CN116900200A - Chip lead processing equipment - Google Patents
Chip lead processing equipment Download PDFInfo
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- CN116900200A CN116900200A CN202310796489.7A CN202310796489A CN116900200A CN 116900200 A CN116900200 A CN 116900200A CN 202310796489 A CN202310796489 A CN 202310796489A CN 116900200 A CN116900200 A CN 116900200A
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- chip
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- bending roller
- bending
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F1/00—Bending wire other than coiling; Straightening wire
- B21F1/004—Bending wire other than coiling; Straightening wire by means of press-type tooling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F23/00—Feeding wire in wire-working machines or apparatus
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Abstract
本发明公开了一种芯片引脚加工装置,属于芯片引脚技术领域,本芯片引脚加工装置包括:机架;传送带,传送带沿前后方向设置在机架上,传送带上等间距地设置有多个夹持机构,夹持机构用于夹持芯片在传送带上运输;折弯辊筒,折弯辊筒设置在机架上,折弯辊筒的转动轴与传送带的前进方向平行,折弯辊筒的周侧均布有多个折弯部,折弯辊筒转动带动折弯部将夹持机构上的芯片的引脚折弯;驱动机构,驱动机构设置在机架上,驱动机构连接有离合器,离合器分别与折弯辊筒和传送带连接,通过离合器的运作,驱动机构使传送带和折弯辊筒交替运作。
The invention discloses a chip pin processing device, which belongs to the technical field of chip pins. The chip pin processing device includes: a rack; A clamping mechanism is used to clamp the chip for transportation on the conveyor belt; a bending roller, the bending roller is arranged on the frame, the rotating axis of the bending roller is parallel to the forward direction of the conveyor belt, and the bending roller There are multiple bending parts evenly distributed on the circumferential side of the cylinder, and the rotation of the bending roller drives the bending parts to bend the pins of the chip on the clamping mechanism; the driving mechanism is arranged on the frame, and the driving mechanism is connected with The clutch is connected to the bending roller and the conveyor belt respectively. Through the operation of the clutch, the driving mechanism makes the conveyor belt and the bending roller operate alternately.
Description
技术领域Technical field
本发明涉及芯片引脚技术领域,尤其是涉及一种芯片引脚加工装置。The present invention relates to the technical field of chip pins, and in particular, to a chip pin processing device.
背景技术Background technique
芯片的引脚是指集成电路上用于连接外部电路或其他芯片的金属接点。这些引脚通常位于芯片的边缘,并通过焊接、插入或其他连接方式与外部电路连接。每个引脚在芯片内部与特定的功能或电路节点相连。它们可以用于输入、输出、电源供应、地线连接以及与其他芯片进行通信等。The pins of a chip refer to the metal contacts on an integrated circuit used to connect to external circuits or other chips. These pins are typically located on the edge of the chip and connect to external circuitry through soldering, insertion, or other connections. Each pin is connected to a specific function or circuit node within the chip. They can be used for input, output, power supply, ground connection, communication with other chips, etc.
现有的芯片引脚加工自动化程度较低,加工过程中需要人工辅助,但人工辅助一方面提高了芯片引脚加工的人力成本,另一方面人工辅助容易影响芯片引脚加工的精确性,且有可能在加工过程中损坏芯片以及芯片引脚。The existing chip pin processing has a low degree of automation and requires manual assistance during the processing. However, on the one hand, manual assistance increases the labor cost of chip pin processing. On the other hand, manual assistance can easily affect the accuracy of chip pin processing, and It is possible to damage the chip and chip pins during processing.
发明内容Contents of the invention
本发明的目的在于至少解决现有技术中存在的技术问题之一,为此,本发明提出一种芯片引脚加工装置,能够全自动地完成芯片引脚的加工,以及加工完成后的质量检测。The purpose of the present invention is to solve at least one of the technical problems existing in the prior art. To this end, the present invention proposes a chip pin processing device that can fully automatically complete the processing of chip pins and perform quality inspection after the processing is completed. .
