CN116900478B - Welding equipment - Google Patents
Welding equipment Download PDFInfo
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- CN116900478B CN116900478B CN202311095729.7A CN202311095729A CN116900478B CN 116900478 B CN116900478 B CN 116900478B CN 202311095729 A CN202311095729 A CN 202311095729A CN 116900478 B CN116900478 B CN 116900478B
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- assembly
- conveying
- heating
- vacuum
- welding
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/12—Working by laser beam, e.g. welding, cutting or boring in a special atmosphere, e.g. in an enclosure
- B23K26/1224—Working by laser beam, e.g. welding, cutting or boring in a special atmosphere, e.g. in an enclosure in vacuum
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/20—Bonding
- B23K26/21—Bonding by welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/70—Auxiliary operations or equipment
- B23K26/702—Auxiliary equipment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/36—Electric or electronic devices
- B23K2101/40—Semiconductor devices
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
The invention is suitable for the technical field of semiconductor processing, and provides welding equipment which comprises a workbench, a conveying device, a heating device, a vacuum device, a welding device and a control device, wherein the heating device is used for heating a product to a set temperature, the vacuum device is used for discharging air in the vacuum device to enable the product to be processed in a vacuum state, and the welding device is used for irradiating a laser beam onto a processing position of the product to weld the processing position of the product. According to the invention, the heating device and the vacuum device are arranged, so that the product is heated in the heating cavity of the heating device, the product is welded by the laser processing assembly after the vacuum device is vacuumized, the product can be processed simultaneously in the processing process of the product, the space in the cavity is smaller, the processing efficiency of the product can be improved, and the problems of low processing efficiency caused by high cost and high energy consumption in the welding process of the product are solved.
Description
Technical Field
The invention belongs to the technical field of semiconductor processing, and particularly relates to welding equipment.
Background
The semiconductor industry is one of the core industries in the modern electronic industry, and relates to the fields of chip design, manufacture, application and the like. With the rapid development of emerging technologies such as artificial intelligence, internet of things, 5G communication and the like, the demand for semiconductor products is increasing. The demand for high performance and high integration semiconductor devices in the fields of smart phones, electronic consumer goods, electric vehicles, industrial automation, etc. continues to increase.
In the field of industrial automation, semiconductor devices are a critical component, and the use of semiconductor devices to enable high performance, reliable control systems and sensing systems for industrial automation devices is of paramount importance in order to ensure that semiconductors play an important role in the industrial automation device, and in order to ensure that the semiconductors are connected to passive components in the industrial automation device.
In the prior art, the connection modes of the semiconductor and the passive element mainly comprise welding connection, welding line connection, crimping connection and elastic contact connection, and in most cases, reliable welding connection modes suitable for various conditions can be selected, and various heating welding devices such as hot air, an infrared heating plate, lamp tube heating and the like are available in the welding field of the passive element and the semiconductor at present, but the device is generally high in energy consumption and must be started up at all times, and at the moment, the problems of high cost, low processing efficiency and the like caused by high energy consumption in the welding process can occur.
Disclosure of Invention
The embodiment of the invention aims to provide a welding device, which aims to solve the problems that in the prior art, the connection modes of a semiconductor and a passive element mainly comprise welding connection, welding line connection, crimping connection and elastic contact connection, and in most cases, reliable and suitable welding connection modes in various conditions are selected, and various heating welding devices such as hot air, an external heating plate, lamp tube adding and the like are existing in the welding field of the passive element and the semiconductor, but the device generally consumes large energy and needs to be started all the time, and the problems of high cost, low processing efficiency and the like caused by large energy consumption in the welding process can occur.
