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CN116900528A - Welding device and welding method of lithium battery - Google Patents

Welding device and welding method of lithium battery Download PDF

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Publication number
CN116900528A
CN116900528A CN202311123237.4A CN202311123237A CN116900528A CN 116900528 A CN116900528 A CN 116900528A CN 202311123237 A CN202311123237 A CN 202311123237A CN 116900528 A CN116900528 A CN 116900528A
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CN
China
Prior art keywords
welding
needle
ultrasonic
resistance welding
resistance
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CN202311123237.4A
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Chinese (zh)
Inventor
周东健
赵锋
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Linkdata New Energy Co Ltd
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Linkdata New Energy Co Ltd
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Priority to CN202311123237.4A priority Critical patent/CN116900528A/en
Publication of CN116900528A publication Critical patent/CN116900528A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K28/00Welding or cutting not covered by any of the preceding groups, e.g. electrolytic welding
    • B23K28/02Combined welding or cutting procedures or apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K11/00Resistance welding; Severing by resistance heating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K11/00Resistance welding; Severing by resistance heating
    • B23K11/30Features relating to electrodes
    • B23K11/31Electrode holders and actuating devices therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K20/00Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
    • B23K20/10Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K20/00Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
    • B23K20/26Auxiliary equipment

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Connection Of Batteries Or Terminals (AREA)

Abstract

The application provides a welding device and a welding method of a lithium battery, wherein the welding device is used for welding the lithium battery, the welding device comprises a cylinder, a resistance welding mechanism, an ultrasonic welding mechanism and a welding seat, the resistance welding mechanism comprises an upper resistance welding needle, the cylinder is connected with the resistance welding needle, the ultrasonic welding mechanism comprises an ultrasonic welding head, the upper resistance welding needle is in clearance fit with the ultrasonic welding head, the upper resistance welding needle and the ultrasonic welding head are arranged opposite to the welding seat, and the cylinder is used for driving the upper resistance welding needle to move towards the welding seat, so that the situation of poor welding when the lithium battery is welded is reduced, and the reliability of the lithium battery is further improved.

Description

焊接装置以及锂电池的焊接方法Welding device and welding method of lithium battery

技术领域Technical field

本申请涉及锂离子电池技术领域,具体涉及一种焊接装置以及锂电池的焊接方法。The present application relates to the technical field of lithium-ion batteries, and specifically to a welding device and a welding method for lithium batteries.

背景技术Background technique

近年来,锂离子电池被广泛应用于新能源汽车领域,并且随着新能源汽车的不断发展,高能量密度、长寿命和高安全性的锂离子电池,成为了锂离子电池技术领域的主要研究方向。In recent years, lithium-ion batteries have been widely used in the field of new energy vehicles. With the continuous development of new energy vehicles, lithium-ion batteries with high energy density, long life and high safety have become the main research in the field of lithium-ion battery technology. direction.

现有技术中,锂电池的焊接通常采用的时超声波焊接,但超声波焊接属于固相焊接,仅适用于厚度较小的金属箔材焊接,即适用于锂电池极耳数量较少、保护片及转接片厚度较小时。但是,当锂电池极耳数量多、保护片及转接片厚度较厚时,使用超声波焊接锂电池,则会容易出现虚焊、保护片焊裂或极耳破裂等焊接不良的问题,进而导致锂电池的可靠性降低。In the existing technology, ultrasonic welding is usually used for welding lithium batteries, but ultrasonic welding is solid phase welding and is only suitable for welding metal foils with smaller thicknesses, that is, it is suitable for lithium batteries with a small number of tabs, protective sheets and When the thickness of the adapter sheet is small. However, when the number of lithium battery tabs is large and the protective sheet and adapter sheet are thick, using ultrasonic welding to weld the lithium battery will easily lead to poor welding problems such as weak welding, cracked protective sheet welding or cracked tabs, which can lead to The reliability of lithium batteries is reduced.

发明内容Contents of the invention

鉴于此,本申请提供一种焊接装置,以提高锂电池的可靠性。In view of this, this application provides a welding device to improve the reliability of lithium batteries.

本申请提供一种焊接装置,所述焊接装置用于焊接锂电池,所述焊接装置包括气缸、电阻焊接机构、超声波焊接机构以及焊接座,所述电阻焊接机构包括上电阻焊针,所述气缸与所述电阻焊针连接,所述超声波焊接机构包括超声波焊头,所述上电阻焊针与所述超声波焊头间隙配合,所述上电阻焊针以及所述超声波焊头与所述焊接座相对设置,所述气缸用于驱动所述上电阻焊针朝向所述焊接座移动。The present application provides a welding device. The welding device is used for welding lithium batteries. The welding device includes a cylinder, a resistance welding mechanism, an ultrasonic welding mechanism and a welding seat. The resistance welding mechanism includes an upper resistance welding needle. The cylinder Connected to the resistance welding needle, the ultrasonic welding mechanism includes an ultrasonic welding head, the upper resistance welding needle has a clearance fit with the ultrasonic welding head, the upper resistance welding needle and the ultrasonic welding head are in contact with the welding seat Arranged oppositely, the air cylinder is used to drive the upper resistance welding pin to move toward the welding seat.

在一些实施例中,所述电阻焊接机构还包括连接块,所述气缸与所述上电阻焊针通过所述连接块连接。In some embodiments, the resistance welding mechanism further includes a connection block, and the cylinder and the upper resistance welding pin are connected through the connection block.

