CN116951288A - Greasing device with built-in micro-controller and lubricating oil timing and quantitative injection system thereof - Google Patents
Greasing device with built-in micro-controller and lubricating oil timing and quantitative injection system thereof Download PDFInfo
- Publication number
- CN116951288A CN116951288A CN202311049478.9A CN202311049478A CN116951288A CN 116951288 A CN116951288 A CN 116951288A CN 202311049478 A CN202311049478 A CN 202311049478A CN 116951288 A CN116951288 A CN 116951288A
- Authority
- CN
- China
- Prior art keywords
- greaser
- dust
- activation
- proof
- built
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16N—LUBRICATING
- F16N11/00—Arrangements for supplying grease from a stationary reservoir or the equivalent in or on the machine or member to be lubricated; Grease cups
- F16N11/08—Arrangements for supplying grease from a stationary reservoir or the equivalent in or on the machine or member to be lubricated; Grease cups with mechanical drive, other than directly by springs or weights
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16N—LUBRICATING
- F16N21/00—Conduits; Junctions; Fittings for lubrication apertures
- F16N21/02—Lubricating nipples
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16N—LUBRICATING
- F16N29/00—Special means in lubricating arrangements or systems providing for the indication or detection of undesired conditions; Use of devices responsive to conditions in lubricating arrangements or systems
- F16N29/04—Special means in lubricating arrangements or systems providing for the indication or detection of undesired conditions; Use of devices responsive to conditions in lubricating arrangements or systems enabling a warning to be given; enabling moving parts to be stopped
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Arrangements For Transmission Of Measured Signals (AREA)
Abstract
本发明公开了内置微型控制器的加脂器及其润滑油定时定量注入系统,涉及润滑器技术领域。该内置微型控制器的加脂器,包括加脂器本体和安装在加脂器本体顶端表面的防尘激活帽;其中内置微型控制器的加脂器的润滑油定时定量注入系统,包括时间设定单元、感应激活单元、油态监测单元、状态显示单元、无线通信单元、远程控制单元,本发明利用物联网l0T/LoRa技术,可以很轻松地监控多达上千个润滑点的状态,并同时监控多个工厂的旋转设备的润滑状态,进行预警和实时改进,通过下载手机APP程序,即在同一系统下同时监控多台,不同设置、不同润滑剂类型的润滑器。
The invention discloses a greaser with a built-in microcontroller and a lubricating oil timing and quantitative injection system thereof, and relates to the technical field of lubricators. The greaser with a built-in microcontroller includes a greaser body and a dust-proof activation cap installed on the top surface of the greaser body; a lubricating oil timing and quantitative injection system of the greaser with a built-in microcontroller includes a time setting Fixed unit, induction activation unit, oil status monitoring unit, status display unit, wireless communication unit, remote control unit. The present invention uses the Internet of Things 10T/LoRa technology to easily monitor the status of up to thousands of lubrication points, and Simultaneously monitor the lubrication status of rotating equipment in multiple factories for early warning and real-time improvement. By downloading the mobile APP program, multiple lubricators with different settings and different lubricant types can be monitored simultaneously under the same system.
Description
技术领域Technical field
本发明涉及润滑器技术领域,具体为内置微型控制器的加脂器及其润滑油定时定量注入系统。The invention relates to the technical field of lubricators, specifically a greaser with a built-in microcontroller and a lubricating oil timing and quantitative injection system thereof.
背景技术Background technique
作为集中送油到摩擦部件的润滑装置叫做润滑器。润滑器可以定时定量的油脂在高的压力下送出很长的距离,送油是在机械开动后开始并在机械全部工作期间自动不停地进行。润滑器有机械传动的和手动的。用机械传动的油泵是由电动机或者是由机械本身转动的零件来带动的,除掉主要传动以外,润滑器有时还装有手工汲油用的辅助装置以便把在开动机器时必要的油送到摩擦部件上。A lubricating device that centrally delivers oil to friction parts is called a lubricator. The lubricator can send a regular and quantitative amount of grease over a long distance under high pressure. The oil delivery starts after the machine is started and continues automatically during the entire working period of the machine. Lubricators are either mechanically driven or manual. A mechanically driven oil pump is driven by an electric motor or a rotating part of the machine itself. In addition to the main transmission, the lubricator is sometimes equipped with an auxiliary device for manual oil pumping to deliver the necessary oil when starting the machine. on friction parts.
传统的自动单点润滑器通过定时装置控制润滑器注油装置运动向润滑点注入润滑油,同时通过润滑器驱动部分设置的LED灯显示润滑器的油量、电动机电池的电量等报警信号。上述特征无法满足智能润滑系统的要求,无法实现润滑器的控制信号、报警信号的远程操作、显示与报警。并且,部分经过升级的产品采用线缆将上述信号与控制器相连,实现数据传输,但采用线缆传输需要额外的布线施工,占用设备空间,延长施工周期,长时间使用,线缆老化问题及意外损伤等可靠性风险很高。Traditional automatic single-point lubricators use a timing device to control the movement of the lubricator oiling device to inject lubricating oil into the lubrication points. At the same time, the LED lights set in the lubricator driving part display alarm signals such as the lubricator's oil volume and the motor battery's power. The above characteristics cannot meet the requirements of the intelligent lubrication system and cannot realize the remote operation, display and alarm of the lubricator's control signals and alarm signals. In addition, some upgraded products use cables to connect the above signals to the controller to achieve data transmission. However, cable transmission requires additional wiring construction, takes up equipment space, extends the construction period, long-term use, and cable aging problems. Reliability risks such as accidental damage are high.