The embodiment of the invention is realized in such a way, and is characterized in that the welding equipment comprises a workbench, a conveying device, a heating device, a vacuum device, a welding device and a control device;
the conveying device is arranged on the workbench and comprises a feeding component and a discharging component, the feeding component is used for conveying products to the heating device, and the discharging component is used for conveying processed products from the vacuum device to the next processing position;
The heating device is arranged on the workbench and comprises a heating assembly and a first conveying assembly, wherein the heating assembly is used for heating a product to a set temperature, and the first conveying assembly is used for conveying the heated product to the vacuum device;
The vacuum device is arranged on the workbench and comprises a vacuum assembly and a second conveying assembly, wherein the vacuum assembly is used for exhausting air in the vacuum device so that a product is processed in a vacuum state, and the second conveying assembly is used for conveying the processed product to the discharging assembly;
the welding device comprises a detection assembly and a laser processing assembly, wherein the detection assembly is used for detecting whether a product reaches a vacuum device or not, and the laser processing assembly is used for irradiating a laser beam onto a processing position of the product so as to weld the processing position of the product;
The control device is arranged on the workbench and is used for controlling the work of the conveying device, the heating device, the vacuum device and the welding device;
the heating device further comprises a first jacking component and a first shell, the first jacking component is arranged on the workbench, the first jacking component is used for jacking the first shell to enable products to enter the heating device, and the first shell is used for isolating the heating component, the first jacking component and the first conveying component from being contacted with the external environment to enable the products to be influenced by the external temperature in the processing process;
The heating assembly comprises a first material plate and a heating plate, the first material plate is arranged right above the first conveying assembly, the first material plate is used for placing products to be processed conveyed from the feeding assembly, the heating plate is fixed on the first shell, and the heating plate is used for heating the products on the first material plate;
The first jacking assembly comprises a first jacking power source and a first pushing block, one end of the first pushing block is fixed at the bottom of the first material plate, the other end of the first pushing block is arranged on the first jacking power source, the first pushing block is used for supporting and guiding the movement of the first shell so that a product enters the heating device, and the first jacking power source is used for providing power for the movement of the first pushing block;
the vacuum device further comprises a second jacking component and a second housing, the second jacking component is arranged on the workbench, the second jacking component is used for jacking the second housing upwards to enable products to enter the vacuum device, and the second housing is used for isolating the vacuum component, the second conveying component and the second jacking component from contact with the external environment so that the products can keep a vacuum state in the vacuum device in the processing process;
the vacuum assembly is provided with a second material plate, the second material plate is arranged right above the second conveying assembly, and the second material plate is used for placing products conveyed from the heating device;
The second jacking assembly comprises a second jacking power source and a second pushing block, the second pushing block is arranged on the second jacking power source and used for jacking the second housing to enable products to enter the vacuum device, the second jacking power source is arranged on the workbench, and the second jacking power source is used for providing power for the action of the second pushing block.
According to the welding equipment provided by the embodiment of the invention, the conveying device, the first conveying component and the second conveying component are arranged, the conveying process of products is divided into a plurality of sections, when the products are conveyed to a set processing position, corresponding processing equipment is used for processing the products, the first shell and the second shell are arranged to separate the heating device from the vacuum device, so that the products are heated in the heating cavity of the heating device, the vacuum cavity of the vacuum device is vacuumized and then welded by the laser processing components, the heating device and the vacuum device are independent two cavity devices, the processing process of the products can be simultaneously processed, the space in the cavity is small, the processing efficiency of the products can be improved, the detection component is arranged on the welding device, the products are detected on the vacuum device, signals are output to the laser processing component, and the laser processing component is used for processing the products, so that the problems of high cost and low processing efficiency caused by high energy consumption in the welding process of the products are solved.
Drawings
Fig. 1 is a perspective view of a welding device according to an embodiment of the present invention;
fig. 2 is a schematic diagram of an internal structure of a welding apparatus according to an embodiment of the present invention;
Fig. 3 is a schematic structural diagram of a heating device of a welding apparatus according to an embodiment of the present invention;
fig. 4 is a schematic diagram of an internal structure of a heating device of a welding apparatus according to an embodiment of the present invention;
fig. 5 is a schematic structural diagram of a vacuum device of a welding apparatus according to an embodiment of the present invention;
fig. 6 is a schematic diagram of an internal structure of a vacuum device of a welding apparatus according to an embodiment of the present invention.
In the drawing, 1, a workbench, 2, a conveying device, 21, a feeding component, 22, a discharging component, 23, a feeding detection group, 24, a discharging detection group, 3, a heating device, 31, a first conveying component, 311, a first power group, 312, a first transmission group, 313, a first limiting plate, 32, a heating component, 321, a first material plate, 322, a heating plate, 33, a first lifting component, 34, a first shell, 4, a vacuum device, 41, a second conveying component, 411, a second power group, 412, a second transmission group, 413, a second limiting plate, 42, a vacuum component, 43, a second lifting component, 44, a second shell, 5, a welding device, 51, a laser processing component, 52, a detection component, 53, a third conveying component, 6 and a control device.
Detailed Description
The present invention will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present invention more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
Specific implementations of the invention are described in detail below in connection with specific embodiments.
