loosening assembly, the cap moving assembly and the cap closing assembly are provided on the fixed base and above the rotating table and are spaced around the rotation axis; the rotation of the rotating table causes the at least one body clamp to clamp The at least one inspection container corresponds to the at least one cap loosening clamp, the at least one cap moving clamp and the at least one cap closing clamp in sequence.
进一步而言,所述的用于分子检验的核酸萃取装置,其中该上盖机构的该松盖组件包含:一松盖线性模组,其设于该固定基座,并且具有一开盖滑座,该开盖滑座可上下移动;至少一松盖马达,其设于该开盖滑座;该至少一松盖夹爪设置于该松盖线性模组的该开盖滑座,并且连接该至少一松盖马达的心轴;其中,该至少一松盖马达可驱动该至少一松盖夹爪旋转,进而可旋松被该松盖夹爪夹持的该上盖。Furthermore, in the nucleic acid extraction device for molecular testing, the loose cover assembly of the upper cover mechanism includes: a loose cover linear module, which is located on the fixed base and has a cover opening slide. , the cap opening slide seat can move up and down; at least one cap loosening motor is provided on the cap opening slide seat; the at least one cap loosening clamp is provided on the cap opening slide seat of the cap loosening linear module and is connected to the cap opening slide seat The spindle of at least one cap loosening motor; wherein the at least one cap loosening motor can drive the at least one cap loosening clamping claw to rotate, and thereby can unscrew the upper cover clamped by the cap loosening clamping claw.
进一步而言,所述的用于分子检验的核酸萃取装置,其中该上盖机构的该移盖组件包含:一第一移盖致动器,其设于该固定基座,并且具有一第一移盖致动块,该第一移盖致动块可相对该固定基座移动;一第二移盖致动器,其设于该第一移盖致动器的该第一移盖致动块,并且具有一第二移盖致动块,该第二移盖致动块可上下移动;该第一移盖致动块的移动方向与该第二移盖致动块的移动方向非平行;该至少一移盖夹爪设于该第二移盖致动器的该第二移盖致动块。Furthermore, in the nucleic acid extraction device for molecular testing, the cover moving assembly of the upper cover mechanism includes: a first cover moving actuator, which is provided on the fixed base and has a first cover moving actuator. a cover moving actuator block, the first cover moving actuator block can move relative to the fixed base; a second cover moving actuator, which is provided on the first cover moving actuator of the first cover moving actuator block, and has a second cover-moving actuating block, which can move up and down; the moving direction of the first cover-moving actuating block is not parallel to the moving direction of the second cover-moving actuating block. ; The at least one cover-moving clamping claw is provided on the second cover-moving actuating block of the second cover-moving actuator.
进一步而言,所述的用于分子检验的核酸萃取装置,其中未处理的所述采检容器设置于该底座的一整理区域上;该核酸萃取装置进一步具有一容器移载机构,其设于该底座;该容器移载机构具有一容器夹爪,该容器夹爪可移动至该底座的该整理区域并夹取位于该整理区域的其中一该采检容器;该容器夹爪可移动至位置对应该上盖机构的该至少一本体夹具。Furthermore, in the nucleic acid extraction device for molecular testing, the unprocessed sampling container is placed on a sorting area of the base; the nucleic acid extraction device further has a container transfer mechanism located on The base; the container transfer mechanism has a container clamp, which can move to the sorting area of the base and clamp one of the sampling containers located in the sorting area; the container clamp can move to the position The at least one body clamp corresponding to the upper cover mechanism.
进一步而言,所述的用于分子检验的核酸萃取方法,其中于分注及萃取步骤时,在该移液机构的各该至少一移液器吸取多个采检容器中的其中一该采检容器中的检体后,该上盖机构将该采检容器的该上盖结合至该本体并将剩余的检体密封于该采检容器中。Furthermore, in the nucleic acid extraction method for molecular testing, during the dispensing and extraction steps, each of the at least one pipette of the pipetting mechanism absorbs one of the plurality of sampling containers. After testing the specimen in the container, the upper cover mechanism combines the upper cover of the sampling container to the body and seals the remaining specimen in the sampling container.
附图说明Description of the drawings
图1为本发明的立体外观示意图。Figure 1 is a schematic three-dimensional appearance diagram of the present invention.
图2为本发明的底座及萃取盘输出机构的立体外观图。Figure 2 is a three-dimensional appearance view of the base and the extraction plate output mechanism of the present invention.
图3为本发明的采检容器供应机构的立体外观图。Figure 3 is a three-dimensional appearance view of the sampling container supply mechanism of the present invention.
图4为本发明的盘体储存架的立体外观图。Figure 4 is a three-dimensional appearance view of the disk storage rack of the present invention.
图5为本发明的撕膜机构的立体外观图。Figure 5 is a three-dimensional appearance view of the film tearing mechanism of the present invention.
图6为本发明的移液机构的立体外观图。Figure 6 is a three-dimensional appearance view of the pipetting mechanism of the present invention.