发明内容Contents of the invention
解决的技术问题technical issues solved
针对现有技术的不足,本发明提供了内置微型控制器的加脂器及其润滑油定时定量注入系统,解决了现有的润滑器采用线缆将上述信号与控制器相连,实现数据传输,需要额外的布线施工,占用设备空间,延长施工周期,长时间使用,线缆老化问题及意外损伤等可靠性风险很高的问题。In view of the shortcomings of the existing technology, the present invention provides a greaser with a built-in microcontroller and a lubricating oil timing and quantitative injection system thereof, which solves the problem that the existing lubricator uses cables to connect the above signals to the controller to realize data transmission. It requires additional wiring construction, takes up equipment space, extends the construction period, long-term use, cable aging problems, accidental damage and other issues with high reliability risks.
技术方案Technical solutions
为实现以上目的,本发明通过以下技术方案予以实现:内置微型控制器的加脂器及其润滑油定时定量注入系统,包括加脂器本体和安装在加脂器本体顶端表面的防尘激活帽,所述加脂器本体的内部开设有储油腔,所述加脂器本体的顶端表面安装黄油嘴,所述黄油嘴的底端表面延伸至储油腔,所述黄油嘴的底端表面连接有填充管道,所述填充管道的外侧表面安装有导出口,所述填充管道的外侧表面安装有驱动机构。In order to achieve the above objectives, the present invention is realized through the following technical solutions: a greaser with a built-in microcontroller and a lubricating oil timing and quantitative injection system thereof, including a greaser body and a dust-proof activation cap installed on the top surface of the greaser body , an oil storage chamber is provided inside the greaser body, a grease nipple is installed on the top surface of the greaser body, the bottom surface of the grease nipple extends to the oil storage chamber, and the bottom surface of the grease nipple A filling pipe is connected, an outlet is installed on the outer surface of the filling pipe, and a driving mechanism is installed on the outer surface of the filling pipe.
作为本发明的优选技术方案,所述防尘激活帽套装在黄油嘴的外侧,所述防尘激活帽的顶端表面安装有感应芯片,所述加脂器本体的外侧表面设置有LED显示屏,所述LED显示屏一侧的加脂器本体的外侧表面设置激活点感应区域,所述加脂器本体的外侧表面安装有开关指示灯和蜂鸣器。As a preferred technical solution of the present invention, the dust-proof activation cap is set on the outside of the grease nipple, the top surface of the dust-proof activation cap is equipped with a sensing chip, and the outer surface of the greaser body is provided with an LED display. An activation point sensing area is provided on the outer surface of the greaser body on one side of the LED display screen, and a switch indicator light and a buzzer are installed on the outer surface of the greaser body.
作为本发明的优选技术方案,所述驱动机构包括加压组件和导出组件,所述加压组件安装在储油腔的内壁处,所述加脂器本体的内部开设有安装腔,所述导出组件安装在安装腔的内壁处。As a preferred technical solution of the present invention, the driving mechanism includes a pressurizing component and a derivation component. The pressurization component is installed at the inner wall of the oil storage chamber. An installation cavity is provided inside the greaser body. The derivation component The components are installed on the inner wall of the installation cavity.
作为本发明的优选技术方案,所述加压组件包括活塞块,所述活塞块活动套装在填充管道的外侧表面,所述活塞块与储油腔的内壁之间安装有连接弹簧,所述活塞块的内部填充有磁铁块。As a preferred technical solution of the present invention, the pressurizing assembly includes a piston block, which is movably sleeved on the outer surface of the filling pipe, and a connecting spring is installed between the piston block and the inner wall of the oil storage chamber. The inside of the block is filled with magnet blocks.
作为本发明的优选技术方案,所述导出组件包括导出管道和电磁铁,所述导出管道安装在安装腔的内壁处,所述导出管道的末端表面延伸至加脂器本体的底端表面,所述导出管道的末端表面安装有出油口,所述电磁铁套装在导出管道的外侧表面。As a preferred technical solution of the present invention, the derivation assembly includes a derivation pipe and an electromagnet. The derivation pipe is installed at the inner wall of the installation cavity. The end surface of the derivation pipe extends to the bottom end surface of the greaser body. An oil outlet is installed on the end surface of the lead-out pipe, and the electromagnet is sleeved on the outer surface of the lead-out pipe.
本发明还提供内置微型控制器的加脂器的润滑油定时定量注入系统,包括时间设定单元、感应激活单元、油态监测单元、状态显示单元、无线通信单元、远程控制单元;The invention also provides a lubricating oil timing and quantitative injection system for a greaser with a built-in microcontroller, including a time setting unit, an induction activation unit, an oil state monitoring unit, a status display unit, a wireless communication unit, and a remote control unit;
时间设定单元,可设定时间周期t,t以月为单位,其中1<t<24,t表示润滑器将在设定周期内,将杯内油脂定时定量的补充到设备内部The time setting unit can set the time period t, t is in units of months, where 1<t<24, t means that the lubricator will replenish the grease in the cup to the inside of the equipment regularly and quantitatively within the set period.