根据本发明实施例的芯片引脚加工装置,包括:机架;传送带,传送带沿前后方向设置在机架上,传送带上等间距地设置有多个夹持机构,夹持机构用于夹持芯片在传送带上运输;芯片投放机构,芯片投放机构设置在机架上,芯片投放机构位于传送带的前端,芯片投放机构中存放有引脚待加工的芯片,芯片投放机构用于将引脚待加工的芯片投放到夹持机构上;芯片收集机构,芯片收集机构设置在机架上,芯片收集机构位于传送带的后端,芯片收集机构用于将引脚加工完毕的芯片从夹持机构上取下并收集;折弯辊筒,折弯辊筒设置在机架上,折弯辊筒的转动轴与传送带的前进方向平行,折弯辊筒的周侧均布有多个折弯部,折弯辊筒转动带动折弯部将夹持机构上的芯片的引脚折弯;夹紧机构,夹紧机构设置在机架上,夹紧机构位于折弯辊筒靠近传送带的一侧,当夹持机构将芯片运输到折弯辊筒侧面时,夹紧机构将芯片朝向折弯辊筒一侧的引脚夹紧,使折弯部对夹紧机构与折弯辊筒之间的引脚进行折弯;驱动机构,驱动机构设置在机架上,驱动机构连接有离合器,离合器分别与折弯辊筒和传送带连接,通过离合器的运作,驱动机构使传送带和折弯辊筒交替运作。A chip lead processing device according to an embodiment of the present invention includes: a frame; and a conveyor belt. The conveyor belt is arranged on the frame in the front-to-back direction. A plurality of clamping mechanisms are arranged at equal intervals on the conveyor belt. The clamping mechanism is used to clamp the chip. Transported on the conveyor belt; chip placement mechanism, the chip placement mechanism is set on the frame, the chip placement mechanism is located at the front end of the conveyor belt, the chips with pins to be processed are stored in the chip placement mechanism, and the chip placement mechanism is used to put the pins to be processed The chip is placed on the clamping mechanism; the chip collection mechanism is set on the frame, and the chip collection mechanism is located at the rear end of the conveyor belt. The chip collection mechanism is used to remove the chip with processed pins from the clamping mechanism and Collection; bending roller, the bending roller is set on the frame, the rotation axis of the bending roller is parallel to the forward direction of the conveyor belt, there are multiple bending parts evenly distributed on the circumference of the bending roller, the bending roller The rotation of the drum drives the bending part to bend the pins of the chip on the clamping mechanism; the clamping mechanism is set on the frame. The clamping mechanism is located on the side of the bending roller close to the conveyor belt. When the clamping mechanism When the chip is transported to the side of the bending roller, the clamping mechanism clamps the pins on the side of the chip facing the bending roller, allowing the bending part to bend the pins between the clamping mechanism and the bending roller. ; Driving mechanism, the driving mechanism is arranged on the frame, and the driving mechanism is connected with a clutch. The clutches are respectively connected with the bending roller and the conveyor belt. Through the operation of the clutch, the driving mechanism makes the conveyor belt and the bending roller operate alternately.
根据本发明实施例的芯片引脚加工装置,至少具有如下有益效果:采用离合器使驱动机构交替地与传送带和折弯辊筒传动连接,从而确保传送带和折弯辊筒不会同时工作,避免出现芯片一边移动一边进行引脚折弯的错误工况发生,确保引脚加工的准确度。此外,通过夹紧机构夹紧引脚,再采用折弯辊筒带动折弯部转动的方式对引脚的末端进行折弯,能够有效避免折弯里对芯片本体的影响,且折弯力能够方便地进行精确控制和调整。The chip lead processing device according to the embodiment of the present invention at least has the following beneficial effects: a clutch is used to alternately drive the driving mechanism to the conveyor belt and the bending roller, thereby ensuring that the conveyor belt and the bending roller do not work at the same time, avoiding the occurrence of The error occurs when the chip is moving while bending the leads, ensuring the accuracy of lead processing. In addition, the pin is clamped by the clamping mechanism, and then the bending roller is used to drive the bending part to rotate to bend the end of the pin, which can effectively avoid the impact of the bending process on the chip body, and the bending force can Conveniently provide precise control and adjustments.
根据本发明的一些实施例,还包括视觉检测机构,视觉检测机构设置在传送带上,视觉检测机构位于折弯辊筒后方,视觉检测机构用于检测芯片引脚的加工情况。According to some embodiments of the present invention, a visual detection mechanism is also included. The visual detection mechanism is arranged on the conveyor belt. The visual detection mechanism is located behind the bending roller. The visual detection mechanism is used to detect the processing status of the chip pins.