在一些实施例中,所述电阻焊接机构还包括正极端子和负极端子,所述正极端子与所述连接块螺纹连接,所述负极端子与所述焊接座螺纹连接。In some embodiments, the resistance welding mechanism further includes a positive terminal and a negative terminal, the positive terminal is threadedly connected to the connection block, and the negative terminal is threadedly connected to the welding seat.

在一些实施例中,所述连接块包括上连接部、下连接部以及设置于所述上连接部和下连接部之间的绝缘连接部,所述上连接部与所述气缸连接,所述下连接部与所述上电阻焊针连接,所述正极端子与所述绝缘连接部螺纹连接且与所述下连接部连接。In some embodiments, the connection block includes an upper connection part, a lower connection part and an insulating connection part disposed between the upper connection part and the lower connection part, the upper connection part is connected to the cylinder, and the The lower connecting part is connected to the upper resistance welding pin, and the positive terminal is threadedly connected to the insulating connecting part and connected to the lower connecting part.

在一些实施例中,所述焊接座包括下基座、上基座以及设置于所述上基座与所述下基座之间的绝缘部,所述上基座与所述上电阻焊针以及所述超声波焊头相对设置,所述负极端子与所述绝缘部螺纹连接,并与所述上基座连接。In some embodiments, the welding base includes a lower base, an upper base, and an insulating portion disposed between the upper base and the lower base, and the upper base and the upper resistance welding pin And the ultrasonic welding head is arranged oppositely, and the negative terminal is threadedly connected to the insulating part and connected to the upper base.

在一些实施例中,所述超声波焊头包括多个过孔,所述过孔贯穿所述超声波焊头以暴露所述焊接座,所述上电阻焊针穿过所述过孔朝向所述焊接座移动。In some embodiments, the ultrasonic welding head includes a plurality of via holes that penetrate the ultrasonic welding head to expose the welding seat, and the upper resistance welding pin passes through the through holes toward the welding The seat moves.

在一些实施例中,所述超声波焊头朝向所述焊接座的一面设置有第一焊齿,所述第一焊齿与所述过孔错开设置,所述焊接座朝向所述气缸的一面设置有第二焊齿,所述第二焊齿与所述第一焊齿一一对应设置。In some embodiments, the ultrasonic welding head is provided with first welding teeth on one side facing the welding base, the first welding teeth are staggered with the through holes, and the welding base is provided on one side facing the cylinder. There are second welding teeth, and the second welding teeth are arranged in one-to-one correspondence with the first welding teeth.

在一些实施例中,所述焊接座朝向所述气缸的一面设置有下电阻焊针,所述下电阻焊针与所述上电阻焊针一一对应设置,且所述下电阻焊针与所述第二焊齿错开设置。In some embodiments, a lower resistance welding pin is provided on a side of the welding seat facing the cylinder, the lower resistance welding pin is arranged in one-to-one correspondence with the upper resistance welding pin, and the lower resistance welding pin is connected to the upper resistance welding pin. The second welding teeth are arranged in a staggered manner.

在一些实施例中,所述超声波焊接机构还包括转接件,所述转接件与所述超声波焊头连接。In some embodiments, the ultrasonic welding mechanism further includes an adapter connected to the ultrasonic welding head.

本申请还提供一种锂电池的焊接方法,采用如上所述的焊接装置进行焊接,包括:This application also provides a welding method for lithium batteries, using the welding device as mentioned above for welding, including:

将锂电池的极耳、转接片以及保护片置于所述焊接座与所述上电阻焊针以及所述超声波焊头之间;Place the tab, adapter piece and protective piece of the lithium battery between the welding seat, the upper resistance welding pin and the ultrasonic welding head;

驱动所述超声波焊头和所述上电阻焊针中的至少一者朝向所述焊接座移动,并使所述超声波焊头和所述上电阻焊针中的一者对所述锂电池的极耳、所述转接片以及所述保护片进行第一次焊接;Driving at least one of the ultrasonic welding head and the upper resistance welding pin to move toward the welding seat, and making one of the ultrasonic welding head and the upper resistance welding pin contact the pole of the lithium battery The ears, the adapter piece and the protective piece are welded for the first time;

采用所述超声波焊头和所述上电阻焊针中的另一者对所述锂电池的极耳、所述转接片以及所述保护片进行第二次焊接,完成锂电池的焊接。The other one of the ultrasonic welding head and the upper resistance welding needle is used to weld the tab, the adapter piece and the protective piece of the lithium battery for a second time to complete the welding of the lithium battery.

本申请提供一种焊接装置以及锂电池的焊接方法,焊接装置用于焊接锂电池,焊接装置包括气缸、电阻焊接机构、超声波焊接机构以及焊接座,电阻焊接机构包括上电阻焊针,气缸与电阻焊针连接,超声波焊接机构包括超声波焊头,上电阻焊针与超声波焊头间隙配合,上电阻焊针以及超声波焊头与焊接座相对设置,气缸用于驱动上电阻焊针朝向焊接座移动,降低锂电池焊接时出现焊接不良的情况,进而提高锂电池的可靠性。This application provides a welding device and a welding method for lithium batteries. The welding device is used for welding lithium batteries. The welding device includes a cylinder, a resistance welding mechanism, an ultrasonic welding mechanism and a welding seat. The resistance welding mechanism includes an upper resistance welding needle, a cylinder and a resistor. Welding pin connection, the ultrasonic welding mechanism includes an ultrasonic welding head, the upper resistance welding needle has a gap fit with the ultrasonic welding head, the upper resistance welding needle and the ultrasonic welding head are set opposite to the welding base, and the cylinder is used to drive the upper resistance welding needle to move toward the welding base. Reduce the occurrence of poor welding when welding lithium batteries, thereby improving the reliability of lithium batteries.

