CN116900405B - A textured matrix-filled damping material circular saw blade and its preparation method - Google Patents
A textured matrix-filled damping material circular saw blade and its preparation methodInfo
- Publication number
- CN116900405B CN116900405B CN202310819383.4A CN202310819383A CN116900405B CN 116900405 B CN116900405 B CN 116900405B CN 202310819383 A CN202310819383 A CN 202310819383A CN 116900405 B CN116900405 B CN 116900405B
- Authority
- CN
- China
- Prior art keywords
- saw blade
- damping material
- micro
- matrix
- circular saw
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D61/00—Tools for sawing machines or sawing devices; Clamping devices for these tools
- B23D61/02—Circular saw blades
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D65/00—Making tools for sawing machines or sawing devices for use in cutting any kind of material
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Sawing (AREA)
Abstract
本发明属于机械切削加工制造技术领域，特别是涉及一种织构化基体填充阻尼材料圆锯片及其制备方法。圆锯片直径为D，在基体两侧0.25‑0.75D之间各加工有密集分布的径向、环向微织构，微织构的间距为100‑500μm，深度为10‑50μm，宽度为30‑100μm，间隔角度为1‑5°。在锯片微织构区域喷涂液态橡胶、聚氨酯等阻尼材料，形成1‑100μm厚的阻尼材料涂层。本发明创造性的提出了微织构基体填充阻尼材料圆锯片，解决了锯片开槽、开孔刚度降低，只在槽、孔内填充阻尼材料降噪效果不足等问题，微织构基体填充阻尼材料有效降低圆锯片振动和噪音，增加锯片刚度，减轻锯齿的磨损，延长锯片寿命，提高加工表面质量。
This invention belongs to the field of mechanical cutting and manufacturing technology, and specifically relates to a textured matrix-filled damping material circular saw blade and its preparation method. The circular saw blade has a diameter of D, and densely distributed radial and circumferential microtextures are machined on both sides of the matrix within a range of 0.25-0.75D. The spacing of the microtextures is 100-500 μm, the depth is 10-50 μm, the width is 30-100 μm, and the interval angle is 1-5°. Liquid rubber, polyurethane, or other damping materials are sprayed onto the microtextured areas of the saw blade to form a 1-100 μm thick damping material coating. This invention creatively proposes a microtextured matrix-filled damping material circular saw blade, solving problems such as reduced stiffness from slotting and perforation of the saw blade, and insufficient noise reduction effect from simply filling the slots and holes with damping material. The microtextured matrix-filled damping material effectively reduces circular saw blade vibration and noise, increases saw blade stiffness, reduces saw tooth wear, extends saw blade life, and improves the quality of the machined surface.
Description
Technical Field
The invention belongs to the technical field of machining and manufacturing, and particularly relates to a circular saw blade with a textured matrix filled with damping materials and a preparation method thereof.
Background
The disclosure of this background section is only intended to increase the understanding of the general background of the invention and is not necessarily to be construed as an admission or any form of suggestion that this information forms the prior art already known to those of ordinary skill in the art.
The circular saw blade has the advantages of high processing efficiency, simple operation and the like, and is widely applied to steel cutting, head cutting and tail removing. In addition, in the sawing process, the saw blade vibration can further aggravate the abrasion of saw teeth, reduce the quality of a processing surface and shorten the service life of the saw blade. The method for opening the through holes and the wire slots on the saw blade substrate can reduce sawing noise to a certain extent, but the reduction range is limited, and adverse effects can be generated on the rigidity of the saw blade, and Chinese patent CN 209614433U discloses a saw blade with a silencing slot, wherein the silencing slot penetrating through the saw blade substrate obviously reduces the rigidity of the saw blade, and the service life of the saw blade is reduced. Chinese patent CN 105149685A discloses a silencing circular saw blade with a wire slot, and colloid is filled in the slot, but the dramatic sheet has the problems of insufficient noise reduction effect of the damping material filled in the slot, reduced rigidity of the saw blade, etc.
Disclosure of Invention
In order to solve the problems, the invention provides a circular saw blade with a textured matrix filled with damping material and a preparation method thereof. The diameter of the circular saw blade matrix is D, the micro-textures which are densely distributed are respectively processed between 0.25-0.75D on the two sides of the matrix, and damping materials such as rubber, polyurethane and the like are filled in the micro-textures and on the surface of the textured area.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
in a first aspect of the present invention, there is provided a textured matrix-filled damping material circular saw blade comprising:
a circular saw blade base;
the two sides of the circular saw blade matrix are provided with micro textures;
damping materials are filled in the micro-textures and on the surface of the textured area;
wherein, the diameter of the circular saw blade matrix is D, and a micro texture is arranged between 0.25D and 0.75D on the two sides of the matrix;
the microtexture is shown as a radial or circumferential microtexture.