1-2, A structure diagram of a welding device provided by an embodiment of the invention comprises a workbench 1, a conveying device 2, a heating device 3, a vacuum device 4, a welding device 5 and a control device 6;
The conveying device 2 is arranged on the workbench 1, the conveying device 2 comprises a feeding assembly 21 and a discharging assembly 22, the feeding assembly 21 is used for conveying products to the heating device 3, and the discharging assembly 22 is used for conveying processed products from the vacuum device 4 to the next processing position;
The heating device 3 is installed on the workbench 1, the heating device 3 comprises a heating assembly 32 and a first conveying assembly 31, the heating assembly 32 is used for heating products to a set temperature, and the first conveying assembly 31 is used for conveying the heated products to the vacuum device 4;
The vacuum device 4 is mounted on the workbench 1, the vacuum device 4 comprises a vacuum assembly 42 and a second conveying assembly 41, the vacuum assembly 42 is used for exhausting air in the vacuum device 4 so that products are processed in a vacuum state, and the second conveying assembly 41 is used for conveying processed products to the discharging assembly 22;
The welding device 5 comprises a detection component 52 and a laser processing component 51, wherein the detection component 52 is used for detecting whether a product reaches the vacuum device 4, and the laser processing component 51 is used for irradiating a laser beam onto a processing position of the product so as to weld the processing position of the product;
The control device 6 is mounted on the workbench 1, and the control device 6 is used for controlling the operation of the conveying device 2, the heating device 3, the vacuum device 4 and the welding device 5.
In the embodiment of the invention, the welding equipment mainly comprises a workbench 1, a conveying device 2, a heating device 3, a vacuum device 4, a welding device 5 and a control device 6, preferably, the workbench 1 is used for installing the conveying device 2, the heating device 3, the vacuum device 4, the welding device 5 and the control device 6, and as the heating device 3 and the vacuum device 4 are all processing devices which are independently arranged, a plurality of groups of the conveying device 2, the heating device 3 and the vacuum device 4 can be arranged on the workbench 1, and the welding device 5 of the same group is used for welding products, so that the production efficiency is improved. After the product is placed on the feeding component 21 of the conveying device 2 by a mechanical arm or manually, the feeding detection group 23 detects the position of the product and outputs the result to the control device 6, then the control device 6 outputs an instruction to enable the first lifting component 33 in the heating device 3 to act so as to open the first shell 34, the conveying speed of the first conveying component 31 and the conveying speed of the first moving group of the feeding component 21 are kept consistent until the product is conveyed onto the first material plate 321 of the heating device 3, at the moment, the first lifting component 33 is retracted so as to enable the product to be sealed inside the heating device 3 for heating, heat cannot be diffused, the heating speed can be improved, meanwhile, the control device 6 outputs an instruction, the second lifting component 43 of the vacuum device 4 acts so as to open the second shell 44, the second conveying component 41 and the conveying speed of the first conveying component 31 are kept consistent, after the product is heated, the first shell 34 of the first lifting component 33 acts on the heating device 3 to be lifted up, the product is conveyed to the inside of the vacuum device 4, the second lifting component 43 is retracted to enable the product to be sealed in the inside of the vacuum device 4, the vacuum component 42 acts to enable the inside of the vacuum device 4 to be in a vacuum state, at the moment, the detecting component 52 on the welding device 5 detects the product in the vacuum device 4, the third conveying component 53 conveys the laser processing component 51 to the processing position range of the product, and the laser processing component 51 irradiates the laser beam to the processing position of the product, so that the welding process of the product is completed. After the product processing is finished, the control device 6 outputs an instruction to enable the second moving group on the discharging component 22 to act and keep consistent with the conveying speed of the second conveying component 41, and when the second jacking component 43 acts and opens the second shell 44, the processed product is conveyed from the vacuum device 4 to the discharging component 22, and a mechanical arm can be arranged or the product can be manually taken out after the whole processing process is finished.
In one example of the invention, preferably, the conveying device 2 is mounted on the upper surface of the workbench 1, the conveying device 2 is provided with conveying groups for starting and ending the welding equipment, the conveying devices 2 can be distributed at two ends of the workbench 1, the feeding component 21 is close to the heating device 3, and the discharging component 22 is close to the vacuum device 4. Preferably, the heating device 3 is mounted on the upper surface of the table 1 and is arranged at the conveying end of the first moving group in the feeding assembly 21, the heating device 3 and the vacuum device 4 can be arranged side by side, and the vacuum device 4 is mounted on the upper surface of the table 1 and is positioned at the conveying end of the heating device 3. Preferably, the welding device 5 is mounted on the upper surface of the table 1 and the laser processing assembly 51 is located above the vacuum device 4.
