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CN116904869B - 一种屈服强度在900~1100MPa焊接结构用钢及生产方法 - Google Patents

一种屈服强度在900~1100MPa焊接结构用钢及生产方法

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CN116904869B
CN116904869B CN202310984640.XA CN202310984640A CN116904869B CN 116904869 B CN116904869 B CN 116904869B CN 202310984640 A CN202310984640 A CN 202310984640A CN 116904869 B CN116904869 B CN 116904869B
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tempering
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何亚元
李利巍
杜明
王建立
宋畅
刘志勇
王跃
尹云洋
王立新
邓伟
张晗
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Wuhan Iron and Steel Co Ltd
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    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
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    • BPERFORMING OPERATIONS; TRANSPORTING
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    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
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    • C21D8/0247Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the heat treatment
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    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
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    • C22C38/06Ferrous alloys, e.g. steel alloys containing aluminium
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    • B21B2015/0057Coiling the rolled product
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Abstract

一种屈服强度在900~1100MPa焊接结构用钢,其组分及wt%:C:0.08~0.13%,Mn:0.1~1%,P≤0.020%,S≤0.010%,Als:0.02~0.03%,Si:≤0.1%或Mo:≤0.22%或Ti:≤0.02%或B:≤0.003%或其中二种及以上元素的复合添加;生产方法:常规冶炼并浇铸成坯;对铸坯加热;热轧;卷取;连续开卷并淬火;高速冷却;按定尺横切后回火;自然冷却至室温。本发明在保证产品硬度HB不低于16HRC、屈服强度在900~1100MPa、抗拉强度不低于1100MPa、延伸率不低于10%前提下,使钢板表面布氏硬度在390~420,且组分简单、整卷屈服强度的波动范围不超过15MPa。