根据本发明的一些实施例,芯片投放机构位于传送带上方,芯片投放机构包括:存放架,存放架沿竖直方向设置机架上,存放架位于传送带前端的上方,存放架用于沿竖直方向叠放多个引脚待加工的芯片;投放件,投放件可活动地设置在存放架的下端,投放件用于从下到上依次向下投放引脚待加工的芯片到夹持机构上。According to some embodiments of the present invention, the chip delivery mechanism is located above the conveyor belt. The chip delivery mechanism includes: a storage rack. The storage rack is arranged on the rack in the vertical direction. The storage rack is located above the front end of the conveyor belt. The storage rack is used to move along the vertical direction. A plurality of chips with pins to be processed are stacked; a delivery piece is movably arranged at the lower end of the storage rack, and the delivery piece is used to deliver chips with leads to be processed sequentially from bottom to top onto the clamping mechanism.
根据本发明的一些实施例,投放件包括活动挡块,活动挡块可活动地设置在存放架的下端,活动挡块与芯片的底面相抵,当夹持机构运动至存放架下方时,活动挡块向外侧活动使最底层的芯片向下滑落到夹持机构上,活动挡块再复位承托第二块芯片的底部。According to some embodiments of the present invention, the delivery piece includes a movable stop, which is movably disposed at the lower end of the storage rack. The movable block is against the bottom surface of the chip. When the clamping mechanism moves below the storage rack, the movable block The block moves outward to make the bottom chip slide down onto the clamping mechanism, and the movable block resets to support the bottom of the second chip.
根据本发明的一些实施例,芯片收集机构位于传送带上方,芯片收集机构包括:收集架,收集架沿竖直方向设置在机架上,收集架位于传送带后端的上方,收集架用于沿竖直方式堆叠引脚加工完毕的芯片;顶升件,顶升件可上下移动底设置在机架上,顶升件用于将夹持机构上的芯片向上顶升至收集架中。According to some embodiments of the present invention, the chip collection mechanism is located above the conveyor belt. The chip collection mechanism includes: a collection rack. The collection rack is arranged on the frame in a vertical direction. The collection rack is located above the rear end of the conveyor belt. The collection rack is used to move along the vertical direction. The method is to stack the chips with processed pins; the lifting piece can move up and down and is installed on the frame. The lifting piece is used to lift the chips on the clamping mechanism upward into the collection rack.
根据本发明的一些实施例,收集架的底端设置有可向上转动的单向挡板,当顶升件将芯片向上顶升时,单向挡板会向上转动,使芯片能够顺利通过单向挡板,当顶升件下降时,单向挡板与芯片底部相抵,阻止芯片下降,使芯片堆叠在收集架上。According to some embodiments of the present invention, the bottom end of the collection rack is provided with a one-way baffle that can rotate upward. When the lifting member lifts the chip upward, the one-way baffle will rotate upward so that the chip can smoothly pass through the one-way baffle. Baffle, when the lifting member descends, the one-way baffle resists the bottom of the chip to prevent the chip from falling, allowing the chips to be stacked on the collection rack.
根据本发明的一些实施例,夹持机构上设置有微动件,微动件用于驱动芯片沿垂直于传送带的方向移动,从而调节芯片与折弯部在左右方向上的距离,调整引脚的折弯角度。According to some embodiments of the present invention, the clamping mechanism is provided with a micro-moving component, which is used to drive the chip to move in a direction perpendicular to the conveyor belt, thereby adjusting the distance between the chip and the bending part in the left and right directions, and adjusting the pins. bending angle.
根据本发明的一些实施例,夹持机构上设置有转动座,转动座用于驱动芯片沿水平方向转动,使芯片各侧的引脚依次朝向折弯辊筒进行加工。According to some embodiments of the present invention, a rotating seat is provided on the clamping mechanism, and the rotating seat is used to drive the chip to rotate in the horizontal direction, so that the pins on each side of the chip are sequentially processed toward the bending roller.
根据本发明的一些实施例,夹紧机构包括上夹爪和下夹爪,上夹爪和下夹爪均可上下移动地设置在机架上,上夹爪位于芯片引脚的上方,下夹爪位于芯片引脚的下方,上夹爪和下夹爪能够同步朝向芯片引脚移动夹紧芯片引脚。According to some embodiments of the present invention, the clamping mechanism includes an upper clamping jaw and a lower clamping jaw. Both the upper clamping jaw and the lower clamping jaw are disposed on the frame to move up and down. The upper clamping jaw is located above the chip pin, and the lower clamping jaw The claw is located below the chip pin, and the upper clamping claw and the lower clamping claw can move toward the chip pin synchronously to clamp the chip pin.