附图说明Description of the drawings

为了更清楚地说明本申请实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed to be used in the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present application. For those skilled in the art, other drawings can also be obtained based on these drawings without exerting creative efforts.

图1是本申请提高的焊接装置的立体结构示意图;Figure 1 is a schematic three-dimensional structural diagram of the welding device improved by the present application;

图2是图1中的焊接装置的A处仰视结构示意图;Figure 2 is a schematic structural diagram of the welding device in Figure 1, viewed from above;

图3是图1中的焊接装置的焊接座的俯视结构示意图;Figure 3 is a schematic top structural view of the welding seat of the welding device in Figure 1;

图4是图1中的焊接装置的侧视结构示意图;Figure 4 is a schematic side view of the welding device in Figure 1;

图5是提供的锂电池的焊接方法流程示意图。Figure 5 is a schematic flow chart of the welding method of the lithium battery provided.

附图标记:Reference signs:

10、焊接装置;20、保护片;30、电芯的极耳;40、转接片;100、气缸;200、电阻焊接机构;210、上电阻焊针;220、连接块;221、上连接部;222、下连接部;223、绝缘连接部;230、正极端子;240、负极端子;300、超声波焊接机构;310、超声波焊头;311、第一焊齿;312、过孔;320、转接件;400、焊接座;410、下基座;420、上基座;430、绝缘部;440、下电阻焊针;450、第二焊齿。10. Welding device; 20. Protective sheet; 30. Battery lug; 40. Adapter piece; 100. Cylinder; 200. Resistance welding mechanism; 210. Upper resistance welding pin; 220. Connection block; 221. Upper connection 222. Lower connection part; 223. Insulating connection part; 230. Positive terminal; 240. Negative terminal; 300. Ultrasonic welding mechanism; 310. Ultrasonic welding head; 311. First welding tooth; 312. Via hole; 320. Adapter; 400, welding seat; 410, lower base; 420, upper base; 430, insulation part; 440, lower resistance welding needle; 450, second welding tooth.

具体实施方式Detailed ways

下面结合附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本申请一部分实施例,而非全部实施例。基于本申请中的实施例,本领域技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。在不冲突的情况下,下述各个实施例及其技术特征可以相互组合。The technical solutions in the embodiments of the present application are clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some of the embodiments of the present application, not all of them. Based on the embodiments in this application, all other embodiments obtained by those skilled in the art without making creative efforts fall within the scope of protection of this application. The following embodiments and their technical features may be combined with each other without conflict.

本申请提供一种焊接装置,焊接装置用于焊接锂电池,焊接装置包括气缸、电阻焊接机构、超声波焊接机构以及焊接座,电阻焊接机构包括上电阻焊针,气缸与电阻焊针连接,超声波焊接机构包括超声波焊头,上电阻焊针与超声波焊头间隙配合,上电阻焊针以及超声波焊头与焊接座相对设置,气缸用于驱动上电阻焊针朝向焊接座移动。This application provides a welding device. The welding device is used for welding lithium batteries. The welding device includes a cylinder, a resistance welding mechanism, an ultrasonic welding mechanism and a welding seat. The resistance welding mechanism includes an upper resistance welding needle. The cylinder is connected to the resistance welding needle. Ultrasonic welding The mechanism includes an ultrasonic welding head, the upper resistance welding needle has a gap fit with the ultrasonic welding head, the upper resistance welding needle and the ultrasonic welding head are arranged opposite to the welding base, and the cylinder is used to drive the upper resistance welding needle to move toward the welding base.

在本申请中,焊接装置主要通过由气缸、电阻焊接机构、超声波焊接机构以及焊接座构成,并且气缸与电阻焊接机构的电阻焊针连接,上电阻焊针与超声波焊接机构的超声波焊头间隙配合,上电阻焊针以及超声波焊头与焊接座相对设置,以使得电阻焊接机构可以通过通电流产生的电阻热软化锂电池的箔材,以在箔材的焊接区域形成有效连接点,进而提高焊接区域金属原子扩散激活能,进而使得超声波焊接头仅需实用较小的功率,即可提高焊接区域的金属的塑性流动,进而使得焊接区域可以快速地形成焊接接头,进而降低锂电池焊接时出现焊接不良的情况,进而提高锂电池的可靠性。In this application, the welding device is mainly composed of a cylinder, a resistance welding mechanism, an ultrasonic welding mechanism and a welding seat, and the cylinder is connected to the resistance welding needle of the resistance welding mechanism, and the upper resistance welding needle has a gap fit with the ultrasonic welding head of the ultrasonic welding mechanism. , the upper resistance welding needle and the ultrasonic welding head are set opposite to the welding base, so that the resistance welding mechanism can soften the lithium battery foil through the resistance heat generated by the current, so as to form an effective connection point in the welding area of the foil, thereby improving the welding The regional metal atom diffusion activation energy allows the ultrasonic welding joint to use only a small practical power to improve the plastic flow of metal in the welding area, thereby allowing the welding area to quickly form a welding joint, thereby reducing the occurrence of welding during lithium battery welding. adverse conditions, thereby improving the reliability of lithium batteries.