感应激活单元,加脂器本体外侧的激活点感应区域与感应芯片相互感应,自动激活加脂器;Induction activation unit, the activation point sensing area on the outside of the greaser body and the induction chip sense each other and automatically activate the greaser;
油态监测单元,通过液位传感器、温度传感器监测储油腔内油脂的液位数据和温度数据,通过振动温度传感器、超声传感器监测授油设备本体的工作状态,并将信息传输至加脂器本体的控制单元状态显示单元与无线通信单元;The oil state monitoring unit monitors the liquid level data and temperature data of the grease in the oil storage chamber through liquid level sensors and temperature sensors, monitors the working status of the oil delivery equipment body through vibration temperature sensors and ultrasonic sensors, and transmits the information to the greaser. The control unit status display unit and wireless communication unit of the main body;
状态显示单元,包括LED显示屏、开关指示灯和蜂鸣器,通过LED显示屏显示月份数据、液位数据和温度数据,通过开关指示灯显示加脂器的工作状态;The status display unit includes an LED display, a switch indicator light and a buzzer. The LED display screen displays monthly data, liquid level data and temperature data, and the switch indicator light displays the working status of the greaser;
无线通信单元,采用航空防水接头,设置无线通信端口,同时遵循ModeBus-Rtu通讯协议,波特率9600,起始位1位、数据位8位、无奇偶校验位、1位停止位;The wireless communication unit adopts an aviation waterproof connector and is equipped with a wireless communication port. It also follows the ModeBus-Rtu communication protocol, with a baud rate of 9600, 1 start bit, 8 data bits, no parity bit, and 1 stop bit;
远程控制单元,通过手机APPA端注册用户账号,添加对应的设备,添加设备后输入设备编号,查找无线通信端口,远程设置加脂器参数并保存参数设置。For the remote control unit, register a user account through the mobile phone APPA, add the corresponding device, enter the device number after adding the device, search for the wireless communication port, remotely set the parameters of the greaser and save the parameter settings.
作为本发明的优选技术方案,所述时间设定单元的具体设定方法如下:As a preferred technical solution of the present invention, the specific setting method of the time setting unit is as follows:
S1:摘下顶部防尘激活帽,置于加脂器本体外侧的激活点感应区域;S1: Take off the top dust-proof activation cap and place it in the activation point sensing area outside the greaser body;
S2:将防尘激活帽置于激活点感应区域5秒,待LED显示屏亮起后,移开防尘激活帽观察LED屏当前显示月份;S2: Place the dust-proof activation cap in the activation point sensing area for 5 seconds. After the LED display lights up, remove the dust-proof activation cap and observe the month currently displayed on the LED screen;
S3:再次将防尘激活帽置于激活点感应区域,等待2-3秒后,LED显示屏月份的前面会出现一条横杠“>”,马上移开防尘激活帽后立刻再次将防尘激活帽置于激活点感应区域;S3: Place the dust-proof activation cap again in the activation point sensing area. After waiting for 2-3 seconds, a horizontal bar ">" will appear in front of the month on the LED display. Immediately remove the dust-proof activation cap and place the dust-proof activation cap again. The activation cap is placed in the activation point sensing area;
S4:将防尘激活帽反复置于激活点感应区域上,观察LED显示屏月份跳动变化,调整润滑器的工作月份;S4: Place the dust-proof activation cap repeatedly on the activation point sensing area, observe the monthly beating changes of the LED display, and adjust the working month of the lubricator;
S5:设定好所需月份之后移开防尘激活帽,等待1-2秒后再次把防尘激活帽置于激活点感应区域位置等待12秒,待LED显示屏出现“系统重启”字样后,表示润滑器已经设定完成,驱动机构自动重启后,将会按照所设定月份开始工作。S5: After setting the desired month, remove the dust-proof activation cap, wait 1-2 seconds, then place the dust-proof activation cap again in the activation point sensing area, wait 12 seconds, and wait until the words "System Restart" appear on the LED display. , indicating that the lubricator has been set. After the driving mechanism automatically restarts, it will start working according to the set month.
作为本发明的优选技术方案,通过状态显示单元使得LED显示屏开机界面显示所设置的月份等信息,如需要查看传感器参数,需进行界面切换操作,具体是把防尘激活帽靠近感应区1秒后立刻移开,蜂鸣器会“滴”响一声,LED显示界面则切换到传感器参数界面。As a preferred technical solution of the present invention, the status display unit is used to make the LED display boot interface display the set month and other information. If you need to view the sensor parameters, you need to perform an interface switching operation. Specifically, bring the dust-proof activation cap close to the sensing area for 1 second. Then move it away immediately, the buzzer will make a beep sound, and the LED display interface will switch to the sensor parameter interface.