根据本发明的一些实施例,上夹爪和下夹爪均包括有多个直径不同的圆弧夹爪头,采用不同的圆弧夹爪头夹持芯片引脚能够折弯出不同折弯半径的引脚。According to some embodiments of the present invention, both the upper clamping jaw and the lower clamping jaw include a plurality of arc clamping jaw heads with different diameters. Using different arc clamping jaw heads to clamp the chip pins can bend different bending radii. of pins.
本发明的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本发明的实践了解到。Additional aspects and advantages of the invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.
附图说明Description of the drawings
下面结合附图和实施例对本发明进一步地说明:The present invention will be further described below in conjunction with the accompanying drawings and examples:
图1是本发明实施例的芯片引脚加工装置的结构示意图;Figure 1 is a schematic structural diagram of a chip pin processing device according to an embodiment of the present invention;
图2为图1的俯视图;Figure 2 is a top view of Figure 1;
图3为图1的主视图;Figure 3 is a front view of Figure 1;
图4是图1中A处的局部放大图;Figure 4 is a partial enlarged view of position A in Figure 1;
图5是图1中B处的局部放大图;Figure 5 is a partial enlarged view of B in Figure 1;
图6是图1中C处的局部放大图;Figure 6 is a partial enlarged view of C in Figure 1;
附图标记:Reference signs:
机架100;Rack 100;
传送带200;夹持机构210;微动件220;转动座230;Conveyor belt 200; clamping mechanism 210; micro-moving parts 220; rotating base 230;
芯片投放机构300;存放架310;投放件320;活动挡块330;Chip placement mechanism 300; storage rack 310; placement piece 320; movable stopper 330;
芯片收集机构400;收集架410;顶升件420;单向挡板430;Chip collection mechanism 400; collection rack 410; lifting member 420; one-way baffle 430;
折弯辊筒500;折弯部510;Bending roller 500; bending portion 510;
夹紧机构600;上夹爪610;下夹爪620;Clamping mechanism 600; upper clamping jaw 610; lower clamping jaw 620;
视觉检测机构700。Visual inspection mechanism 700.
具体实施方式Detailed ways
本部分将详细描述本发明的具体实施例,本发明之较佳实施例在附图中示出,附图的作用在于用图形补充说明书文字部分的描述,使人能够直观地、形象地理解本发明的每个技术特征和整体技术方案,但其不能理解为对本发明保护范围的限制。This section will describe the specific embodiments of the present invention in detail. The preferred embodiments of the present invention are shown in the accompanying drawings. The function of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand the present invention. Each technical feature and overall technical solution of the invention shall not be construed as limiting the scope of protection of the invention.
在本发明的描述中,需要理解的是,涉及到方位描述,例如上、下、前、后、左、右等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that orientation descriptions, such as up, down, front, back, left, right, etc., are based on the orientation or position relationships shown in the drawings and are only In order to facilitate the description of the present invention and simplify the description, it is not intended to indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as a limitation of the present invention.
在本发明的描述中,若干的含义是一个或者多个,多个的含义是两个以上,大于、小于、超过等理解为不包括本数,以上、以下、以内等理解为包括本数。如果有描述到第一、第二只是用于区分技术特征为目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量或者隐含指明所指示的技术特征的先后关系。In the description of the present invention, several means one or more, plural means two or more, greater than, less than, more than, etc. are understood to exclude the original number, and above, below, within, etc. are understood to include the original number. If there is a description of first and second, it is only for the purpose of distinguishing technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of indicated technical features or implicitly indicating the order of indicated technical features. relation.
本发明的描述中,除非另有明确的限定,设置、安装、连接等词语应做广义理解,所属技术领域技术人员可以结合技术方案的具体内容合理确定上述词语在本发明中的具体含义。In the description of the present invention, unless otherwise explicitly limited, words such as setting, installation, and connection should be understood in a broad sense. Those skilled in the art can reasonably determine the specific meaning of the above words in the present invention in combination with the specific content of the technical solution.
参考图1至图6描述根据本发明实施例的芯片引脚加工装置。A chip lead processing device according to an embodiment of the present invention is described with reference to FIGS. 1 to 6 .