As shown in fig. 2, as a preferred embodiment of the present invention, the conveying device 2 further includes a feeding detection group 23 and a discharging detection group 24, wherein the feeding detection group 23 is mounted on the table 1 and located directly above the feeding assembly 21, and the discharging detection group 24 is mounted on the table 1 and located directly above the discharging assembly 22;
The feeding assembly 21 comprises a feeding table and a first moving group, wherein the feeding table is arranged on the first moving group and used for guiding the feeding table to move, and the feeding table is used for placing products;
The discharge assembly 22 includes a discharge table and a second movable set, the discharge table is mounted on the second movable set, the second movable set is used for guiding the discharge table to move, and the discharge table is used for placing processed products.
In the embodiment of the present invention, the conveying device 2 mainly comprises a discharging component 22, a feeding component 21, a feeding detection group 23 and a discharging detection group 24, preferably, the feeding detection group 23 may be installed on the workbench 1 and located right above the feeding component 21 to detect the position of the product on the first moving group, the discharging detection group 24 is used for detecting the position of the product on the second moving group, the feeding detection group 23 may be provided with a 冂 -shaped frame and a position sensor, the 冂 -shaped frame is installed on the workbench 1, the position sensor is fixed on the 冂 -shaped frame, the composition of the discharging detection group 24 and the components of the feeding detection group 23 may be the same, and the explanation of the discharging detection group may refer to the explanation of the feeding detection group 23, which is not repeated in this embodiment.
Preferably, the feeding assembly 21 is mainly composed of a feeding stage and a first moving group, which may be configured to be powered by a motor to drive the guide bar and the chain assembly on the guide bar to move in a horizontal direction and guide the feeding stage mounted on the first moving group to move so that the product on the feeding stage is transferred to the heating device 3.
Preferably, the outfeed assembly 22 consists essentially of an outfeed table and a second moving group that may be provided with a power driven guide bar provided by a motor, the guide bar driving a chain assembly on the guide bar to move in a horizontal direction and guiding the outfeed table mounted on the second moving group to move so that the product on the outfeed table is delivered to the next processing location.
As shown in fig. 3-4, as a preferred embodiment of the present invention, the heating device 3 further includes a first lifting assembly 33 and a first housing 34, wherein the first lifting assembly 33 is mounted on the table 1, the first lifting assembly 33 is used for lifting the first housing 34 to enable the product to enter the heating device 3, and the first housing 34 is used for isolating the heating assembly 32, the first lifting assembly 33 and the first conveying assembly 31 from contact with the external environment so that the product is affected by the external temperature during the processing;
The heating assembly 32 comprises a first material plate 321 and a heating plate 322, the first material plate 321 is arranged right above the first conveying assembly 31, the first material plate 321 is used for placing products to be processed conveyed from the feeding assembly 21, the heating plate 322 is fixed on the first shell 34, and the heating plate 322 is used for heating the products on the first material plate 321;
The first lifting assembly 33 includes a first lifting power source and a first pushing block, one end of the first pushing block is fixed at the bottom of the first material plate 321, the other end of the first pushing block is installed on the first lifting power source, the first pushing block is used for supporting and guiding the movement of the first casing 34 so that the product enters the heating device 3, and the first lifting power source is used for providing power for the movement of the first pushing block.
In the embodiment of the present invention, the heating device 3 mainly comprises the heating component 32, the first conveying component 31, the first lifting component 33 and the first housing 34, preferably, the first conveying component 31, the heating component 32 and the first lifting component 33 are wrapped by the first housing 34, so that the internal cavity of the heating device 3 is a closed heating environment, and when the heating of the product is started, the heat in the heating device 3 can not be lost, and the heating process of the product can be accelerated.
Preferably, the heating assembly 32 is mainly composed of a first material plate 321 and a heating plate 322, the heating plate 322 is installed above the first material plate 321, the heating plate 322 is connected with the first shell 34, and an external heating mechanism can be arranged to heat the heating plate 322, so that the heating plate 322 contacts with a product on the first material plate 321, and heat is transferred to the product on the heating plate 322. Preferably, the first jacking assembly 33 mainly comprises a first jacking power source and a first pushing block, and a plurality of supporting rods can be further arranged for fixing the first pushing block, the supporting rods can be arranged on four corners of the first shell 34, one end of each first pushing block can penetrate through the corresponding guide rod and is fixed on the first shell 34, the first jacking power source can be used for providing power for the movement of the first pushing block through a motor, and the first pushing block can be pushed to move upwards or downwards, so that the first shell 34 arranged on the first pushing block also moves upwards or downwards.