作为本发明的优选技术方案,所述感应激活单元的显示过程如下:As a preferred technical solution of the present invention, the display process of the induction activation unit is as follows:
将防尘激活帽置于感应区上,等待LED显示屏亮起,移开防尘激活帽后马上再次将防尘激活帽置于感应区上,等待15秒后,LED显示屏关闭与开关指示灯熄灭;将防尘激活帽置于激活点感应区上1-2秒,待LED显示屏亮起后,移开防尘激活帽观察LED显示屏当前显示月份。Place the dust-proof activation cap on the sensing area and wait for the LED display to light up. Remove the dust-proof activation cap and immediately place the dust-proof activation cap on the sensing area again. After waiting for 15 seconds, the LED display will turn off and the switch will indicate The light goes out; place the dust-proof activation cap on the activation point sensing area for 1-2 seconds. After the LED display lights up, remove the dust-proof activation cap and observe the month currently displayed on the LED display.
作为本发明的优选技术方案,所述无线通信单元的寄存器地址对应数据点如下:As a preferred technical solution of the present invention, the corresponding data points of the register address of the wireless communication unit are as follows:
(0x0001)空杯报警:FFFF时空杯报警0000时正常(0x0001) Empty cup alarm: Normal when the empty cup alarm is 0000 in FFFF time
(0x0002)电机报警(0x0002) Motor alarm
(0x0003)电压报警(0x0003) Voltage alarm
(0x0004)剩余油量(0x0004) Remaining fuel level
(0x0005)当前电压(0x0005) Current voltage
(0x0006)已运行次数(0x0006) Number of runs
(0x0007)获取温度数据(0x0007) Get temperature data
(0x0008)获取震动数据(0x0008) Get vibration data
(0x0010)写设备地址0xB1通用地址(0x0010) Write device address 0xB1 general address
(0x0011)设置月份(0x0011) Set month
(0x0012)设置单次行程次数(0x0012) Set the number of single trips
(0x0013)当前立即动作N个行程(0-5)。(0x0013) The current immediate action is N strokes (0-5).
有益效果beneficial effects
本发明具有以下有益效果:The invention has the following beneficial effects:
该内置微型控制器的加脂器及其润滑油定时定量注入系统,利用物联网l0T/LoRa技术,可以很轻松地监控多达上千个润滑点的状态,并同时监控多个工厂的旋转设备的润滑状态,进行预警和实时改进,通过下载手机APP程序,即在同一系统下同时监控多台,不同设置、不同润滑剂类型的润滑器。This built-in microcontroller greaser and its lubricating oil timing and quantitative injection system use the Internet of Things l0T/LoRa technology to easily monitor the status of up to thousands of lubrication points and monitor rotating equipment in multiple factories at the same time. By downloading the mobile APP program, multiple lubricators with different settings and different lubricant types can be monitored at the same time under the same system.
当然,实施本发明的任一产品并不一定需要同时达到以上所述的所有优点。Of course, any product implementing the present invention does not necessarily need to achieve all the above-mentioned advantages at the same time.
附图说明Description of the drawings
图1为本发明整体外部结构示意图;Figure 1 is a schematic diagram of the overall external structure of the present invention;
图2为本发明加脂器本体内部结构示意图;Figure 2 is a schematic diagram of the internal structure of the greaser body of the present invention;
图3为本发明系统流程示意图;Figure 3 is a schematic flow diagram of the system of the present invention;
图4为本发明中无线通信单元的电路连接示意图。Figure 4 is a schematic diagram of the circuit connection of the wireless communication unit in the present invention.
图中,1、加脂器本体;2、防尘激活帽;3、储油腔;4、黄油嘴;5、填充管道;6、导出口;7、感应芯片;8、LED显示屏;9、活点感应区域;10、开关指示灯;11、蜂鸣器;12、安装腔;13、活塞块;14、连接弹簧;15、导出管道;16、出油口;17、电磁铁;18、磁铁块。In the picture, 1. Greaser body; 2. Dust-proof activation cap; 3. Oil storage chamber; 4. Grease nipple; 5. Filling pipe; 6. Export port; 7. Sensor chip; 8. LED display; 9 , live point sensing area; 10. switch indicator light; 11. buzzer; 12. installation cavity; 13. piston block; 14. connecting spring; 15. export pipe; 16. oil outlet; 17. electromagnet; 18 , magnet block.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.
在本发明的描述中,需要理解的是,术语“开孔”、“上”、“下”、“厚度”、“顶”、“中”、“长度”、“内”、“四周”等指示方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的组件或元件必须具有特定的方位,以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inner", "surroundings", etc. The indication of orientation or positional relationship is only to facilitate the description of the present invention and simplify the description. It does not indicate or imply that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention. .