图7为本发明的容器移载机构的立体外观图。Fig. 7 is a three-dimensional appearance view of the container transfer mechanism of the present invention.
图8为本发明的上盖机构的立体外观图。Figure 8 is a three-dimensional appearance view of the upper cover mechanism of the present invention.
图9为本发明的上盖机构的立体元件分解图。Figure 9 is an exploded three-dimensional view of the upper cover mechanism of the present invention.
图10为本发明的局部后视示意图。Figure 10 is a partial rear view of the present invention.
图11至图13为本发明的上盖机构的立体动作示意图。11 to 13 are schematic three-dimensional diagrams of the upper cover mechanism of the present invention.
图14为本发明的局部立体外观图。Figure 14 is a partial perspective view of the present invention.
图15为本发明的撕膜机构的立体外观图。Figure 15 is a three-dimensional appearance view of the film tearing mechanism of the present invention.
图16为本发明的撕膜机构的立体元件分解图。Figure 16 is an exploded three-dimensional view of the film tearing mechanism of the present invention.
图17为本发明的撕膜机构的部分元件的立体元件分解图。Figure 17 is an exploded three-dimensional view of some components of the film tearing mechanism of the present invention.
图18为本发明的撕膜机构于另一角度的立体外观图。Figure 18 is a three-dimensional appearance view of the film tearing mechanism of the present invention from another angle.
图19及图20为本发明的撕膜机构的侧视动作图,显示翻膜头推抵封口膜的反折周部并使反折周部翻转。Figures 19 and 20 are side views of the film tearing mechanism of the present invention, showing that the film-turning head pushes against the folded circumferential portion of the sealing film and causes the folded circumferential portion to turn over.
图21及图22为本发明的撕膜机构的立体动作图,显示撕膜夹爪将封口膜与萃取盘分离。Figures 21 and 22 are three-dimensional action views of the film tearing mechanism of the present invention, showing that the film tearing clamp separates the sealing film from the extraction plate.
图23为本发明的另一局部立体外观图。Figure 23 is another partial perspective view of the present invention.
图24为本发明的用于分子检验的核酸萃取方法的流程图。Figure 24 is a flow chart of the nucleic acid extraction method for molecular testing of the present invention.
具体实施方式Detailed ways
请参阅图1、图3、图18、图19及图23所示,本发明的用于分子检验的核酸萃取装置用以处理多个采检容器91及一萃取盘92。各采检容器91具有一本体911及一上盖912,本体911内具有一液态的检体,上盖912将检体密封于本体911内。各萃取盘92具有多个萃取槽921及一封口膜922,封口膜922贴附于萃取盘92的顶面并密封所有萃取槽921。萃取盘92的顶部的外环面上突出有一凸缘923,且凸缘923较佳地为环状。封口膜922的一反折周部9221于萃取盘92的凸缘923处反折,而使反折周部9221位于凸缘923的下方。Please refer to Figures 1, 3, 18, 19 and 23. The nucleic acid extraction device for molecular testing of the present invention is used to process multiple sampling containers 91 and an extraction tray 92. Each sampling container 91 has a body 911 and an upper cover 912. The body 911 contains a liquid specimen, and the upper cover 912 seals the specimen within the body 911. Each extraction tray 92 has a plurality of extraction slots 921 and a sealing film 922. The sealing film 922 is attached to the top surface of the extraction tray 92 and seals all the extraction slots 921. A flange 923 protrudes from the outer annular surface of the top of the extraction plate 92, and the flange 923 is preferably annular. A folded peripheral portion 9221 of the sealing film 922 is folded at the flange 923 of the extraction plate 92 so that the folded peripheral portion 9221 is located below the flange 923 .
具体来说,各萃取盘92的顶面上整齐排列有96个萃取槽921。各采检容器91的本体911为一管体,采检容器91通过多个采检管整理盘93供应至核酸萃取装置内,各采检管整理盘93上安插有96个采检容器91,核酸萃取装置主要功能系将各采检管整理盘93上的96个采检容器91内的检体分别注入一萃取盘92上的96个萃取槽921内,而后再将对萃取盘92进行进一步操作。Specifically, 96 extraction slots 921 are neatly arranged on the top surface of each extraction tray 92 . The body 911 of each sampling tube 91 is a tube body. The sampling containers 91 are supplied to the nucleic acid extraction device through a plurality of sampling tube sorting trays 93. There are 96 sampling containers 91 installed on each sampling tube sorting tray 93. The main function of the nucleic acid extraction device is to inject the specimens in the 96 sampling containers 91 on each sampling tube sorting tray 93 into the 96 extraction slots 921 on an extraction tray 92, and then further perform further processing on the extraction tray 92. operate.
前述的核酸萃取装置包含:一底座10,以及设置于底座10上的一撕膜机构20、一上盖机构30、一移液机构40、一萃取盘移载机构50及一核酸萃取模组60;在本实施例中,核酸萃取装置进一步包含有一采检容器供应机构70及一容器移载机构80。The aforementioned nucleic acid extraction device includes: a base 10, a film tearing mechanism 20, a cover mechanism 30, a pipetting mechanism 40, an extraction disk transfer mechanism 50 and a nucleic acid extraction module 60 provided on the base 10 ; In this embodiment, the nucleic acid extraction device further includes a sampling container supply mechanism 70 and a container transfer mechanism 80 .