请参考图1-图4,图1是本申请提高的焊接装置的立体结构示意图;图2是图1中的焊接装置的A处仰视结构示意图;图3是图1中的焊接装置的焊接座的俯视结构示意图;图4是图1中的焊接装置的侧视结构示意图。本申请提供一种焊接装置10,焊接装置10用于焊接锂电池,焊接装置10包括气缸100、电阻焊接机构200、超声波焊接机构300以及焊接座400,具体描述如下。Please refer to Figures 1 to 4. Figure 1 is a schematic three-dimensional structural diagram of the welding device improved by the present application; Figure 2 is a schematic structural diagram of position A of the welding device in Figure 1, viewed from above; Figure 3 is a welding seat of the welding device in Figure 1 A schematic top view of the structure; Figure 4 is a schematic side view of the welding device in Figure 1. This application provides a welding device 10. The welding device 10 is used for welding lithium batteries. The welding device 10 includes a cylinder 100, a resistance welding mechanism 200, an ultrasonic welding mechanism 300 and a welding base 400. The welding device 10 is specifically described as follows.

电阻焊接机构200包括上电阻焊针210,气缸100与电阻焊针连接,气缸100用于驱动上电阻焊针210朝向焊接座400移动。具体的,气缸100具有连接杆,连接杆的外部具有外螺纹。电阻焊接机构200包括上电阻焊针210、连接块220、正极端子230和负极端子240。连接块220包括上连接部221、下连接部222以及设置于上连接部221和下连接部222之间的绝缘连接部223,上连接部221设置有连接孔,上连接部221的连接孔的内壁具有内螺纹,气缸100的连接杆插接入连接孔内,此时,气缸100的连接杆外部的外螺纹与上连接部221的连接孔内壁的内螺纹相吻合,即气缸100与上连接部221之间的连接为螺纹连接,以使得气缸100与上电阻焊针210形成可拆卸连接。绝缘连接部223中具有连接孔,绝缘连接部223的连接孔的内壁设置有内螺纹,正极端子230的一端的外部具有外螺纹,将正极端子230的一端置于绝缘连接部223的连接孔中,即正极端子230与绝缘连接部223之间为螺纹连接,以使得正极端子230的外螺纹与绝缘连接部223的连接孔的内螺纹相匹配,即使得正极端子230与连接块220形成可拆卸连接,绝缘连接部223靠近下连接部222的一侧设置有连接槽,连接槽与绝缘连接部223的连接孔连通,正极端子230通过连接槽与下连接部222导通。下连接部222设置有电阻焊针孔,电阻焊针孔的内壁设置有内螺纹,上电阻焊针210的一端的外部设置有外螺纹,上电阻焊针210的一端置于电阻焊针孔,电阻焊针孔的内螺纹与上电阻焊针210的外螺纹相匹配,即上电阻焊针210与下连接部222之间的连接为螺纹连接,即上电阻焊针210与下连接部222之间形成可拆卸连接,也即上连接部221与气缸100连接,下连接部222与上电阻焊针210连接,正极端子230与绝缘连接部223螺纹连接且与下连接部222连接。The resistance welding mechanism 200 includes an upper resistance welding needle 210 , a cylinder 100 is connected to the resistance welding needle, and the cylinder 100 is used to drive the upper resistance welding needle 210 to move toward the welding seat 400 . Specifically, the cylinder 100 has a connecting rod, and the outer part of the connecting rod has external threads. The resistance welding mechanism 200 includes an upper resistance welding pin 210 , a connection block 220 , a positive terminal 230 and a negative terminal 240 . The connection block 220 includes an upper connection part 221, a lower connection part 222, and an insulating connection part 223 provided between the upper connection part 221 and the lower connection part 222. The upper connection part 221 is provided with a connection hole, and the connection hole of the upper connection part 221 is The inner wall has internal threads, and the connecting rod of the cylinder 100 is inserted into the connecting hole. At this time, the external threads on the outside of the connecting rod of the cylinder 100 match the internal threads on the inner wall of the connecting hole of the upper connecting part 221, that is, the cylinder 100 is connected to the upper connecting part 221. The connection between the parts 221 is a threaded connection, so that the cylinder 100 and the upper resistance welding pin 210 form a detachable connection. There is a connection hole in the insulating connection part 223. The inner wall of the connection hole of the insulating connection part 223 is provided with internal threads. The outside of one end of the positive terminal 230 has external threads. One end of the positive terminal 230 is placed in the connection hole of the insulating connection part 223. , that is, the positive terminal 230 and the insulating connecting part 223 are threadedly connected, so that the external thread of the positive terminal 230 matches the internal thread of the connecting hole of the insulating connecting part 223 , that is, the positive terminal 230 and the connecting block 220 are detachable. For connection, a connection groove is provided on the side of the insulating connection part 223 close to the lower connection part 222. The connection groove communicates with the connection hole of the insulating connection part 223, and the positive terminal 230 is electrically connected to the lower connection part 222 through the connection groove. The lower connecting part 222 is provided with a resistance welding pin hole, and the inner wall of the resistance welding pin hole is provided with an internal thread. One end of the upper resistance welding pin 210 is provided with an external thread, and one end of the upper resistance welding pin 210 is placed in the resistance welding pin hole. The internal thread of the resistance welding needle hole matches the external thread of the upper resistance welding needle 210 , that is, the connection between the upper resistance welding needle 210 and the lower connection part 222 is a threaded connection, that is, the connection between the upper resistance welding needle 210 and the lower connection part 222 A detachable connection is formed between them, that is, the upper connecting part 221 is connected to the cylinder 100, the lower connecting part 222 is connected to the upper resistance welding pin 210, and the positive terminal 230 is threadedly connected to the insulating connecting part 223 and connected to the lower connecting part 222.

超声波焊接机构300包括超声波焊头310,上电阻焊针210与超声波焊头310间隙配合,上电阻焊针210以及超声波焊头310与焊接座400相对设置。具体的,超声波焊接机构300包括超声波焊头310以及与超声波焊头310连接的转接件320,超声波焊头310与焊机连接,转接件320用于把持其以移动超声波焊头310,超声波焊头310包括多个过孔312,过孔312贯穿超声波焊头310以暴露焊接座400,上电阻焊针210穿过过孔312朝向焊接座400移动,超声波焊头310朝向焊接座400的一面且未设置有过孔312的区域为超声波焊接区域,超声波焊头310朝向焊接座400的一面且设置也有过孔312的区域为电阻焊接区域。焊接座400包括下基座410、上基座420以及设置于上基座420与下基座410之间的绝缘部430,上基座420与上电阻焊针210以及超声波焊头310相对设置,绝缘部430设置有插接孔,插接孔的内壁设置有内螺纹,负极端子240的一端的外部设置有与插接孔的内螺纹相吻合的外螺纹,以使得负极端子240与绝缘部430之间的连接为螺纹连接,绝缘部430设置有与插接孔连通的卡槽,以使得负极端子240通过卡槽与上基座420连接,在作业时,正极端子230、下连接部222、电阻焊针、保护片20、电芯的极耳30、转接片40、上基座420和负极端子240通一定大小的电流,以形成闭环电路。进一步的,超声波焊头310朝向焊接座400的一面设置有第一焊齿311,第一焊齿311与过孔312错开设置,焊接座400朝向气缸100的一面设置有第二焊齿450,第二焊齿450与第一焊齿311一一对应设置。进一步的,焊接座400朝向气缸100的一面设置有下电阻焊针440,下电阻焊针440与上电阻焊针210一一对应设置,且下电阻焊针440与第二焊齿450错开设置,具体的,第二焊齿450以及下电阻焊针440设置于上基座420朝向气缸100的一面。进一步的,下电阻焊针440以及第二焊齿450与上基座420一体成型。可选的,下电阻焊针440靠近气缸100的一面与第二焊齿450靠近气缸100的一面平齐。The ultrasonic welding mechanism 300 includes an ultrasonic welding head 310. The upper resistance welding needle 210 is clearance-fitted with the ultrasonic welding head 310. The upper resistance welding needle 210 and the ultrasonic welding head 310 are arranged opposite to the welding seat 400. Specifically, the ultrasonic welding mechanism 300 includes an ultrasonic welding head 310 and an adapter 320 connected to the ultrasonic welding head 310. The ultrasonic welding head 310 is connected to the welding machine. The adapter 320 is used to hold it to move the ultrasonic welding head 310. The ultrasonic welding head 310 is connected to the ultrasonic welding head 310. The welding head 310 includes a plurality of via holes 312 , the via holes 312 penetrate the ultrasonic welding head 310 to expose the welding base 400 , the upper resistance welding needle 210 moves through the through holes 312 toward the welding base 400 , and the ultrasonic welding head 310 faces one side of the welding base 400 And the area where the via hole 312 is not provided is the ultrasonic welding area, and the area where the ultrasonic welding head 310 faces the welding seat 400 and is also provided with the via hole 312 is the resistance welding area. The welding base 400 includes a lower base 410, an upper base 420, and an insulating portion 430 disposed between the upper base 420 and the lower base 410. The upper base 420 is disposed opposite to the upper resistance welding needle 210 and the ultrasonic welding head 310. The insulating part 430 is provided with a plug hole, the inner wall of the plug hole is provided with internal threads, and the outside of one end of the negative terminal 240 is provided with an external thread that matches the internal thread of the plug hole, so that the negative terminal 240 is connected to the insulating part 430 The connection between them is a threaded connection. The insulating part 430 is provided with a slot connected to the insertion hole, so that the negative terminal 240 is connected to the upper base 420 through the slot. During operation, the positive terminal 230, the lower connecting part 222, The resistance welding pin, the protective sheet 20, the tab 30 of the battery core, the adapter sheet 40, the upper base 420 and the negative terminal 240 pass a certain amount of current to form a closed loop circuit. Furthermore, the ultrasonic welding head 310 is provided with first welding teeth 311 on one side facing the welding base 400. The first welding teeth 311 are staggered with the through holes 312. The second welding teeth 450 are provided on the side of the welding base 400 facing the cylinder 100. The second welding teeth 450 are arranged in one-to-one correspondence with the first welding teeth 311 . Further, a lower resistance welding pin 440 is provided on the side of the welding seat 400 facing the cylinder 100. The lower resistance welding pin 440 is arranged in one-to-one correspondence with the upper resistance welding pin 210, and the lower resistance welding pin 440 is staggered with the second welding tooth 450. Specifically, the second welding teeth 450 and the lower resistance welding pins 440 are disposed on a side of the upper base 420 facing the cylinder 100 . Further, the lower resistance welding pin 440 and the second welding tooth 450 are integrally formed with the upper base 420 . Optionally, the side of the lower resistance welding pin 440 close to the cylinder 100 is flush with the side of the second welding tooth 450 close to the cylinder 100 .