请参阅图1-图4,本发明实施例提供技术方案:内置微型控制器的加脂器,包括加脂器本体1和安装在加脂器本体1顶端表面的防尘激活帽2,所述加脂器本体1的内部开设有储油腔3,所述加脂器本体1的顶端表面安装黄油嘴4,所述黄油嘴4的底端表面延伸至储油腔3,所述黄油嘴4的底端表面连接有填充管道5,使用前需要向储油腔3内注油,揭开顶部的防尘激活帽2,从而露出黄油嘴4,将注油接头直接安装于黄油嘴4上,缓慢的将润滑油脂注入加脂器内部,直到液位达到溢流口标记处,再断开黄油嘴4接头,擦拭干净黄油嘴4周边,重新将防尘防尘激活帽2盖上,所述填充管道5的外侧表面安装有导出口6,所述填充管道5的外侧表面安装有驱动机构。Please refer to Figures 1-4. The embodiment of the present invention provides a technical solution: a greaser with a built-in microcontroller, including a greaser body 1 and a dust-proof activation cap 2 installed on the top surface of the greaser body 1. An oil storage chamber 3 is provided inside the greaser body 1. A grease nipple 4 is installed on the top surface of the greaser body 1. The bottom surface of the grease nipple 4 extends to the oil storage chamber 3. The grease nipple 4 There is a filling pipe 5 connected to the bottom surface of the oil storage chamber 3 before use. Uncover the dust-proof activation cap 2 on the top to expose the grease nipple 4. Install the oil filling joint directly on the grease nipple 4. Slowly Inject lubricating grease into the greaser until the liquid level reaches the overflow mark, then disconnect the grease fitting 4, wipe the area around the grease fitting 4, and re-cover the dust-proof activation cap 2. The filling pipe An outlet 6 is installed on the outer surface of the filling pipe 5 , and a driving mechanism is installed on the outer surface of the filling pipe 5 .
具体的,所述防尘激活帽2套装在黄油嘴4的外侧,所述防尘激活帽2的顶端表面安装有感应芯片7,所述加脂器本体1的外侧表面设置有LED显示屏8,所述LED显示屏8一侧的加脂器本体1的外侧表面设置激活点感应区域9,所述加脂器本体1的外侧表面安装有开关指示灯10和蜂鸣器11。Specifically, the dust-proof activation cap 2 is set on the outside of the grease nipple 4, the top surface of the dust-proof activation cap 2 is equipped with a sensing chip 7, and the outer surface of the greaser body 1 is provided with an LED display 8. , an activation point sensing area 9 is provided on the outer surface of the greaser body 1 on one side of the LED display 8, and a switch indicator light 10 and a buzzer 11 are installed on the outer surface of the greaser body 1.
进一步的,所述驱动机构包括加压组件和导出组件,所述加压组件安装在储油腔3的内壁处,所述加脂器本体1的内部开设有安装腔12,所述导出组件安装在安装腔12的内壁处。Further, the driving mechanism includes a pressurizing component and a derivation component. The pressurizing component is installed on the inner wall of the oil storage chamber 3. An installation cavity 12 is provided inside the greaser body 1. The derivation component is installed at the inner wall of the installation cavity 12.
进一步的,所述加压组件包括活塞块13,所述活塞块13活动套装在填充管道5的外侧表面,所述活塞块13与储油腔3的内壁之间安装有连接弹簧14,所述活塞块13的内部填充有磁铁块18。Further, the pressurizing assembly includes a piston block 13, which is movably mounted on the outer surface of the filling pipe 5. A connecting spring 14 is installed between the piston block 13 and the inner wall of the oil storage chamber 3. The interior of the piston block 13 is filled with magnet blocks 18 .
进一步的,所述导出组件包括导出管道15和电磁铁17,所述导出管道15安装在安装腔12的内壁处,所述导出管道15的末端表面延伸至加脂器本体1的底端表面,所述导出管道15的末端表面安装有出油口16,所述电磁铁17套装在导出管道15的外侧表面,通过控制系统控制电磁铁17通电,由于活塞块13内填充有磁铁块18,在磁性吸引力的作用下,使得活塞块13沿着填充管道5向下移动,从而将油脂挤入导出管道15,然后自出油口16导出。Further, the derivation assembly includes a derivation pipe 15 and an electromagnet 17. The derivation pipe 15 is installed at the inner wall of the installation cavity 12. The end surface of the derivation pipe 15 extends to the bottom end surface of the greaser body 1. An oil outlet 16 is installed on the end surface of the lead-out pipe 15. The electromagnet 17 is set on the outer surface of the lead-out pipe 15. The electromagnet 17 is energized through the control system. Since the piston block 13 is filled with the magnet block 18, Under the action of magnetic attraction, the piston block 13 moves downward along the filling pipe 5 , thereby squeezing the grease into the outlet pipe 15 and then out of the oil outlet 16 .
本发明还提供内置微型控制器的加脂器的润滑油定时定量注入系统,包括时间设定单元、感应激活单元、油态监测单元、状态显示单元、无线通信单元、远程控制单元;The invention also provides a lubricating oil timing and quantitative injection system for a greaser with a built-in microcontroller, including a time setting unit, an induction activation unit, an oil state monitoring unit, a status display unit, a wireless communication unit, and a remote control unit;
时间设定单元,可设定时间周期t,t以月为单位,其中1<t<24,t表示润滑器将在设定周期内,将杯内油脂定时定量的补充到设备内部The time setting unit can set the time period t, t is in units of months, where 1<t<24, t means that the lubricator will replenish the grease in the cup to the inside of the equipment regularly and quantitatively within the set period.