请配合参阅图1、图2及图4所示,底座10上设置有一盘体储存架11,盘体储存架11上形成有多个相互独立的堆叠空间,多个未使用的萃取盘92叠放于其中一堆叠空间,其余堆叠空间较佳地分别叠放有多种的萃取药剂盘。Please refer to Figures 1, 2 and 4. A plate storage rack 11 is provided on the base 10. A plurality of independent stacking spaces are formed on the plate storage rack 11, and a plurality of unused extraction plates 92 are stacked. Put it in one of the stacking spaces, and the other stacking spaces are preferably stacked with various extraction reagent trays.
请配合参阅图1、图14至图18所示,前述的撕膜机构20可将封口膜922从萃取盘92上移除。撕膜机构20包含一撕膜基座21、一翻膜组件25及一撕膜夹爪27;以及在本实施例中,进一步具有一第一线性模组22、一第二线性模组23、一第三线性模组24及一夹爪旋转台26。Please refer to FIG. 1 , FIG. 14 to FIG. 18 , the aforementioned film tearing mechanism 20 can remove the sealing film 922 from the extraction tray 92 . The film tearing mechanism 20 includes a film tearing base 21, a film turning component 25 and a film tearing clamp 27; and in this embodiment, it further has a first linear module 22, a second linear module 23, a third linear module 24 and a gripper rotating stage 26 .
撕膜基座21设于底座10,并且可固定萃取盘92。具体来说,撕膜基座21上形成有一定位槽,并且设置有多个夹持气缸211,萃取盘92的底部可被放置于定位槽内,并且以夹持气缸211将萃取盘92的底部固定于定位槽。The film tearing base 21 is provided on the base 10 and can fix the extraction tray 92 . Specifically, a positioning groove is formed on the tear film base 21, and a plurality of clamping cylinders 211 are provided. The bottom of the extraction disk 92 can be placed in the positioning groove, and the bottom of the extraction disk 92 is held by the clamping cylinders 211. Fixed in positioning slot.
第一线性模组22设于撕膜基座21上,并且具有一第一滑座221(如图16所示),第一滑座221可受控制而沿一第一方向D1移动。第二线性模组23设于第一线性模组22的第一滑座221上,并且具有一第二滑座231,第二滑座231可受控制而沿一第二方向D2移动,且第二方向D2与第一方向D1非平行。第三线性模组24设于第二线性模组23的第二滑座231上,并且具有一第三滑座241,第三滑座241可受控制而上下移动。在本实施例中,第一方向D1、第二方向D2及第三滑座241的移动方向相互垂直。The first linear module 22 is disposed on the tear film base 21 and has a first sliding seat 221 (as shown in FIG. 16 ). The first sliding seat 221 can be controlled to move along a first direction D1. The second linear module 23 is disposed on the first slide 221 of the first linear module 22 and has a second slide 231. The second slide 231 can be controlled to move along a second direction D2, and the second slide 231 can be controlled to move along a second direction D2. The second direction D2 is not parallel to the first direction D1. The third linear module 24 is disposed on the second sliding seat 231 of the second linear module 23 and has a third sliding seat 241. The third sliding seat 241 can be controlled to move up and down. In this embodiment, the first direction D1, the second direction D2, and the moving direction of the third slide 241 are perpendicular to each other.
请配合参阅图18至图20所示,翻膜组件25可朝封口膜922的反折周部9221移动地设于第三线性模组24的第三滑座241,借以使翻膜组件25可朝封口膜922的反折周部9221移动;在其他较佳的实施例中,翻膜组件25也可通过其他机构安装在撕膜基座21上,仅要翻膜组件25可朝封口膜922的反折周部9221移动即可。Please refer to FIGS. 18 to 20 . The flip-up membrane assembly 25 is disposed on the third slide seat 241 of the third linear module 24 so as to be movable toward the folded peripheral portion 9221 of the sealing film 922 , so that the flip-up membrane assembly 25 can Move toward the folded peripheral portion 9221 of the sealing film 922; in other preferred embodiments, the film-turning component 25 can also be installed on the tear-off base 21 through other mechanisms, as long as the film-turning component 25 can move toward the sealing film 922 The reflexed circumferential part 9221 can be moved.
翻膜组件25具有一翻膜头251、一翻膜本体252及一举升弹性件253。翻膜本体252的顶面凹设有一容槽,翻膜头251可上下滑动地穿设翻膜本体252的容槽,翻膜头251的顶端突出于翻膜本体252的顶面,并且该顶端形成一直角。翻膜头251的顶端用于抵靠萃取盘92的凸缘923的底面,借此当翻膜组件25朝封口膜922的反折周部9221移动时,翻膜头251的侧面便可推抵反折周部9221的边缘而使反折周部9221从凸缘923的下方翻转至凸缘923的外侧。The membrane-turning assembly 25 has a membrane-turning head 251, a membrane-turning body 252 and a lifting elastic member 253. The top surface of the membrane turning body 252 is recessed with a groove, and the membrane turning head 251 can slide up and down through the groove of the membrane turning body 252. The top of the membrane turning head 251 protrudes from the top surface of the membrane turning body 252, and the top Form a right angle. The top end of the membrane-turning head 251 is used to abut the bottom surface of the flange 923 of the extraction plate 92 , whereby when the membrane-turning assembly 25 moves toward the folded peripheral portion 9221 of the sealing film 922 , the sides of the membrane-turning head 251 can be pushed against The edge of the circumferential portion 9221 is folded back so that the folded circumferential portion 9221 is turned over from the bottom of the flange 923 to the outside of the flange 923 .
举升弹性件253设于翻膜本体252的容槽内,并且向上推抵翻膜头251以使翻膜头251的顶端倾向于向上突出于翻膜本体252的顶面并且保持抵靠凸缘923的底面。The lifting elastic member 253 is disposed in the groove of the flip-up body 252 and pushes upward against the flip-up head 251 so that the top of the flip-up head 251 tends to protrude upward from the top surface of the flip-up body 252 and remains against the flange. The underside of 923.
请配合参阅图17、图21及图22所示,夹爪旋转台26可转动地设于第三线性模组24的第三滑座241上,撕膜夹爪27设于夹爪旋转台26上,借以使撕膜夹爪27可移动且可转动地设于撕膜基座21上。撕膜夹爪27用于夹持翻转至萃取盘92的凸缘923的外侧的反折周部9221,而后配合线性模组22、23、24所产生的该移动及夹爪旋转台26的转动来将封口膜922从萃取盘92上撕开分离。Please refer to FIG. 17 , FIG. 21 and FIG. 22 . The clamping claw rotary table 26 is rotatably provided on the third sliding seat 241 of the third linear module 24 , and the tearing film clamping claw 27 is provided on the clamping claw rotating table 26 on the film tearing base 21 , so that the tearing film clamping claw 27 is movably and rotatably disposed on the tearing film base 21 . The film tearing clamp 27 is used to clamp the reflexed peripheral portion 9221 that is turned to the outside of the flange 923 of the extraction plate 92, and then cooperates with the movement generated by the linear modules 22, 23, 24 and the rotation of the clamp rotating table 26 To separate the sealing film 922 from the extraction tray 92 .
请配合参阅图1及图3所示,前述的采检容器供应机构70用于将未处理的采检容器91设置于底座10的一整理区域12上。采检容器供应机构70包含一输入架71、一输出架72及一整理盘移载机构73。输入架71上垂直堆叠有多个采检管整理盘93,未处理的采检容器91放置于采检管整理盘93上。整理盘移载机构73可将输入架71最底部的采检管整理盘93从输入架71移动至底座10的整理区域12上等待后续处理,而当采检管整理盘93上的采检容器91全部处理完毕后,整理盘移载机构73会再将采检管整理盘93从整理区域12移动至输出架72存放。采检容器供应机构70为现有技术,故其具体结构不再赘述。Please refer to FIGS. 1 and 3 . The aforementioned sampling container supply mechanism 70 is used to place unprocessed sampling containers 91 on a sorting area 12 of the base 10 . The sampling container supply mechanism 70 includes an input rack 71 , an output rack 72 and a sorting tray transfer mechanism 73 . A plurality of sampling tube sorting trays 93 are vertically stacked on the input rack 71 , and unprocessed sampling containers 91 are placed on the sampling tube sorting tray 93 . The sorting tray transfer mechanism 73 can move the sampling tube sorting tray 93 at the bottom of the input rack 71 from the input rack 71 to the sorting area 12 of the base 10 to wait for subsequent processing. After all 91 are processed, the sorting tray transfer mechanism 73 will move the collection tube sorting tray 93 from the sorting area 12 to the output rack 72 for storage. The sampling container supply mechanism 70 is an existing technology, so its specific structure will not be described again.
请配合参阅图1、图7及图10所示,前述的容器移载机构80设于底座10,容器移载机构80具有一容器夹爪81,容器夹爪81可移动至底座10的整理区域12并夹取位于整理区域12的其中一采检容器91,并且容器夹爪81可移动至上盖机构30以将所夹取的采检容器91交接至上盖机构30。Please refer to Figure 1, Figure 7 and Figure 10. The aforementioned container transfer mechanism 80 is provided on the base 10. The container transfer mechanism 80 has a container clamp 81. The container clamp 81 can move to the organizing area of the base 10. 12 and clamp one of the sampling containers 91 located in the sorting area 12 , and the container clamp 81 can move to the upper cover mechanism 30 to transfer the clamped sampling container 91 to the upper cover mechanism 30 .
