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CN116876196A - Drawing enhancement method and system for carbon nanotube fibers - Google Patents

Drawing enhancement method and system for carbon nanotube fibers Download PDF

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Publication number
CN116876196A
CN116876196A CN202310768418.6A CN202310768418A CN116876196A CN 116876196 A CN116876196 A CN 116876196A CN 202310768418 A CN202310768418 A CN 202310768418A CN 116876196 A CN116876196 A CN 116876196A
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carbon nanotube
fiber
fibers
drafting
nanotube fibers
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张永毅
王彬
勇振中
吴昆杰
王文静
牛宇涛
邸江涛
李清文
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Jiangxi Nanotechnology Research Institute
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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01HSPINNING OR TWISTING
    • D01H5/00Drafting machines or arrangements ; Threading of roving into drafting machine
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01HSPINNING OR TWISTING
    • D01H13/00Other common constructional features, details or accessories
    • D01H13/30Moistening, sizing, oiling, waxing, colouring, or drying yarns or the like as incidental measures during spinning or twisting
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01HSPINNING OR TWISTING
    • D01H13/00Other common constructional features, details or accessories
    • D01H13/30Moistening, sizing, oiling, waxing, colouring, or drying yarns or the like as incidental measures during spinning or twisting
    • D01H13/306Moistening, sizing, oiling, waxing, colouring, or drying yarns or the like as incidental measures during spinning or twisting by applying fluids, e.g. steam or oiling liquids
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M10/00Physical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. ultrasonic, corona discharge, irradiation, electric currents, or magnetic fields; Physical treatment combined with treatment with chemical compounds or elements
    • D06M10/04Physical treatment combined with treatment with chemical compounds or elements
    • D06M10/06Inorganic compounds or elements
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M10/00Physical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. ultrasonic, corona discharge, irradiation, electric currents, or magnetic fields; Physical treatment combined with treatment with chemical compounds or elements
    • D06M10/04Physical treatment combined with treatment with chemical compounds or elements
    • D06M10/08Organic compounds
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product
    • Y02P70/62Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Inorganic Chemistry (AREA)
  • Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)

Abstract

本发明公开了一种碳纳米管纤维的牵伸增强方法及系统。所述牵伸增强方法包括:提供碳纳米管纤维,碳纳米管纤维为加捻状态;对碳纳米管纤维进行合股处理,获得纤维束;对纤维束进行质子化牵伸及凝固浴处理,获得前体纤维;去除前体纤维中的质子化试剂和/或凝固浴试剂,获得碳纳米管增强纤维。本发明提供的牵伸增强方法进行加捻以及合股处理,在纤维束被强酸质子化膨胀后,其内部各膨胀纤维边缘形状产生自适应效果;在牵伸过程中,使应力更均匀的施加在每根纤维上,提高了纤维牵伸过程中的稳定性,从而实现更高的牵伸速率和牵伸率,最终显著提高了增强纤维的力学强度以及一致性,并带来了非常优异的连续性,非常有利于碳纳米管纤维的应用。

The invention discloses a method and system for drawing and reinforcing carbon nanotube fibers. The drafting enhancement method includes: providing carbon nanotube fibers, which are in a twisted state; performing plying treatment on the carbon nanotube fibers to obtain fiber bundles; performing protonation drafting and coagulation bath treatment on the fiber bundles to obtain Precursor fiber; remove the protonation reagent and/or coagulation bath reagent in the precursor fiber to obtain carbon nanotube reinforced fiber. The drafting enhancement method provided by the invention performs twisting and plying. After the fiber bundle is protonated and expanded by strong acid, the edge shape of each expanded fiber inside produces an adaptive effect; during the drafting process, the stress is applied more uniformly on the fiber bundle. On each fiber, the stability during the fiber drafting process is improved, thereby achieving higher drafting speed and drafting ratio, which ultimately significantly improves the mechanical strength and consistency of the reinforced fibers and brings very excellent continuous properties, which is very conducive to the application of carbon nanotube fibers.

Description

碳纳米管纤维的牵伸增强方法及系统Drawing enhancement method and system for carbon nanotube fibers

技术领域Technical field

本发明涉及无机碳材料或高性能纤维技术领域,尤其涉及一种碳纳米管纤维的牵伸增强方法及系统。The present invention relates to the technical field of inorganic carbon materials or high-performance fibers, and in particular to a drafting reinforcement method and system for carbon nanotube fibers.

背景技术Background technique

碳纳米管纤维(CNTF)是由大量碳纳米管有序组装而成的纤维状材料,其组成单元碳纳米管自身具有非常优异的力学性能,其拉伸断裂强度和拉伸模量分别可达100GPa和1000GPa以上。然而,碳纳米管的纤维状宏观体难以克服其在制备组装过程中的结构缺陷等一系列因素的影响,最终使得碳纳米管纤维远低于分子级的碳纳米管自身的力学性能。Carbon nanotube fiber (CNTF) is a fibrous material composed of a large number of carbon nanotubes orderly assembled. Its component unit carbon nanotube itself has very excellent mechanical properties. Its tensile breaking strength and tensile modulus can respectively reach 100GPa and above 1000GPa. However, the fibrous macroscopic body of carbon nanotubes is difficult to overcome the influence of a series of factors such as structural defects during the preparation and assembly process, which ultimately makes the mechanical properties of carbon nanotube fibers far lower than the molecular-level carbon nanotubes themselves.

比如目前常用的浮动催化法,虽然其制备的碳纳米管纤维成本低、产能高,但所制纤维存在致密度低、内部结构取向差和杂质含量高等特点,影响纤维的最终强度。For example, the currently commonly used floating catalytic method produces carbon nanotube fibers with low cost and high productivity. However, the fibers produced have the characteristics of low density, poor internal structure orientation, and high impurity content, which affect the final strength of the fiber.

对碳纳米管纤维原丝进行后续牵伸处理,是目前较为有效的纤维力学增强手段之一。通过对纤维施加适当的牵伸作用,可对纤维内部结构取向和致密度进行调控,实现碳纳米管纤维的力学增强。Subsequent drafting treatment of carbon nanotube fiber precursors is currently one of the more effective methods of fiber mechanical enhancement. By applying appropriate drafting to the fiber, the orientation and density of the internal structure of the fiber can be controlled to achieve mechanical enhancement of the carbon nanotube fiber.

一些现有技术例如公开号为CN112359441A的中国发明专利利用电流产生的热量使聚合物升温软化成高弹态,通过牵伸作用使碳纳米管/聚合物复合纤维再取向和致密。Some existing technologies, such as the Chinese invention patent with publication number CN112359441A, use the heat generated by electric current to heat up and soften the polymer into a highly elastic state, and reorient and densify the carbon nanotube/polymer composite fiber through drafting.

此外另一些现有技术通过借助强酸的质子化作用,可使碳纳米管纤维发生膨胀,内部管间作用力减弱,从而实现有效的牵伸增强(例如文献Jaegeun Lee,st al.,NatureCommunications,2019,10 2962,以及公开号为CN114672899A的中国发明专利)基于强酸辅助实现了纤维的连续后处理增强。In addition, some other existing technologies can expand the carbon nanotube fibers through the protonation of strong acid and weaken the internal inter-tube force, thereby achieving effective drafting enhancement (for example, Jaegeun Lee, st al., Nature Communications, 2019 , 10 2962, and the Chinese invention patent with publication number CN114672899A) based on strong acid assistance to achieve continuous post-processing reinforcement of fibers.

然而目前的牵伸增强手段所处理得到的纤维一方面力学强度仍有不足,另一方面多根强化后的纤维之间的差异性非常明显,一致性较差,极大地限制了碳纳米管纤维这种高性能纤维的应用。However, on the one hand, the mechanical strength of the fibers processed by the current drafting reinforcement method is still insufficient. On the other hand, the differences between the multiple reinforced fibers are very obvious and the consistency is poor, which greatly limits the carbon nanotube fiber. applications of this high-performance fiber.