As shown in fig. 3 to 4, as a preferred embodiment of the present invention, the first housing 34 includes a first upper case mounted on a first lower case fixed to the table 1, for fixing the first conveying assembly 31, and a first lower case for fixing the heating plate 322;
The first conveying assembly 31 comprises a first power group 311, a first transmission group 312 and a first limiting plate 313, one end of the first limiting plate 313 is fixed on the first lower shell, the first limiting plate 313 is used for limiting the freedom degree of movement of the first material plate 321 and supporting the first material plate 321, the first transmission group 312 is mounted on the inner wall of the first lower shell and used for guiding the first material plate 321 to move so as to convey products from the heating device 3 to the vacuum device 4, the first power group 311 is mounted on the workbench 1, the first power group 311 is in transmission connection with the first transmission group 312, and the first power group 311 is used for providing power for the movement of the first transmission group 312.
In this embodiment, preferably, the first housing 34 may be formed of a first upper housing and a first lower housing, and the first upper housing and the first lower housing are installed together to form a cavity having a certain space therein, the first lower housing is provided with a plurality of mounting holes for fixing the first conveying component 31, the inner wall of the first upper housing may be provided with mounting positions for fixing the heating plate 322, and four corners of the first upper housing and the first lower housing may be provided with hole slots for mounting the support rods on the first lifting component 33.
Preferably, the first conveying component 31 mainly comprises a first power group 311, a first transmission group 312 and a first limiting plate 313, the first power group 311 can be provided with a plurality of motors, the first transmission group 312 can be formed by a plurality of guide rods, a first side plate, a second side plate, a first transmission chain and a second transmission chain, the first side plate is arranged on one side of the first transmission chain and is provided with a plurality of mounting holes for mounting one end of the guide rods, the second side plate is arranged on one side of the second transmission chain and is provided with a plurality of mounting holes for mounting the other end of the guide rods, the motor in the first power group 311 provides power for the movement of the guide rods, the first transmission chain and the second transmission chain in the first transmission group 312 are in transmission connection, the rotation of the motor and the guide rod is converted into the linear motion of the chain and the first material plate 321 mounted on the first driving group 312 is guided to move in the horizontal direction, the first material plate 321 may be mounted on the first side plate and the second side plate, the bottom surface of the first material plate 321 is in contact with the outer wall surfaces of the first driving chain and the second driving chain, the first limiting plates 313 may be provided in two groups, one group is mounted on the first side plate and the other group is mounted on the second side plate, and the interval between the first limiting plates 313 of the two groups may be identical to the width of the first material plate 321, so that the first limiting plates 313 limit part of the freedom degrees of the first material plate 321.
As shown in fig. 5 to 6, as a preferred embodiment of the present invention, the vacuum apparatus 4 further includes a second jacking assembly 43 and a second housing 44, wherein the second jacking assembly 43 is mounted on the table 1, the second jacking assembly is used for jacking up the second housing 44 so as to enable the product to enter the vacuum apparatus 4, and the second housing 44 is used for isolating the vacuum assembly 42, the second conveying assembly 41 and the second jacking assembly 43 from contact with the external environment so as to enable the product to maintain a vacuum state inside the vacuum apparatus 4 during processing;
The vacuum assembly 42 is provided with a second material plate which is arranged right above the second conveying assembly 41 and is used for placing the products conveyed from the heating device 3;
the second jacking assembly 43 includes a second jacking power source and a second push block, the second push block is mounted on the second jacking power source, the second push block is used for jacking the second housing 44 to enable the product to enter the vacuum device 4, the second jacking power source is mounted on the workbench 1, and the second jacking power source is used for providing power for the action of the second push block.
In the embodiment of the present invention, the vacuum apparatus 4 mainly comprises a vacuum assembly 42, a second conveying assembly 41, a second lifting assembly 43 and a second housing 44, and preferably, the second conveying assembly 41, the vacuum assembly 42 and the second lifting assembly 43 are wrapped by the second housing 44, so that a cavity is formed inside the vacuum apparatus 4 to be a closed vacuum environment, and when the vacuum pumping is started, the vacuum pressure value inside the vacuum apparatus 4 can reach the processing requirement.
Preferably, the vacuum assembly 42 may be provided with a second panel provided inside the vacuum apparatus 4 for placing the product, and a vacuum pumping mechanism, the pumping and exhausting ends of which may be mounted on the second housing 44. Preferably, the explanation of the second jacking assembly 43 can refer to the explanation of the first jacking assembly 33, and the description is omitted.
As shown in fig. 5 to 6, as a preferred embodiment of the present invention, the second housing 44 includes a second upper case mounted on a second lower case fixed to the table 1, and a second lower case for fixing the second conveying assembly 41;
The second conveying assembly 41 comprises a second power set 411, a second transmission set 412 and a second limiting plate 413, one end of the second limiting plate 413 is fixed on the second lower shell, the second limiting plate 413 is used for limiting the motion freedom degree of the second material plate and supporting the second material plate, the second transmission set 412 is installed on the inner wall of the second lower shell, the second transmission set 412 is used for guiding the motion of products to enable the products to be conveyed from the vacuum device 4 to the conveying device 2, the second power set 411 is installed on the workbench 1, the second power set 411 is in transmission connection with the second transmission set 412, and the second power set 411 is used for providing power for the motion of the second transmission set 412.