请配合参阅图1、图8至图10所示,前述的上盖机构30用于将来自容器移载机构80的各采检容器91的上盖912与本体911分离。在本实施例中,上盖机构30包含一固定基座31、一旋转台32、多个本体夹具33、一松盖组件34、一移盖组件35及一关盖组件36。Please refer to FIG. 1 , FIG. 8 to FIG. 10 , the aforementioned upper cover mechanism 30 is used to separate the upper cover 912 of each sampling container 91 from the container transfer mechanism 80 from the main body 911 . In this embodiment, the upper cover mechanism 30 includes a fixed base 31 , a rotating platform 32 , a plurality of body clamps 33 , a cover loosening component 34 , a cover moving component 35 and a cover closing component 36 .
固定基座31设于底座10上,旋转台32可以一旋转轴线L为轴转动地设于固定基座31。本体夹具33设于旋转台32且较佳地环绕旋转轴线L间隔设置于旋转台32的周缘处;具体来说,旋转台32上共有8个本体夹具33,其以2个为一组,4组本体夹具33等角度间隔设置于旋转台32的周缘处。各本体夹具33可夹持一个采检容器91。The fixed base 31 is provided on the base 10 , and the rotating table 32 is rotatably provided on the fixed base 31 with a rotation axis L as an axis. The body clamps 33 are provided on the rotary table 32 and are preferably spaced around the rotation axis L at the periphery of the rotary table 32; specifically, there are eight body clamps 33 on the rotary table 32, with two as a group and four as a group. The group body clamps 33 are arranged at equal angular intervals on the periphery of the rotating platform 32 . Each body clamp 33 can clamp one sampling container 91 .
请配合参阅图9及图11所示,松盖组件34包含二松盖线性模组341、二松盖马达342及二松盖夹爪343。松盖线性模组341设于固定基座31,并且具有一开盖滑座3411,开盖滑座3411可上下移动。松盖马达342及松盖夹爪343设于开盖滑座3411,二松盖夹爪343分别连接二松盖马达342的心轴,借以使松盖马达342可驱动相对应的松盖夹爪343旋转。二松盖夹爪343可分别夹持同一组的二本体夹具33上的二采检容器91的上盖912并借由松盖马达342的驱动而旋松上盖912(如图11所示)。Please refer to FIG. 9 and FIG. 11 . As shown in FIG. 9 and FIG. 11 , the loose cap assembly 34 includes two loose cap linear modules 341 , two loose cap motors 342 and two loose cap clamps 343 . The loose cover linear module 341 is provided on the fixed base 31 and has a cover opening sliding seat 3411, which can move up and down. The cap loosening motor 342 and the cap loosening clamp 343 are arranged on the cap opening slide 3411. The two cap loosening clamps 343 are respectively connected to the spindles of the two cap loosening motors 342, so that the cap loosening motor 342 can drive the corresponding cap loosening clamps. 343 spins. The two cap loosening clamps 343 can respectively clamp the upper caps 912 of the two sampling containers 91 on the two body clamps 33 of the same group and unscrew the upper caps 912 by driving the cap loosening motor 342 (as shown in Figure 11) .
请配合参阅图9及图12所示,移盖组件35包含二移盖夹爪351,二移盖夹爪351可分别夹持同一组的二本体夹具33上的二采检容器91的二上盖912,并且可将被旋松的上盖912移动至采检容器91的本体911的一侧,借以使本体911的上方开口外露(如图12所示)。Please refer to Figures 9 and 12. The cap-moving assembly 35 includes two cap-moving clamps 351. The two cap-moving clamps 351 can respectively clamp the two upper ends of the two sampling containers 91 on the two body clamps 33 of the same group. Cover 912, and the unscrewed upper cover 912 can be moved to one side of the body 911 of the sampling container 91, so that the upper opening of the body 911 is exposed (as shown in Figure 12).
具体来说,移盖组件35包含一第一移盖致动器352及一第二移盖致动器353。第一移盖致动器352较佳地为一气缸,其设于固定基座31,并且具有一第一移盖致动块3521,第一移盖致动块3521可被压缩空气驱动而相对该固定基座31移动。第二移盖致动器353设于第一移盖致动器352的第一移盖致动块3521上,并且具有一第二移盖致动块3531,第二移盖致动块3531可上下移动。第一移盖致动块3521的移动方向与该第二移盖致动块3531的移动方向非平行,且具体来说相互垂直;更具体来说,第一移盖致动块3521可受控制而沿旋转台32的旋转轴的径向直线移动,进而改变相对应的第二移盖致动器353与旋转轴线L的距离。Specifically, the cover moving assembly 35 includes a first cover moving actuator 352 and a second cover moving actuator 353 . The first cover-moving actuator 352 is preferably a cylinder, which is provided on the fixed base 31 and has a first cover-moving actuating block 3521. The first cover-moving actuating block 3521 can be driven by compressed air to move relative to the first cover moving actuator 352. The fixed base 31 moves. The second cover moving actuator 353 is provided on the first cover moving actuating block 3521 of the first cover moving actuator 352, and has a second cover moving actuating block 3531. The second cover moving actuating block 3531 can Moving up and down. The moving direction of the first cover-moving actuating block 3521 is non-parallel to the moving direction of the second cover-moving actuating block 3531, and is specifically perpendicular to each other; more specifically, the first cover-moving actuating block 3521 can be controlled Then, the distance between the corresponding second cover moving actuator 353 and the rotation axis L is changed by linearly moving in the radial direction of the rotation axis of the rotation table 32 .