感应激活单元,加脂器本体1外侧的激活点感应区域9与感应芯片相互感应,自动激活加脂器;Induction activation unit, the activation point sensing area 9 on the outside of the greaser body 1 and the induction chip sense each other and automatically activate the greaser;
油态监测单元,通过液位传感器、温度传感器监测储油腔3内油脂的液位数据和温度数据,通过振动温度传感器、超声传感器监测授油设备本体的工作状态,并将信息传输至加脂器本体1的控制单元状态显示单元与无线通信单元;The oil state monitoring unit monitors the liquid level data and temperature data of the grease in the oil storage chamber 3 through the liquid level sensor and the temperature sensor, monitors the working status of the oil delivery equipment body through the vibration temperature sensor and the ultrasonic sensor, and transmits the information to the greasing system. The control unit status display unit and wireless communication unit of the device body 1;
状态显示单元,包括LED显示屏8、开关指示灯10和蜂鸣器11,通过LED显示屏8显示月份数据、液位数据和温度数据,通过开关指示灯10显示加脂器的工作状态;The status display unit includes an LED display 8, a switch indicator light 10 and a buzzer 11. The LED display screen 8 displays monthly data, liquid level data and temperature data, and the switch indicator light 10 displays the working status of the greaser;
无线通信单元,采用航空防水接头,设置无线通信端口,同时遵循ModeBus-Rtu通讯协议,波特率9600,起始位1位、数据位8位、无奇偶校验位、1位停止位;The wireless communication unit adopts an aviation waterproof connector and is equipped with a wireless communication port. It also follows the ModeBus-Rtu communication protocol, with a baud rate of 9600, 1 start bit, 8 data bits, no parity bit, and 1 stop bit;
远程控制单元,通过手机APPA端注册用户账号,添加对应的设备,添加设备后输入设备编号,查找无线通信端口,远程设置加脂器参数并保存参数设置。For the remote control unit, register a user account through the mobile phone APPA, add the corresponding device, enter the device number after adding the device, search for the wireless communication port, remotely set the parameters of the greaser and save the parameter settings.
进一步的,所述时间设定单元的具体设定方法如下:Further, the specific setting method of the time setting unit is as follows:
S1:摘下顶部防尘激活帽2,置于加脂器本体1外侧的激活点感应区域9;S1: Take off the top dust-proof activation cap 2 and place it in the activation point sensing area 9 outside the greaser body 1;
S2:将防尘激活帽2置于激活点感应区域95秒,待LED显示屏8亮起后,移开防尘激活帽2观察LED屏当前显示月份;S2: Place the dust-proof activation cap 2 in the activation point sensing area for 95 seconds. After the LED display 8 lights up, remove the dust-proof activation cap 2 and observe the month currently displayed on the LED screen;
S3:再次将防尘激活帽2置于激活点感应区域9,等待2-3秒后,LED显示屏8月份的前面会出现一条横杠“>”,马上移开防尘激活帽2后立刻再次将防尘激活帽2置于激活点感应区域9;S3: Place the dust-proof activation cap 2 in the activation point sensing area 9 again. After waiting for 2-3 seconds, a horizontal bar ">" will appear in front of the LED display. Immediately remove the dust-proof activation cap 2 and immediately Place the dustproof activation cap 2 again in the activation point sensing area 9;
S4:将防尘激活帽2反复置于激活点感应区域9上,观察LED显示屏8月份跳动变化,调整润滑器的工作月份;S4: Place the dust-proof activation cap 2 repeatedly on the activation point sensing area 9, observe the beating changes of the LED display in August, and adjust the working month of the lubricator;
S5:设定好所需月份之后移开防尘激活帽2,等待1-2秒后再次把防尘激活帽2置于激活点感应区域9位置等待12秒,待LED显示屏8出现“系统重启”字样后,表示润滑器已经设定完成,驱动机构自动重启后,将会按照所设定月份开始工作。S5: After setting the desired month, remove the dust-proof activation cap 2, wait for 1-2 seconds and then place the dust-proof activation cap 2 again at position 9 of the activation point sensing area and wait for 12 seconds until "System" appears on the LED display 8 After the words "Restart" appear, it means that the lubricator has been set. After the driving mechanism automatically restarts, it will start working according to the set month.
进一步的,通过状态显示单元使得LED显示屏8开机界面显示所设置的月份等信息,如需要查看传感器参数,需进行界面切换操作,具体是把防尘激活帽2靠近感应区1秒后立刻移开,蜂鸣器11会“滴”响一声,LED显示界面则切换到传感器参数界面。Further, through the status display unit, the boot interface of the LED display screen 8 displays the set month and other information. If you need to view the sensor parameters, you need to perform an interface switching operation. Specifically, move the dustproof activation cap 2 close to the sensing area for 1 second and then move it immediately. When turned on, the buzzer 11 will make a beep sound, and the LED display interface will switch to the sensor parameter interface.