In the embodiment of the present invention, preferably, the second housing 44 may be formed of a second upper case and a second lower case, which are installed together to have a cavity therein with a certain space, a plurality of through holes are provided in the second lower case for fixing the second conveying assembly 41, an air suction hole and an air discharge hole may be provided in a side surface of the second upper case for connecting the vacuum pumping mechanism in the vacuum assembly 42, and hole slots may be provided in four corners of the second upper case and the second lower case for installing the support bars on the second lifting assembly 43.
Preferably, the explanation of the second conveying assembly 41 may refer to the explanation of the first conveying assembly 31, and the description is omitted.
As shown in fig. 2, as a preferred embodiment of the present invention, the welding device 5 further includes a third conveying assembly 53, and the third conveying assembly 53 is used for guiding the movement of the laser processing assembly 51 so that the laser processing assembly 51 is located directly above the vacuum device 4 and performs the welding process;
The laser processing assembly 51 comprises a welding bracket and a laser mechanism, wherein the welding bracket is arranged on the third conveying assembly 53 and is used for supporting the laser mechanism, and the laser mechanism is used for irradiating laser beams to a processing position of a product;
The detecting component 52 is provided with a plurality of position sensors, the position sensors are arranged on the welding bracket, and the position sensors are used for detecting whether the product is positioned inside the vacuum device 4;
The third conveying component 53 comprises an X module, a Y module and a Z module, the X module is in sliding connection with the welding support, the X module is used for guiding the laser mechanism to move in the X axis direction, the Y module is installed on the workbench 1, the Y module is used for installing the welding support and guiding the laser mechanism to move in the Y axis direction, the Z module is installed on the X module, and the Z module is used for guiding the laser mechanism to move in the Z axis direction.
In the embodiment of the present invention, the welding device 5 mainly comprises a laser processing assembly 51, a detecting assembly 52 and a third conveying assembly 53, preferably, the laser processing assembly 51 can set the number of ports of the light beams on the laser mechanism according to the number of products on the device, the laser mechanism can be fixed on the welding bracket by using screws, the welding bracket can be fixed on the third conveying assembly 53 by using screws, and the third conveying assembly 53 guides the laser mechanism and the welding bracket to move into a processing position range for welding the products.
Preferably, the detecting assembly 52 may be provided with a plurality of position sensors, mainly for detecting whether the product is located inside the vacuum device 4, and the position sensors may be mounted on the welding bracket according to actual mounting requirements so as to detect the position of the product inside the vacuum device 4.
Preferably, the third conveying component 53 may be provided with an X module, a Y module and a Z module, the X module may be composed of an X module power source, an X slider and an X guide rail, the welding bracket is mounted on the X slider, the X slider is powered by the X module power source to move in the X direction, and the X slider is connected with the X guide rail in a sliding connection manner so that the welding bracket and the laser mechanism move in the X direction; the Y module can be provided with a connecting bracket, a first Y module power source, a first Y slider, a first Y guide rail, a second Y module power source, a second Y slider and a second Y guide rail, wherein the connecting bracket can be a 冂 -shaped frame and is connected by a transverse plate and two side longitudinal plates, the transverse plate can fix a welding bracket by using screws, the tail ends of the two side longitudinal plates are respectively used for installing the first Y slider and the second Y slider, the first Y module power source, the first Y guide rail and the first Y slider are arranged on one side of the workbench 1, the second Y module power source, the second Y guide rail and the second Y slider are arranged on the other side of the workbench 1, the first Y module power source provides power for the first Y slider to slide on the first Y guide rail, the second Y module power source provides power for the second Y slider to slide on the second Y guide rail, and the first Y slider and the second Y slider can be guided to move in the Y direction; the Z module can set up Z module support, Z module power supply, Z screw rod group and Z fixing base, and Z module support can be installed on the X slider of X module, and Z fixing base one end is fixed on the welding support, and the Z fixing base other end is installed on Z screw rod group, and Z module power supply is used for providing power for the motion of Z screw rod group, direction Z fixing base, the welding bracket on the Z fixing seat and the laser mechanism fixed on the welding bracket move in the Z axis direction.