以及,目前的技术方案在进行纤维牵伸处理时,往往无法取得较长的连续性,容易发生纤维断裂的情况,这也极大地提高了纤维的制备成本,并降低了生产效率。Moreover, the current technical solutions often cannot achieve long continuity during fiber drafting and are prone to fiber breakage, which also greatly increases the cost of fiber preparation and reduces production efficiency.

发明内容Contents of the invention

针对现有技术的不足,本发明的目的在于提供一种碳纳米管纤维的牵伸增强方法及系统。In view of the shortcomings of the existing technology, the purpose of the present invention is to provide a drafting reinforcement method and system for carbon nanotube fibers.

为实现前述发明目的,本发明采用的技术方案包括:In order to achieve the foregoing invention objectives, the technical solutions adopted by the present invention include:

第一方面,本发明提供一种碳纳米管纤维的牵伸增强方法,其包括:In a first aspect, the present invention provides a method for drawing and reinforcing carbon nanotube fibers, which includes:

提供碳纳米管纤维,所述碳纳米管纤维为加捻状态;Provide carbon nanotube fibers, the carbon nanotube fibers being in a twisted state;

对所述碳纳米管纤维进行合股处理,获得纤维束;Perform plying treatment on the carbon nanotube fibers to obtain fiber bundles;

对所述纤维束进行质子化牵伸及凝固浴处理,获得前体纤维;The fiber bundle is subjected to protonation drawing and coagulation bath treatment to obtain precursor fibers;

去除所述前体纤维中的质子化试剂和/或凝固浴试剂,获得碳纳米管增强纤维。The protonation reagent and/or coagulation bath reagent in the precursor fiber is removed to obtain carbon nanotube reinforced fiber.

第二方面,本发明还提供一种碳纳米管纤维的牵伸增强系统,其包括:In a second aspect, the present invention also provides a drafting enhancement system for carbon nanotube fibers, which includes:

合股模块,用于对碳纳米管纤维进行合股处理,获得纤维束,所述碳纳米管纤维为加捻状态;The plying module is used to ply carbon nanotube fibers to obtain fiber bundles, and the carbon nanotube fibers are in a twisted state;

牵伸模块,用于对所述纤维束进行质子化牵伸及凝固浴处理,获得前体纤维;A drafting module, used to perform protonation drafting and coagulation bath treatment on the fiber bundle to obtain precursor fibers;

后处理模块,用于去除所述前体纤维中的质子化试剂和/或凝固浴试剂,获得碳纳米管增强纤维。A post-processing module is used to remove protonation reagents and/or coagulation bath reagents in the precursor fiber to obtain carbon nanotube reinforced fibers.

基于上述技术方案,与现有技术相比,本发明的有益效果至少包括:Based on the above technical solution, compared with the existing technology, the beneficial effects of the present invention at least include:

本发明提供的牵伸增强方法对碳纳米管纤维进行加捻以及合股处理,并对合股后纤维束进行强酸辅助牵伸,在纤维束被强酸质子化膨胀后,其内部各膨胀纤维边缘形状产生自适应效果,合股纤维间空隙被填充,纤维与纤维间的有效接触增大;而在牵伸过程中,纤维间的有效接触可相互传递牵伸应力,使应力更均匀的施加在每根纤维上,进而大大提高了纤维牵伸过程中的稳定性,从而实现更高的牵伸速率和牵伸率,最终显著提高了增强纤维的力学强度以及一致性,并带来了非常优异的连续性,非常有利于碳纳米管纤维的应用。The drafting enhancement method provided by the invention twists and plies the carbon nanotube fibers, and performs strong acid-assisted drafting on the plied fiber bundles. After the fiber bundles are protonated and expanded by strong acid, the edge shapes of each expanded fiber inside are generated. With the adaptive effect, the gaps between the plying fibers are filled, and the effective contact between fibers is increased; during the drafting process, the effective contact between fibers can transfer the drafting stress to each other, so that the stress is more uniformly applied to each fiber. on, thereby greatly improving the stability of the fiber drafting process, thereby achieving higher drafting speed and drafting ratio, ultimately significantly improving the mechanical strength and consistency of the reinforced fiber, and bringing very excellent continuity , which is very beneficial to the application of carbon nanotube fibers.

此外,本发明所提供的方法还带来了非常显著的制备效率优势,该优势不仅仅是由多根纤维合股一并牵伸带来的批次处理数量的提升,更是由于极高的连续性所带来的。In addition, the method provided by the present invention also brings a very significant advantage in preparation efficiency. This advantage is not only an increase in the number of batch processes brought about by the simultaneous drafting of multiple fibers, but also due to the extremely high continuous brought about by sex.

上述说明仅是本发明技术方案的概述,为了能够使本领域技术人员能够更清楚地了解本申请的技术手段,并可依照说明书的内容予以实施,以下以本发明的较佳实施例并配合详细附图说明如后。The above description is only an overview of the technical solutions of the present invention. In order to enable those skilled in the art to more clearly understand the technical means of the present application and implement them in accordance with the contents of the description, the following is a detailed description of the preferred embodiments of the present invention. The description of the drawings is as follows.

附图说明Description of the drawings

图1是本发明一典型实施案例提供的牵伸增强方法的过程示意图;Figure 1 is a schematic process diagram of a draft enhancement method provided by a typical implementation case of the present invention;

图2a是本发明一典型实施案例提供的碳纳米管原始纤维在不同第一加捻角度下的力学性能的关系测试图;Figure 2a is a test diagram showing the relationship between the mechanical properties of carbon nanotube original fibers at different first twist angles provided by a typical implementation case of the present invention;

图2b是本发明一典型实施案例提供的碳纳米管原始纤维在不同第一加捻角度的显微测试照片;Figure 2b is a microscopic test photo of the original carbon nanotube fiber at different first twist angles provided in a typical implementation case of the present invention;

图3是本发明一典型对比案例提供的碳纳米管增强纤维的表面电镜照片;Figure 3 is a surface electron microscope photo of the carbon nanotube reinforced fiber provided in a typical comparative example of the present invention;

图4是本发明一典型实施案例提供的碳纳米管增强纤维的表面电镜照片;Figure 4 is a surface electron microscope photo of the carbon nanotube reinforced fiber provided in a typical implementation case of the present invention;

图5是本发明一典型实施案例和对比案例提供的碳纳米管增强纤维的力学性能及一致性对比测试图。Figure 5 is a comparative test chart of the mechanical properties and consistency of carbon nanotube-reinforced fibers provided by a typical implementation case and a comparative case of the present invention.

具体实施方式Detailed ways

鉴于现有技术中的不足,本案发明人经长期研究和大量实践,得以提出本发明的技术方案。如下将对该技术方案、其实施过程及原理等作进一步的解释说明。In view of the deficiencies in the prior art, the inventor of this case was able to propose the technical solution of the present invention after long-term research and extensive practice. The technical solution, its implementation process and principles will be further explained below.

在下面的描述中阐述了很多具体细节以便于充分理解本发明,但是,本发明还可以采用其他不同于在此描述的方式来实施,因此,本发明的保护范围并不受下面公开的具体实施例的限制。Many specific details are set forth in the following description to fully understand the present invention. However, the present invention can also be implemented in other ways different from those described here. Therefore, the protection scope of the present invention is not limited to the specific implementation disclosed below. Example limitations.

而且,诸如“第一”和“第二”等之类的关系术语仅仅用来将一个与另一个具有相同名称的部件或方法步骤区分开来,而不一定要求或者暗示这些部件或方法步骤之间存在任何这种实际的关系或者顺序。Furthermore, relative terms such as "first" and "second" are merely used to distinguish one component or method step from another with the same name and do not necessarily require or imply that such components or method steps are mutually exclusive. any such actual relationship or sequence exists between them.

目前现有的关于碳纳米管纤维牵伸增强的手段,存在以下缺点:Currently, the existing methods for drawing and reinforcing carbon nanotube fibers have the following shortcomings:

(1)现有的大部分增强手段处理效率低下,并且单次处理长度较短,大约10-20cm,无法实现批量处理增强。(1) Most of the existing enhancement methods have low processing efficiency, and the single processing length is short, about 10-20cm, making it impossible to achieve batch processing enhancement.

(2)部分连续牵伸增强手段连续性较差,尤其对于强酸辅助牵伸工艺而言。在强酸的质子化作用下,纤维内部管间间距增加,范德华力减弱,纤维整体基本丧失其原有力学强度。虽然上述质子化作用可实现碳纳米管纤维较高的牵伸率,但同时也削弱了纤维抵抗外界应力的能力,导致纤维在牵伸过程中容易发生断裂,无法实现较稳定的连续后处理增强。(2) Some continuous drafting enhancement methods have poor continuity, especially for strong acid-assisted drafting processes. Under the protonation effect of strong acid, the distance between the internal tubes of the fiber increases, the van der Waals force weakens, and the entire fiber basically loses its original mechanical strength. Although the above-mentioned protonation can achieve a higher drafting rate of carbon nanotube fibers, it also weakens the fiber's ability to resist external stress, causing the fiber to easily break during the drafting process and making it impossible to achieve more stable continuous post-processing reinforcement. .

(3)目前的牵伸方法获得的纤维的力学强度仍有不足,且纤维一致性较差。(3) The mechanical strength of the fiber obtained by the current drafting method is still insufficient, and the fiber consistency is poor.

针对上述缺点,本发明的主要目的在于提供一种碳纳米管纤维高效的后处理增强方法,在一些具体示例中首先通过对浮动催化法制备的原丝进行加捻处理,并通过后续烘干过程对加捻状态进行固定,随后将加捻后原丝合股。后续通过强酸的质子化作用,使加捻后合股纤维发生膨胀,以施加较高的牵伸率,从而使碳纳米管纤维内部结构再取向,并通过后续的清洗和退火处理,最终实现高效的纤维连续处理。通过纤维合股的方式进行强酸中牵伸时,由于纤维边缘形状的自适应效果,合股纤维内部纤维间空隙被填充,纤维与纤维间的有效接触增大。而在牵伸过程中,各个纤维间可共同分担部分牵伸应力,使牵伸力更均匀的施加在每根纤维上,这也是本发明可实现较高牵伸率的关键。此外,合股后纤维经过强酸牵伸后,进入凝固浴实现去质子化作用,浓度差导致合股纤维内部各纤维发生收缩作用,而由于加捻后纤维具备径向收缩的特点,进而使得每根单丝相互独立可拆分,最终实现高效的碳纳米管纤维批量后处理增强。In view of the above shortcomings, the main purpose of the present invention is to provide an efficient post-processing enhancement method for carbon nanotube fibers. In some specific examples, the raw fibers prepared by the floating catalytic method are first twisted and processed through a subsequent drying process. The twisting state is fixed, and then the twisted raw yarns are stranded. Subsequently, through the protonation of strong acid, the twisted fibers expand to apply a higher draft rate, thereby reorienting the internal structure of the carbon nanotube fibers, and through subsequent cleaning and annealing treatments, efficient Fibers are processed continuously. When drawing in strong acid by plying fibers, due to the adaptive effect of fiber edge shape, the interfiber gaps inside the plied fibers are filled, and the effective contact between fibers increases. During the drafting process, each fiber can share part of the drafting stress, so that the drafting force is applied to each fiber more evenly. This is also the key to achieving a higher drafting rate in the present invention. In addition, after the twisted fibers are stretched by strong acid, they enter the coagulation bath to achieve deprotonation. The concentration difference causes the fibers inside the twisted fibers to shrink. Since the fibers after twisting have the characteristics of radial shrinkage, each single fiber will shrink. The filaments can be split independently of each other, ultimately achieving efficient batch post-processing enhancement of carbon nanotube fibers.

由此参见图1,本发明实施例首先提供了一种碳纳米管纤维的牵伸增强方法,其包括如下的步骤:Referring to Figure 1, an embodiment of the present invention first provides a method for drawing and reinforcing carbon nanotube fibers, which includes the following steps:

提供碳纳米管纤维,所述碳纳米管纤维为加捻状态。Carbon nanotube fibers are provided, and the carbon nanotube fibers are in a twisted state.

对所述碳纳米管纤维进行合股处理,获得纤维束。The carbon nanotube fibers are plied to obtain fiber bundles.

对所述纤维束进行质子化牵伸及凝固浴处理,获得前体纤维。The fiber bundle is subjected to protonation drawing and coagulation bath treatment to obtain precursor fibers.

去除所述前体纤维中的质子化试剂和/或凝固浴试剂,获得碳纳米管增强纤维。The protonation reagent and/or coagulation bath reagent in the precursor fiber is removed to obtain carbon nanotube reinforced fiber.

作为上述技术方案的一些典型的应用实例,首先可以对浮动催化法生长的湿纤维原丝进行加捻处理,随后通过烘干对纤维加捻状态进行固化,并将加捻后的纤维进行合股。最后通过氯磺酸辅助牵伸手段,对合股后加捻纤维进行连续牵伸增强,其中连续牵伸增强系统包括收卷端、牵伸端、清洗端、收卷端四部分。纤维合股后进行后续牵伸增强处理可大幅提高纤维处理量,并且合股后牵伸可提高连续性,从而实现高效的纤维后处理增强。As some typical application examples of the above technical solution, the wet fiber strands grown by the floating catalytic method can first be twisted, and then the twisted state of the fiber can be solidified by drying, and the twisted fibers can be plied. Finally, the chlorosulfonic acid-assisted drawing means is used to continuously draw and strengthen the twisted fibers after plying. The continuous drawing and strengthening system includes four parts: the winding end, the drafting end, the cleaning end, and the winding end. Subsequent drafting and strengthening treatment after fiber plying can greatly increase fiber processing capacity, and drafting after plying can improve continuity, thereby achieving efficient fiber post-processing reinforcement.

其中,该碳纳米管纤维作为后续合股以及牵伸等处理的原材料,可以直接商购已加捻的纤维,也可以自行制备,例如商购下述碳纳米管原始纤维然后对其进行加捻等处理,亦可自行制备碳纳米管原始纤维后随即进行加捻处理。即,本发明所示例性提供的制备过程可以由一个生产者进行制备,亦可分散由多个生产者分别执行不同的步骤,甚至于下述合股后的纤维束亦可由其一生产者制备,然后通过各种形式转移至其二生产者继续进行后续处理,这种处理方式均属于本发明的保护范围之内。Among them, the carbon nanotube fiber is used as a raw material for subsequent plying, drafting and other processes. The twisted fiber can be directly purchased commercially, or it can be prepared by oneself. For example, the following carbon nanotube raw fiber can be commercially purchased and then twisted, etc. Processing, you can also prepare the original carbon nanotube fibers yourself and then twist them. That is, the preparation process exemplarily provided by the present invention can be prepared by one manufacturer, or can be dispersed and performed by multiple manufacturers to perform different steps. Even the following combined fiber bundles can also be prepared by one of the manufacturers, Then it is transferred to another producer in various forms for subsequent processing. Such processing methods all fall within the protection scope of the present invention.

在一些实施方案中,所述碳纳米管纤维由碳纳米管原始纤维经过加捻处理获得。In some embodiments, the carbon nanotube fibers are obtained by twisting original carbon nanotube fibers.

在一些实施方案中,所述碳纳米管纤维的第一加捻角度优选可以为5-35°。In some embodiments, the first twist angle of the carbon nanotube fiber may preferably be 5-35°.

在一些实施方案中,所述碳纳米管纤维的直径优选可以为10-50μm。In some embodiments, the diameter of the carbon nanotube fibers may preferably range from 10 to 50 μm.

非常关键的一点是,本发明所提供的技术方案中,加捻与合股是共同起作用的,在质子化牵伸过程中,纤维会由于质子化作用而膨胀,如不配合适当的加捻处理,膨胀后的多股纤维之间容易发生表面粘连的现象(这是由于碳纳米管本身的高比表面积和高柔性、缠结能力所导致的必然现象),这一方面使得处理后的多束纤维难以分离,限制应用场景;另一方面,相互之间的粘滞会显著影响纤维之间的牵伸应力的分担作用,甚至由于粘连作用使得部分较弱的纤维出现破损,极大地影响纤维的力学强度和一致性水平。A very critical point is that in the technical solution provided by the present invention, twisting and plying work together. During the protonation drafting process, the fiber will expand due to protonation. If it is not coordinated with appropriate twisting treatment, , the phenomenon of surface adhesion easily occurs between the expanded multi-strand fibers (this is an inevitable phenomenon caused by the high specific surface area, high flexibility and entanglement ability of the carbon nanotubes themselves). This aspect makes the processed multi-strand fibers Fibers are difficult to separate, limiting application scenarios; on the other hand, mutual viscosity will significantly affect the sharing of draft stress between fibers, and even cause some weaker fibers to be damaged due to adhesion, greatly affecting the strength of the fibers. Mechanical strength and consistency levels.

而结合了适当的加捻,使得多根纤维之间即使发生膨胀,也可以具有一定的“内聚力”,即加捻克服膨胀作用带来一定的内缩趋势,这使得纤维之间不易发生粘结,存在一定程度的自由滑移,不易发生表面破损且使得牵伸应力能够无阻碍地自适应分散至不同纤维丝上,进而避免了上述问题。Combined with appropriate twisting, even if expansion occurs between multiple fibers, they can still have a certain "cohesion". That is, twisting overcomes the expansion and brings about a certain shrinkage tendency, which makes it difficult for fibers to bond. , there is a certain degree of free slip, surface damage is not easy to occur and the drafting stress can be adaptively dispersed to different fiber filaments without hindrance, thus avoiding the above problems.

由此,本发明的关键技术手段不仅在于对多根纤维进行了合股,更加在于加捻与合股的配合作用。Therefore, the key technical means of the present invention lies not only in plying multiple fibers, but also in the coordinated effects of twisting and plying.

在一些实施方案中,所述碳纳米管原始纤维由浮动气相沉积法制得,且不限于此。当然,这是一种非常高效率且低成本的原始纤维制备方法,如采用其他例如液相纺丝法以及阵列纺丝法等现有方法制得的原始纤维亦可。In some embodiments, the carbon nanotube original fibers are produced by floating vapor deposition, but are not limited thereto. Of course, this is a very efficient and low-cost method for preparing raw fibers, and raw fibers prepared by other existing methods such as liquid phase spinning and array spinning can also be used.

在一些实施方案中,所述碳纳米管原始纤维为吸附液体的潮湿状态。In some embodiments, the carbon nanotube original fibers are in a wet state that absorbs liquid.

在一些实施方案中,所述牵伸增强方法还可以包括:在进行加捻处理后再进行烘干处理以使加捻后的所述碳纳米管原始纤维定型,获得所述碳纳米管纤维。In some embodiments, the drafting enhancement method may further include: performing a twisting process and then a drying process to shape the twisted original carbon nanotube fibers to obtain the carbon nanotube fibers.

在一些实施方案中,所述烘干处理的温度为60-190℃,时间为3-10min。In some embodiments, the temperature of the drying treatment is 60-190°C and the time is 3-10 minutes.

在一些实施方案中,所述纤维束的合股数目为20-200根。In some embodiments, the fiber bundle has a ply number of 20-200.

在一些实施方案中,所述质子化牵伸的牵伸率为15-40%,牵伸速率为0.5~2m/min。In some embodiments, the protonated drafting has a drafting ratio of 15-40% and a drafting rate of 0.5-2m/min.

在一些实施方案中,所述质子化试剂选自强酸试剂。In some embodiments, the protonating reagent is selected from strong acid reagents.

在一些实施方案中,所述质子化试剂包括氯磺酸、甲基磺酸中的任意一种或两种的组合。In some embodiments, the protonating reagent includes any one of chlorosulfonic acid, methanesulfonic acid or a combination of both.

在一些实施方案中,所述凝固浴试剂包括丙酮、二氯甲烷中的任意一种或两种的组合。In some embodiments, the coagulation bath reagent includes any one or a combination of acetone and methylene chloride.

而需要指出,本发明所示例的牵伸增强方法的主要技术手段即在于采用加捻以及合股结合的方式,来最终提高力学强度、一致性以及连续性,而具体的如何进行质子化牵伸以及凝固浴处理,现有技术已经给出充分展示,无需限于上述具体的质子化试剂以及凝固浴试剂的选择。能够实现同样质子化功能和凝固功能的化学试剂均可。It should be pointed out that the main technical means of the drafting enhancement method exemplified in the present invention is to use twisting and plying to ultimately improve the mechanical strength, consistency and continuity. Specifically, how to perform protonated drafting and Coagulation bath treatment has been fully demonstrated in the prior art and does not need to be limited to the specific protonation reagents and selection of coagulation bath reagents mentioned above. Any chemical reagent that can achieve the same protonation function and coagulation function can be used.

作为上述技术方案的一些典型的应用实例,一个完整的具体牵伸过程例如包括了如下的步骤:As some typical application examples of the above technical solutions, a complete specific drafting process includes the following steps:

1)首先对碳纳米管原始纤维进行加捻处理,所述原始纤维为经浮动催化法生长并由水致密化而得的湿纤维。1) First, twist the original carbon nanotube fiber, which is a wet fiber grown by a floating catalytic method and densified by water.

2)对步骤(1)中所获加捻后碳纳米管原始湿纤维进行烘干处理,可更有效的维持其加捻状态,固定加捻角度。2) Drying the twisted original wet carbon nanotube fiber obtained in step (1) can more effectively maintain its twisted state and fix the twist angle.

3)对步骤(2)中所获加捻后碳纳米管纤维进行合股,随后对合股后纤维进行连续牵伸增强,其中包括牵伸、凝固浴清洗和退火三个阶段:3) The twisted carbon nanotube fibers obtained in step (2) are stranded, and then the stranded fibers are continuously drafted and strengthened, which includes three stages of drafting, coagulation bath cleaning and annealing:

a.其中在牵伸阶段,通过纤维合股的方式进行强酸中牵伸时,由于纤维边缘形状的自适应效果,合股纤维内部纤维间空隙被填充,纤维与纤维间的有效接触增大。而在牵伸过程中,各个纤维间可共同分担部分牵伸应力,使牵伸力更均匀的施加在每根纤维上,这也是本发明可实现较高牵伸率的关键。a. During the drafting stage, when the fibers are plied for strong acid drafting, due to the adaptive effect of the fiber edge shape, the interfiber gaps inside the plied fibers are filled, and the effective contact between fibers increases. During the drafting process, each fiber can share part of the drafting stress, so that the drafting force is applied to each fiber more evenly, which is also the key to achieving a higher drafting rate in the present invention.

b.合股纤维经过牵伸后进入凝固浴进行去质子化清洗,由于合股纤维内各纤维经过加捻处理,其在去质子化阶段具备径向收缩的特点,各纤维由膨胀状态逐渐沿径向收缩,最终每根单丝相互独立。b. After drafting, the plying fiber enters the coagulation bath for deprotonation cleaning. Since each fiber in the plying fiber has been twisted, it has the characteristics of radial shrinkage during the deprotonation stage. Each fiber gradually moves along the radial direction from the expanded state. Shrink, and eventually each monofilament becomes independent of the other.

c.经过上述牵伸清洗后,合股纤维进入退火炉进行保护气氛退火处理,进一步去除纤维内部残留溶液。上述三阶段处理后合股纤维内各纤维相互独立,可拆分。c. After the above-mentioned drafting and cleaning, the plied fibers enter the annealing furnace for protective atmosphere annealing treatment to further remove the residual solution inside the fibers. After the above three-stage treatment, each fiber in the combined fiber is independent of each other and can be separated.

而关于上述步骤的一些具体技术参数:Some specific technical parameters regarding the above steps:

步骤(1)包括:将原始纤维进行加捻处理,捻角在5-35°之间。Step (1) includes: twisting the original fiber with a twist angle between 5-35°.

步骤(2)包括:对加捻后纤维进行烘干处理,烘干温度为60-190℃之间,烘干时间3-10min。Step (2) includes: drying the twisted fibers at a drying temperature of 60-190°C and a drying time of 3-10 minutes.

步骤(3)包括:a.对加捻后纤维进行合股,合股后纤维根数:20~200根。合股后纤维于强酸(氯磺酸、甲基磺酸或两者混合)中进行牵伸,牵伸率15%~40%,牵伸速率0.5~2m/min。凝固浴使用丙酮、二氯甲烷或两者任意比例混合溶液;b.在氩气环境下对步骤(3)所获纤维进行高温退火处理,其中退火温度为350-550℃,退火时间4-20min。Step (3) includes: a. plying the twisted fibers. The number of fibers after plying is 20 to 200. After plying, the fibers are drawn in strong acid (chlorosulfonic acid, methylsulfonic acid or a mixture of both), with a draw rate of 15% to 40% and a draw rate of 0.5 to 2m/min. The coagulation bath uses acetone, methylene chloride or a mixed solution of the two in any proportion; b. Perform high-temperature annealing treatment on the fiber obtained in step (3) under an argon environment, where the annealing temperature is 350-550°C and the annealing time is 4-20 minutes .

以上是关于纤维牵伸的一些具体细节,而本发明还提供了更进一步的技术手段,如在一些实施方案中,所述纤维束具有第二加捻角度。The above are some specific details about fiber drafting, and the present invention also provides further technical means. For example, in some embodiments, the fiber bundle has a second twist angle.

所述第二加捻角度为2-10°。The second twisting angle is 2-10°.

在一些实施方案中,所述第二加捻角度小于第一加捻角度的1/2。In some embodiments, the second twist angle is less than 1/2 the first twist angle.

本发明中,所述的合股可以是直接平行合股,即将多束纤维合并成一束后直接使用,亦可对合股后的纤维束施加一定的第二加捻角度。作为上述技术方案的进一步优化方案,本发明人发现施加第二捻度后还可以产生更加优异的技术效果,尤其体现在牵伸后的纤维一致性上。In the present invention, the plying can be directly parallel plying, that is, multiple bundles of fibers are combined into one bundle and used directly, or a certain second twisting angle can be applied to the plyed fiber bundles. As a further optimization solution of the above technical solution, the inventor found that applying a second twist can also produce more excellent technical effects, especially reflected in the fiber consistency after drafting.

施加第二加捻角度以后,在质子化膨胀时,第二捻度能够给纤维束整体带来一定的向内收缩的力量,抑制纤维丝的相互离散,并产生挤压收束的效果,使得牵伸应力的分布状态在上述方法的基础上变得更加均匀,从而带来一致性提升。After the second twist angle is applied, during protonation expansion, the second twist can bring a certain inward contraction force to the entire fiber bundle, inhibit the mutual separation of fiber filaments, and produce a squeezing and convergence effect, making the pulling The distribution of tensile stress becomes more uniform based on the above method, thereby improving consistency.

而关于具体的加捻角度设置,在牵伸时,由于质子化试剂的疏松作用,这使得丝束的加捻存在一定的退捻趋势,而这种趋势会同时作用于第一加捻角度和第二加捻角度,因此,第二加捻角度需要设置为显著小于第一加捻角度,以防止第一加捻角度的显著退捻现象早于第二加捻角度,避免其中的某一单根纤维退捻后,由于第二加捻角度带来的收缩压力导致的纤维丝之间的显著粘结。由此,本发明人经过不断总结分析,得以提出上述第一加捻角度和第二加捻角度的数量关系。As for the specific twist angle setting, during drafting, due to the loosening effect of the protonated reagent, there is a certain untwisting tendency in the twisting of the filament bundle, and this trend will act on both the first twist angle and The second twisting angle. Therefore, the second twisting angle needs to be set to be significantly smaller than the first twisting angle to prevent the significant untwisting phenomenon of the first twisting angle earlier than the second twisting angle and avoid one of the single twisting angles. After the root fiber is untwisted, the shrinkage pressure brought by the second twist angle causes significant bonding between fiber filaments. Therefore, the inventor was able to propose the quantitative relationship between the above-mentioned first twist angle and the second twist angle through continuous summary and analysis.

在一些实施方案中,所述牵伸增强方法具体可以包括:In some embodiments, the drafting enhancement method may specifically include:

对所述前体纤维进行退火处理以去除所述质子化试剂和/或凝固浴试剂,获得增强纤维束。The precursor fiber is annealed to remove the protonation reagent and/or coagulation bath reagent to obtain a reinforced fiber bundle.

在一些实施方案中,所述牵伸增强方法还可以包括:拆分所述增强纤维束,获得相互分离的多个碳纳米管增强纤维。In some embodiments, the drafting reinforcement method may further include: splitting the reinforcing fiber bundle to obtain a plurality of mutually separated carbon nanotube reinforcing fibers.

在一些实施方案中,所述退火处理的温度为350-550℃,时间4-20min。In some embodiments, the temperature of the annealing treatment is 350-550°C and the time is 4-20 minutes.

当然,上述示例的技术参数仅仅是本发明人基于目前所采取的有限试剂对应的最佳参数而已,如本领域技术人员替换为其他质子化试剂和/或凝固浴,对应的退火处理温度及时间可以适当调整以匹配不同的试剂。Of course, the technical parameters of the above examples are only the inventor's best parameters based on the limited reagents currently used. If those skilled in the art replace them with other protonation reagents and/or coagulation baths, the corresponding annealing temperature and time Can be adjusted appropriately to match different reagents.

况且,去除上述质子化试剂和/或凝固浴试剂的方式也不仅限于高温退火处理,其他采用低沸点溶剂进行置换后再烘干去除低沸点溶剂的方法亦可形成等同的技术效果,凡是能够达成去除纤维中吸附的试剂的技术手段均可应用于本发明中。Moreover, the method of removing the above-mentioned protonation reagent and/or coagulation bath reagent is not limited to high-temperature annealing treatment. Other methods of replacing the low-boiling point solvent with a low-boiling point solvent and then drying to remove the low-boiling point solvent can also achieve the same technical effect. Any method that can achieve Any technical means for removing adsorbed reagents from fibers can be applied in the present invention.

在一些实施方案中,获得的碳纳米管增强纤维中的多根纤维的拉伸强度的CV值在5%以下。In some embodiments, the CV value of the tensile strength of multiple fibers in the obtained carbon nanotube-reinforced fibers is less than 5%.

在一些实施方案中,获得的碳纳米管增强纤维的连续性在500m以上。In some embodiments, the continuity of the obtained carbon nanotube reinforced fibers is greater than 500 m.

本发明最主要的技术效果在于纤维的力学强度、一致性以及连续性,而额外地,本发明由于是对碳纳米管纤维合股后进行处理,纤维处理效率相比于单丝效率提升数十倍至数百倍。本发明中的核心点为使用加捻后纤维进行合股处理,在合股纤维牵伸后的凝固浴清洗阶段,由于凝固浴的去质子化作用,加捻纤维具有沿其径向收缩的特点,进而纤维间接触减少,各纤维间相互独立,形成可拆分的增强碳纳米管纤维。即采用加捻后纤维进行合股处理既可实现批量合股处理,又可实现处理后纤维相互独立可拆分的特点。以及,该处理效率的提升不仅仅是批次处理数量的提升,更关键的是降低了纤维的断裂频率,无需频繁关注是否断裂以及进行断裂后的续接操作,这也显著节省了生产耗时。The most important technical effect of the present invention lies in the mechanical strength, consistency and continuity of the fiber. In addition, because the present invention processes the carbon nanotube fibers after they are stranded, the fiber processing efficiency is improved dozens of times compared to the single-filament efficiency. to hundreds of times. The core point of the present invention is to use twisted fibers for plying treatment. During the coagulation bath cleaning stage after the plying fibers are drawn, the twisted fibers have the characteristic of shrinking along their radial direction due to the deprotonation of the coagulation bath. The contact between fibers is reduced, and each fiber is independent of each other, forming detachable reinforced carbon nanotube fibers. That is to say, using twisted fibers for plying processing can not only achieve batch plying processing, but also achieve the characteristics of independent and separable fibers after processing. Moreover, the improvement in processing efficiency is not only an increase in the number of batch processes, but more importantly, it reduces the frequency of fiber breakage. There is no need to frequently pay attention to whether the fiber is broken or perform splicing operations after breakage, which also significantly saves production time. .

对应于上述牵伸增强方法,本发明实施例的第二个方面还提供了一种碳纳米管纤维的牵伸增强系统,其包括:Corresponding to the above drafting enhancement method, a second aspect of the embodiment of the present invention also provides a drafting enhancement system for carbon nanotube fibers, which includes:

合股模块,用于对碳纳米管纤维进行合股处理,获得纤维束,所述碳纳米管纤维为加捻状态。The plying module is used to ply the carbon nanotube fibers to obtain fiber bundles, and the carbon nanotube fibers are in a twisted state.

牵伸模块,用于对所述纤维束进行质子化牵伸及凝固浴处理,获得前体纤维。The drafting module is used to perform protonation drafting and coagulation bath treatment on the fiber bundle to obtain precursor fibers.

后处理模块,用于去除所述前体纤维中的质子化试剂和/或凝固浴试剂,获得碳纳米管增强纤维。A post-processing module is used to remove protonation reagents and/or coagulation bath reagents in the precursor fiber to obtain carbon nanotube reinforced fibers.

在一些实施方案中,所述牵伸增强系统还可以包括加捻模块,用于对碳纳米管原始纤维进行加捻处理以获得所述碳纳米管纤维。In some embodiments, the drafting enhancement system may further include a twisting module for twisting original carbon nanotube fibers to obtain the carbon nanotube fibers.

以下通过若干实施例并结合附图进一步详细说明本发明的技术方案。然而,所选的实施例仅用于说明本发明,而不限制本发明的范围。The technical solution of the present invention will be further described in detail below through several embodiments and in conjunction with the accompanying drawings. However, the examples selected are only for illustrating the invention and do not limit the scope of the invention.

实施例1Example 1

本实施例示例一碳纳米管牵伸增强处理的过程,具体如下所示:This embodiment illustrates a process of drawing and enhancing carbon nanotubes, which is specifically as follows:

步骤(1):将原始纤维进行加捻处理,捻角为10°,加捻后,纤维的直径为20μm。Step (1): Twist the original fiber with a twist angle of 10°. After twisting, the diameter of the fiber is 20 μm.

步骤(2):对加捻后纤维进行烘干处理,烘干温度为200℃,烘干时间为1min。Step (2): Dry the twisted fibers at a drying temperature of 200°C and a drying time of 1 minute.

步骤(3):Step (3):

a.对加捻后纤维进行合股,合股后纤维根数:50根。a. Ply the twisted fibers. The number of fibers after plying is 50.

b.合股后纤维于强酸(氯磺酸)中进行牵伸后过凝固浴,牵伸率25%,牵伸速率0.5m/min。凝固浴使用丙酮。b. After plying, the fibers are drawn in strong acid (chlorosulfonic acid) and then passed through a coagulation bath. The drawing rate is 25% and the drawing speed is 0.5m/min. Use acetone for the coagulation bath.

c.在氩气环境下对步骤(3)所获纤维进行高温退火处理,其中退火温度为350℃,退火时间1min。c. Perform high-temperature annealing treatment on the fiber obtained in step (3) under an argon atmosphere, where the annealing temperature is 350°C and the annealing time is 1 minute.

最终获得成束的强化纤维,其连续性几乎不发生断裂,仅仅受限于每卷纤维的最大长度,通常处理时的一卷纤维可以达到数百米到千米级别,但也并不仅限于此,由实验室转移至实际生产时,采用更大的设备应当会具有更高的单卷纤维长度。该强化纤维可以剥离成单独的纤维,并且本实施例对剥离出的纤维进行了表面形貌和力学性能的测试,具体如图4-图5所示。Finally, bundles of reinforcing fibers are obtained, and their continuity is almost not broken, and is only limited by the maximum length of each fiber roll. Usually, a roll of fiber during processing can reach hundreds of meters to kilometers, but it is not limited to this. , when moving from the laboratory to actual production, the use of larger equipment should result in higher fiber lengths per roll. The reinforcing fibers can be peeled off into individual fibers, and in this embodiment, the surface morphology and mechanical properties of the peeled off fibers are tested, as shown in Figures 4-5.

对比例1Comparative example 1

本对比例示例一种空白对照的碳纳米管纤维牵伸增强处理的过程,具体如下:This comparative example illustrates a blank control process of carbon nanotube fiber drafting enhancement treatment, the details are as follows:

省略实施例1中的步骤1-2,而是直接以单根原始纤维烘干后进行同样条件(试剂以及牵伸参数等)下的牵伸处理。Steps 1-2 in Example 1 are omitted, and a single original fiber is directly dried and then drafted under the same conditions (reagents, drafting parameters, etc.).

所获得的增强纤维的表面形貌如图3所示,力学性能测试如图5所示。The surface morphology of the obtained reinforced fiber is shown in Figure 3, and the mechanical property test is shown in Figure 5.

对比图3和图4可以看出,采用加捻并股后牵伸的纤维,相比于直接采用原始纤维进行牵伸,其微观形貌更加密实,并且其中形成了多股集束,这应是其具有更高的力学强度的原因所在。Comparing Figure 3 and Figure 4, it can be seen that the microscopic morphology of the fiber drawn after twisting and stranding is more dense than the direct drafting of the original fiber, and multiple strands are formed in it, which should be The reason for its higher mechanical strength.

而从图5可以看出,从结果上而言,实施例1所获得的纤维的力学强度以及强度一致性也显著优于对比例1,且经过统计,实施例1所获得的纤维强度为5.5GPa,强度CV值为4.5%。As can be seen from Figure 5, in terms of results, the mechanical strength and strength consistency of the fibers obtained in Example 1 are also significantly better than those in Comparative Example 1, and statistics show that the fiber strength obtained in Example 1 is 5.5 GPa, intensity CV value is 4.5%.

以及,本对比例处理的强化纤维的连续性通常为100-600m之间不等,断裂频率显著高于实施例1。Moreover, the continuity of the reinforced fibers treated in this comparative example usually ranges from 100 to 600 m, and the breakage frequency is significantly higher than that of Example 1.

对比例2Comparative example 2

本对比例示例一种的碳纳米管纤维牵伸增强处理的过程,与实施例1大体相似,区别主要在于:This comparative example exemplifies a process of drawing and strengthening treatment of carbon nanotube fibers, which is generally similar to Example 1. The main differences are:

碳纳米管原始纤维不经过加捻,而是直接烘干后并股,以并股的纤维进行同条件下的牵伸处理和退火处理。The original carbon nanotube fibers are not twisted, but are directly dried and then stranded, and the stranded fibers are drawn and annealed under the same conditions.

由于本对比例缺失了加捻处理的步骤,这使得由于并股导致的纤维之间的黏连非常严重,一部分纤维无法从纤维束上分离。Since this comparative example lacks the step of twisting treatment, the adhesion between fibers caused by stranding is very serious, and some fibers cannot be separated from the fiber bundle.

并且,纤维的力学强度和一致性也显著差于实施例1,力学强度略低于对比例1,强度CV值高达8%。Moreover, the mechanical strength and consistency of the fiber are also significantly worse than those in Example 1, the mechanical strength is slightly lower than that in Comparative Example 1, and the strength CV value is as high as 8%.

以及,本对比例处理的强化纤维的连续性通常为200-300m之间。Also, the continuity of the reinforced fibers processed in this comparative example is usually between 200-300m.

对比例3Comparative example 3

本对比例示例一种的碳纳米管纤维牵伸增强处理的过程,与实施例1大体相似,区别主要在于:This comparative example exemplifies a process of drawing and strengthening treatment of carbon nanotube fibers, which is generally similar to Example 1. The main differences are:

碳纳米管原始纤维经过加捻烘干后,不进行并股,而是以单根加捻纤维进行同条件下的牵伸处理和退火处理。After the original carbon nanotube fibers are twisted and dried, they are not stranded. Instead, a single twisted fiber is used for drawing and annealing under the same conditions.

所获得的纤维的力学强度和一致性也显著差于实施例1,且由于单根纤维加捻后直接牵伸可能会导致纤维内部的局部应力集中,况且该应力集中没有被并股的多束纤维分散掉,因此导致所获得的纤维的平均力学强度甚至会显著低于对比例1(降低30%左右),并且强度CV值高达15%。The mechanical strength and consistency of the obtained fiber are also significantly worse than in Example 1, and direct drafting after twisting a single fiber may cause local stress concentration inside the fiber, and this stress concentration is not bundled into multiple bundles. The fibers are dispersed, so the average mechanical strength of the obtained fiber is even significantly lower than that of Comparative Example 1 (a decrease of about 30%), and the strength CV value is as high as 15%.

以及,本对比例处理的强化纤维的连续性通常为10-50m之间。Also, the continuity of the reinforcing fibers processed in this comparative example is usually between 10-50m.

实施例2Example 2

本实施例示例一碳纳米管牵伸增强处理的过程,与实施例1大体相似,区别主要在于:This embodiment illustrates a process of drawing and enhancing carbon nanotubes, which is generally similar to Embodiment 1. The main differences are:

在对纤维进行合股以后,继续施加二次轻微加捻,使得纤维束具有第二加捻角度5°。After plying the fibers, a second slight twist is applied so that the fiber bundle has a second twist angle of 5°.

本实施例所获得的纤维的强度与实施例1处于相同水平,但一致性更优,其强度CV值降低至3.5%。The strength of the fiber obtained in this example is at the same level as that in Example 1, but the consistency is better, and its strength CV value is reduced to 3.5%.

对比例4Comparative example 4

本对比例与实施例2大体相似,区别主要在于:This comparative example is generally similar to Example 2, and the main differences are:

所施加的第二加捻角度与对原始纤维进行第一次加捻的角度相同。The second twist angle applied is the same as the first twist applied to the original fiber.

本对比例与对比例2有些相像,由于第二次加捻的程度过高,导致纤维集束的向内挤压力量较强,因此导致纤维之间出现少许粘连现象,影响了一致性,其强度CV值显著升高,为9.0%。This comparative example is somewhat similar to Comparative Example 2. Because the degree of the second twisting is too high, the inward squeezing force of the fiber bundles is strong, resulting in a little adhesion between the fibers, which affects the consistency and strength. The CV value is significantly higher at 9.0%.

实施例3Example 3

本实施例示例对于原始纤维的加捻角度对于力学性能的影响示例,具体如下所示:This example shows an example of the influence of the twist angle of the original fiber on the mechanical properties, specifically as follows:

改变对原始纤维的加捻角度,不同加捻角度的原始的碳纳米管的初始力学性能测试如图2a所示,纤维形貌如图2b所示,并进行同样条件下的牵伸及后处理,并测试相关的力学性能。The twisting angle of the original fiber was changed. The initial mechanical properties test of the original carbon nanotubes with different twisting angles is shown in Figure 2a. The fiber morphology is shown in Figure 2b. The drawing and post-processing were carried out under the same conditions. , and test related mechanical properties.

结果显示,不同的加捻角度对于力学性能有影响,但最终获得的纤维均优于未进行加捻(0°)。The results show that different twisting angles have an impact on mechanical properties, but the fibers finally obtained are better than those without twisting (0°).

实施例4Example 4

本实施例与实施例1大体相似,区别主要在于:This embodiment is generally similar to Embodiment 1, and the main differences are:

退火温度采用梯度温度,即从纤维进入退火炉的位置开始采用四个温区进行退火,分度梯度为150℃-200℃-300℃-350℃。最终获得纤维力学强度与实施例1相似,但是CV值进一步降低为3%。且由于采用梯度温度,使得纤维静退火状态更加缓和,纤维处理速度得到提升(0.8m/min),避免了纤维直接进入高温区退火的形貌不规则现象。The annealing temperature adopts gradient temperature, that is, four temperature zones are used for annealing from the position where the fiber enters the annealing furnace. The gradient is 150℃-200℃-300℃-350℃. The mechanical strength of the fiber finally obtained was similar to that of Example 1, but the CV value was further reduced to 3%. And due to the use of gradient temperature, the static annealing state of the fiber is more relaxed, the fiber processing speed is increased (0.8m/min), and the irregular morphology of the fiber directly entering the high temperature zone for annealing is avoided.

由此可以确定,在本发明所提供的上述技术方案的基础上,进一步地在退火时采用梯度升温的方式,还能够进一步优化纤维一致性。It can be determined from this that on the basis of the above technical solution provided by the present invention, further using a gradient temperature rise method during annealing can further optimize fiber consistency.

实施例5Example 5

本实施例与实施例1大体相似,区别主要在于:This embodiment is generally similar to Embodiment 1, and the main differences are:

改变合股数目,分别为20根和200根,最终所获得的纤维的力学强度、一致性以及连续性相比于实施例1基本不发生变化。By changing the number of plies to 20 and 200 respectively, the mechanical strength, consistency and continuity of the finally obtained fibers are basically unchanged compared to Example 1.

基于上述实施例以及对比例,可以明确,本发明实施例提供的牵伸增强方法对碳纳米管纤维进行加捻以及合股处理,并对合股后纤维束进行强酸辅助牵伸,在纤维束被强酸质子化膨胀后,其内部各膨胀纤维边缘形状产生自适应效果,合股纤维间空隙被填充,纤维与纤维间的有效接触增大;而在牵伸过程中,纤维间的有效接触可相互传递牵伸应力,使应力更均匀的施加在每根纤维上,进而大大提高了纤维牵伸过程中的稳定性,从而实现更高的牵伸速率和牵伸率,最终显著提高了增强纤维的力学强度以及一致性,并带来了非常优异的连续性,非常有利于碳纳米管纤维的应用。Based on the above embodiments and comparative examples, it can be understood that the drafting enhancement method provided by the embodiments of the present invention twists and plies the carbon nanotube fibers, and performs strong acid-assisted drafting on the fiber bundles after plying. After the fiber bundles are subjected to strong acid After protonation expansion, the edge shape of each expanded fiber inside produces an adaptive effect, the gaps between the plying fibers are filled, and the effective contact between fibers increases; during the drafting process, the effective contact between fibers can transfer pull to each other. The tensile stress is applied more uniformly to each fiber, thereby greatly improving the stability of the fiber drafting process, thereby achieving higher drafting speed and drafting ratio, and ultimately significantly improving the mechanical strength of the reinforced fiber. and consistency, and brings very excellent continuity, which is very conducive to the application of carbon nanotube fibers.

此外,本发明实施例所提供的方法还带来了非常显著的制备效率优势,该优势不仅仅是由多根纤维合股一并牵伸带来的批次处理数量的提升,更是由于极高的连续性所带来的。In addition, the method provided by the embodiment of the present invention also brings a very significant advantage in preparation efficiency. This advantage is not only the increase in batch processing quantity brought about by the simultaneous drafting of multiple fibers, but also due to the extremely high brought about by continuity.

应当理解,上述实施例仅为说明本发明的技术构思及特点,其目的在于让熟悉此项技术的人士能够了解本发明的内容并据以实施,并不能以此限制本发明的保护范围。凡根据本发明精神实质所作的等效变化或修饰,都应涵盖在本发明的保护范围之内。It should be understood that the above embodiments are only to illustrate the technical concepts and characteristics of the present invention. Their purpose is to enable those familiar with the technology to understand the content of the present invention and implement it accordingly, and cannot limit the scope of protection of the present invention. All equivalent changes or modifications made based on the spirit and essence of the present invention should be included in the protection scope of the present invention.

Claims (10)

1.一种碳纳米管纤维的牵伸增强方法,其特征在于,包括:1. A method for drawing and reinforcing carbon nanotube fibers, which is characterized by comprising: 提供碳纳米管纤维,所述碳纳米管纤维为加捻状态;Provide carbon nanotube fibers, the carbon nanotube fibers being in a twisted state; 对所述碳纳米管纤维进行合股处理,获得纤维束;Perform plying treatment on the carbon nanotube fibers to obtain fiber bundles; 对所述纤维束进行质子化牵伸及凝固浴处理,获得前体纤维;The fiber bundle is subjected to protonation drawing and coagulation bath treatment to obtain precursor fibers; 去除所述前体纤维中的质子化试剂和/或凝固浴试剂,获得碳纳米管增强纤维。The protonation reagent and/or coagulation bath reagent in the precursor fiber is removed to obtain carbon nanotube reinforced fiber. 2.根据权利要求1所述的牵伸增强方法,其特征在于,所述碳纳米管纤维由碳纳米管原始纤维经过加捻处理获得;2. The drafting enhancement method according to claim 1, wherein the carbon nanotube fiber is obtained by twisting the original carbon nanotube fiber; 优选的,所述碳纳米管纤维的第一加捻角度为5-35°;Preferably, the first twist angle of the carbon nanotube fiber is 5-35°; 优选的,所述碳纳米管纤维的直径为10-50μm。Preferably, the diameter of the carbon nanotube fibers is 10-50 μm. 3.根据权利要求2所述的牵伸增强方法,其特征在于,所述碳纳米管原始纤维由浮动气相沉积法制得;3. The drafting enhancement method according to claim 2, characterized in that the original carbon nanotube fibers are produced by a floating vapor deposition method; 优选的,所述碳纳米管原始纤维为吸附液体的潮湿状态;Preferably, the original carbon nanotube fibers are in a wet state that absorbs liquid; 优选的,还包括:在进行加捻处理后再进行烘干处理以使加捻后的所述碳纳米管原始纤维定型,获得所述碳纳米管纤维;Preferably, the method further includes: performing twisting treatment and then drying treatment to shape the twisted original carbon nanotube fibers to obtain the carbon nanotube fibers; 优选的,所述烘干处理的温度为60-190℃,时间为3-10min。Preferably, the temperature of the drying treatment is 60-190°C and the time is 3-10 minutes. 4.根据权利要求1所述的牵伸增强方法,其特征在于,所述纤维束的合股数目为20-200根。4. The drafting enhancement method according to claim 1, characterized in that the number of fiber bundles combined is 20-200. 5.根据权利要求1所述的牵伸增强方法,其特征在于,所述质子化牵伸的牵伸率为15-40%,牵伸速率为0.5~2m/min;5. The drafting enhancement method according to claim 1, characterized in that the drafting rate of the protonated drafting is 15-40%, and the drafting rate is 0.5-2m/min; 优选的,所述质子化试剂选自强酸试剂;Preferably, the protonating reagent is selected from strong acid reagents; 优选的,所述质子化试剂包括氯磺酸、甲基磺酸中的任意一种或两种的组合;Preferably, the protonating reagent includes any one or a combination of two of chlorosulfonic acid and methylsulfonic acid; 优选的,所述凝固浴试剂包括丙酮、二氯甲烷中的任意一种或两种的组合。Preferably, the coagulation bath reagent includes any one or a combination of acetone and methylene chloride. 6.根据权利要求1所述的牵伸增强方法,其特征在于,所述纤维束具有第二加捻角度;6. The drafting enhancement method according to claim 1, characterized in that the fiber bundle has a second twist angle; 所述第二加捻角度为2-10°;The second twisting angle is 2-10°; 优选的,所述第二加捻角度小于第一加捻角度的1/2。Preferably, the second twist angle is less than 1/2 of the first twist angle. 7.根据权利要求1所述的牵伸增强方法,其特征在于,具体包括:7. The drafting enhancement method according to claim 1, characterized in that it specifically includes: 对所述前体纤维进行退火处理以去除所述质子化试剂和/或凝固浴试剂,获得增强纤维束;Perform annealing treatment on the precursor fiber to remove the protonation reagent and/or coagulation bath reagent to obtain a reinforced fiber bundle; 优选的,还包括:拆分所述增强纤维束,获得相互分离的多个碳纳米管增强纤维。Preferably, the method further includes: splitting the reinforcing fiber bundle to obtain a plurality of mutually separated carbon nanotube reinforcing fibers. 8.根据权利要求7所述的牵伸增强方法,其特征在于,所述退火处理的温度为350-550℃,时间4-20min。8. The drafting enhancement method according to claim 7, characterized in that the temperature of the annealing treatment is 350-550°C and the time is 4-20 minutes. 9.根据权利要求1所述的牵伸增强方法,其特征在于,获得的碳纳米管增强纤维中的多根纤维的拉伸强度的CV值在5%以下;9. The drafting reinforcement method according to claim 1, characterized in that the CV value of the tensile strength of the plurality of fibers in the obtained carbon nanotube reinforced fibers is less than 5%; 优选的,获得的碳纳米管增强纤维的连续性在500m以上。Preferably, the continuity of the obtained carbon nanotube reinforced fiber is more than 500m. 10.一种碳纳米管纤维的牵伸增强系统,其特征在于,包括:10. A carbon nanotube fiber drafting reinforcement system, characterized by comprising: 合股模块,用于对碳纳米管纤维进行合股处理,获得纤维束,所述碳纳米管纤维为加捻状态;The plying module is used to ply carbon nanotube fibers to obtain fiber bundles, and the carbon nanotube fibers are in a twisted state; 牵伸模块,用于对所述纤维束进行质子化牵伸及凝固浴处理,获得前体纤维;A drafting module, used to perform protonation drafting and coagulation bath treatment on the fiber bundle to obtain precursor fibers; 后处理模块,用于去除所述前体纤维中的质子化试剂和/或凝固浴试剂,获得碳纳米管增强纤维;A post-processing module for removing protonation reagents and/or coagulation bath reagents in the precursor fiber to obtain carbon nanotube reinforced fibers; 优选的,还包括加捻模块,用于对碳纳米管原始纤维进行加捻处理以获得所述碳纳米管纤维。Preferably, the method further includes a twisting module for twisting original carbon nanotube fibers to obtain the carbon nanotube fibers.
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CN110799592A (en) * 2019-09-06 2020-02-14 深圳烯湾科技有限公司 Carbon nanotube fiber composite material and preparation method thereof
CN111155217A (en) * 2019-12-28 2020-05-15 烟台泰和新材料股份有限公司 A method for improving the orientation degree and electrical conductivity of carbon nanotube fibers
CN111705391A (en) * 2020-06-08 2020-09-25 深圳烯湾科技有限公司 Carbon nanotube fiber hybrid fabric, preparation method thereof and reinforced composite material
CN112391831A (en) * 2020-08-24 2021-02-23 江苏大学 Preparation method of electrothermal driving artificial muscle with large strain and rapid response
CN114672899A (en) * 2022-04-28 2022-06-28 江西省纳米技术研究院 Carbon nanotube fiber, and method and system for continuously reinforcing same

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CN116905215A (en) * 2023-07-14 2023-10-20 中国科学院苏州纳米技术与纳米仿生研究所 Carbon nanotube aggregates, preparation methods and applications thereof
CN116905215B (en) * 2023-07-14 2025-07-29 中国科学院苏州纳米技术与纳米仿生研究所 Carbon nanotube bundling body, preparation method and application thereof

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