二移盖夹爪351设于第二移盖致动器353的第二移盖致动块3531上,借此移盖夹爪351可先借由第一移盖致动器352水平移动至一采检容器91的上方,而后借由第二移盖致动器353向下移动至上盖912处夹持上盖912,接着再借由移盖致动器352、353的动作来将上盖912夹离本体911。The two cover-moving clamping claws 351 are provided on the second cover-moving actuating block 3531 of the second cover-moving actuator 353, whereby the cover-moving clamping claw 351 can first move horizontally to a position by the first cover-moving actuator 352. above the inspection container 91, and then move downward to the upper cover 912 by the second cover moving actuator 353 to clamp the upper cover 912, and then move the upper cover 912 by the actions of the cover moving actuators 352 and 353. Clamp away from the body 911.
请配合参阅图9及图13所示,关盖组件36包含二关盖夹爪361,二关盖夹爪361分别用于夹持同一组的二本体夹具33上的二采检容器91的上盖912并且可旋紧上盖912(如图13所示)。关盖组件36的具体结构与松盖组件34相同,故在此不再赘述。Please refer to Figure 9 and Figure 13. The cover assembly 36 includes two cover clamps 361. The two cover clamps 361 are respectively used to clamp the upper ends of the two sampling containers 91 on the two body clamps 33 of the same group. Cover 912 and the upper cover 912 can be screwed on (as shown in Figure 13). The specific structure of the cover closing assembly 36 is the same as that of the loose cover assembly 34, so it will not be described again here.
请配合参阅图11至图13所示,上盖机构30的松盖组件34、移盖组件35及关盖组件36设于固定基座31且位于旋转台32上方并且环绕旋转轴线L1间隔设置。旋转台32的转动使同一组的二本体夹具33所夹持的二采检容器91位置依序对应二松盖夹爪343、二移盖夹爪351及二关盖夹爪361,借此通过夹爪343、351、361依序将采检容器91的上盖912旋松、移动、旋紧。Please refer to FIGS. 11 to 13 . The cover loosening component 34 , the cover moving component 35 and the cover closing component 36 of the upper cover mechanism 30 are provided on the fixed base 31 and above the rotating table 32 and are spaced around the rotation axis L1 . The rotation of the rotary table 32 causes the positions of the two inspection containers 91 held by the two main body clamps 33 of the same group to correspond to the two cap loosening clamps 343, the two cap moving clamps 351 and the two cap closing clamps 361 in order, thereby passing through The clamping claws 343, 351, and 361 loosen, move, and tighten the upper cover 912 of the sampling container 91 in sequence.
请配合参阅图1、图5及图23所示,前述的移液机构40包含二移液器41,二移液器41分别用于吸取位于上盖机构30并且位置对应移盖夹爪351的二采检容器91内的检体,并将所吸取的检体注入萃取盘92的其中一萃取槽921内。具体来说,移液机构40包含多个依序连接的移液线性模组42,移液线性模组42使移液器41具有多个移动自由度而能够在底座10上方移动。移液机构40为现有技术,故其具体结构在此不再赘述。Please refer to FIG. 1 , FIG. 5 and FIG. 23 . The aforementioned pipetting mechanism 40 includes two pipettes 41 . The two pipettes 41 are respectively used to suck the liquid located in the upper cover mechanism 30 and positioned corresponding to the cover removal clamp 351 . 2. Collect the sample in the container 91, and inject the sample into one of the extraction slots 921 of the extraction tray 92. Specifically, the pipetting mechanism 40 includes a plurality of pipetting linear modules 42 connected in sequence. The pipetting linear modules 42 allow the pipette 41 to have multiple degrees of freedom of movement and can move above the base 10 . The pipetting mechanism 40 is an existing technology, so its specific structure will not be described again here.
请配合参阅图1及图6所示,前述的萃取盘移载机构50用于将注入有检体的萃取盘92移动至核酸萃取模组60(如图1所示)内。具体来说,萃取盘移载机构50设置于底座10上方的横梁(图中未示),并且包含一盘体夹爪51及多个依序连接的盘体移载线性模组52,盘体夹爪51可夹取萃取盘92,盘体移载线性模组52使盘体夹爪51具有多个移动自由度而能够在底座10上方移动。萃取盘移载机构50为现有技术,故其具体结构在此不再赘述。核酸萃取模组60同样为现有技术中用于分子检验的制式组件,故其具体结构在此也不再赘述。Please refer to FIGS. 1 and 6 . The aforementioned extraction disk transfer mechanism 50 is used to move the extraction disk 92 injected with the specimen into the nucleic acid extraction module 60 (as shown in FIG. 1 ). Specifically, the extraction plate transfer mechanism 50 is disposed on the crossbeam (not shown in the figure) above the base 10, and includes a plate clamp 51 and a plurality of plate transfer linear modules 52 connected in sequence. The clamping jaw 51 can clamp the extraction tray 92, and the tray transfer linear module 52 allows the tray clamping jaw 51 to have multiple degrees of freedom of movement and can move above the base 10. The extraction tray transfer mechanism 50 is an existing technology, so its specific structure will not be described again here. The nucleic acid extraction module 60 is also a standard component used for molecular testing in the prior art, so its specific structure will not be described again here.
请配合参阅图24所示,本发明的用于分子检验的核酸萃取方法包含以下步骤:准备萃取盘及检体(S1)及分注及萃取(S2)。本实施例的核酸萃取方法是使用前述核酸萃取装置进行作业,但不以此为限。Please refer to Figure 24. The nucleic acid extraction method for molecular testing of the present invention includes the following steps: preparing an extraction plate and specimen (S1), and dispensing and extracting (S2). The nucleic acid extraction method in this embodiment is performed using the aforementioned nucleic acid extraction device, but is not limited to this.
请配合参阅图1及图15所示,于「准备萃取盘及检体」时,准备如前述的萃取盘92,将萃取盘92存放于底座10的盘体储存架11,而后以萃取盘移载机构50将其中一萃取盘92从盘体储存架11移动至撕膜机构20的撕膜基座21并固定于撕膜基座21上。Please refer to Figure 1 and Figure 15. When "preparing the extraction tray and specimen", prepare the extraction tray 92 as mentioned above, store the extraction tray 92 in the tray storage rack 11 of the base 10, and then move it with the extraction tray. The carrier mechanism 50 moves one of the extraction trays 92 from the tray storage rack 11 to the film tearing base 21 of the film tearing mechanism 20 and is fixed on the film tearing base 21 .
请配合参阅图18至图20所示,接着,撕膜机构20的翻膜头251移动至萃取盘92的凸缘923下方,并且翻膜头251的顶端向上抵靠凸缘923的底面,同时翻膜头251朝封口膜922的反折周部9221移动,借以使翻膜头251的侧面推抵反折周部9221的边缘,进而使反折周部9221从凸缘923的下方翻转至凸缘923的外侧。Please refer to Figures 18 to 20. Then, the film turning head 251 of the film tearing mechanism 20 moves below the flange 923 of the extraction tray 92, and the top of the film turning head 251 abuts upward against the bottom surface of the flange 923. At the same time, The film-turning head 251 moves toward the folded circumferential portion 9221 of the sealing film 922, so that the side surface of the film-turning head 251 pushes against the edge of the folded circumferential portion 9221, thereby causing the folded circumferential portion 9221 to flip from the bottom of the flange 923 to the convex position. outside edge 923.
请配合参阅图21及图22所示,然后,撕膜夹爪27夹持被翻转至凸缘923的外侧的反折周部9221,而后撕膜夹爪27转动并移动以使封口膜922与萃取盘92分离,进而使萃取盘92上的萃取槽921的开口外露。移除封口膜922后,以萃取盘移载机构50将萃取盘92移动至邻近移液机构40的一注液区域13。Please refer to Figure 21 and Figure 22. Then, the tearing film clamp 27 clamps the folded peripheral portion 9221 that is turned to the outside of the flange 923, and then the tearing film clamp 27 rotates and moves to make the sealing film 922 and The extraction disk 92 is separated, thereby exposing the opening of the extraction groove 921 on the extraction disk 92 . After the sealing film 922 is removed, the extraction tray 92 is moved to a liquid injection area 13 adjacent to the pipetting mechanism 40 using the extraction tray transfer mechanism 50 .
请配合参阅图1、图7及图10所示,在萃取盘移载机构50及撕膜机构20进行操作的同时,容器移载机构80将位于整理区域12的采检容器91移动至上盖机构30并由其中一组本体夹具33进行夹持。旋转台32旋转90度使采检容器91移动至位置对应松盖组件34(如图11所示),此时以松盖夹爪343旋松采检容器91的上盖912;上盖912旋松后旋转台32再次旋转90度使采检容器91移动至位置对应移盖组件35(如图12所示),此时以移盖夹爪351将上盖912与本体911分离并将上盖移动至本体911的一侧,进而使本体911的上方开口外露。Please refer to Figure 1, Figure 7 and Figure 10. While the extraction tray transfer mechanism 50 and the film tearing mechanism 20 are operating, the container transfer mechanism 80 moves the sampling container 91 located in the sorting area 12 to the upper cover mechanism. 30 and is clamped by a set of body clamps 33. The rotary table 32 rotates 90 degrees to move the sampling container 91 to a position corresponding to the cap loosening assembly 34 (as shown in Figure 11). At this time, the upper cover 912 of the sampling container 91 is unscrewed with the cap loosening clamp 343; the upper cover 912 is unscrewed. After loosening, the rotating table 32 rotates 90 degrees again to move the inspection container 91 to a position corresponding to the cover moving assembly 35 (as shown in Figure 12). At this time, the upper cover 912 is separated from the body 911 with the cover moving clamp 351 and the upper cover is removed. Move to one side of the body 911 so that the upper opening of the body 911 is exposed.
请配合参阅图23所示,于「分注及萃取」时,移液机构40的二移液器41分别吸取移盖组件35处的二采检容器91内的二检体,并将所吸取的二检体分别注入萃取盘92上的其中二萃取槽921内。注入完成后上盖机构30的移盖夹爪351将上盖912放回本体911上(此状态图中未示),旋转台32旋转90度使采检容器91移动至位置对应关盖组件36(如图13示意),以关盖夹爪361将上盖912旋紧,借以将剩余的检体密封于采检容器91中。旋转台32再次旋转90度,并以容器移载机构80将处理过的采检容器91放回采检管整理盘93。Please refer to Figure 23, during "dispensing and extraction", the two pipettes 41 of the pipetting mechanism 40 respectively suck the two specimens in the two sampling containers 91 at the cover transfer assembly 35, and transfer the sucked The two samples are respectively injected into two of the extraction slots 921 on the extraction tray 92. After the injection is completed, the cover moving clamp 351 of the upper cover mechanism 30 puts the upper cover 912 back onto the body 911 (this state is not shown in the figure), and the rotating table 32 rotates 90 degrees to move the sampling container 91 to the position corresponding to the cover closing assembly 36 (As shown in FIG. 13 ), the upper cover 912 is tightened with the cover closing clamp 361 , thereby sealing the remaining specimen in the sampling container 91 . The rotary table 32 rotates 90 degrees again, and the container transfer mechanism 80 returns the processed sampling containers 91 to the sampling tube sorting tray 93 .
接着,容器移载机构80、上盖机构30及移液机构40持续将采检管整理盘93上其余尚未处理过的采检容器91中的该检体分别注入萃取盘92上的其余的萃取槽921内,最后萃取盘移载机构50将注入有检体的萃取盘92移动至核酸萃取模组60内进行核酸萃取作业。核酸萃取模组60作业完成后,萃取盘移载机构50将核酸萃取模组60处的萃取盘92取出并移动至一萃取盘输出机构94(如图2所示),萃取盘92于萃取盘输出机构94处等待被非本发明的另一机台夹取以进行后续的分子检验作业。Then, the container transfer mechanism 80 , the upper cover mechanism 30 and the pipetting mechanism 40 continue to inject the specimens in the remaining unprocessed sampling containers 91 on the sampling tube sorting tray 93 into the remaining extraction containers on the extraction tray 92 . In the tank 921, the extraction disk transfer mechanism 50 finally moves the extraction disk 92 with the sample injected into the nucleic acid extraction module 60 to perform the nucleic acid extraction operation. After the operation of the nucleic acid extraction module 60 is completed, the extraction disk transfer mechanism 50 takes out the extraction disk 92 from the nucleic acid extraction module 60 and moves it to an extraction disk output mechanism 94 (as shown in Figure 2). The extraction disk 92 is on the extraction disk. The output mechanism 94 is waiting to be clamped by another machine other than the present invention for subsequent molecular testing operations.
综上所述,本发明的撕膜机构20可自动将萃取盘92顶面的封口膜922与萃取盘92分离、上盖机构30可自动打开采检容器91、移液机构40可自动将采检容器91的检体注入萃取盘92、萃取盘移载机构50可自动将萃取盘92移动至核酸萃取模组60进行萃取作业,借此使核酸萃取作业能够高度自动化以大量减少人力并提高作业品质。In summary, the film tearing mechanism 20 of the present invention can automatically separate the sealing film 922 on the top surface of the extraction tray 92 from the extraction tray 92, the upper cover mechanism 30 can automatically open the sampling container 91, and the pipetting mechanism 40 can automatically The specimen in the test container 91 is injected into the extraction tray 92, and the extraction tray transfer mechanism 50 can automatically move the extraction tray 92 to the nucleic acid extraction module 60 for extraction operation, thereby enabling the nucleic acid extraction operation to be highly automated, greatly reducing manpower and improving work efficiency. quality.
以上所述仅是本发明的较佳实施例而已,并非对本发明做任何形式上的限制,虽然本发明已以较佳实施例揭露如上,然而并非用以限定本发明,任何所属技术领域中具有通常知识者,在不脱离本发明技术方案的范围内,当可利用上述揭示的技术内容作出些许更动或修饰为等同变化的等效实施例,但凡是未脱离本发明技术方案的内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本发明技术方案的范围内。The above descriptions are only preferred embodiments of the present invention and are not intended to limit the present invention in any form. Although the present invention has been disclosed above in terms of preferred embodiments, they are not intended to limit the present invention. Anyone in the technical field who has A person of ordinary skill can make some changes or modifications to equivalent embodiments with equivalent changes using the technical content disclosed above without departing from the scope of the technical solution of the present invention. However, any content that does not depart from the technical solution of the present invention shall be based on Technical Essence of the Present Invention Any simple modifications, equivalent changes and modifications made to the above embodiments still fall within the scope of the technical solution of the present invention.
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