As shown in fig. 2, as a preferred embodiment of the present invention, the control device 6 includes a control processor and a control panel, wherein the control panel is mounted on the workbench 1, and the control panel is used for displaying real-time conditions of products and adjusting processing parameters of the products, and the control processor is used for receiving detection results and outputting action signals.
In the embodiment of the present invention, preferably, the control device 6 mainly comprises a control processor and a control panel, the control panel may be a touch display screen, a plurality of control panels may be set according to actual use requirements, the control panel may directly detect the processing status of the product on the welding device in real time, adjust the welding processing parameters of the product according to the processing status at any time, and the control processor processes the instruction signals, and controls the conveying device 2, the heating device 3, the vacuum device 4 and the welding device 5 to act according to the output instruction signals.
As shown in fig. 1, the table 1 as a preferred embodiment of the present invention includes a platform and a base, the platform being fixed to the base, the platform being used for mounting the conveying device 2, the heating device 3, the vacuum device 4, the welding device 5, and the control device 6.
In the embodiment of the present invention, preferably, the workbench 1 may be formed of a platform and a base, and a plurality of mounting positions and through holes may be provided on the platform, so that the conveying device 2, the heating device 3, the vacuum device 4 and the welding device 5 are mounted and fixed on the platform, the base may be a cabinet body with a certain height, the platform may be mounted on the base, and the base is used for supporting the platform and the conveying device 2, the heating device 3, the vacuum device 4 and the welding device 5 mounted on the platform.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the invention.
Claims (7)
1. The welding equipment is characterized by comprising a workbench, a conveying device, a heating device, a vacuum device, a welding device and a control device;
the conveying device is arranged on the workbench and comprises a feeding component and a discharging component, the feeding component is used for conveying products to the heating device, and the discharging component is used for conveying processed products from the vacuum device to the next processing position;
The heating device is arranged on the workbench and comprises a heating assembly and a first conveying assembly, wherein the heating assembly is used for heating a product to a set temperature, and the first conveying assembly is used for conveying the heated product to the vacuum device;
The vacuum device is arranged on the workbench and comprises a vacuum assembly and a second conveying assembly, wherein the vacuum assembly is used for exhausting air in the vacuum device so that a product is processed in a vacuum state, and the second conveying assembly is used for conveying the processed product to the discharging assembly;
the welding device comprises a detection assembly and a laser processing assembly, wherein the detection assembly is used for detecting whether a product reaches a vacuum device or not, and the laser processing assembly is used for irradiating a laser beam onto a processing position of the product so as to weld the processing position of the product;
The control device is arranged on the workbench and is used for controlling the work of the conveying device, the heating device, the vacuum device and the welding device;
the heating device further comprises a first jacking component and a first shell, the first jacking component is arranged on the workbench, the first jacking component is used for jacking the first shell to enable products to enter the heating device, and the first shell is used for isolating the heating component, the first jacking component and the first conveying component from being contacted with the external environment to enable the products to be influenced by the external temperature in the processing process;
The heating assembly comprises a first material plate and a heating plate, the first material plate is arranged right above the first conveying assembly, the first material plate is used for placing products to be processed conveyed from the feeding assembly, the heating plate is fixed on the first shell, and the heating plate is used for heating the products on the first material plate;
The first jacking assembly comprises a first jacking power source and a first pushing block, one end of the first pushing block is fixed at the bottom of the first material plate, the other end of the first pushing block is arranged on the first jacking power source, the first pushing block is used for supporting and guiding the movement of the first shell so that a product enters the heating device, and the first jacking power source is used for providing power for the movement of the first pushing block;
the vacuum device further comprises a second jacking component and a second housing, the second jacking component is arranged on the workbench, the second jacking component is used for jacking the second housing upwards to enable products to enter the vacuum device, and the second housing is used for isolating the vacuum component, the second conveying component and the second jacking component from contact with the external environment so that the products can keep a vacuum state in the vacuum device in the processing process;
the vacuum assembly is provided with a second material plate, the second material plate is arranged right above the second conveying assembly, and the second material plate is used for placing products conveyed from the heating device;
The second jacking assembly comprises a second jacking power source and a second pushing block, the second pushing block is arranged on the second jacking power source and used for jacking the second housing to enable products to enter the vacuum device, the second jacking power source is arranged on the workbench, and the second jacking power source is used for providing power for the action of the second pushing block.
2. The welding apparatus of claim 1 wherein the conveyor further comprises a feed detection group mounted on the table directly above the feed assembly and a discharge detection group mounted on the table directly above the discharge assembly;
The feeding assembly comprises a feeding table and a first moving group, wherein the feeding table is arranged on the first moving group and used for guiding the feeding table to move, and the feeding table is used for placing products;
The discharging assembly comprises a discharging table and a second moving group, the discharging table is arranged on the second moving group, the second moving group is used for guiding the discharging table to move, and the discharging table is used for placing processed products.