在本申请中,焊接装置10主要通过由气缸100、电阻焊接机构200、超声波焊接机构300以及焊接座400构成,并且气缸100与电阻焊接机构200的电阻焊针连接,上电阻焊针210与超声波焊接机构300的超声波焊头310间隙配合,上电阻焊针210以及超声波焊头310与焊接座400相对设置,以使得电阻焊接机构200可以通过通电流产生的电阻热软化锂电池的箔材,以在箔材的焊接区域形成有效连接点,进而提高焊接区域金属原子扩散激活能,进而使得超声波焊接头仅需实用较小的功率,即可提高焊接区域的金属的塑性流动,进而使得焊接区域可以快速地形成焊接接头,进而降低锂电池焊接时出现焊接不良的情况,进而提高锂电池的可靠性。In this application, the welding device 10 is mainly composed of a cylinder 100, a resistance welding mechanism 200, an ultrasonic welding mechanism 300 and a welding seat 400. The cylinder 100 is connected to the resistance welding needle of the resistance welding mechanism 200, and the upper resistance welding needle 210 is connected to the ultrasonic welding needle. The ultrasonic welding head 310 of the welding mechanism 300 has a clearance fit, and the upper resistance welding needle 210 and the ultrasonic welding head 310 are arranged opposite to the welding seat 400, so that the resistance welding mechanism 200 can soften the foil of the lithium battery through the resistance heat generated by passing the current. Effective connection points are formed in the welding area of the foil, thereby increasing the diffusion activation energy of metal atoms in the welding area, thereby allowing the ultrasonic welding joint to increase the plastic flow of metal in the welding area with only a small practical power, thereby allowing the welding area to Quickly form welding joints, thereby reducing the occurrence of poor welding during lithium battery welding, thereby improving the reliability of lithium batteries.

在本申请中,电阻焊针与超声波焊头310采用间隙配合,并共用一个焊接座400,以使得上电阻焊针210可无接触无阻碍穿过超声波焊头310进行焊接作业以及回归原点,即可实现对锂电池的进行超声波焊接以及电阻焊接,使得电阻热软化锂电池的箔材,并在箔材的焊接区域形成有效连接点,进而提高焊接区域金属原子扩散激活能,进而使得超声波焊接头仅需实用较小的功率,即可提高焊接区域的金属的塑性流动,进而使得焊接区域可以快速地形成焊接接头,进而降低锂电池焊接时出现焊接不良的情况,进而提高锂电池的可靠性。In this application, the resistance welding needle and the ultrasonic welding head 310 adopt a clearance fit and share a welding seat 400, so that the upper resistance welding needle 210 can pass through the ultrasonic welding head 310 without contact and obstruction to perform welding operations and return to the origin, that is, It can realize ultrasonic welding and resistance welding of lithium batteries, so that the resistance heat softens the foil of the lithium battery and forms effective connection points in the welding area of the foil, thereby increasing the diffusion activation energy of metal atoms in the welding area, thereby making the ultrasonic welding joint Only a small amount of practical power is needed to improve the plastic flow of metal in the welding area, allowing the welding area to quickly form welding joints, thus reducing the occurrence of poor welding during lithium battery welding, thereby improving the reliability of lithium batteries.

在本申请中,气缸100与连接块220、连接块220与上电阻焊针210以及连接块220与正极端子230之间通过螺纹连接,以使得后续气缸100、连接块220、上电阻焊针210以及正极端子230出现损坏需要更换时,或者需要清洁时,便于部件之间更换或清洗,以提高部件的更换效率或清洁效率。In this application, the cylinder 100 and the connecting block 220, the connecting block 220 and the upper resistance welding pin 210, and the connecting block 220 and the positive terminal 230 are connected through threads, so that the subsequent cylinder 100, the connecting block 220, the upper resistance welding pin 210 And when the positive terminal 230 is damaged and needs to be replaced, or needs to be cleaned, components can be easily replaced or cleaned to improve component replacement or cleaning efficiency.

在本申请中,在超声波焊头310朝向焊接座400的一面设置有第一焊齿311且焊接座400朝向气缸100的一面设置有与第一焊齿311一一对应设置的第二焊齿450,以进一步提高焊接区域的金属的塑性流动,进而使得焊接区域可以快速地形成焊接接头,进而降低锂电池焊接时出现焊接不良的情况,进而提高锂电池的可靠性。In this application, a first welding tooth 311 is provided on the side of the ultrasonic welding head 310 facing the welding seat 400 and a second welding tooth 450 is provided on the side of the welding seat 400 facing the cylinder 100 that corresponds to the first welding tooth 311 one by one. , to further improve the plastic flow of metal in the welding area, thereby allowing the welding area to quickly form a welding joint, thereby reducing the occurrence of poor welding during lithium battery welding, and thereby improving the reliability of the lithium battery.

在本申请中,下电阻焊针440以及第二焊齿450与上基座420一体成型,以使得焊接装置10在作业时,下电阻焊针440、第二焊齿450以及上基座420之间出现晃动的风险,进而保证焊接作业的正常进行,以进一步降低锂电池焊接时出现焊接不良的情况,进而提高锂电池的可靠性。In this application, the lower resistance welding pin 440 and the second welding tooth 450 are integrally formed with the upper base 420, so that when the welding device 10 is in operation, the lower resistance welding pin 440, the second welding tooth 450 and the upper base 420 The risk of shaking during the welding operation is ensured to ensure the normal progress of the welding operation, thereby further reducing the occurrence of poor welding during lithium battery welding and thereby improving the reliability of the lithium battery.

在本申请中,下电阻焊针440靠近气缸100的一面与第二焊齿450靠近气缸100的一面平齐,以进一步提高焊接区域的金属的塑性流动,进而使得焊接区域可以快速地形成焊接接头,进而降低锂电池焊接时出现焊接不良的情况,进而提高锂电池的可靠性。In this application, the side of the lower resistance welding pin 440 close to the cylinder 100 is flush with the side of the second welding tooth 450 close to the cylinder 100 to further improve the plastic flow of metal in the welding area, thereby allowing the welding area to quickly form a welding joint. , thereby reducing the occurrence of poor welding during lithium battery welding, thereby improving the reliability of lithium batteries.