The invention reduces sawing noise, reduces saw tooth abrasion, improves the quality of the processed surface and prolongs the service life of the saw blade on the basis of not reducing the rigidity of the saw blade and not affecting the service life of the saw blade.
In a second aspect of the present invention, there is provided a method of preparing a textured matrix filled damping material circular saw blade comprising:
The method comprises the steps of processing densely distributed micro textures on a saw blade matrix, wherein the micro texture areas are between 0.25D and 0.75D on two sides of the saw blade matrix, the micro texture intervals are 100-500 mu m, the depth is 10-50 mu m, the width is 30-100 mu m, and the interval angle is 1-5 degrees;
Spraying a liquid damping material on the micro-texture area of the saw blade matrix to fill the damping material in the micro-texture and form a damping material coating with the thickness of 1-100 mu m on the surface of the textured matrix;
And (3) placing the sprayed circular saw blade in a baking oven for baking and drying, and cooling to room temperature after baking is finished to obtain the finished product.
In a third aspect, the invention provides the use of the textured matrix filled damping material circular saw blade described above in the machining and manufacturing of circular saw blades.
The beneficial effects of the invention are that
(1) The invention creatively provides the micro-texture matrix filled damping material circular saw blade, solves the problems of slotting and aperture rigidity reduction of the saw blade, insufficient noise reduction effect of the slot and aperture filled damping material and the like, and can effectively reduce vibration and noise of the circular saw blade, increase the rigidity of the saw blade, reduce abrasion of saw teeth, prolong the service life of the saw blade and improve the quality of a processed surface.
(2) The preparation method is simple, has strong practicability and is easy to popularize.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention.
FIG. 1 is a schematic view of a circular saw blade with a textured substrate filled with damping material according to the present invention.
FIG. 2 is a schematic view of a circular saw blade with radial micro-texture filled damping material according to example 2 of the present invention.
FIG. 3 is a schematic view of a circular saw blade with a circumferentially micro-textured filled damping material according to example 3 of the present invention.
Fig. 4 shows four saw blade models in the experimental example of the present invention.
FIG. 5 is a schematic representation of stiffness and buckling characterization analysis.
Fig. 6 shows four blade stiffness and buckling characteristics for the experimental example of the present invention.
FIG. 7 is a schematic diagram of a different blade transient response analysis.
Fig. 8 shows transient vibration responses of four saw blades a in an experimental example of the present invention.
Fig. 9 is a transient vibration response of a substrate micro-textured filled rubber coated saw blade according to example 2 of the present invention.
FIG. 10 is a schematic representation of hammering noise and noise response time for a substrate microtextured filled rubber coated saw blade according to example 2 of the present invention.
The legend marks respectively indicate the meanings of a mounting hole 1, a micro-texture area inner diameter 3, a matrix 4, a micro-texture area outer diameter 5, saw teeth 6, a round hole micro-texture 7, a damping material 8, a radial micro-texture 9 and a circumferential micro-texture 10.
Detailed Description
It should be noted that the following detailed description is exemplary and is intended to provide further explanation of the invention. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs.
A textured matrix filled damping material circular saw blade comprising:
a circular saw blade base;
the two sides of the circular saw blade matrix are provided with micro textures;
damping materials are filled in the micro-textures and on the surface of the textured area;
wherein, the diameter of the circular saw blade matrix is D, and a micro texture is arranged between 0.25D and 0.75D on the two sides of the matrix;
the microtexture is shown as a radial or circumferential microtexture.
In some embodiments, the damping material is rubber or polyurethane.
In some embodiments, the shape of the micro-texture further comprises circular holes.
A preparation method of a circular saw blade with a textured matrix filled with damping material comprises the following steps:
The method comprises the steps of processing densely distributed micro textures on a saw blade matrix, wherein the micro texture areas are between 0.25D and 0.75D on two sides of the saw blade matrix, the micro texture intervals are 100-500 mu m, the depth is 10-50 mu m, the width is 30-100 mu m, and the interval angle is 1-5 degrees;
Spraying a liquid damping material on the micro-texture area of the saw blade matrix to fill the damping material in the micro-texture and form a damping material coating with the thickness of 1-100 mu m on the surface of the textured matrix;
And (3) placing the sprayed circular saw blade in a baking oven for baking and drying, and cooling to room temperature after baking is finished to obtain the finished product.