如图1至图6所示,根据本发明实施例的芯片引脚加工装置包括:机架100;传送带200,传送带200沿前后方向设置在机架100上,传送带200上等间距地设置有多个夹持机构210,夹持机构210用于夹持芯片在传送带200上运输;芯片投放机构300,芯片投放机构300设置在机架100上,芯片投放机构300位于传送带200的前端,芯片投放机构300中存放有引脚待加工的芯片,芯片投放机构300用于将引脚待加工的芯片投放到夹持机构210上;芯片收集机构400,芯片收集机构400设置在机架100上,芯片收集机构400位于传送带200的后端,芯片收集机构400用于将引脚加工完毕的芯片从夹持机构210上取下并收集;折弯辊筒500,折弯辊筒500设置在机架100上,折弯辊筒500的转动轴与传送带200的前进方向平行,折弯辊筒500的周侧均布有多个折弯部510,折弯辊筒500转动带动折弯部510将夹持机构210上的芯片的引脚折弯;夹紧机构600,夹紧机构600设置在机架100上,夹紧机构600位于折弯辊筒500靠近传送带200的一侧,当夹持机构210将芯片运输到折弯辊筒500侧面时,夹紧机构600将芯片朝向折弯辊筒500一侧的引脚夹紧,使折弯部510对夹紧机构600与折弯辊筒500之间的引脚进行折弯;驱动机构,驱动机构设置在机架100上,驱动机构连接有离合器,离合器分别与折弯辊筒500和传送带200连接,通过离合器的运作,驱动机构使传送带200和折弯辊筒500交替运作。As shown in Figures 1 to 6, the chip pin processing device according to the embodiment of the present invention includes: a frame 100; a conveyor belt 200. The conveyor belt 200 is arranged on the frame 100 in the front and rear direction. There are multiple devices arranged at equal intervals on the conveyor belt 200. A clamping mechanism 210 is used to clamp the chip for transportation on the conveyor belt 200; a chip placement mechanism 300 is provided on the frame 100, and the chip placement mechanism 300 is located at the front end of the conveyor belt 200. The chip placement mechanism Chips with pins to be processed are stored in 300, and the chip placement mechanism 300 is used to place the chips with pins to be processed onto the clamping mechanism 210; the chip collection mechanism 400 is set on the rack 100 to collect chips. The mechanism 400 is located at the rear end of the conveyor belt 200. The chip collection mechanism 400 is used to remove and collect the chips with processed pins from the clamping mechanism 210; the bending roller 500 is arranged on the frame 100 , the rotation axis of the bending roller 500 is parallel to the forward direction of the conveyor belt 200 , a plurality of bending parts 510 are evenly distributed on the circumference of the bending roller 500 , the rotation of the bending roller 500 drives the bending parts 510 to clamp the clamping mechanism The pins of the chip on 210 are bent; the clamping mechanism 600 is arranged on the frame 100. The clamping mechanism 600 is located on the side of the bending roller 500 close to the conveyor belt 200. When the clamping mechanism 210 presses the chip When transported to the side of the bending roller 500, the clamping mechanism 600 clamps the pins on the side of the chip facing the bending roller 500, so that the bending portion 510 is opposite to the lead between the clamping mechanism 600 and the bending roller 500. The feet are bent; the driving mechanism is arranged on the frame 100. The driving mechanism is connected with clutches. The clutches are respectively connected with the bending roller 500 and the conveyor belt 200. Through the operation of the clutch, the driving mechanism makes the conveyor belt 200 and the bending roller The barrels 500 operate alternately.
如图1至图6所示,机架100上沿前后方向设置有传送带200,传送带200用于将芯片从前向后运输,传送带200的前端设置有芯片投放机构300,芯片投放机构300位于传送带200上方,芯片投放机构300包括:存放架310,存放架310沿竖直方向设置机架100上,存放架310位于传送带200前端的上方,存放架310用于沿竖直方向叠放多个引脚待加工的芯片;投放件320,投放件320可活动地设置在存放架310的下端,投放件320用于从下到上依次向下投放引脚待加工的芯片到夹持机构210上。As shown in Figures 1 to 6, the frame 100 is provided with a conveyor belt 200 along the front and rear directions. The conveyor belt 200 is used to transport chips from front to back. A chip delivery mechanism 300 is provided at the front end of the conveyor belt 200. The chip delivery mechanism 300 is located on the conveyor belt 200. Above, the chip delivery mechanism 300 includes: a storage rack 310. The storage rack 310 is arranged on the rack 100 in the vertical direction. The storage rack 310 is located above the front end of the conveyor belt 200. The storage rack 310 is used to stack multiple pins in the vertical direction. The chip to be processed; the placement piece 320. The placement piece 320 is movably arranged at the lower end of the storage rack 310. The placement piece 320 is used to sequentially put the chip to be processed onto the clamping mechanism 210 from bottom to top.