在本申请中,通过上连接部221与下连接部222以及正极端子230之间设置绝缘连接部223,以避免电流流通至上连接部221,进而避免下连接部222以及正极端子230之间漏电情况,进而保证焊接作业的正常进行,以进一步降低锂电池焊接时出现焊接不良的情况,进而提高锂电池的可靠性。In this application, an insulating connection part 223 is provided between the upper connection part 221 and the lower connection part 222 and the positive terminal 230 to prevent current from flowing to the upper connection part 221 and thereby avoid leakage between the lower connection part 222 and the positive terminal 230 , thereby ensuring the normal progress of the welding operation, to further reduce the occurrence of poor welding during lithium battery welding, and thereby improve the reliability of the lithium battery.

在本申请中,通过在上基座420以及负极端子240与下基座410之间设置绝缘部430,以避免电流流通至下基座410,进而避免下上基座420以及负极端子240之间漏电情况,进而保证焊接作业的正常进行,以进一步降低锂电池焊接时出现焊接不良的情况,进而提高锂电池的可靠性。In this application, an insulating portion 430 is provided between the upper base 420 and the negative terminal 240 and the lower base 410 to prevent current from flowing to the lower base 410 and thereby avoid the gap between the upper base 420 and the negative terminal 240. Leakage conditions, thereby ensuring the normal progress of welding operations, to further reduce the occurrence of poor welding during lithium battery welding, thereby improving the reliability of lithium batteries.

请参阅图5,图5是提供的锂电池的焊接方法流程示意图。本申请还提供一种锂电池的焊接方法,通过采用本申请提供的焊接装置10进行焊接,所述焊接方法包括:Please refer to Figure 5, which is a schematic flow chart of the welding method of the lithium battery provided. This application also provides a welding method for lithium batteries, which is welded by using the welding device 10 provided by this application. The welding method includes:

B11、将锂电池的极耳、转接片以及保护片置于焊接座与上电阻焊针以及超声波焊头之间。B11. Place the tabs, adapter piece and protective piece of the lithium battery between the welding base, the upper resistance welding pin and the ultrasonic welding head.

B12、驱动超声波焊头和上电阻焊针中的至少一者朝向焊接座移动,并使超声波焊头和上电阻焊针中的一者对锂电池的极耳、转接片以及保护片进行第一次焊接。B12. Drive at least one of the ultrasonic welding head and the upper resistance welding needle to move toward the welding seat, and make one of the ultrasonic welding head and the upper resistance welding needle carry out the first operation on the tabs, adapter sheets and protective sheets of the lithium battery. One weld.

B13、采用超声波焊头和上电阻焊针中的另一者对锂电池的极耳、转接片以及保护片进行第二次焊接,完成锂电池的焊接。B13. Use the other one of the ultrasonic welding head and the upper resistance welding needle to weld the tab, adapter piece and protective piece of the lithium battery for the second time to complete the welding of the lithium battery.

具体的,在进行焊接作业时,将电芯的极耳30、保护片20以及转接片40放置在焊接区域的位置,超声波焊头310、上电阻焊针210和焊接座400一起向电芯的极耳30、保护片20以及转接片40的焊接区域移动,压紧电芯的极耳30、保护片20以及转接片40。然后,气缸100带动连接块220和上电阻焊针210下压至电阻焊针与保护片20接触,并保持一定的压力值。Specifically, during the welding operation, the tabs 30, the protective sheet 20 and the adapter sheet 40 of the battery core are placed in the welding area, and the ultrasonic welding head 310, the upper resistance welding needle 210 and the welding seat 400 are moved toward the battery core together. The welding areas of the tabs 30 , the protective sheet 20 and the adapter sheet 40 are moved to press the tabs 30 , the protective sheet 20 and the adapter sheet 40 of the battery core. Then, the cylinder 100 drives the connecting block 220 and the upper resistance welding pin 210 to press down until the resistance welding pin contacts the protective sheet 20 and maintains a certain pressure value.

然后,正极端子230、连接块220、上电阻焊针210、保护片20、电芯的极耳30、转接片40、焊接座400的下电阻焊针440和负极端子240通一定大小的电流并形成闭环电路,以进行第一次焊接,此时,在焊接区域形成矩阵点状有效焊接接头。Then, a certain amount of current flows through the positive terminal 230, the connecting block 220, the upper resistance welding pin 210, the protective sheet 20, the pole lug 30 of the battery core, the adapter piece 40, the lower resistance welding pin 440 of the welding base 400 and the negative terminal 240. And a closed loop circuit is formed for the first welding. At this time, a matrix point-like effective welding joint is formed in the welding area.

然后,气缸100带动连接块220和上电阻焊针210上升至原点位置,超声波焊头310和焊接座400的第二焊齿450将电芯、保护片20、转接片40在一定数值大小气压压紧状态下进行第二次焊接,此时,焊接区域的金属通过良好的塑性流动快速地形成高强度地焊接接头。最后,超声波焊头310、焊接座400以及负极端子240回归原点,锂电池的焊接完成。Then, the cylinder 100 drives the connecting block 220 and the upper resistance welding needle 210 to rise to the origin position. The ultrasonic welding head 310 and the second welding tooth 450 of the welding base 400 pressurize the battery core, the protective sheet 20 and the adapter sheet 40 at a certain value. The second welding is performed under compression. At this time, the metal in the welding area quickly forms a high-strength welded joint through good plastic flow. Finally, the ultrasonic welding head 310, the welding base 400 and the negative terminal 240 return to the origin, and the welding of the lithium battery is completed.