3. The welding apparatus of claim 1, wherein the first housing comprises a first upper housing mounted on a first lower housing secured to the table, and a first lower housing for securing the first transport assembly, the first upper housing for securing the heating plate;
The first conveying assembly comprises a first power group, a first transmission group and a first limiting plate, one end of the first limiting plate is fixed on the first lower shell, the first limiting plate is used for limiting the motion freedom degree of the first material plate and supporting the first material plate, the first transmission group is arranged on the inner wall of the first lower shell and used for guiding the first material plate to move so that products can be conveyed from the heating device to the vacuum device, the first power group is arranged on the workbench and is in transmission connection with the first transmission group, and the first power group is used for providing power for the motion of the first transmission group.
4. The welding apparatus of claim 1 wherein the second housing comprises a second upper housing and a second lower housing, the second upper housing mounted on a second lower housing, the second lower housing secured to the table, the second lower housing for securing a second transport assembly;
The second conveying assembly comprises a second power set, a second transmission set and a second limiting plate, one end of the second limiting plate is fixed on the second lower shell, the second limiting plate is used for limiting the motion freedom degree of the second material plate and supporting the second material plate, the second transmission set is arranged on the inner wall of the second lower shell and used for guiding products to move so that the products can be conveyed to the conveying device from the vacuum device, the second power set is arranged on the workbench and is in transmission connection with the second transmission set, and the second power set is used for providing power for the movement of the second transmission set.
5. The welding apparatus of claim 1 wherein the welding device further comprises a third transport assembly for guiding movement of the laser machining assembly such that the laser machining assembly is directly above the vacuum device and performs the welding process;
The laser processing assembly comprises a welding bracket and a laser mechanism, the welding bracket is arranged on the third conveying assembly, the welding bracket is used for supporting the laser mechanism, and the laser mechanism is used for irradiating a laser beam to a processing position of a product;
The detection assembly is provided with a plurality of position sensors, the position sensors are arranged on the welding bracket, and the position sensors are used for detecting whether a product is positioned in the vacuum device or not;
The third conveying assembly comprises an X module, a Y module and a Z module, wherein the X module is in sliding connection with the welding support, the X module is used for guiding the laser mechanism to move in the X axis direction, the Y module is arranged on the workbench, the Y module is used for installing the welding support and guiding the laser mechanism to move in the Y axis direction, the Z module is arranged on the X module, and the Z module is used for guiding the laser mechanism to move in the Z axis direction.
6. The welding apparatus of claim 1, wherein the control device comprises a control processor and a control panel, the control panel being mounted on the table, the control panel being configured to display real-time conditions of the product and adjust processing parameters of the product, the control processor being configured to receive the detection result and output an action signal.
7. The welding apparatus of claim 1 wherein the table comprises a platform and a base, the platform being secured to the base, the platform being configured to mount the conveyor, the heater, the vacuum, the welding device, and the control device.
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| CN202311095729.7A CN116900478B (en) | 2023-08-28 | 2023-08-28 | Welding equipment |
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| CN202311095729.7A CN116900478B (en) | 2023-08-28 | 2023-08-28 | Welding equipment |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110405335A (en) * | 2019-07-10 | 2019-11-05 | 大族激光科技产业集团股份有限公司 | Laser welding apparatus and welding method |
| CN115815730A (en) * | 2022-11-11 | 2023-03-21 | 江苏天元激光科技有限公司 | Vacuum welding equipment for preparing semiconductor laser |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN201586827U (en) * | 2009-12-24 | 2010-09-22 | 川北科技(北京)有限公司 | Welding equipment for insulated container |
| CN206632513U (en) * | 2017-03-27 | 2017-11-14 | 深圳市朗能动力技术有限公司 | Battery core module welding equipment |
| DE102019134410C5 (en) * | 2019-12-13 | 2022-07-07 | Pink Gmbh Thermosysteme | System and method for connecting electronic assemblies |
| CN218533173U (en) * | 2022-06-17 | 2023-02-28 | 绍兴奥美电子科技有限公司 | Novel full-automatic laser sealing machine |
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Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110405335A (en) * | 2019-07-10 | 2019-11-05 | 大族激光科技产业集团股份有限公司 | Laser welding apparatus and welding method |
| CN115815730A (en) * | 2022-11-11 | 2023-03-21 | 江苏天元激光科技有限公司 | Vacuum welding equipment for preparing semiconductor laser |
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