进一步的,所述感应激活单元的显示过程如下:Further, the display process of the induction activation unit is as follows:
将防尘激活帽2置于感应区上,等待LED显示屏8亮起,移开防尘激活帽2后马上再次将防尘激活帽2置于感应区上,等待15秒后,LED显示屏8关闭与开关指示灯10熄灭;将防尘激活帽2置于激活点感应区上1-2秒,待LED显示屏8亮起后,移开防尘激活帽2观察LED显示屏8当前显示月份。Place the dust-proof activation cap 2 on the sensing area and wait for the LED display 8 to light up. Remove the dust-proof activation cap 2 and immediately place the dust-proof activation cap 2 on the sensing area again. After waiting for 15 seconds, the LED display 8. The shutdown and switch indicator light 10 goes out; place the dust-proof activation cap 2 on the activation point sensing area for 1-2 seconds. After the LED display 8 lights up, remove the dust-proof activation cap 2 and observe the current display of the LED display 8 month.
进一步的,所述无线通信单元的寄存器地址对应数据点如下:Further, the corresponding data points of the register address of the wireless communication unit are as follows:
(0x0001)空杯报警:FFFF时空杯报警0000时正常(0x0001) Empty cup alarm: Normal when the empty cup alarm is 0000 in FFFF time
(0x0002)电机报警(0x0002) Motor alarm
(0x0003)电压报警(0x0003) Voltage alarm
(0x0004)剩余油量(0x0004) Remaining fuel level
(0x0005)当前电压(0x0005) Current voltage
(0x0006)已运行次数(0x0006) Number of runs
(0x0007)获取温度数据(0x0007) Get temperature data
(0x0008)获取震动数据(0x0008) Get vibration data
(0x0010)写设备地址0xB1通用地址(0x0010) Write device address 0xB1 general address
(0x0011)设置月份(0x0011) Set month
(0x0012)设置单次行程次数(0x0012) Set the number of single trips
(0x0013)当前立即动作N个行程(0-5)。(0x0013) The current immediate action is N strokes (0-5).
使用时(工作时),使用前需要向储油腔3内注油,揭开顶部的防尘激活帽2,从而露出黄油嘴4,将注油接头直接安装于黄油嘴4上,缓慢的将润滑油脂注入加脂器内部,直到液位达到溢流口标记处,再断开黄油嘴4接头,擦拭干净黄油嘴4周边,重新将防尘防尘激活帽2盖上;When in use (during work), you need to inject oil into the oil storage chamber 3 before use, uncover the dust-proof activation cap 2 on the top, thereby exposing the grease nozzle 4, install the oil filling joint directly on the grease nozzle 4, and slowly add the lubricating grease Inject it into the greaser until the liquid level reaches the overflow mark, then disconnect the grease fitting 4, wipe the area around the grease fitting 4, and re-cover the dust-proof activation cap 2;
首次注油,储油腔3内部可能会有小气泡,这些空气不影响加脂器的功能,但会进入润滑点,导致油脂输送缓慢或中,因此为了排出空气,首次注油时,将润滑剂慢慢填充到高于溢流口位置1mm处,空气会慢慢通过小孔排出;When filling oil for the first time, there may be small bubbles inside the oil storage chamber 3. These air will not affect the function of the greaser, but will enter the lubrication point, causing slow or intermediate grease delivery. Therefore, in order to discharge the air, when filling oil for the first time, add lubricant slowly. Slowly fill to 1mm above the overflow position, and the air will slowly be discharged through the small holes;
注意不要将润滑剂完全耗尽之后再补充,会导致空气进入润滑点,造成润滑点缺润滑剂,必须将管路里的空气排空;Be careful not to replenish the lubricant after it is completely exhausted. This will cause air to enter the lubrication point, resulting in a lack of lubricant at the lubrication point. The air in the pipeline must be evacuated;
通过控制系统控制电磁铁17通电,由于活塞块13内填充有磁铁块18,在磁性吸引力的作用下,使得活塞块13沿着填充管道5向下移动,从而将油脂挤入导出管道15,然后自出油口16导出。The control system controls the electromagnet 17 to be energized. Since the piston block 13 is filled with the magnet block 18, under the action of magnetic attraction, the piston block 13 moves downward along the filling pipe 5, thereby squeezing the grease into the outlet pipe 15. Then it is discharged from the oil outlet 16.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that these entities or operations are mutually exclusive. any such actual relationship or sequence exists between them. Furthermore, the terms "comprises," "comprises," or any other variations thereof are intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus that includes a list of elements includes not only those elements, but also those not expressly listed other elements, or elements inherent to the process, method, article or equipment.