本申请提供一种锂电池的焊接方法,通过电芯的极耳30、保护片20以及转接片40的焊接区域在压紧条件下通电流,在上电阻焊针210以及焊接座400的下电阻焊针440通电加压进行第一次焊接作业下,整个焊接区域内会形成金属原子扩散后的有效连接点,并同时产生的电阻热会软化焊接区域未形成连接的金属箔材,以致于提高焊接区域的金属原子扩散激活能及金属原子空位扩散浓度,致使超声波焊头310进行第二次焊接作业时,仅需使用较小的功率就可以在焊接区域产生较好的金属塑性流动,从而使得焊接区域可以快速地形成高强度地焊接接头,进而降低锂电池焊接时出现焊接不良的情况,进而提高锂电池的可靠性。The present application provides a welding method for lithium batteries. Current is passed through the welding areas of the cell tabs 30, the protective sheet 20 and the adapter sheet 40 under compression conditions. When the resistance welding needle 440 is energized and pressurized for the first welding operation, effective connection points after the diffusion of metal atoms will be formed in the entire welding area, and the resistance heat generated at the same time will soften the unconnected metal foil in the welding area, so that The diffusion activation energy of metal atoms and the vacancy diffusion concentration of metal atoms in the welding area are increased, so that when the ultrasonic welding head 310 performs the second welding operation, it only needs to use less power to produce better metal plastic flow in the welding area, thus This allows the welding area to quickly form a high-strength welding joint, thereby reducing the occurrence of poor welding during lithium battery welding, thereby improving the reliability of the lithium battery.

以上所述仅为本申请的实施例,并非因此限制本申请的专利范围,凡是利用本申请说明书及附图内容所作的等效结构或等效流程变换,例如各实施例之间技术特征的相互结合,或直接或间接运用在其他相关的技术领域,均同理包括在本申请的专利保护范围内。The above are only embodiments of the present application, and do not limit the patent scope of the present application. Any equivalent structure or equivalent process transformation made by using the description and drawings of the present application, such as the mutual exchange of technical features between the various embodiments. Combination, or direct or indirect application in other related technical fields, are all equally included in the scope of patent protection of this application.

Claims (10)

1. The welding device is used for welding a lithium battery and comprises a cylinder, a resistance welding mechanism, an ultrasonic welding mechanism and a welding seat, wherein the resistance welding mechanism comprises an upper resistance welding needle, the cylinder is connected with the resistance welding needle, the ultrasonic welding mechanism comprises an ultrasonic welding head, the upper resistance welding needle is in clearance fit with the ultrasonic welding head, the upper resistance welding needle and the ultrasonic welding head are oppositely arranged with the welding seat, and the cylinder is used for driving the upper resistance welding needle to move towards the welding seat.
2. The welding device of claim 1, wherein the resistance welding mechanism further comprises a connection block through which the cylinder and the upper resistance welding pin are connected.
3. The welding device of claim 2, wherein the resistance welding mechanism further comprises a positive terminal and a negative terminal, the positive terminal being threadably connected to the connection block, the negative terminal being threadably connected to the weld block.
4. The welding device according to claim 3, wherein the connection block includes an upper connection portion connected to the cylinder, a lower connection portion connected to the upper resistance welding pin, and an insulating connection portion provided between the upper connection portion and the lower connection portion, and the positive electrode terminal is screwed to the insulating connection portion and connected to the lower connection portion.
5. The welding device of claim 3, wherein the welding base comprises a lower base, an upper base, and an insulating portion disposed between the upper base and the lower base, the upper base is disposed opposite to the upper resistance welding needle and the ultrasonic welding head, and the negative terminal is screwed with the insulating portion and connected with the upper base.
6. The welding device of claim 1, wherein the ultrasonic horn includes a plurality of vias extending therethrough to expose the weld mount, the upper resistance wire moving through the vias toward the weld mount.
7. The welding device of claim 6, wherein a first welding tooth is arranged on one surface of the ultrasonic welding head facing the welding seat, the first welding tooth is staggered with the through hole, a second welding tooth is arranged on one surface of the welding seat facing the cylinder, and the second welding tooth is arranged in one-to-one correspondence with the first welding tooth.
8. The welding device according to claim 7, wherein a lower resistance welding needle is arranged on one surface of the welding seat facing the cylinder, the lower resistance welding needle is arranged in one-to-one correspondence with the upper resistance welding needle, and the lower resistance welding needle is arranged in a staggered manner with the second welding teeth.
9. The welding device of claim 1, wherein the ultrasonic welding mechanism further comprises an adapter member coupled to the ultrasonic horn.
10. A welding method of a lithium battery, characterized in that the welding is performed by using the welding device according to any one of claims 1 to 9, comprising:
arranging a tab, a switching sheet and a protection sheet of a lithium battery between the welding seat and the upper resistance welding needle as well as between the welding seat and the ultrasonic welding head;
driving at least one of the ultrasonic welding head and the upper resistance welding needle to move towards the welding seat, and enabling one of the ultrasonic welding head and the upper resistance welding needle to weld the lug of the lithium battery, the switching piece and the protection piece for the first time;
and adopting the other one of the ultrasonic welding head and the upper resistance welding needle to weld the lug, the switching piece and the protection piece of the lithium battery for the second time, so as to finish the welding of the lithium battery.
CN202311123237.4A 2023-09-01 2023-09-01 Welding device and welding method of lithium battery Pending CN116900528A (en)

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