Description

一种屈服强度在900~1100MPa焊接结构用钢及生产方法
技术领域
本发明涉及一种机械工程用结构钢及生产方法,具体属于一种屈服强度在900~1100MPa焊接结构用钢及生产方法。
背景技术
工程机械行业900MPa级以上的高强钢用量巨大,如挖掘机挖斗衬板和侧板、矿用车车厢衬板等,普遍采用调质热处理工艺生产,但其屈服强度波动一般在200~300MPa以上,较大的屈服强度波动可能影响切割、焊接、折弯等后续应用工序的应用性能,如折弯反弹不可控,影响焊接效果和质量。因此屈服强度的波动范围是影响工程机械焊接结构用高强钢的关键,精准控制高强钢的组织性能是广大科研人员重要研究课题。
经检索:
中国专利申请号为CN201110098008.2的文献,公开了《一种屈服强度960MPa级超高强钢及其生产方法》,其化学成分按重量百分比为:C:0.07~0.09%;Si:0.15-0.25%;Mn:1.00~1.20%;Cr:1.05~1.15%;Mo:0.15~0.20%;Al:0.01~0.06%;P:≤0.02%;S:≤0.01%;N:≤0.008%;其余为Fe及不可避免杂质;生产方法为:冶炼、铸造成铸坯;加热至1150~1250℃;终轧温度为840~900℃;终冷温度为640~700℃;进行调质处理,淬火加热温度为880~920℃,保温时间为20~60min,回火加热温度为150~450℃,保温时间为90-180min。材料达到960MPa超高强钢性能要求,具有良好的延伸率和冲击韧性,但其工艺窗口较大,特别是回火温度范围太宽,将显著影响屈服强度等系列性能的波动。
可见,现有工程机械焊接结构用高强钢存在组织性能精准控制难度大,屈服强度等性能波动大、影响应用性能,由于组织波动大,不同组织之间产生不均匀的组织应力,导致部位的力学性能产生差异,最终高强钢内应力不均匀,用户使用过程中,极容易发生翘曲、切割变形和挠度等应用问题,因此有必要重新设计成分、工艺,提高产品质量和应用性能。
发明内容
本发明在于克服现有技术存在的不足,提供一种在保证产品屈服强度在900~1100MPa、抗拉强度不低于1100MPa、延伸率不低于10%前提下,使钢板表面布氏硬度在390~420,且组分简单、整卷屈服强度的波动范围不超过15MPa的焊接结构用钢及生产方法。
实现上述目的的措施:
一种屈服强度在900~1100MPa焊接结构用钢,其组分及重量百分比含量为:C:0.08~0.13%,Mn:0.1~1%,P≤0.020%,S≤0.010%,Als:0.02~0.03%,Si:≤0.1%或Mo:≤0.22%或Ti:≤0.02%或B:≤0.003%或其中二种及以上元素的复合添加,其余为Fe及杂质。
优选地:Mn的重量百分比含量在0.18~0.85%。
优选地:Mo的重量百分比含量在0.05~0.18%。
一种屈服强度在900~1100MPa焊接结构用钢的生产方法,其步骤:
1)常规冶炼并浇铸成坯;
2)对铸坯进行加热:控制铸坯入炉温在500~700℃;铸坯加热温度控制在1180~1220℃,加热时间不低于110min;
3)进行两段式热轧,其间,控制粗轧结束温度在1020~1070℃,精轧终轧温度在820~900℃;
4)进行卷取,控制卷取温度在700~750℃;
5)连续开卷并进行淬火,控制淬火温度在820~900℃,控制淬火时间在5~10分钟;
6)进行高速冷却,在冷却速度为40~60℃/s下冷却至室温;
7)按定尺横切后进行回火,控制回火温度在100~250℃,回火时间5~15分钟;
8)自然冷却至室温。
优选地:卷取温度在712~745℃。
优选地:淬火温度在825~876℃。
优选地:回火温度在107~166℃。
本发明中各元素及主要工艺的作用及机理
C:C是提高材料强度最廉价的元素,随着含碳量增加,硬度、强度提高,但塑韧性和焊接性能降低。综合考虑,C重量百分含量为0.08~0.13%即可。
Si:Si能降低碳在铁素体中的扩散速度,促进铁素体形成,也会恶化表面质量。综合考虑,Si重量百分含量为0~0.1%为宜。
Mn:Mn显著降低Ar1温度、奥氏体分解速度,提高过冷奥氏体稳定性,促进奥氏体释放应力,增加最终组织中的残奥含量,提高冷弯性能,但Mn含量若太高,会增加回火脆性,导致严重中心偏析,综合考虑,Mn重量百分含量为0.1~1%为宜。
Als:Als在钢中可脱氧,降低夹杂物含量,也能起到细化晶粒的作用,综合考虑,Als在0.02~0.03%。
Ti:Ti在钢的凝固过程中能与N结合生成稳定的TiN,可强烈阻碍奥氏体晶界迁移,从而细化奥氏体晶粒。综合考虑,Ti重量百分含量为0~0.02%为宜。
Mo:Mo能够提高淬透性,可防止回火脆性并具有二次硬化作用,但过多时,会损害加工成形性能、焊接性能,而且影响生产成本,综合考虑,Mo重量百分含量为0~0.22%为宜;
B:钢中加入微量的B可极大提高淬透性,但B过多时,易在晶界富集,会降低晶界结合能,使钢板受到冲击载荷时更倾向于沿晶断裂,降低钢板的低温冲击功,因此,本发明中B的加入量为≤0.003%。
P、S:P、S是钢中有害的杂质元素,钢中P易在钢中形成偏析,降低钢的韧性和焊接性能,S易形成塑性硫化物,使钢板产生分层,恶化钢板性能,故P、S含量越低越好,综合考虑,将钢的P、S含量为P≤0.020%,S≤0.010%。
本发明之所以控制卷取温度在700~750℃,是由于对于冷却系统而言,在不喷水或少喷水时,其冷却的均匀性较好,较好的均匀性带来的是优异的组织和性能均匀性,有利于成品性能的屈服强度稳定性控制。
本发明之所以控制淬火温度在820~900℃,控制淬火时间在5~10分钟,是由于在此工艺下,可以保证较好的淬火组织和淬火板形,较低的淬火温度会进入两相区,最终组织中会存在铁素体,使得强度下降,太高的淬火温度又容易引起原始奥氏体晶粒粗大,韧性会急剧恶化。
本发明之所以控制控制回火温度在100~250℃,回火时间5~15分钟,是由于当回火温度低于150℃或回火时间低于5min,回火效果不佳,对于板形和内应力的改善能力弱,当回火温度高于250℃或回火时间高于15min,马氏体中过饱和的碳易析出,固溶度下降,强度和硬度的影响较大,性能不合的风险较大。
本发明与现有技术相比,本发明在保证产品硬度HB不低于16HRC、屈服强度在900~1100MPa、抗拉强度不低于1100MPa、延伸率不低于10%前提下,使钢板表面布氏硬度在390~420,且组分简单、整卷屈服强度的波动范围不超过15MPa。
具体实施方式
下面对本发明予以详细描述:
表1为本发明各实施例及对比例的化学成分列表;
表2为本发明各实施例及对比例的主要工艺参数列表;
表3为本发明各实施例及对比例的性能检测情况列表。
本发明各实施例按照以下步骤生产
1)常规冶炼并浇铸成坯;
2)对铸坯进行加热:控制铸坯入炉温在500~700℃;铸坯加热温度控制在1180~1220℃,加热时间不低于110min;
3)进行两段式热轧,其间,控制粗轧结束温度在1020~1070℃,精轧终轧温度在820~900℃;
4)进行卷取,控制卷取温度在700~750℃;
5)连续开卷并进行淬火,控制淬火温度在820~900℃,控制淬火时间在5~10分钟;
6)进行高速冷却,在冷却速度为40~60℃/s下冷却至室温;
7)按定尺横切后进行回火,控制回火温度在150~250℃,回火时间5~15分钟;
8)自然冷却至室温。
表1本发明各实施例及对比例的化学成分列表(wt%)
表2本发明各实施例及对比例的主要工艺参数列表
表3本发明各实施例及对比例的力学性能检测结果列表
从表3可以看出,本发明通过成分和工艺创新,在成分更简单的情况下,屈服强度942~1047MPa,抗拉强度1105~1196MPa,延伸率10~12%,布氏硬度在391~420,其屈服强度的波动范围仅在8~15MPa,显著优于对比例,说明本发明具有更加优异的力学性能,也有利于终端用户应用的稳定性。
本具体实施方式仅为最佳例举,并非对本发明技术方案的限制性实施。

Claims (2)

1.一种屈服强度在900~1100MPa焊接结构用钢,其组分及重量百分比含量为:C:0.11~0.13%,Mn:0.1~1%,P≤0.020%,S≤0.010%,Als:0.02~0.03%,Mo:0.33%或Mo:0.39%或Mo:0.4%或Mo:0.59%或Mo:0.63%或Mo:0.67%或Mo:0.71%或Mo:0.82%或Mo:0.85%,Si:≤0.095%,Ti:≤0.012%,B:≤0.001%,其余为Fe及杂质;整卷屈服强度的波动范围不超过15MPa;生产方法:
1)常规冶炼并浇铸成坯;
2)对铸坯进行加热:控制铸坯入炉温在500~700℃;铸坯加热温度控制在1180~1220℃,加热时间不低于110min;
3)进行两段式热轧,其间,控制粗轧结束温度在1020~1070℃,精轧终轧温度在820~900℃;
4)进行卷取,控制卷取温度在718~750℃;
5)连续开卷并进行淬火,控制淬火温度在820~847℃,控制淬火时间在5~10分钟;
6)进行高速冷却,在冷却速度为40~60℃/s下冷却至室温;
7)按定尺横切后进行回火,控制回火温度在100~250℃,回火时间5~15分钟;
8)自然冷却至室温。
2.生产如权利要求1所述的一种屈服强度在900~1100MPa焊接结构用钢的方法,其步骤:
1)常规冶炼并浇铸成坯;
2)对铸坯进行加热:控制铸坯入炉温在500~700℃;铸坯加热温度控制在1180~1220℃,加热时间不低于110min;
3)进行两段式热轧,其间,控制粗轧结束温度在1020~1070℃,精轧终轧温度在820~900℃;
4)进行卷取,控制卷取温度在718~750℃;
5)连续开卷并进行淬火,控制淬火温度在820~847℃,控制淬火时间在5~10分钟;
6)进行高速冷却,在冷却速度为40~60℃/s下冷却至室温;
7)按定尺横切后进行回火,控制回火温度在100~250℃,回火时间5~15分钟;
8)自然冷却至室温。
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