投放件320包括活动挡块330,活动挡块330可活动地设置在存放架310的下端,活动挡块330与芯片的底面相抵,当夹持机构210运动至存放架310下方时,活动挡块330向外侧活动使最底层的芯片向下滑落到夹持机构210上,活动挡块330再复位承托第二块芯片的底部。The delivery piece 320 includes a movable stopper 330, which is movably disposed at the lower end of the storage rack 310. The movable stopper 330 abuts against the bottom surface of the chip. When the clamping mechanism 210 moves below the storage rack 310, the movable stopper 330 moves to the bottom of the storage rack 310. 330 moves outward to cause the bottom chip to slide downward onto the clamping mechanism 210, and the movable stopper 330 resets to support the bottom of the second chip.
由于传送带200与驱动机构通过离合器连接,因此驱动机构驱动传送带200间歇运动,活动挡块330配合传送带200的间歇运动,将芯片依次投放到传送带200的夹持机构210上。具体地,每当有空的夹持机构210运动到存放架310正下方时,活动挡块330向外转动,使存放架310中的芯片失去支撑向下滑落至夹持机构210中。活动挡块330完成了一个芯片的投放后会自动复位,重新为存放架310中剩余的芯片提供支撑。Since the conveyor belt 200 and the driving mechanism are connected through a clutch, the driving mechanism drives the conveyor belt 200 to move intermittently. The movable block 330 cooperates with the intermittent movement of the conveyor belt 200 to place the chips onto the clamping mechanism 210 of the conveyor belt 200 in sequence. Specifically, whenever the empty clamping mechanism 210 moves directly below the storage rack 310 , the movable block 330 rotates outward, causing the chips in the storage rack 310 to lose support and slide downward into the clamping mechanism 210 . The movable stopper 330 will automatically reset after completing the placement of one chip to provide support for the remaining chips in the storage rack 310 again.
存放架310沿上下方向竖直设置,因此芯片滑落的运动也是沿竖直方向进行的,可以想到的是,只需要在存放架310上设置光电检测件等检测元件,检测夹持机构210是否运动到位,即可将芯片准确地投放到夹持机构210上,确保了芯片定位的准确性,从而保证后续对芯片引脚折弯的精度。The storage rack 310 is arranged vertically in the up and down direction, so the movement of the chip sliding down is also performed in the vertical direction. It is conceivable that only photoelectric detection components and other detection elements need to be installed on the storage rack 310 to detect whether the clamping mechanism 210 moves. Once in place, the chip can be accurately placed on the clamping mechanism 210, ensuring the accuracy of chip positioning, thereby ensuring the accuracy of subsequent bending of the chip leads.
芯片收集机构400设置在传送带200的后端,芯片收集机构400位于传送带200上方,芯片收集机构400包括:收集架410,收集架410沿竖直方向设置在机架100上,收集架410位于传送带200后端的上方,收集架410用于沿竖直方式堆叠引脚加工完毕的芯片;顶升件420,顶升件420可上下移动底设置在机架100上,顶升件420用于将夹持机构210上的芯片向上顶升至收集架410中。The chip collection mechanism 400 is arranged at the rear end of the conveyor belt 200. The chip collection mechanism 400 is located above the conveyor belt 200. The chip collection mechanism 400 includes: a collection rack 410. The collection rack 410 is arranged on the frame 100 in the vertical direction. The collection rack 410 is located on the conveyor belt. Above the rear end of 200, a collection rack 410 is used to vertically stack the chips with processed pins; a lifting piece 420 can move up and down and is disposed on the rack 100, and the lifting piece 420 is used to clamp the chips. The chips on the holding mechanism 210 are lifted upward into the collection rack 410 .
收集架410的底端设置有可向上转动的单向挡板430,当顶升件420将芯片向上顶升时,单向挡板430会向上转动,使芯片能够顺利通过单向挡板430,当顶升件420下降时,单向挡板430与芯片底部相抵,阻止芯片下降,使芯片堆叠在收集架410上。The bottom end of the collection rack 410 is provided with a one-way baffle 430 that can rotate upward. When the lifting member 420 lifts the chip upward, the one-way baffle 430 will rotate upward so that the chip can smoothly pass through the one-way baffle 430. When the lifting member 420 descends, the one-way baffle 430 resists the bottom of the chip to prevent the chip from descending, so that the chips are stacked on the collection rack 410 .
当夹持机构210夹持着引脚加工完毕的芯片移动至收集架410下方时,顶升件420运作将芯片向上顶起,芯片推动单向挡板430向上移动,直至芯片完全通过单向挡板430,此时单向挡板430复位到原始为止,由于单向挡板430无法进一步向下运动,因此此时顶升件420下降,单向挡板430与芯片的底部相抵,并为芯片提供支撑,将芯片叠放存储在收集架410中。When the clamping mechanism 210 clamps the chip with processed pins and moves it below the collection rack 410, the lifting member 420 operates to lift the chip upward, and the chip pushes the one-way baffle 430 to move upward until the chip completely passes through the one-way baffle. Board 430. At this time, the one-way baffle 430 is reset to its original state. Since the one-way baffle 430 cannot move further downward, the lifting member 420 descends at this time. The one-way baffle 430 offsets the bottom of the chip and blocks the chip. Support is provided to store the chips stacked in the collection rack 410.
如图5所示,夹持机构210上设置有微动件220,微动件220用于驱动芯片沿垂直于传送带200的方向移动,从而调节芯片与折弯部510在左右方向上的距离,调整引脚的折弯角度。As shown in Figure 5, the clamping mechanism 210 is provided with a micro-moving component 220. The micro-moving component 220 is used to drive the chip to move in a direction perpendicular to the conveyor belt 200, thereby adjusting the distance between the chip and the bending portion 510 in the left and right directions. Adjust the bending angle of the pin.
微动件220能够推动夹持机构210沿左右方向滑动,是夹持机构210上的芯片靠近或远离折弯部510和夹紧机构600。由此,当夹持机构210停在折弯辊筒500右侧时,微动件220能够驱动夹持机构210左右滑动,从而调整夹紧机构600夹紧引脚的位置,以及引脚与折弯部510的相对位置,从而改变引脚折弯的位置以及引脚折弯的角度。The micro-moving part 220 can push the clamping mechanism 210 to slide in the left and right direction, so that the chip on the clamping mechanism 210 moves closer to or away from the bending part 510 and the clamping mechanism 600 . Therefore, when the clamping mechanism 210 stops on the right side of the bending roller 500, the micro-moving part 220 can drive the clamping mechanism 210 to slide left and right, thereby adjusting the position of the clamping mechanism 600 to clamp the pin, and the position between the pin and the folding roller 500. The relative position of the bent portion 510 changes the position of the pin bending and the angle of the pin bending.
如图5所示,夹持机构210上设置有转动座230,转动座230用于驱动芯片沿水平方向转动,使芯片各侧的引脚依次朝向折弯辊筒500进行加工。转动座230能够驱动芯片转动,当芯片具有多侧引脚需要加工时,转动座230能够通过转动使每一侧的引脚均能够对准折弯辊筒500进行加工。As shown in FIG. 5 , the clamping mechanism 210 is provided with a rotating base 230 . The rotating base 230 is used to drive the chip to rotate in the horizontal direction, so that the pins on each side of the chip are sequentially processed toward the bending roller 500 . The rotating base 230 can drive the chip to rotate. When the chip has multiple pins that need to be processed, the rotating base 230 can rotate so that the pins on each side can be aligned with the bending roller 500 for processing.
如图5所示,夹紧机构600包括上夹爪610和下夹爪620,上夹爪610和下夹爪620均可上下移动地设置在机架100上,上夹爪610位于芯片引脚的上方,下夹爪620位于芯片引脚的下方,上夹爪610和下夹爪620能够同步朝向芯片引脚移动夹紧芯片引脚。上夹爪610和下夹爪620均包括有多个直径不同的圆弧夹爪头,采用不同的圆弧夹爪头夹持芯片引脚能够折弯出不同折弯半径的引脚。As shown in Figure 5, the clamping mechanism 600 includes an upper clamping jaw 610 and a lower clamping jaw 620. Both the upper clamping jaw 610 and the lower clamping jaw 620 are disposed on the frame 100 to move up and down. The upper clamping jaw 610 is located on the chip pin. above, the lower clamping jaw 620 is located below the chip pin, and the upper clamping jaw 610 and the lower clamping jaw 620 can move toward the chip pin synchronously to clamp the chip pin. The upper clamping jaw 610 and the lower clamping jaw 620 each include a plurality of arc clamping jaw heads with different diameters. Using different arc clamping jaw heads to clamp the chip pins can bend the pins with different bending radii.
如图1至图3所示,本装置还包括视觉检测机构700,视觉检测机构700设置在传送带200上,视觉检测机构700位于折弯辊筒500后方,视觉检测机构700用于检测芯片引脚的加工情况。视觉检测机构700通过摄像头等摄像元件观察加工完毕的芯片的引脚情况,在完成引脚折弯后,仔细检查引脚的角度、位置和形状等。从而确保引脚能够正常连接和工作。As shown in Figures 1 to 3, the device also includes a visual detection mechanism 700. The visual detection mechanism 700 is arranged on the conveyor belt 200. The visual detection mechanism 700 is located behind the bending roller 500. The visual detection mechanism 700 is used to detect chip pins. processing conditions. The visual inspection mechanism 700 observes the pin condition of the processed chip through imaging elements such as cameras, and carefully checks the angle, position, shape, etc. of the pin after completing the bending of the pin. This ensures that the pins can connect and work properly.
利用本装置对芯片引脚进行自动化加工的流程具体如下:The process of using this device to automatically process chip pins is as follows:
驱动机构通过离合器交替驱动传送带200和折弯辊筒500运作,传送带200停顿,芯片投放机构300将待加工的芯片投放到夹持机构210上;夹持机构210携带芯片后,传送带200运作,将芯片运输至折弯辊筒500的右侧;传送带200停顿,夹紧机构600夹紧朝向折弯辊筒500一侧的引脚,同时折弯辊筒500转动使折弯部510将引脚折弯;完成折弯后,折弯辊筒500停顿,传送带200运作将芯片运送至视觉检测机构700处进行视觉检测,确保引脚加工完成且质量合格后,传送带200将芯片运送至芯片收集机构400处进行叠放收集。The driving mechanism alternately drives the conveyor belt 200 and the bending roller 500 to operate through the clutch. The conveyor belt 200 stops, and the chip placing mechanism 300 places the chips to be processed on the clamping mechanism 210; after the clamping mechanism 210 carries the chip, the conveyor belt 200 operates, and the The chip is transported to the right side of the bending roller 500; the conveyor belt 200 stops, the clamping mechanism 600 clamps the pins on the side facing the bending roller 500, and at the same time the bending roller 500 rotates to cause the bending part 510 to fold the pins. Bending; after completing the bending, the bending roller 500 stops, and the conveyor belt 200 operates to transport the chip to the visual inspection mechanism 700 for visual inspection to ensure that the pin processing is completed and the quality is qualified, the conveyor belt 200 transports the chip to the chip collection mechanism 400 Stacked collection everywhere.
采用离合器使驱动机构交替地与传送带200和折弯辊筒500传动连接,从而确保传送带200和折弯辊筒500不会同时工作,避免出现芯片一边移动一边进行引脚折弯的错误工况发生,确保引脚加工的准确度。A clutch is used to alternately connect the driving mechanism to the conveyor belt 200 and the bending roller 500, thereby ensuring that the conveyor belt 200 and the bending roller 500 do not work at the same time, and avoiding the occurrence of an erroneous working condition in which the chip is moving while bending the pins. , ensuring the accuracy of pin processing.
此外,通过夹紧机构600夹紧引脚,再采用折弯辊筒500带动折弯部510转动的方式对引脚的末端进行折弯,能够有效避免折弯里对芯片本体的影响,且折弯力能够方便地进行精确控制和调整。In addition, the clamping mechanism 600 clamps the pin, and then uses the bending roller 500 to drive the bending part 510 to rotate to bend the end of the pin, which can effectively avoid the impact of the bending on the chip body, and the bending Bending force can be easily and precisely controlled and adjusted.
上面结合附图对本发明实施例作了详细说明,但是本发明不限于上述实施例,在技术领域普通技术人员所具备的知识范围内,还可以在不脱离本发明宗旨的前提下作出各种变化。The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Various changes can be made within the scope of knowledge of those of ordinary skill in the technical field without departing from the spirit of the present invention. .
Claims (10)
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| CN202310796489.7A CN116900200A (en) | 2023-06-30 | 2023-06-30 | Chip lead processing equipment |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN118950886A (en) * | 2024-08-24 | 2024-11-15 | 滨海治润电子有限公司 | A light emitting diode pin bending component |
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Country or region after: China Address after: 518048 zone FB, 2f, Dasheng building, No. 1-3 Taohua Road, Fubao community, Fubao street, Futian District, Shenzhen, Guangdong Province Applicant after: Shenzhen Jingcun Technology Co.,Ltd. Address before: 518048 zone FB, 2f, Dasheng building, No. 1-3 Taohua Road, Fubao community, Fubao street, Futian District, Shenzhen, Guangdong Province Applicant before: Shenzhen Jingcun Technology Co.,Ltd. Country or region before: China |
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