以上公开的本发明优选实施例只是用于帮助阐述本发明。优选实施例并没有详尽叙述所有的细节,也不限制该发明仅为所述的具体实施方式。显然,根据本说明书的内容,可作很多的修改和变化。本说明书选取并具体描述这些实施例,是为了更好地解释本发明的原理和实际应用,从而使所属技术领域技术人员能很好地理解和利用本发明。本发明仅受权利要求书及其全部范围和等效物的限制。The preferred embodiments of the invention disclosed above are only intended to help illustrate the invention. The preferred embodiments do not describe all details, nor do they limit the invention to the specific implementations described. Obviously, many modifications and variations are possible in light of the contents of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, so that those skilled in the art can better understand and utilize the present invention. The invention is limited only by the claims and their full scope and equivalents.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311049478.9A CN116951288A (en) | 2023-08-21 | 2023-08-21 | Greasing device with built-in micro-controller and lubricating oil timing and quantitative injection system thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311049478.9A CN116951288A (en) | 2023-08-21 | 2023-08-21 | Greasing device with built-in micro-controller and lubricating oil timing and quantitative injection system thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN116951288A true CN116951288A (en) | 2023-10-27 |
Family
ID=88458442
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311049478.9A Pending CN116951288A (en) | 2023-08-21 | 2023-08-21 | Greasing device with built-in micro-controller and lubricating oil timing and quantitative injection system thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN116951288A (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201354927Y (en) * | 2009-04-08 | 2009-12-02 | 精锐化学(上海)有限公司 | Intelligent lubricating grease filling device |
| US20130168188A1 (en) * | 2010-11-29 | 2013-07-04 | Lincoln Industrial Corporation | Stepper motor driving a lubrication pump providing uninterrupted lubricant flow |
| CN107476879A (en) * | 2017-09-19 | 2017-12-15 | 福州大学 | Turbocharger lubrication device and its method of work |
| CN213930348U (en) * | 2020-11-21 | 2021-08-10 | 上海正兮工业技术有限公司 | Novel currying ware |
| CN114001267A (en) * | 2021-11-23 | 2022-02-01 | 浙江邦业科技股份有限公司 | Equipment intelligent lubrication management system |
| WO2022111350A1 (en) * | 2020-11-25 | 2022-06-02 | 江苏嘉轩智能工业科技股份有限公司 | Roller automatic grease filling system and method |
| CN217639961U (en) * | 2022-07-12 | 2022-10-21 | 市南区泰晤咨询服务工作室 | Four-digit digital clock with five-second symbol and week symbol |
| CN115451313A (en) * | 2022-09-28 | 2022-12-09 | 秦皇岛流体科技开发有限公司 | Automatic lubricating system |
-
2023
- 2023-08-21 CN CN202311049478.9A patent/CN116951288A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201354927Y (en) * | 2009-04-08 | 2009-12-02 | 精锐化学(上海)有限公司 | Intelligent lubricating grease filling device |
| US20130168188A1 (en) * | 2010-11-29 | 2013-07-04 | Lincoln Industrial Corporation | Stepper motor driving a lubrication pump providing uninterrupted lubricant flow |
| CN107476879A (en) * | 2017-09-19 | 2017-12-15 | 福州大学 | Turbocharger lubrication device and its method of work |
| CN213930348U (en) * | 2020-11-21 | 2021-08-10 | 上海正兮工业技术有限公司 | Novel currying ware |
| WO2022111350A1 (en) * | 2020-11-25 | 2022-06-02 | 江苏嘉轩智能工业科技股份有限公司 | Roller automatic grease filling system and method |
| CN114001267A (en) * | 2021-11-23 | 2022-02-01 | 浙江邦业科技股份有限公司 | Equipment intelligent lubrication management system |
| CN217639961U (en) * | 2022-07-12 | 2022-10-21 | 市南区泰晤咨询服务工作室 | Four-digit digital clock with five-second symbol and week symbol |
| CN115451313A (en) * | 2022-09-28 | 2022-12-09 | 秦皇岛流体科技开发有限公司 | Automatic lubricating system |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| EP3379840A1 (en) | Shovel management apparatus and management method | |
| CN206966012U (en) | One kind can remote monitoring and temperature automatically controlled point gum machine | |
| CN108302315A (en) | Lubricant dispensing system and its operation method | |
| CN116951288A (en) | Greasing device with built-in micro-controller and lubricating oil timing and quantitative injection system thereof | |
| CN211502285U (en) | Automatic filling equipment of motor lubricating grease | |
| CA2449638A1 (en) | Hot-melt equipment having internet connectivity and method of servicing and/or monitoring the same via the internet | |
| WO2019062985A1 (en) | System for automatically collecting bearing waste grease and system for automatically replacing grease for bearing thereof | |
| CN112664812A (en) | Electronic ration delivery pump of networking type intelligence | |
| CN109774671B (en) | Fire engine maintenance system and fire engine | |
| CN111981301A (en) | Lubricating grease filling control method and device | |
| CN113153210B (en) | All-electric drive well cementation control system | |
| CN211009842U (en) | Weighing and filling device and weighing and filling system based on Internet of things | |
| CN218863838U (en) | Oil injection device | |
| CN219414366U (en) | Multifunctional bearing monitoring and lubricating device | |
| CN101042063B (en) | Automatic lubricating oil pressure difference supply device | |
| CN207555173U (en) | Novel intelligent lubricating system | |
| CN201037430Y (en) | Lubricating oil pressure difference automatic compensation device | |
| CN216741948U (en) | Intelligent wireless control water pump | |
| CN118148561A (en) | Liquid filling device | |
| CN219756014U (en) | Automatic prompt device for filling lubricating grease | |
| CN218543963U (en) | Motor currying device and system | |
| CN220269100U (en) | Intelligent double-line centralized lubrication system | |
| CN221591712U (en) | A rack and pinion oil pumping unit with self-lubricating structure | |
| CN221647131U (en) | Water level monitoring system for drainage of water collecting well of hydropower station | |
| CN223563958U (en) | An automatic oil injection device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |