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CN116900121A - Elastic sheet crimping forming equipment and forming method - Google Patents

Elastic sheet crimping forming equipment and forming method Download PDF

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Publication number
CN116900121A
CN116900121A CN202310819442.8A CN202310819442A CN116900121A CN 116900121 A CN116900121 A CN 116900121A CN 202310819442 A CN202310819442 A CN 202310819442A CN 116900121 A CN116900121 A CN 116900121A
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CN
China
Prior art keywords
assembly
curling
seat
feeding
elastic sheet
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202310819442.8A
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Chinese (zh)
Inventor
郑山峰
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Freewon China Co Ltd
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Freewon China Co Ltd
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Publication date
Application filed by Freewon China Co Ltd filed Critical Freewon China Co Ltd
Priority to CN202310819442.8A priority Critical patent/CN116900121A/en
Publication of CN116900121A publication Critical patent/CN116900121A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D11/00Bending not restricted to forms of material mentioned in only one of groups B21D5/00, B21D7/00, B21D9/00; Bending not provided for in groups B21D5/00 - B21D9/00; Twisting
    • B21D11/10Bending specially adapted to produce specific articles, e.g. leaf springs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D11/00Bending not restricted to forms of material mentioned in only one of groups B21D5/00, B21D7/00, B21D9/00; Bending not provided for in groups B21D5/00 - B21D9/00; Twisting
    • B21D11/22Auxiliary equipment, e.g. positioning devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/003Positioning devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/02Advancing work in relation to the stroke of the die or tool
    • B21D43/04Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Shaping Of Tube Ends By Bending Or Straightening (AREA)

Abstract

The application relates to the technical field of crimping equipment and provides elastic sheet crimping equipment and a molding method, wherein the elastic sheet crimping equipment comprises a main body assembly, a driving assembly and a guide assembly are uniformly arranged on the front surface of the main body assembly, a feeding assembly is arranged in the middle of the front surface of the main body assembly, a plurality of driving assemblies and a plurality of guide assemblies are corresponding to each other and are arranged at intervals around the axis of the feeding assembly, the device solves the problem of high cost of a crimping mechanism, and because elastic sheet raw materials have certain elasticity in the conveying process, when the end parts of the elastic sheet raw materials are far away from a feeding outlet, sagging or swinging occurs, but the channel gap in the crimping mechanism is smaller, so that the elastic sheet is inconvenient to stretch into, thereby influencing the efficiency of the molding equipment.

Description

一种弹片卷曲成型设备及成型方法Shrapnel curling forming equipment and forming method

技术领域Technical field

本发明涉及卷曲成型设备技术领域,更具体地说,它涉及一种弹片卷曲成型设备及成型方法。The present invention relates to the technical field of curling forming equipment, and more specifically, it relates to a spring piece curling forming equipment and a forming method.

背景技术Background technique

卷曲成型机包括机身、操作面板、进给机构、刀架(机械臂)、液压等机械部件,它是用于完成各种线材加工的机械部件,现有的成型设备只有一个辅助芯卷取,且需要反复持续折弯,导致弹片在折弯时发生反复晃动,稳定性较差,但为了达到稳定性高的目的,需要加两个卷曲机构,但如果增加卷曲机构,成本会相对增加。The curling forming machine includes a fuselage, operating panel, feeding mechanism, tool holder (robot arm), hydraulic and other mechanical components. It is a mechanical component used to complete various wire processing. The existing forming equipment only has an auxiliary core coiling , and requires repeated and continuous bending, resulting in repeated shaking of the spring piece during bending, and poor stability. However, in order to achieve high stability, two curling mechanisms need to be added, but if the curling mechanism is added, the cost will increase relatively.

而且弹片在卷曲过程中,由于弹片原料在输送过程中具有一定的弹性,因此当弹片原料的端部远离送料出口后会发生下垂或者摆动的情况,但卷曲机构内的通道间隙较小,因此弹片不便于伸入,从而影响成型设备的效率。Moreover, during the curling process of the shrapnel, since the shrapnel raw material has a certain elasticity during transportation, when the end of the shrapnel raw material is away from the feeding outlet, it will sag or swing. However, the channel gap in the curling mechanism is small, so the shrapnel It is not easy to reach in, thus affecting the efficiency of the molding equipment.

发明内容Contents of the invention

针对现有技术存在的不足,本发明的目的在于提供一种弹片卷曲成型设备及成型方法。In view of the shortcomings of the existing technology, the purpose of the present invention is to provide a spring piece curling forming equipment and a forming method.

为实现上述目的,本发明提供了如下技术方案:一种弹片卷曲成型设备,包括主体组件,所述主体组件的前表面均匀安装有驱动组件和导向组件,所述主体组件的前表面中部设置有送料组件,多个所述驱动组件和多个所述导向组件相对应且围绕送料组件的轴线间隔设置,两个相对的所述导向组件为一组,竖直设置的两个所述导向组件上安装有卷曲组件,水平设置的一个所述导向组件上安装有折角组件,所述卷曲组件的一侧且成相对设置的两个导向组件上安装有截断组件,所述卷曲组件的另一侧且成相对设置的两个导向组件上安装有定位组件。In order to achieve the above object, the present invention provides the following technical solution: a spring piece curling and forming equipment, including a main body component, the front surface of the main body component is evenly installed with a driving component and a guide component, and the middle part of the front surface of the main body component is provided with a Feeding assembly, a plurality of the driving assemblies and a plurality of the guide assemblies are corresponding and spaced around the axis of the feeding assembly, two opposite guide assemblies are a group, and the two guide assemblies are vertically arranged. A crimping component is installed. A corner component is installed on one of the horizontally arranged guide components. A truncation component is installed on one side of the crimping component and on two opposite guide components. The other side of the crimping component is Positioning assemblies are installed on the two opposite guide assemblies.

本发明进一步设置为:所述主体组件包括基座,所述基座的一侧安装有壳体,所述壳体的内部安装有弹片送料机构,所述壳体的前表面安装有工作面板。The present invention is further configured such that: the main assembly includes a base, a housing is installed on one side of the base, a shrapnel feeding mechanism is installed inside the housing, and a working panel is installed on the front surface of the housing.

本发明进一步设置为:所述送料组件包括固定盘,所述固定盘安装于工作面板的前表面中部,所述固定盘的前表面中部和工作面板的前表面中部均开设有送料孔,所述送料孔的前方遮盖有挡块,所述挡块呈半圆柱形设置。The present invention is further configured such that: the feeding assembly includes a fixed plate, the fixed plate is installed on the middle part of the front surface of the working panel, the middle part of the front surface of the fixed plate and the middle part of the front surface of the working panel are both provided with feeding holes, and the The front of the feeding hole is covered with a stopper, and the stopper is arranged in a semi-cylindrical shape.

本发明进一步设置为:所述导向组件包括多个导轨,多个所述导轨等距设置于工作面板的前表面,且每两个所述导轨相对平行设置,每个所述导轨上均滑动连接有滑座,所述滑座的一侧连接有连接块,所述连接块与导轨之间安装有气动弹簧杆。The present invention is further configured such that: the guide assembly includes a plurality of guide rails, a plurality of the guide rails are equidistantly arranged on the front surface of the work panel, and every two of the guide rails are arranged relatively parallel, and each of the guide rails is slidingly connected. There is a sliding seat, one side of the sliding seat is connected with a connecting block, and a pneumatic spring rod is installed between the connecting block and the guide rail.

本发明进一步设置为:所述驱动组件包括多个驱动电机,多个所述驱动电机与多个所述导轨交替设置,每个所述驱动电机的一侧均设置有定位轴,所述定位轴的外侧壁铰接有推杆,所述驱动电机的输出端均连接有凸轮,所述推杆的一端位于凸轮的转动半径范围内,所述推杆的另一端延伸至对应导轨的上方且与对应滑座的一端贴合。The present invention is further configured such that: the driving assembly includes a plurality of driving motors, a plurality of the driving motors and a plurality of the guide rails are arranged alternately, a positioning shaft is provided on one side of each driving motor, and the positioning shaft A push rod is hinged on the outer wall of the drive motor, and the output end of the drive motor is connected to a cam. One end of the push rod is located within the rotation radius of the cam, and the other end of the push rod extends above the corresponding guide rail and is in contact with the corresponding One end of the slide fits snugly.

本发明进一步设置为:所述卷曲组件包括上卷曲座和插块,所述上卷曲座和插块分别安装于对应滑座的前表面,且所述插块位于上卷曲座的正下方,所述上卷曲座的底部安装有卷曲电机和第一夹具,所述第一夹具位于卷曲电机的内部,所述卷曲电机底部的输出端偏心安装有立柱,所述插块的前表面安装有下卷曲座,所述下卷曲座的顶部连接有竖杆,所述竖杆的顶部转动连接有两个第二夹具,所述第二夹具位于第一夹具的正下方,两个所述第二夹具的同侧均开设有弧形部,所述竖杆的内部开设有空腔,所述第二夹具的旋转轴心处设置有转轴,所述转轴的底端延伸至空腔的内部且连接齿轮,两个所述齿轮相啮合,所述空腔的内部安装有微型电机,所述微型电机的输出端与一个齿轮相连接,所述竖杆的一侧安装有电动杆,所述电动杆竖直且活塞杆朝上设置,所述电动杆的活塞杆连接有U形板。The present invention is further configured that: the curling assembly includes an upper curling seat and an insert block, the upper curling seat and the inserting block are respectively installed on the front surface of the corresponding sliding seat, and the inserting block is located directly below the upper curling seat, so A curling motor and a first clamp are installed at the bottom of the above crimping seat. The first clamp is located inside the crimping motor. A column is eccentrically installed at the output end of the bottom of the crimping motor. A lower crimping clamp is installed on the front surface of the plug. seat, the top of the lower curling seat is connected to a vertical rod, and the top of the vertical rod is rotationally connected to two second clamps. The second clamps are located directly below the first clamp, and the two second clamps are Arc portions are provided on both sides, a cavity is provided inside the vertical rod, a rotating shaft is provided at the center of the rotation axis of the second clamp, and the bottom end of the rotating shaft extends to the inside of the cavity and is connected to a gear. The two gears mesh, a micro motor is installed inside the cavity, the output end of the micro motor is connected to a gear, an electric rod is installed on one side of the vertical rod, and the electric rod is vertical And the piston rod is set upward, and the piston rod of the electric rod is connected with a U-shaped plate.

本发明进一步设置为:所述定位组件包括两个定位座,两个所述定位座分别安装于对应的两个滑座的前表面,两个所述定位座相对的一侧均安装有定位件,两个所述定位件相对的一侧均开设有凹槽。The present invention is further configured such that: the positioning assembly includes two positioning seats, the two positioning seats are respectively installed on the front surfaces of the two corresponding sliding seats, and the opposite sides of the two positioning seats are equipped with positioning parts. , grooves are provided on opposite sides of the two positioning parts.

本发明进一步设置为:所述截断组件包括两个截断滑块,两个所述截断滑块分别安装于对应的两个滑座的前表面,两个所述截断滑块的前表面均安装有截断座,两个所述截断座相对的一侧均安装有截断刀具。The present invention is further configured such that: the truncating assembly includes two truncating slide blocks, the two truncating slide blocks are respectively installed on the front surfaces of the two corresponding sliding seats, and the front surfaces of the two truncating slide blocks are both installed with Cutting seats, and cutting tools are installed on opposite sides of the two cutting seats.

本发明进一步设置为:所述折角组件包括折角滑块,所述折角滑块安装于对应滑座的前表面,所述折角滑块的前表面安装有折角座,所述折角座的靠近送料组件的一侧安装有折角件。The invention is further configured that: the corner assembly includes a corner slider, the corner slider is installed on the front surface of the corresponding slide seat, the front surface of the corner slider is equipped with a corner seat, and the corner seat is close to the feeding component A corner piece is installed on one side.

一种弹片卷曲成型方法,使用上述所述的一种弹片卷曲成型设备,采用以下步骤:A shrapnel curling and forming method, using the above-mentioned shrapnel curling and forming equipment, adopts the following steps:

S1、工作人员将物料放置在壳体内,并通过壳体内部安装有弹片送料机构进行线性送料,弹片原料通过送料孔且沿挡块的直边滑动从壳体内持续送出;S1. The staff places the material in the casing and linearly feeds it through the shrapnel feeding mechanism installed inside the casing. The shrapnel raw material passes through the feeding hole and slides along the straight edge of the stopper to be continuously sent out of the casing;

S2、驱动组件启动,驱动组件中的驱动电机带动对应凸轮开始转动,凸轮的凸起部位对对应的推杆一端进行挤压,推杆的另一端同步在导轨的顶部滑移并推动对应的滑座向送料组件的方向移动,在此过程中,滑座带动连接块对气动弹簧杆挤压,气动弹簧杆呈压缩状态;S2. The drive assembly starts. The drive motor in the drive assembly drives the corresponding cam to start rotating. The convex part of the cam squeezes one end of the corresponding push rod. The other end of the push rod simultaneously slides on the top of the guide rail and pushes the corresponding slider. The seat moves in the direction of the feeding assembly. During this process, the sliding seat drives the connecting block to squeeze the pneumatic spring rod, and the pneumatic spring rod is in a compressed state;

S3、与定位组件对应的驱动组件通过S2的步骤启动后,对应的两个滑座分别带动两个定位座相互靠近,两个定位座带动两个定位件相互贴合,并通过两个凹槽形成输送通道,两个定位件对弹片原料夹持辅助定位,弹片原料经两个凹槽形成的输送通道继续输送;S3. After the driving component corresponding to the positioning component is started through the steps of S2, the corresponding two sliding seats drive the two positioning seats closer to each other. The two positioning seats drive the two positioning pieces to fit each other and pass through the two grooves. A conveying channel is formed, two positioning pieces clamp and assist positioning of the shrapnel raw material, and the shrapnel raw material continues to be transported through the conveying channel formed by the two grooves;

S4、与此同时,与卷曲组件对应的驱动组件通过S2的步骤启动后,对应的两个滑座分别带动上卷曲座和插块相互靠近,上卷曲座则带动卷曲电机、立柱和第一夹具同步移动,插块带动下卷曲座、竖杆、第二夹具和弧形部同步位移,直至第一夹具和第二夹具相贴合;随后微型电机带动齿轮转动,两个齿轮相啮合且转动方向相反,两个第二夹具均沿转轴摆动,即从贴合状态调整为平行状态,电动杆的活塞杆伸出并带动U形板上移至两个第二夹具的一侧,弹片原料的一端依次穿过第二夹具内部的空隙和U形板的内部并与立柱的外侧壁贴合继续输送;S4. At the same time, after the driving component corresponding to the crimping component is started through the steps of S2, the corresponding two slides drive the upper crimping seat and the insert block to approach each other, and the upper crimping seat drives the crimping motor, column and first clamp. Move synchronously, the insert block drives the lower curling seat, vertical rod, second clamp and arc-shaped part to move synchronously until the first clamp and the second clamp fit together; then the micro motor drives the gear to rotate, and the two gears mesh and the direction of rotation On the contrary, the two second clamps swing along the rotating axis, that is, they are adjusted from the fitting state to the parallel state. The piston rod of the electric rod extends and drives the U-shaped plate to move to one side of the two second clamps, and one end of the elastic material Pass through the gap inside the second clamp and the inside of the U-shaped plate in turn and fit with the outer wall of the column to continue conveying;

S5、卷曲电机带动立柱转动,处于第一夹具内部的弹片原料被弯曲,并且通过控制卷曲电机的转动角度,对弹片原料的大范围弯曲角度进行控制;S5. The curling motor drives the column to rotate, and the elastic material inside the first clamp is bent, and by controlling the rotation angle of the curling motor, the wide range of bending angles of the elastic material is controlled;

S6、若需要对弹片原料小范围弯曲时,首先弹片原料保持在第二夹具的内部输送,立柱停转,随后通过与折角组件对应的驱动组件启动,折角组件整体位移,折角座带动折角件箱弹片位置靠近,并根据所需对弹片进行挤压,弹片在不断输送过程中,其侧方施压,弹片弹立柱的外壁弯曲形成小范围弯曲角度;S6. If it is necessary to bend the shrapnel material in a small range, first the shrapnel raw material is kept inside the second clamp for transportation, and the column stops rotating. Then it is started by the driving component corresponding to the corner component. The corner component moves as a whole, and the corner seat drives the corner box. The position of the shrapnel is close, and the shrapnel is squeezed according to the need. During the continuous transportation process of the shrapnel, its side is pressed, and the outer wall of the shrapnel bullet column is bent to form a small range of bending angle;

S7、随后通过送料组件的送料,以及卷曲电机的转动角度进行大范围弯曲,配合折角组件的小范围折角,将弹片原料弯曲形成所需形状,之后截断组件对应的驱动组件和导向组件启动,两个截断刀具相互靠近将成型后的弹片工件与未成型的弹片原料截断分离。S7. Then, through the feeding of the feeding component and the rotation angle of the curling motor, a large range of bending is performed, and with the small range of bending of the bending component, the elastic material is bent into the required shape, and then the driving component and guide component corresponding to the cutting component are started. The two cutting tools are close to each other to cut and separate the formed spring piece workpiece from the unformed spring material.

本发明的优点是:The advantages of the present invention are:

(1)通过设置卷曲组件,即通过卷曲电机、立柱和第一夹具组成的卷曲机构和一组辅助芯配合,同时实现了大范围弯曲和小范围折角的功能,从而达到卷曲一次性卷到位的目的,稳定性好,而且降低了成本;(1) By setting up the curling component, that is, the curling mechanism composed of the curling motor, the column and the first clamp cooperates with a set of auxiliary cores to realize the functions of large-scale bending and small-range cornering at the same time, thereby achieving the curling function of one-time roll in place. Purpose, good stability and reduced cost;

(2)通过设置齿轮和空腔,即微型电机带动齿轮转动,两个齿轮相啮合且转动方向相反,两个第二夹具均沿转轴摆动,通过调整两个第二夹具之间的开口大小,从而方便弹片原料进入两个第二夹具之间,避免卷曲组件上的弹片输送通道较小导致弹片原料不能快速插入的情况;(2) By setting the gear and the cavity, that is, the micro motor drives the gear to rotate. The two gears mesh and rotate in opposite directions. The two second clamps swing along the rotating axis. By adjusting the opening size between the two second clamps, This facilitates the shrapnel raw material to enter between the two second clamps and avoids the situation where the shrapnel raw material cannot be inserted quickly due to the small shrapnel conveying channel on the curling assembly;

(3)通过设置U形板,弹片原料的一端依次穿过第二夹具内部的空隙和U形板的内部,U形板对弹片原料起到导向作用,并且防止弹片原料在穿过卷曲组件后发生下垂弯曲影响卷曲效果,并且通过电动杆带动U形板上下移动调节,致使弹片原料可在第一夹具和第二夹具之间切换,避免卷曲组件在卷曲过程中需要分离导致原料脱离的情况。(3) By arranging the U-shaped plate, one end of the shrapnel raw material passes through the gap inside the second clamp and the inside of the U-shaped plate in sequence. The U-shaped plate plays a guiding role in guiding the shrapnel raw material and prevents the shrapnel raw material from passing through the curling assembly. The occurrence of drooping bending affects the curling effect, and the electric rod drives the U-shaped plate to move up and down, so that the elastic material can be switched between the first clamp and the second clamp to avoid the need for the crimping component to separate during the crimping process, causing the raw material to detach.

附图说明Description of the drawings

图1为本发明的立体结构示意图;Figure 1 is a schematic three-dimensional structural diagram of the present invention;

图2为本发明的前视结构示意图;Figure 2 is a schematic front view of the structure of the present invention;

图3为本发明的工作面板和送料组件连接结构示意图;Figure 3 is a schematic diagram of the connection structure between the working panel and the feeding assembly of the present invention;

图4为本发明的卷曲组件结构示意图;Figure 4 is a schematic structural diagram of the curling component of the present invention;

图5为本发明的卷曲组件上卷曲座结构示意图;Figure 5 is a schematic structural diagram of the crimping seat on the crimping assembly of the present invention;

图6为本发明的下卷曲座和竖杆连接结构示意图Figure 6 is a schematic diagram of the connection structure between the lower curling seat and the vertical rod of the present invention.

图7为本发明的竖杆和第二夹具连接结构示意图;Figure 7 is a schematic diagram of the connection structure between the vertical rod and the second clamp of the present invention;

图8为本发明的空腔内部结构示意图;Figure 8 is a schematic diagram of the internal structure of the cavity of the present invention;

图9为本发明的折角组件结构示意图;Figure 9 is a schematic structural diagram of the corner component of the present invention;

图10为本发明的定位组件结构示意图;Figure 10 is a schematic structural diagram of the positioning component of the present invention;

图11为本发明的截断滑块结构示意图;Figure 11 is a schematic structural diagram of the truncated slider of the present invention;

图中:1、主体组件;11、基座;12、壳体;13、工作面板;2、驱动组件;21、驱动电机;22、凸轮;23、定位轴;24、推杆;3、导向组件;31、导轨;32、滑座;33、气动弹簧杆;34、连接块;4、卷曲组件;41、上卷曲座;42、卷曲电机;43、立柱;44、第一夹具;45、插块;46、下卷曲座;47、竖杆;48、第二夹具;49、弧形部;491、齿轮;492、空腔;493、微型电机;494、电动杆;495、U形板;5、定位组件;51、定位座;52、定位件;53、凹槽;6、截断组件;61、截断滑块;62、截断座;63、截断刀具;7、折角组件;71、折角滑块;72、折角座;73、折角件;8、送料组件;81、固定盘;82、送料孔;83、挡块。In the picture: 1. Main component; 11. Base; 12. Housing; 13. Working panel; 2. Driving component; 21. Driving motor; 22. Cam; 23. Positioning shaft; 24. Push rod; 3. Guide Components; 31. Guide rail; 32. Slide seat; 33. Pneumatic spring rod; 34. Connecting block; 4. Curling component; 41. Upper curling seat; 42. Curling motor; 43. Column; 44. First clamp; 45. Insert block; 46. Lower curling seat; 47. Vertical rod; 48. Second clamp; 49. Arc part; 491. Gear; 492. Cavity; 493. Micro motor; 494. Electric rod; 495. U-shaped plate ; 5. Positioning component; 51. Positioning seat; 52. Positioning piece; 53. Groove; 6. Cutting component; 61. Cutting slider; 62. Cutting seat; 63. Cutting tool; 7. Corner component; 71. Corner Slider; 72. Corner seat; 73. Corner piece; 8. Feeding component; 81. Fixed plate; 82. Feeding hole; 83. Stopper.

具体实施方式Detailed ways

需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互结合。下面将参考附图并结合实施例来详细说明本发明。It should be noted that, as long as there is no conflict, the embodiments and features in the embodiments of this application can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and embodiments.

需要指出的是,除非另有指明,本申请使用的所有技术和科学术语具有与本申请所属技术领域的普通技术人员通常理解的相同含义。It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings commonly understood by those of ordinary skill in the technical field to which this application belongs.

本发明中,在未作相反说明的情况下,使用的方位如“上、下”通常是针对附图所示的方向而言,或者是针对竖直、垂直或重力方向上而言的;同样地,为便于理解和描述,“左、右”通常是针对附图所示的左、右;“内、外”是指相对于各部件本身的轮廓的内、外,但上述方位词并不用于限制本发明。In the present invention, unless otherwise specified, the directions used such as "up and down" are usually for the direction shown in the drawings, or for the vertical, perpendicular or gravity direction; similarly For ease of understanding and description, "left and right" usually refer to the left and right shown in the drawings; "inside and outside" refer to the inside and outside relative to the outline of each component itself, but the above directional terms are not used. to limit the present invention.

请参阅图1-11,本发明提供以下技术方案:Please refer to Figures 1-11. The present invention provides the following technical solutions:

实施例一Embodiment 1

如图1-3所示,一种弹片卷曲成型设备,包括主体组件1,所述主体组件1包括基座11,所述基座11的一侧安装有壳体12,所述壳体12的内部安装有弹片送料机构,所述壳体12的前表面安装有工作面板13,壳体12用于对弹片送料机构进行承载,所述主体组件1的前表面均匀安装有驱动组件2和导向组件3,所述主体组件1的前表面中部设置有送料组件8,多个所述驱动组件2和多个所述导向组件3相对应且围绕送料组件8的轴线间隔设置,送料组件8用于弹片原料进行输送,致使弹片原料输送至工作面板13的位置。As shown in Figures 1-3, a spring piece curling and forming equipment includes a main body assembly 1. The main body assembly 1 includes a base 11. A shell 12 is installed on one side of the base 11. The shell 12 is A shrapnel feeding mechanism is installed inside. A working panel 13 is installed on the front surface of the housing 12. The housing 12 is used to carry the shrapnel feeding mechanism. A driving component 2 and a guide component are evenly installed on the front surface of the main body assembly 1. 3. A feeding assembly 8 is provided in the middle of the front surface of the main body assembly 1. A plurality of the driving assemblies 2 and a plurality of the guide assemblies 3 are correspondingly arranged and spaced around the axis of the feeding assembly 8. The feeding assembly 8 is used for elastic pieces. The raw materials are transported, causing the shrapnel raw materials to be transported to the position of the working panel 13 .

两个相对的所述导向组件3为一组,多个驱动组件2分别驱动对应的导向组件3在工作面板13上位移,竖直设置的两个导向组件3上安装有卷曲组件4,卷曲组件4用于对弹片原料夹持并进行大角度弯曲,水平设置的一个导向组件3上安装有折角组件7,折角组件7用于对弹片原料进行小角度折角弯曲,卷曲组件4的一侧且成相对设置的两个导向组件3上安装有截断组件6,截断组件6用于将成型后的弹片工件与未成型的弹片原料截断分离,卷曲组件4的另一侧且成相对设置的两个导向组件3上安装有定位组件5,定位组件5用于对弹片原料进行夹持,避免送料组件8送出的弹片原料较多时发生重力弯曲的情况。The two opposite guide assemblies 3 form a group. A plurality of drive assemblies 2 respectively drive the corresponding guide assemblies 3 to move on the work panel 13. The two vertically arranged guide assemblies 3 are equipped with curling assemblies 4. The curling assemblies 4 are installed on the two guide assemblies 3. 4 is used to clamp and bend the elastic material at a large angle. A horizontal guide component 3 is equipped with a bending component 7. The bending component 7 is used to bend the elastic material at a small angle. One side of the curling component 4 is formed into The two opposite guide assemblies 3 are equipped with a cutting assembly 6. The cutting assembly 6 is used to cut and separate the formed elastic piece workpiece from the unformed elastic raw material. The other side of the curling assembly 4 is formed into two opposite guides. The positioning assembly 5 is installed on the assembly 3. The positioning assembly 5 is used to clamp the elastic sheet raw materials to avoid gravity bending when the feeding assembly 8 sends out a large amount of elastic sheet raw materials.

送料组件8包括固定盘81,固定盘81安装于工作面板13的前表面中部,固定盘81的前表面中部和工作面板13的前表面中部均开设有送料孔82,送料孔82的前方遮盖有挡块83,挡块83呈半圆柱形设置,固定盘81用于将送料组件8整体安装在工作面板13上,送料孔82和主体组件1内安装的弹片送料机构配合,从而将弹片原料送至工作面板13上,挡块83用于对送出的弹片原料进行导向,使得原料被送出时与送料孔82保持同轴。The feeding assembly 8 includes a fixed plate 81. The fixed plate 81 is installed in the middle of the front surface of the working panel 13. The middle of the front surface of the fixed plate 81 and the middle of the front surface of the working panel 13 are both provided with feeding holes 82. The front of the feeding holes 82 is covered with The stopper 83 is arranged in a semi-cylindrical shape. The fixed plate 81 is used to install the feeding assembly 8 as a whole on the working panel 13. The feeding hole 82 cooperates with the elastic sheet feeding mechanism installed in the main assembly 1, thereby feeding the elastic sheet raw material. On the working panel 13, the stopper 83 is used to guide the sent out elastic material, so that the raw material remains coaxial with the feeding hole 82 when it is sent out.

多个导向组件3均匀间隔,而且相对的两个导向组件3为一组,并且每组相对的两个导向组件3的滑座32上分别安装卷曲组件4、定位组件5和截断组件6,如图2所示,卷曲组件4呈竖直相对状态,定位组件5和截断组件6均呈倾斜状态,水平的其中一个导向组件3上安装了折角组件7,导向组件3、卷曲组件4、定位组件5、截断组件6和折角组件7均沿送料组件8环绕设置。A plurality of guide assemblies 3 are evenly spaced, and two opposite guide assemblies 3 form a group, and the curling assembly 4, the positioning assembly 5 and the cutting assembly 6 are respectively installed on the sliding seats 32 of each set of two opposite guide assemblies 3, such as As shown in Figure 2, the curling component 4 is in a vertically opposite state, the positioning component 5 and the cutting component 6 are both in an inclined state, and the corner component 7 is installed on one of the horizontal guide components 3. The guide component 3, the curling component 4, and the positioning component 5. The cutting component 6 and the folding component 7 are both arranged around the feeding component 8 .

导向组件3包括多个导轨31,多个导轨31等距设置于工作面板13的前表面,且每两个导轨31相对平行设置,每个导轨31上均滑动连接有滑座32,滑座32的一侧连接有连接块34,连接块34与导轨31之间安装有气动弹簧杆33,滑座32用于在对应导轨31上滑移,并且当滑座32向送料组件8的方向滑移时,气动弹簧杆33呈拉伸状态,反之滑座32反向滑移,气动弹簧杆33呈收缩状态。The guide assembly 3 includes a plurality of guide rails 31. The plurality of guide rails 31 are equidistantly arranged on the front surface of the work panel 13, and each two guide rails 31 are arranged relatively parallel. Each guide rail 31 is slidably connected to a slide base 32. The slide base 32 A connecting block 34 is connected to one side of When , the pneumatic spring rod 33 is in a stretched state, otherwise the sliding seat 32 slides in the reverse direction, and the pneumatic spring rod 33 is in a contracted state.

驱动组件2包括多个驱动电机21,多个驱动电机21与多个导轨31交替设置,每个驱动电机21的一侧均设置有定位轴23,定位轴23的外侧壁铰接有推杆24,驱动电机21的输出端均连接有凸轮22,推杆24的一端位于凸轮22的转动半径范围内,驱动电机21用于带动凸轮22同步转动,当凸轮22突出的部分移动到推杆24的一端位置时,推杆24受挤压沿定位轴23轴向转动,推杆24的另一端延伸至对应导轨31的上方且与对应滑座32的一端贴合,当推杆24转动时,其另一端则推动滑座32在导轨31上滑移,反之当凸轮22的突出部分远离推杆24时,气动弹簧杆33则将滑座32反向拉回。The driving assembly 2 includes a plurality of driving motors 21, which are alternately arranged with a plurality of guide rails 31. Each driving motor 21 is provided with a positioning shaft 23 on one side, and a push rod 24 is hinged on the outer wall of the positioning shaft 23. The output ends of the drive motor 21 are connected to cams 22, and one end of the push rod 24 is located within the rotation radius of the cam 22. The drive motor 21 is used to drive the cam 22 to rotate synchronously. When the protruding part of the cam 22 moves to one end of the push rod 24 position, the push rod 24 is squeezed and rotates axially along the positioning shaft 23. The other end of the push rod 24 extends above the corresponding guide rail 31 and fits one end of the corresponding slide seat 32. When the push rod 24 rotates, the other end of the push rod 24 rotates along the positioning shaft 23. One end pushes the sliding seat 32 to slide on the guide rail 31. On the contrary, when the protruding part of the cam 22 is away from the push rod 24, the pneumatic spring rod 33 pulls the sliding seat 32 back in the reverse direction.

具体地,工作人员将需要加工的弹片原料通过弹片送料机构输送,并且弹片送料机构与送料孔82配合,从而将弹片原料送至工作面板13上,挡块83用于对送出的弹片原料进行导向,使得原料被送出时与送料孔82保持同轴。Specifically, the staff transports the shrapnel raw materials to be processed through the shrapnel feeding mechanism, and the shrapnel feeding mechanism cooperates with the feeding hole 82 to send the shrapnel raw materials to the working panel 13, and the stopper 83 is used to guide the sent out shrapnel raw materials. , so that the raw material remains coaxial with the feeding hole 82 when it is sent out.

与定位组件5和卷曲组件4对应的导向组件3和驱动组件2首先启动,驱动组件2和导向组件3的启动步骤如下,驱动电机21带动凸轮22同步转动,当凸轮22突出的部分移动到推杆24的一端位置时,推杆24受挤压沿定位轴23轴向转动,推杆24的另一端延伸至对应导轨31的上方且与对应滑座32的一端贴合,当推杆24转动时,其另一端则推动滑座32在导轨31上滑移,反之当凸轮22的突出部分远离推杆24时,气动弹簧杆33则将滑座32反向拉回,此时两个定位组件5相互靠近对弹片原料夹持,随后两个卷曲组件4相互对接,此时弹片原料输送至两个卷曲组件4之间,卷曲组件4用于对弹片原料夹持并进行大角度弯曲,折角组件7对弹片原料进行小角度折角弯曲,通过卷曲组件4和折角组件7配合不断调整旋转角度以及折弯力度,从而将弹片原料卷曲折弯成型,最终通过截断组件6将成型后的弹片工件与未成型的弹片原料截断分离。The guide assembly 3 and the drive assembly 2 corresponding to the positioning assembly 5 and the curling assembly 4 are started first. The starting steps of the drive assembly 2 and the guide assembly 3 are as follows. The drive motor 21 drives the cam 22 to rotate synchronously. When the protruding part of the cam 22 moves to the push When one end of the rod 24 is in the position, the push rod 24 is squeezed and rotates axially along the positioning shaft 23. The other end of the push rod 24 extends above the corresponding guide rail 31 and fits with one end of the corresponding slide seat 32. When the push rod 24 rotates when the other end pushes the slide seat 32 to slide on the guide rail 31, conversely when the protruding part of the cam 22 is away from the push rod 24, the pneumatic spring rod 33 pulls the slide seat 32 back in the opposite direction. At this time, the two positioning components 5 are close to each other to clamp the elastic material, and then the two curling components 4 are docked with each other. At this time, the elastic material is transported between the two curling components 4. The curling component 4 is used to clamp the elastic material and bend it at a large angle. The corner component 7. Bend the shrapnel raw material at a small angle, and continuously adjust the rotation angle and bending force through the cooperation of the curling component 4 and the bending component 7, so as to curl and bend the shrapnel raw material into shape. Finally, the formed shrapnel workpiece is combined with the unfinished shrapnel workpiece through the cutting component 6. Type of shrapnel raw materials are cut and separated.

实施例二Embodiment 2

如图4-11所示,本实施例二在实施例一的基础上作如下改进:As shown in Figure 4-11, the second embodiment makes the following improvements based on the first embodiment:

卷曲组件4包括上卷曲座41和插块45,上卷曲座41和插块45分别安装于对应滑座32的前表面,且插块45位于上卷曲座41的正下方,上卷曲座41的底部安装有卷曲电机42和第一夹具44,第一夹具44位于卷曲电机42的内部,卷曲电机42底部的输出端偏心安装有立柱43,插块45的前表面安装有下卷曲座46,下卷曲座46的顶部连接有竖杆47,竖杆47的顶部转动连接有两个第二夹具48,第二夹具48位于第一夹具44的正下方,两个第二夹具48配合组成辅助芯机构,与卷曲组件4对应的两个滑座32分别带动上卷曲座41和插块45相互靠近,上卷曲座41则带动卷曲电机42、立柱43和第一夹具44同步移动,插块45带动下卷曲座46、竖杆47、第二夹具48和弧形部49同步位移,直至第一夹具44和第二夹具48相贴合;The curling assembly 4 includes an upper curling seat 41 and an insert block 45. The upper curling seat 41 and the inserting block 45 are respectively installed on the front surface of the corresponding sliding seat 32, and the inserting block 45 is located directly below the upper curling seat 41. The upper curling seat 41 is A curling motor 42 and a first clamp 44 are installed at the bottom. The first clamp 44 is located inside the curling motor 42. A column 43 is eccentrically installed at the output end of the bottom of the curling motor 42. A lower curling seat 46 is installed on the front surface of the insert block 45. The top of the curling seat 46 is connected to a vertical rod 47. The top of the vertical rod 47 is rotationally connected to two second clamps 48. The second clamps 48 are located directly below the first clamp 44. The two second clamps 48 cooperate to form an auxiliary core mechanism. , the two sliding seats 32 corresponding to the curling assembly 4 drive the upper curling seat 41 and the insert block 45 to approach each other respectively, the upper curling seat 41 drives the curling motor 42, the column 43 and the first clamp 44 to move synchronously, and the insert block 45 drives the lower The curling seat 46, the vertical rod 47, the second clamp 48 and the arc portion 49 are synchronously displaced until the first clamp 44 and the second clamp 48 fit together;

两个第二夹具48的同侧均开设有弧形部49,竖杆47的内部开设有空腔492,第二夹具48的旋转轴心处设置有转轴,转轴的底端延伸至空腔492的内部且连接齿轮491,两个齿轮491相啮合,空腔492的内部安装有微型电机493,微型电机493的输出端与一个齿轮491相连接,竖杆47的一侧安装有电动杆494,电动杆494竖直且活塞杆朝上设置,电动杆494的活塞杆连接有U形板495,微型电机493带动齿轮491转动,两个齿轮491相啮合且转动方向相反,两个第二夹具48均沿转轴摆动,即从贴合状态调整为平行状态,由于弹片原料在输送过程中具有一定的弹性,因此当弹片原料的端部远离定位组件5后会发生下垂或者摆动的情况,但两个第二夹具48之间的间距较小,因此弹片不便于伸入,因此通过调整两个第二夹具48之间的开口大小,从而方便弹片原料进入两个第二夹具48之间,避免卷曲组件4上的弹片输送通道较小导致弹片原料不能快速插入的情况。The two second clamps 48 are both provided with arcuate portions 49 on the same side, and a cavity 492 is provided inside the vertical rod 47. A rotating shaft is provided at the center of the rotation axis of the second clamp 48, and the bottom end of the rotating shaft extends to the cavity 492. The interior of the cavity 492 is connected to a gear 491, and the two gears 491 are meshed. A micro motor 493 is installed inside the cavity 492. The output end of the micro motor 493 is connected to a gear 491. An electric rod 494 is installed on one side of the vertical rod 47. The electric rod 494 is vertical with the piston rod facing upward. The piston rod of the electric rod 494 is connected to a U-shaped plate 495. The micro motor 493 drives the gear 491 to rotate. The two gears 491 mesh and rotate in opposite directions. The two second clamps 48 They all swing along the rotating axis, that is, they are adjusted from the fitting state to the parallel state. Since the elastic material has a certain elasticity during transportation, when the end of the elastic material is away from the positioning component 5, it will sag or swing. However, the two The distance between the second clamps 48 is small, so it is inconvenient for the elastic piece to extend in. Therefore, by adjusting the opening size between the two second clamps 48, it is convenient for the elastic piece material to enter between the two second clamps 48 to avoid curling the assembly. The shrapnel conveying channel on 4 is small, so the shrapnel raw materials cannot be inserted quickly.

电动杆494的活塞杆伸出并带动U形板495上移至两个第二夹具48的一侧,弹片原料的一端依次穿过第二夹具48内部的空隙和U形板495的内部并与立柱43的外侧壁贴合继续输送,通过U形板495的调节,致使弹片原料可在第一夹具44和第二夹具48之间切换,并且进一步对弹片原料支撑。The piston rod of the electric rod 494 stretches out and drives the U-shaped plate 495 to move up to one side of the two second clamps 48. One end of the spring material passes through the gap inside the second clamps 48 and the inside of the U-shaped plate 495 in sequence and connects with it. The outer side wall of the column 43 is attached and transported continuously. Through the adjustment of the U-shaped plate 495, the elastic material can be switched between the first clamp 44 and the second clamp 48 and further support the elastic material.

定位组件5包括两个定位座51,两个定位座51分别安装于对应的两个滑座32的前表面,两个定位座51相对的一侧均安装有定位件52,两个定位件52相对的一侧均开设有凹槽53,与定位组件5对应的两个滑座32分别带动两个定位座51相互靠近,两个定位座51带动两个定位件52相互贴合,并通过两个凹槽53形成输送通道,两个定位件52对弹片原料夹持辅助定位,弹片原料经两个凹槽53形成的输送通道继续输送,缓解弹片原料发生下垂或者摆动的情况。The positioning assembly 5 includes two positioning seats 51. The two positioning seats 51 are respectively installed on the front surfaces of the two corresponding sliding seats 32. Positioning pieces 52 are installed on the opposite sides of the two positioning seats 51. The two positioning pieces 52 Grooves 53 are provided on the opposite sides. The two sliding seats 32 corresponding to the positioning assembly 5 respectively drive the two positioning seats 51 to approach each other. The two positioning seats 51 drive the two positioning members 52 to fit each other, and through the two Two grooves 53 form a conveying channel, and two positioning members 52 clamp and assist positioning of the elastic fragment raw material. The elastic fragment raw material continues to be transported through the conveying channel formed by the two grooves 53, which alleviates the sagging or swinging situation of the elastic fragment raw material.

折角组件7包括折角滑块71,折角滑块71安装于对应滑座32的前表面,折角滑块71的前表面安装有折角座72,折角座72的靠近送料组件8的一侧安装有折角件73,折角座72带动折角件73箱弹片位置靠近,并根据所需对弹片进行挤压,弹片在不断输送过程中,弹片原料侧面被施压,弹片弹立柱43的外壁弯曲形成小范围弯曲角度。The corner assembly 7 includes a corner slider 71. The corner slider 71 is installed on the front surface of the corresponding slide base 32. A corner seat 72 is installed on the front surface of the corner slider 71. A corner seat 72 is installed on the side of the corner seat 72 close to the feeding component 8. Part 73, the corner seat 72 drives the corner part 73 box elastic piece position to be close, and squeezes the elastic piece according to the need. During the continuous transportation process of the elastic piece, the side of the elastic piece raw material is pressed, and the outer wall of the elastic piece elastic column 43 bends to form a small range bend. angle.

截断组件6包括两个截断滑块61,两个截断滑块61分别安装于对应的两个滑座32的前表面,两个截断滑块61的前表面均安装有截断座62,两个截断座62相对的一侧均安装有截断刀具63,截断组件6对应的驱动组件2和导向组件3启动,致使截断滑块61带动截断座62和截断刀具63位移,两个截断刀具63相互靠近将成型后的弹片工件与未成型的弹片原料截断分离。The cutting assembly 6 includes two cutting slide blocks 61. The two cutting slide blocks 61 are respectively installed on the front surfaces of the two corresponding sliding seats 32. The front surfaces of the two cutting slide blocks 61 are both equipped with cutting seats 62. Cutting cutters 63 are installed on the opposite sides of the base 62. The driving assembly 2 and the guide assembly 3 corresponding to the cutting assembly 6 are started, causing the cutting slide 61 to drive the cutting base 62 and the cutting cutter 63 to move. The two cutting cutters 63 are close to each other. The formed shrapnel workpiece and the unformed shrapnel raw material are cut and separated.

具体地,与定位组件5对应的驱动组件2的运行步骤启动后,对应的两个滑座32分别带动两个定位座51相互靠近,两个定位座51带动两个定位件52相互贴合,并通过两个凹槽53形成输送通道,两个定位件52对弹片原料夹持辅助定位,弹片原料经两个凹槽53形成的输送通道继续输送,与此同时,与卷曲组件4对应的驱动组件2通过运行步骤启动后,对应的两个滑座32分别带动上卷曲座41和插块45相互靠近,上卷曲座41则带动卷曲电机42、立柱43和第一夹具44同步移动,插块45带动下卷曲座46、竖杆47、第二夹具48和弧形部49同步位移,直至第一夹具44和第二夹具48相贴合;随后微型电机493带动齿轮491转动,两个齿轮491相啮合且转动方向相反,两个第二夹具48均沿转轴摆动,即从贴合状态调整为平行状态,电动杆494的活塞杆伸出并带动U形板495上移至两个第二夹具48的一侧,弹片原料的一端依次穿过第二夹具48内部的空隙和U形板495的内部并与立柱43的外侧壁贴合继续输送。Specifically, after the operation steps of the driving assembly 2 corresponding to the positioning assembly 5 are started, the corresponding two sliding seats 32 respectively drive the two positioning seats 51 to approach each other, and the two positioning seats 51 drive the two positioning members 52 to fit together. A conveying channel is formed through two grooves 53, and two positioning members 52 clamp and assist in positioning the elastic material. The elastic material continues to be conveyed through the conveying channel formed by the two grooves 53. At the same time, the drive corresponding to the curling assembly 4 After component 2 is started through the operation steps, the corresponding two sliding seats 32 drive the upper curling seat 41 and the insert block 45 to approach each other respectively. The upper curling seat 41 drives the curling motor 42, the column 43 and the first clamp 44 to move synchronously, and the insert block 45 drives the lower curling seat 46, the vertical rod 47, the second clamp 48 and the arc portion 49 to move synchronously until the first clamp 44 and the second clamp 48 fit together; then the micro motor 493 drives the gear 491 to rotate, and the two gears 491 Engaged and with opposite rotation directions, the two second clamps 48 both swing along the axis of rotation, that is, adjusted from the fitting state to the parallel state. The piston rod of the electric rod 494 extends and drives the U-shaped plate 495 to move upward to the two second clamps. 48, one end of the elastic fragment raw material passes through the gap inside the second clamp 48 and the inside of the U-shaped plate 495 in sequence, and is attached to the outer wall of the column 43 and continues to be transported.

卷曲电机42带动立柱43转动,处于第一夹具44内部的弹片原料被弯曲,并且通过控制卷曲电机42的转动角度,对弹片原料的大范围弯曲角度进行控制,若需要对弹片原料小范围弯曲时,首先弹片原料保持在第二夹具48的内部输送,立柱43停转,随后通过与折角组件7对应的驱动组件2启动,折角组件7整体位移,折角座72带动折角件73箱弹片位置靠近,并根据所需对弹片进行挤压,弹片在不断输送过程中,其侧方施压,弹片弹立柱43的外壁弯曲形成小范围弯曲角度,随后通过送料组件8的送料,以及卷曲电机42的转动角度进行大范围弯曲,配合折角组件7的小范围折角,将弹片原料弯曲形成所需形状,之后截断组件6对应的驱动组件2和导向组件3启动,两个截断刀具63相互靠近将成型后的弹片工件与未成型的弹片原料截断分离。The curling motor 42 drives the column 43 to rotate, and the elastic material inside the first clamp 44 is bent, and by controlling the rotation angle of the curling motor 42, the large-range bending angle of the elastic material is controlled. If it is necessary to bend the elastic material in a small range , firstly, the spring material is kept in the second clamp 48 for transportation, and the column 43 stops rotating. Then it is started by the driving component 2 corresponding to the corner component 7. The corner component 7 moves as a whole, and the corner seat 72 drives the corner piece 73 to move closer to the box spring position. And squeeze the shrapnel as required. During the continuous conveying process of the shrapnel, the side of the shrapnel is pressed, and the outer wall of the shrapnel elastic column 43 is bent to form a small range of bending angle. Then the material is fed by the feeding assembly 8 and the rotation of the curling motor 42 The angle is bent in a large range, and with the small range of bending of the bending component 7, the elastic material is bent into the required shape, and then the driving component 2 and the guide component 3 corresponding to the cutting component 6 are started, and the two cutting tools 63 are close to each other to cut the formed parts. The shrapnel workpiece is cut and separated from the unformed shrapnel raw material.

实施例三Embodiment 3

一种弹片卷曲成型方法,使用上述的一种弹片卷曲成型设备,采用以下步骤:A shrapnel curling and forming method uses the above-mentioned shrapnel curling and forming equipment and adopts the following steps:

步骤一、工作人员将物料放置在壳体12内,并通过壳体12内部安装有弹片送料机构进行线性送料,弹片原料通过送料孔82且沿挡块83的直边滑动从壳体12内持续送出。Step 1: The staff places the material in the casing 12 and linearly feeds the material through the shrapnel feeding mechanism installed inside the casing 12. The shrapnel raw material passes through the feeding hole 82 and slides along the straight edge of the stop 83 from the casing 12. Send.

步骤二、驱动组件2启动,驱动组件2中的驱动电机21带动对应凸轮22开始转动,凸轮22的凸起部位对对应的推杆24一端进行挤压,推杆24的另一端同步在导轨31的顶部滑移并推动对应的滑座32向送料组件8的方向移动,在此过程中,滑座32带动连接块34对气动弹簧杆33挤压,气动弹簧杆33呈压缩状态。Step 2: The driving assembly 2 is started. The driving motor 21 in the driving assembly 2 drives the corresponding cam 22 to start rotating. The raised part of the cam 22 squeezes one end of the corresponding push rod 24, and the other end of the push rod 24 is synchronized with the guide rail 31. The top of the sliding seat 32 slides and pushes the corresponding sliding seat 32 to move in the direction of the feeding assembly 8. During this process, the sliding seat 32 drives the connecting block 34 to squeeze the pneumatic spring rod 33, and the pneumatic spring rod 33 is in a compressed state.

步骤三、与定位组件5对应的驱动组件2通过步骤二的步骤启动后,对应的两个滑座32分别带动两个定位座51相互靠近,两个定位座51带动两个定位件52相互贴合,并通过两个凹槽53形成输送通道,两个定位件52对弹片原料夹持辅助定位,弹片原料经两个凹槽53形成的输送通道继续输送。Step 3: After the driving assembly 2 corresponding to the positioning assembly 5 is started through the steps of step 2, the corresponding two sliding seats 32 drive the two positioning seats 51 to approach each other, and the two positioning seats 51 drive the two positioning members 52 to stick to each other. The two grooves 53 form a conveying channel, and the two positioning members 52 clamp and assist the positioning of the elastic material, and the elastic material continues to be conveyed through the conveying channel formed by the two grooves 53.

步骤四、与此同时,与卷曲组件4对应的驱动组件2通过步骤二的步骤启动后,对应的两个滑座32分别带动上卷曲座41和插块45相互靠近,上卷曲座41则带动卷曲电机42、立柱43和第一夹具44同步移动,插块45带动下卷曲座46、竖杆47、第二夹具48和弧形部49同步位移,直至第一夹具44和第二夹具48相贴合;随后微型电机493带动齿轮491转动,两个齿轮491相啮合且转动方向相反,两个第二夹具48均沿转轴摆动,即从贴合状态调整为平行状态,两个第二夹具48之间的开口增大,电动杆494的活塞杆伸出并带动U形板495上移至两个第二夹具48的一侧,弹片原料的一端依次穿过第二夹具48内部的空隙和U形板495的内部并与立柱43的外侧壁贴合继续输送。Step 4. At the same time, after the driving component 2 corresponding to the curling component 4 is started through the steps of step 2, the corresponding two sliding seats 32 drive the upper curling seat 41 and the insert block 45 to approach each other respectively, and the upper curling seat 41 drives the The curling motor 42, the column 43 and the first clamp 44 move synchronously, and the insert block 45 drives the lower curling seat 46, the vertical rod 47, the second clamp 48 and the arcuate portion 49 to move synchronously until the first clamp 44 and the second clamp 48 are in phase. Fitting; then the micro motor 493 drives the gear 491 to rotate. The two gears 491 mesh and rotate in opposite directions. The two second clamps 48 both swing along the rotating axis, that is, they are adjusted from the fitting state to the parallel state. The two second clamps 48 The opening between them increases, the piston rod of the electric rod 494 stretches out and drives the U-shaped plate 495 to move up to one side of the two second clamps 48, and one end of the elastic material passes through the gap and the U inside the second clamps 48 in turn. The inside of the shaped plate 495 is in contact with the outer wall of the column 43 and continues to be transported.

步骤五、卷曲电机42带动立柱43转动,处于第一夹具44内部的弹片原料被弯曲,并且通过控制卷曲电机42的转动角度,对弹片原料的大范围弯曲角度进行控制。Step 5: The curling motor 42 drives the column 43 to rotate, and the elastic material inside the first clamp 44 is bent. By controlling the rotation angle of the curling motor 42, a wide range of bending angles of the elastic material are controlled.

步骤六、若需要对弹片原料小范围弯曲时,首先弹片原料保持在第二夹具48的内部输送,立柱43停转,随后通过与折角组件7对应的驱动组件2启动,折角组件7整体位移,折角座72带动折角件73箱弹片位置靠近,并根据所需对弹片进行挤压,弹片在不断输送过程中,其侧方施压,弹片弹立柱43的外壁弯曲形成小范围弯曲角度。Step 6: If it is necessary to bend the elastic fragment material in a small range, first the elastic fragment material is kept inside the second clamp 48 for transportation, the column 43 stops rotating, and then is started by the driving component 2 corresponding to the corner component 7, and the corner component 7 moves as a whole. The angled seat 72 drives the angled piece 73 to move the elastic pieces closer, and squeezes the elastic pieces as needed. During the continuous transportation of the elastic pieces, the sides of the elastic pieces are pressurized, and the outer wall of the elastic piece elastic column 43 is bent to form a small range of bending angle.

步骤七、随后通过送料组件8的送料,以及卷曲电机42的转动角度进行大范围弯曲,配合折角组件7的小范围折角,将弹片原料弯曲形成所需形状,之后截断组件6对应的驱动组件2和导向组件3启动,两个截断刀具63相互靠近将成型后的弹片工件与未成型的弹片原料截断分离。Step 7: Then, through the feeding of the feeding component 8 and the rotation angle of the curling motor 42, a large range of bending is performed, and in conjunction with the small range of bending of the bending component 7, the elastic material is bent into the required shape, and then the driving component 2 corresponding to the cutting component 6 is When the guide assembly 3 is activated, the two cutting cutters 63 approach each other to cut and separate the formed elastic fragment workpiece from the unformed elastic fragment raw material.

显然,上述所描述的实施例仅仅是本发明一部分的实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都应当属于本发明保护的范围。Obviously, the above-described embodiments are only part of the embodiments of the present invention, rather than all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts should fall within the scope of protection of the present invention.

需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本申请的示例性实施方式。如在这里所使用的,除非上下文另外明确指出,否则单数形式也意图包括复数形式,此外,还应当理解的是,当在本说明书中使用术语“包含”和/或“包括”时,其指明存在特征、步骤、工作、器件、组件和/或它们的组合。It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, the singular forms are also intended to include the plural forms unless the context clearly indicates otherwise. Furthermore, it will be understood that when the terms "comprises" and/or "includes" are used in this specification, they indicate There are features, steps, work, means, components and/or combinations thereof.

需要说明的是,本申请的说明书和权利要求书及上述附图中的术语“第一”、“第二”等是用于区别类似的对象,而不必用于描述特定的顺序或先后次序。应该理解这样使用的数据在适当情况下可以互换,以便这里描述的本申请的实施方式能够以除了在这里图示或描述的那些以外的顺序实施。It should be noted that the terms "first", "second", etc. in the description and claims of this application and the above-mentioned drawings are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It is to be understood that the data so used are interchangeable under appropriate circumstances so that the embodiments of the application described herein can be practiced in sequences other than those illustrated or described herein.

以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

以上所述仅是本发明的优选实施方式,本发明的保护范围并不仅局限于上述实施例,凡属于本发明思路下的技术方案均属于本发明的保护范围。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理前提下的若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above are only preferred embodiments of the present invention. The protection scope of the present invention is not limited to the above-mentioned embodiments. All technical solutions that fall under the idea of the present invention belong to the protection scope of the present invention. It should be pointed out that for those of ordinary skill in the art, several improvements and modifications may be made without departing from the principles of the present invention, and these improvements and modifications should also be regarded as the protection scope of the present invention.

Claims (10)

1. Spring plate crimping equipment, including main part subassembly (1), its characterized in that: the utility model discloses a feeding device for a coil assembly of the electric motor, including main part subassembly (1), drive assembly (2) and direction subassembly (3) are evenly installed to the front surface of main part subassembly (1), the front surface middle part of main part subassembly (1) is provided with feeding subassembly (8), a plurality of drive assembly (2) and a plurality of direction subassembly (3) are corresponding and around the axis interval setting of feeding subassembly (8), two relative direction subassembly (3) are a set of, install on vertical setting two on direction subassembly (3) curl subassembly (4), install corner subassembly (7) on the direction subassembly (3) of level setting, install on two direction subassemblies (3) of one side and the relative setting of curl subassembly (4) and cut subassembly (6), install locating component (5) on the opposite side of curl subassembly (4) and the two direction subassemblies (3) of the relative setting.
2. The spring plate crimping apparatus as claimed in claim 1, wherein: the main body assembly (1) comprises a base (11), a shell (12) is arranged on one side of the base (11), an elastic piece feeding mechanism is arranged in the shell (12), and a working panel (13) is arranged on the front surface of the shell (12).
3. A spring roll forming apparatus according to claim 2, wherein: the feeding assembly (8) comprises a fixed disc (81), the fixed disc (81) is mounted at the middle of the front surface of the working panel (13), feeding holes (82) are formed in the middle of the front surface of the fixed disc (81) and the middle of the front surface of the working panel (13), a stop block (83) is covered in front of the feeding holes (82), and the stop block (83) is arranged in a semi-cylindrical shape.
4. A spring roll forming apparatus according to claim 2, wherein: the guide assembly (3) comprises a plurality of guide rails (31), the guide rails (31) are equidistantly arranged on the front surface of the working panel (13), each two guide rails (31) are relatively arranged in parallel, each guide rail (31) is connected with a sliding seat (32) in a sliding mode, one side of each sliding seat (32) is connected with a connecting block (34), and a pneumatic spring rod (33) is arranged between each connecting block (34) and each guide rail (31).
5. The spring roll forming apparatus of claim 4, wherein: the driving assembly (2) comprises a plurality of driving motors (21), the driving motors (21) and the guide rails (31) are alternately arranged, one side of each driving motor (21) is provided with a positioning shaft (23), the outer side wall of each positioning shaft (23) is hinged with a push rod (24), the output end of each driving motor (21) is connected with a cam (22), one end of each push rod (24) is located in the rotation radius range of each cam (22), and the other end of each push rod (24) extends to the upper side of the corresponding guide rail (31) and is attached to one end of the corresponding sliding seat (32).
6. The spring roll forming apparatus of claim 4, wherein: the curling component (4) comprises an upper curling seat (41) and an inserting block (45), the upper curling seat (41) and the inserting block (45) are respectively arranged on the front surface of a corresponding sliding seat (32), the inserting block (45) is positioned right below the upper curling seat (41), a curling motor (42) and a first clamp (44) are arranged at the bottom of the upper curling seat (41), the first clamp (44) is positioned in the curling motor (42), an upright post (43) is eccentrically arranged at the output end of the bottom of the curling motor (42), a lower curling seat (46) is arranged on the front surface of the inserting block (45), a vertical rod (47) is connected to the top of the lower curling seat (46), two second clamps (48) are rotationally connected to the top of the vertical rod (47), the second clamps (48) are positioned right below the first clamps (44), arc-shaped parts (49) are respectively arranged on the same sides of the two second clamps (48), a cavity 492) is formed in the interior of the vertical rod (47), a rotary shaft 492 (492) is arranged at the bottom end of the second clamp (492), the rotary shaft 492) is meshed with the rotary shaft 492 (491) of the rotary shaft 492, the rotary shaft 492 is arranged in the interior of the cavity 492, the rotary shaft 492 is meshed with the rotary shaft 492, the output end of the miniature motor (493) is connected with a gear (491), an electric rod (494) is arranged on one side of the vertical rod (47), the electric rod (494) is vertical and a piston rod is arranged upwards, and a U-shaped plate (495) is connected with the piston rod of the electric rod (494).
7. The spring roll forming apparatus of claim 4, wherein: the positioning assembly (5) comprises two positioning seats (51), the two positioning seats (51) are respectively arranged on the front surfaces of the two corresponding sliding seats (32), positioning pieces (52) are respectively arranged on the opposite sides of the two positioning seats (51), and grooves (53) are respectively formed in the opposite sides of the two positioning pieces (52).
8. The spring roll forming apparatus of claim 4, wherein: the cutting assembly (6) comprises two cutting sliding blocks (61), the two cutting sliding blocks (61) are respectively arranged on the front surfaces of the two corresponding sliding seats (32), cutting bases (62) are respectively arranged on the front surfaces of the two cutting sliding blocks (61), and cutting tools (63) are respectively arranged on one sides, opposite to the cutting bases (62).
9. The spring roll forming apparatus of claim 4, wherein: the angle folding assembly (7) comprises an angle folding sliding block (71), the angle folding sliding block (71) is arranged on the front surface of the corresponding sliding seat (32), an angle folding seat (72) is arranged on the front surface of the angle folding sliding block (71), and an angle folding piece (73) is arranged on one side, close to the feeding assembly (8), of the angle folding seat (72).
10. A spring plate crimping method, characterized in that the spring plate crimping device according to any one of claims 1-9 is used, and the following steps are adopted:
s1, a worker places materials in a shell (12), and carries out linear feeding through a spring piece feeding mechanism arranged in the shell (12), and spring piece raw materials continuously feed out from the shell (12) through a feeding hole (82) and slide along the straight edge of a stop block (83);
s2, starting a driving assembly (2), driving a corresponding cam (22) to start rotating by a driving motor (21) in the driving assembly (2), extruding one end of a push rod (24) corresponding to a convex part of the cam (22), synchronously sliding the other end of the push rod (24) on the top of a guide rail (31) and pushing a corresponding sliding seat (32) to move towards a feeding assembly (8), wherein in the process, the sliding seat (32) drives a connecting block (34) to extrude a pneumatic spring rod (33), and the pneumatic spring rod (33) is in a compressed state;
s3, after the driving assembly (2) corresponding to the positioning assembly (5) is started through the step S2, the corresponding two sliding seats (32) respectively drive the two positioning seats (51) to be close to each other, the two positioning seats (51) drive the two positioning pieces (52) to be mutually attached, a conveying channel is formed through the two grooves (53), the two positioning pieces (52) clamp and assist in positioning the elastic sheet raw materials, and the elastic sheet raw materials are continuously conveyed through the conveying channel formed by the two grooves (53);
s4, simultaneously, after the driving assembly (2) corresponding to the curling assembly (4) is started through the step S2, the corresponding two sliding seats (32) respectively drive the upper curling seat (41) and the inserting block (45) to be close to each other, the upper curling seat (41) drives the curling motor (42), the upright post (43) and the first clamp (44) to synchronously move, and the inserting block (45) drives the lower curling seat (46), the vertical post (47), the second clamp (48) and the arc-shaped part (49) to synchronously move until the first clamp (44) and the second clamp (48) are attached; then the micro motor (493) drives the gears (491) to rotate, the two gears (491) are meshed and the rotation directions are opposite, the two second clamps (48) swing along the rotating shaft, namely, the two second clamps are adjusted to be in a parallel state from a fitting state, a piston rod of the electric rod (494) extends out and drives the U-shaped plate (495) to move up to one side of the two second clamps (48), and one end of a spring plate raw material sequentially passes through a gap inside the second clamps (48) and the inside of the U-shaped plate (495) and is fitted with the outer side wall of the upright post (43) to be continuously conveyed;
s5, the curling motor (42) drives the upright post (43) to rotate, the elastic sheet raw material in the first clamp (44) is bent, and the wide-range bending angle of the elastic sheet raw material is controlled by controlling the rotation angle of the curling motor (42);
s6, if the elastic sheet raw material needs to be bent in a small range, firstly, the elastic sheet raw material is kept to be conveyed in the second clamp (48), the upright post (43) stops rotating, then, the angle folding assembly (7) is integrally displaced through the driving assembly (2) corresponding to the angle folding assembly (7), the angle folding seat (72) drives the angle folding piece (73) box elastic sheet to be close to each other, the elastic sheet is extruded according to the requirement, in the continuous conveying process, the side of the elastic sheet is pressed, and the outer wall of the elastic sheet elastic upright post (43) is bent to form a small range bending angle;
s7, feeding through a feeding assembly (8) and bending the bending motor (42) in a large range, matching with a small range angle of a bending angle assembly (7), bending the elastic sheet raw material into a required shape, starting a driving assembly (2) and a guiding assembly (3) corresponding to a cutting assembly (6), and cutting and separating the formed elastic sheet workpiece from the non-formed elastic sheet raw material by mutually approaching two cutting tools (63).
CN202310819442.8A 2023-07-06 2023-07-06 Elastic sheet crimping forming equipment and forming method Pending CN116900121A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202310819442.8A CN116900121A (en) 2023-07-06 2023-07-06 Elastic sheet crimping forming equipment and forming method

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Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN119839625A (en) * 2025-01-22 2025-04-18 惠州市凯亿鑫智能装备有限公司 Assembling equipment for notebook rotating shaft

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US20020108420A1 (en) * 2001-02-14 2002-08-15 Kabushiki Kaisha Itaya Seisaku Sho Spring manufacturing apparatus
CN104084508A (en) * 2014-06-27 2014-10-08 福立旺精密机电(中国)有限公司 Spring machine and method for forming German-style extension spring with pitches
CN207723394U (en) * 2017-12-14 2018-08-14 浙江兰菱机械有限公司 A kind of bending mechanism of spring coiling machine
CN110369649A (en) * 2019-08-22 2019-10-25 苏州兆能精密弹簧五金有限公司 A kind of the automatic forming equipment and its forming method of stainless steel bending spring
CN110586816A (en) * 2019-09-20 2019-12-20 梅州广汽华德汽车零部件有限公司 Winding method of pipe clamp spring
CN212094165U (en) * 2020-03-19 2020-12-08 厦门立洲五金弹簧有限公司 One-time forming device for large tension spring

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20020108420A1 (en) * 2001-02-14 2002-08-15 Kabushiki Kaisha Itaya Seisaku Sho Spring manufacturing apparatus
CN104084508A (en) * 2014-06-27 2014-10-08 福立旺精密机电(中国)有限公司 Spring machine and method for forming German-style extension spring with pitches
CN207723394U (en) * 2017-12-14 2018-08-14 浙江兰菱机械有限公司 A kind of bending mechanism of spring coiling machine
CN110369649A (en) * 2019-08-22 2019-10-25 苏州兆能精密弹簧五金有限公司 A kind of the automatic forming equipment and its forming method of stainless steel bending spring
CN110586816A (en) * 2019-09-20 2019-12-20 梅州广汽华德汽车零部件有限公司 Winding method of pipe clamp spring
CN212094165U (en) * 2020-03-19 2020-12-08 厦门立洲五金弹簧有限公司 One-time forming device for large tension spring

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN119839625A (en) * 2025-01-22 2025-04-18 惠州市凯亿鑫智能装备有限公司 Assembling equipment for notebook rotating shaft

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