In some embodiments, the spray pressure is 0.2-0.35Mpa.
In some embodiments, the spray distance is 30-60cm.
In some embodiments, the baking temperature is 40-80 ℃.
In some embodiments, the baking time is 2-5 hours.
More specifically, the invention provides a circular saw blade with a textured matrix filled with damping materials, wherein the two sides of the saw blade matrix are respectively provided with densely distributed micro textures, and the damping materials such as rubber, polyurethane and the like are filled in the micro textures and on the surface of the textured area.
The preparation method of the circular saw blade with the textured matrix filled with the damping material comprises the following steps:
(1) The laser processing technology or the mechanical micro-processing technology is adopted to process the densely distributed micro-textures on the saw blade matrix, the shapes of the micro-textures comprise round holes, radial micro-textures, annular micro-textures and the like, the micro-texture area is between 0.25D and 0.75D of the saw blade, the micro-textures are spaced at intervals of 100-500 mu m, the depth is 10-50 mu m, the width is 30-100 mu m, and the spacing angle is 1-5 degrees.
(2) Spraying damping materials such as liquid rubber, polyurethane and the like on the micro-texture area of the saw blade matrix by adopting a spraying technology, so that the damping materials are filled in the micro-texture and a damping material coating with the thickness of 1-100 mu m is formed on the surface of the textured matrix, wherein the spraying pressure is 0.2-0.35MPa, and the spraying distance is 30-60cm.
(3) And (3) placing the sprayed circular saw blade in a baking oven for baking and drying, wherein the baking temperature is 40-80 ℃, the baking time is 2-5h, and cooling to room temperature along with the oven after baking.
The invention will now be described in further detail with reference to the following specific examples, which should be construed as illustrative rather than limiting.
Example 1:
a circular saw blade with a textured matrix filled with damping materials is characterized in that the saw blade matrix 3 is made of high-speed steel, round hole micro-textures are respectively processed in micro-texture areas 4 on two sides of the saw blade matrix 3, and damping materials 8 are filled in the round hole micro-textures 7 and the micro-texture areas 4. The preparation method comprises the following steps:
1. The laser processing technology is adopted to process the densely distributed circular hole micro-textures 7 between 0.25D and 0.75D of the saw blade, the depth of the micro-textures is 50 mu m, the width is 30 mu m, the radial distance is 100 mu m, and the interval angle is 2 degrees.
2. And spraying a liquid rubber damping material 8 on the saw blade micro-texture area 4 and the round hole micro-texture 7 by adopting a spraying technology, so that the damping material is filled in the round hole micro-texture 7, and the rubber damping material 8 with the thickness of 100 mu m is formed on the surface of the texture area 4, wherein the spraying pressure is 0.35MPa, and the spraying distance is 40cm.
3. And (3) placing the sprayed circular saw blade in a baking oven for baking and drying, wherein the baking temperature is 60 ℃, the baking time is 4 hours, and cooling to room temperature along with the oven after baking.
Example 2:
A textured matrix filled damping material circular saw blade as described in example 1, except that the saw blade matrix 3 material was SKS51 steel, prepared as follows:
1. Machining radial micro-texture 9 with depth of 20 μm, width of 50 μm and spacing angle of 1.5 deg. between 0.3-0.6D of saw blade by mechanical micro-machining technique
2. And spraying a liquid polyurethane damping material 8 on the curve micro-texture 9 and the textured area 4 to form a polyurethane damping material layer with the thickness of 50 mu m on the surface, wherein the spraying pressure is 0.2MPa, and the spraying distance is 50cm.
3. The baking temperature was 80℃and the baking time was 2 hours.
Example 3:
a textured matrix filled damping material circular saw blade as in example 1, except that the saw blade matrix 3 material was nickel-based alloy steel, the method of preparation was as follows:
1. The densely distributed annular micro-texture 10 is processed between 0.4D and 0.65D of the saw blade, the depth of the micro-texture is 40 mu m, the width is 80 mu m, and the interval is 200 mu m.
2. And spraying liquid polyurethane damping material 8 on the linear micro-texture 10 and the textured area 4, wherein the spraying pressure is 0.3MPa, the spraying distance is 30cm, and the thickness of the damping material 8 is 70 mu m.
3. The baking temperature was 40 ℃ and the baking time was 5h.
Experimental example
Four saw blades (fig. 4) of grooving, perforating, radial texture (example 2) and circumferential texture (example 3) were analyzed for stiffness, buckling characteristics, transient vibration characteristics by abaqus simulation software, and the influence of the teeth on the blade performance was ignored here, and the blade model was set to be disc-shaped. The saw blade material is SKS51 steel, the density is 7850kg/m 3, the elastic modulus is 2.1X10 11 Pa, the Poisson ratio is 0.27, and the damping ratio is 0.2%.
Fig. 5 is a schematic diagram of analysis of stiffness and buckling characteristics of a saw blade, and simulation results of analysis of stiffness and buckling characteristics of four saw blades based on the method shown in fig. 5 are shown in fig. 6. It is seen that the stiffness and buckling characteristics of the base micro-textured saw blade are significantly improved compared to the slotted, perforated saw blade (fig. 6).
FIG. 7 is a graph showing transient vibration response analysis of different saw blades, wherein excitation force with the duration of 0.0001s and the magnitude of 10N is applied at the point A of the edge of the saw blade, and vibration displacement response of the point A is compared and analyzed. Based on the method shown in fig. 7, the transient response analysis results are shown in fig. 8, the vibration response time of the circular (example 3) and radial (example 2) micro-texture saw blade is obviously shortened compared with that of the slotting and hole saw blade, and the micro-texture reduces the vibration of the saw blade. In addition, the transient vibration response of the substrate micro-texture filled rubber coated saw blade of example 2 was analyzed, and the vibration response time was further shortened as shown in fig. 9.
According to the analysis, the rigidity and buckling characteristic values of the micro-texture saw blade of the matrix are higher than those of the slotting and perforating saw blade, the vibration response time is shorter than that of the slotting and perforating saw blade, and the transient vibration response time is further shortened after the rubber damping coating is filled on the micro-texture surface of the matrix.
To further investigate the vibration noise of the base micro-textured filled damping coated saw blade, the hammering noise of the saw blade was analyzed using the hammering method, and the results showed that the noise response time of the base micro-textured saw blade of example 2 was reduced compared to a conventional saw blade, and the vibration noise response time of the saw blade was greatly shortened after filling the textured surface with the damping coating (fig. 10).
The above description is only of the preferred embodiments of the present invention and is not intended to limit the present invention, but various modifications and variations can be made to the present invention by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (6)
1. A method for preparing a circular saw blade with a textured substrate filled with damping material, comprising the steps of:
The method comprises the steps of processing densely distributed micro-textures on a saw blade matrix, wherein the micro-texture areas are between 0.25 and 0.75D on two sides of the saw blade matrix, D is the diameter of the circular saw blade matrix, the micro-textures are spaced at intervals of 100-500 mu m, the depth of 10-50 mu m, the width of 30-100 mu m and the spacing angle of 1-5 DEG, and the shape of the micro-textures is radial or annular micro-textures;
Spraying a liquid damping material on the micro-texture area of the saw blade matrix to fill the damping material in the micro-texture and form a damping material coating with the thickness of 1-100 mu m on the surface of the textured matrix;
Placing the sprayed circular saw blade in a baking oven for baking and drying, and cooling to room temperature after baking is finished to obtain the circular saw blade;
The spraying distance is 30-60 cm, and the baking time is 2-5 h.
2. The method of manufacturing a textured substrate filled damping material circular saw blade of claim 1, wherein the spray pressure is between 0.2 and 0.35 Mpa.
3. The method of producing a textured substrate filled damping material circular saw web of claim 1, wherein the baking temperature is 40-80 ℃.
4. A textured matrix-filled damping material circular saw blade prepared by the method of any one of claims 1-3, comprising:
a circular saw blade base;
the two sides of the circular saw blade matrix are provided with micro textures;
damping materials are filled in the micro-textures and on the surface of the textured area;
Wherein, the diameter of the circular saw blade matrix is D, micro-textures are arranged between 0.25D and 0.75D on the two sides of the matrix, the interval between the micro-textures is 100 μm to 500 μm, the depth is 10 μm to 50 μm, the width is 30 μm to 100 μm, and the interval angle is 1 degree to 5 degrees;
the microtexture is shown as a radial or circumferential microtexture.
5. The textured substrate filled damping material circular saw blade of claim 4, wherein the damping material is rubber or polyurethane.
6. Use of a textured matrix filled damping material circular saw blade as claimed in any one of claims 4 to 5 in mechanical cutting operations.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310819383.4A CN116900405B (en) | 2023-07-05 | 2023-07-05 | A textured matrix-filled damping material circular saw blade and its preparation method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310819383.4A CN116900405B (en) | 2023-07-05 | 2023-07-05 | A textured matrix-filled damping material circular saw blade and its preparation method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN116900405A CN116900405A (en) | 2023-10-20 |
| CN116900405B true CN116900405B (en) | 2025-11-25 |
Family
ID=88354215
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310819383.4A Active CN116900405B (en) | 2023-07-05 | 2023-07-05 | A textured matrix-filled damping material circular saw blade and its preparation method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN116900405B (en) |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201304687Y (en) * | 2008-08-20 | 2009-09-09 | 骆志高 | Diamond saw blade for cutting non-metal material |
| CN102416373A (en) * | 2011-09-22 | 2012-04-18 | 东莞广泽汽车饰件有限公司 | Surface highlight coating process for plastic substrate |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5802947A (en) * | 1996-10-15 | 1998-09-08 | Credo Tool Company | Dimpled circular saw blade |
| CN106363240A (en) * | 2015-07-20 | 2017-02-01 | 侯家祥 | Noise-reduction saw blade and manufacture method for base body of same |
| CN205889571U (en) * | 2016-07-11 | 2017-01-18 | 河北工业大学 | Circular saw blade |
| CN106893998A (en) * | 2017-01-22 | 2017-06-27 | 河南理工大学 | A kind of preparation method of the micro- texture diamond coatings blade of ring-type |
-
2023
- 2023-07-05 CN CN202310819383.4A patent/CN116900405B/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201304687Y (en) * | 2008-08-20 | 2009-09-09 | 骆志高 | Diamond saw blade for cutting non-metal material |
| CN102416373A (en) * | 2011-09-22 | 2012-04-18 | 东莞广泽汽车饰件有限公司 | Surface highlight coating process for plastic substrate |
Also Published As
| Publication number | Publication date |
|---|---|
| CN116900405A (en) | 2023-10-20 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US4106382A (en) | Circular saw tool | |
| EP1813773A3 (en) | Aerofoil assembly with improved vibration response and a method of manufacturing the aerofoil assembly | |
| US20140272310A1 (en) | Coating interface | |
| US20130280081A1 (en) | Gas turbine engine airfoil geometries and cores for manufacturing process | |
| SG192461A1 (en) | Method and apparatus for selectively removing portions of an abradable coating using a water jet | |
| JP2019502056A5 (en) | ||
| CN111503155B (en) | Method for producing a bearing body of a sliding bearing arrangement and bearing body | |
| JP2012184841A (en) | Sliding member and method of producing the same | |
| CN116900405B (en) | A textured matrix-filled damping material circular saw blade and its preparation method | |
| DE102009016803A1 (en) | Labyrinth rubbing seal for a turbomachine | |
| JP2015530915A (en) | Movable mask for thermal and / or dynamic coating systems | |
| CN113070532A (en) | Ultra-precise cutting method based on surface microstructure design | |
| US7836593B2 (en) | Cold spray method for producing gas turbine blade tip | |
| JP5795712B2 (en) | Patterned turbomachine component and method for forming a pattern on a turbomachine component | |
| JP6029042B1 (en) | Circular saw, dicing saw, disc grindstone, cup grind ring and production method | |
| CN206397931U (en) | Dynamic pressure air thrust foil bearing | |
| US20110041308A1 (en) | Erodible Spacer Dicing Blade Gang Assembly | |
| CN100525948C (en) | Punch | |
| WO1985001242A1 (en) | Saw blade or blank having self plugging stress relief means | |
| JP4476099B2 (en) | Blow molding mold manufacturing method | |
| CN2892420Y (en) | Diamond circular saw web | |
| CN106363240A (en) | Noise-reduction saw blade and manufacture method for base body of same | |
| CN101020345A (en) | Circular diamond saw blade of composite structure and with less vibration and noise | |
| JP2018028317A (en) | Piston formation method | |
| CN213919009U (en) | High strength granite saw bit |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |